5,
October
21
Finding Formulation Flaws, Q1 & Q2 (pp. 520 & 521)
Question 1:
Inventory
production
shipment
inventory shortfall
desired inventory
10
20
30
40
50
60
Time (Week)
70
80
90
100
80
90
100
10
20
30
40
50
60
Time (Week)
70
units
Without using simulation, and based on the text in chapter 15, you can expect the following:
- When sales effectiveness is increased, more products are sold, so the order rate goes
up, leading to a higher backlog on the short run.
- Because the production capacity is not in sync with the increased orders, there is
not sufficient inventory to deliver all orders within the desired delivery time. The
company does start to increase production capacity, but there are long delays to
consider (production capacity cannot be changed instantly).
- As a consequence, the delivery time increases, which leads to a less attractive product.
- In the longer run this leads to a decrease of customer orders and a decrease of the
order backlog.
- In the meantime, production capacity is increased. This, combined with a decrease of
orders reduces delivery delays, making the product more attractive again.
- Order rate is
Backlog
increased again,
6,000
etc.
- When senior
managers do not
4,500
understand the
dynamics of this
3,000
situation, they will
probably think that
1,500
the increased effort
to boost sales is
not working at all,
0
possibly leading to
0
12
24
36
48
60
72
84
96
108 120
Time
(Month)
e.g. less sales
Backlog : market growth model
training.
Backlog : market growth model extra effective sales
Stock
acquisition rate
loss rate
stock adjustment
time
average lifetime
desired stock
acquisition rate
products/year
40
30
20
10
0
0
10
12
Time (year)
14
16
18
20
In the Vensim-table, you can read the value for acquisition rate at t = 1:
Acquisition rate in Current-scenario = 12.5 products/year
Acquisition rate in Step to 110-scenario = 15.83 products/year (26.64% increase compared to
Current-scenario)
Acquisition rate in Step to 120-scenario = 19.17 products/year (53.36% increase compared to
Current-scenario)
products/year
10
0
-10
-20
0
10
12
Time (year)
14
16
18
20
Question 3:
Suppose the desired stock increases with 20 products to 120 products.
Then, 95% of 20 products = 19 products
So we need to find out when the stock reaches 119 products, for different values for the stock
adjustment time (SAT).
When SAT = 3, it takes about 9 years before the stock reaches 119 products.
When SAT = 2, it takes about 6.75 years before the stock reaches 119 products.
When SAT = 1, it takes about 3.75 years before the stock reaches 119 products.
The amplification ratio is influenced by the change in SAT:
acquisition rate
40
30
products/year
20
10
0
0
10
12
Time (year)
14
16
18
20