K.L. Choy / Progress in Materials Science 48 (2003) 57170
sections. In addition, there is a wide scope to explore the potential applications of
CVD in the following emerging areas: 2.1. Nanostructured materials Nanostructured materials refer to materials with dimensions less than 100 nm. These materials have potential applications in areas such as electronics, magnetism, optics, energy storage, electrochemistry and biomedical sciences. CVD of nanocrystalline powders has been reviewed by Choy [2]. Nanostructured materials in the form of nanotubes (e.g. carbon nanotube) have been gaining considerable technological interests because they are stronger yet lighter than steel. Durability as well as high conductivity has made them interesting materials for the fundamental physical studies of the intrinsic properties of quasi-one-dimensional solids and quantum connement eects. These materials are being explored for applications in advanced electronic devices. CVD has been used to synthesise carbon nanotubes [3] and in combination with microfabrication techniques, have been used to synthesise ordered carbon nanotube architectures on surfaces [4]. Large-scale synthesis of aligned carbon nanotubes has been achieved using a method based on chemical vapour deposition catalysed by iron nanoparticles embedded in mesoporous silica [5]. Another example is the use of 1 nm thick carbon nanotubes as nano-gas detector. These nanotubes can detect tiny changes in an electrical current when only a small amount (20 ppm) of poisonous gas (e.g. nitrogen dioxide and ammonia) is present at room temperature, which is more sensitive than commercially available devices that operate at high temperatures (e.g. 500 C) [6]. Carbon nanotubes have also being explored as tips in atomic force microscopy for systematic studies of dry etching pattern transfer in GaAs with scale sizes of < 100 nm [7], and nanoprobes in scanning probe microscopy [8]. Nanotubes are capable of converting mechanical movements into electrical signals which oer potential applications for creating high-frequency telephone lines to carry voice and data and making on/o switches for nanoscaled computer chips [9]. 2.2. Free standing shapes Although CVD of free standing shapes (e.g. crucibles) of BN, B4C, Si3N4 and graphite are in commercial production for use in molten metals, ceramic and glass processing [10], CVD has also been explored for producing other free-standing materials. For example, free standing polycrystalline diamond lms of 20 mm diameter and 550 mm thick were deposited using DC-glow discharge chemical vapour deposition at growth rates up to 30 mm/h. Such thick free standing diamond slabs have been explored for potential applications such as brazed tool tips, heat sinks, infrared windows [11] superhard tools [12]. Free standing diamond bres have been investigated for their suitability as microheaters by passing electric current through the diamond bres consisting of 125 mm diameter tungsten wire coated by 35 mm thick CVD of diamond. Tungsten wire cored bres were heated to 1000 C in a vacuum without any visible change in the bres [13].