Spicer Tandem Axles

Illustrated Parts List

AXIP0085a
January 1994
Single Reduction, Dual Range, & Double Reduction
Addendum 461, 462, 463, 521, 581
46,000 - 65,000 lbs

Introduction

Contents

Single Reduction w/Wheel Differential Lock - Forward Axle

DD461-PDD521-PDD581-P ------------------------------------------------- 2-6
Differential Lockout Assembly -------------------------------------------------- 7
Pinion Bearing Spacers ---------------------------------------------------------- 7

Single Reduction w/Wheel Differential Lock - Rear Axle

RD461RD521RD581 --------------------------------------------------------- 8-9

Shift System
Piston Air Shift Unit --------------------------------------------------------- 10-11

Appendix
Carrier Exchange Assemblies -------------------------------------------------- 12
Drive Pinion and Gear Set ------------------------------------------------------ 12
Axle Shaft Chart ----------------------------------------------------------------- 13

The following models are represented in this publication

Single Reduction Models w/Wheel Differential Lock
Forward Axle

Rear Axle

Axle Capacity

Gear Size

DD-461-P
DD-521-P

RD-461
RD-521

46,000 lbs
52,000 lbs

18" Gear
18" Gear

DD-581-P

RD-581

58,000 lbs

18" Gear

Model Identification
Using Model Designation to Identify Axle Components
The Axle Model Identification number contains information that is important to understand when purchasing service parts or new components.
The Model identification number provides important vehicle, capacity and application information and model features. Use this guideline to
understand your Axle Model Identification. If you need assistance, contact your Dana representative.

D D - 4 6 1 - P
Gearing

Lube Pump

D - Forward Tandem Axle

R - Rear Tandem Axle

P = Standard
(P) = Optional

S - Single Reduction
T - Dual Range
P - Double Reduction
C - Controlled Traction
D - Single Reduction with
Wheel Differential Lock
A - Single Reduction with
In-Axle Speed Sensors (IASS)

Design Level

Example:
DS = Forward Tandem/Single Reduction
or
RS = Rear Tandem/Single Reduction

Capacity (x 1000)

Example: 46 = 46,000

Single Reduction
w/Wheel Differential Lock
Forward Axle
4

53 54

55

57 58 59

56

2 3
1

9 8

10

13

12

14

60

11
7
19 15 16

17 18

DIFFERENTIAL
& RING GEAR
20

30

LH

RH
21

22

23

24 33

29

31

32 35 34

38 36 37 34 35

28

27

26

25

Single Reduction
w/Wheel Differential Lock
Forward Axle

62

64

65

66

67

72

70
76

75 74

77

78

79

92
80 81 82

83

94

71

73

93

84

85 86 87 89

90 91

88
THESE PARTS
ARE MOUNTED
IN POWER
DIVIDER COVER

107
106

39

31

40

41
42

43

45

46
44

43
47

40

48

50
49

52 49

51

LUBE PUMP
95

105 104 96

92

98

97

101
100 102

99

103

DD521-P

68 69

71

DD461-P
DD581-P

61

63

INTER-AXLE
DIFFERENTIAL
ASSEMBLY

Single Reduction
w/Wheel Differential Lock
Forward Axle
Item

Description

Qty

Order Part No.

Notes

BASIC OVERHAUL KIT

217621

Contents Identified with *

DIFF CARRIER & BRG CAP KIT

Carrier Casting No. 110500 -NSS

106710

Includes Items: 2-5, 10-18

45521 cover plate & 107276 RTV

2
3

Bearing Cap Screw

Flat Washer

4
4

32732
32912

4
5

Lockwire
Dowel Bushing

4
2

12563
32730

6
7

Brg Cap Adjuster Lock (RH)

Capscrew

1
2

45448
210601

8
9

Brg Cap Ajuster Lock (LH)

Cotter Pin (LH)

1
1

14275
90876

10
11

Expansion Plug (Upper)

Expansion Plug (Lower)

1
1

30703*
9797*

12
13

Filler Plug
SHIFT FORK SHAFT ASSY

1
1

90325
113801

14

Shaft# 41103 -NSS

Carrier Cover Dowel Pin

7641

15
16

Shift Unit Mounting Stud

Shift Fork Seal & Spring Assy

2
1

119863
119855

17
18

Flat Washer
Stud Nut

2
2

119857
63028

19
20
21

Shift Fork & Roller Assy

Shift Unit Assy
Sliding Clutch

1
1
1

84508

22
23

Diff Brg Adjuster (RH)

Diff Brg Cup (RH)

1
1

82451
21632*

24
25

Diff Brg Cone (RH)

Diff Brg Adjuster (LH)

1
1

102660*
21637

26
27

Diff Brg Cup (LH)

Diff Brg Cone (LH)

1
1

15092*
27876*

WHEEL DIFF CASE KITS

Ratios 3.55-4.11

See: Piston Air Shift Unit, Pg 10-11

935088

217619

28

Ratios 4.33-6.67
Diff Case (Plain Half) NSS

29

Diff Case (Flanged Half) NSS

30
31

Diff Case Capscrew

Ring Gear & Drive Pinion Set

12
1

88503

32
33

Bolt
Nut

16
16

67586
60600

WHEEL DIFF SIDE GEAR KIT

WHEEL DIFF KIT w/o SIDE GEARS

Includes Items 28-30

217620
86777-NSS
128980-NSS
128981-NSS

Ratios 3.55-4.11
Ratios 4.33-6.67
See: Gear & Pinion Listing, Pg 12

114472
118749

34
35

Diff Side Gear - 36 Involute

Side Gear Thrust Washer

2
2

93401
27274*

36
37

Side Pinion
Side Pinion Thrust Washer

4
4

86780
86781*

38

Spider

86778

3/4"
Includes 113140 O-Ring

In kit 70745
In kit 70745
Includes Items 34-38
Includes Items 35-38

Single Reduction
w/Wheel Differential Lock
Forward Axle
Item

Qty

Order Part No.

39

Pinion Pilot Brg

126187*

40
41

Pinion Brg Cone

Pinion Brg Spacer Washer

2
1

14218*
78904*

42
43

Pinion Brg Spacer

Pinion Brg Cup

44

PINION BRG CAGE & CUP ASSY

Cage # 78932 -NSS

45

Pinion Brg Cage Shim

.003"

AR
2
1

Notes

DD461-P
DD581-P

Description

See: Pinion Brg Spacer Chart, Pg 7

14217*
78914

Includes Item 43

DD521-P

AR
45461*

.005"
.010"

62829*
45462*

.020"
.030"

62830*
45463*

46
47

Lockwasher
Bearing Cage Capscrew

6
6

37207
62158

48
49

Pinion Helical Gear

Outer Pinion Support Brg & Race Assy

1
1

119995
78916*

50
51

Pinion Shaft End Nut

Pinion Nut Spring Pin

1
1

126182
118807

52
53

Outer Pinion Brg Snap Ring

Output Shaft Nut

1
1

78937*
210508

54
55
56

Output Shaft Washer

Rear Brg Retaining Washer
AXLE HSG COVER ASSY

1
1
1

210509
78922
107863

Includes Items 57-59

57

Cover# 84546 -NSS

Output Shaft Oil Seal

210737*

Microlip Design

58
59

Bearing Snap Ring

Output Shaft Brg Assy

1
1

78937*
78936*

Inner Race 118787-NSS

60

Magnetic Filler Plug

75130

Outer Race 118788-NSS

1"

61

Filler Plug
OUTPUT SHAFT KIT

1
1

90898
122419

62

Shaft# 119991-NSS 41 SPL, 2.100" dia.

Output Shaft Bushing

48922*

63
64

Output Shaft O-Ring

Output Shaft Brg Cup

2
1

78931*
24328*

65
66

Output Shaft Brg Cone

Output Shaft Side Gear

1
1

24330*
78911

67
68

Side Gear Snap Ring

Output Shaft Compression Spring

1
1

85994*
127095

69
70

Output Shaft Thrust Bearing

INTER-AXLE DIFF ASSY

1
1

51228
121681

Includes Items 71-76

71

INTER-AXLE DIFF CASE KIT

Case Half 126151-NSS

211252

Includes Items 72-73

72
73

Case Bolt
Case Nut

8
8

57636
57637

74
75

Side Pinion
Side Pinion Thrust Washer

4
4

95218
126180*

1/2"
Includes Items 53-54, 62-63, 67

Single Reduction
w/Wheel Differential Lock
Forward Axle
Item

Description

Qty

Order Part No.

77

Helical Side Gear Snap Ring

78

Helical Side Gear & Bushing Assy

Gear# 113328-NSS

79
80

Helical Side Gear Bushing

Helical Side Gear Thrust Washer

2
1

75063*
79034*

81
82

Helical Side Gear D Washer

Lockout Sliding Clutch

1
1

56360*
119948

83

INPUT SHAFT KIT

Shaft# 119990-NSS, 46 SPL, 2.350" dia.

122418

84
85

Input Shaft Brg Cone

Input Shaft Brg Cup

1
1

86

Input Bearing Cover Shim

.003"

Notes

78909*
113331

Includes Item 79

Includes Item 91

98387*
98388*

AR
78918*

.005"
.010"

78919*
78920*

87

.020"
INPUT BRG COVER ASSY

113130*
111691

88

Cover# 111690-NSS
Bearing Cover Capscrew

126243

89
90

Input Shaft Oil Seal

Input Shaft Nut Washer

1
1

210736*
126242*

91
92

Input Shaft Nut

PDU CARRIER COVER ASSY
Cover# 103526-NSS

1
1

126155
103536

93

Carrier Cover Capscrew

8
1

90069
9309

Short
Long

1
10

81855
90417

Socket Head

94

Lockwasher

95
96

Pipe Plug
Expansion Plug

1
1

90325
9797

97

Magnetic Filter Screen

LUBE PUMP REPLACEMENT KIT

102611*
121302

98
99

Pump Gear & Shaft Assy

Cover O-Ring

1
1

102625
102620*

100
101

Lube Pump Cover

Lockwasher

1
4

102607
90419

102
103

Cover Capscrew
Cover Dowel Pin

4
2

102618
102617

104
105

Pump Drive Gear

Drive Gear Locknut

1
1

119946
111451

106
107

AIR-OPER. LOCKOUT ASSY

SHIFT FORK & PUSH ROD ASSY

1
1

123218
103529

108

RTV - Sealant

AR

107276*

Includes Items 85 & 89

Microlip Design

Includes Items 95-96

Includes Items 98-105

See: Differential Lockout Assy, Pg 7

Single Reduction
w/Wheel Differential Lock

Differential Lockout Assembly

10

DD461-P
DD581-P
DD521-P

Part Name

Qty

Order Part No.

Capscrew

210381

2
3

Lockwasher
Mounting Bracket

2
1

90415
127675

4
5

Piston Housing
Locknut

1
1

119923
128160

6
7

Piston
Piston O-Ring

1
1

119912
210180

8
9

Shoulder Washer
Compression Spring

1
1

210452
31038

1
AR

103529
107276

10
11

Shift Fork & Push Rod Assy

RTV Sealant

Remarks

Lockout Assembly

Item

Kits And Assemblies

Air-Operated Lockout Assy.

123218

Includes Items 1-10

Air Lockout Repair Kit

211198

Includes Items 5-9

Piston Kit

121333

Includes Items 3-8

Pinion Bearing Spacers

Pinion Bearing Spacers

Pinion Bearing Spacer size is equal to thickness in inches. The most commonly used spacers are indicated
with an asterix*.
Size"

Part#

Size"

Part#

Size"

Part#

Size"

Part#

.167
.168

91679
91680

.177
.178

91689*
91690*

.187
.188

91706*
91708*

.197
.198

91722
91723*

.169
.170

91681
91682

.179
.180

91691*
91692*

.189
.190

91710*
91712

.199
.200

91724
91725

.171
.172

91683
91684

.181
.182

91694*
91696*

.191
.192

91714
91716

.201
.202

91726
91727

.173
.174

91685
91686

.183
.184

91698*
91700*

.193
.194

91718*
91719

.175
.176

91687
91688

.185
.186

91702*
91704*

.195
.196

91720*
91721
7

Single Reduction
w/Wheel Differential Lock
Rear Axle
20

21 22

28

34

36

37

33

34

27

29

26

25

24

RH
LH
30

33

35

31

16

19 15 14

32

11
13

9
8
1

18 17

43

10

45

38
7 6 1 3
Item

Description

12

27

39 40 41 42 44

Qty

Order Part No.

BASIC OVERHAUL KIT

217622

DIFF CARRIER & BRG CAP KIT

Carrier Casting No. 127218R -NSS

98590

Bearing Cap Screw

2
2

32732
127180

3
4

Flat Washer
Lockwire

4
4

32912
12563

5
6

Dowel Bushing
Brg Cap Adjuster Lock (RH)

2
1

32730
14275

7
8

Cotter Pin (RH)

Brg Cap Ajuster Lock (LH)

1
1

90876
45448

9
10

Adjuster Lock Capscrew

Dowel Bushing -Adjuster Lock

2
2

210601
37746

11
12

Expansion Plug (Upper)

Expansion Plug (Lower)

1
1

13

SHIFT FORK SHAFT ASSY

Shaft# 41103 -NSS

113801

14
15

Stud Nut
Flat Washer

2
2

63028
119857

46

47 48

49 50

Notes
Contents Identified with *
Includes Items: 2-5, 10-17
45521 cover plate & 107276 RTV

30703*
9797*
Includes 113140 O-Ring

23

Single Reduction
w/Wheel Differential Lock
Rear Axle
Description

Qty

16

Shift Fork Seal & Spring Assy

119855*

17
18

Shift Fork Mounting Stud

Shift Fork & Roller Assy

2
1

119863
84508

19
20

Shift Unit Assy

Diff Brg Adjuster (RH)

1
1

21637

21
22

Diff Brg Cup (RH)

Diff Brg Cone (RH)

1
1

15092*
27876*

23
24

Sliding Clutch
Diff Brg Adjuster (LH)

1
1

935088
82451

25
26

Diff Brg Cup (LH)

Diff Brg Cone (LH)

1
1

21632*
102660*

27

Ring Gear & Drive Pinion Set

WHEEL DIFF CASE KITS

1
1

28
29

Diff Case (Plain Half) NSS

Diff Case (Flanged Half) NSS

Notes

See: Piston Air Shift Unit, Pg 10-11

RD521

Ratios 3.55-4.11
Ratios 4.33-6.67

Order Part No.

RD461
RD581

Item

See: Gear & Pinion Listing, Pg 12

Includes Items 28-30
217619
217620

1
1

86777-NSS
128980-NSS
128981-NSS
88503

30

Diff Case Capscrew

12

31
32

Bolt
Nut

16
16

WHEEL DIFF SIDE GEAR KIT

WHEEL DIFF KIT w/o SIDE GEARS

67586
60600
114472
118749

33
34

Diff Side Gear - 36 Involute

Side Gear Thrust Washer

2
2

93401
27274*

35
36

Side Pinion
Side Pinion Thrust Washer

4
4

86780
86781*

37
38

Spider
Pinion Pilot Brg

1
1

86778
126187*

39
40

Pinion Brg Cone (Inner)

Pinion Brg Spacer Washer

1
1

27239*
31366*

41
42

Pinion Brg Spacer

Pinion Brg Cup (Inner)

AR
1

27238*

43

PINION BRG CAGE & CUP ASSY

Cage# 210591-NSS

44

Pinion Brg Cage Shim

.003"

Ratios 3.55-4.11
Ratios 4.33-6.67
In kit 70745
In kit 70745
Includes Items 33-37
Includes Items 34-37

See: Pinion Brg Spacer Chart, Pg 7

210592

Includes Items 42 & 45

AR
67920*

.005"
.010"

67921*
67922*

.020"
.030"

67923*
67924*

45
46

Pinion Brg Cup (Outer)

Brg Cage Capscrew

1
6

14217*
113327

47
48

Pinion Brg Cone (Outer)

Pinion Oil Seal

1
1

14218*
210724*

49
50

Flat Washer
Pinion Nut

1
1

210509
210508

51

RTV Sealant

AR

Microlip Design

107276*
9

Shift System

Piston Air Shift Unit

18
19
12
9
10
13
14
15

20

17
16

21

11
22

3 5 24 25 1

8 23

26

61804-6-94

10

Shift System

Piston Air Shift Unit

Item

Description

Qty

COVER ASSY

DD Models - cover# 73484 -NSS

RD Models - cover# 73485 -NSS

Order Part No.

Notes

129032
129033

Includes Item 2

Cover Bearing
Screw & Washer Assy

1
7

73481
88053

4
5

Cover Gasket
Cover Plug

1
1

73488
28325

6
7

Actuating Lever Pin

Clevis Pin

1
1

73456
73498

ACTUATING LEVER, PIN & BLOCK ASSY 1

DD Models

129025

RD Models
Shift Hsg Cover

129029
73490

10
11

Seal Ring
Cover Bolt

1
4

73492
73491

12
13

Lock Nut
Lock Nut

4
1

47641
73496

14
15

Washer
Piston

1
1

111406
73493

16
17
18

Felt Piston Oiler (strip)

Piston O-Ring
Grommet

2
1
1

96916
32832
32826

19
20

Push Rod
Compression Spring

1
1

73497
73494

21
22

Piston Stop
HOUSING ASSY

1
1

73495

DD Models
RD Models

Self-Tapping

Piston Air Shift Unit

2
3

Includes Items 3 & 23

82428
82429

23
24

Housing Bearing
Switch

1
1

73481
129035

25
26

Nylon Washer
Wiring Harness

1
1

129034
129044

Metri-pack 150 series

129046
129047

Metri-pack 280 series (Mack Only)

Weather Pack

Piston Air Shift Unit & Wiring Harness

Piston Air Shift Unit & Wiring Harness

129068
129069

Incls Items 1-25 & Wiring Harness129044

Incls Items 1-25 & Wiring Harness 129046

Piston Air Shift Unit & Wiring Harness

129070

Incls Items 1-25 & Wiring Harness 129047

Piston Air Shift Unit & Wiring Harness

Piston Air Shift Unit & Wiring Harness

129065
129066

Incls Items 1-25 & Wiring Harness 129044

Incls Items 1-25 & Wiring Harness 129046

Piston Air Shift Unit & Wiring Harness

129067

Incls Items 1-25 & Wiring Harness 129047

Kits And Assemblies

DD Models

RD Models

11

Appendix

Drive Pinion and Gear Set

Single Reduction - 18" Gearing

Ratios

Forward Axle Models: DD461-P, DD521-P, DD581-P

Rear Axle Models: RD461, RD521, RD581

Gear Set

Gear Set

Gear (NSS)

Pinion (NSS)

Gear (NSS)

41,2.100" Dia.

Pinion (NSS)
41,2.100" Dia.

3.55
3.70

122667
122334

126678(39)
98160(37)

126679(11)
126161(10)

122668
121887

111349(39)
88500(37)

126677(11)
126120(10)

3.90
4.11

123333
122335

99900(39)
94381(37)

127047(10)
126162(9)

123334
121888

99896(39)
88502(37)

127048(10)
126121(9)

4.33
4.56

122336
122337

78856(39)
78858(41)

126163(9)
126164(9)

121889
121890

52999(39)
73312(41)

126118(9)
126125(9)

4.88
5.29

122338
211333

78860(39)
127339(37)

126165(8)
127327(7)

121891
211335

53001(39)
127338(37)

126119(8)
127328(7)

5.43
6.17

122339
122340

78862(38)
78864(37)

126166(7)
126167(6)

121892
121893

53003(38)
53005(37)

126122(7)
126123(6)

6.50
6.67

212890
213287

128028(39)
107888(40)

128029(6)
128052(6)

212891
213288

128030(39)
53007(40)

128031(6)
126124(6)

Carrier Exchange Assemblies

These assemblies are complete, less input yoke and shift units.
Single Reduction w/Differential Lock

Gear Ratio

DD461-P

RD461

DD521-P

RD521

DD581-P

RD581

3.55
3.70

675326
675327

675338
675339

3.90
4.11

675328
675329

675340
675341

4.33
4.56

675330
675331

675342
675343

4.88
5.29

675332
675333

675344
675345

5.43
6.17

675334
675335

675346
675347

6.50
6.67

675336
675337

675348
675349

36 Involute

12

Appendix

Axle Shaft Chart

Body
O.D.

Shaft
Length

Spline Flange
Length
O.D.

36
36

2.25
2.25

41.25
41.312

3.750"
10.236"

8.375
8.375

8 (.948) TPR
8 (.948) TPR

4,6,7,9,11
4,6,7,9,11

1 = Ford
2 = GMC

1
1

36
36

2.25
2.25

45.25
45.25

3.750"
10.236"

8.375
8.375

8 (.948) TPR
8 (.948) TPR

6
6

3 = Freightliner
4 = Mack

126195
128547

1
1

36
36

2.25
2.25

42.25
42.216

3.750"
10.236"

8.375
8.375

8 (.948) TPR
8 (.948) TPR

5,6,7,9
5,6,7,9

5 = Peterbilt
6 = Kenworth

126196
129002

1
1

36
36

2.25
2.25

44.25
44.25

3.750"
10.236"

8.375
8.375

8 (.948) TPR
8 (.948) TPR

7,9
7,9

7 = Volvo White
8 = Marmon

128553
128549

1
1

36
36

2.25
2.25

40.563
40.563

4.000"
10.236"

8.375
8.375

8 (.635) STR
8 (.635) STR

5,6
5,6

9 = Western Star
10 = Navistar

126881
128318

1
1

36
36

2.25
2.25

40
40.563

3.750"
10.236"

8.375
8.375

8 (.948) TPR
8 (.948) TPR

1
1

11 = Crane Carrier

128400
128550

1
1

36
36

2.25
2.25

41.312
41.312

4.000"
10.236"

8.375
8.375

8 (.773) STR
8 (.773) STR

10
10

126973
128317
126965

1
1
1

36
36
36

2.25
2.25
2.25

40.563
40.563
41.312

4.000"
10.236"
4.000"

8.375
8.375
8.5

8 (.773) STR
8 (.773) STR
8 (.948) TPR

10
10
4,5,7,8,9,11

128315
126967

1
1

36
36

2.25
2.25

41.312
41.312

10.236"
4.000"

8.5
8.5

8 (.948) TPR
8 (.635) STR

4,5,7,8,9,11
3,5

128316

36

2.25

41.312

10.236"

8.5

8 (.635) STR

3,5

Part No.

Qty

119903
128315

1
1

119904
129000

Spline

Flange
Holes

OEM

Axle Shaft Chart

Gear & Pinion Set
Differential Carrier
Assemblies

13

For specing or service assistance, call 1-877-777-5360 or visit our website at www.dana.com

Dana Commercial Vehicle Products Group

3939 Technology Drive
Maumee, Ohio, USA 43537
www.dana.com

All applications must be approved by the Application Engineering Department. Specifications and/or design are subject to change without notice or obligation.

Printed in USA

AXIP-0085a 01/94