9

Circuit Examples
Chapter

Subject

Page

9.1

Connection Examples for Main and Control Circuits

9-2

9.1.1

3RW44 in a Standard Circuit with Control via Keys

9-2

9.1.2

3RW44 in a Standard Circuit with Line Contactor and Control via PLC

9-3

9.1.3

3RW44 in a Standard Circuit and DC Braking Stopping Function for

Device Types 3RW44 22 to 3RW44 25

9-4

9.1.4

3RW44 in a Standard Circuit and DC Braking Stopping Function for

Device Types 3RW44 26 to 3RW44 47

9-5

9.1.5

3RW44 in an Inside Delta Circuit

9-6

9.1.6

3RW44 in a Standard Circuit and Control as per Contactor

9-7

9.1.7

3RW44 in a Standard Circuit with Soft Start/Stop and Additional Slow

Speed Function in both Directions of Rotation with one Parameter Set

9-8

9.1.8

Activation via PROFIBUS with Switching to Manual Operation Local (e.

g. at the Control Cabinet)

9-9

9.1.9

3RW44 in a Standard Circuit and Reversing Operation via Main

Contactors with one Parameter Set without Soft Stop

9-10

9.1.10 Reversing Operation with Soft Stop

9-11

9.1.11 Soft Starter for Pole-Changing Motor with Separate Windings and 2
Parameter Sets

9-12

9.1.12 Soft Starters for Dahlander Motors with 2 Parameter Sets

9-13

9.1.13 Parallel Starting of 3 Motors

9-14

9.1.14 Soft Starter for Serial Starting with 3 Parameter Sets

9-16

9.1.15 Soft Starter for Activation of a Motor with a Magnetic Fixing Brake

9-18

9.1.16 Emergency Stop Monitoring according to EN 954-1 Category 4 with

Safety Relay 3TK2823 and 3RW44

9-19

9.1.17 Soft Starter with Direct Switching (DOL) as Emergency Start

9-21

9.1.18 Soft Starter with Star-Delta Starter as Emergency Start (3RW44 in a

Standard Circuit)

9-22

9.1.19 Soft Starter and Frequency Converter on one Motor

9-23

SIRIUS 3RW44 manual

GWA 4NEB 535 2195-02 DS 06

9-1

Circuit Examples

9.1

Connection Examples for Main and Control Circuits

9.1.1 3RW44 in a Standard Circuit with Control via Keys

Main circuit

Control circuit

Option 1a:
Standard circuit with circuit breaker and SITOR fuse
(pure semiconductor protection)

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Main circuit
Option 1b:
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1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.
SIRIUS 3RW44 manual

9-2

GWA 4NEB 535 2195-02 DS 06

Circuit Examples
9.1.2 3RW44 in a Standard Circuit with Line Contactor and Control via PLC
Main circuit

Control circuit

Standard circuit with optional main contactor

Activation of an optional main contactor and activation via PLC

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1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.
2) Caution: risk of restart!
The start command (e.g. via PLC) must be reset when a group fault occurs, since an automatic restart is
executed when a start command is pending after the reset command is issued. This particularly applies to
motor protection tripping.
For safety reasons, we recommend integrating the group error output (terminals 95 and 96) into the control.

SIRIUS 3RW44 manual

GWA 4NEB 535 2195-02 DS 06

9-3

Circuit Examples
9.1.3 3RW44 in a Standard Circuit and DC Braking 3) Stopping Function for Device Types
3RW44 22 to 3RW44 25
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1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.
2)
2) Caution: risk of restart!
The start command (e.g. by the PLC) must be reset before a reset command is issued, as an automatic
restart is executed when a start command is pending after the reset command is issued. This particularly
applies to motor protection tripping. For safety reasons, we recommend integrating the group error output
(terminals 95 and 96) into the control.
3) If the "Combined braking" stopping function is selected, no braking contactor is required.
If the "DC braking" function is selected, a braking contactor must be additionally used.
For types, refer to the "Branch component layout (standard circuit)" table on page 10-21.
The "DC braking" function is recommended for applications with larger centrifugal masses (J load > J motor).
Output 2 must be set to "DC braking contactor".

SIRIUS 3RW44 manual

9-4

GWA 4NEB 535 2195-02 DS 06

Circuit Examples
9.1.4 3RW44 in a Standard Circuit and DC Braking3) Stopping Function for Device Types 3RW44 26
to 3RW44 66
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1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.
2)
2) Caution: risk of restart!
The start command (e.g. by the PLC) must be reset before a reset command is issued, since an automatic
restart is executed when a start command is pending after the reset command is issued. This particularly
applies to motor protection tripping. For safety reasons, we recommend integrating the group error output
(terminals 95 and 96) into the control.
3) If the "Combined braking" stopping function is selected, no braking contactor is required.
If the "DC braking" function is selected, a braking contactor must be additionally used. For types, refer to
the "Branch component layout (standard circuit)" table on page 10-21.
The "DC braking" function is recommended for applications with larger centrifugal masses (J load > J motor).
Output 2 must be set to "DC braking contactor".
4) K4 auxiliary relay, e.g.:
LZX:RT4A4T30 (230 V AC rated control supply voltage),
LZX:RT4A4S15 (115 V AC rated control supply voltage).

SIRIUS 3RW44 manual

GWA 4NEB 535 2195-02 DS 06

9-5

Circuit Examples
9.1.5 3RW44 in an Inside Delta Circuit
Control circuit Option 1: Activation via PLC

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Reversed direction of rotation in an inside delta circuit

Main circuit Option 1b:

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The start command (e.g. by the PLC) must be reset before a reset
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command is pending after the reset command is issued. This
particularly applies to motor protection tripping.
For safety reasons, we recommend integrating the group error output
(terminals 95 and 96) into the control.

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SIRIUS 3RW44 manual

9-6

GWA 4NEB 535 2195-02 DS 06

Circuit Examples
9.1.6 3RW44 in a Standard Circuit and Control as per Contactor

Control circuit

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Note
With this circuit type, the motor start may be delayed by up to 5 s after the start command, due to the
internal run times of the soft starter. Coasting down is the only possible stopping mode.

Notice
After the control supply voltage has been switched off and before restarting, the
device must be allowed to cool down for at least 30 s, as this influences the
effectiveness of the inherent protection of the soft starter.
This type of circuit is not recommended for higher switching frequencies as the
integrated fan cannot idle after the soft starter has been switched off, thus
reducing the switching frequency specified in the technical data.

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1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

SIRIUS 3RW44 manual

GWA 4NEB 535 2195-02 DS 06

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Note: parameterization
Set the control input functions to:
IN1: Motor right PS1
IN2: Motor left PS1
IN3: Slow-speed mode
IN4: Trip/reset (factory default)
The slow-speed parameters in Parameter Set 1 must be set. Motor right means rotation in line phase direction, motor left means rotation against the line
phase direction.
Notice
The slow-speed function is not suitable for continuous operation. The motor heating can become unreliable in continuous operation at slow speed.
Caution - risk of restart:
The start command must be reset before a reset command is issued, as an automatic restart is executed when a start command is pending after the reset
command is issued. This especially applies to motor protection tripping.
K1, K2, K3 = relays for contact multiplication, e.g. for 230 V AC operation: 3RS 1800-1BP00

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Circuit Examples

9.1.7 3RW44 in a Standard Circuit with Soft Start/Stop and Additional Slow Speed Function in both
Directions of Rotation with one Parameter Set

1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

GWA 4NEB 535 2195-02 DS 06

SIRIUS 3RW44 manual

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Circuit Examples

9.1.8 Activation via PROFIBUS with Switching to Manual Operation Local

(e. g. at the Control Cabinet)

1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

SIRIUS 3RW44 manual

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Circuit Examples

9.1.9 3RW44 in a Standard Circuit and Reversing Operation via Main Contactors with one
Parameter Set without Soft Stop

1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

GWA 4NEB 535 2195-02 DS 06

SIRIUS 3RW44 manual

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Circuit Examples

9.1.10Reversing Operation with Soft Stop

1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

SIRIUS 3RW44 manual

9-11

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Circuit Examples

9.1.11 Soft Starter for Pole-Changing Motor with Separate Windings and
2 Parameter Sets

1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

GWA 4NEB 535 2195-02 DS 06

SIRIUS 3RW44 manual

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GWA 4NEB 535 2195-02 DS 06



Notice
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Circuit Examples

9.1.12Soft Starters for Dahlander Motors with 2 Parameter Sets

1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

SIRIUS 3RW44 manual

9-13

Circuit Examples
9.1.13Parallel Starting of 3 Motors

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1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.
Notice
The rated output of the 3RW44 to be configured must be at least as high as the sum of the motor rated
outputs.
The loads should have similar mass moments of inertia and torque curves.

SIRIUS 3RW44 manual

9-14

GWA 4NEB 535 2195-02 DS 06

Circuit Examples
Parallel Starting of 3 Motors
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The loads should have similar mass moments of inertia and torque curves.

SIRIUS 3RW44 manual

GWA 4NEB 535 2195-02 DS 06

9-15

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Circuit Examples

9.1.14Soft Starter for Serial Starting with 3 Parameter Sets



1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

GWA 4NEB 535 2195-02 DS 06

SIRIUS 3RW44 manual

Circuit Examples
Soft starter for serial starting with 3 parameter sets (deactivate soft stop and 3RW44 motor
protection)

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Notice
The "Coasting down" stopping mode must be set on the 3RW44.

SIRIUS 3RW44 manual

GWA 4NEB 535 2195-02 DS 06

9-17

Circuit Examples

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9.1.15Soft Starter for Activation of a Motor with a Magnetic Fixing Brake

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SIRIUS 3RW44 manual

9-18

GWA 4NEB 535 2195-02 DS 06

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Circuit Examples

9.1.16Emergency Stop Monitoring according to EN 954-1 Category 4 with Safety Relay 3TK2823
and 3RW44


1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

SIRIUS 3RW44 manual

9-19

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Circuit Examples
Emergency stop monitoring according to EN 954-1 category 4 with safety relay 3TK2823 and 3RW44
Main circuit

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starter when the Emergency Off circuit is activated (e.g."Loss of phase L1/L2/L3" or "No line voltage").

SIRIUS 3RW44 manual

9-20

GWA 4NEB 535 2195-02 DS 06

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Circuit Examples

9.1.17Soft Starter with Direct Switching (DOL) as Emergency Start



1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

SIRIUS 3RW44 manual

9-21

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Circuit Examples

9.1.18Soft Starter with Star-Delta Starter as Emergency Start (3RW44 in a Standard Circuit)



1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

GWA 4NEB 535 2195-02 DS 06

SIRIUS 3RW44 manual

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Circuit Examples

9.1.19Soft Starter and Frequency Converter on one Motor



1) For permissible main and control voltage values, refer to Technical Data, pages 10-12 to 10-16.

SIRIUS 3RW44 manual

9-23