COOLING SYSTEM
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809];
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810]; GLC20-35VX
(GC/GLC040-070VX, GC/GLC055SVX) [A910]; GLC050LX [A967];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875];
GLP/GDP20-25LX (GLP/GDP050LX) [A974]; GLC40, 45,
55VX; GLC55SVX (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) [E818, F818];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6,
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
[F813, G813, H813, J813]; GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) [C879, D879,
E879, F879]; GLP/GDP60VX, GLP/GDP70VX (GP/
GLP/GDP135VX, GP/GLP/GDP155VX) [C878, D878,
E878]; GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) [A909, B909]
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the product.
Updated technical service information may be available from your local authorized Yale dealer. Service Manuals
provide general guidelines for maintenance and service and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in
damage to the products, personal injury, property damage or death.
When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being
lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.
Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS
in the Operating Manual or the Periodic Maintenance section.
Keep the unit clean and the working area clean and orderly.
Use the correct tools for the job.
Keep the tools clean and in good condition.
Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications
of the original equipment manufacturer.
Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to
follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure
the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
Cooling System
Table of Contents
TABLE OF CONTENTS
General................................................................................................................................................................
Cooling System Checks ......................................................................................................................................
Exhaust Leaks Into Cooling System ...............................................................................................................
Water Flow Restrictions in Radiator ................................................................................................................
Radiator Hoses ...............................................................................................................................................
Water Pump ....................................................................................................................................................
Flushing the Cooling System...............................................................................................................................
Cooling System, Clean....................................................................................................................................
Radiator Replacement.........................................................................................................................................
Radiator, Remove for Lift Trucks Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809);
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910);
GLC050LX (A967); GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875); GLP/GDP20-25LX
(GLP/GDP050LX) (A974); GLC40, 45, 55VX, GLC55SVX, (GC/GLC080, 100, 120VX, GC/GLC080,
100VXBCS, GC/GLC120SVX, GC/GLC120VXPRS) (E818, F818) and GLP/GDP40VX5/VX6,
GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) ..............................................................................................................................
Radiator, Remove for Lift Trucks Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809);
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC050LX (A967) and GLP/GDP20-25LX (GLP/GDP050LX) (A974)
Equipped with Oil Cooler.................................................................................................................................
Radiator, Remove for Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, F024,
G024)GLC/GDC60VX, GLC/GDC60VX, (GC/GLC/GDC135VX, GC/GLC/GDC135VX) (C879, D879,
E879, F879) ....................................................................................................................................................
Radiator, Remove for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) .......................................................
Radiator, Install for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809);
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910);
GLC050LX (A967); GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875); GLP/GDP20-25LX
(GLP/GDP050LX) (A974); GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818) and GLP/GDP40VX5/VX6;
GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) ..............................................................................................................................
Radiator, Install for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809);
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC050LX (A967) and GLP/GDP20-25LX (GLP/GDP050LX) (A974)
Equipped with Oil Cooler.................................................................................................................................
Radiator, Install for Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, F024,
G024)GLC/GDC60VX, GLC/GDC60VX, (GC/GLC/GDC135VX, GC/GLC/GDC135VX) (C879, D879,
E879, F879) ....................................................................................................................................................
Radiator, Install for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) .......................................................
Fan Assembly Replacement................................................................................................................................
Fan Removal ...................................................................................................................................................
Inspect.............................................................................................................................................................
Fan Installation ................................................................................................................................................
1
1
1
1
1
1
2
2
3
19
21
24
29
33
34
37
47
47
62
62
Table of Contents
Cooling System
ii
General
This section contains the repair and replacement instructions for the radiator, coolant level sensor, fan
WATER PUMP
WARNING
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. Contact with these parts
can cause serious injury.
To check for water flow restrictions in the radiator, run
engine until it is warm.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause serious injury. Wait 30 minutes for the radiator to cool.
Do a touch test by touching the radiator with your
hand. If the radiator is still hot to the touch, wait another 30 minutes before attempting to check or fix
any part of the cooling system.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause serious injury.
Run engine until it is warm. Check the operation of water pump by holding the top radiator hose. If the pump
is operating, there will be pressure surges in the hose.
Check for leaks around the timing belt cover near the
base of the oil pump.
Check the weep hole where coolant that leaks past the
water pump seal can be drained before reaching the
water pump bearings. If there is a drip, check the pump
shaft seal and water pump. Replacement of the pump
shaft seal or water pump may be necessary.
Shut engine OFF and feel the radiator. The temperature must be even across the radiator. (The radiator will
be hotter near the top radiator hose.) Cold spots on radiator indicate restrictions.
RADIATOR HOSES
WARNING
WARNING
The radiator fins on the radiator are very sharp and
can cause serious injury. Wear gloves while checking the radiator fins.
1. Check radiator fins. Clean exterior of radiator with
compressed air or water as needed.
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator cap is
removed, the pressure is released from the system.
If the system is hot, the steam and boiling coolant
can cause burns.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause serious injury. Wait 30 minutes for the radiator to cool.
Do a touch test by touching the radiator with your
hand. If the radiator is still hot to the touch, wait another 30 minutes before attempting to check or fix
any part of the cooling system.
CAUTION
Disposal of lubricants and fluids must meet local
environmental regulations.
Radiator Replacement
method uses water pressure to force water through
radiator in opposite direction of normal flow.
CAUTION
Follow the manufacturers instructions when using
a chemical radiator cleaner.
5. If water does not clean system, use a chemical radiator cleaner.
CAUTION
Follow the manufacturers instructions when using
special equipment to reverse clean the radiator.
6. If radiator or cooling system is very dirty or has
a restriction, use reverse cleaning method. This
CAUTION
Additives may damage the cooling system. Before
using additives, contact your local Yale dealer.
7. Fill cooling system with ethylene glycol boron-free
antifreeze. Purchase a pre-diluted 50/50 solution;
or mix 50 percent concentrate with 50% distilled
or deionized water. The 50/50 mixture will protect cooling system to 37C ( 35F). Add coolant
as necessary to keep level between the ADD and
FULL marks on the reservoir.
Radiator Replacement
RADIATOR, REMOVE FOR LIFT
TRUCKS MODELS GC/GLC030VX,
GC/GLC035VX, GC/GLC040SVX
(C809); GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810); GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910); GLC050LX
(A967); GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875);
GLP/GDP20-25LX (GLP/GDP050LX)
(A974); GLC40, 45, 55VX, GLC55SVX,
(GC/GLC080, 100, 120VX, GC/GLC080,
100VXBCS, GC/GLC120SVX,
GC/GLC120VXPRS) (E818, F818) AND
GLP/GDP40VX5/VX6, GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813)
WARNING
Always disconnect the cable at the negative terminal first. Install a tag on the battery terminals so
that no one connects the cables on the terminals.
WARNING
Radiator Replacement
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator cap is
removed, the pressure is released from the system.
If the system is hot, the steam and boiling coolant
can cause burns.
5. Let coolant cool to ambient temperature. Place a
drain pan with a capacity greater than the capacity
of the cooling system under radiator. Remove radiator cap.
CAUTION
Disposal of lubricants and fluids must meet local
environmental regulations.
6. Open the drain plug or loosen hose clamp and disconnect the lower hose.
7. Lift trucks equipped with a Cummins QSB 3.3L
diesel engine: Loosen clamps and disconnect the
charge air cooler hoses from charge air cooler.
See Figure 6.
8. Lift trucks equipped with a Kubota 3.8L diesel engine: Loosen clamps and disconnect transmission
cooler hoses from transmission cooler. See Figure 8.
9. Once coolant is drained from engine, loosen hose
clamps and disconnect coolant hoses from radiator.
Cap radiator hoses.
10. Loosen hose clamp and disconnect hose from
reservoir and remove reservoir.
See Figure 1 for lift truck models
GC/GLC030VX,
GC/GLC035VX,
GC/GLC040SVX (C809
GLP/GDP16VX,
GLP/GDP18VX,
GLP/GDP20SVX
(GP/GLP/GDP030VX,
GP/GLP/GDP035VX,
GP/GLP/GDP040SVX)
(C810)
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
GLC050LX (A967)
GLP20-25LX (GLP050LX) (A974)
See Figure 2 or Figure 3 for lift truck models
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100,
120VX;
GC/GLC080,
100VXBCS;
Radiator Replacement
GLC/GDC60VX, GLC/GDC70VX (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (D879)
See Figure 7 for lift truck models below equipped
with Yanmar 2.6L diesel engine
GDP20-25LX (GDP050LX) (A974)
See Figure 8 for lift truck models below equipped
with a Kubota 3.8L diesel engine
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (H813, J813)
18. Remove radiator from truck.
19. If necessary, remove the coolant level sensor.
Radiator Replacement
Figure 1. Cooling System for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910) GLC050LX (A967);
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875) and GLP20-25LX (GLP050LX) (A974)
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
RADIATOR
CAP
UPPER HOSE
LOWER HOSE
CLAMP
SHROUD
CLIP
WASHER
SCREW
CLIP
UPPER RADIATOR BRACKET
CAPSCREW, GC/GLC040-070VX,
GC/GLC055SVX [A910] AND GLC050LX
(A967)
13. INSERT
14. LOWER BRACKET, GC/GLC040-070VX,
GC/GLC055SVX [A910] AND GLC050LX (A967)
Radiator Replacement
Figure 2. Cooling System for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX;
GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818) Before 2011
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
RADIATOR
SHROUD
WASHER
SCREW
CLIP NUT
CLIP
UPPER HOSE
LOWER HOSE
CLAMP
UPPER RADIATOR BRACKET
INSERT
CAPSCREW
ISOLATOR
RESERVOIR
RESERVOIR BRACKET
OUTLET ASSEMBLY
OUTLET
CAP
BUSHING
HOSE
TUBE
STRAP
NUT
SCREEN
BAFFLE (RH AND LH)
RADIATOR CAP
COOLANT LEVEL SENSOR
Radiator Replacement
Figure 3. Cooling System for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX;
GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818) After 2011
10
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
RADIATOR
SHROUD
WASHER
SCREW
CLIP NUT
CLIP
UPPER HOSE
LOWER HOSE
CLAMP
UPPER RADIATOR BRACKET
INSERT
CAPSCREW
ISOLATOR
RESERVOIR
OUTLET ASSEMBLY
OUTLET
CAP
BUSHING
HOSE
TUBE
NUT
SCREEN
BAFFLE (RH AND LH)
RADIATOR CAP
COOLANT LEVEL SENSOR
11
Radiator Replacement
Figure 4. Cooling System for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6,
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813) Before 2011
12
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
CAPSCREW
INSERT
UPPER RADIATOR BRACKET
RADIATOR CAP
ISOLATOR
CLIP NUT
COOLANT LEVEL SENSOR
RADIATOR
CLIP
RADIATOR SHROUD
CLAMP
LOWER HOSE
SCREW
WASHER
SCREEN
STRAP
RESERVOIR BRACKET
RESERVOIR
OUTLET ASSEMBLY
OUTLET
CAP
BUSHING
TUBE
UPPER HOSE
DRAIN PLUG
OIL COOLER
13
Radiator Replacement
Figure 5. Cooling System for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6,
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813) After 2011
14
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
CAPSCREW
INSERT
UPPER RADIATOR BRACKET
RADIATOR CAP
ISOLATOR
CLIP NUT
COOLANT LEVEL SENSOR
RADIATOR
CLIP
RADIATOR SHROUD
CLAMP
LOWER HOSE
SCREW
WASHER
SCREEN
RESERVOIR
OUTLET ASSEMBLY
OUTLET
CAP
BUSHING
TUBE
UPPER HOSE
DRAIN PLUG
OIL COOLER
15
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
RADIATOR
RADIATOR CAP
HARNESS CLIP
UPPER RADIATOR BRACKET
INSERT
ISOLATOR
CAPSCREW
CLAMP
TUBE
UPPER HOSE
CLAMP
CHARGE AIR COOLER HOSE
CLAMP
CHARGE AIR COOLER HOSE
SHROUD
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
CLAMP
CHARGE AIR COOLER HOSE
SCREW
WASHER
CLIP
LOWER HOSE
RESERVOIR
BUSHING
RESERVOIR CAP
RESERVOIR OUTLET
HOSE
TUBE
COOLANT LEVEL SENSOR
SEAL
Figure 6. Cummins 3.3L Cooling System With Charge Air Cooler for GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813)
16
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
LOWER HOSE
CLAMP
UPPER HOSE
RESERVOIR
OUTLET ASSEMBLY
BUSHING
CAP
RESERVOIR OUTLET
HOSE
CAPSCREW
INSERT
RADIATOR CAP
Radiator Replacement
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
ISOLATOR
UPPER RADIATOR BRACKET
RADIATOR
PLUG - COOLANT LEVEL SENSOR
HEAT SHIELD
CLIP NUT
WASHER
SCREW
DRAIN PLUG
SHROUD
TUBE
Figure 7. Yanmar 2.6L Cooling System for Lift Truck Models GDP20-25LX (GDP050LX) (A974)
17
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
RADIATOR
RADIATOR CAP
UPPER RADIATOR BRACKET
ISOLATOR
CAPSCREW
INSERT
CLAMP
TUBE
UPPER HOSE
LOWER HOSE
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Figure 8. Kubota 3.8L Cooling System for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813)
18
WARNING
Always disconnect the cable at the negative terminal first. Install a tag on the battery terminals so
that no one connects the cables on the terminals.
Radiator Replacement
removed, the pressure is released from the system.
If the system is hot, the steam and boiling coolant
can cause burns.
5. Let coolant cool to ambient temperature. Place a
drain pan with a capacity greater than the capacity
of the cooling system under radiator. Remove radiator cap.
CAUTION
Disposal of lubricants and fluids must meet local
environmental regulations.
6. Open the drain plug or loosen hose clamp and disconnect the lower hose.
7. Loosen clamps and disconnect oil cooler hoses
from oil cooler adapters. See Figure 9.
8. Remove oil cooler adapters and O-rings from radiator. Discard O-rings. See Figure 9.
9. Once coolant is drained from engine, loosen hose
clamps and disconnect coolant hoses from radiator.
Cap radiator hoses.
10. Loosen hose clamp and disconnect hose from
reservoir and remove reservoir. See Figure 9.
11. Remove battery and battery tray.
12. If equipped, disconnect electrical connector to the
coolant level sensor.
NOTE: For Mazda LPG engine, the LPG converter
bracket needs to be moved for clearance of radiator.
13. Remove screws and washers from the shroud and
move shroud out of the way.
14. Place radiator guard shield between radiator and
fan so damage to radiator does not occur during
fan removal.
15. Remove fan, fan spacer, and pulley.
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator cap is
19
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
RADIATOR
CAP
UPPER HOSE
LOWER HOSE
CLAMP
SHROUD
O-RING
OIL COOLER ADAPTER
OIL COOLER HOSE
UPPER RADIATOR BRACKET
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
CAPSCREW
INSERT
ISOLATOR
RESERVOIR
TUBE
OUTLET ASSEMBLY
HOSE
RESERVOIR OUTLET
CAP
BUSHING
Figure 9. Cooling System for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC050LX (A967) and GLP20-25LX (GLP050LX) (A974)
20
WARNING
Always disconnect the cable at the negative terminal first. Install a tag on the battery terminals so
that no one connects the cables on the terminals.
2. Disconnect the negative battery cable.
3. Disconnect the positive battery cable.
Radiator Replacement
11. Place a radiator guard shield between radiator and
fan so damage to radiator does not occur during fan
removal.
12. Remove fan. See Fan Removal procedures.
13. Remove radiator guard shield.
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator cap is
removed, the pressure is released from the system.
If the system is hot, the steam and boiling coolant
can cause burns.
14. Let coolant cool to ambient temperature. Place a
drain pan with a capacity greater than the capacity
of the cooling system under the radiator. Remove
radiator cap.
CAUTION
Disposal of lubricants and fluids must meet local
environmental regulations.
15. Open drain plug, loosen clamp and disconnect the
lower radiator hose from radiator to allow coolant to
drain into a suitable container. Install caps on hose.
See Figure 10.
CAUTION
The counterweight cover is extremely heavy 185 kg
(408 lb). Make sure that the eyebolts and lifting device have sufficient capacity to lift the weight.
6. Remove two bolts from counterweight cover.
7. Install two eyebolts in the hole on each end of the
counterweight cover. Connect a suitable lifting device to the eyebolts and carefully remove the counterweight cover from lift truck.
8. Remove four capscrews from upper radiator
bracket. Remove bracket. See Figure 23.
9. If necessary, disconnect electrical connector from
the coolant level sensor.
10. Remove screws, washers, and clip nuts from the
shroud and radiator and move shroud out of the
way.
21
Radiator Replacement
22
DEBRIS COVER
COUNTERWEIGHT COVER
RADIATOR COVER
UPPER BRACKET
CAPSCREWS
REMOTE FILL HOSE
HOSE CLAMPS
OIL COOLER
TRANSMISSION OIL COOLER LINES
FITTINGS
UPPER HOSE
LOWER HOSE
REMOTE FILL
RADIATOR CAP
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
RADIATOR
RADIATOR CAP
HARNESS CLIP
UPPER RADIATOR BRACKET
INSERT
ISOLATOR
CAPSCREW
CLAMP
TUBE
UPPER HOSE
CLAMP
CHARGE AIR COOLER HOSE
CLAMP
CHARGE AIR COOLER HOSE
SHROUD
Radiator Replacement
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
CLAMP
CHARGE AIR COOLER HOSE
SCREW
WASHER
CLIP
LOWER HOSE
RESERVOIR
BUSHING
RESERVOIR CAP
RESERVOIR OUTLET
HOSE
TUBE
COOLANT LEVEL SENSOR
SEAL
Figure 11. Cummins 3.3L Cooling System With Charge Air Cooler for GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (D879)
23
Radiator Replacement
WARNING
Always disconnect the cable at the negative terminal first. Install a tag on the battery terminals so
that no one connects the cables on the terminals.
2. Disconnect the negative battery cable.
3. Disconnect the positive battery cable.
NOTE: Perform Step 4 for lift truck models GLP/
GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878).
4. Open hood and loosen clamp and disconnect inlet
hose that attaches to the hood support. See Figure 25.
NOTE: Perform Step 5 for lift truck model GDP80VX,
GDP80VX9, GDP90VX (GLP/GDP170VX, GLP/
GDP175VX36, GLP/GDP190VX) (A909, B909).
5. Open hood, loosen clamp, and disconnect dirty air
hose attached to hood support.
See Figure 26 for lift truck models below equipped
with Cummins QSB 3.3L diesel engine
GDP80VX,
GDP80VX9,
GDP90VX
(GLP/GDP170VX,
GLP/GDP175VX36,
GLP/GDP190VX) (A909, B909)
See Figure 27 for lift truck models below equipped
with GM 5.7L LPG engine
GLP80VX,
GLP80VX9,
GLP90VX
(GLP/GLP170VX,
GLP/GLP175VX36,
GLP/GLP190VX) (A909, B909)
24
Radiator Replacement
See Figure 14 for lift truck models below equipped
with GM 5.7L LPG engine
GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (A909 B909)
See Figure 15 for lift truck models equipped with
Kubota 3.8L Diesel engine
GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) (B909)
17. Remove radiator guard shield.
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator cap is
removed, the pressure is released from the system.
If the system is hot, the steam and boiling coolant
can cause burns.
18. Let coolant cool to ambient temperature. Place a
drain pan with a capacity equal to or greater than
the capacity of the cooling system under the radiator. Remove radiator cap.
CAUTION
Disposal of lubricants and fluids must meet local
environmental regulations.
1. PRE-CLEANER
2. STRAP CLAMP
25
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
RADIATOR
RADIATOR CAP
HARNESS CLIP
UPPER RADIATOR BRACKET
INSERT
ISOLATOR
CAPSCREW
CLAMP
TUBE
UPPER HOSE
CLAMP
CHARGE AIR COOLER HOSE
CLAMP
CHARGE AIR COOLER HOSE
SHROUD
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
CLAMP
CHARGE AIR COOLER HOSE
SCREW
WASHER
CLIP
LOWER HOSE
RESERVOIR
BUSHING
RESERVOIR CAP
RESERVOIR OUTLET
HOSE
TUBE
COOLANT LEVEL SENSOR
SEAL
Figure 13. Cummins 3.3L Cooling System With Charge Air Cooler for GDP60VX, GDP70VX (GDP135VX,
GDP155VX) (D878), GDP80VX, GDP80VX9, GDP90VX (GDP170VX, GDP175VX36, GDP190VX) (A909, B909)
26
1.
2.
3.
4.
5.
6.
7.
8.
9.
BAFFLE
ISOLATOR
UPPER BRACKET
CAP
RESERVOIR OUTLET
BUSHING
HOSE
RESERVOIR
RADIATOR
Radiator Replacement
cooler into a suitable container, then cap the oil
cooler ports.
23. For lift trucks equipped with GM 5.7L LPG engine,
remove capscrews from baffles and remove baffles
from radiator assembly. Remove capscrews securing cooling baffle to radiator assembly. See Figure 14.
10.
11.
12.
13.
14.
15.
16.
17.
18.
CAPSCREW
SHROUD
CLAMP
UPPER HOSE
LOWER HOSE
SEAL
COOLING BAFFLE
DRAIN HOSE
PLASTIC TUBE
Figure 14. GM 5.7L Cooling System, Lift Truck Models GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (A909, B909)
27
Radiator Replacement
Figure 15. Kubota 3.8L Cooling System, Lift Truck Model GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
28
Radiator Replacement
RADIATOR
RADIATOR CAP
UPPER RADIATOR BRACKET
INSERT
ISOLATOR
CAPSCREW
CLAMP
TUBE
UPPER HOSE
CHARGE AIR COOLER HOSE
CHARGE AIR COOLER HOSE
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
14. Uncap the upper hose and connect the hose to radiator. Tighten hose clamp.
29
Radiator Replacement
WARNING
DO NOT use an alcohol or methanol base antifreeze. They are flammable and could cause
personal injury or damage to the lift truck.
CAUTION
Additives may damage the cooling system. Before
using additives, contact your local Yale dealer.
16. Fill cooling system with ethylene glycol boron-free
antifreeze. Purchase a pre-diluted 50/50 solution;
or mix 50% concentrate with 50% distilled or deionized water. The 50/50 mixture will protect cooling
system to 37C ( 35F).
17. Use the same coolant mixture and fill the reservoir
between the ADD and FULL marks.
See Figure 16 or Figure 17, for lift truck models
GC/GLC030VX,
GC/GLC035VX,
GC/GLC040SVX (C809)
GLP/GDP16VX,
GLP/GDP18VX,
GLP/GDP20SVX
(GP/GLP/GDP030VX,
GP/GLP/GDP035VX,
GP/GLP/GDP040SVX)
(C810)
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875
GLC050LX (A967)
GLP/GDP20-25LX (GLP/GDP050LX) (A974)
See Figure 18, for lift truck models
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100,
120VX;
GC/GLC080,
100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813)
See Figure 19 for lift truck models
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (H813, J813)
30
1. RESERVOIR
2. ADD MARK
3. FULL MARK
1. RESERVOIR
2. ADD MARK
Radiator Replacement
3. FULL MARK
1.
2.
3.
4.
31
Radiator Replacement
WARNING
1.
2.
3.
4.
32
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause serious injury.
22. Start and run engine until thermostat opens. (The
upper hose will be warm.)
23. On lift trucks equipped with a GM 2.4L engine,
bleed air from the cooling system by opening the
bleed screw located on the left side behind the
alternator. When the air has been bled from the
system close the bleed screw. See Figure 20.
CAUTION
Additives may damage the cooling system. Before
using additives, contact your local Yale dealer.
24. Check coolant level at the reservoir. Add coolant
as necessary to keep level between the ADD and
FULL marks on the reservoir.
Radiator Replacement
6. Install fan, fan spacer, and pulley.
7. Remove radiator guard shield.
8. Install the radiator shroud on radiator using screws
and washers taken out during removal..
9. If equipped, connect the electrical connector to the
coolant level sensor.
NOTE: For Mazda LPG engine, the LPG converter
bracket and screws must be installed to hold the converter.
10. Uncap radiator and reservoir ports and install the
reservoir.
11. Connect the reservoir hose from reservoir to the
radiator. Tighten hose clamp. See Figure 9.
12. Install new O-rings on oil cooler connectors. See
Figure 9.
1. MANIFOLD
2. COOLANT HOSES
3. BLEED SCREW
4. RADIATOR HOSE
WARNING
DO NOT use an alcohol or methanol base antifreeze. They are flammable and could cause
personal injury or damage to the lift truck.
CAUTION
Additives may damage the cooling system. Before
using additives, contact your local Yale dealer.
18. Use the same coolant mixture and fill the reservoir
between the ADD and FULL marks. See Figure 21.
33
Radiator Replacement
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. Contact with these parts
can cause serious injury.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause serious injury.
23. Start and run engine until thermostat opens. (The
upper hose will be warm.)
CAUTION
Additives may damage the cooling system. Before
using additives, contact your local Yale dealer.
1. RESERVOIR
2. ADD MARK
3. FULL MARK
NOTE: Installing the radiator into lift truck frame requires two people.
See section Frame 100 YRM 1120 for lift truck models
GC/GLC030VX,
GC/GLC035VX,
GC/GLC040SVX (C809)
GLP/GDP16VX,
GLP/GDP18VX,
GLP/GDP20SVX
(GP/GLP/GDP030VX,
GP/GLP/GDP035VX,
GP/GLP/GDP040SVX)
(C810)
See section Frame 100 YRM 1423 for lift truck models
GLC050LX (A967)
GLP/GDP20-25LX (GLP/GDP050LX) (A974)
34
Radiator Replacement
CAUTION
The counterweight cover is extremely heavy 185 kg
(408 lb). Make sure that the eyebolts and lifting device have sufficient capacity to lift the weight.
11. If removed, install two eyebolts in the hole on each
end of the counterweight cover. Connect a suitable
lifting device to the eyebolts and carefully install the
counterweight cover into the lift truck frame. See
Figure 10.
12. Install two bolts to counterweights cover. Tighten to
38 Nm (28 lbf ft).
13. Install debris cover.
14. Install radiator cover.
15. Connect positive battery cable.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and cause serious
injury.
20. Start and run the engine until thermostat opens
(The upper radiator hose will be warm).
CAUTION
Additives may damage the cooling system. Before
using additives, contact you local Yale dealer.
21. Check coolant level at the auxiliary coolant reservoir. Add coolant as necessary to keep level between the ADD and FULL marks on the reservoir.
22. Shut down the engine for one minute or longer prior
to checking the transmission oil level. If the transmission oil is low, add transmission oil to the transmission at the dipstick tube to the correct level indicated on the dipstick. Oil is specified in Periodic
Maintenance section for your lift truck.
WARNING
DO NOT use an alcohol or methanol base antifreeze. They are flammable and could cause
personal injury or damage to the lift truck.
CAUTION
Additives may damage the cooling system. Before
using additives, contact you local Yale dealer.
17. Fill cooling system with ethylene glycol boron-free
antifreeze. Purchase a pre-diluted 50/50 solution;
or mix 50% concentrate with 50% distilled or deionized water. The 50/50 mixture will protect cooling
system to 37C ( 35F).
18. Install radiator cap.
19. Use the same coolant mixture and fill the reservoir
between the ADD and FULL marks. See Figure 22.
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. contact with these parts
can cause serious injury.
1.
2.
3.
4.
35
Radiator Replacement
Figure 23. Cooling System for Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, F024,
G024)GLC/GDC60VX, GLC/GDC60VX, (GC/GLC/GDC135VX, GC/GLC/GDC135VX) (C879, D879, E879, F879)
36
Radiator Replacement
OUTLET ASSEMBLY
OUTLET
CAP
BUSHING
HOSE
HOSE
REMOTE FILL HOSE
REMOTE FILL
RADIATOR CAP
SCREEN
COOLANT LEVEL SENSOR
DRAIN PLUG
See Figure 15 for lift truck models equipped with
Kubota 3.8L Diesel engine
GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (B909)
5. Install coolant reservoir bracket and coolant reservoir assembly onto upper bracket and tighten capscrews.
See Figure 25 for lift truck models
(GP/GLP/
GLP/GDP60VX,
GLP/GDP70VX
GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878)
See Figure 13 for lift truck models below equipped
with Cummins QSB 3.3L diesel engine
GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) (A909, B909)
See Figure 14 for lift truck models below equipped
with GM 5.7L LPG engine
GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (A909, B909)
See Figure 15 for lift truck models equipped with
Kubota 3.8L Diesel engine
GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) (B909)
6. Uncap and connect auxiliary coolant reservoir hose
and tighten clamp.
7. Remove caps from the oil cooler and transmission
lines and connect lines into oil cooler.
8. Close drain plug and uncap the lower radiator hose
and connect hose onto radiator and tighten clamp.
37
Radiator Replacement
9. Uncap and connect upper radiator hose and tighten
clamp.
10. Lift trucks equipped with Cummins QSB 3.3L or
Kubota 3.8L diesel engine, uncap the charge air
cooler hoses and connect the hoses to the charge
air cooler. See Figure 13 or Figure 15.
11. Install fan. See Fan Installation procedures.
38
WARNING
DO NOT use an alcohol or methanol base antifreeze. They are flammable and could cause
personal injury or damage to the lift truck.
CAUTION
Additives may damage the cooling system. Before
using additives, contact you local Yale dealer.
Radiator Replacement
26. Check coolant level at the auxiliary coolant reservoir. Add coolant as necessary to keep level between the ADD and FULL marks on the reservoir.
27. Shut down the engine for one minute or longer prior
to checking the transmission oil level. If the transmission oil is low, add transmission oil at the dipstick
tube at the correct level indicated on the dipstick.
Oil is specified in Periodic Maintenance section for
your lift truck.
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. contact with these parts
can cause serious injury.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and cause serious
injury.
25. Start and run the engine until thermostat opens
(The upper radiator hose will be warm).
CAUTION
Additives may damage the cooling system. Before
using additives, contact you local Yale dealer.
1.
2.
3.
4.
39
Radiator Replacement
Figure 25. Cooling System for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) (Sheet 1 of 3)
40
Radiator Replacement
Figure 25. Cooling System for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) (Sheet 2 of 3)
41
Radiator Replacement
Figure 25. Cooling System for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) (Sheet 3 of 3)
42
Radiator Replacement
C. KUBOTA (DIESEL)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
SCREW
SHROUD
FAN
FAN SPACER
TRANSMISSION LINES
AUXILIARY COOLANT RESERVOIR AND
BRACKET ASSEMBLY
OUTLET
CAP
BUSHING
HOSE
AUXILIARY COOLANT RESERVOIR HOSE
DRAIN PLUG
RADIATOR CAP
HOOD SUPPORT
43
Radiator Replacement
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
PRE-CLEANER
CLAMP
HOOD SUPPORT
HOOD ASSEMBLY
DIRTY AIR HOSE
CLEAN AIR HOSE
AIR FILTER
AIR CLEANER BRACKET
CAPSCREW
NUT
AUXILIARY COOLANT RESERVOIR HOSE
RESERVOIR OUTLET
CAP
BUSHING
COOLANT RECOVERY RESERVOIR
TUBE
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
Figure 26. Cooling System Cummins QSB 3.3L Diesel Engine for Lift Truck Model GDP80VX, GDP80VX9,
GDP90VX (GDP170VX, GDP175VX36, GDP190VX) (A909, B909)
44
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
PRE-CLEANER
CLAMP
HOOD SUPPORT
HOOD
DIRTY AIR HOSE
CLEAN AIR HOSE
AIR FILTER
AIR CLEANER BRACKET
CAPSCREW
NUT
RADIATOR ISOLATOR
UPPER BRACKET
Radiator Replacement
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
RADIATOR
BAFFLE
COOLANT RECOVERY RESERVOIR
LOWER RADIATOR HOSE
UPPER RADIATOR HOSE
SEAL
BAFFLE
FAN SHROUD
FAN
SPACER
FAN MOUNTING SCREWS
Figure 27. Cooling System GM 5.7L LPG Engine for Lift Truck Model GLP80VX, GLP80VX9, GLP90VX
(GLP170VX, GLP175VX36, GLP190VX) (A909, B909)
45
Radiator Replacement
Figure 28. Cooling System Kubota 3.8L Diesel Engine for Lift Truck Model GDP80VX, GDP80VX9, GDP90VX
(GDP170VX, GDP175VX36, GDP190VX) (B909)
46
PRE-CLEANER
CLAMP
HOOD SUPPORT
HOOD ASSEMBLY
DIRTY AIR HOSE
CLEAN AIR HOSE
AIR FILTER
AIR CLEANER BRACKET
CAPSCREW
NUT
AUXILIARY COOLANT RESERVOIR HOSE
RESERVOIR OUTLET
CAP
BUSHING
COOLANT RECOVERY RESERVOIR
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
TUBE
COOLANT LEVEL SENSOR
UPPER BRACKET
RADIATOR ISOLATOR
RADIATOR
CAC HOSE
CAC TUBE
AIR FLOW SENSOR
LOWER RADIATOR HOSE
UPPER RADIATOR HOSE
SHROUD AND BAFFLE
WASHER
FAN
SPACER
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause serious injury. Wait 30 minutes for the radiator to cool.
Do a touch test by touching the radiator with your
hand. If the radiator is still hot to the touch, wait another 30 minutes before attempting to check or fix
any part of the cooling system.
WARNING
The radiator fins on the radiator are very sharp and
can cause serious injury. Wear gloves while removing fan assembly.
NOTE: The fan that is used is a pusher-type fan. Do
not replace with a puller-type fan.
1. Turn OFF lift truck.
2. If equipped, turn the LPG tank valve to the OFF
position.
3. If equipped, release the LPG tank bracket and
swing tank away from the lift truck.
47
WARNING
To prevent a short circuit during fan belt removal,
disconnect the battery negative cable at the battery
negative terminal. Install a lock or tag on the connector to prevent connection. A tool could cause a
short circuit, the high current flow from the battery
can cause an injury or parts damage.
8. Disconnect the negative battery cable from the negative battery terminal.
9. Remove screws and washers from the radiator
shroud. Lean radiator shroud toward the fan.
See Figure 29 for lift truck models below equipped
with GM 2.4L, Yanmar 2.6L, Yanmar 3.0L or Yanmar
3.3L engine
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
GLP/GDP16VX,
GLP/GDP18VX,
GLP/GDP20SVX
(GP/GLP/GDP030VX,
GP/GLP/GDP035VX,
GP/GLP/GDP040SVX)
(C810)
See Figure 30 for lift truck models below equipped
with Yanmar 2.6L engine.
GDP20-25LX (GDP050LX) (A974)
See Figure 31 for lift truck models below equipped
with Mazda FE and F2 engines
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
GLC050LX (A967)
GLP20-25LX (GLP050LX) (A974)
GLP20-35VX (GP/GLP040-070VX) (B875)
GC/GLC030VX,
GC/GLC035VX,
GC/GLC040SVX (C809)
GLP16VX,
GLP18VX,
GLP20SVX
(GP/
GLP030VX, GP/GLP035VX, GP/GLP040SVX)
(C810)
48
GDP60VX,
GDP70VX
(GDP135VX,
GDP155VX) (D878)
GDP40VX5/VX6; GDP45SVX5, GDP45VX6,
GDP50-55VX (GDP080, 090, 100, 110, 120VX)
(G813)
See Figure 37 for lift truck models below equipped
with Cummins QSB 3.3L diesel engines
GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) (A909, B909)
See Figure 38 for lift truck models below equipped
with GM 5.7L LPG engine
GLP/GDP80VX,
GLP/GDP80VX9,
GLP/GDP90VX
(GLP/GDP170VX,
GLP/GDP175VX36, GLP/GDP190VX) (A909,
B909)
1.
2.
3.
4.
FAN
SPACER
WASHER
CAPSCREW
5. SCREW
6. RADIATOR SHROUD
7. RADIATOR
Figure 29. Fan Removal for GM 2.4L, Yanmar 2.6L, Yanmar 3.0L and Yanmar 3.3L Engines, Lift Truck Models
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875), and GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810)
49
1.
2.
3.
4.
SPACER
FAN
WASHER
CAPSCREW
5. SHROUD
6. SCREW
7. RADIATOR
Figure 30. Fan Removal for Yanmar 2.6L Engine, Lift Truck Models GDP20-25LX (GDP050LX) (A974)
50
4.
5.
6.
7.
8.
WASHER
SCREW
WASHER
RADIATOR SHROUD
RADIATOR
Figure 31. Fan Removal for Mazda FE and F2 Engines, Lift Truck Models GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910), GLC050LX (A967), GLP20-25LX (GLP050LX) (A974), GLP20-35VX
(GP/GLP040-070VX) (B875), GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809), and GLP16VX,
GLP18VX, GLP20SVX (GP/GLP030VX, GP/GLP035VX, GP/GLP040SVX) (C810)
51
1.
2.
3.
4.
FAN
SPACER
WASHER
CAPSCREW
5. SCREW
6. RADIATOR SHROUD
7. RADIATOR
Figure 32. Fan Removal for GM 4.3L Engine, Lift Truck Models GLC40, 45, 55VX; GLC55SVX;
(GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818) and
GLP40VX5/VX6; GLP45SVX5, GLP45VX6; GLP50-55VX (GP/GLP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
52
1.
2.
3.
4.
5.
SPACER
FAN
WASHER
CAPSCREW
RADIATOR SHROUD
6.
7.
8.
9.
SCREW
LOCKWASHER
CLIP NUT
RADIATOR
Figure 33. Fan Removal for Cummins 4.5L Engine, Lift truck Models GDP40VX5/VX6;GDP45SVX5,
GDP45VX6; GDP50-55VX (GDP080, 090, 100, 110, 120VX) (F813)
53
1.
2.
3.
4.
5. SCREW
6. SHROUD
7. RADIATOR
FAN
FAN SPACER
WASHER
CAPSCREW
Figure 34. Fan Removal for GM 4.3L, Cummins 4.5L and Kubota 3.8L Engines, Lift truck Models S6.0FT,
S7.0FT (S135FT, S155FT) (D024, E024, F024, G024)GLC/GDC60VX, GLC/GDC60VX, (GC/GLC/GDC135VX,
GC/GLC/GDC135VX) (C879, D879, E879, F879)
54
1.
2.
3.
4.
5. SCREW
6. SHROUD
7. RADIATOR
FAN
FAN SPACER
WASHER
CAPSCREW
Figure 35. Fan Removal for GM 4.3L, Cummins 4.5L, and Kubota Engines, Lift Truck Models GLP/GDP60VX,
GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)
55
1.
2.
3.
4.
SPACER
FAN
SCREW
WASHER
5.
6.
7.
8.
WASHER
CAPSCREW
SHROUD
RADIATOR
Figure 36. Fan Removal for Cummins QSB 3.3L Engine, Lift Truck Models GDP40VX5/VX6; GDP45SVX5,
GDP45VX6, GDP50-55VX (GDP080, 090, 100, 110, 120VX) (G813), GDC60VX, GDC70VX (GDC135VX,
GDC155VX) (D879), and GDP60VX, GDP70VX (GDP135VX, GDP155VX) (D878)
56
1.
2.
3.
4.
RADIATOR SHROUD
SCREW
WASHER
SPACER
5. CAPSCREW
6. FAN
7. RADIATOR
Figure 37. Fan Removal for Cummins QSB 3.3L Engine, Lift Truck Models GDP80VX, GDP80VX9, GDP90VX
(GDP170VX, GDP175VX36, GDP190VX) (A909, B909)
57
1.
2.
3.
4.
FAN SHROUD
SCREW
WASHER
SPACER
5. CAPSCREW
6. FAN
7. RADIATOR ASSEMBLY
Figure 38. Fan Removal for GM 5.7L LPG Engine, Lift Truck Models GDP80VX, GDP80VX9, GDP90VX
(GDP170VX, GDP175VX36, GDP190VX) (A909, B909)
58
1.
2.
3.
4.
FAN
FAN SPACER
WASHER
CAPSCREW
5. SCREW
6. SHROUD
7. RADIATOR
Figure 39. Fan Removal for Kubota 3.8L Diesel Engine for Lift Truck Models GLP/GDP40VX5/VX6;
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813)
59
1.
2.
3.
4.
FAN SHROUD
SCREW
WASHER
SPACER
5. CAPSCREW
6. FAN
7. RADIATOR ASSEMBLY
Figure 40. Fan Removal for Kubota 3.8L Diesel Engine, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
10. Remove capscrews, washers, and spacer from the
fan pulley.
See Figure 29 for lift truck models below equipped
with GM 2.4L, Yanmar 2.6L, Yanmar 3.0L or Yanmar
3.3L engine
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
GLP/GDP16VX,
GLP/GDP18VX,
GLP/GDP20SVX
(GP/GLP/GDP030VX,
GP/GLP/GDP035VX,
GP/GLP/GDP040SVX)
(C810)
60
61
INSPECT
WARNING
DO NOT try to repair a damaged fan. If a fan has a
bent blade or is cracked, install a new fan. A damaged fan can break during use and cause damage
or serious injury.
1. Inspect the fan for any damage.
2. If the fan is damaged, replace the entire fan.
FAN INSTALLATION
WARNING
The radiator fins on the radiator are very sharp and
can cause serious injury. Wear gloves while installing fan assembly.
1. Install the lower portion of the shroud in the retaining clips and lean the shroud toward the engine.
2. Install the spacer, washers, and capscrews to the
fan. Tighten the capscrews to 52 Nm (38 lbf).
See Figure 29 for lift truck models below equipped
with GM 2.4L, Yanmar 2.6L, Yanmar3.0L or Yanmar
3.3L engine
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
GLP/GDP18VX,
GLP/GDP16VX,
(GP/GLP/GDP030VX,
GLP/GDP20SVX
GP/GLP/GDP040SVX)
GP/GLP/GDP035VX,
(C810)
See Figure 30 for lift truck models below equipped
with Yanmar 2.6L engine.
GDP20-25LX (GDP050LX) (A974)
See Figure 32 for lift truck models below equipped
with GM 4.3L engine
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
GC/GLC080,
100VXBCS;
100,
120VX;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
GLP/GDP45SVX5,
GLP/GDP40VX5/VX6;
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
62
63
GDP60VX,
GDP70VX
(GDP135VX,
GDP155VX) (D878)
GDP40VX5/VX6; GDP45SVX5, GDP45VX6,
GDP50-55VX (GDP080, 090, 100, 110, 120VX)
(G813)
See Figure 37 for lift truck models below equipped
with Cummins QSB 3.3L diesel engines
GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) (A909, B909)
See Figure 38 for lift truck models below equipped
with GM 5.7L LPG engine
GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (A909, B909)
See Figure 39 for lift truck models below equipped
with Kubota 3.8L diesel engine
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (H813, J813)
64