1,
Shell Data:
Shell Design Pressure
Shell Operating Pressure
Shell Thickness
Shell Corrosion Allowance
Inside Diameter of Shell
Shell Circumferential Joint Efficiency
Shell Temperature for Internal Pressure
Shell Material
Ps
Psox
ts
cas
Ds
Esw
Ts
3.00
1.00
10.0000
1.6000
324.000
0.700
100.00
SA-516 70
kgf/cm^2
kgf/cm^2
mm
mm
mm
C
Ss
K02700
1406.14
1406.14
Pt
Ptox
tc
cac
Dc
TEMPC
Cylinder
1.00
0.50
10.0000
1.6000
304.000
50.00
SA-516 70
kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
mm
mm
mm
C
Sc
K02700
1406.14
1406.14
Tube Data:
Number of Tube Holes
Nt
15
Tube Wall Thickness
et
1.4500
Tube Outside Diameter
D
30.0000
Total Straight Tube Length
Lt
3006.00
Straight Tube Length (bet. inner tubsht faces) L
2936.00
Design Temperature of the Tubes
100.00
Tube Material
SA-249 TP304
Tube Material UNS Number
S30400
Is this a Welded Tube
Yes
Tube Material Specification used
Wld. tube
kgf/cm^2
kgf/cm^2
mm
mm
mm
mm
C
Note: Welded Tube Material Spec. already includes a Joint Eff. of 0.85. Since
UHX checks Long. Tube stress, Jt. Eff. of long. seam is not applicable.
Increasing the Tube allowables by dividing by 0.85 for ASME UHX check.
Tube
Tube
Tube
Tube
Allowable
Allowable
Allowable
Allowable
Stress
Stress
Stress
Stress
at
At
at
at
Temperature
Ambient
Temper.(for Pressure)
Temper. (for UHX)
St
1187.64
1195.22
1187.64
1397.22
kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
2
Syt
P
af
ag
1734.09
52.0000
Triangular
kgf/cm^2
mm
2.0000 mm
2.0000 mm
Full Strength
UW-20
c
ro
Ul
ltx
hg
119.000
0.0000
0.0000
0.0000
100.00
SA-266 2
mm
mm
mm
mm
Tubesheet Data:
Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B
Tubesheet Design Metal Temperature
Tubesheet Material
S
Tt
h
Cats
Catc
A
K03506
1406.14
1406.14
35.0000
1.6000
1.6000
483.000
kgf/cm^2
kgf/cm^2
mm
mm
mm
mm
NO
AL
0.0
1460.000
0.80
100.00
100.00
50.00
N
YES
3.0000
1.0550
cm^2
mm
C
C
C
kgf/cm^2
kgf/cm^2
A
B
Channel
483.000
304.000
mm
mm
3
Fod
380.000
Fid
325.000
Go
379.000
Gi
329.000
m
2.00
y
112.49
Code Sketch 1b
Code Column II
tg
3.0000
Program Selects
mm
mm
mm
mm
kgf/cm^2
mm
C
431.800 mm
dB
24.0000 mm
TEMA Metric Thread
n
12
SA-193 B7
G41400
Sb
1757.68 kgf/cm^2
Sa
1757.68 kgf/cm^2
0.0000 mm
Tf
Shell
Yes
27.0000
Yes
mm
NO
HA-1
at
100.00
1913483.62
C
kgf/cm^2
0.4273
119.42
4.00
49.04
4.06
0.4273
N
b0
b
G
=
=
=
=
(Goc-Gic) / 2
N / 2.0
SQRT(b0) * 2.5
Go-2.0*b
25.000
12.500
8.906
361.188
mm
mm
mm
mm
mm
kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
mm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 24.000 + 6 * 27.000 /(2.00 + 0.5)
= 112.800 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 431.800 * sin( 3.142 / 12 )
= 111.758 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 111.758 /( 2 * 24.000 + 27.000 )), 1 )
= 1.2207
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
Distance Across Corners for Nuts
47.340 mm
Circular Wrench End Diameter
a
0.000 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm^2
6.468
37.530
Radial distance bet. hub and bolts
28.580
43.900
Radial distance bet. bolts and the edge
28.580
25.600
Circumferential spacing between bolts
58.740
111.758
112.800
----------------------------------------------------------------------------Flange Design Bolt Load, Seating Condition
Flange Design Bolt Load, Operating Condition
W :
Wm1:
38666.46
1428.83
kgf
kgf
E* = 1007284. kgf/cm^2
Zv =
Zw =
0.190545 ;
0.190545
Zm =
UHX-13.5.4 Step 4:
Compute the Diameter Ratio [K]:
= A / Do = 483.0000 / 268.0000 = 1.8022
Compute Coefficient [F]:
= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.26 ) / (1007283 ) * ( 1428700 + 0.00 +
2020629 * ln(1.80 ) )
= 1.9231
Compute Parameter [Phi]:
= (1 + nu*) * F = (1 + 0.2604 ) * 1.9231 = 2.4237
Compute Parameter [Q1]:
= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.2090 - 1 - 2.4237 *0.1905 )/(1 + 2.4237 *0.7697 )
= -0.088250116
Compute Parameter [Qz1]:
= (Zd + Q1*Zw)/2 *Xa4
= (0.58436 + -0.08825 *0.19055 )/2 *1.395794 = 1.0771
Compute Parameter [Qz2]:
= (Zv + Q1*Zm)/2 *Xa4
= (0.19055 + -0.08825 *0.76966 )/2 *1.395794 = 0.2327
Compute Parameter [U]:
= (Zw + (Rhos - 1)*Zm)*Xa4 / (1 + Phi*Zm)
0.769660
10
11
afr
agr
0.9637
0.9637
mm
mm
12
13
N
b0
b
G
=
=
=
=
(Goc-Gic) / 2
N / 2.0
SQRT(b0) * 2.5
Go-2.0*b
25.000
12.500
8.906
361.188
mm
mm
mm
mm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 24.000 + 6 * 27.000 /(2.00 + 0.5)
= 112.800 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 431.800 * sin( 3.142 / 12 )
= 111.758 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 111.758 /( 2 * 24.000 + 27.000 )), 1 )
= 1.2207
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
Distance Across Corners for Nuts
47.340 mm
Circular Wrench End Diameter
a
0.000 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm^2
6.468
37.530
Radial distance bet. hub and bolts
28.580
43.900
Radial distance bet. bolts and the edge
28.580
25.600
Circumferential spacing between bolts
58.740
111.758
112.800
----------------------------------------------------------------------------Flange Design Bolt Load, Seating Condition
Flange Design Bolt Load, Operating Condition
W :
Wm1:
38666.46
1428.83
kgf
kgf
14
15
E* = 1012411. kgf/cm^2
Zv =
Zw =
0.188847 ;
0.188847
Zm =
UHX-13.5.4 Step 4:
Compute the Diameter Ratio [K]:
= A / Do = 483.0000 / 268.0000 = 1.8022
Compute Coefficient [F]:
= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.26 ) / (1012411 ) * ( 1229394 + 0.00 +
2020629 * ln(1.80 ) )
= 1.7796
Compute Parameter [Phi]:
= (1 + nu*) * F = (1 + 0.2554 ) * 1.7796 = 2.2341
Compute Parameter [Q1]:
= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.2209 - 1 - 2.2341 *0.1888 )/(1 + 2.2341 *0.7652 )
= -0.074183717
Compute Parameter [Qz1]:
= (Zd + Q1*Zw)/2 *Xa4
= (0.45337 + -0.07418 *0.18885 )/2 *1.498584 = 1.1079
0.765214
16
17
18
19
20
afr
agr
0.9637
0.9637
mm
mm
21
22
23