Egon Wojciulewitsch
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Table Of Contents
1. Introduction
1.1. Mass of an airplane
1.2. Motion of an airplane
2. Balance and stability
2.1. Lateral Balance
2.2. Longitudinal balance
3. Determination of Mass and CoG’s location
3.1. Basic notions
3.2. Weighing an airplane
3.3. Calculation of the CoG of an airplane
3.4. Moving, adding or removing mass
3.5. Examples
4. Composition of Mass and Weight of an Aircraft
4.1. Fuel Mass
4.2. Aircraft Mass
4.3. Certified Mass Limits
5. Maximum Payload, Range, Extra Fuel
5.1. Maximum payload calculation
5.2. Extra Fuel calculation
5.3. Mass – range diagram
6. Load and Trim sheets (A321)
6.1. Procedure
6.2. Example
7. Operational Requirements
7.1. General
7.2. The operator’s responsibility
7.3. Fleet mass and CoG position
7.4. Weighing rules
7.5. Standard Masses
7.6. Cargo handling
7.7. Floor load limitations
8. Test Questions
8.1. MC - Questions
8.2. Open Questions
8.3. Answers to MC-Questions
8.4. Answers to Open Questions
1.1.1. Particles
Particles are 'very small' bodies, such that their volume or dimensions are unimportant in
the context of some current discussion. So the notion 'very small' depends severely on
context. In space, Earth is considered a 'particle' when studying solar system dynamics,
but when studying aircraft dynamics this would be ridiculous. When calculating the long
distance behaviour (route) of an aircraft, it can be considered a particle. But in the pilot's
environment, e.g. in the context of loading and balancing, it can not be considered a
particle at all.
Free particles are particles beyond any kind of influence. There are no forces applied on
them. Free particles always move streight on and at constant speed : no turns, no
acceleration, no deceleration.
A force acting on a particle in the same direction as the particles' motion, only changes
the speed of that particle. This particle will decelerate of accelerate but it will not change
its direction of motion.
A force acting on a particle perpendicularly to the particles' motion, changes only the
particle's direction of motion, not its speed.
1
Except of course in relativistic physics or in quantum physics.
W = mg
The vector g has a numerical value of 9.81 m/s², has a vertical direction and is oriented
downwards to the center of the Earth. So the weight of a particle has the same direction
and the same orientation as g : vertical and downwards. Its point of application is the
particle itself.
m = m1 + m2 + " + m N
The total weight of this body is then the vectorial sum of all the individual particle
weights :
This total weight W is independent from the body’s orientation, and its point of
application is a well specified unique point of the body called the Center of Gravity
(CoG, see any introduction course on Dynamics).
For an extended body composed out of other extended bodies the same rules apply. The
weight of the 'total' body is the vectorial sum of the 'partial' weights, and its mass is the
sum of the 'partial' masses. This is the basic idea in all mass & balance procedures. Any
airplane is composed out of parts, each with its own partial mass, its own partial weight
and its own center of gravity. In aircraft operations, important parts of an airplane are :
Remark : Mass and weight are two different notions ! Mass is a numerical (scalar)
quantity, expressing the body’s natural tendency to resist any acceleration or deceleration,
(sometimes erroneously mentioned as the 'amount of matter' in the body). Weight is a
force, the force by which the object is attracted by Earth. The mass of a body does not
change, except when the body itself is changed. But the weight of a given body is
proportional to the gravitational acceleration g, which is smaller at higher altitudes and
which increases towards the geographic poles.
The total force acting on an aircraft is defined as the vectorial sum of all the indiviual
forces acting somewhere on the aircraft, after being formally transferred to the CoG,
which makes the CoG the point of application of this total force. In figure 1 the two
forces F1 and F2 together make a total force of F = F1' + F2' .
The CoG of an airplane with total mass mtot, and subject to the total force Ftot, will
accelerate following the relation
F
aCoG = tot ,
mtot
as if the whole aircraft were compressed into one single point : the CoG. This means that
a 'next' position of the airplane’s CoG is fully determined by its actual position rCoG and
speed vCoG, the airplane’s total mass mtot, and the total force Ftot acting on it, no matter the
airplane's behaviour around the CoG. The exact points of application of the individual
forces and the positions of the individual masses are not required to calculate the motion
of the CoG alone.
The changes in motion of the CoG are fully determined by the total mass mtot of the
airplane, and the total force Ftot acting on it.
Ftot
d1
d2
CoG
In figure 1, force moments around the lateral axis (which by definition contains the CoG)
are considered. The moment is taken positive when it initiates a 'nose up' moment for the
aircraft, otherwise it is taken negative. In case of the two shown forces with intensities F1
and F2 acting on the aircraft, there is a positive force moment (d1 × F1) and a negative one
(d2 × F2). Their algebraic sum d1 × F1 – d2 × F2 will decide if the aircraft's nose will go
up, go down or stay where it is. So the positions of the individual masses and the points
of application of the individual forces are required to calculate the motion of the complete
airplane relative to the CoG. In order to maintain a fixed attitude during flight, the total
force moment relative to CoG must be zero. The total weight itself acts through the center
of gravity. So its force moment relative to the CoG is zero, which means that total weight
will never induce a motion around the CoG.
The preceding considerations are equally valid in case the center of gravity is not fixed in
space, but freely moving in space. Force moments relative to the CoG and mass
distribution have no influence at all on the motion of the CoG itself, only on the motion
around the CoG.
The motion relative to the CoG (and so the orientation or attitude of the airplane) is
determined by the total force moment relative to the CoG, and the distribution of the
mass in the airplane.
From Newton’s laws it is obvious that the position of the aircrafts’ CoG should be known
during flight. Since payload and fuel contribute very significantly to the total weight and
do not necessarily have fixed masses and positions in the aircraft, the CoG’s position and
its possible evolution during flight must be calculated before each flight.
Because of limited aircraft structural and performance capacities, it is evident that forces
acting on the aircraft should be limited. In particular the aircraft’s partial apparent
weights and total apparent weight should be limited. The apparent weight of an item is
its weight as measured on board of the moving airplane and differs from ‘real’ weight any
time the airplane is accelerating (takeoff), decelerating (landing) or changing direction
(turns). The total apparent weight is the sum of all partial apparent weights. Limiting the
apparent weights means limiting the masses in the plane : the masses eventually are
limited because of the possible increase of their apparent weight during flight.
2
More specifically around an axis wich contains the CoG, and which is perpendicular to the plane defined
by the CoG and the working line of the force
If for some reason (asymmetric fuel consumption) the CoG goes somewhat into the right
wing (see figure 2), the right wing creates an upward rolling moment of ½L × yR, which
becomes smaller than the upward moment ½L × yL created by the left wing. So the
aircraft starts rotating around its longitudinal axis. The left wing goes up, introducing a
turn to the right. Compensating this by use of ailerons and rudder, increases drag, which
is undesirable. It is highly preferable to maintain the CoG in the airplane’s plane of
symmetry.
A long and relatively narrow design of most airplanes makes a symmetric distribution of
the payload rather simple. Because fuel is located in the wings, its symmetric distribution
must be checked while loading, and during flight : fuel policy !!
produced by the main wing creates a 'nose-down' moment relative to the CoG (on the
lateral axis). This has has to be compensated by a 'nose-up' moment of the same value,
produced by the tail, in order to maintain the aircraft's attitude. The lift L at the main
wing, the download Lt at the tail and total aircraft weight W are related by :
L – Lt = W
The more forward the CoG, the greater the nose down moment created by the lift.
Compensation of this requires a greater download Lt produced by the tail and so a greater
elevator deflection. But to maintain the total lift L – Lt equal to its required value W, the
greater download Lt at the tail requires a greater lift contribution L from the main wing
and thus a greater angle of attack.
The CoG should not be positioned too much forward. Although this increases
longitudinal stability, it decreases the effect of the elevator, and increases the angle of
attack of the main wing. There is a forward limit for the allowable positions of the CoG.
The more aft the CoG, but remaining forward to the center of pressure (point of
applicaton of the main wing lift), the smaller the nose down moment created by the lift
(in algebraic sense). This requires a smaller download produced by the tail,
corresponding to a smaller elevator deflection. To maintain the total lift at its required
If the CoG is positioned at the center of pressure, the lift of the main wing produces no
moment relative to the CoG and no correction by the tail is needed.
If the CoG is positioned aft the center of pressure, the lift of the main wing produces no
'nose up' moment relative to the CoG, which has to be compensated by a 'nose-down'
moment, produced by the tail, so by an upload on the tail. The more the CoG now goes
aft, the greater that 'nose up' moment of the main wing and the greater the required
upload at the tail to maintain the aircraft's attitude. At very aft position of the CoG, the
tail will no longer be able to compensate for a too high 'nose up' tendency caused by the
main wing. There is an aft limit for the allowable positions of the CoG (see Principles of
Flight).
The CoG should not be positioned too much aft. That would result in a too low stability.
So there is an aft limit for the allowable positions of the CoG.
The CoG margin is defined as the distance between the CoG and the neutral point (see
Principles of Flight).
To determine the position of the CoG, al partial masses of the airplane have to be located
along the longitudinal axis. A detailed description of the airplane’s composition is
mandatory for the weighed airplane (Equipment List)
First, a reference point on the longitudinal axis is chosen (by the manufacturer) : the
datum. It serves in principle as a reference for measuring the distances of the partial
masses along the longitudinal axis of the airplane. For heavy aircraft this is often a point
somewhat before the nose of the airplane, in order to have all partial masses on the same
side of the datum. In small airplanes, it is often the fire plate, with the disadvantage of
having partial masses at both sides of the datum. Sometimes the LEMAC (Leading Edge
of the Mean Aerodynamic Chord) or the TEMAC (Trailing Edge of the Mean
Aerodynamic Chord) is defined as datum. (For the notion of Mean Aerodynamic Chord
see Principles of Flight.)
The distance of a given location to the datum, is called the arm of that location. The arm
is considered positive for any position aft of datum, negative for any position forward of
datum.
A station is a labeled location along the longitudinal axis. The label is in principle the
distance to the datum in inches. For example the indication STA600 for a given location
in the airplane means that the arm of that point equals 600 inch. = 15,24 m. But
sometimes this relation to distance is lost when different versions of the same basic
aircraft exist. In that case identical parts used in the different versions very often obtain
identical labeling, regardless of the distance to the datum. In this case a table in the
Airplane’s documentation relates the different stations with their distances to datum.
The moment of a weight relative to the datum is the product of the weight and its arm.
Sometimes the resulting moments are large. Moment and arm have the same sign : both
are positive, or both negative. To avoid negative arms and moments, the datum often is
choosen somewhat before the nose of the airplane. To avoid calculations with large
numbers, they are converted into smaller numbers by means of a scaling factor. This
Weight × ( arm − x )
Index = +z
y
There are two ways to reduce the values of moment. Reducing arms by using a more
convenient reference station x for CoG calculations, and dividing by a ‘scaling down’
factor y. In case the most forward position of the CoG has an arm less than x, a
correction z is added, in order to have strictly positive index values.
The weighing machinery gives three partial weights of the airplane FO at the nose or tail
wheel, FL, FR at the main gear.
The datum is often positioned before the nose of the airplane and therefore is not
necessarily directly reachable. Other reachable points with a known distance from the
datum may be used.
The distance d between the datum and the axle-line of the main landing gear is measured.
The distance l between the axle line of the nose (tail) gear and the axle-line of the main
landing gear is measured.
W = FO + FL + FR
As a result the aircraft initiates a pendulum like motion around the datum. To prevent the
aircraft from leaving its horizontal attitude an equal moment should be applied in the
opposite sense. This can be done, by applying in the CoG, so at a distance xCoG from the
datum, a force equal to the total weight W, but in the opposite sense. This corresponds
with a moment in the other sense of magnitude
So knowing all partial masses and their distances to the datum, the position of the CoG on
the longitudinal axis can be calculated by
W 1 x 1 + W 2 x 2 + ... + W N x N
CoG =
W 1 + W 2 + ... + W N
Substituting the measured partial weights, gives the CoG of the empty aircraft :
FO ( d − l ) + FL d + FR F
CoG = = d −l× O
W W
or:
FO
CoG = d − l ×
W
This formula is always valid, provided that :
The smaller the nose (tail) wheel load FO, the more aft (forward) the CoG. The limiting
position (FO = 0) is at the main wheels at a distance d from datum.
For an airplane with weight W, wheelbase l and nose or tail wheel load FO , the CoG is
located at a distance
FO
l×
W
Moving a mass with weight w from one location xold to another xnew, means removing that
mass at location xold, and placing it at location xnew. As a result the total moment
decreases with w.xold , and increases with w.xnew .
Moving a mass with weight w from position xold to position xnew in an airplane with total
weight W, shifts the CoG in the same sense as the moving mass, over a distance
w
(xnew − xold )
W
Adding or removing mass at the CoG only changes the total weight of the airplane, but
does not change the CoG-position.
To calculate the effect of adding a mass at a given position, first add it at the CoG, which
changes weight only, then move it to the given position applying above formula.
To calculate the effect of removing a given amount of mass from a given position, first
remove an equal amount at the CoG, which changes weight only, then move the same
amount of mass from the given position to the CoG
3.5. Examples
1. To set up a weigh-report of a given airplane, the weight and position of the CoG for the
empty plane will be determined. The datum is positioned before the nose of the plane.
The nose-wheel is situated at STA120, the LEMAC at STA500, the axle-line of the main-
wheels at STA600 and the TEMAC at STA690.
A ‘scale’ underneath the nose-wheel measures 9300 kg, underneath the left main-
FO 9300
l× = 112,192 × = 1,551m
W 73090
2. The position of the CoG is often expressed as a percentage of the mean aerodynamic
chord. For the plane of example 1 this gives
3. For the same airplane as in example 1, if a extra system unit of 750 kg is placed at
STA300 (= 300 x 0,0254 = 7,620 m), the CoG will shift forward and the weight of the
airplane will increase. Placing the new mass at the CoG, changes only the weight of the
airplane to :
Moving it now from CoG (13,689 m) to STA300 (7,620 m) changes the position of the
CoG forward over a distance :
750
∆CoG = ( 7, 620 − 13, 689 ) × = −0, 062
73840
CoGnew = 13, 689 − 0, 062 = 13, 627 m (STA537)
4. For the same airplane as in example 3, if 1000 kg is taken away from STA690 (=
17,526 m), the CoG will shift forward and the weight of the airplane will decrease.
Taking it away from the CoG, reduces the mass of the airplane to:
1000
∆CoG = (13, 627 − 17,526 ) × = −0, 054 m
72840
CoGnew = 13, 627 − 0, 054 = 13,573 m (STA534)
500
∆CoG = (17,526 − 3,810 ) × = −0, 094 m
72840
CoGnew = 13,573 + 0, 094 = 13, 667 m (STA531)
6. If the Ramp Weight of a given airplane is 60.000 lbs and the CoG is 2 ft. forward of
datum, how much freight must be added to the hold at 5 ft. aft of datum to move the CoG
to 1 ft. forward of datum?
∆CoG = −1 − (−2) = 1
w
1 = (5 − (−2)) ×
60000 + w
60000 + w = 7w
with solution w = 10000 kg.
7. If the Ramp Weight is 60.000 kg and the CoG arm 6 m aft of datum, calculate the
change to CoG arm if 10.000 kg of fuel is used from the tank at 1 m forward of datum.
CoGnew = 6 + 1, 40 = 7, 40 m
8. If the Ramp Weight is 50.000 kg and the CoG arm 25 m. aft of datum, calculate the
change to CoG arm if 1.000 kg of freight is moved from hold 50 m. aft of datum to hold
30 m. aft of datum.
1 lb = 0.454 kg
1 UK Gal = 1 Imp Gal = 4.546 l
1 US Gal = 3.79 l
Example :
Before refueling the fuel gauges indicated 5700lbs. The refueller has metered 4832 Imperial Gallon. The
fuel density is 0.79. Calculate the indication of the fuel gauges after refueling.
The fuel required for the trip as planned is called the Trip Fuel.
This fuel will be used during the planned flight, which means that the difference between the
airplane’s mass at take off and at planned destination is at least equal to the mass of the Trip Fuel.
Not necessarily used during flight (but mandatory on board at takeoff) is the minimum
Reserve Fuel which is the sum of Contingency Fuel, (5% of trip fuel) Holding Fuel and
Alternate Fuel (in case of no landing at planned destination). Fuel not required at all but
taken for any reason (price, no fuel at destination, … ) is called Extra Fuel.
The fuel on board at the moment of takeoff, is the reserve fuel plus the tripfuel :
Taxi Fuel = APU operation fuel + Engine start and run up fuel + Fuel for Taxi.
Before weighing an airplane (mandatory in a draught free hangar) a compilation of all the
installed equipment with their masses and positions in the plane is made, called
Equipment List.
The result of weighing of an airplane are documented values for the total mass of the
airplane and the position of its Center of Gravity.
Dry Empty Mass (DEM) of an airplane includes the mass of the main airplane
components : airframe, power plant, standard equipment, special equipment (as requested
by the airline)
Empty Mass (EM) of an airplane is the sum of Dry Empty Mass plus the masses of
unusable fuel, engine oil, engine coolant, hydraulic fluid, deicing fluid, toilet chemicals,
etc.
Basic Empty Mass (BEM, also Basic Mass) of an airplane is Empty Mass plus
removable equipment (e.g. maintenance kit, fire extinguisher, emergency oxygen
equipment, supplementary electronic equipment, etc.).
Lighter airplanes generally use the BEM and corresponding CoG-position and equipment
list as the starting point for loading calculations. Its fully loaded mass can be calculated
by adding known masses (passengers, cargo, fuel) at known positions.
Dry Operating Mass (DOM, sometimes APS meaning Aircraft Prepared for Service) is
the weight of the airplane, when all mandatory and needed operating items are on board.
So it contains BEM, crew with their baggage, passenger service equipment (seats, galley,
…), potable water, catering. The operator shall use actual masses including any crew
baggage, or standard masses including hand baggage (85 kg for flight crew members, 75
kg for cabin crew members). Other standard masses can be used if acceptable to the
Authority. The operator must correct the DOM to account for any additional baggage,
the position of which must be accounted for when establishing the center of gravity of the
airplane.
Larger airplanes generally use the DOM and corresponding CoG-position and equipment
list as the starting point for loading calculations. Its fully loaded mass can be calculated
by adding known masses (passengers, cargo, fuel) at known positions.
Expressed otherwise the DOM is the mass of the airplane ready for takeoff, except for
takeoff fuel and payload
Zero Fuel Mass (ZFM) is DOM plus Payload (also Traffic load, which is passengers,
baggage, cargo and mail, including any non-revenue load)
DOM + TOF = OM
Ramp Mass (RM, also Taxi Mass, also All Up Mass) is the mass before engine start at
ramp position. It is the sum of ZFM and Fuel Load (=all usable fuel)
Taxi fuel is the fuel used for APU operation, engine start and run up, for moving the
aircraft from its ramp position to the runway holding, and while waiting for takeoff
clearance. The aircraft’s mass at the threshold of the runway while starting the takeoff
roll is called Takeoff Mass (TOM).
During the flight, the airplane uses most of its fuel. The Used Fuel is the fuel used or
dumped during the flight. The mass at the landing will be considerably smaller than at
takeoff and is called Landing Mass (LM). Minimum used fuel is Trip Fuel.
Remark :
The definitions above are used for larger transport aircraft (JAR25). For smaller general aviation aircraft,
operating items reduce to the pilot flying. His weight is considered as Traffic Load. So in this category
DOM is not defined :
In an airplane with a center tank, the most critical situation would exist with full center
tank and empty wing tanks. The center tank fuel being used first, this situation should
To ensure the aircrafts capability to taxi from the ramp position to the runway, without
damaging the landing gear or the tarmac, taxiways and runway, the ramp mass is limited
by the Maximum Ramp Mass (MRM). The MRM, being defined for a specific airplane
on a specific foundation, can be different at different airports.
In order to comply with the aircraft’s minimum performance requirements during and
after takeoff, the TOM is limited by the Maximum Takeoff Mass (MTOM). Sometimes
the nature of the limitation is explicitly stated : Maximum Performance limited Takeoff
Mass, Maximum Field length limited Takeoff Mass, Maximum Structural Takeoff Mass
etc. (Sometimes Regulated Takeoff Mass is used to indicate the most stringent of all
limitations on takeoff mass).
A larger TOM
and decreases
To ensure a safe landing, without damaging the landing gear during touch down, and to
comply with the minimum required landing performance, the LM is limited by the
Maximum Landing Mass (MLM).
Sometimes the nature of the LM is explicitly stated : maximum structural landing mass,
performance limited landing mass, field length limited landing mass etc. For example, a
larger LM increases the landing speed, decreases deceleration and increases the landing
distance.
Trip fuel TF is the fuel needed for the planned flight to the planned destination. It is the
minimum value of the really used fuel. To calculate the maximum allowable payload, we
first have to find out whether the MZFM, MRM, MTOM or MLM are limiting the
payload. Since at the landing possibly only the TF has been used, expected LM is related
to TOM by
TOM = LM + TF
Here OM = DOM + TOF. And during calculations, do not forget that Total Fuel can not
exceed Tank Capacity.
Example 1 :
For a given airplane we have DOM = 45000 kg, MZFM = 61000 kg, MLM = 68000 kg,
MTOM = 76000 kg. The fuel needed for the trip is TF = 5000 kg, but the pilot decided to
take TOF = 10000 kg. Calculate maximum allowed payload.
A mass reduction of 700 kg is required. Since TOF is at its minimum, the payload is
limited to 5000 – 700 = 4300 kg.
Extra fuel can not exceed Max. Tank Capacity − Taxi Fuel − min. TOF
Extra fuel shall not exceed MTOM − min TOF − DOM − payload
Extra fuel shall not exceed MLM − Res. Fuel − DOM − payload
Example :
For a given airplane we have DOM = 11000 kg, MZFM = 16000 kg, MLM = 18000 kg,
MTOM = 20000 kg. The fuel needed for the trip is TF = 1400 kg, the minimum take off
fuel is 2100 kg. Tank Capacity is 6000 kg. Taxi fuel is 50 kg. Calculate maximum
payload. Calculate maximum extra fuel.
So if maximum payload is taken on board, the extra fuel is limited to 1300 kg. In case
you have less payload, more extra fuel can be taken.
Mass
maximum take off mass
contingency fuel
payload
a b c d e Range
Airplanes are designed with a well defined maximum tank capacity and maximum
payload capacity (= MZFM – DOM). It is mostly impossible to have both maxima at the
same time. Up to range b Extra Fuel is limited by the MLM , because the actual TOM
should be at most equal to MLM + trip fuel. Payload is limited by MZFM
From range b to range c, the extra fuel is limited by MTOM. The maximum possible
range with maximum payload is c. As long as the range is lower than c the payload is
limited by MZFM.
Due to MTOM limitation, increasing the range beyond c is possible only at the expense
of payload. So for very long range (beyond c) payload will be limited by MTOM.
Trading in fuel for payload is possible up to maximum tank capacity, corresponding with
a range d.
It is the airline opperators responsibility to define a load and trim sheet and to keep it up
to date. Refer to customized load and trim sheet for preparing a revenue flight.
Hereafter are examples (for training only !) of Load and Trim Sheet use for typical
passenger cabin arrangements.
This chart allows the determination of the Aircraft CoG location (MAC), function of dry
operating mass, pantry adjustment, cargo loads, passengers and fuel on board.
The operational limits shown on the load and trim sheet are more restrictive than the
certified limits because error margins have been taken into account.
6.1. Procedure
6.2. Example
Aircraft : A321
DOM = 48000 kg
CoG = 26 % so (arm = 23.159 m)
Deviation or adjustment = + 200 kg in zone F
cargo 1 = 1000 kg ;
cargo 2 = 1000 kg ;
cargo 3 = 2000 kg ;
cargo 4 = 2000 kg ;
cargo 5 = 1000 kg
cabin OA = 45 ;
cabin OB = 60 ;
cabin OC = 50
Fuel : 12000 kg
b) Compute dry operating mass index using the formula indicated in (2)
and report in (3) : DOI = 52.0
c) Enter weight deviation in (4) and read corresponding index in (5) : +3.2
f) Enter index scale (8) with corrected index and proceed through cargo and passengers
scales as shown in (9). Then, from the final point (cabin OB), draw a vertical line
down to the zero fuel line (10) : 66825 kg
g) Check that the intersection with zero fuel line determined in table (11) is within the
max zero fuel mass and zero fuel operational limits. If not rearrange cargo loading.
h) Read in table (12) fuel index correction and carry forward in scale (13). From this
point draw a vertical line down to take off mass line (14).
7.1. General
It is the operators’ responsibility that during any phase of operation of the airplane, the
mass and center of gravity must comply with the limitations specified in the Airplane
Flight Manual or the Operations Manual if more restrictive. Changes in mass and CoG
will occur due to fuel consumption, movements of passengers, dropping of loads, etc.
Therefor the operator shall specify, in the Operations Manual, the principles and methods
used in the loading and mass and balance system This system must meet the requirements
of JAR-OPS 1.605, and cover all types of intended operations.
It is the responsibility of the commander of the airplane to satisfy himself that the
requirements are met.
the mass and the CoG-position of the well defined airplane (Equipment List) are
established by actual weighing prior to entry into service.
The results of the weighing procedure are used as starting point for loading calculation.
During the weighing the aircraft has no useable fuel on board and no payload. A detailed
description of the aircraft as weighed is given in the Equipment List.
For lighter aircraft this weighed empty aircraft is the Basic Empty Aircraft with its Basic
Empty Mass and CoG-position.
For larger aircraft this weighed empty aircraft is the Dry Operating Aircraft with its Dry
Operating Mass and CoG-position.
that after entry into service, mass and CoG of the airplane are established at
intervals of 4 years for individual airplanes and 9 years for an airplane
belonging to a fleet if the fleet masses are used (see further); effects of
modifications and repairs must be accounted for and properly documented; re-
weighing is mandatory if that effect is not known;
Whenever the cumulative changes to the dry operating mass exceeds 0.5% of the
maximum landing mass and/or the changes to the position of the CoG exceeds 0.5% of
the mean aerodynamic chord, the mass and the CoG-position of the airplane shall be re-
established by weighing or by an approved method of calculation.
that the mass of the traffic load, including any ballast, is established, by actual
weighing or using standard passenger and baggage masses (see later);
that fuel masses are established by using actual density (mass = density ×
volume), or if this density is not known, by a method specified in the Operations
Manual;
that during any phase of operation of the plane, the mass and center of gravity
comply with the limitations specified in the Airplane Flight Manual (or the
Operations Manual if more restrictive);
to ensure that the loading of the freight is consistent with the data used for the
calculation of the airplanes mass and balance;
to comply with additional structural limits such as the floor load limitations, the
maximum load per running meter, the maximum mass per cargo compartment and
the maximum seating limits.
to ensure that the loading of his airplanes is performed under the supervision of
qualified personnel;
to establish mass and balance documentation prior to each flight specifying the
load and its distribution. (appendix 1 to JAR-OPS 1.625).
The mass and balance documentation must enable the commander to determine that the
load and its distribution is such that the mass and balance limits of the airplane are not
exceeded.
The person supervising the loading of the airplane must confirm by signature that the
load and its distribution are in accordance with the mass and balance documentation. This
document must be acceptable to the commander, his acceptance being indicated by
countersignature or equivalent.
Mass and Balance documentation is individual to each type of aircraft and must be
compiled before each flight. It must contain following information, (some of which may
be omitted subject to the approval of the Authority) :
An operator wishing to use an onboard mass and balance computer system as a primary
source of dispatch, must obtain approval of the Authority.
When mass and Balance documentation is sent to airplanes via datalink, a copy of the
final mass and balance documentation as accepted by the commander must be available
on the ground.
Airplanes for which a Mean Aerodynamic Chord has been published, must comply with
the following requirements and comments with regard to fleet mass and fleet CoG-
position. Other airplanes must be operated with their individual mass and CoG position
values or must be subjected to a special study and approval.
For a fleet of airplanes of the same model and configuration, an average Dry Operating
Mass and CoG-position (called fleet values) can be used, provided that the dry operating
masses and CoG positions of the individual airplanes meet the tolerances specified below.
The interval between two fleet evaluations must not exceed 48 months. The fleet values
must be determined or updated at least at the end of each fleet evaluation.
The (weighed or calculated) DOM of any airplane of a fleet shall not differ from the established
‘dry operating fleet mass’ by more than 0.5% of the maximum structural landing mass. If it does,
that plane shall be omitted from the fleet. Separate fleets may be established, each with differing
fleet mean mass.
The CoG position of any airplane of a fleet shall not differ from the established ‘fleet CoG
position’ by more than 0.5% of the mean aerodynamic chord.
Between two fleet evaluations, the operator must weigh a minimum number of planes of
the fleet.
In choosing the airplanes to be weighed, airplanes in the fleet, which have not been weighed for
the longest time, shall be selected.
Remarks
If the DOM of any airplane of a fleet is within the above limits, but the CoG position
differs from the established fleet CoG position by more than 0.5% of the mean
aerodynamic chord, that airplane shall be omitted from the fleet, or may still be operated
under the applicable fleet DOM but with an individual CoG position.
An airplane, which compared with the other airplanes of the fleet, has a physical
accurately accountable difference (e.g. galley, or seat configuration), that causes
exceedance of the fleet tolerances, may be maintained in the fleet provided that
appropriate corrections are applied to the mass and/or CoG position
After any changes in the airplanes equipment or configuration, the operator must verify
that the plane stays within the tolerances specified above.
To add an airplane to a fleet, the operator must verify by weighing or computation that its
actual values fall within the above tolerances.
The equipment shall be checked on the basis of the Equipment List. All parts not on the
list should be removed. All parts on the list must be on board.
The airplane must be horizontally positioned (longitudinal and lateral axis horizontal) in a
closed environment (hangar).
For example :
fuel tanks empty (fuel indicators at zero in horizontal aircraft position).
oil removed (except for the residual oil).
reservoirs of the hydraulic fluids and anti-ice fluids should be full.
In determining CoG margins, possible deviations from the assumed load distribution
must be considered. If free seating is applied, the operator must introduce procedures to
ensure corrective action by flight cabin crew if extreme longitudinal seat selection occurs.
The operator must show that the procedures fully account for the extreme variation in
CoG travel during flight caused by passenger or crew movement and fuel consumption or
transfer.
The weighing procedure itself and related calculations are discussed in chapter 4.
In case of actual weighing, the operator must ensure that passengers personal belongings and
hand baggage are included, that the weighing is done immediately prior to boarding, at an
adjacent location.
The standard masses include hand baggage and the mass of any infant (child below 2 years of
age) carried by an adult on one passenger seat. Infants occupying separate passenger seat must be
considered as children.
If an operator wishes to use standard masses other than those of the tables below, he must
advise the Authority of his reason and obtain approval. After verification and approval by
the Authority, the revised standard masses are only applicable to that operator.
If a significant number of passengers (hand baggage included) are expected to exceed the
standard passenger mass, the operator must determine the actual mass of such passengers
by weighing or by adding an adequate mass increment.
If standard masses for checked baggage are used and a significant number of passengers
check in baggage that is expected to exceed the standard baggage mass, the operator must
determine the actual mass of such baggage by weighing or by adding an adequate mass
increment
The operator shall ensure that the commander is advised when a non-standard method has
been used for determining the mass of the load and that this method is stated in the mass
and balance documentation.
In addition for standard masses for passengers and checked baggage, an operator can
submit for approval to the Authority standard masses for other load items.
There are three classes of passengers. Persons of an age of less than 2 years are defined as
infants. Persons of an age of 2 years or more, but less than 12, are defined as children.
Persons of age of 12 or more are defined as adults, male or female.
In airplanes with 19 passenger seats or less, the use of the actual mass of the checked
baggage, determined by weighing, is mandatory. If no hand baggage is carried in the
cabin, 6 kg may be deducted from the tabulated male and female masses. An overcoat, an
umbrella, reading material, camera are not considered as hand baggage in this context.
When the number of passenger seats is less than ten, the passenger mass can be
established by a verbal statement by or on behalf of each passenger followed by adding a
pre-determined constant to account for hand baggage and clothing.
When the number of passenger seats is 20 or more, the standard masses of ‘male’ and
‘female’ in the table above are applicable. In case of 30 or more passenger seats the ‘all
adults’ masses can be used as an alternative.
Holiday Charters are charter flights solely intended as an element of a holiday travel
package.
Domestic flights are flights with origin and destination within the borders of one state.
Flights within the European Region are non domestic flights with origin and destination
within the area bounded by rhumb lines between the following points and represented in
the next picture :
I A
B
C
G E D
F
It is evident that movement of the load has to be prevented as it can hazard the safety of
the flight, by changing the CoG-position. To ensure that the load does not move during
any phase of flight, it must be adequately secured in all directions (forward, rearward,
upward), using the most suitable restraint equipment.
During takeoff : rotation may cause any loose cargo to move aft, causing an
increased pitch up tendency. This can make the airplane unstable and possibly
causing it to stall.
Nose-down pitching : any loose cargo will move forward, causing the airplane to
pitch further nose-down. Severe load shifts can make recovery to normal flight
impossible.
Often standard size containers designed to fit and lock onto the cargo compartment are
used.
Cargo can also be loaded on standard sized pallets and restrained with cargo nets or
strops. Most often the forward area of the forward cargo compartment is designed for
palletized freight.
In the area aft of the rear cargo compartment bulk cargo can be loaded. It must be
separated from the containers by a restraining net attached to the floor, ceiling and walls.
Restraint Equipment
Iron handles : Most restraint equipment require attachment to aircraft floor points
or to a container (iron handles).
Straps : To use symmetrically between 30° and 45° both with the aircraft floor and
longitudinal axis.
Tensioners : mechanical devices used to take any slack out of the tie-down scheme and
tighten the lashing equipment.
Cargo nets : strong webs which may be used to secure a number of small items together
as one load by covering them all and securing the net at specific points to the aircraft
floor.
To move containers and cargo pallets, the forward and aft cargo compartments typically
have separate power drive systems, capable of loading and unloading fully loaded
containers or pallets. The power drive units are mounted in the floor and operated by a
control panel at the door area of each cargo compartment.
Any floor (passenger cabin, cargo compartments, containers, …) has limited carrying
capacity. Excessive loads may cause panel creasing and indentations, and significantly
accelerates structural fatigue. Fatigue is cumulative and can result into major structural
collapses, possibly without any warning.
All cargo compartments have a maximum floor load and maximum running load.
Each container has its individual maximum mass limit and maximum floor load.
The linear or running load is the load per running (longitudinal) meter. For evident
structural reasons it is limited. It is minimized, by placing a parcel as much as possible
along the longitudinal axis of the airplane.
2m
3m
Area load
The area load is the load per square meter. For evident structural reasons it is limited. It
is minimized, by placing a parcel such that its surface of contact with the floor is as great
as possible.
The general floor loading limitations are referred to as Uniformly Distributed loads and
are given as allowable kgf/m². This means that the load is in contact with the floor over
the whole base area (supposed to be flat)
If because of shape (or if the load has sharp or hard parts), the weight of the load is not
uniformly distributed over the whole base area, it may locally exceed the maximum
allowable UD floor load. Such load intensities are called concentrated loads. In that
case load spreaders are used to distribute the load over sufficient area to ensure that
loading limits are not exceeded. The effectiveness of a load spreader is established by its
thickness, not its overall size. Its area must be large enough to contain a 45° angle from
the base of the load item to the floor.
8.1. MC - Questions
1. includes passenger masses and baggage masses but excludes any non-
revenue load.
2. includes passenger masses, baggage masses and cargo masses but
excludes any non-revenue load.
3. includes passenger masses, baggage masses, cargo masses and any non-
revenue load.
4. includes passenger masses, baggage masses and any non-revenue load
but excludes cargo.
5. is the Zero Fuel Mass minus the Dry operating Mass.
6. is the Take-off Mass minus the sum of the Dry Operating Mass and the
total fuel load.
7. is the Landing Mass minus the sum of the Dry Operating Mass and the
mass of the remaining fuel.
8. is the Takeoff Mass minus Operating Mass.
9. is the Landing Mass plus Trip Fuel.
10. is the Useful Load minus Operating Mass.
11. is the Take-off Mass minus Useful Load.
1. is the airplane total mass ready for a specific operation excluding all
useable fuel and traffic load *
2. is the airplane total mass ready for a specific operation including the
traffic load
3. is the airplane total mass ready for a specific operation including
useable fuel
4. is the traffic load minus the fuel load
5. includes fuel, oils and water
6. includes crew, crew baggage, food and beverages and passengers
service equipment *
7. includes passengers, crew, crew and passengers baggage
8. includes passenger service equipment, crew and passenger baggage
9. includes crew and passenger baggage, special equipment, water and
chemicals.
10. includes crew and their hold baggage, special equipment, water and
contingency fuel.
11. includes crew baggage, catering and other special equipment, potage
water and lavatory chemicals.
12. includes crew and baggage, catering and passenger service equipment,
potable water and lavatory chemicals.
13. Take-off Mass minus Operating Mass.
14. Landing Mass plus Trip Fuel.
15. Useful Load minus Operating Mass.
16. Take-off Mass minus Useful Load.
1. is the lower of the structural mass and the performance limited mass.
2. is the higher of the structural mass and the performance limited mass.
3. is the actual mass of the aircraft on take-off.
4. is the dry operating mass and the fuel load.
5. is the take-off mass minus the traffic load.
6. is the landing mass minus the traffic load.
7. is the maximum zero fuel mass less the traffic load.
8. is the take-off mass minus the basic empty mass and crew mass.
9. is the total mass of the aircraft at takeoff
15. True or False ? The total mass of the passengers, cargo, and passenger
baggage including 'non-revenue' load is termed :
1. traffic load*
2. operating mass load
3. passenger/cargo load
4. zero fuel mass
16. True or False ? Under what circumstances must the aircraft operator
establish the mass of individual passengers and adding to it a
predetermined constant to account for hand baggage and clothing?
17. True or False ? Where the total number of seats available on an aircraft is
20 or more, the standard masses include hand baggage and the mass of an
infant which is
19. True or False ? The standard mass for a flight crew member is :
21. True or False ? If the aircraft CoG is on the forward CoG limit
1. Vertical axis
2. Longitudinal axis*
3. Horizontal axis
4. Lateral axis
27. The position of the centre of gravity can always be determined by:
1. CP
2. CoG*
3. main undercarriage
4. nose wheel
29. With regard to W&B, which axis is the CoG normally referenced to?
1. longitudinal*
2. lateral
3. vertical
31. An aircraft operator shall ensure that during any phase of operation the
loading, mass and CoG of the airplane complies with the limitations
specified in the
32. An aircraft is weighed before coming into service. Once operational items
are added, who is responsible for re-establishing the CoG?
1. pilot
2. operator*
3. manufacturer
4. supplier
33. The mass and centre of gravity of an aircraft must be established by actual
weighing :
34. The operator must establish the mass of the Traffic Load :
37. It is intended to fly a certified aircraft with both a full traffic load and a
full fuel load.
1. excess freight.
2. any non-human, non-animal cargo.
3. any freight or cargo not carried on the person.
4. personal belongings.
40. True or False ? When computing the mass of passengers and baggage
42. True or False ? If standard mass tables are being used for checked
baggage and a number of passengers check in baggage that is expected to
exceed the standard baggage mass, the operator
44. True or False ? Once the mass and balance documentation has been
signed prior to flight
47. True or False ? An average dry operating mass and CoG position may be
used for a fleet or group of airplanes
48. A swept wing aircraft is equipped with a center fuel tank and wing fuel
tanks. All tanks are full and the center of gravity of the fuel on board is
ahead of the aircraft center of gravity. During flight the center of gravity
moves
6. An aircraft has a single hold with a balance arm of 9.91 metres aft of the
datum. The CoG is positioned 4.72 metres aft of the datum. The aircraft
mass is 8420 kgs. What will be the new CoG position if an extra 475 kgs
of cargo is loaded into the hold?
7. If a twin nose wheel aircraft has a single nose wheel loading of 628 kg,
and a four mainwheel undercarriage with a single main wheel loading of
5000 kg and the distance between the nose and main wheel is 8m, how far
is the CoG in front of the main wheels?
12. An aircraft with a two wheel nose gear and four main wheels rests on the
ground with a single nose wheel load of 725 kg and main wheel-load of
6000 kg. The distance between the nose wheels and the main wheels is 10
meter.
How far is the center of gravity in front of the main wheels ?
14. An aircraft has two cargo holds. Hold 1 balance arm is +94 inches, and the
balance arm for hold 2 is +210 inches. The CoG limits for the aircraft are
forward +156 inches and aft -165 inches. The aircraft is loaded to a mass
of 10650 lbs and the CoG is positioned 172 inches aft of the datum. How
much mass must be moved between holds to move the aircraft CoG to the
aft limit?
15. An aircraft has a MAC of 82 inches. The leading edge of the MAC is 103
inches aft of the datum. If the C.G. position is 14.7% MAC, what is the
C.G. distance from the datum ?
16. If the C.G. position is 21% MAC, the MAC is 73 inches, and the C.G.
datum is 26 inches aft of the leading edge of the MAC, what is the C.G.
position relative to the datum?
17. The C.G. limits are from 5 inches forward to 7 inches aft of the datum. If
the MAC is 41 inches and its leading edge is 15 inches forward of the
datum, what are the C.G. limits as % MAC?
18. The MAC is 58 inches. The C.G. limits are from 26% to 43% MAC. If the
C.G. is found to be at 45.5% MAC, how many inches is it out of limits?
19. An aircraft of mass 62500 kg has the leading and trailing edges of the
MAC at body stations +16 and +19.5 respectively (stations are measured
in metres). What is the arm of the CoG if the CoG is at 30% MAC?
20. The CoG limits of an aircraft are from 83 in. to 93 in. aft of the datum.
The CoG as loaded is found to be at 81 in. aft of the datum. The loaded
mass is 3240 Ib. How much mass must be moved from the forward hold,
25 in. aft of the datum, to the aft hold, 142 in. aft of the datum, to bring the
CoG onto the forward limit?
21. An aircraft has a loaded mass of 5500 Ib. The CoG is 22 in. aft of the
datum. A passenger, mass 150 Ib, moves aft from row 1 to row 3 a
22. The loaded mass of an aircraft is 12 400 kg. The aft CoG limit is 102 in.
aft of the datum. If the CoG as loaded is 104.5 in. aft of the datum, how
many rows forward must two passengers move from the rear seat row (224
in. aft) to bring the CoG on to the aft limit, if the seat pitch is 33 in ?
Assume a passenger mass of 75 kg each.
23. An aircraft of mass 17400 kg, has its CoG at station 122.2. The CoG limits
are 118to 122. How much cargo must be moved from the rear hold at
station 162 to the forward hold at station -100 (forward of the datum) to
bring the CoG to the mid position of its range?
24. With reference to Fig. 1 how much load should be transferred from No. 2
hold to No. 1 hold in order to move the CoG from the out-of-limits value
of 5.5 m to the forward limit value of 4.8 m ? The total mass of the
aircraft is 13 600 kg.
25. An aircraft has three holds situated 10 in 100 in and 250 in aft of the
datum, identified as holds A, B and C respectively. The total aircraft mass
is 3500 kg and the CoG is 70 in aft of the datum. The CoG limits are from
40 in to 70 in aft of the datum. How much load must be removed from
hold C to ensure that the CoG is positioned on the forward limit ?
26. An aircraft has a mass of 5000 lb and the CoG is located at 80 in aft of the
datum. The aft CoG limit is at 80.5 in aft of the datum. What is the
maximum mass that can be loaded into a hold situated 150 in aft of the
datum without exceeding the limit ?
27. The loaded mass of an aircraft is 108560 Ib and the CoG position is 86.3 ft
aft of the datum. The aft CoG limit is 85.6 ft. How much ballast must be
placed in a hold which is located at 42 ft aft of the datum to bring the CoG
onto the aft limit ?
28. The aft CoG limit of an aircraft is 80 in aft of the datum. The loaded CoG
is found to be at 80.5 in aft of the datum. The mass is 6400 Ib. How much
mass must be removed from a hold situated 150 in. aft of the datum to
bring the CoG onto the aft limit ?
29. An aircraft has a mass of 7900 kg and the CoG is located at 81.2 in aft of
the datum. If a package of mass 250 kg was loaded in a hold situated 32 in
aft of the datum. What would the new CoG position be?
30. The CoG limits of an aircraft are from 72 in. to 77 in. aft of the datum. If
the mass is 3700 kg and the CoG position is 76.5 in. aft of the datum, what
will the change to the CoG position be if 60 kgs is removed from the fwd
hold located at 147 in fwd of the datum ?
32. An airplane has a zero fuel mass of 47800 kg and a performance limited
take-off mass of 62600 kg. The distances of the leading edge and trailing
edge of the MAC from the datum are 16m and 19.5m respectively. What
quantity of fuel in Imperial gallons, must be taken up to move the CoG
from 30% MAC to 23% MAC if the tank arm is 16m aft of the datum and
the fuel SG is 0.72?
33. The cargo hold of an airplane is divided into two compartments 'A' and
'B'.The compartment limitations are as follows:
34. Given a floar load limit of 5000N/m sq and gravity 10 what is the
maximum mass a box with floor area 0.4mx0.4m can be ?
1 4 is true 35 1
2 3,5,6,7,8 is true 36 1
3 1 is true 37 2
4 5,8 is true 38 4
5 1,6,12,16 is true 39
6 5,10,13 is true 40 1,2,3,4 is true
7 3,6 is true 41 3 is true
8 2,5,7,9,17 is true 42 4 is true
9 4 is true 43 1,2,3,4,5 is true
10 1 is true 44 4 is true
11 2,7 is true 45 1,2,3,4,5 is true
12 2 is true 46 1,2,4,5 is true
13 2 is true 47 2,3,4 is true
14 3 is true 48 4
15 1 is true
16 4 is true
17 4 is true
18 3 is true
19 3 is true
20 3
21 1,8,9,12,13 are true
22 2
23 3
24 2
25 3
26 2
27 4
28 2
29 1
30 1
31 1
32 2
33 3
34 2
1 120900 kg
2 Aft 31cm
3 233,3 kg
4 Station 117,69
5 13300 kg
6 + 4,99 m
7 0,49 m
8 77,3 inch aft of datum
9 18,4 US-gallons
10 15 US-gallons
11 94,01 inch
12 57 cm
13 9908 kg
14 643 lbs from hold 2 to hold 1
15 115,054 inch
16 10,67 inches fwd of datum
17 Fwd limit 24,3% aft limit 53,6%
18 1,45 inches out of limit
19 17,05 m
20 55,3816 lbs
21 23,9 inches
22 7 rows
23 952 kg
24 43,114 lbs
25 500 kg
26 35,97 lbs
27 1742,911 lbs
28 45,7 lbs
29 79,7 inches
30 3,68 inches
31 45.71 lbs
32 4455 Imperial gallons
33 box 1 in A, box 2 plus baggage in B
34 80 kg