Total

Vendor's NAME

Han Yang Industry Co., Ltd.

Owner Name

Binh Son Refining & Petrochemical Co., Ltd.

Purchaser

JGC Vietnam Co., Ltd.

Plant Location:

Quang Ngai, Vietnam

Project name

Dung Quat Refinery Additional Sulfur Recovery Unit

P.O. NO.

G-V079-P-215B-101-A

sheets

Equipment/Material name :

WASTE HEAT BOILER/1ST/2ND SULFUR CONDENSER,

FINAL SULFUR CONDENSER, THERMAL INCINERATOR

Item number

SG-2501,SG-2502,H-2504

REFRACTORY DRY OUT PROCEDURE

DOCUMENT TITLE :

FA

Submission
Date
14-Oct-2014

FA:

For Approval

FC

07-Nov-2014

FI:

For Information

FC

13-Feb-2015

FC:

For Construction

AB

23-Feb-2015

AB:

As-Built

Rev

Issue Purpose

Enter Issue Purpose

Dung Quat Refinery Additional Sulfur Recovery Unit

ISSUE PURPOSE :

AB

RESULT CODE :

A, B, R, N

NEXT STATUS :

FA, FI, FC, AB

(by Vendor)

(by JVC)
(by JVC)

RESUBMISSION DATE :

(by JVC)

NEXT SUBMISSION DATE :

(by JVC)

RESPONSSIBLE DEPT./ PERSON JVC MECH / GANESH

Review Date
A: Approved/Reviewed without Comment;
B: Approved/Reviewed with Minor Comment
R: Resubmit incorporating comments;
N: Not Approved

(by JVC)
(by JVC)

Approval or review hereunder shall not be construed to relieve Vendor / Subcontracto

of his responsibilities and liability under the Contract.
PO NO.

G-V079-P-215B-101-A
G-V079-10-0000

JOB. NO.
CONTRACTO
R
DOC.NO.

OWNER
DOC. NO.

A
R
D
15
0
2
N
B
I 28-FE

ORIG

PURCHASE ORDER NO.

SERIAL

REV.

V-

215B-101-A-

018

BSR1301-

025-A1312-0100-001-

001

REFRACTORY DRY-OUT PROCEDURE AT SHOP

DQR Project / Dry-Out

SG-2501, SG-2502, H-2504 Pre-Dry out Schedule (At Shop)

Heat Up Schedule

Operating

Cool Down Schedule

253

HOLD

38/hr
40/hr
(Cooling Down)
HOLD
120

53 Manhole Open

40/hr

(Natural Cooling)

Around (0)
3

Temp()

8.5

Time(hr)
* TEMPERATURE CONTROL METHOD

No

TIME

METHOD

3 Hr

From Around temperature(0) until 120 at speed of 40/Hr temperature rise

2 Hr

Temperature will need to maintain 2Hr in 120 (HOLDING)

3.5 Hr

6 Hr

Temperature will need to maintain 6Hr in 253 (HOLDING)

5 Hr

Until ambient temperature at speed of -40/Hr temperature down

A
R
D
1
0
2
N
I 28-FEB 5

Until 253 at speed of 38/Hr temperature rise

14.5

20

ATTACHMENT 1
First heat-up curve at site of Incinerator H-2504 (Note 1)
800
760

8
700

7
600
540

540

Temperature, deg-C

500

5
9
400
350

350

300

3
200
150

150

100

60
20
0
0

10

15

20

25

30

35

40

45

50

55

60

Time, hours

Heat-up of Incinerator H-2504

Raise to/ Raise
Hold,
with,
Deg-C Deg-C/h

Step
0
1
2
3
4
5
6
7
8
9

A
R
D
1
0
2
N
I 28-FEB 5

20
150
150
350
350
540
540
760
760
60

20
Hold
30
Hold
40
Hold
40
Hold
40

Time,
h
0
6.5
7.5
6.7
7.5
4.7
4
5.5
4
17.4

Sub total
time, Remarks
h
0
6.5
14
20.7
28.2
32.9
36.9
42.4
46.4 Note 2
59.8 Note 3

NOTES
1. This curve is for first heat-up at site. For subsequent start-up, it is not necessary to follow this curve but the temperature
raise-up and cool-down can be continuous with the heat-up/ cool down rate NOT greater than 60 deg-C/ h.
2. Holding time is for leak check/ inspection around the equipment. Approximately four (4) hours.
3. When temperature is down to 60 deg-C, manhole can be open for inspection.
4. Vender have no objection about this curve JGC process team made

65

ATTACHMENT 2
FirstheatupcurveatsiteofThermalReactorH2502(Note1)
1400

1200
1200

1000

Temperature,degC

5
800

600
540

540

400

230

230

200

1
60
20
0
0

10

15

20

25

30

35

40

45

50

55

60

65

Time,hours

Heat-up of Thermal Reactor H-2502

Raise to/ Raise
Hold,
with,
Deg-C Deg-C/h

Step

A
R
D
1
0
2
N
I 28-FEB 5

20

230

230

3
4
5
6
7

Sub total
time,
Remarks
h

Time,
h

NOTES

40

5.3

5.3

raise-up and cool-down can be continuous with the heat-up/ cool down rate NOT greater than 60 deg-C/ h.

Hold

9.3

2. Holding time is for leak check/ inspection around the equipment. Approximately four (4) hours.

540

40

7.8

17.1

3. Vendor recommends to hold at the working temperature of 1200 deg-C. But holding at 1350 deg-C is also acceptable.

540

Hold

21.1

4. When temperature is down to 60 deg-C, manhole can be open for inspection.

1200

40

16.5

37.6

5. Vender have no objection about this curve JGC process team made.

1200

Hold

60

40

28.5

41.6 Note 2, 3
66.1 Note 4

1. This curve is for first heat-up at site. For subsequent start-up, it is not necessary to follow this curve but the temperature

70