HBB Connectors Brochure

FEATURES
BENEFITS
&
HOW TO ORDER
HBB

1

EASE OF ASSEMBLY
AND OF USE
HYPERBOLOID
CONTACT SYSTEM
Improved power handling in a smaller space

High number of mating cycles
Low contact resistance
Shock and vibration immunity
Finger proofed
Gender reversible
Polarised design
Quick release latching mechanism
Low component count
Simple maintenance and speedy changeover
3 4 5 6 7 8 9
1 connector family
2 NOMINAL CURRENT RATING
3 shell gender P
4 shell polarising
plug
0 3 0 300 amp
C polarised code C, contact cap blue

E polarised code E, contact cap green
5 shell material*
0 5 0 500 amp
R receptacle

A polarised code a, contact cap black
10
B polarised code B, contact cap orange

D polarised code D, contact cap grey
F polarised code f, contact cap red
A high strength aluminium alloy body, zinc-cobalt plated

B high strength aluminium alloy body, electroless nickel plated
E high strength aluminium alloy body, black zinc-nickel
*Please inquire with our sales office for further shell options.
6 contact gender

X pin, gold plated (1.27 m gold on mating surface)
Y socket, gold plated (1.27 m gold on mating surface)
7 contact termination options
* Contact to accept cable crimped directly on contact axis.

L Contact to accept bolted termination e.g. lugged cable or busbar.
Also order this option for a plug with right angle backshell
8 Backshell options

RELIABLE IN HARSH
ENVIRONMENT
CONDITIONS
Environmentally sealed to IPx7
and IP6K9K when mated
360 EMI/RFI shielding
SUITABLE
FOR A RANGE
OF APPLICATIONS
Aluminium, nickel-plated
or thermoplastic shells*
Cable and panel mount variants
Low weight and ergonomic design
* for shell options, please inquire with our sales office
0 No backshell
A Right-angle backshell (plug only)
B Straight backshell, available on plugs and receptacles with crimp contact only
9 Backshell exit code

10 Standard variations
0 Exit code 0 applies to all standard connectors
0 0 0 No variant: denotes a plug without EMI band or rear mount receptacle with non-conductive o-ring
and standard length contact
0 0 E EMI band fitted (plugs only)

0 C 0 Rear mount receptacle with conductive panel o-ring
0 M 0 Front mount receptacle with conductive panel o-ring (not available with backshell option B)
Front mount receptacle with short lug/busbar contact and conductive panel o-ring
0 MS

(not available with backshell option B)

0 N 0 Front mount receptacle with non-conductive panel o-ring (not available with backshell option B)
Front mount receptacle with short lug/busbar contact and non-conductive panel o-ring
0 NS


0 1 2 Plugs only - EMI band and right-angle backshell with knurled cable port
Plug EMI band and straight backshell with knurled cable port
0 1 3

Receptacle straight backshell with knurled cable port
FOR MORE INFORMATION |
smithsconnectors.com |
Copyright 2014 Smiths Connectors | All Rights Reserved
HBB
CONNECTOR SERIES
High Power, Quick Release Connectors
TECHNICAL CHARACTERISTICS
With EMI band 1000

All Others 5000
Humidity
(days @ 90/95 % RH at 40C)
56
Temperature range
(operational & storage)
-55 C to + 150 C
Salt Spray
Zn/Co plated 300 hours

Zn/Ni plated 300 hours
Electroless Nickel plated 48 hours
Sealing
(mated)
BS EN 60529 IPx7
ISO 20653:2006 IP6K9K
Vibration (EIA-364-28 E)
Test Condition V, Test Condition Letter E

(0.2 g2/Hz), duration 1.5 hours
Mechanical Shock (EIA-364-27 B)
Metal shells
Aluminium alloy
Latch ring
Aluminium alloy/anodised
Insulations
Insulators PPS
Pin Caps Glass reinforced Nylon 66
Fixings
Stainless steel
Current rating, continuous, amps
Contact components
Copper alloy
Surge current
Socket wires
Copper beryllium alloy
Contact resistance (EIA-364-06C), m max
Finishes
Contact mating surfaces
1,27m min gold per ASTM-B-488, type II,

grade C over 1.27m 2.40m nickel per
SAE-AMS-QQ-N-290, class 2 over copper flash
Shells
Zinc/cobalt, ASTM-B-840 Grade 6 Type C, over

AMS-C-26074 class 4 grade B
or
Electroless nickel, AMS-C-26074 class 4 grade B
or
Zinc nickel trivalent black, ASTM-B-841 Class 1, Grade
10, over AMS-C-26074 class 4 grade B
25g, 11ms, half sine wave
Parameter
Level
300 Amp connector
19,5 (for lug)
Endurance
(mating and un-mating cycles min)
Electrical performance and current derating
75 (90 deg backshell)

500 Amp connector
Voltage rating @ sea level, Volts dc
750
300
500
6 kA for 1 second
10 kA for 1 second
0.1
0.05
Insulation resistance, G minimum
Shell to shell continuity, m max
15
Data from test using connectors each cabled with 1.2 metre length of 70 sq mm cable for 300 Amp and 120 sq mm for 500 Amp.
Further derating may be necessary depending on the application.
Derating curves generated according to EIA-364-70B Method 2.
Lug termination M10x1.5x18

deep screw and washer supplied
with 90 deg backshell variant only
To cable axis 77 (90 deg backshell)

92 (straight backshell)
500 amp receptacle, rear mounting
43.6 (for lug)

23.5 (for lug)
4.2
HBB 300 Amp derating
45
34.92
19.5 (lug)
300 Amp connector N max. 350

45,5
materials
91 (crimp)
CONTACT OPTIONS
Connector mating /
unmating force
500 amp plug
BACKSHELL OPTIONS
mechanical
outline drawings (500 Amp version)
Smiths Connectors HBB range of single pole, circular connectors

combine high current handling capability with small size and exceptional
environmental performance. Designed for use in all types of high-power
applications, the HBB series is particularly suitable for electric drives
used in fighting vehicles, unmanned vehicles, ground-based and
airborne avionics systems, rail transport and the automotive and
industrial sectors.
32
44.5
500 amp receptacle, front mounting
37.6 (crimp, variant suffix *0M0 or *0N0)

22.7 (lug, variant suffix *0M0 or *0N0)
50
100
150
200
4.2
34.92
19.5 (lug)
17.5 (lug, variant suffix *0MS or *0NS)
800
32
34.92
Ambient degrees C
Lug termination
M10x1.5x18 deep
700
44.5
600
500
45
Panel
500 amp receptacle with backshell, rear mounting
400
61
300
200
43
Easy to assemble, HBB connectors are available in a choice of metal

or high-strength composite shells*, are sealed to IPx7 and feature 360
EMI/RFI shielding. Cable or panel mount versions with straight or right
angle back shells are supplied and the connectors are rated to 750VDC, and
accept cables up to 70mm for 300A versions and 120mm for 500A versions.
200
Lug termination
M10x1.5x18
Panel 5 max
44.5
100
Current A
Designed for easy mating and quick release, HBB connectors

use Hypertacs hyperboloid contact technology to attain current
ratings of 300A and 500A with high reliability and excellent
electrical integrity. Hyperboloid contacts produce contact
resistance figures as low as 0.05m thus reducing resistive
losses, easing the task of thermal management and providing
better power handling in a smaller space.
300
44.5
HBB SERIES
Current A
400
34.92
500
100
0
50
100
Ambient degrees C
150
200
Panel 5 max
Dimensions in mm
With EMI band 1000

All Others 5000
Humidity
(days @ 90/95 % RH at 40C)
56
Temperature range
-55 C to + 150 C
Salt Spray

Sealing
(mated)
BS EN 60529 IPx7
ISO 20653:2006 IP6K9K

Metal shells
Aluminium alloy
Latch ring
Insulations
Insulators PPS
Fixings
Stainless steel
Contact components
Copper alloy
Surge current
Socket wires
Finishes

Shells

or
or
Parameter
Level
300 Amp connector
19,5 (for lug)
Endurance

500 Amp connector
750
300
500
6 kA for 1 second
10 kA for 1 second
0.1
0.05
15


43.6 (for lug)

23.5 (for lug)
4.2
45
34.92
19.5 (lug)

45,5
materials
91 (crimp)
CONTACT OPTIONS
Connector mating /
unmating force
500 amp plug
BACKSHELL OPTIONS
mechanical

industrial sectors.
32
44.5

50
100
150
200
4.2
34.92
19.5 (lug)
800
32
34.92
Ambient degrees C
Lug termination
M10x1.5x18 deep
700
44.5
600
500
45
Panel
400
61
300
200
43

200
Lug termination
M10x1.5x18
Panel 5 max
44.5
100
Current A

300
44.5
HBB SERIES
Current A
400
34.92
500
100
0
50
100
Ambient degrees C
150
200
Panel 5 max
Dimensions in mm
With EMI band 1000

All Others 5000
Humidity
(days @ 90/95 % RH at 40C)
56
Temperature range
-55 C to + 150 C
Salt Spray

Sealing
(mated)
BS EN 60529 IPx7
ISO 20653:2006 IP6K9K

Metal shells
Aluminium alloy
Latch ring
Insulations
Insulators PPS
Fixings
Stainless steel
Contact components
Copper alloy
Surge current
Socket wires
Finishes

Shells

or
or
Parameter
Level
300 Amp connector
19,5 (for lug)
Endurance

500 Amp connector
750
300
500
6 kA for 1 second
10 kA for 1 second
0.1
0.05
15


43.6 (for lug)

23.5 (for lug)
4.2
45
34.92
19.5 (lug)

45,5
materials
91 (crimp)
CONTACT OPTIONS
Connector mating /
unmating force
500 amp plug
BACKSHELL OPTIONS
mechanical

industrial sectors.
32
44.5

50
100
150
200
4.2
34.92
19.5 (lug)
800
32
34.92
Ambient degrees C
Lug termination
M10x1.5x18 deep
700
44.5
600
500
45
Panel
400
61
300
200
43

200
Lug termination
M10x1.5x18
Panel 5 max
44.5
100
Current A

300
44.5
HBB SERIES
Current A
400
34.92
500
100
0
50
100
Ambient degrees C
150
200
Panel 5 max
Dimensions in mm
FEATURES
BENEFITS
&
HOW TO ORDER
HBB

1

EASE OF ASSEMBLY
AND OF USE
HYPERBOLOID
CONTACT SYSTEM

Finger proofed
Gender reversible
Polarised design
Low component count
3 4 5 6 7 8 9
1 connector family
3 shell gender P
4 shell polarising
plug
0 3 0 300 amp

5 shell material*
0 5 0 500 amp
R receptacle

10


6 contact gender


8 Backshell options

RELIABLE IN HARSH
ENVIRONMENT
CONDITIONS
SUITABLE
FOR A RANGE
OF APPLICATIONS
0 No backshell


0 MS


0 NS


0 1 3

HBB
CONNECTOR SERIES
FEATURES
BENEFITS
&
HOW TO ORDER
HBB

1

EASE OF ASSEMBLY
AND OF USE
HYPERBOLOID
CONTACT SYSTEM

Finger proofed
Gender reversible
Polarised design
Low component count
3 4 5 6 7 8 9
1 connector family
3 shell gender P
4 shell polarising
plug
0 3 0 300 amp

5 shell material*
0 5 0 500 amp
R receptacle

10


6 contact gender


8 Backshell options

RELIABLE IN HARSH
ENVIRONMENT
CONDITIONS
SUITABLE
FOR A RANGE
OF APPLICATIONS
0 No backshell


0 MS


0 NS


0 1 3

HBB
CONNECTOR SERIES

HBB Connectors Brochure

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FEATURES

Improved power handling in a smaller space

C polarised code C, contact cap blue

B polarised code B, contact cap orange

A high strength aluminium alloy body, zinc-cobalt plated

Y socket, gold plated (1.27 m gold on mating surface)

7 contact termination options

* Contact to accept cable crimped directly on contact axis.

9 Backshell exit code

0 Exit code 0 applies to all standard connectors

0 0 E EMI band fitted (plugs only)

FOR MORE INFORMATION |

Copyright 2014 Smiths Connectors | All Rights Reserved

With EMI band 1000

Zn/Co plated 300 hours

Test Condition V, Test Condition Letter E

Mechanical Shock (EIA-364-27 B)

Current rating, continuous, amps

Copper beryllium alloy

Contact resistance (EIA-364-06C), m max

1,27m min gold per ASTM-B-488, type II,

Zinc/cobalt, ASTM-B-840 Grade 6 Type C, over

25g, 11ms, half sine wave

19,5 (for lug)

Electrical performance and current derating

75 (90 deg backshell)

500 Amp connector

Voltage rating @ sea level, Volts dc

Insulation resistance, G minimum

Shell to shell continuity, m max

Lug termination M10x1.5x18

To cable axis 77 (90 deg backshell)

500 amp receptacle, rear mounting

43.6 (for lug)

HBB 300 Amp derating

300 Amp connector N max. 350

500 amp plug

outline drawings (500 Amp version)

Smiths Connectors HBB range of single pole, circular connectors

* for shell options, please inquire with our sales office

500 amp receptacle, front mounting

37.6 (crimp, variant suffix *0M0 or *0N0)

17.5 (lug, variant suffix *0MS or *0NS)

HBB 500 Amp derating

500 amp receptacle with backshell, rear mounting

Easy to assemble, HBB connectors are available in a choice of metal

Designed for easy mating and quick release, HBB connectors

With EMI band 1000

Zn/Co plated 300 hours

Test Condition V, Test Condition Letter E

Mechanical Shock (EIA-364-27 B)

Current rating, continuous, amps

Copper beryllium alloy

Contact resistance (EIA-364-06C), m max

1,27m min gold per ASTM-B-488, type II,

Zinc/cobalt, ASTM-B-840 Grade 6 Type C, over

25g, 11ms, half sine wave

19,5 (for lug)

Electrical performance and current derating

75 (90 deg backshell)

500 Amp connector

Voltage rating @ sea level, Volts dc

Insulation resistance, G minimum

Shell to shell continuity, m max

37.6 (crimp, variant suffix 0M0 or 0N0)

17.5 (lug, variant suffix 0MS or 0NS)

37.6 (crimp, variant suffix 0M0 or 0N0)

17.5 (lug, variant suffix 0MS or 0NS)

37.6 (crimp, variant suffix 0M0 or 0N0)

17.5 (lug, variant suffix 0MS or 0NS)