MACHINIST
SEMESTER PATTERN
Under
Craftsmen Training Scheme (CTS)
(Two years/Four Semesters)
Revised in
2014
By
Government of India
Ministry of Labour & Employment (DGE&T)
GENERAL INFORMATION
1. Name of the Trade
: MACHINIST
: 835.10
3. Duration of Craftsmen Training: Two years (Four semesters each of six months duration).
4. Power norms
: 20 KW
5. Space norms
: 130 Sq.mt
6. Entry Qualification
7. Trainees per unit
8a. Qualification for Instructors
Note:
(i) Out of two Instructors required for the unit of 2(1+1), one must have
Degree/Diploma and other must have NTC/NAC qualifications.
(ii) Instructor qualification for WCS and E.D, as per the training manual.
9.
For Employability Skills:- One contract/part time / guest faculty for Generic module
i) MBA/ BBA with two years experience OR Graduate in Sociology / Social Welfare / Economics with
Two years experience OR Graduate / Diploma with Two years experience and trained in Employability
COURSE INFORMATION
1. Introduction:
This course is meant for the candidates who aspire to become a professional machinist.
2. Terminal Competency/Deliverables:
After successful completion of this course the trainee shall be able to perform the following skills
with proper sequence:
1. The trainees work as a semi-skilled worker in industry.
2. The trainees can be able to work as basic fitter, can operate and able to perform various operation
drilling, shaping, slotting, planer, lathe, milling, grinding
3. The trainees can be able to do simple programming & operate CNC machine.
4. knowledge of Technical English term used in industry.
3. Employment opportunities:
On successful completion of this course, the candidates shall be gainfully employed in the
following industries:
1. Production & Manufacturing industries.
2. Service industries like road transportation and Railways.
3. Ship building and repair
4. Infrastructure and defence organisations
5. In public sector industries like BHEL, BEML, NTPC, etc and private industries in India & abroad.
6. Self employment
4. Further learning pathways:
On successful completion of the course trainees can pursue Apprenticeship training in the reputed
Industries / Organizations.
On successful completion of the course trainees can opt for Diploma course (Lateral entry).
On successful completion of the course trainees can opt for CITS course.
2.
3.
4.
5.
Trade Practical
Importance of trade training, List of tools
& Machinery used in the trade.
Health & Safety: Introduction to safety
equipments and their uses. Introduction of
first aid, operation of Electrical mains.
Occupational Safety & Health
Importance of housekeeping & good
shop floor practices.
Health, Safety and Environment
guidelines, legislations & regulations as
applicable. Disposal procedure of waste
materials like cotton waste, metal
chips/burrs etc. Basic safety introduction,
Personal protective Equipments(PPE):Basic injury prevention, Basic first aid,
Hazard identification and avoidance, safety
signs for Danger, Warning, caution &
personal safety message.
Preventive measures for electrical
accidents & steps to be taken in such
accidents.
Use of Fire extinguishers.
Identification of tools & equipments as per
desired specifications for marking &
sawing( Hand tools , Fitting tools &
Measuring tools)
Selection of material as per application
Visual inspection of raw material for
rusting, scaling, corrosion etc., Marking
out lines, gripping suitably in vice jaws,
hack sawing to given dimensions, sawing
different types of metals of different
sections.
Chipping flat surfaces and grinding various
angles to chisels, filing flat surface.
Grooving with Hammer and chisel.
Filing Flat surfaces, Uses of marking tools,
Punch, Try square & basic measuring
tools, caliper, steel rule.
Filing flat surfaces, checking with steel
rule and Try square. Hack sawing.
Trade Theory
Importance of safety and general
precautions observed in the in the
industry/shop floor. All necessary guidance
to be provided to the new comers to
become familiar with the working of
Industrial Training Institute system
including stores procedures. Soft Skills: its
importance and Job area after
completion of training. Introduction of
First aid. Operation of electrical mains.
Introduction of PPEs. Introduction to 5S
concept & its application.
Response to emergencies eg; power failure,
fire, and system failure.
6&7
Marking and Drilling holes on flat pieces. Introduction to Hand Taps & Dies and their
Tapping as per simple drawing.
types, applications, care and maintenance.
Familiar with tap and drill size, Thread
Terminology.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
measuring instruments.
Slotting square and hexagon internal and Slotting tools different types of work tool
angles comparison of tool shape with that of
external. Slotting a double ended spanner.
shaper
21.
Practice on slotting key ways on pulley- Use of tool with holder for internal operations.
Internal and external slotting irregular Precautions to be observed during slotting
internal operations.
shaped jobs having curved surfaces.
22.
23-25
26
Properties and uses of non ferrous metals and alloys Fraction and decimal conversion fraction decimal and vice-versa.
Properties and uses of copper, zinc, lead, tin, aluminum.
Composition, properties and uses of brass, bronze, solder, bearing material, timber,
rubber etc.
System of units, British, metric and SI units for length, area, volume capacity,
weight, time, angle, their conversions.
Effect of alloying elements in the properties of C.I. & steel.
Unit of temperature for & related problems. Standard & absolute temp.
Mass, volume, density, weight, sp. Gravity & specific weight. S.I. M.K.S. and
F.P.S. units of force, weight etc. their conversion to related problems.
Inertia, rest and motion, velocity and acceleration.
13
14
15
Percentage, changing percentage to decimal and fraction and vice versa. Applied
problems.
Problem on percentage related to trade.
10-11
12
16-17
18-19
20
21
22
23-25
26
Engineering Drawing
Week
No
-
1-2
3
4
5
6-7
8
9
10-11
12
13
14
15
16
17
18-19
20
21
22
23-25
26
Pronunciation
Listening
Speaking
Reading
Facing Interviews
Behavioural Skills
Second Semester
(Semester Code no. MCN - 02)
Duration : Six Month
Week
No.
1
Trade Practical
Trade Theory
Introduction of planing
machines, Introduction to Planing M/c. parts, types,
Adjustment of stroke, setting of tool, vice constructions, details of Driving mechanism of
on planer table machining of rectangular planer, quick return motion etc.
block on planer. Safety points to be
observed while working on a planer.
Planing of various key ways (open & Cutting tools for Planer - their material and
blind). Types of operation, concave & types. Templates, gauges, their fixtures and
vices.
convex surface i.e. goose neck clamp.
planer
their
12
13
14
15
16
17
18
19
20 &
21
22-23
24-25
26
Introduction
to
milling
machine,
demonstration on working principle,
setting of job, setting of cutter in arbor,
setting of vice on table. Safety points to be
observed while working on a milling
machine.
Sequence of milling six faces of a solid
block. Checking the accuracy with the
help of try-square scribing block and
vernier height gauge.
Step milling using side and face cutter
checking with micrometer.
Straddle and gang milling operations Different milling operations plain-face, angular,
form, slot, gang and straddle milling etc. Up
including up-milling and down milling.
and down milling.Different types of milling
Milling concave and convex surfaces.
attachments and their uses.
Introduction to indexing head types, Indexing-introduction & types. Indexing headsetting and aligning of indexing head with constructional details, function of indexing
plates and the sector arms. Calculation for
reference to job on milling machine.
various types of indexing.
Milling square and hexagonal job by
-dosimple indexing method.
Milling dovetail and Tslots both male Gear introduction, use and type. Elements of a
and female matching each other. Milling spur gear. Gear tooth of each forms types,
merits and demerits of each. Spur gear
Rack of straight teeth.
calculations, curves and their uses.
Milling of spur gear having even and odd Selection of gear cutter type and form & various
methods of checking gear and its parts.
number of teeth.
machine
introduction
types,
Introduction to grinding machine surface Grinding
grinder, cylindrical grinder. Driving and specification, their parts and functions & uses.
feed mechanism, job holding devices Safety points to be observed while working on
mounting of wheels. Wheel balancing & a Grinding machine. Types of Abrasives and
truing. Grinding of parallel and stepped their uses, Glazing and loading of wheels.
Explain the importance and necessity of
jobs. Dressing of grinding wheels.
quality.
Implant training / Project work (work in a team)
Revision
Examination
Calculation of tap hole sizes for internal threads and blank size for cutting
external threads.
Factors and equations: Algebraic formula and solving simple equations.
10
11
12
6-7
15
Atmospheric pressure, pressure gauge, gauge pressure and absolute pressure and
their units.
Simple problems on multiplication, division, power and root using calculator.
16
17
13-14
18
19-20
21
22-23
24-25
26
Examination
Calculation of tap hole sizes for internal threads and blank size for cutting
external threads.
Factors and equations: Algebraic formula and solving simple equations.
10
11
12
6-7
15
Atmospheric pressure, pressure gauge, gauge pressure and absolute pressure and
their units.
Simple problems on multiplication, division, power and root using calculator.
16
17
13-14
18
19-20
21
22-23
24-25
26
Revision
Examination
Engineering Drawing
Week
No
1
3-4
5
6
7-9
10-11
12-14
15
16
17-18
19-20
21
22-23
24-25
26
Marks Allotted : 10
Business & Consumer Types of business in different trades and the importance of skill,
Self Employment
Govt Institutions
Initiation Formalities
2.Environment Education
Hours of Instruction : 10 Hrs.
Marks Allotted : 10
Ecosystem
Introduction to Environment, Relationship between Society and
Environment, Ecosystem and Factors responsible for destruction.
Pollution
Pollution and pollutants including liquid, gaseous, solid and
hazardous waste.
Energy Conservation Conservation of Energy, re-use and recycle.
Global warming
Global warming, climate change and Ozone layer depletion.
Ground water
Hydrological cycle, ground and surface water and treatment of
water.
Environment
Right attitude towards environment, Maintenance of in-house
environment.
Third Semester
(Semester Code no. MCM - 03)
Duration : Six Month
Week
No.
01
02
Trade Practical
Trade Theory
1.
03
2.
04
05
06
07
08
09
10
Cutting ACME threads (Male and Square thread its form and calculation of
female) on a lathe. Lead screw.
depth, core dia, pitch dia. Acme thread its
forms use and calculations.
Cutting acme threads on lathe (Male Square threads-its forms and calculations of
and female).
depth, core dia, pitch dia, Acme threads-its
forms, use and calculations.
Turning of irregular jobs using face Face plate- its construction safety
plate. Balancing the face plate.
precaution in holding jobs on face plate.
Exercise on use of pillar drill in Pillar drill machine constructional details,
drilling, counter sinking, counter functions of parts. Application of pillar drill.
boring. Spot facing and use of spot Radial drills function parts etc. Reamerfacing tools.
parts, types, uses.
Further practice of drilling of Radial Special tools use and precautions to be
drills. Practice of reaming on drilled observed for shaping internal keyways
holes.
dovetails & T slots.
T slots cutting in shaping machine. Various material for single point cutting
tools, tipped tools, their brazing and
grinding process. Tool angles and their
effect on cutting various materials.
Cross Dovetail cutting on shaper.
Cutting speed, feed, depth of cut for
slotting, shaping and time calculation.
Shaping cross dovetails mating jobs Checking of dovetail grooves with vernier
male and female.
caliper and roller. Their calculations and use
of sine bar, slip gauge and dial test
indicator.
11
12
13
14
15
16
17
18
19
20
21
22-23
24-25
26
4
5-6
7
13
14
15
17-18
19-20
21
10
11
12
16
22-23
24-25
Revision
26
Examination
Engineering Drawing
Week
No
1
Screw thread, their standard forms as per BIS, external and internal thread,
conventions on the features for drawing as per BIS.
Sketches for bolts, nuts, screws and other screwed members.
Sketching of foundation bolts and types of washers.
Standard rivet forms as per BIS.
Riveted joints-Butt & Lap.
Sketches of keys, cotter and pin joints.
Sketches for simple pipe, unions with simple pipe line drawings.
Concept of preparation of assembly drawing and detailing. Simple assemblies &
their details of trade related tools/job/exercises with the dimensions from the
given sample or models.
Single Tool post for the lathe with washer and screw.
Details and assembly of Vee-blocks with clamps.
Details and assembly of Vee-blocks with clamps.
Details of assembly of shaft and pulley.
Industrial visit.
Details1 of assembly of shaft and pulley.
Details of assembly of bush bearing.
Details of assembly bush bearing.
Details of assembly of a simple coupling.
Sketching of different gear wheels and nomenclature.
Implant training / Project work (work in a team)
Revision
Examination
3
4
5
6
7
8-9
10-11
12
13
14
15
16
17
18
19
20
21
22-23
24-25
26
Fourth Semester
(Semester Code no. MCN - 04)
Duration : Six Month
Week Trade Practical
No.
01.
Demo of parts of CNC machining
center control switches, console
buttons and machines specifications
(spindle power, axes traverse,
etc.).Demonstration of machine parts
- bed, spindle motor and drive, tool
changer, axes motors and ballscrews,
guideways, LM guides, console,
electricals, coolant system, hydraulic
system, chip conveyor. Working of
parts explained using multimedia
CNC teach ware. Parts shown on
machine.
02.
CNC part programming with simple
exercises and various programming
codes. Practice on CNC machine
simulator.
Trade Theory
03-04
05-06
07.
9
10-11
12-13
14
15-16
17
18-21
22-23
24-25
Revision
26
Examination
Engineering Drawing
Week
No
1-2
3-4
5-6
7-10
11-12
13
14
15-16
17
18-21
22-23
24-25
26
TRADE: MACHINIST
LIST OF TOOLS & EQUIPMENTS FOR 15 TRAINEES
A : TRAINEES TOOL KIT:Sl. No.
Description
Qty
1
2
16 nos
8 nos.
3
4
8 nos.
8 nos.
5
6
7
8
9
10
11
12
13
14
8 nos.
8 nos.
16 nos
16 nos
16 nos
16 nos
16 nos
16 nos
16 nos
16 nos
1 no.
16
17
18
19
20
1 no.
1 no.
2 nos
2 nos
2 nos
21
2 nos
22
23
2 nos
2 no.
24
25
1 no.
1 no.
26
27
28
1 no
2 nos
1no
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
4 nos
4 nos
2 nos
4 nos
2 sets
6 sets
2 nos
2 nos each
2 nos
2 nos
12 pairs
(assorted)
6nos
2nos
1set
67
68
69
70
71
4nos
2nos
2nos
1no
1no
72
73
74
75
76
77
78
79
80
1no
1no
1no
2nos
1no
1no
1each
2nos
2sets
81
2nos
C : Milling Cutters
Sl No.
1
Quantity
3nos
3 nos
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
2 nos
3 nos
2 nos
2 nos
3 nos
2 nos
2 nos
2 nos
2 nos
2 nos
2 nos
2 nos
1 no
1 no
1 no
18
19
20
21
22
23
24
25
26
27
28
1 no
1 no
2 nos.
2 nos.
2 nos.
2 nos.
4 nos. each
2 nos.
1 nos.
1 nos.
1 set
D : MEASURING INSTRUMENTS
Sl No.
Quantity
4 nos
2
3
4
5
6
7
8
2 no
1 no
1no
1 no
1no
1 no
1 no
9
10
11
12
13
14
15
1no
2 sets
1 no
1 no
1set
1 no
1 no
16
1 no
17
18
19
20
21
22
23
24
25
Slip gauge set (normal set) metric (for the whole institute)
Screw pitch for metric pitches (25-6 mm)
Radius gauge metric set (1-6 mm)
Limit plug gauges 5 mm to 25 mm by 2.5 mm
Ring gauges 5 mm to 25 m by 2.5 mm (GO & NO GO)
Taper gauge M.T. No. 1, 2, 3, 4 & 5
Feeler gauge
Planer gauge standard size
Magnifying glass 75 mm
1 set
2 sets
1 set
1 set
1 set
1 set
1 no
1 no
2nos
E : FURNITURE
Sl No.
1
2
3
4
5
6
7
8
Quantity
1no
1 no
1 no
1no
1 no
1no
1 no
1 no
Quantity
2 nos
1 no
1no
1no
3 nos.
1 no
7
8
9
10
11
1 no
1no
1 no.
1 no.
2 nos.
12
13
18
19
1 set
21
1 no.
14
15
16
17
1no
NOTE
1. No addition items are required to be provided to the batch working in the second shift except the items
under trainees lockers.
2. Items marked @ are not required to be provided for any additional batches.
3. The specification of a number of item, in the list have been given as per I.S. Other items should also
be procured according to I.S. specification, if available.
4. Training should be imparted on forging heat treatment by utilizing the existing facilities where-ever
available.
8.
N. Ramakrishnan, Professor
Dr. P.V.Rao, Professor
Dr. Debdas Roy, Asstt.
Professor
Dr. Anil Kumar Singh,
Professor
Dr. P.P.Bandyopadhyay
Professor
Dr. P.K.Ray, Professor
9.
S. S. Maity, MD
10.
11.
3.
4.
5.
6.
7.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Mentor
21. Sunil Kumar Gupta (Director)
Members of Core Group
22. N. Nath. (ADT)
23. H.Charles (TO)
Organization
Mentor Council
Designation
Chairman
Member
Member
Member
Member
Member
Member
Mentor
CSTARI, Kolkata
NIMI, Chennai.
Co-ordinator
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
36.
37.
N.M.Kajale, Principal,
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
45.
Dasarathi.G.V.
46.
L.R.S.Mani
ATI Kanpur
ATI Kanpur
ATI Kolkata
ATI Kolkata
RDAT Hyderabad
ATI Mumbai
ATI Chennai
ATI Mumbai
ATI Hyderabad
Team Leader
Member
Member
Member
Member
Member
Member
Member
Member
FTI Bangalore
ATI Chennai
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member