advance

product news

Number 1 | April 2014 | siemens.com/advance

Products and
systems for
Totally Integrated
Automation

advance product news 1/2014

2/2013 | Contents
Rubrik ???

Automation in TIA Portal

Hannover Messe

Siemens AG

04

Even more flexible engineering

Integrated drive technology

16 A perfect team

03 The course is set!

Simotics motors for converter operation

Automation in TIA Portal

17 Sinamics medium- and low-voltage converters

04 Even more flexible engineering

18 Sinamics G inverters, SinaSave energy efficiency tool

TIA Portal V13

05 Simatic S7-1200 CPU, S7-1500F CPU

19 Simotion: Web-based diagnostics, efficient engineering

06 Basic Panels, Simatic apps

20 New Simotics motors, Simotics app

21 Simogear with frequency inverter, Flender SIP

PC-based automation
07 Industrial rack PCs, multi-touch devices
Distributed I/O systems

Industrial identification
22 Transparency in tool management

08 ET 200 CPUs for Profinet and handling tasks

Energy management

Tool identification with Simatic Ident

23 Object recognition Pat-Genius, Simatic handheld reader

09 Energy data visualization with B.Data

Industrial controls
24 Cost-effective monitoring

Micro automation
10 New LOGO! 8
11 LOGO! CMR and LOGO!Power for LOGO! 8
Process automation
12 Simit simulation software, Siwarex weighing electronics

Simocode pro earth-fault module

25 Siplus condition monitoring system
26 Sidoor geared motors and door management
Low-voltage power distribution
27 New 3VA molded case circuit breakers

Industrial communication
13 Ethernet via two-wire cabling? Sure!
VD module for Scalance
14 Scalance W portfolio expansion, Scalance X switches

Dialogue
28 Systems and solutions

Safety technology

15 Safety Evaluation Tool

Newsletters

Three ways to order your subscription

advance product news 1/2014

Publisher:
Siemens AG, Industry Sector, Communications
Werner-von-Siemens-Str. 50, D-91052 Erlangen
siemens.com/industry
Drive Technologies Division
Industry Automation Division
Editorial responsibility in accordance with the
German press law: Gerald Odoj
Responsible for technical content:
Dr. Thomas Rubach (Automation Technology)
Oswald Empen (Drive Technology)
Bernd Heuchemer (Motion Control)
Christoph Hotz (Industrial Controls)
Christiane Rschke (Sensors and Communication)
Thomas Thiele (Customer Services)
Publishing house: Publicis Publishing,
P.O. Box 32 40, 91050 Erlangen
magazines-industry@publicis.de

Editorial staff: Gabriele Stadlbauer, Marion Schwab

Copy editor: Susanne Wanke
Photos: Siemens AG, unless noted otherwise
Cover photo: Siemens AG
Print: Wnsch, Neumarkt
Circulation: 16,500
advance product news appears twice a year
2014 by Siemens Aktiengesellschaft
Munich and Berlin
all rights reserved by the publisher
Article No.: E20001-MP114-B100-X-7600
This edition was printed on environmentally friendly
paper made from chlorine-free pulp
Printed in Germany

The following products are registered trademarks

of Siemens AG:
ET 200, S7-300, S7-400, S7-1200, S7-1500, LOGO!,
SCAL ANCE, SIDOOR, SIMATIC, SIMATIC HMI,
SIMATIC Ident, SIMATIC IPC, SIMATIC MV, SIMATIC
PCS 7, SIMATIC RF, SIMIT, SIMOCODE, SIMOGEAR,
SIMOTICS, SIMOTION, SINAMICS, SinaSave,
SINUMERIK, SIPLUS, SIRIUS, SITOP, SIWAREX, STEP,
TIA, TIA Portal, WinCC
If trademarks, trade names, technical solutions, or
similar are not listed above, this does not imply that
they are not registered.
The information provided in this magazine contains
merely general descriptions or characteristics of
performance which in case of actual use do not always
apply as described or which may change as a result of
further development of the products. An obligation to
provide the respective characteristics shall only exist if
expressly agreed in the terms of contract.

Products and solutions for tomorrows industry

The course is set!

Under the banner Making Things Right, Siemens provides a comprehensive
overview of its portfolio catering to industry customers at Hannover Messe 2014.
The focus is on numerous innovations that help to make production even more
efficient and flexible in the future.

o remain competitive in the manufacturing industry in

the future as well as the present, it is imperative to have
strong partners partners, who set the right course in
terms of technology. Siemens offers integrated solutions
that perfectly link all stages of the industrial value chain.
With consistent technologies such as Totally Integrated Automation (TIA) or Integrated Drive Systems (IDS), the workflow can be improved, enhancing the productivity and efficiency of the companies served. All of this results in greater
competitiveness.

Furthermore, at its booth in Hall 9, Siemens presents

Sinamics G110M, a distributed, motor-integrated inverter for
geared motors that saves space and reduces installation effort. This makes the Simogear / Sinamics G110M combination
perfectly suited for a great variety of conveyor technology
applications. In addition, Siemens presents a series of planetary gear units of up to 80 kNm consisting of a Flender Standard Industry Planetary (SIP) gear unit, a Simogear geared
motor, and the new Sinamics G110M inverter with significantly reduced weight and installation space that offers manifold extension possibilities.

Highly integrated solutions for more efficiency

Flexible solutions save time and costs
Be it in the area of automation or drive technology, innovative products are the motor continuously driving the integra- For enhanced flexibility in industrial communications, the
tion and flexibility of solutions for the customers benefit. new MM992-2VD media module offers a way to easily and
TIAPortal V13 is the main focus of the presentation at Hanno economically migrate to Profinet with existing two-wire
ver Messe. The new version opens up Security Integrated for cabling. The versatile, compact Scalance XM-400 Industrial
Simatic S7-1200 and Safety Integrated for Simatic S
7-1500. Ethernet switch has a modular design that makes it possible
Thus, the new fail-safe S7-1518F CPU, the most powerful to connect up to 24 network devices, such as Simatic confrom the Simatic S7 1500 line, also benefits from efficient trollers, in its full version.
engineering. In the area of micro automation, there is the The new series of 3VA molded case circuit breakers are es
completely updated LOGO! 8 that is able to communicate pecially space-saving and protect buildings and industrial
with all Simatic S7 systems. The micro controller also stands plants from damage and prevent downtimes. The highly variout with its simplified handling and even more reduced able 3VA system offers optimum solutions for all applicaspace requirements, with more digital and analog outputs. tions and saves the customer time and costs by supporting
The HMI portfolio was extended by new Basic Panels of the every step from the planning stage to full operation.
second generation, an entry-level industry rack PC, and multitouch devices for industrial environments.
siemens.com/hannovermesse
3

advance product news 1/2014 | Automation in TIA Portal

TIA Portal V13

Even more flexible

engineering
Thanks to the improved and
expanded Version 13 of the
engineering framework TIA
Portal, expenditures for
engineering can be further
reduced. It integrates additional
fail-safe controllers as well as
new motor-integrated frequency
inverters and the Simotion
motion control system.

ue to the ever-increasing size

and complexity of automation
solutions, engineering costs are
climbing. A uniform, consistent operating concept for controllers, HMI, and
drives, as well as an intuitive user interface and data consistency, enable
TIA (Totally Integrated Automation)
Portal V13 to reduce engineering time
by up to 30% which also significantly
lowers costs.

More functions and tools

Step 7 Safety Advanced V13 for safety

applications, or Sinamics Startdrive V13
for the Sinamics G inverter product
range work in perfect and intuitive
interplay within the framework. The
software architecture has been designed for highest efficiency and is
suitable for both beginners and experienced users.

Version 13 of TIA Portal has improved

features in the diagnostics concept,
know-how protection, and synchronized teamwork for larger projects, Extended product range
among others. For instance, errors are
now automatically detected on distrib- The hardware has also been extended
uted I/O devices. Planning engineers with new components. The Simatic
can work independently from one an- S7-1217C controllers with new and imother on parts of the project and jointly proved firmware version 4.0 as well as
access a controller online. Further en- the fail-safe, high-end Simatic S7-1518F
gineering tools such as the Simatic controller complement the product
WinCC V13 SCADA software have been range with particularly high-performintegrated into the uniform working ing CPUs with extensive functionality.
environment. All tools Simatic Step 7 The new generation of Simatic Basic
V13 for Simatic controllers, Simatic Panels has been perfectly tailored to
4

simple HMI applications. The new

components of the Integrated Drive
Systems (IDS) concept include the
Sinamics G110M frequency inverter,
which together with Simogear geared
motors makes for maximum application efficiency. The preconfiguration of
the inverter, together with the motor
and engineering in TIA Portal, makes
commissioning easier and faster.
By integrating the Simotion motion
control system, TIA Portal can now also
be used to efficiently commission, configure, and engineer Simotion components. Hardware and software are
merged in a consistent editor, enabling
intuitive and full-graphics configuration as well as powerful diagnostics of
the configured and networked components.
siemens.com/tia-portal

Automation in TIA Portal | advance product news 1/2014

Simatic S7-1217C and new firmware version 4.0

Higher performance with S7-1200

he Simatic S7-1217C compact CPU with firmware

version4.0 expands the Simatic S7-1200 controller
product line in the upper performance class. With its
extended memory, the new CPU increases productivity as a
result of its greater efficiency and also offers more motion
control functionality with the line driver inputs and outputs.
The new firmware version 4.0 also stands out due to its additional functions. The trace function, for example, facilitates application diagnostics and real-time debugging. Recipe management enables the user to provide recipe data as
a .csvfile and export it from the control system. Increased
access protection is guaranteed with Security Integrated,
which allows for up to four security stages and a granular
assignment of authorization levels.
siemens.com/s7-1200

TIA Portal is an engineering framework for all

programmable controller devices, HMIs, and
drives. The uniform user interface makes
engineering especially efficient. The new
software version V13 (p. 4) now opens up even
more possibilities due to the extended
functionality of the Simatic S7-1500F and S7-1200
controllers (p. 5) as well as of the HMI (p. 6).

New features
Firmware version 4.0:
Security Integrated
Profinet I-Device
Integrated trace function
Simatic S7-1217C:
125 kB user memory
85 ns bit performance
Integrated 14 DI /10 DO, with 4 DI and 4 DO
each with 1 MHz line driver I/Os
4 PTO to control stepping motors
Integrated 2 AI / 2 AQ

Simatic S7-1518F / 1516F

High-end CPUs for safety tasks

iemens adds the to-date best-performing, fail-safe

Simatic S7-1518F for high-end standard and safety
applications in machine and plant automation, as well
as the S7 1516F, to its new generation of Simatic S7-1500
controllers. The operator can create programs with the
Step 7 Safety Advanced V13 engineering tool using the
same engineering and operating concept for standard
and safety-relevant tasks. Data consistency functions
synchronize standard and safety-related parts of the program.
Simatic S7-1518F has a user memory of 10 MB and is
equipped with four communication interfaces: a Profinet
interface with two-port switch for communications at
field level as well as one Profibus and two additional
Profinet interfaces. High performance and large memory
make it possible to connect up to 128 drive axes and
operate them clock-synchronously in the 250 ms range.
The new fail-safe controllers are certified for functional
safety according to EN 61508 (as of 2010) and suitable to
be used in safety-related applications up to SIL 3 as per
IEC62061 and PL e as per ISO 13849.

To provide IT security, the Fconfiguration and Fprogram

can be additionally protected with a password. Migration
tools are available to retrofit an existing fail-safe automation with Simatic S7-300F/400F to modern controller technology with Simatic S7-151xF.
siemens.com/s7-1500

New features
Top-performing fail-safe Simatic S7-1518F CPU
For high-end standard and safety applications
Consistent engineering with Step 7 Safety
Advanced V13
Certified for functional safety

advance product news 1/2014 | Automation in TIA Portal

Simatic apps

Quick mobile access

Simatic HMI Basic Panels second generation

Basic excellence

iemens has expanded its portfolio of operator devices

for simple applications. The new Simatic HMI Basic
Panels impress with their innovative graphical user interface, high-resolution wide-screen displays with up to
64,000 colors, and continuous functionality across all display sizes.
The devices are perfect for getting started with fully
graphical applications. With their numerous integrated
software functions, such as a reporting system, recipe
management, curve functionality, and language switching, they offer users improved visualization and process
quality even when they are running simple applications.
Process monitoring is simplified by an integrated USB interface. The operating options can be expanded by connecting a mouse, keyboard, or bar-code scanner. The highlight: projects that were created for a Basic Panel can be
transferred to devices of differing performance classes or
with different display sizes without problems. This allows
users to respond quickly to changing requirements. Quick
project engineering through the perfect interplay with
Simatic S7-1200 controllers reduces costs for engineering
and system testing. Configuring the new Simatic HMI Basic
Panels in TIA Portal enables the user to achieve a new level
of engineering efficiency.
siemens.com/basic-panels

New features
Standardized functionality across all display sizes
Wide-screen display with 64,000 colors
Graphical interface with an innovative user
experience
Engineering with WinCC in TIA Portal
Project and image transfers with Profibus or Profinet

imatic apps are independent software applications

enabling quick mobile access to information and services. These apps turn smartphones and tablet computers into universal tools for commissioning, operating,
and maintaining machines and plants.
The apps are geared to the users specific challenges and,
in combination with products, provide quick support and
effective solutions. The new Smart Client app, for example, generates an extended screen on a tablet PC to be able
to operate a plant as if using a real touchkey operator
panel or carrying out remote device diagnostics. Product-specific apps are available for controllers such as
LOGO! and Simatic S7-1200 as well as visualization systems
such as Simatic HMI Comfort Panels and WinCC OA. The
WinCC OA app even enables the monitoring and control of
large tunnel systems and wind parks.
siemens.com/industry-apps

New features
A bility to use consumer-market mobile devices
Quicker intuitive control and information
procurement
Perfect interplay with Simatic products
Smart Client app as extended screen for
complementary operation from touchkey
devices
remote diagnostics of operating conditions
iOS-based devices

PC-based automation | advance product news 1/2014

Simatic PC-based automation is the ideal

platform for efficiently and economically
configuring a wide variety of applications.
The comprehensive hardware and software
system has now been expanded to include
industrial PCs for the lower price segment
and multi-touch devices.
Simatic IPC347D industrial PC

Entry-level industrial rack PCs

New features
19 rack PC product line for
the low-end industrial PC price
segment
Four different configurations
available
Pressurized ventilation and dust
filters
Continuous operation at ambient
temperatures of up to 40C
without loss of performance

ith the Simatic IPC347D industrial PCs (IPCs), a line of rack

PC products has been especially developed for the low-end IPC
price segment. These IPCs are particularly suitable for applications in production environments that require
greater robustness than office PCs.
They are available in rugged all-metal
housings and four fixed configurations
that differ in terms of processor type,
RAM configuration, optical drive, and
operating system.
The Simatic IPC347D rack PCs are
ideal for visualization tasks; data cap-

ture, management, and storage; and

measurement and testing tasks, for example, in building and process automation, in mail-order businesses, in logistics, or in medical technology. Like all
Simatic IPCs, the new rack PCs are designed for 24-hour continuous operation, even when placed in a harsh environment. They are equipped with pressurized ventilation and dust filters and
operate continuously at ambient temperatures of up to 40C without any loss
of performance.
siemens.com/simatic-ipc

Simatic IFP / Simatic IPC477D / 677D

Gesture and multi-touch operation

in the industrial environment

he new flat-panel monitors and panel PCs with industry-standard wide-screen displays are equipped with
projected capacitive touch (PCT) technology especially
geared toward industry applications. This innovative touch
technology allows pressure-free operation, enabling quick
and efficient operation of machines and plants with intuitive
single-finger and multiple-finger gestures or two-hand operation. Operation is even possible when wearing protective
gloves.
An antiglare surface ensures good readability with a wide
viewing angle. The built-in units with an aluminum housing
have been designed for 24-hour continuous operation and
also meet high temperature, vibration, shock, and EMC requirements. The single-piece glass front is scratchproof and
resistant to chemicals, and a metal frame protects the edge
of the glass from mechanical damage. The new 19 and 20
Simatic IFP and panel PCs can also be used for single-touch
applications.
siemens.com/ipc

New features
New, innovative product design
Clear, high-contrast images
Simultaneous recognition of five fingers, with high
touch resolution for precise operation
Intelligent operator panel error recognition
Fail-safe and durable thanks to shock and vibration
resistance as well as high EMC tolerance
Supports various software

advance product news 1/2014 | Distributed I/O systems

Flexible, distributed solutions

are increasingly in demand in modern
automation technology. With the
Simatic ET200 product line compact
or modular, with drive technology,
or for harsh industrial environments
customers are able to reduce costs.

Simatic ET 200AL

I/O devices in IP65/67 for

handling tasks
Simatic ET 200SP 1510SP-1PN /
1512SP-1PN CPUs

ET 200 CPUs with Profinet

functionality

he ET 200SP model now also includes CPUs with

Profinet connections: the 1510SP-1PN and 1512SP-1PN
CPUs. These CPUs have the same functionality as the
1511/1513 CPUs, including, for example, the integrated
trace function, web server, and fully symbolic programming. Both CPUs have a Profinet interface with three ports:
port 1 and port 2 via a bus adapter and port 3 as an inte
grated RJ45 jack. The I-Device function makes it possible
to connect the CPUs to a higher-level CPU as easily as with
a standard interface module.
siemens.com/et200sp

he Simatic ET 200 product line has been expanded

toaddress the needs of the handling market. With
itsIP65/67 high degree of protection, the Simatic
ET200AL is especially suited for applications in confined
areas and where movement is involved. It can be used in
environments ranging from -25C to +55C. The new devices can be installed on-site, directly onto the machine or
assembly line, and incorporate sensor and actuator technology with the M8 connection method. They can be
mounted in all positions due to their frontal and transversal screw-on options whether on machine structures or
on aluminum mounting rails.
With module widths of 30 mm or 45 mm and up to
32modules per station, the Simatic ET 200AL has a high
volume of I/O devices available for a variety of applications. The modules can be easily configured and commissioned with TIA Portal and integrated into the automation system with Profibus or Profinet or through inte
gration into the ET200SP distributed I/O system. The
color-coded assignment of cables to interfaces and an
integrated fixture for cable ties makes wiring the modules exceptionally simple. The lightweight setup makes
this new generation of devices particularly suitable for
moving applications. The product developers placed
great emphasis on availability, safety, and energy efficiency. The modules automatically reboot after a power
failure or when a module is changed. The outputs of the
ET 200SP devices make it possible to turn off actuators
safely in groups. The Profienergy functionality enables
the coordinated shutdown of individual loads or entire
production units during idle production periods.
siemens.com/et200al

New features

New features

Integrated CPU and Profinet connection

Flexible installation in all positions

Three integrated Industrial Ethernet ports

for flexible connection

For confined spaces and in moving applications

I-Device functionality

Particularly compact design, with reduced space

requirements and weight
Integration into Profinet, Profibus, and ET 200SP

Energy management | advance product news 1/2014

Simatic B.Data

Dynamic visualization of
energy data

chieving a sustainable increase in energy efficiency

and more cost-effective operation despite rising energy prices is a great challenge for plant operators.
Aplant-specific measuring concept is needed to obtain a
transparent representation of a plants energy flows. The
Simatic B.Data energy data management system provides
companies with easy and transparent tools to analyze their
exact energy consumption. Multiple production sites throughout the company can be assessed with this system. In addition to a general consumption overview at all levels, it is
possible to detect massive energy consumers and even identify hidden savings potential in the operation of already
optimized plants.
With the new B.Data Version 6.0, the user can choose from
various visualization options, for example, energy dashboards, that allow all the important data to be viewed at a
glance.

Energy efficiency is becoming increasingly

important in industry. Siemens offers
everything needed to increase efficiency
from simple energy monitoring to
comprehensive energy management systems.
Simatic B.Data enables optimized and
economical energy management.

New features
New customization with low entrance
level and attractive pricing scale
Flexible and dynamic visualization
of energy data on the dashboard
through enhanced functionality
Redesigned and simplified
user interface with an attractive
industrial design
Ready-to-run solution consisting
of an industrial PC and B.Data data
capture software that enables the
easy connection of measuring devices

siemens.com/bdata
9

advance product news 1/2014 | Micro automation

Siemens micro automation offers targeted and

cost-effective solutions for minor automation
tasks. The new LOGO! 8 logic module provides
tailored, expandable solutions and enables
communication via web server without HTML
programming skills.

LOGO! 8

High performance at a low price

ompared with its predecessor,

LOGO!0BA7, the innovated
LOGO!8 logic module offers more
functionality in its space-saving design
of only 4 MW, at lower costs. Eight basic
devices with and without display and for
different voltage ranges have the same
range of functions, which makes it very
easy to choose the required version.
E xternally, the crystal-clear, perfectly
readable display, which now features six
lines with 16 characters each, catches
the eye. The user now benefits from
twice as many characters per notification than before, as well as three interchangeable background colors.
For greater visualization demands, another text display can be connected to
the integrated Industrial Ethernet interface. The module is programmed via Industrial Ethernet, eliminating the need
for a special programming cable. An
outstanding feature of the new LOGO!
is the integrated web server, which can
be configured with no special programming skills and enables hassle-free and
inexpensive remote control and monitoring via IWLAN or the Internet.
The LOGO! Soft Comfort V8 software
has been completely redesigned. Communications via Industrial Ethernet are
now configured automatically in the
net
work view. Linking of function
blocks and transfers between the various programs are easily performed
with drag and drop. Existing programs
from older versions can be carried over
directly, making it significantly simpler
to migrate to LOGO! 8.
siemens.com/logo
10

New features
Eight devices with an onboard Industrial Ethernet interface in
a space-saving design (4 MW)
Crystal-clear display with six lines and three selectable background colors
Optional LOGO! CMR 2020 communication module
(see article on p. 11)
Integrated web server for hassle-free programming via remote control,
IWLAN, or the Internet

Micro automation | advance product news 1/2014

LOGO! CMR2020

SMS communication with LOGO! 8

he new LOGO! CMR2020 communication module supports remote communication via mobile network with
the new LOGO! 8 logic module. The stand-alone module
with the same housing design as LOGO! 8 is connected to the
Industrial Ethernet interface of the LOGO! basic module, enabling remote monitoring and telecontrol of automation systems based on LOGO! via mobile networks using SMS. Furthermore, the LOGO! CMR2020 offers position recognition
via GPS signal; an SMS query service; and clock synchronization using an NTP server, GPS signal, or mobile service provider. It also transmits the time to the LOGO! control system.
The LOGO! CMR2020 monitors the process image of the
defined LOGO! basic module signals as well as the integrated
inputs and outputs. If there is an event, an automatic text
message is sent to a defined set of mobile phone numbers.
Conversely, the variables of the LOGO! basic module can also
be modified via SMS. A quick, informative diagnosis of the
LOGO! CMR2020 is shown locally with LEDs or on a web platform. Some of the typical applications of LOGO! stations
with the LOGO! CMR2020 include controlling blinds, lights,
or power in buildings; controlling irrigation systems via SMS;
container tracking; and controlling church and school clocks
with periodic time synchronization.

New features
Read and write LOGO! basic module data via SMS
Event-controlled notifications via SMS
Clock synchronization via NTP server, GPS signal,
or mobile service provider and transmission to the
Logo! basic module
Recognition of the LOGO! CMR2020s position
via GPS signal and SMS query service
Diagnosis information via LEDs and web browser

siemens.com/logo

LOGO!Power

Power supplies
in new LOGO! 8 design

he compact LOGO!Power power

supply units are being converted
tothe design of the innovated
LOGO!8 logic modules. Thus, the miniature power supply units for the reliable 12-V and 24-V LOGO! power supply
also visually reflect the new logic module design. The single-phase power supply units from the Sitop family are available in overall widths of 54mm, 72mm,
and 90mm, with 1.3 to 4A output voltage at 24 V. Options with 5V, 12V, and
15V are available as well.

New features
Innovative LOGO! 8 logic module design
Wide input voltage range from 85 V to 264 V AC or
110 V to 300 V DC
Power reserve for switching in loads with high inrush current
High efficiency over entire load range and low no-load losses
Temperature range from -20C to +70C
E xtensive certifications, including CE, cULus, FM, GL,
and ATEX

siemens.com/sitop

11

advance product news 1/2014 | Process automation

Productivity in the process industry can be

increased with the Siemens product portfolio
for process automation from the Simatic PCS 7
process control system to process instrumentation and analytics to weighing and dosing
technology.

Simit V8.0

Simulation even simpler

ersion 8.0 of the Simit simulation

software impresses users with
extended Simatic portfolio support, greater user friendliness, higher
efficiency, and more openness.
SimitV8.0 consistently supports the
Simatic portfolio for hardware-in-theloop simulation with connected controllers. Data from TIA Portal (V13) and
Simatic S7-1200 / S7-1500 can be imported easily, and models for I/O simulation can be created automatically.
The task-oriented user interface and
online supports increase usability.
The template-based automatic generation of simulation models and extended simulation components boost
efficiency. The sensor/actuator level of
simulation models can now be auto-

matically created directly from Simit

based on user process models. This
Create Device Level (CDL) function
makes it possible, for instance, to automatically create a simulation including
motor and sensor models for a conveyor system.
Simit V8.0 saves users a great deal of
time because models can be adjusted
smoothly during a simulation, which
can even be accelerated with the Virtual Time Management function. Integration of third-party applications has
become more flexible as well: in addition to the OPC and shared-memory interfaces, the remote control interface
now also enables mutual control.

Weighing electronics for Simatic S7-1200

12

Integrated Simatic support

for virtual commissioning
(as from TIA Portal V13)
Simpler operation with
task-oriented user interface
Project-wide visualization of
system utilization
Advanced support for
Simatic PCS7
(Advanced Process Library,
control module types)

siemens.com/simit

Siwarex WP241

he new Siwarex WP241 impresses users with its flexibility

and integrated user friendliness
from assembly to operation. The
Siwarex WP241 can be integrated
into Simatic S7-1200 without any
problems and is thus freely programmable via TIA Portal as well. The
module can be operated as a standalone version without a Simatic CPU.
The weighing electronics can be directly connected to Modbus-capable
operator panels.
All functions that are typical for
belt weighing, such as recording the
delivery rate or controlling the belt
speed, can be parameterized, ad-

New features

justed, and evaluated individually. In

addition, the new weighing module
features many diagnostic options for
quick error detection and analysis. The
New features
Integrated into Simatic S7-1200
and TIA Portal
Stand-alone operation possible
4 digital inputs and outputs,
1 analog output (0/4 to 20 mA)
Industrial Ethernet
(Modbus TCP/IP) and RS485
(Modbus RTU) interface

Siwarex WP241 allows the user to

perform an entire function test in
simulation mode with no belt weight
connected. Various connection and
integration options make it easy to
start up this module. 
siemens.com/siwarex

Industrial communication | advance product news 1/2014

VD module for Scalance

Ethernet via
two-wire
cabling?Sure!
Plant owners using Profibus or other
two-wire cabling in their plants and wanting
to switch to Profinet are often faced with
high installation costs. The VD module
offers a new option for migration.

he MM992-2VD module is a new dual-port media module for all modular switches in the Scalance X-300
p roduct line (XR-300/X308-2M) and the Scalance
S627-2M security module. The two-wire cable is connected
with an RJ45 connector that is plugged into the new twowire network module.

Industrial Ethernet communication

using existing cabling
The highlight of the new module? During VD (variable distance) operation, Industrial Ethernet communication is
made possible via non-Ethernet-specific cabling (Profibus DP
or other two-wire cabling) without having to change over to
other transmission methods such as DSL, for example. Depending on the quality of the line, distances of up to 500 m
at a rate of 100Mbps or 1,000m at a rate of 10Mbps can be
covered. Furthermore, the VD module allows for an extension of the standard Industrial Ethernet cable length at
100Mbps in order to cover even greater distances. This
means that remote users at a distance of more than 100m
do not necessarily need to be integrated into the plants network using optical fibers but can be integrated by simply
using copper cables.

Secure data transmission guaranteed

Security does not suffer, either. It is possible to connect
the VD media module to the most recent modular version
of the Scalance S product line, Scalance S627-2M, thus ensuring secure communication in two-wire lines as well. With
the firewall and VPN security functions, Scalance S627-2M
can filter data communication and avoid unauthorized
access as well as safely authenticate the transmitted data
and protect from manipulation and espionage using en
cryption.

Installation cost savings

Using the VD media module reduces costs when installing a
plant, since the already installed copper cables can be used,
thus avoiding high cable-laying expenses. In this case, the
module can be used as a standard Industrial Ethernet or VD
interface. All in all, the new media module offers the possibility to migrate existing Profibus systems to Profinet without having to lay new cables!

siemens.com/vd
13

advance product news 1/2014 | Industrial communication

From simple sensor connection to the capture

and transmission of a factorys quality and
production data, the portfolio of solutions for
industrial communication provides for the
efficient integration of all business sectors.

Scalance XM-400

Switch to the future

O
Scalance W IWLAN portfolio expansion

Making the most of air

iemens has extended its product range of WLAN

devices for industrial applications. The new Scalance
W761-1 RJ45 access points and W721-1 RJ45 client
modules, in accordance with standard IEEE 802.11n and
featuring protection type IP20, have been designed for
thecontrol cabinet, have a data signaling rate of up to
150Mbps, and, due to their design, can be installed, for
instance, next to a Simatic ET 200SP. In turn, the new
Scalance W774-1 RJ45 access points and W734-1 RJ45 c lient
modules have a flat, compact aluminum housing and a data
signaling rate of up to 300 Mbps, an integrated dual-port
switch, and Power over Ethernet (PoE). The housing is
compatible with Simatic S7-1500 and Simatic ET 200MP.
Furthermore, optional additional functions such as iPCF
forreal-time requirements can be activated with the
Scalance W700 iFeatures key plugs.

ne thing that makes the new, efficient Scalance

M-400 Industrial Ethernet switches special is quick
X
network diagnostics via mobile websites (web-based
management). For this purpose, the IP address of the relevant device can be read out on-site using a smartphone or a
tablet with near field communication (NFC). The diagnosis is
then made using the available WLAN network.
The Scalance XM-400 product line currently includes two
basic devices to connect up to 16 (Scalance XM416-4C) or
8 (Scalance XM408-8C) network devices. Both devices
have electrical RJ45 ports and optical SFP slots designed for
bandwidths of 1 GBit/s. The new combo ports make it possible to use one part of the ports flexibly as needed. With
the attachable port extender, the basic setup can be expanded with additional connectors for up to 24 network
devices. Furthermore, the optionally available XM-400 key
plug activates Layer 3 functionality, for example, statistical and dynamic routing as well as storage of configuration
data, in order to quickly and easily change devices in case
of m
alfunctions. The new compact switches in the Simatic
S7-1500 design can also be seamlessly mounted on the top
hat rail of this control system, saving space in the control
cabinet.
siemens.com/x-400
New features

siemens.com/iwlan
New features
Scalance W access points and client modules for
various areas of application, resulting in greater
flexibility for the user

Quick mobile network diagnostics with a

smartphone or tablet using NFC and the available
WLAN network
Combo ports for increased flexibility:
optical and electrical connections in one device
24 full-gigabit ports

Designed for the control cabinet

Optional Layer 3 switching

New modular design, in line with existing Simatic

components

Compact Simatic S7-1500 design

14

TIA integration and Profinet diagnostics

Safety technology | advance product news 1/2014

The functional safety requirements for a

machine or plant are high. Safety Integrated
provides integrated solutions for the
manufacturing industry that reliably protect
people, machines, and the environment.

Safety Evaluation Tool

Import function for safety parameters

he Safety Evaluation Tool (SET) is a

TV-certified online tool for the quick
and safe evaluation of a machines
safety functions. The operator receives a
standards-conforming report that can be
integrated into the docu
m entation as
proof of safety. Siemens is the first supplier to implement a neutral data interface
for importing safety p
arameters of other
manufacturers by using an XML format in
accordance with VDMA (Verband Deut
scher Maschinen- und Anlagenbau, the
German engineering federation) specifications. The VDMA specification 66413,
Functional safety universal data format
for safety-related values of components
orparts of control systems, describes a
standardized electronic exchange format
for the safety-relevant parameters of automation components. This allows operators to upload the safety parameters

of the products they use, in a simplified procedure, for their

calculations. The data import takes place via the additional
parameter library menu item.
The new version of the SET also includes additional examples for standards in the comprehensive library as well as
an extension of the Siemens safety parameters already
stored in the tool for new products, such as the Sirius 3SK1
safety relays and the fail-safe modules of the Simatic
ET200SP. The new data interface makes documentation
easier for the operator, especially when using products from
different manufacturers.
siemens.com/safety-evaluation-tool

New features
Import of safety parameters from other
manufacturers
Easier calculation and documentation
E xtension of the tool with new products and
new examples

15

advance product news 1/2014 | Integrated drive technology

Simotics motors for

converter operation

A perfect
team
The motor plays a crucial role in an
efficient, integrated drive system.
The new Simotics GP and Simotics SD
motors from the VSD10 line have been
optimized for frequency converter
operation with the frequency
converters of the Sinamics series.
Together, they form a perfectly
coordinated drive system.

iemens is introducing motors for c onverter operation themselves have special features for example, temperature
that are based on 1LE1 asynchronous motors. The mo- sensors and isolated bearings for high shaft heights. These
tors from the VSD10 line are available with aluminum features contribute to extending the service life and also the
housing (Simotics GP) as well as with gray cast-iron housing availability of the drive components. With its speed control,
(Simotics SD) and feature an output range of between 2.2 the integrated system displays its advantages, especially
and 200 kW. As a key component of Integrated Drive Sys- when used in the partial-load operating range. The result is
tems (IDS), the motors have been optimized for operation an accordingly energy-efficient operation.
with Sinamics converters. By perfectly coordinating the
components, it is possible to create a c ost-effective overall Easy commissioning
system that offers exceptionally high reliability and availability.
The integrated solution also shows its strengths in com
missioning. The motor code printed on the nameplate is
Broad range of applications
e ntered on the user panel of the Sinamics converter and
delivers p
reconfigured parameterization settings. This enUsing motor converter systems in applications with pumps, ables quick, e rror-free commissioning. The drive system
fans, and compressors reduces power consumption by up to can also be e asily and simply integrated into TIA Portal with
60%. Because the motors have been optimally adapted for Profibus.
converter operation, it is possible to minimize the motors
power loss and consequently increase efficiency. The motors siemens.com/simotics
16

Integrated drive technology | advance product news 1/2014

Sinamics Perfect Harmony GH150

Even more versatility in

the medium-voltage range

Siemens offers an all-in-one solution for

the drive system to be seamlessly integrated
into any application, its automation component,
and the entire systems lifecycle for greater
efficiency, reliability, and productivity.

he new Sinamics Perfect Harmony GH150 medium-

voltage converter further develops the proven cellbased Perfect Harmony technology and offers high
availability as well as maximum flexibility for easy systems
integration. Thanks to its high versatility, especially with regard to the selection of transformers, customer and application requirements can be met even better.
The medium-voltage converter itself can easily be inte
grated into any application. It is suitable for retrofits as well
as for new projects where a separate transformer with high
input voltages and various cooling methods (i.e. oil or dry
transformers) can also be employed. Higher flexibility makes
plant planning easier and thereby also reduces the total cost
of ownership as well as the operating costs.
The cell-bypass feature prevents unplanned downtimes
and enables maintenance measures to be carried out at a
scheduled time. The converters almost sinusoidal output
voltage minimizes the stress on the motor and ensures that
the applications can run smoothly and efficiently. Therefore,
even applications with long cable lengths between the
motor and the converter can be implemented without output filter.
siemens.com/sinamics

New features
Additional fields of application for Integrated Drive
Systems (IDS) in the medium-voltage range
Maximized plant availability
Extremely motor-friendly operation
High flexibility when planning and building a plant

Liquid-cooled modules for Sinamics S120

Efficient cooling method

iquid-cooled Active Interface Modules (AIMs) and Active

Line Modules (ALMs) are now also available for Sinamics
S120 low-voltage converters. These modules cover a
voltage range between 500 and 690 V, with an output of
1,700kW. The liquid-cooled solution transfers almost all the
heat of the modules to the cooling liquid. Room air-conditioning can therefore be significantly decreased and the associated
costs of installation, maintenance, and operation reduced.
Because no fans are necessary, the power consumption of the
modules is lower as well.
Sinamics S120 ALMs are available with outputs of 380 kW,
630 kW, and 900 kW at 380480 V and of 1,100 kW at
500690 V. They are able to feed the energy back into the
grid, thus offering significant cost savings. AIMs for the grid
connection form a functional unit with the ALMs. The AIMs
filter the harmonics to a large degree and ensure that there
is very little circuit feedback. The new modules contain a liquid-cooled throttle, a liquid-cooled filter module, and fasteners. By connecting up to four identical modules in parallel,

up to 5,700 kW can be realized on the

motor side and up to 6,460 kW on the grid
side. Dueto the compact design, the
liquid-cooled converters are recommended
for use in limited spaces such as ships
drives as wellas in harsh environments
such as in the mining or oil and gas indus
tries.
siemens.com/sinamics
New features
Efficient cooling method with continuous liquid cooling
in addition to the air-cooled modules
ALM up to 900 kW at 380480 V; due to more
precise power levels (380/630 kW), the requirements
are covered more exactly

17

advance product news 1/2014 | Integrated drive technology

Sinamics G120 PM240-2

Optimized for
the control cabinet

T
Sinamics G120P

Greater output,
economical operation

he new Sinamics G120P, with an

output of up to 400 kW, makes it
possible to operate applications in
a higher output range. The frequency
inverter is geared toward pumps, fans,
and compressors and enables cost-
effective and economical operation
through integrated, application-specific, and energy-saving functions. It is
characterized by easy installation and
commissioning, and is used both for
simple speed-control adjustments and
for complex control tasks in building
technology, water management, and
the process industry.
All low-voltage inverters of the
Sinamics G120P series are optimally
matched to Simotics GP and Simotics
SD motors of the VSD10 line as well
asSimotics FD motors, making them
especially cost-effective. 
siemens.com/sinamics-g120p

New features
Coverage of a higher output
range of up to 400 kW
Continuous operation, same
selection and commissioning
tools, identical options, and
minimized training requirements
Optimally matched to Simotics GP
and Simotics SD motors of the
VSD10 line as well as Simotics FD
motors

18

he new generation of the Sinamics

G120 power modules has been
e xpanded with the addition of

thePM240-2 power module in the

1/3AC version. This version can be used
for applications with a mains voltage
b etween 200 and 230 V. The housing
dimensions optimized for the control
cabinet and the butt-mounting des
ign of the new power module save
space in the control cabinet, thus
reducing costs. The hardware platform,
with additional innovative cooling concepts known as push-through technology, reduces heat generation in the
control cabinet so that it can have
smaller dimensions. Removable terminals and an integrated class A filter also
support easy commissioning.

New features
Now also for applications in
the 200230 V mains voltage
range
Compact dimensions optimized
for the control cabinet
Innovative cooling concepts
using push-through technology

siemens.com/sinamics-g120

SinaSave 6.0

Using existing potential to save energy

ith the new Version 6.0 of

the SinaSave energy efficiency tool, it is possible to
determine the energy savings potential and amortization periods for a
variety of solutions in the Integrated
Drive System (IDS) for pump and
fanapplications. As an amortization
calculator, the tool gives information about how fast the investment
in an energy-efficient drive system
will pay off. The options for comparison have been expanded by adding
further Simotics motors and Sirius
switching devices as well as extensions to the Sinamics portfolio. The
intuitive user guidance and graphi-

cal user interface are additional benefits for the operator.

siemens.com/sinasave

Integrated drive technology | advance product news 1/2014

Simotion IT

Web-based diagnostics
and maintenance

ith Simotion IT, Siemens offers

a web-based software package with standard web tools
for easy diagnostics, maintenance, and
machine operation. Through Simotion
IT, the web browser becomes both a
diagnostic tool and an HMI. Alongside
standards such as a variable list and
diagnostics buffer, a broad range of
information on the status of the machine is provided from axis overviews
to runtime trace with graphical d
isplay
and measuring cursor.
The m
achine manufacturer can create the HTML- and XML-based parameterization interface independently, enabling intuitive user guidance. Access

to all process values enables foresight

e d analysis, thus minimizing
downtime.
All standards for secure
Internet
connection can be used for location-
independent communication with the
machine control. U
nauthorized access
to the machine can be prevented using
firewalls, gateways, and SSL encryption.
In addition, groups and individual user
profiles can be created in the control
system. Users must o
btain previous authorization in order to have writing-enabled access to the system variables
and actively make changes.
siemens.com/simotion-it

New features
Location- and time-independent
access to machine data with
standard web tools
Cost-efficient commissioning
of serial machines
Minimized downtime due
to foresighted analysis

Simotion in TIA Portal

Efficient engineering for motion control

W
New features
Graphical user interface
for intuitive user guidance
Wide variety of options
for comparison of different
control systems and
comprehensive product
combinations in the IDS
E xtended functionality
(e.g., through optional
login)
Easy use through
individual data logging

ith the integration of the

Simotion motion control system in TIA Portal, Siemens is
expanding the efficient engineering

framework with another powerful tool.

The combination of hardware and software in one consistent editor enables
intuitive and fully graphical configuration as well as powerful diagnostics of
the configured and networked components. For example, the device view
shows the Simotion CPU in a fully graphical manner, with all its interfaces and
features. All the parameters can be
selected and modified intuitively. In ad
dition, other automation components
such as the HMI or drives can be con
nected to the CPU.
The easy configuration takes place
via Simotion Scout. During installation,
the user can flexibly specify whether
the program is to run in the context
ofSimatic Manager or of TIA Portal
(single-source concept). 

New features
Use of TIA Portal for
commissioning, configuring,
and planning of Simotion
components
Reuse of existing Simotion
applications
Connection of additional
automation components to the
Simotion CPU in TIA Portal
Motion control planning and
programming in Simotion Scout

siemens.com/simotion
19

advance product news 1/2014 | Integrated drive technology

Simotics T arc stator motors

New dimensions for direct drives

he new Simotics T arc stator motors are built-in torque motors,

with the stators and rotors built as
segmented components. The powerful
rotary drive combines high efficiency
with high precision. It is therefore possible to realize great diameters and
torques without using gears. The arc
stator motors from the Simotics motor
portfolio are driven by Sinamics S120
converters.
They are used above all for highly
productive complete machining cen-

New features
Minimal maintenance requirements
due to the elimination of mech
anical transmission elements
High availability, as operation
is possible even when individual
motor segments fail
ters, rotary indexing machines, and
roller and cylinder drives.
siemens.com/simotics

High running accuracy, as no

interference occurs through the
introduction of local radial forces

Simotics S-1FK7 High Inertia / AH100

Robust and optimal

he Simotics S-1FK7 synchronous motor series is being

expanded with the addition of six motor types in
High Inertia (HI) versions in shaft height 100. The
HImotors have been designed for applications that
require a good control response for high or variable load
moments of inertia, for example, in machine tools or
printing presses. While inertia was previously the design
criterion for the motor, it is now possible to select a
smaller motor with the Simotics S-1FK7 HI avoiding
e xpensive overdimensioning. In addition, due to the
optimal control response, less effort must be invested in
engineering the drive optimization and controller setting
than with conventional motors with smaller moments of
inertia.

New features
Optimal control response and robustness against
load changes for high production quality
More space in the customers machine due to
extremely compact design
Drive-Cliq sensor interface, enabling automatic
converter setting for rapid commissioning

siemens.com/simotics

Simotics EE-Comparator

Motor comparison via app

New features
Quick comparison of consumption
data for Simotics low-voltage
motors
Available for iOS and Android
smartphones and tablets
Results sent directly from the
app to an e-mail address
20

he free Simotics EE-Comparator app allows users to

directly compare Simotics low-voltage motors with
different IE classifications (IE1, IE2, and IE3), taking
the individual operating times into account. After the user
enters some basic data, the app calculates energy efficiency, possible energy savings potential, and payback
time. The values can be compared and the break-even
point is shown graphically. The result can be sent directly
from the app to an e-mail address. The app also provides
information on local regulations and exceptions regarding the minimum energy efficiency levels in different
countries. 
siemens.com/industry-apps

Integrated drive technology | advance product news 1/2014

Simogear with motor-integrated frequency inverter

Simple handling, flexible use

he new Sinamics G110M frequency inverter with high

protection (type IP66) is suitable for applications that
require a local motor-integrated inverter. Combining
them with Simogear geared motors creates an Integrated
Drive System (IDS) characterized by a space-saving design,
easy installation, and flexible use. The optimal interaction
of the components enables a high degree of efficiency and
functionality.
Thanks to optional plug-in terminals, the modular inverter
iseasy to install. Looping through 400 V AC, 24 V DC, and
communications reduces the cabling effort. The inverter is
especially well suited for applications in conveyor technology due to functions such as Quick Stop and the limit stop
switch. For applications requiring safety technology, the
Sinamics G110M offers the integrated Safe Torque Off (STO)
function, which can be activated through a fail-safe input
and Profisafe. As an integrated communications profile, it
has USS/Modbus RTU, Profibus, and Profinet/Industrial
Ethernet IP. Integrated into TIA Portal, the Sinamics G110M
offers all theadvantages of the integrated engineering of
automation and drive technology.

New features
Sinamics frequency inverters and Simogear geared
motors as an Integrated Drive System (IDS)
Easy installation and commissioning

siemens.com/simogear

High efficiency due to optimal interaction of the

components

Flender SIP

Light weight, many extension options

new, highly integrated drive solution combines

planetary gear units and geared motor technology.
The drive system consists of a Flender standard
industrial planetary gear unit (SIP), a Simogear geared
motor, and a Sinamics G110M inverter. The integration
significantly reduces the weight and required space, and
enables numerous extension options.
Flender SIPs are especially suited for applications that
require high transmission ratios in the lower and medium
torque ranges. The new, fully integrated solution offers
comprehensive extension options such as brakes, sensors,
or backstops and is available for all common motor standards such as IEC, NEMA, CCC, and CSA. Because both a
coaxial and a right-angled shaft arrangement are possible,
the gear unit solution allows very flexible plant design.
Flender SIPs are suited for applications in conveyor technology in the area of bulk material as well as for rotary,
semirotary, and drum drives in the process industry.
siemens.com/gearunits

New features
Integration of planetary gear unit technology
and geared motor technology
Integrated Drive System (IDS) with low weight
and reduced space requirements
High flexibility in plant construction due to
multiple extension options

21

advance product news 1/2014 | Industrial identification

Tool identification with Simatic Ident

Transparency
in tool
management
Simatic Ident (RFID systems in the HF range and
code-reading systems) offers a wide range of
advantages for tool management, from storage to
the machine: fast and reliable identification
eliminates error sources and enables optimal use of
the tool stock.

imatic Ident provides for the high- sembled tool. This is done by placing an
est level of transparency and en- RFID transponder in a designated locaables the tool stock to be utilized tion on the tool holder, and identifying
to optimal effect through precise re- the tool to be mounted via a DMC. The
cording of the inventory and localiza- data are then stored on the tool carrition of tools during operation. Tools ers RFID transponder. The RFID tranwith RFID transponders or DMC codes sponder of the mounted tool is able to
can clearly be identified by an RFID read both unique IDs and plain-lan
reader or code reader when they are re- guage text markings.
moved from their storage location. The
Simatic Ident is also used during predata are then transmitted to the high- setting and measuring of the tool,
er-level tool management system and which checks the various tool paramechecked back into the store once the ters, such as radius, length, and so on.
order has been executed. A UHF tran- The data are stored directly on the RFID
sponder on the tool trolley makes it transponder on the tool.
possible to easily localize the trolley as
it moves through UHF gates between Rapid tool change
the storage location and the various
manufacturing areas.
Additionally, Simatic Ident provides for
a correct machining process in the maUnique identification marking
chine tool and enables the automatic
transmission of the tool data to the CNC
During the tool assembly process, controller. This guarantees rapid, errorSimatic Ident guarantees the unique free tool changes. For this, the tool is
and durable identification of the as- moved past the RFID antenna after it
22

has been inserted in the tool magazine,

and the tool data stored on the RFID
transponder are automatically read and
transmitted to the CNC controller. Finally, the remaining tool life, as determined by the CNC controller, is stored
directly on the transponder.
In addition to the small MDS D117
and MDS D127 transponders, the new
solution also includes the compact stationary Simatic RF250R reader and
themobile Simatic RF310M handheld
reader, which are both designed to be
connected to external antennas, such
as the new exceptionally small ANT8 or
the ANT12. Alternatively, with Simatic
RF210R, Siemens also offers a tried and
tested reader with an integrated antenna in M18 construction as well as
anadditional transponder for tool
identification, the MDS D421 tool pill
corresponding to DIN 69873 specifi
cations.
siemens.com/rfid

Industrial identification | advance product news 1/2014

Pat-Genius

Object recognition for

Simatic MV440

Simatic Ident makes it possible to trace the

material flow in industrial processes from
beginning to end. Depending on the application,
RFID solutions based on radio waves or optical
code-reading systems are used.

Simatic handheld reader

MV320/MV325

Rugged and
powerful

ith the Pat-Genius object reco gnition license, the

Simatic MV440 devices can not only read 1-D bar
codes and 2-D matrix codes but also verify predefinable structures in images. This functionality is also
available without a license in demo mode. Pat-Genius can
be run on all MV440 devices with firmware V6.0 or higher.
It can be used wherever the ambient conditions allow for
the operation of a Simatic MV440 code reader.
In general, object recognition is suitable for applications
such as pick-and-place, quality control in production, position recording in supply technology, or volume monitoring
in supply technology and production. In this process, tasks
also include position recognition, presence monitoring,
completeness checks, and text recognition in addition to
object recognition. The dimensional check detects deviations in the current camera frame in relation to the learned
structure based on edge structures.
siemens.com/codereader

New features
Easy operation through integration into the uniform
operating environment of all Simatic MV440
function packages
C an be used with all additional Simatic MV440
function packages (Text-Genius and Veri-Genius)

he new Simatic MV320 and Simatic MV325 handheld

reading systems are designed for the mobile reading
of two-dimensional (2-D) data matrix codes and one-
dimensional (1-D) bar codes at a distance of up to 375 mm.
The integrated image processing functions and lighting
technologies make it possible to read codes on different
surfaces.
The Simatic MV320 wired handheld reading system is an
entry-level device that enables communication with the
host PC as well as integration into the application, thanks
to USB and RS232 interfaces. The Simatic MV325 wireless
handheld reading system communicates via Bluetooth
with a charging station, which is connected with the host
via USB. If the radio link is interrupted, the read results are
temporarily stored on the mobile device if this function
has been activated. As soon as the connection to the char
ging station has been reestablished, the read results are
automatically transmitted. This operating mode is called
batch mode. Both units are suitable for high-contrast labels (paper labels and adhesive labels) and, depending on
the application, for codes with medium (laser-etched in
metal) to low (needle-punched in metal) contrast. The devices are configured by reading the data matrix codes included in the delivery.
siemens.com/codereader

New features

C an be transferred between all Simatic MV440

devices, regardless of resolution

Increased read capabilities due to improved

software algorithms

Flexible license retrofit to the device via Simatic

Automation License Manager

Greater reading distance, better read results, and

mechanical stability through two-lens system

Flexible and easy integration into Simatic,

Sinumerik, and Simotion systems

Easy configuration by means of data matrix codes

included in the delivery

23

advance product news 1/2014 | Industrial controls

Simocode pro earth-fault module

Cost-effective monitoring
The new 3UF7510-1AA00-0 Siemens earth-fault module for
the Simocode pro motor management system monitors earth
faults in conjunction with 3UL23 residual current transformers. This makes it possible to detect errors before the
plant stands still.

xternal earth-fault monitoring is

used either in power grids earthed
with high alternating current resistance or wherever it is necessary to
precisely capture data on the earth
fault current, for example for condition
monitoring.
The new 3UF7510-1AA00-0 earthfault module, combined with devices
from the Simocode pro V series and
3UL23 residual current transformers,
provides a solution with high measuring accuracy and a large setting range.
In addition to the tripping threshold, a
warning threshold can also be parameterized, allowing for early error notification. The connection to the associated 3UL23 residual current transfor
24

mer is permanently checked for broken

wires and short circuits. This ensures
continuous monitoring, making manual tests redundant. Depending on the
cable diameter used, the residual current transformer is available with six
different outlet openings.
The combination of an earth-fault
module and a 3UL23 residual current
transformer enables early detection of
any deterioration of the isolation in
the maintenance station, thus reducing downtime. Furthermore, this option provides a solution for all leadthroughs at a more attractive price
than before.
siemens.com/simocode

Industrial controls | advance product news 1/2014

Whether the task is switching, protecting, starting,

or monitoring, Sirius modular systems offer
coordinated products for all aspects of industrial
controls that are easy to install in the control
cabinet and effortless to integrate into distributed
systems.

Siplus CMS / motor condition monitoring box

All mechanical components in view

sing the Siplus CMS2000 condition monitoring system, mechanical components such as motors,
generators, pumps, and fans can be
monitored and analyzed by collecting
data on vibrations, rotational speed, and
temperature. This makes it possible to
identify defects in machines even before
a malfunction arises, meaning that the
error can be eliminated in a timely manner and maintenance operations can
beplanned. Up to 16 standard IEPE vi
bration sensors can be connected per
CMS2000. In addition to vibrations, it is
also possible to measure temperature,
rotational speed, and analog signals
such as pressure. With the integrated diagnostic software, the user can analyze
data from the bearing and vibrations
monitor, perform a frequency-selective
analysis of the collected data, or carry
out a trend analysis.
Visualization and parameterization are
performed in a simple web browser, with
no additional software required, granting the service engineers easy on-site
and remote access. With the new HTML

websites for mobile applications, the parameters can be monitored and foreresults of the analysis can be viewed as seeable problems counteracted, based
a plain-text notification on any mobile on trend curves, even as they emerge.
device, for example, a tablet or smart- The motor condition monitoring box
phone. There is therefore no need was designed for online monitoring.
for additional visualization equipment, The system can be installed directly onto
giving the maintenance staff a good the motor, either on an existing motor
overview of the mechanics on-site. The in the field or ex works, when ordering a
maintenance personnel can immediately new motor. As part of the service portplan or implement the required mainte- folio, certified Siemens condition moninance operations.
toring e
xperts monitor the customers
The Siplus CMS2000 condition moni- machine and provide notification if the
toring system has been integrated into a condition of the equipment deteriorates
motor condition monitoring box to mon- and countermeasures need to be impleitor large Siemens drives. The vibrations mented.
and temperatures of the motor bearings
are measured during operation. Critical siemens.com/siplus-cms

New features
Instant on-site diagnosis to allow service personnel
to immediately plan or implement maintenance
operations

Results of vibration monitoring viewable

on all mobile devices such as tablets or
smartphones

Intelligent condition reports with plain-text notification

to always give maintenance staff a good overview

Online monitoring with the motor condition

monitoring box for large drives

25

advance product news 1/2014 | Industrial controls

Sidoor ATD410W

Simple door management

Sidoor MDG180 / MDG400

Rugged door motors

for machine tools

he new rugged Sidoor geared motors in IP56

degree of protection optimize the movement of
machine tool doors. The MDG180 model was
designed for doors weighing up to 180 kg and the
MDG400 for doors of up to 400 kg. The latter can be
directly installed in machine tool cabinets with the
optional mounting accessories. The maintenance-free
drive unit has a guaranteed lifetime of one million
c ycles.
The drive units for the belt drives have been modified and now offer even safer support for the belts
available as accessories. With an innovative reverse-
polarity protected connector, the new plug-in cable
system combines encoder and voltage cables in a single cable. This system enables optimum preassembly
of industrial machines and easy installation.
siemens.com/sidoor

he Sidoor ATD410W door control has been especially

designed to control machine protection doors (for example, on machine tools) and complements Siemens
automatic door-control product line. Sidoor ATD410W
moves doors safely in accordance with DIN EN 13849
P erformance Level d, Category 2. The intelligent solution
automatically computes the best door operation for each
application and ensures that it will be consistently maintained.
New functions enable simple door management. A
ssisted
Drive offers motorized support to push the heaviest doors
without push-button controls and sensors. With Impulse
Drive, opening and closing doors by tapping them lightly is
ingeniously simple. In addition, power-assisted stopping
with the smallest brake ramp supports the Impulse Stop
function.
Easy plug-in cable management rounds off the flexible
solution and facilitates the preassembly of the machine tool
and motor replacement. Parameterization, configuration,
and diagnostics can all be easily performed using Profidrive.
Due to the compact design, Sidoor can be quickly installed
in existing systems.
siemens.com/sidoor

New features
Two models for doors weighing 180 kg
and 400 kg
Service life of one million cycles
Polarity-reversal-proof connector for easy
preassembly and installation

New features
Various functions for simple door
management (Assisted Drive, Impulse Drive,
and Impulse Stop)
Easy cable management
P arameterization, configuration, and diagnostics
with Profidrive

26

Low-voltage power distribution | advance product news 1/2014

3VA molded case circuit breaker

Variable system protection

ith the new 3VA molded case circuit breakers,

Siemens adds a new product line to its Sentron portfolio. Uses range from standard applications in
buildings to demanding industrial applications. The new
molded case circuit breakers are available in two types, 3VA1
and 3VA2. Depending on the size and model, there are
single- to four-pole versions available designed for rated
currents between 16 A and 630 A as well as for rated voltages up to 690 V AC.
With their thermal-magnetic trip unit (TMTU), 3VA1 devices perform all standard tasks required in plant protection.
Due to their compact design, they are ideal for use in distribution boards and mechanical engineering, allowing up to
50% space savings in switching systems, control cabinets,
and distribution boards compared with equivalent products.
The 3VA2 series has been designed for applications with
higher technical demands. In addition to a higher breaking
capacity, of up to 150 kA, these modules feature an electronic trip unit (ETU), optional measuring and communication functions, and very good selectivity characteristics for
high plant availability, among other things. In addition, the
integrated measuring function (ETU850 and ETU860) captures power, voltage, and energy values and plant conditions. Data transfer and connection to higher-level energy
management or automation systems is effected by means
of the well-established Profibus, Profinet, and Industrial
Ethernet (Modbus TCP) bus systems. Energy costs can be

Power outages in industrial plants or buildings

can have expensive consequences. Siemens
provides a comprehensive global portfolio for
Totally Integrated Power, from switching
systems to power outlets.

considerably reduced by capturing and evaluating precise

consumption data.
Thanks to the modular design and more than 500 individual accessory components, 3VA molded case circuit breakers can be configured for any application and extended with
more than 70 additional functions. Thanks to the intuitive,
ergonomic design and the integrated displays, they can also
be operated easily and safely. Engineering effort has been
minimized as well. Users are now able to configure the
molded case circuit breakers individually via an online product configurator and to retrieve all product data such as 3-D
graphics or EPLAN Electric P8 macros in just a few seconds
via the CAx Download Manager, which provides up to
80%time savings compared with a manual data search.
Molded case circuit breakers feature specific interfaces for
integration into TIA Portal and for connection to automation
and Simatic PCS 7 systems.
siemens.com/3VA

New features
More compact design, providing up to 50% space
savings in switching systems, control cabinets,
and distribution boards
More than 500 individual accessory components
for a very wide range of applications
Integrated measuring function that enables
a significant reduction in energy costs
Sidewall rotary drive
Mobile support: all devices have a QR code that
saves time by allowing all product information
to be retrieved via smartphone or tablet PC directly
at the plant

27

Print, online and as app: advance

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Besides quick access to current and previous editions you will find additional application examples
and videos to key topics here. You can order advance product news and advance at siemens.com/
industry-magazines or siemens.com/advance.
You can also download advance via the Siemens publications app to your android tablet or iPad
free of charge. Learn more at siemens.com/publications-app.

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