UP-20
UP-21MD
SERVICE MANUAL
Volume 1 1st Edition (Revised 2)
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur fr qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten drfen nur von qualifiziertem Fachpersonal ausgefhrt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten drfen nur von Personen ausgefhrt werden, die eine spezielle Befhigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destin uniquement aux personnes comptentes en charge de lentretien. Afin
de rduire les risques de dcharge lectrique, dincendie ou de blessure neffectuer que les
rparations indiques dans le mode demploi moins dtre qualifi pour en effectuer dautres.
Pour toute rparation faire appel une personne comptente uniquement.
UP-20/21MD V1
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 3
Related manuals ......................................................................................................... 3
1. Service Information
1-1.
1-2.
1-3.
1-4.
1-5.
2-2.
UP-20/21MD V1
4-2.
4-3.
4-4.
5. Troubleshooting
5-1.
5-2.
UP-20/21MD V1
Manual Structure
Purpose of this manual
This manual is the Service Manual Vol.1 of the Color Video Printer UP-20/UP21MD.
This manual contains the service information, electrical alignment and mechanical
alignment, sensor arrangement and functional description, circuit operation
description and troubleshooting.
Related manuals
In addition to this Service Manual Vol.1, the following manual is provided.
. Service Manual Vol.2
Part No.: 9-955-307-XX (for J, UC, CE)
Contains the semiconductor pin assignment, spare parts, block diagrams,
schematic diagrams and board layouts.
. Instruction Manual
Part No.: 3-206-154-XX
This manual describes the information required for the actual management and
operation of this unit.
. Semiconductor Pin Assignments CD-ROM (Available on request)
This Semiconductor Pin Assignments CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the
service manual for the corresponding unit. The service manual contains a complete list of all semiconductors and their ID Nos., and thus should be used together
with the CD-ROM.
Part number: 9-968-546-XX
UP-20/21MD V1
Section 1
Service Information
The illustrations of this section use UP-21MD. For spare
parts of each model, refer to Section 7 Spare Parts. The
following describes the differences of board name between
models.
Board name
Model names
KEY-49
UP-21MD
KEY-51
UP-20
MEC-15
UP-21MD
MEC-20
UP-20
SE-642
UP-21MD
SE-683
UP-20
* Any other boards describes in above are in common use between models.
IF-852 board
KEY-49/
KEY-51 board
MEC-15/MEC-20 board
SY-299 board
SE-642/SE-683 board
UP-20/21MD V1
1-1
Print media
M3 case
fixing screws
M3 case
fixing screws
Thrust
retainer
bosses
Connector
(CN203)
1-2
SY-299 board
UP-20/21MD V1
BVTT 3x6
Claw
Slider
BVTT
3x6
Front panel
assembly
Pin
Ribbon panel
assembly
Claw
BVTT 3x6
Claw
Front panel assembly
Pin
Slider
Door
stopper (R)
Connector
(CN301)
KEY-49/
KEY-51
board
Door front
plate assembly
Connector BVTT
3x6
(CN302)
Claw
BVTT
3x6
Harness
BVTT
3x6
BVTT
3x6
A
BVTT
3x6
Claws
SE-642/
SE-683
board
PTT
2x10
Interlock
plate
Claws
Ribbon panel
Door base
assembly
1-3
7. Remove the two screws and then remove the front stay
assembly.
8. Remove the rod stopper from the switch on the SW1081 board.
n
When attaching the rod stopper, refer to Fig. 1.
9. Remove the power button and spring compression,
then remove the power switch rod.
Spring
compression
Crooves
Switch
Rod stopper
Fig.1
VPR-74 board
Connector
(CN401)
Connector
(CN301)
Connector
(CN302)
Connector
(CN201)
Flexible
flat cables
BVTT
3x6
BVTT
Thrust 3x6
retainer
bosses
Connector
(CN901)
Connector
(CN401)
Connector
(CN601)
Connector
(CN301)
Harness
SW-1081
board
Connector
(CN102)
Switch
Flexible
flat cables
Spring compression
Rod stopper
BVTT
3x6
BVTT
3x6
BVTT
3x6
SY-299
board
Mechanical
partition plate
BVTT
3x6
Power button
1-4
UP-20/21MD V1
Connector
(CN207)
Harnesses
Mechanical
deck
assembly
Harnesses
Connector
(CN206)
Connector
(CN205)
Connector
(CN102)
Connector
(CN204)
Flexible
flat
cables
BVTT
3x6
Connector
(CN203)
Thermal
head
B
B 4x20
Harness
Harnesses
Mechanical
deck assembly
BVTT
3x6
Connector
(CN106)
DC fan
Connector
(CN103)
BVTT
3x6
Connector
(CN105)
Connector
(CN104)
MEC-15/MEC-20 board
A
B
Switching
regulator
BVTT
3x6
UP-20/21MD V1
1-5
1-4-2. DC Fan
M 3x14
Harness
DC fan
Harness
To switching
regurator
M 2.5x8
To SY-299
board
PSW 2.5x6
Head harness
cover
Flexible flat
cable
Head assembly
To MEC-15/
MEC-20 board
To switching
regulator
Harness
Band
1-6
UP-20/21MD V1
n
When attaching the head assembly, push it in the direction
indicated by the arrow, then attach the screw A first and
then the screw B.
Rear side
Front side
Screw
Screw
Head assembly
DC motor bracket
Screw
Screw A
Screw B
DC motor bracket
M 2.6x4
DC motor assembly
Band
Front side
M 3x4
DC gear bearing
Planetary gear 1
assembly
MEC-15/MEC-20
board
DC gear
bearing
CN205
Wheel gear
Torque limitter
Bands
Harness
UP-20/21MD V1
1-7
Stepping motor
assembly
Harness
M 3x6
M 2.6x4
Grip belt
Release lever
spring
M 2.6x4
Stepping motor
bracket
1-8
UP-20/21MD V1
M 2x6
Sensor guide
assembly (2)
Two poli-washers 2
M 2.6x4
Flexible flat
cable
Electrode
side
Claws
Connector
S11
sensor
board
Electrostatic
plate spring
Claws
Tray guide
assembly (2)
M 2.6x4
M 2.6x4
Front beam
M 2.6x4
10. Attach the tray guide assembly (2) in the reverse order
of steps 1 to 9.
UP-20/21MD V1
1-9
n
When routing the flexible flat cable, be sure to route it
under the paper eject guide 3.
Paper eject guide 3
S2/RIBBON
sensor board
Flexible flat
cable
Sensor guide
assembly
Electrostatic plate
Sensor guide
assembly (2)
Claws
Flexible
flat cable
S2/RIBBON
sensor board
Claw CN1 Claw
Claws
Electrode
side
UP-20/21MD V1
n
The claw securing the S1 sensor board is easily broken,
therefore be careful not to break the hooks when removing
and attaching the board.
M 2.6x4
Claws
Groove
S1 sensor board
Pick roller assembly
UP-20/21MD V1
1-11
Claws
Claws
Claw
Eject roller
assembly
Claw
TO MEC-15/
MEC-20 board
CN105
Photo sensor
1-12
UP-20/21MD V1
Portion C
M 2.6x4
Front side
A
Limit rubber
Limit rubber
cover
TO MEC-15/MEC-20 board
CN203
Interlock swtich
assembly
UP-20/21MD V1
1-13
Pinch roller
Protection paper
Hole
Chassis
Pinch springs
E3
Poli-washer
Discharge
(midway) gear
Grip gear 2
Grip roller bearing
1-14
UP-20/21MD V1
Bearing
E3
Pinch roller
Bottom of chassis
Pressure
spring
Front side
Platen roller
Platen roller bearing
B
Pressure
spring
A
Pinch springs
Pressure
lever
UP-20/21MD V1
1-15
Cam gear
M 2.6x4
Cam
connecting
Cam connecting
Cam felts gear
shaft
bearing
Cam gear Spring pin
Beam (1)
M 2.6x4
Cam R
E3
1-16
UP-20/21MD V1
Installation
m
. Before attaching the cam R, raise the head assembly by
rotating the cam L.
. When attaching the beam (1), temporarily secure it with
the two screws and adjust the clearance between the
positioning dowel and beam (1), then fully tighten the
two screws. (Refer to Fig.2.)
. Apply grease to the cam connecting gear bearing and
cam R. (Refer to Fig.1.)
Grease, SONY (SGL-801) 50G
Sony Parts No. : 7-651-000-11
Apply grease to the inside of
the cam connecting gear
bearing. Wipe off excessive
grease if it is applied to
adjacent areas.
Cam R
Cam connecting
gear bearing
Cam R
Groove
Cam L
A
Head assembly
Cam R
Grease
E3
Grease
Groove
Cam follower
shaft
Fig.1
UP-20/21MD V1
1-17
Beam (1)
Cam L
Hole
Beam (1)
Chassis
Hole
Cam R
Cam R
Shaft
m
. Be sure to use the unleaded solder for the printed circuit
board printed with the lead free mark.
. The unleaded solder melts at a temperature about 40 d
higher than the ordinary solder, therefore, it is recommended to use the soldering iron having a temperature
regulator.
. The ordinary soldering iron can be used but the iron tip
has to be applied to the solder joint for a slightly longer
time. The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful.
Shaft
170mm or longer
3
Shaft
1-18
UP-20/21MD V1
Section 2
Electrical Alignment and Mechanical Alignment
2-1. Electrical Adjustment
n
The UP-20 does not install the LCD. Therefore, when performing this alignment using the UP-20, be sure
to connect a monitor to the UP-20.
UP-20/21MD V1
2-1
2-2
UP-20/21MD V1
3 RAMP (H)
UP-20/21MD V1
4 RAMP (V)
2-3
SERVICE MENU3
/SVC2/SVC3/SVC4
: 100/11/12/13
IRE
: OFF/ON
AGC
VA ADJUST : OFF/ON
INPUT SEL : V/SV/RGB
: 33
PICTURE
: 28
G-DRIVE
: 28
B-DRIVE
SUB-BRIGHT : 14
: A1
VBS Y
Q01A
1
m
. In the case of UP-20, INPUT SEL is displayed as VIDEO/SV.
. The italic character varies depending on the adjustment value.
Entering the VA ADJUST mode
Move the cursor to the VA ADJUST position and set it to ON position. The printer then enters the
VA ADJUST mode. In this state, no signal is displayed on the monitor. Set it to OFF position to
cancel the mode.
Cautions during adjustment
. Before adjustment, return all user adjustment items (including COLOR ADJUST) to the center position.
. Adjustment is performed in the SOURCE output mode unless otherwise specified.
2-4
UP-20/21MD V1
Spec.
Adjustment
1CT401(F-7): 14.3
TP405 (G-6): 14 M
1,431,818 80 Hz
Spec.
Adjustment
1CT403 (F-6): 17.7
TP404(F-6): 17M
1,773,447.5 80.0 Hz
Spec.
TP406 (F-7): VCO DC
Adjustment
1CT402 (F-7): 14.1
4. Picture adjustment
Conditions for adjustment
1. VA ADJUST MODE
2. INPUT SELECT: RGB
(UP-20: displayed as S-VIDEO)
3. AGC:
OFF
4. NTSC/PAL:
NTSC
Spec.
Monitor
Adjustment
[SERVICE MENU3]
[PICTURE:]
UP-20/21MD V1
2-5
5. G-drive adjustment
Conditions for adjustment
1. VA ADJUST MODE
2. INPUT SELECT: RGB
(UP-20: displayed as S-VIDEO)
3. AGC:
OFF
4. NTSC/PAL:
NTSC
Spec.
Monitor
Adjustment
[SERVICE MENU3]
[G-DRIVE:]
6. B-drive adjustment
Conditions for adjustment
1. VA ADJUST MODE
2. INPUT SELECT: RGB
(UP-20: displayed as S-VIDEO)
3. AGC:
OFF
4. NTSC/PAL:
NTSC
Spec.
Monitor
Adjustment
[SERVICE MENU3]
[B-DRIVE:]
Spec.
Monitor
Adjustment
[SERVICE MENU3]
[SUB-BRIGHT:]
2-6
UP-20/21MD V1
8. VBS Y adjustment
Conditions for adjustment
1. VA ADJUST MODE
2. INPUT SELECT: VIDEO
SIGNAL:
COLOR BAR
3. AGC:
OFF
4. NTSC/PAL:
NTSC
Spec.
Adjustment
Monitor
[SERVICE MENU3]
[VBS Y:]
9. H position adjustment
Conditions for adjustment
1. INPUT SELECT: VIDEO
2. INPUT SIGNAL: COLOR BAR
Spec.
Adjustment
1RV201 (D-7): H POSI
SYNC MONI
A
A = 100 100 nS
UP-20/21MD V1
2-7
[For OK]
[For NG]
3. Press the and keys, move the cursor to the item to be adjusted or checked, and then press the
EXEC key.
2-8
UP-20/21MD V1
4. Adjustment and check are automatically performed by the mechanical deck. After the adjustment
and check are completed, the result appears on the screen (or LCD display).
5. When OK is displayed, adjustment and check are completed normally. When abnormality is
checked, an error code is displayed. (Take measures referring to the NG_CODE table (at the end of
this manual)).
6. To exit the mechanical adjustment mode, turn on the power again.
2-9
2-10
UP-20/21MD V1
UP-20/21MD V1
2-11
8. PRINT ADJUSTMENT
Contents
. Automatic light-emitting level and threshold level adjustments of PP IN and PP LD sensors
. Does irregular printing occur by the thermal head or gear?
. Is an error found in the path system of paper?
. Are harnesses and mechanical parts connected properly?
n
Automatic adjustments of PP IN and PP LD sensors are operated when normal printing condition at a first
during set the power switch to ON again and executing of PRINT ADJUSTMENT after 2.THERM &
EEPROM CHECK 01 is performed.
Procedure
(1) Insert a ribbon cartridge and paper tray.
(2) Move the cursor to the desired item and press the EXEC key.
Display
. OK: OK
. NG: NG command and NG data (H **) (One-byte data is displayed using a hexadecimal code. The
value of the hexadecimal code is an NG item. Refer to NG_CODE4.)
9. SENSORS DATA
Contents
. The adjustment values (light-emitting level value, high-level value, low-level value, and threshold level
value) of automatically adjusted six sensors are displayed.
. Trouble historical information of mechanical deck (The error information that occurred during
mechanical operation is read. Up to the last eight information items are stored. The contents of
information correspond to the NG_CODE1 data. Press the CLEAR key to clear data. When clearing
is completed, OK is displayed.)
Procedure
Move the cursor to the desired item, press the and keys to select the item, and then press the
EXEC key.
When display number is 00: Trouble historical information
For 01: PP IN (S1) sensor
For 04: RBN TYPE0 (S5) sensor
For 02: PP LD (S2) sensor
For 05: RBN TYPE1 (S6) sensor
For 03: RBN CD (S3) sensor
For 06: RBN TYPE2 (S7) sensor
[Display example of trouble historical information]
2-12
UP-20/21MD V1
UP-20/21MD V1
2-13
Section 3
Sensor Arrangement and Functional Description
No.
Name
Type of sensor
Function
Photo Interrupter
Photo Interrupter
Photo Interrupter
Reflector
Detects the paper exists or not into the paper feed tray
Reflector
Reflector
Reflector
Mechanical
Interlock sensor
Mechanical
m
. Front panel opening detection sensor at No.8 is mounted on the SE-642/SE-683 board.
Regarding to arrangement of the SE-642/SE-683 board, refer to 1-1. Board Location.
. For more details of each sensor, refer to 4-3-4. Outline of Sensor Detection Circuits.
UP-20/21MD V1
3-1
Section 4
Circuit Operation Description
4-1. Digital Video Signal Processing Block
4-1-1. Outline
The main functions of the digital signal processing block on the VPR-74 board are as follows:
1. Converts a video input signal from analog to digital and stores it in memory (DRAM). (Capture)
2. Color-adjusts the image data stored in memory using a color adjustment circuit, and then converts the
data from digital to analog and outputs it to the analog signal processing block on the VPR-74 board
as a monitor output signal. (Monitor output)
3. Color-adjusts the image data stored in memory using a color adjustment circuit and then outputs it to
the head control block through a masking block as print data. (Print data output)
4. Converts a video input signal from analog to digital, converts the signal from digital to analog as it is,
and outputs it to the analog signal processing block as a monitor output signal. (Source output)
The digital signal processing block on the VPR-74 board consists of the following blocks.
. CPU block
. Memory (DRAM) block
. Memory control (ASIC) block
. Sampling clock generation block
. Color adjustment block
. Masking block
UP-20/21MD V1
4-1
4-2
UP-20/21MD V1
Memory mode
In this mode, the image data fetched into DRAM is output to the monitor.
The flow of an image signal is as described below.
The digital image data fetched into DRAM is read using a DRAM control circuit (CXD9111R: IC1001)
and converted from 32 bits to 8 bits. After that, the image data is adjusted in color using a color
adjustment circuit (IC701), and the image size is adjusted by the blanking produced using a DRAM
control circuit. The resultant data is converted from digital to analog and output to the analog signal
processing block.
UP-20/21MD V1
4-3
Capture mode
In this mode, a video input signal is converted from analog to digital and fetched into DRAM.
The flow of an image signal is as described below.
The video signal input from an analog signal processing block is converted from analog to digital as an
eight-bit digital signal. The converted video signal is converted from 8 bits to 32 bits in a DRAM control
circuit (CXD9111R: IC1001), and expanded in DRAM.
4-4
UP-20/21MD V1
UP-20/21MD V1
4-5
Program ROM
01FFFF
200000
DRAM controller.register
400000
Color adjustment circuit (Print)
600000
Color adjustment circuit (Monitor)
6007FF
FFEC00
CPU internal SRAM
FFFBFF
FFFE40
CPU internal register
FFFFFF
4-6
UP-20/21MD V1
Flowchart of CPU
START
Initialize
MAIN:
SWD_VD
IRQ0
VF judgment and
setting of counter for CPU_VD creation
SWD_HD
IRQ1
VF judgment and
VBLANK generation
PRNT_DREQ
IRQ2
IRQ4
RXI
Color adjustment
flag
VBLANK
Caption flag
VBLANK
Command flag
UP-20/21MD V1
VBLANK
VBLANK
Command execution
4-7
Time-sharing timing
(1)
(2)
VBLNK
DLYD_HD
(3)
A
HBLNK
(1) VBLNK period
. DRAM access
. VF judgment
. Write of color adjustment data
(2) HBLNK period
. DRAM access
(3) Effective screen period
. DRAM access
. Input and output of capture or monitor output image data
(A) DRAM refresh
(B) DRAM access of capture or monitor output image data
(C) Output of print data, and write or read of caption data
4-8
UP-20/21MD V1
Synchronous control
The external sync signals (EXT_VD and AFC_HD) and internal sync signals (OVD and OHD (IC406
CXD1217QN)) produced in an analog signal processing block are switched using an SRC/nMEM signal
from CPU (IC501) and sent to the CPU and DRAM control circuit as a V sync signal (SWD_VD) and H
sync signal (SWD_HD). The AFC_HD signal is AFC-processed in the analog signal processing block. If
the AFC processing should be interrupted, the operation of a digital signal processing block is not
guaranteed. The CPU to which the SWD_HD and SWD_VD sync signals were input compares each
phase for VF judgment (frame judgment). This VF judgment performs processing so that the context is
not lost even if a jitter slightly exists in the sync signals. Therefore, odd and even fields are not misplaced
for capturing. The SWD_VD sync signal is also AFC-processed by the software in CPU. Even if noise is
mixed in the SWD_VD sync signal, therefore, the noise component is canceled. A virtual VD signal is
generated by CPU even if the SWD-VD signal is interrupted and even if the period is changed
(CPU_VD). The CPU_VD signal is input to the DRAM control circuit.
Output of blanking signal
The V blanking signal that determines the position of the effective screen in the vertical direction counts
the falling of an SWD_HD signal after an SWD_VD signal is input to CPU, and it is output as a
CPUVBLNKV signal. For the H blanking signal that determines the position of the effective screen in
the horizontal direction, a BLNK signal is output as the blanking signal for input image data capture and
memory image data monitor output operations by the setting value set to the control register of a DRAM
control circuit and the input of a CPUVBLNKV signal.
Control of DRAM control circuit
. Capture operation
. Monitor output operation
. Print data output
. DRAM refresh operation
. Random access operation
To perform the operations described above, each mode is set to the register of a DRAM control circuit.
The DRAM control circuit triggers VD and HD signals for operation.
Each setting is not restricted by video timing. The setting value is latched using a VD signal and
validated after the VD signal.
UP-20/21MD V1
4-9
4-10
UP-20/21MD V1
The main operation and setting of a DRAM control circuit are as follows:
. Various capture operations
FULL image
SPLIT 2 image
SPLIT 4 image
Capture shift size
Write DRAM address
By setting the items above, the DRAM control circuit automatically performs the capture operation in
synchronization with VD and HD signals.
. Print data output operation
Number of output data items
Read DRAM address
The print data output operation is performed by setting the items above and by triggering from CPU.
UP-20/21MD V1
4-11
4-12
UP-20/21MD V1
UP-20/21MD V1
4-13
XT1A (IC603)
SWD_HD
HDB (IC603)
CKO1A (IC603)
O_HDO
O_HDOD
AD_CLK
TAP1 (IC607)
DLYD_HD
4-14
UP-20/21MD V1
R122
0
R113
150
R129
0
8
7
CN107
3
IN
12
D114
RD9.1M-T1B
EMI
OUT
GND
FL107
NM
IN
D113
RD9.1M-T1B
FL114
NM
CN106
R114
150
10
RY107
V_IN
EMI
OUT
GND
V_OUT
D127
RD9.1M-T1B
D128
RD9.1M-T1B
UP-20/21MD V1
4-15
R124
3.3k
R112
10k
C121
0.47uF
Q102
2SC4116YG-TE85L
IC102 (1/3)
MC74HC4538AFEL
D101
1SS123-T1
Q104
2SC4116YG-TE85L
C174
22uF
6.3V
R116
2.2k
R119
2.2k
IC103
1
C
CR 6
Q
5
4
C106
330pF
R122
47k
IN2
2
CTL
GND
C122
0.001uF
R127 2.7k
IC102 (2/3)
MC74HC4538AFEL
6 NJM2233BM(TE2)
7
+V
IN1 OUT
3
7
Q
3
R115
22k
RESET
C105
22uF
6.3V
C126
22uF
6.3V
R130
470k
15
C
C129
0.1uF
R135
1k
R136
1k
14
CR 10
Q
11
12
9
Q
RESET
13
L105
10uH
L106
10uH
Fig. 1-1
4-16
C124
22uF
6.3V
UP-20/21MD V1
R137
10k
C132
10uF
16V
C114
22uF
6.3V
C118
0.1uF
C135
0.1uF
TE1
24
TE0
23
MODE1
22
MODE0
21
CLK_AD
20
GND_D1
19
NC
18
CLC
17
CLOUT
16
VIN
15
RBT
14
RTP
13
Fig. 1-2
C125
0.1uF
C137
100uF
6.3V
R151
1k
COMB/BPF
R129
100
C115
10uF 16V
R155
1k
R132
47
C127
47uF
6.3V
R133
10k
48
PAL/NTSC
R169
33
C130
47uF
6.3V
R131
10k
C120
0.1uF
VCC_AD
12
GND_AD
11
IBIAS
10
REF_DA
9
COUT
8
VCC_DA
7
YOUT
6
GND_DA
5
FILIN
4
BIAS
3
OVCC
2
PCO
1
IC109
MC141627FT
37
Q106
DTC124EKA-T146
L108
10uH
C119
0.1uF
47
R126
10k
D3
D2
38
D1
39
D0
40
BYPASS
41
VH
42
GND_D2
43
VCC_D
44
FSC
45
N/M
46
C7
25
C6
26
C5
27
C4
28
C3
29
C2
30
C1
31
C0
32
D7
33
D6
34
D5
35
D4
36
L103
10uH
C131
0.022uF
R134
150k
C128
0.1uF
R154
33
R128
33k
DLYD_SYNC
007-N5
DEC_C
R201
1k
010-B3
*EXT_CSYNC
Q201
2SC4116YG-TE85L
IC203
BA7046F-E27
R202
10k
VCC
PHCOMP
R211
330
VIN
3
SYNCOUT
1
2
HOSC
HDOUT
4
VDOUT
GND
5
Fig. 1-3
UP-20/21MD V1
C208
1uF
C219
22uF 6.3V
DEC_Y
007-N4
D_SYNC
R205
100k
R208
470k
C209
0.001uF
C207
0.1uF
007-N4
DEC_C
A+5V-1
4-17
Q205
2SC4116YG-TE85L
C259
47uF
16V
R219
2.2k
52
C220 0.47uF
C234 10uF 16V
C227 10uF 16V
53
C246
0.1uF
0.1uF
C241 47uF 16V
C215 470pF
R213
15k
R250
39
X201
R214
4.433619MHz 470
C212
15pF
X202
3.579545MHz
TP203
TP204
3.58
DEC_YOUT
R215
1.5k
SCMREF
C211
15pF
54
YIN
55
EXTSYNCIN
56
CIN
57
TEST
58
SVCC1
59
APCFIL
60
X443
61
X358
62
NC
63
FSCOUT
64
C258
0.1uF
R230
1k
R229
1k
C252
2.2uF
50V
R231
1k
A_GND
C247
0.1uF
C253
0.1uF
33
C250
1uF
50V
VD+OUT/VPROT
32
VD-OUT/VPROT
31
VTIM
30
ABLFIL
29
ABLIN/VCOMP
28
IKIN
27
BOUT
26
BSH
25
GOUT
24
GSH
23
ROUT
22
RSH
21
SVCC2
20
IC204
CXA2076Q-TL
SGND1
3
-RY_OUT
4
-BY_OUT
C229
0.1uF 5
YOUT
6
YRET
7
-RY_IN
C233
0.1uF 8
-BY_IN
9
SGND2
10
SCPOUT
R226
11
100
YS1
C237 0.01uF 12
R1IN
C239
13
0.01uF
G1IN
C242
14
0.01uF
B1IN
15
YS2
16
YM
17
R2IN
18
G2IN
19
B2IN
C222
4.43
R228
2.7k
DCTRAN
C221 0.47uF
C213
0.47uF
BLHOLD
CVIN
C236
0.1uF
E-WOUT
SDA
51
R216
220
R217
220
R220
470
C251
47uF
16V
R221
100
50
SCL
49
VM
48
SYNCOUT
C226
47
0.0047uF
HSIN
46
VSIN
C228
45
0.47uF
VSFIL
R222
44
330k
DVCC2
R223
43
10k
IREF
42
DGND
41 R225 470 X203 50KHz
CERA
40
AFCFIL
R227
39
5.6k
L2FIL
C238
38
0.01uF
AFCPIN/HOFF
C240
37
0.0047uF
HDOUT
36
DVCC1
C244
35
0.1uF
SAWOSC
34
VAGCSH
R218
1.8k
C223
100pF
Q204
2SA1586YG-TE85L
C261
10uF
16V
C273
10uF
16V
R234
4.7k
R233 4.7k
C254 0.1uF
C255 0.1uF
C256 0.1uF
R235
4.7k
C274
47uF
16V
C257
0.1uF
C230
0.1uF
R236
4.7k
C245
0.01uF
C248
0.01uF
C249
0.01uF
FSC
R232
1k
R224 1M
C224
0.001uF
C225
0.001uF
R257
0
NM
IC211
16
9
1 TDA4665T/V5-118
VP1
VP2
11
VI_R-Y VO_R-Y
14
12
VI_B-Y VO_B-Y
5
SAND
2
C272
10uF
16V
C260
0.1uF
NC1
7
6
NC2
13
NC3
8
15
IC3
NC4
GND1 GND2
10
3
4
Fig. 1-4
4-18
IC2
IC1
Decoder Block
UP-20/21MD V1
R239
3.9k
RV201
2.2k
IC207 (2/3)
MC74HC4538AFEL
C275
47uF
6.3V
R244
6.8k
IC207 (1/3)
MC74HC4538AFEL
2
H POSI
1
C
15
C
CR 6
Q
14
CR 10
Q
11
7
12
RESET
RESET
13
C264
0.001uF
IC208 (1/3)
MC74HC4538AFEL
R240
2.2k
010-B3
AFC_HD
C269
0.001uF
R245
2.7k
IC208 (2/3)
MC74HC4538AFEL
2
1
C
C265
0.0022uF
15
C
CR 6
Q
14
CR 10
Q
11
7
12
Q
Q
RESET
RESET
13
C270
0.0022uF
Fig. 1-5
HD Generation Circuit
IC206
TC7S66FU(TE85R)
DEC_G
009-B3
DEC_R
009-B3
009-B4
C267
0.1uF
R241
470
R246
2.2k
5
1
2
GND
4 3
IC210
TC7S66FU(TE85R)
5
1
C268
0.1uF
2
GND
4 3
DEC_B
R247
4.7k
R249
470
R242
10k
IC205
TC7W00FU(TE12R)
1
1A
N/P
007-B9,009-B8,010-M5
INPUT_SEL1
009-B9,010-B5
8
VCC
7
1Y
2
5
1B
2A
3
2Y
6
2B
GND
4
C266
0.1uF
Q206
DTC124EKA-T146
Fig. 1-6
UP-20/21MD V1
4-19
R312
1.8k
R351
330
IC306
BA7655AF-E2
Q306
C313
47uF
6.3V
4 XN2501-TX
FL303
3
5
R321
1k
Q303
XN4601-TW
5
R309
33
8 5 4 1 9 3 6
8 5 4 1 O3 O2 I2
7
IN
LPF
OUT
FG1 G1 G2 G3 G4 O1 I1 FG2
CTL1
C325
0.1uF7
5
IN2 OUT2
19 18 16 15 10 13 12 20
2
R318
560
4
8
3
VCC
IN1 OUT1
CTL2
GND
4
C321
0.1uF
R326
1k
C307
10uF
16V
R313
0
C305
10uF
16V
R322
8.2k
3
C306
47uF
6.3V
R315
22k
IC302
LM358PW-E05
R323
2.7k
R337
10k
8
VCC
1
IN+1 OUT1
2
IN-1
5
7
IN+2 OUT2
6
IN-2
GND
R314
2.2k
C329
0.1uF
4
R327
15k
IC307
TC4W53FU(TE12R)
8
5
A
VDD
C316
0.1uF
R328
470
Q307
DTC124EKA-T146
1
7
INH VSS VEE
D301
UDZ-TE-17-4.7B
C326
0.1uF 2
C301
0.1uF
R324
10k
Fig. 1-7
AGC Circuit
4-20
UP-20/21MD V1
R463
3.3k
VCC
1
SI
GND
4
R416 33
DVDD
32
VCLK
31 %RDA4
RDATA4
30 %RDA5
RDATA5
29 %RDA6
RDATA6
28 %RDA7
RDATA7
27
OSDCLK
26
SDA
25
SCL
R418 33
24
VREG
23 C419 0.1uF
AGND1
R464
1k
C435
100uF
6.3V
R417
33
%RDA3
20
SYNIN
19
NT/PAL
18
NC3
17
22
21
SCIN
16
BFPOUT
15
YTRAP
14
VOUT
13
TEST
12
COUT
11
YOUT
10
AVCC2
9
AGND2
8
BOUT
7
GOUT
6
ROUT
5
NC2
4
NC1
3
OSDOFF
2
OSDSW
1
49
BDATA3
BDA7-0
%BDA2
IC407
BH7243KV
%BDA3
BDA7-0
%BDA4
BDA7-0
BDA7-0
BDA7-0
GND
TP403
Fig. 1-8
UP-20/21MD V1
C463
1uF
SYNCOUT
RDATA2
34
RDATA1
35
RDATA0
36
GDATA7
37
GDATA6
38
GDATA5
39
GDATA4
40
GDATA3
41
GDATA2
42
GDATA1
43
GDATA0
44
BDATA7
45
BDATA6
46
BDATA5
47
BDATA4
48
R465 1M
C461
1uF
R470
1k
R469
1k
R471
680
R468
1k
L404
10uH
C464 0.1uF
C466
0.1uF
16
1
V+1
V+2
YIN1
YOUT
3
YIN2
YSAG
2
GCACTL1/MUTE
20
CLAMP_REF
VOUT
4
CLAMP
VSAG
9
10
12
11
19
14
CIN1
COUT
17
CIN2/INSEL
18
GCACTL2/PWRSAVE
7
13
WIDE
SDCOUT
C465
47uF
6.3V
5
CHARA
6
C467
0.1uF
BLANK
GND
8
C432
0.1uF
%BDA6
%BDA5
15
C462
0.1uF
C459 0.1uF
C431
47uF 6.3V
%GDA0
%BDA7
RDATA3
C421
0.1uF
C422
0.1uF
C425
0.1uF
C426
0.1uF
C428
0.1uF
C429
0.1uF
%GDA3
%GDA2
%GDA1
R467
390
BDATA2
50
BDATA1
51
BDATA0
52
DACOFF
53
DGND
54
BDACOUT
55
GDACOUT
56
RDACOUT
57
AVCC1
58
RIN
59
OSDR
60
GIN
61
OSDG
62
BIN
63
OSDB
64
%GDA5
%GDA4
IC410
NJM2538BV(TE2)
C460 0.1uF
33
%BDA1
%BDA0
%RDA0
%GDA7
%GDA6
R466
2.7k
C434
0.1uF
CSYNCIN
C411
47uF
6.3V
%RDA2
%RDA1
SO
C457
0.1uF
TP703
L402
10uH
C410
0.1uF
C458
0.1uF
DACLK
4-21
C417
0.001uF
X404
14.1875MHz
C433
0.1uF
TP406
R426
4.7k
R422
100k
CL408
7
INH VSS VEE
C409
4pF
C415
0.001uF
R415
1k
3
D401
HVC350BTRF
C424
39pF
R419
1k
R414 C413
10k 47pF
R425
10k
C436
2.2uF
50V
0.1uF
C437
CT401
20pF
14.3
VCO DC
C423
39pF
VDD
Q409
2SC4116YG-TE85L
C430
0.1uF
R427 220k
C402
100uF
6.3V
R420
6.8k
IC405
TC4W53FU(TE12R)
C412
47pF
L401
10uH
L403
10uH
Q407
2SC4116YG-TE85L
R413
6.8k
X401
14.318182MHz
C416
0.1uF
C408
0.1uF
Q405
DTA124EKA-T146
R428
10k
14.1
CN402
C404
0.1uF
C418 0.1uF
C420
47uF
6.3V
28
17
14.3M
GND
1
2
VCO DL
GND
17.7M
IC406
CXD1217Q-T4
VDD
22
HCOMOUT
OSC
Q410
DTA124EKA-T146
8
4FSCIN
TP404
7
L405
10uH
17M
CL406
4FSCOUT
30
14M
23
OFLD1
R423
1.5k
TP405
24
CLIN
R424
4.7k
C438
0.1uF
R443
6.8k
X403
17.734475MHz
C454
0.001uF
CL407
CLOUT
C452
47pF
3
OFLD
5
OLALT
31
19
OBF/COLB
MODE1
4
20
OBLK
MODE2
2
18
OSYNC
EXT
10
13
OVD
LALTRI
6
21
OHD
HRI
26
29
OFH
VRI
CL405
15
14
O2FH
TEST
VSS
12
Fig. 1-9
4-22
Q411
2SC4116YG-TE85L
Q408
DTC124EKA-T146
17.7
CT403
20pF
C472
7pF R444
10k
Q412
DTC124EKA-T146
C453
47pF
R445
1k
N/P
007-B9,008-L5,009-B8
UP-20/21MD V1
Status processing
Command flag
Command execution
FFE080
Built-in RAM
FFEFFF
FFFE50
Internal I/O register
FFFFFF
UP-20/21MD V1
4-23
CN204
C205
0.1uF
+5V
GND
C206
10uF
16V
ROOM_FAN
CN207
ROOM_FAN
NC
GND
2
3
+5V
R210
1k R238
47
R239
10k
HEAD_FAN
HED_FAN
2SD999-T1CK
Q201
To IC302 33pin
+12GND
Q204
DTC124EKA-T146
GND
SY-299
MEC-15/MEC-20
R216
4.7k
SLA7024M
IC204
To SY-299
IC302
93-96pin
PLT_MTR
7
VSA
6
5
12
INA
INA
8
OUTA
1
OUTA
INB
OUTB
17
+5V
R230 C211
1 0.0022uF
CN206
VSB
1
2
+32V
+32V
/B
/A
5
6
18
16
11
INB
OUTB
+5V
REF
R222
390
B
A
TP210
RSA
PWDWN
TP207
To SY-299
IC302
29pin
Q203
2SC1623-T1-L5L6
+32GND
R225
2.2k
R231
1
R223
82
R218
1k
GND
R224
2.2k
R221
82
C212
0.0022uF
GND
R236
47k
3
REFA
14
REFB
R237
47k
C217
33uF
50V
2
TDA
10
C218
33uF
50V
13
RSB
GNDA
4
TDB
GNDB
15
C215
470pF
C219
0.1uF
C216
470pF
+32GND
MEC-15/MEC-20
4-24
GND
+32GND
UP-20/21MD V1
+12V
C221 C213
47uF 0.1uF
16V
+5V
R211
10k
To SY-299
IC302
55,56pin
R213
10k
C220
47uF
16V
IC203
TA8428K
CN205
VCC
3
IN1
OUT1
2
5
IN2
OUT2
C214
0.022uF
+
-
1
2
6
NC
GND
4
+12GND
MEC-15/MEC-20
UP-20/21MD V1
4-25
HED_POS_SENSE0
IC302 51P
HED_POS_SENS1
IC302 52P
Head up
Standby state
Paper pip
Head half
Head down
Y print
Head half
Head down
M print
Head half
Head down
C print
4-26
UP-20/21MD V1
+5V
R123
10k
R141
47
R142
10k
R124
1k
+5V
HPOS0 HPOS1
TP309 TP308
Q107
DTC124EKA-T146
R325
39k
R326
39k
GND
R307
47
IC203 51P
IC203 52P
R308
47
CN301 9P
CN101 12P
CN301 10P
CN101 11P
C312
220pF
S8
C313
220pF
S9
GND
GND
+5V
JAM
TP304
GND
R331
39k
R309
47
CN301 11P
CN101 10P
IC203 30P
S10
C314
220pF
GND
+5V
EJ
GND
TP305
R333
39k
R310
47
CN301 12P
CN101 9P
IC203 49P
S11
C315
220pF
GND
GND
SY-299
MEC-15/MEC-20
Sensor circuits for S8 to S11
UP-20/21MD V1
4-27
R314
82k
R301
47
IC302 38P
CN301 2P
CN101 19P
CN103 2P
C301
220pF
Q101
2SC1623-T1-L5L6
GND
IC101 13P
+5V
IC103 (1/2)
LM358PSR
+
R107
47
PAPER IN
TP104
6 -
CN102 3P
PAPER IN
S1
CN102 1P
GND
SY-299
MEC-15/MEC-20
R319
15k
R302
47
IC302 39P
CN301 3P
CN101 18P
CN103 2P
+5V
C303
220pF
CN103 6P
PAPER IN
GND
S2
+5V
Q102
2SC1623-T1-L5L6
+5V
IC101 13P
8
+
C106
0.1uF
PAPER_LD
R113
10k
TP105
IC103 (2/2)
LM358PSR
1
R108
47
CN103 3P
2 4
R114
220
GND
R131
120
NM
R132
120
NM
GND
CN103 1P
GND
SY-299
4-28
MEC-15/MEC-20
UP-20/21MD V1
RBN_TYPE_SENS1
IC302 42P
RBN_TYPE_SENS2
IC302 43P
UPC-21S
UPC-21L
Cleaning
+5V
RB0
TP314
R321
39k
R304
47
CN103 7P
IC302 41P
CN301 5P
CN101 16P
+5V
C306
220pF
CN103 6P
GND
PAPER IN
+5V
IC101 15P
S5
TP107
R117
10k
IC104 (2/2)
LM358PSR
+
C107
0.1uF
RBN_TYPE0
Q104
2SC1623-T1-L5L6
+5V
R110
47
CN103 8P
2 4
R118
330
R135
330
+5V
RB1
TP316
R136
120
NM
GND
R322
39k
GND
R305
47
CN103 9P
IC302 42P
CN301 6P
CN101 15P
PAPER IN
C307
220pF
+5V
RBN_TYPE1
Q105
2SC1623-T1-L5L6
GND
S6
TP108
IC105 (1/2)
LM358PSR
IC101 4P
R119
10k
R111
47
CN103 10P
6 +5V
R120
330
RB2
TP317
R137
330
R138
120
NM
R324
39k
GND
R306
47
CN103 11P
IC302 43P
CN301 7P
CN101 14P
PAPER IN
C310
220pF
+5V
S7
GND
IC101 5P
C108
0.1uF
8
+
RBN_TYPE2
Q106
2SC1623-T1-L5L6
+5V
R121
10k
TP109
IC105 (2/2)
LM358PSR
1
R112
47
CN103 12P
2 4
R122
330
R139
330
R140
120
NM
GND
GND
CN103 1P
GND
SY-299
UP-20/21MD V1
MEC-15/MEC-20
4-29
R320
12k
R303
47
CN301 4P
IC302 40P
CN101 17P
CN103 4P
C305
220pF
+5V
GND
CN103 6P
PAPER IN
S3
+5V
RBN_CD
Q103
2SC1623-T1-L5L6
TP106
IC104 (1/2)
LM358PSR
IC101 14P
R115
10k
R109
47
CN103 5P
6 -
R116
330
R133
120
R134
120
NM
NM
GND
CN103 1P
GND
SY-299
MEC-15/MEC-20
+5V
DOOR SENS
TP318
R250
10k
R317
10k
S401
FB231
IC302 48P
2
3
+5V
C302
220pF
3
2
1
GND
D210
1SS123-T1
GND
SY-299
4-30
KEY-49/KEY-51
SE-642/SE-683
UP-20/21MD V1
9. Interlock sensor
Type:
Mechanical type
Function: Detects whether bottom plate is installed on the unit. When bottom plate is not installed on
the unit, turn off the power of the unit.
Level:
MEC-15/MEC-20 board CN201 7P
H: Power ON
L: Power OFF
VCONT
CN201
+12V
1
2
3
4
D+3.3V
M+12V
V_CONT
D+5V
GND
6
7
8
9
GND
REMOTE nON/OFF
GND
STEPM
TP201
VCONT
001-J9
R205
1k
CN203
GND
NO
COM
+32V
1
2
To INTERLOCK SW
GND
R201
0
R202
0
+12GND
R203
0
R204
0
GND
+32GND
MEC-15/MEC-20
UP-20/21MD V1
4-31
PQC IC
The main functions of PQC IC are as follows.
. Edge emphasis
Performs the edge emphasis that improves the sharpness of an image using a digital filter in the
horizontal and vertical directions.
. Thermal storage correction
Corrects the dullness and unstableness of rising due to the defective thermal response of a head using a
digital filter.
. Re-sizing
Digitized video signal data is re-sized to number of a head element corresponding to division mode.
. Patter recognition of data complement
Performs the data complement in relation to the head direction and feed direction respectively.
Head drive circuit
. PWM modulation
PWM-modulates eight-bit parallel data and converts it into serial print data.
. Divided print processing
Divides one gradation into four for printing so that the clearance between print lines does not stand out
when the print dot area of a low-density image portion becomes smaller.
Line number correction circuit
The combined resistance of an element decreases when the number of heating resistor elements that
carries a current to the thermal head increases. In this case, the voltage drop due to the common
resistance of a harness cannot be ignored and the print density decreases. Therefore, this circuit controls
the current-carrying time of a head element and corrects the print density.
Head voltage correction
The head voltage can be increased or decreased by changing a VCONT signal (pin 3 of CN201 on the
MEC-15/MEC-20 board) for the power supply block. A VCONT signal is controlled using software by
using the D/A conversion output (pin 6 of IC101 on the MEC-15/MEC-20 board).
All that, head voltage is not output according to VCONT signal controls except during printing and preheating of the thermal head.
. Correction by feed pitch
When data is printed at the same head voltage, the print density becomes thicker as the feed pitch
becomes narrower. Therefore, an offset is made in each feed of ordinary S-size print (FULL, twodivision and four-division), L-size print (FULL, two-division and eight-division) and moreover printing
speed.
4-32
UP-20/21MD V1
Contents
IC
Remarks
000000h-03FFFFh
256k-byte FLASH
IC103
CPU built-in
400000h-400003h
LCD
IC201, IC204
600000h-600008h
Keymatrix
IC201, IC204
FFB000h-FFEFBFh
IC103
CPU built-in
FFF800h-FFFFBFh
I/O
IC103
CPU built-in
FFFFC0h-FFFFFFh
IC103
CPU built-in
UP-20/21MD V1
4-33
TP
Object to be reset
Remarks
Pin 59
TP110:RESET1
Pin 28
TP109:RESET2
Pin 74
TP106:RESET3
. Oscillator circuit
The basic clock (9.8304 MHz) of the SY-299 board that is generated using an oscillator circuit
incorporating a crystal oscillator (X101) and CPU (IC103) can be confirmed at pin 61 of IC103.
. Nonvolatile memory
Each menu setting, caption character string or data for COLOR LOAD and USER LOAD is stored in
64 kbit I2C serial EEPROM (IC101). The system starts under last-call state (that is setting state under
turned off the power) according to data is read from the nonvolatile memory when the system starts.
However, when setting is changed in COLOR ADJUST menu and turn off the power during [TEMP]
state but SAVE COLOR is not set in the menu, setting value on this menu page is not stored in IC101.
At that, I2C bus using for data storing is used in common that controls for analog board. When this IC is
replaced, reset of default setting must be performed after resetting of LANGUAGE on the SERVICE
MENU 1.
. LED control
The PRINT LED (that lights during printing) is controlled by CPU (pin 35 of IC103). A digital transistor
of final stage is Q301 on the KEY-49/KEY-51 board. (Q302 on the KEY-51 board for UP-20.) The
ALARM LED (that lights when an error occurs in a printer) is controlled by CPU (pin 36 of IC103). A
digital transistor of final stage is Q302 on the KEY-49/KEY-51 board. (Q301 on the KEY-51 board for
UP-20.)
. Buzzer control
A buzzer sound pulse is output from CPU (pin 39 of IC103). The buzzer does not sound when
[BEEP:OFF] is set in the menu.
. Liquid-crystal display (LCD) control
The bus control of LCD is performed using IC201 and IC204, and IC301 on the KEY-49/KEY-51 board.
The display density of LCD is decided the analog voltage value that is output from CPU (pin 43 of
IC103) and then drive it in IC 206 and peripheral circuit. No display may appear on the LCD when
[LCD-CONT:OFF] is set in the menu. This circuit is common to keymatrix and operates as bus control
of LCD when CS2 is set in the menu.
. Input of main units key (main key/operation key)
The state of the main units key is processed by IC201 and IC204, and IC303, IC304, D305 to D308 and
R342 to R347 on the KEY-49/KEY-51 board, and input through a data bus to CPU. This circuit is
common to bus control of LCD and operates as input of main units key when CS3 is set in the menu.
4-34
UP-20/21MD V1
I/O
Description
SY_PRT_TXD
Output
PRT_SY_RXD
Input
SY_PRT_RTS
Output
L:active
PRT_SY_CTS
Input
L:active
Communication format
System
Asynchronous system
Data length
8 bits
Stop bit
1 bit
Parity
None
Baud rate
19200 bps
UP-20/21MD V1
4-35
I/O
Description
SY_FMY_TXD
Output
Communication data
(SY-299 board, IC103: SY VPR-74 board, IC501: FMY)
FMY_SY_RXD
Input
Communication data
(VPR-74 board, IC501: FMY SY-299 board, IC103: SY)
SY_FMY_RTS
Output
Communication enable
(SY-299 board, IC103: SY VPR-74 board, IC501: FMY)
L:active
FMY_SY_CTS
Input
Communication enable
(VPR-74 board, IC501: FMY SY-299 board, IC103: SY)
L:active
Communication format
System
Asynchronous system
Data length
8 bits
Stop bit
1 bit
Parity
None
Baud rate
19200 bps
I/O
Description
IIC-SCL
Output
H:active
IIC_SDA
Output
Serial data
H:active
IIC_CTS
Input
H:active
UP-20/21MD V1
I/O
Description
OSD-R
Output
H:active
OSD-G
Output
H:active
OSD-B
Output
H:active
OSD_BLK
Output
H:active
OSD_ON_NOFF
Output
H:active
OSD_HD
Input
Sync negative
OSD_VD
Input
Sync negative
. Status signal
Input signal specification
The signal line INPUT_SEL1 shows on the schematic diagrams, but this line does not use in reality. All
of input signal switching realizes by IIC controls.
. Signal selection during output of source screen
THRU_EE
Contents
THROUGH
EE
n
This signal is used for control of a relay switch on the IF-851 board.
When menu/error appear on the screen, EE screen is output even if SOURCE is set to THRU.
. Color and B/W selection
SET_CL_nBW
Contents
COLOR
B/W
n
COLOR/BW bit processed on the I2C bus circuit is output by a status signal.
. Video mode (NTSC/PAL) selection
SW_NTSC_NPAL
Contents
NTSC
PAL
n
This mode is connected to the NTSC/PAL set switch on the IF-852 board.
UP-20/21MD V1
4-37
I/O
Description
TXD
Output
RXD
Input
RTS
Output
CTS
Input
DTR
Output
DSR
Input
Communication format
System
Asynchronous system
Data length
8 bits
Stop bit
1 bit
Parity
None
Baud rate
4-38
UP-20/21MD V1
Section 5
Troubleshooting
5-1. Video (Image) Related Trouble
The flow of a video signal is shown in the figure below.
[Flow of video signal]
Input block
SIGNAL
SOURCE
ANALOG RGB.VIDEO.S-VIDEO
IF-851
RELAY
DECODER
ENCODER
VPR-74
DIGITAL RGB
DRAM
A/D
Test Pattern
D/A
MASKING
8bit DATA(Serial)
SY-299
(Serial to Parallel
Conversion)
HEAD DRIVER
8bit DATA(Parallel)
THERMAL HEAD
Output block(Print)
PRINT RESULT
The flow of a video signal can be mainly classified into input, monitor output, and print output blocks.
The block in which a trouble occurs can be supposed from the trouble state.
1. Both the print result and monitor display are abnormal.
In this trouble state, a trouble occurs in the input block.
2. The print result is normal and the monitor display is abnormal.
In this trouble state, a trouble occurs in the monitor output block.
3. The print result is abnormal and the monitor display is normal.
In this trouble state, a trouble occurs in the print output block.
Each block is described below.
For more details, refer to the block diagram, schematic diagram, and circuit operation description of each
board.
UP-20/21MD V1
5-1
Input Block
In the input block, the flow of a signal is as follows:
Signal input terminal (IF-851) - ADC (VPR-74) - DRAM (VPR-74)
If a trouble is judged to occur in the input block, check the state of a video trouble fully. For fine
symptoms in dots, a trouble may occur in a digital processing system [ADC (around IC350 to IC352) DRAM (around IC801)]. In other states, a trouble may occur in an analog processing system [IF-851 Decoder (around IC204) - ADC].
In the trouble of an analog processing system, the place where a trouble occurs can be more narrowed
down by checking the state of each signal (VIDEO, S-VIDEO, and RGB).
Monitor Output Block
In the monitor output block, the flow of a signal is as follows:
DRAM (VPR-74) - Encoder (VPR-74) - Signal output terminal (IF-851)
Like an input processing block, it can be supposed to some degree by the trouble state whether the block
where a trouble occurs is a digital processing system [DRAM - encoder (around IC407)] or analog
processing system (encoder - IF-851).
The place where a trouble occurs can be more narrowed down by the state of each monitor output signal
(VIDEO, S-VIDEO, and RGB).
Print Output Block
In the print output block, the flow of a signal is as follows:
DRAM (VPR-74) - Masking (VPR-74) - Head control (SY-299) - Thermal head
The data output from DRAM on the VPR-74 board is input through the masking circuit (around IC902
and IC903) on the VPR-74 board to the head control circuit (around IC401, IC402, and IC403) on the
SY-299 board.
Moreover, the print signal that was converted from serial to parallel in the head control block is output
through a harness from CN401 on the SY-299 board to the thermal head.
5-2
UP-20/21MD V1
Cause
Remedy
Connect a harness
Paper curled
Connect a harness
Replace a DC motor
UP-20/21MD V1
Replace a gear
Replace a gear
5-3
Symptom
Cause
Remedy
Connect a harness
Cannot printing
5-4
Replace a gear
Replace a head
Replace a gear
UP-20/21MD V1
Symptom
Color print gap occurs in printing side
Paper jammed
UP-20/21MD V1
Cause
Remedy
Replace a head
Gear is damaged
Replace a gear
5-5
Symptom
Cause
Remedy
Gear is damaged
Replace a gear
Replace a DC fan
5-6
UP-20/21MD V1
NG command
NG data
Contents of NG
Symptom
Cheking point
MECHA TROUBLE
E1
08
HEAD_HOME_TIME_OUT
. Relation of DC motor
09
HEAD_HOME_PICK_TIMEOUT
Cannot move head from head up to paper pick position, time runs out
0a
HEAD_PICK_HALF1_TIMEOUT
Cannot move head from paper pick to head half position, time runs out
SY-299/CN302, IC302
0b
HEAD_HALF1_DOWN1_TIMEOUT
Cannot move head from head half to Y print position, time runs out
0c
HEAD_DOWN1_HALF2_TIMEOUT
Cannot move head from Y print to head half position, time runs out
10
HEAD_HALF2_DOWN2_TIMEOUT
Cannot move head from head half to M print position, time runs out
SY-299/CN301, IC302
11
HEAD_DOWN2_HALF3_TIMEOUT
Cannot move head from M print to head half position, time runs out
S8/S9
12
HEAD_HALF3_DOWN3_TIMEOUT
Cannot move head from head half to C print position, time runs out
13
HEAD_DOWN3_HALF4_TIMEOUT
Cannot move head from C print to head half position, time runs out
14
HEAD_HALF4_DOWN4_TIMEOUT
Cannot move head from head half to L print position, time runs out
15
HEAD_DOWN4_HOME_TIMEOUT
Cannot move head from L print to head up position, time runs out
16
HEAD_DOWN3_HOME_TIMEOUT
Cannot move head from C print to head up position, time runs out
17
HEAD_PICK_HALF2_TIMEOUT
Cannot move head from paper pick to head half position, time runs out
1f
HEAD_POS_ERROR
1d
HEAD_COLD_ERROR
1e
HEAD_HEAT_TIMEOUT
Cannot rise the regular temperature during pre-heating of a thermal head, time
runs out
34
RIBBON_MCL_TIMEOUT
Detects index mark during magenta or cyan indexing of an ink ribbon by sensor S3,
HEAD
CHECK RIBBON
E1
. Relation of sensor
. Thermal head
SY-299/CN401, IC302
. Relation of DC motor
SY-299/CN302, IC302
etc.
. Relation of sensor
MEC-15 or MEC-20/CN101, CN103, IC101, IC104
SY-299/CN301, IC302
S3
A0
MECHA TROUBLE
E1
51
CHECK RIBBON
LOAD_TMG_TIMEOUT
Printing paper is not fed until a feed sensor (S2) when feeding paper, time runs out
SY-299/CN301, IC302
S5-S7
. Relation of DC motor
LOAD
/CHECK PAPER
SY-299/CN302, IC302
. Relation of sensor
LOAD
SY-299/CN301, IC302
S2
(Continued)
UP-20/21MD V1
(i)
(i)
(Continued of NG_CODE1)
Display message
NG command
NG data
Contents of NG
Symptom
Cheking point
MECHA TROUBLE
LOAD
/CHECK PAPER
LOAD
E1
52
PULLIN_TMG_TIMEOUT
Printing paper cannot be pulled in from a paper feed sensor (S2) to the inside of a unit
MECHA TROUBLE
EJECT
/CHECK PAPER
EJECT
E1
56
LOAD_PAPER_SHORT
58
PUSHOUT_TMG_TIMEOUT
Detects short paper during load by a paper feed sensor (S2) when feeding paper, time
SY-299/CN302, IC302
. Relation of sensor
runs out
59
EJECT_TMG_TIMEOUT
Print paper cannot be pushed out from the inside of a unit to a paper feed sensor (S2)
SY-299/CN301, IC302
etc.
Printing paper cannot be ejected from paper feed sensor (S2) to the outside of a unit
S2
E1
61
62
PP_LD_MISSING_ERR
PP_LD_JAM_ERR
Detects paper is not existed under paper exist timing conditions by a paper feed
Detects paper exist under paper is not existed timing conditions by a paper feed
SY-299/CN302, IC302
. Relation of sensor
etc.
PP_JAM_ERR
64
PP_JAM_MISSING_ERR
65
PP_PRINT_TIMEOUT
Detects paper exist under paper is not existed timing conditions by a jamming sensor
Detects paper is not existed under paper exist timing conditions by a jamming sensor
SY-299/CN302, IC302
. Relation of sensor
SY-299/CN301, IC302
S10
MECHA TROUBLE
SENSOR
E1
73
RBN_CD_ALARM
74
PAPER_LD_ALARM
IC105
etc,.
75
PAPER_IN_ALARM
SY-299/CN301, IC302
76
RBN_TYPE0_ALARM
77
RBN_TYPE1_ALARM
78
RBN_TYPE2_ALARM
7f
ROOM_HEAT_ERROR
SY-299/CN302, IC302
(ii)
(ii)
UP-20/21MD V1
A way at looking the list: For NG_CODE2 to 5, refer to HEX code converting as binary. (Example For h42 = 0100 0010: sixth bit and first bit)
NG_CODE2
NG command
NG data
Contents of NG
Symptom
Cheking point
E2
BIT 2
PAPER_JAM_SENS
BIT 1
PAPER_EJ_SENS
BIT 0
DOOR_SENS
SE-642
KEY-49 or KEY-51/CN301, CN302
SY-299/CN203, IC302
NG command
NG data
Contents of NG
Symptom
E3
BIT 6
BIT 5
HEAD THERMISTOR
Thermal head
SY-299/CN401, IC302
BIT 4
BIT 3
ROOM THERMISTOR
BIT 0
EEPROM
Cannot write or read correctly in EEPROM (IC102 on the MEC15/MEC-20 board) (when mechanism adjustment)
NG command
NG data
Contents of NG
Symptom
E4
BIT 5
BIT 4
RBN_CD_SENS
BIT 3
BIT 2
PAPER_LD_SENS
BIT 1
BIT 0
PAPER_IN_SENS
NG_CODE3
Cheking point
NG_CODE4
UP-20/21MD V1
Cheking point
(iii)
(iii)
NG_CODE5
NG command
NG data
Contents of NG
Symptom
Cheking point
E5
BIT 5
BIT 4
RBN_TYPE_SENS2
BIT 3
BIT 2
RBN_TYPE_SENS1
BIT 1
BIT 0
RBN_TYPE_SENS0
(iv)
(iv)
UP-20/21MD V1
SAFETY CHECK-OUT
After correcting the original service problem,
perform the following safety checks before
releasing the set to the customer :
Check the metal trim, metallized knobs, screws,
and all other exposed metal parts for AC
leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to
earth ground and from all exposed metal parts to
any exposed metal part having a return to
chassis, must not exceed 0.5 mA. Leakage
current can be measured by any one of three
methods.
1. A commercial leakage tester, such as the
Simpson 229 or RCA WT-540A. Follow the
manufacturers instructions to use these
instruments.
2. A battery-operated AC milliammeter. The
Data Precision 245 digital multimeter is
suitable for this job.
3. Measuring the voltage drop across a resistor
by means of a VOM or battery-operated AC
voltmeter. The limit indication is 0.5 V, so
analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa
SH-63Trd are examples of a passive VOM
that is suitable. (See Fig. A)
To Exposed Metal
Parts on Set
10 kZ
1.0 kZ
0.015 F
AC
voltmeter
(0.5V)
Earth Ground
Fig A. Using an AC voltmeter to check AC leakage.
UP-20/21MD V1
Sony Corporation
B&P Company
Printed in Japan
2003. 8 22
2001