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Prroocceedduurree ttoo iinnssttaallll tthhee IITTBB iim

P
mp
prroov
veem
meen
ntt k
kiitt
((FFM
M4
4--8
84
40
09
9))

2. Remove thee tension sprring [10].

[[1100]]

[N
Necessary iteems]
A. Super lube grease (FY99-6005-000)
B. ITB improvvement kit (FFM4-8409)xx 1 set
Parts
P in the ITB improvvement kit

22

11
66

44
55

33
77

88

3. Remove the retaining part [4] whhich retainss the


tennsion springg [3] at the rear and applys tensioon to
thee ITB [2].
Att this time, remove
r
the 2 screws [6].
*[55] is a retainning part at the front.

[[44]]
99

1. Tension
T
springg (with no parrt number)[[2233]] x 2 pieces- Shape
S
chaange
2. Cam
C spacer (FCC0-4882-000)[[2211]]-- New part
3. Rear
R transfer arm,
a 2(FL3-5416-010)[[2222]]--Shaape change
4. Upper
U
steering cam (FC8-44744-000) [[1166]]
5. Lower
L
steering cam (FC8-44755-000) [[1177]]

[[55]]

6. Roller
R
cam (FC8-4487-000)[[1188]]

[[44]]

7. (A)
( Belt retainiing sheet (FC9--7914-000) [[3355]]
8. Secondary
S
trannsfer inner rolleer(FC8-4402-0000)[[2277]]
9. Identification
I
l
label
(black coolor) (with no part number) [[3366]]-New
w part

[Stteps]
1.RRemove the ITB unit [1]] from the main
m body.
Reemove the transfer cleeaner [37] to remove the
ITB[2].
[[22]]
[[11]]

[[66]]

4. Remove thee tension sprring [3] at thhe rear.


Discard [3].
*D
[[44]]
[[33]]

[[3377]]

Pub No: FT2-0018-0


F
000

6/10

5. Remove the retaining part [5] at the front in the


same way as in the step at the rear.

10. Remove the E-ring [11] and the washer [12].

[[55]]

[[66]]

[[1122]]

[[1111]]

6. Remove the tension spring [3] at the front.


*Discard [3].
[[55]]
[[33]]

7. Remove the 3 screws to remove the harness guide


[7] of the electric contacts. [[77]]

8. Remove the screw to remove the sheet metal part


[8].
[[88]]

9. Remove the 3 screws to remove the old type of


the rear transfer arm, 2 [9].
*Discard [9].

11. Remove the spring [13] to remove the cam


assembly [14].
*Discard [13].
[[1133]]
[[1144]]

12. Remove the 2 screws [15] from the cam assembly


[14].At this time, the upper steering cam [16] and the
upper steering cam [17] are separated.
* Keep the 2 screws [15] somewhere so that they
should be used again later.
*Discard [16] and [17].
[[1144]]

[[1166]]
[[1177]]

[[1155]]

[[99]]

Pub No: FT2-0018-000

7/10

13. Replace thhe roller cam


m (FC8-44877-000)[18] with a
new one.*Disccard removedd [18].
[[1188]]
[[1144]]

166. Inset thee cam spaceer (FC0-48882-000)[21] into


thee gap betweeen the cam assembly [114] and the shaft
s
[199].

[[2211]]

w upper steering cam


14. Prepare the new
t new low
wer steering cam
(FCC8-4474-0000) [16] and the
(FCC8-4475-0000) [17].
Unnite [16] andd [17] by usinng the 2 screews kept in Step
12.
Make sure noot to make the
t screw hoole loose as the
t 2
*M
scrrews [15] aree self tappinng and the hoole for [17] is not
tappped.
* Do
D not retighhten the scrrew once thee screw has been
tigghtened to prevent
p
the screw holee from becom
ming
looose.
[[1155]]

[[1199]]

[[1144]]

177. Apply the grease to thhe sliding suurface [A] of


o the
neew type of thhe rear trannsfer arm, 2 (FL3-5416--010)
[222].
Grrease: Superr lube greasee (FY9-6005-000)
Appplication quantity:
q
thhe size of a rice graiin (2
loccations)

[[2222]]
[[AA]]

[[1166]]
[[1144]]

[[1177]]

15. Insert the shaft [19] into


i the new
w cam assem
mbly
[144] assembleed earlier. At
A this timee, assemblee the
rolller cam [18]] to be locked into the grroove [20].

188. Mount thee new rear trransfer arm,, 2


(FLL3-5416-0100) [22], the ssheet metal assembly
a
[8]] and
thee harness guide
g
[7] of the electricc contacts too the
ITB unit [1] inn a reverse oorder of Stepp 6, 7 and 8.

[[88]]

[[77]]

[[2222]]

[[1199]]
[[1144]]

[[1188]]

[[2200]]

Pub No: FT2-0018-0


F
000

8/10

19. Prepare the new type of the tension spring [23]


and insert it to the ITB unit [1].
Note: Make sure to correctly insert the tension spring
[23] into the boss [24].

[[2233]]

22. Remove the bearing retaining part [25] to remove


the bearing [26]. Slide aside the second transfer inner
roller [27] to remove it. Prepare the new second
transfer inner roller [27] and assemble it in reverse
order of the above.
N
Noottee:: AAppppllyy tthhee rriissee--ggrraaiinn--ssiizzeedd ggrreeaassee ttoo tthhee eeddggeess ooff
tth
hee ffrroon
ntt ssh
ha
afftt [[2288]] aanndd tthhee rreeaarr sshhaafftt [[2299]] ooff tthhee nneew
w
sseeccoonndd ttrraannssffeerr iinnnneerr rroolllleerr [[2277]] bbeeffoorree tthhee
rreep
plla
acceem
meen
ntt.. W
Wiitth
hoou
utt tth
hee g
grreea
assee aapppplliiccaattiioonn,, tthhee
sshhaafftt m
ma
ayy cchhiipp--ooffff,, ccaauussiinngg EE007755 eerrrroorr..
Grease: SSuuppeerr lluubbee ggrreeaassee ((FFYY99--66000055--000000))
*Discard the removed [27].

[[2244]]

[[2233]]

[[2288]]

[[2299]]

20. Mount the retaining part [4] to complete fixing


the tension spring [23].
* Secure the tension spring [23] at the front in the
same way as in the step at the rear.

[[2277]]

[[44]]

[[2255]]

[[2277]]
21. Mount the E-ring [11] and the washer [12] to the
cam assembly [14]. Mount the tension spring [10].

[[2266]]
23. Rotate the ITB sub pressure release lever [30]
from the state [B] to the state [C], making the ITB
unit pressurized condition.
[[3300]]

[[1144]]

[[1100]]

[[1122]]

[[1111]]

[[BB]]
Pub No: FT2-0018-000

[[CC]]
9/10

24. Clean with alcohol while rotating the drive roller


[31], the tension roller [32], the primary transfer
auxiliary roller [33] and the idler roller [34]. Return
the ITB sub pressure release lever [30] to the position
[B] after cleaning.

27. Return the removed ITB and others to the unit,


and assemble the ITB unit to the main body.
28. Perform ITB equilibrium position detection.
[Steps in Service Mode]
Check that the value of ITB equilibrium position
detection is in the range between -200 and +350.
First, perform ITB equilibrium position detection.
((LLeevveell11))CCO
OP
PIIE
ERR>>FFU
UN
NCCTTIIO
ON
N>>M
MIIS
SCC--PP>>IITTBB--IIN
NIITT

[[3311]]

Then, check the position of the ITB belt.


(Level1)COPIER>DISPLAY>MISC>ITB-POS
The work is completed if the value of ITB-POS is in
the range between --220000 aanndd ++335500.
If the value of ITB-POS is not in the above range, go
to Step 29.

[[3333]]
[[3322]]

29. Adjust the adjuster


[[3344]]

How to adjust ITB-POS by adjuster


When ITB-POS is -200 or less

When ITB-POS is +350 or more

(When it needs to be shifted to + side)

(When it needs to be shifted to side)

25. Replace the belt retaining sheet with the new


sheet (A) (FC9-7914-000) [35].
*Reference of attachment: [D] and [E]
[F] is plastic rib. The edge of [F] is the location of [E].
*Discard the removed [35].
[[EE]]
[[D
D]]
[[3355]]

Rotate the adjuster in the front


left of the machine
clockwise for twice.

Rotate the adjuster in the front


right of the machine
clockwise for twice.

below -200
After ITB-INIT
Reverse the belt
-200 to +350
OK

over +300
After ITB-INIT
Rotate the adjuster
-200 to +350
one more time.

After ITB-INIT
-200 to +350
OK

OK

After ITB-INIT
-200 to +350
OK

The work is completed.

[[FF]]

26. Attach the identification label ( black color) [36] to
the ITB unit.
[[3366]]
Position to attach

Pub No: FT2-0018-000

10/10