qxd
10/4/05
8:34 AM
Page 2
HT Agitators
Reliable
Proven Performance
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 3
Proven Performance
The HT agitator is Chemineers premium
product offering that features a gearbox specifically designed for mixing
applications. Available in both bottom
and top entering designs, this rugged
performer can be tailored to meet virtually any process from critical chemical
reactor systems to routine storage
applications. Its superior design offers
high strength, low wear, quiet operation, and minimum maintenance.
The reliable and rugged HT agitator
has provided long, trouble free service
in harsh, demanding applications. For
open or closed tanks, the HT agitator
is the industry standard of reliability
and technology in mixing.
Drive Features
Internal Shafting
Positive Lubrication
Protective Finish
External surfaces are protected with a catalyzed
polyurethane finish suitable for indoor or
outdoor installations.
Quiet Performance
Extra-Capacity Tapered
Roller Bearings
www.chemineer.com
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 6
Drive Internals
The first reduction helical change gears
are spline or taper hub mounted for easy
removal and replacement. Removing the
change gear cover provides direct access
to the change gears without the need to
disturb other internal parts or the motor.
Second reduction spiral bevel gearing
offers low wear for long service, and
provides class-leading efficiency for rightangle power transmission.
Magnetic drain plug is included as standard
Hardened helical gears precision hobbed and
shaved to exact tolerances for proper contact
and wear
2. High-speed bearing
cap
3. Lip seal
4. High-speed shaft
bearings (2)
5. Bearing support
blocks (2)
Additional Features
7. Change pinion
8. Change gear
19. Housing
www.chemineer.com
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 7
Shaft Seals
Seal Mounting
mounted gearbox.
Shut-Off Systems
Optional shaft shut-off systems allow seal change
without the leakage of process fluid or pressure loss.
Types of Seals
A wide selection of shaft seals is available for closed
tank processes.
Lip Seal
Stuffing Box
Cha
Stuffing Box
1
HTA
HTD
HTN
HTNS,
HTAL,
HTP
HTA
2
HTD
HTN
HTL
Mechanical & Seals
B
C
D
E
F
G
H
J
R
T
U
V
HTP
HTA
HTD
HTN
HTNS,
HTAL,
& HTL
HTP
HTA
HTD
HTN
HTNS,
HTAL,
& HTL
HTA
HTD
HTN
HTNS,
HTAL,
& HTL
29" are
9" available
38" 23-1/2"for
26-1/2"
7-1/2" 35" 20-1/2"
20-1/2" seals
seal 26"
manufacturers.
Special
33"
8"
1"
10"
8"
3/4"
10"
8" temperature
1"
high 8"pressure
and/or
applications.
8"
1"
1"
8"
1"
43"
19"
37"
12"
45"
12"
1-1/8"
12"
31-1/2" 31-1/2"
12"
1-1/4"
HTP
12"
1-1/8"
48"
12"
18
33-1/2" 33-1/2"
12"
HTD
16
HTA
48-1/2" 21-1/
41"
14"
1-1/4"
12"
1-1/4
11"
5"
6"
5"
5"
6-1/2"
7"
6-1/2" 6-1/2"
7"
8-1/2"
7"
7"
8"
10"
8"
8"
9-1/2"
11"
9-1/2" 9-1/2"
10-1/2"
10"
10"
10"
10"
12-1/2"
11"
12-1/2" 12-1/2"
14"
12"
14"
14"
16"
13"
16"
16"
18-1/2"
14"
18-1/2" 18-1/2"
20-1/2"
17"
18-1/2"
17"
23"
25"
25-1/
5"
6-1/2"
7"
7-1/2"
9-1/2"
10-1/
5-1/2"
6-1/2"
7-1/2"
9-1/2
8"
www.chemineer.com
HTP
15"
8-1
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 10
Step 1
extension shaft.
Benefits
The gearbox does not need to be removed or disturbed during a seal change
The seal arrangement allows for a seal to be changed
faster and more consistently than any other system,
regardless of agitator size or age
A Jacks-n-Rails system is available to simplify
removal and installation of large cartridge seals
Seal shut-off available
Step 2
Step 3
Mounting Options
Adaptable to Any Tank
ions
6
TNS,
TAL, HTP
HTL
HTA
HTD
HTN
ls
dels
-1/2" 40-1/2"
14"
51"
12"
1-1/4"
12"
1-1/4"
12"
-1/2"
10-1/2"
11"
10-1/2" 10-1/2"
-1/2"
20-1/2"
15"
20-1/2" 20-1/2"
25-1/2"
10-1/2"
35"
35"
9-1/2"
28"
67-1/2" 50-1/2"
HTD
HTN
HTA
HTD
HTN
59"
30"
72"
16"
68"
32"
78-1/2"
52-1/2"
22"
68"
20"
1-3/4"
20"
to mount
29-1/2"
28"to the
vessel
High
8-1/2" for all models
56-1/2"
dels
HTA
-1/2" 33-1/2"
HTNS,
12-1/2"
14-1/2"
16-1/2"
pressure
custom flanges
are
available
11" and
for all models
14-1/2" for all models
13" for all
models
10"
11"
Bottom
entry applications
can
be flange
mounted,
or 12"
independently mounted with a separate seal assembly.
www.chemineer.com
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 11
Shaft Design
Both process and mechanical considerations determine
shaft design. Shafts are sized to resist torsional loads and
bending moments induced by hydraulic forces acting on
the impeller, as well as to avoid excessive vibration due
to coincidence of critical frequencies and operating speed.
Shafting is straightened to tight tolerances less than
0.003 inches total run out per foot of shaft length (0.25 mm
per meter) for long seal life and smooth operation.
Custom couplings, impellers, shafting, and steady bearings
are available upon request, including sanitary designs.
Types
Shafting is supplied in a single piece design or in rigidly
coupled sections for easy installation. For large diameter
shafts, pipe shafting is a viable option with couplings and
impeller hubs welded to the shafting.
Couplings
Steady Bearings
Bottom-entering
shaft seal used
with a flexibly
coupled,
independently
mounted
HBP drive.
Extended Keyways
Extended keyways for adjusting impeller location offer
process and design flexibility.
Cup Tripod
Steady Bearing
www.chemineer.com
Welded Coupling
Removable Coupling
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 12
details
tional information.)
A library of Chemineer technical articles is available
Digital Particle Image Velocimetry (DPIV)provides
mation.)
Laser Doppler Anemometry (LDA) corroborates
time averaged DPIV data, especially for velocity
fields in the vicinity of the impeller
www.chemineer.com
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 9
Dimensions
LIFTING LUGS
CASE 1-6 (3) EYES
CASE 7-10 (4) LUGS
2"
MAX.
LIFTING LUGS
CASE 1-6 (3) EYES
CASE 7-10 (4) LUGS
4"
MAX.
P
DIA.
P
DIA.
H
U
2" MAX.
2" MAX.
R
M
M
L
H
U
P
DIA.
P
DIA.
4 HOLE DRILLING
CASE 1-6 "S" DIA.
6 HOLE DRILLING
CASE 7-10 "S" DIA.
P
DIA.
LIFTING LUGS
CASE 1-6 (3) EYES
CASE 7-10 (4) LUGS
4"
MAX.
P
DIA.
D
E
G MAX.
H MIN.
J MIN.
AUXILIARY LIPSEAL
(OPTIONAL)
AUXILIARY
STUFFING BOX
(OPTIONAL)
IN-TANK COUPLING
(OPTIONAL)
2
2
HTD
HTA
HTN
Dimensions
CASE
SIZE
MODEL
1
HTA
HTNS,
HTD HTN HTAL, HTP
& HTL
HTNS,
HTD HTN HTAL, HTP
& HTL
HTA
HTNS,
HTD HTN HTAL, HTP
& HTL
HTA
HTNS,
HTD HTN HTAL, HTP
& HTL
HTA
HTNS,
HTD HTN HTAL, HTP
& HTL
31-1/2"
13"
40"
25-1/2" 25-1/2"
35"
26"
7-1/2"
35"
20-1/2" 20-1/2"
29"
9"
38"
8"
3/4"
10"
8"
1"
10"
8"
1"
15"
1"
8"
1"
10"
8"
1"
43"
19"
37"
12"
45"
12"
1-1/8"
12"
31-1/2" 31-1/2"
12"
1-1/4"
12"
1-1/8"
48"
12"
18"
33-1/2" 33-1/2"
12"
HTD
16"
HTA
48-1/2" 21-1/2
41"
14"
1-1/4"
12"
1-1/4"
11"
5"
6"
5"
5"
6-1/2"
7"
6-1/2" 6-1/2"
7"
8-1/2"
7"
7"
8"
10"
8"
8"
9-1/2"
11"
9-1/2" 9-1/2"
10-1/2"
10"
10"
10"
10"
12-1/2"
11"
12-1/2" 12-1/2"
14"
12"
14"
14"
16"
13"
16"
16"
18-1/2"
14"
18-1/2" 18-1/2"
20-1/2"
15"
17"
18-1/2"
21-1/2"
23"
25"
25-1/2
5"
6-1/2"
7"
9-1/2"
10-1/2
5-1/2"
6-1/2"
7-1/2"
9-1/2"
www.chemineer.com
U
V
HTA
8"
8"
4" f
8-1/2
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 8
Dimensions
(3) LIFTING EYES
LIFTING LUGS
CASE 1-6 (3) EYES
CASE 7-10 (4) LUGS
4"
MAX.
2" MAX.
Motor Dimensions
2" MAX.
P
DIA.
P
DIA.
1150
RPM
H
U
H.P.
U
U
1
N
4 HOLE DRILLING
"S" DIA.
P
DIA.
DIA.
145T
13"
182T
14-3/8"
184T
15-3/8"
7-1/2
213T
18"
10
215T
19-1/2"
7-1/2
15
254T
22-7/8"
10
20
256T
24-5/8"
15
25
284T
26-5/8"
20
30
286T
28-1/8"
25
40
324T
29-5/8"
30
50
326T
31-1/8"
40
60
364TS
30-3/4"
50
75
365TS
31-3/4"
P
DIA.
E
F
---
1-1/2
K
B
FRAME
7-3/4"
1750
RPM
STRADDLE CL.
HTP
75
100
405TS
35"
100
125
444TS
38-1/2"
125
150
445TS
40-1/2"
150
200
447TS
200
250
447TS
250
300
449TS
9-1/4"
11"
12-3/4"
14-1/2"
16-7/8"
18-1/2"
20-7/8"
23-7/8"
47-1/2"
25"
51-1/2"
29"
Mounting Dimensions
MOUNTING DIMENSIONS
CASE
SIZE
1HTD
1HTP
2HTD
16"
2HTP
3HTD
4HTD
4HTP
5HTD
5HTP
6HTD
6 HTP
7HTD
HTA
25"
22-1/2"
25"
25"
16"
34"
38-1/2"
41"
10"
11-1/2"
16-1/2"
16-1/2"
18-1/2"
21"
22"
26"
33"
3-1/4"
4-1/4"
4-3/4"
7-1/4"
7-1/4"
8-1/4"
9-1/4"
9-1/2"
11-1/2"
15"
5-5/8"
7-1/4"
7"
7-1/4"
8"
7-1/4"
9-1/8"
11-1/4"
10"
11-1/4"
11-1/4"
18"
15-3/4"
17-3/4"
19"
21"
5/8"
3/4"
5/8"
3/4"
3/4"
3/4"
7/8"
7/8"
7/8"
7/8"
7/8"
7/8"
1"
1-1/8"
1-1/8"
1-1/8"
16-1/2"
16-1/2"
HTNS,
HTD HTN HTAL, HTP
& HTL
HTA
HTNS,
HTD HTN HTAL,
& HTL
HTA
HTD HTN
HTA
HTD HTN
14"
51"
35"
35"
12"
1-1/4"
12"
1-1/4"
12"
12"
1-1/4"
9-1/2"
10-1/2"
11"
10-1/2" 10-1/2"
8-1/2"
20-1/2"
15"
20-1/2" 20-1/2"
25-1/2"
10-1/2"
els
16"
9-1/2"
1-1/2"
16"
16"
24-1/2"
16"
27"
24-1/2" 24-1/2"
12-1/2"
10"
30"
72"
1-3/4"
16"
32"
78-1/2"
74"
52-1/2"
22"
68"
20"
1-3/4"
20"
HTD HTN
37"
88-1/2"
61"
24"
75-1/2"
24"
1-3/4"
24"
17"
29"
32-1/2"
18"
32-1/2"
37"
21"
37"
28"
29-1/2"
35-1/2"
14-1/2"
68"
HTA
29"
59"
67-1/2" 50-1/2"
odels
28"
10
odels
33-1/2" 33-1/2"
45"
20-1/2"
8"
dels
40-1/2" 40-1/2"
10HTD
13"
6
HTP
9HTD
Chart
HTNS,
HTAL,
& HTL
8HTD
16-1/2"
18"
3HTP
11"
16-1/2"
12"
18-1/2"
13-1/2"
www.chemineer.com
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 5
Troubleshooting
Parts
Our large inventory supports your stock and provides
Sales
Installation
Warranty
Maintenance
Chemineer engineers can provide seminars to thoroughly
review procedures recommended for installation, operation, and maintenance of our agitators. We can help
make your maintenance task easier and more efficient.
www.chemineer.com
10
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 4
www.chemineer.com
11
HT Bulletin_9-1.qxd
10/4/05
8:34 AM
Page 1
Impeller Technology
Chemineers impeller technology is effectively applied
information.
HE-3
SC-3
Maxflo W
Helix Impeller
Smoothline
Maxflo W
Kenics
Chemineer, Inc.
P.O. Box 1123
Dayton, Ohio 45401
Telephone: (937) 454-3200
Fax: (937) 454-3379
Chemineer, Ltd.
7 Cranmer Road
West Meadows
Derby DE21 6XT
England
Telephone: 44-1332-363175
Fax: 44-1332-290323
Chemineer, Inc.
125 Flagship Drive
North Andover, MA 01845
Telephone: (978) 687-0101
Fax: (978) 687-8500
www.kenics.com
www.greercomixers.com
P4 Pitched Blade
Turbine
Prochem
Prochem, Inc.
994 Westport Crescent Unit #A3
Mississauga, Ontario L5T 1G1
Canada
Telephone: (905) 670-9486
Fax: (905) 670-9120
Bulletin 711
For the nearest sales office call 1-800-643-0641 or go to www.chemineer.com
Printed in U.S.A.
5M PPI 905