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DEWE-CAL
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DAQx - Calibration Manual


1 List of Contents
1 List of Contents............................................................................................................................................................1
2 Safety Instructions.......................................................................................................................................................7
3 General Informations...................................................................................................................................................9
3.1 Basics...................................................................................................................................................................9
3.2 Calibration Kit Contents......................................................................................................................................10
4 DAQx-DMM Module...................................................................................................................................................11
4.1 Specifications.....................................................................................................................................................11
4.1.1 DC-Accuracy ..............................................................................................................................................11
4.1.2 Filter Specification DAQx-DMM ..................................................................................................................11
4.2 Schematic ..........................................................................................................................................................12
4.3 Calibration Rack Connecting..............................................................................................................................13
4.4 Parts List.............................................................................................................................................................14
4.5 Calibration Instruction.........................................................................................................................................15
4.5.1 DC Calibration.............................................................................................................................................15
4.5.1 Filter Check.................................................................................................................................................16
4.6 Module Adjustment.............................................................................................................................................16
4.6.1 Offset adjustment........................................................................................................................................16
4.6.2 Gain adjustment..........................................................................................................................................16
4.7 Calibration Report...............................................................................................................................................17
5 DAQP-HV Module......................................................................................................................................................18
5.1 Specifications.....................................................................................................................................................18
5.1.1 DC-Accuracy ..............................................................................................................................................18
5.1.2 Filter Specification DAQP-HV .....................................................................................................................18
5.1.3 CAL-Rack Connection.................................................................................................................................19
5.2 Parts List.............................................................................................................................................................19
5.3 Calibration Instruction.........................................................................................................................................20
5.3.1 DC Accuracy Calibration .............................................................................................................................20
5.3.2 Filter Check.................................................................................................................................................21
5.3.3 Check the other Filters at f0/2 and f0...........................................................................................................21
5.4 Example Calibration Report...............................................................................................................................22
6 DAQx-V Module.........................................................................................................................................................23
6.1 Specifications.....................................................................................................................................................23
6.1.1 DC-Accuracy ..............................................................................................................................................23
6.1.2 Filter Specification DAQx-V ........................................................................................................................23
6.2 Schematic ..........................................................................................................................................................24
6.3 Parts List.............................................................................................................................................................25
6.4 Calibration Instruction........................................................................................................................................25
4.5.2 DC Calibration.............................................................................................................................................25
6.4.1 Filter Check.................................................................................................................................................26
6.5 Module Adjustment.............................................................................................................................................26
5.4.1 Offset adjustment........................................................................................................................................26
6.5.1 Gain adjustment .........................................................................................................................................26
6.6 Calibration Report...............................................................................................................................................27
7 DAQP-V-A Module.....................................................................................................................................................28
7.1 Specifications.....................................................................................................................................................28
7.1.1 DC-Accuracy ..............................................................................................................................................28
7.1.2 Filter Specification DAQP-V-A ....................................................................................................................29
7.1.3 CAL-Rack Connection.................................................................................................................................30
7.2 Parts List.............................................................................................................................................................30
7.3 Calibration Instruction........................................................................................................................................30
7.3.1 DC Accuracy Calibration .............................................................................................................................31
7.3.2 Filter Check.................................................................................................................................................33
7.3.3 Check the other Filters at f0/2 and f0 ..........................................................................................................33
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7.4 Example Calibration Report...............................................................................................................................34
8 DAQP-V-B Module.....................................................................................................................................................36
8.1 Specifications.....................................................................................................................................................36
8.1.1 DC-Accuracy ..............................................................................................................................................36
8.1.2 Filter Specification DAQP-V -B....................................................................................................................37
8.1.3 CAL-Rack Connection.................................................................................................................................38
8.2 Parts List.............................................................................................................................................................38
8.3 Calibration Instruction.........................................................................................................................................38
8.3.1 Bipolar Range .............................................................................................................................................39
8.3.2 Unipolar Range............................................................................................................................................40
8.3.3 Filter Check.................................................................................................................................................41
8.3.4 Check the other Filters at f0/2 and f0...........................................................................................................41
8.4 Example Calibration Report...............................................................................................................................42
9 DAQP-FREQ(-A)........................................................................................................................................................44
9.1 Specifications.....................................................................................................................................................44
9.1.1 DC-Accuracy DAQP-FREQ.........................................................................................................................44
9.2 Schematic ..........................................................................................................................................................45
9.3 Parts List.............................................................................................................................................................46
9.4 Calibration Instruction.........................................................................................................................................46
7.4.1 Check the Input Ranges.............................................................................................................................47
9.4.1 Input Offset Adjustment...............................................................................................................................48
9.4.2 Offset Adjustment .......................................................................................................................................48
9.4.3 Gain Adjustment..........................................................................................................................................48
9.5 Calibration Report..............................................................................................................................................49
10 DAQx-BRIDGE........................................................................................................................................................50
10.1 Specifications...................................................................................................................................................50
10.1.1 DC-Accuracy DAQx-BRIDGE....................................................................................................................50
10.1.2 Filter Specification DAQx-BRIDGE............................................................................................................50
10.2 Schematic ........................................................................................................................................................51
10.2.1 Calibration with Multi Product Calibrator....................................................................................................51
10.2.2 Calibration with Bridge Calibrator.............................................................................................................52
10.3 Parts List...........................................................................................................................................................53
10.4 Calibration instruction (for calibrating with a multi product calibrator)...............................................................54
8.4.1 Excitation Voltage Adjustment.....................................................................................................................54
10.4.1 Common Mode Rejection Adjustment.......................................................................................................54
10.4.2 Gain Adjustment........................................................................................................................................54
10.4.3 Check the other Input Ranges...................................................................................................................55
10.4.4 Bessel Filter and Bandwidth Check...........................................................................................................55
10.4.5 Check the other Filters at f0/2 and f0 ........................................................................................................55
10.4.6 Bandwidth check.......................................................................................................................................55
10.5 Calibration instruction (for calibrating with a bridge calibrator)..........................................................................56
8.5.1 Excitation Voltage........................................................................................................................................56
10.5.1 Filter Check and CMR...............................................................................................................................56
10.5.2 Gain Adjustment........................................................................................................................................56
10.5.3 Check the other Input Ranges...................................................................................................................56
10.6 Calibration Report.............................................................................................................................................57
11 DAQP-BRIDGE-A....................................................................................................................................................58
11.1 Specifications...................................................................................................................................................58
11.1.1 DC-Accuracy DAQP-BRIDGE-A................................................................................................................58
11.1.2 Filter Specification DAQP-BRIDGE-A........................................................................................................58
11.2 Schematic ........................................................................................................................................................59
9.2.1 Calibration with Multi Product Calibrator......................................................................................................59
11.2.1 Calibration with Bridge Calibrator.............................................................................................................60
11.3 Parts List...........................................................................................................................................................61
11.4 Calibration instruction ......................................................................................................................................62
9.4.1 Generally.....................................................................................................................................................62
11.4.1 Excitation Voltage Check...........................................................................................................................62
11.4.2 Gain Check with a Multi Product Calibrator...............................................................................................62
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11.4.3 Check the other Input Ranges...................................................................................................................63
11.4.4 Filter Check...............................................................................................................................................63
11.4.5 Check the other Filters at f0/2 and f0 ........................................................................................................63
11.4.6 Gain Check with a Bridge Calibrator..........................................................................................................64
11.4.7 Check the other Input Ranges...................................................................................................................64
11.4.8 Filter Check with a Dewetron Bridge Calibrator.........................................................................................65
11.4.9 Check the other Filters at f0/2 and f0 ........................................................................................................65
11.5 Calibration Report.............................................................................................................................................66
12 DAQP-BRIDGE-B....................................................................................................................................................67
12.1 Specifications...................................................................................................................................................67
12.1.1 DC-Accuracy DAQB-BRIDGE-B................................................................................................................67
12.1.2 Excitation Voltage Accuracy......................................................................................................................67
12.1.3 Filter Specification DAQP-BRIDGE-B........................................................................................................67
12.2 Schematic ........................................................................................................................................................68
12.2.1 Calibration with Multi Product Calibrator ( not possible for all ranges).......................................................68
12.2.2 Calibration with Bridge Calibrator.............................................................................................................69
12.3 Parts List...........................................................................................................................................................70
12.4 Calibration instruction ......................................................................................................................................71
12.4.1 Generally...................................................................................................................................................71
12.4.2 Excitation Voltage Check...........................................................................................................................71
12.4.3 Gain Check with multi product calibrator...................................................................................................71
12.4.4 Filter Check with a Multi Product Calibrator...............................................................................................72
12.4.5 Gain Check with a Bridge Calibrator..........................................................................................................73
12.4.6 Check the other Input Ranges...................................................................................................................74
12.4.7 Filter Check with a Cal-Bridge...................................................................................................................75
12.5 Calibration Report.............................................................................................................................................76
13 DAQP-ACC(-A)........................................................................................................................................................78
13.1 Specifications...................................................................................................................................................78
13.1.1 Gain-Accuracy DAQP-ACC.......................................................................................................................78
13.1.2 Filter Specification DAQP-ACC.................................................................................................................78
13.2 Schematic ........................................................................................................................................................79
13.3 Parts List...........................................................................................................................................................80
13.4 Calibration Instruction.......................................................................................................................................80
11.4.1 Constant Current Source Check................................................................................................................80
13.4.1 Offset Calibration.......................................................................................................................................81
13.4.2 Gain Calibration.........................................................................................................................................81
13.4.3 Filter Check...............................................................................................................................................81
13.5 Calibration Report.............................................................................................................................................82
14 DAQP-Charge..........................................................................................................................................................83
14.1 Specifications...................................................................................................................................................83
14.1.1 Gain-Accuracy DAQP-Charge...................................................................................................................83
14.1.2 Filter Specification DAQP-Charge.............................................................................................................83
14.2 Schematic.........................................................................................................................................................84
14.2.1 (Charge Mode Calibration).......................................................................................................................84
14.2.2 ICP-Mode Calibration................................................................................................................................85
14.3 Parts List...........................................................................................................................................................86
14.4 Calibration Instruction ......................................................................................................................................87
14.4.1 ICP-Mode Calibration Check...................................................................................................................87
14.4.2 Charge Mode Calibration Check ...............................................................................................................88
14.4.3 Module adjustment ...................................................................................................................................89
14.5 Calibration Report.............................................................................................................................................90
15 DAQP-CHARGE-A...................................................................................................................................................91
15.1 Specifications...................................................................................................................................................91
15.1.1 Gain-Accuracy DAQP-Charge-A...............................................................................................................91
15.1.2 Filter Specification DAQP-Charge-A..........................................................................................................91
15.2 Schematic.........................................................................................................................................................92
15.2.1 (Charge Mode Calibration).......................................................................................................................92
15.2.2 Parts List....................................................................................................................................................93
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15.3 Calibration Instruction ......................................................................................................................................93
15.3.1 ICP-Mode Calibration Check...................................................................................................................93
15.3.2 Charge Mode Calibration Check Range check..........................................................................................94
15.3.3 Filter Check...............................................................................................................................................95
15.3.4 Integrator Check........................................................................................................................................95
15.3.5 Module adjustment ...................................................................................................................................96
15.4 Calibration Report.............................................................................................................................................97
16 DAQx-TRQ...............................................................................................................................................................98
16.1 Specifications...................................................................................................................................................98
16.1.1 Linearity DAQx-TRQ..................................................................................................................................98
16.1.2 Filter Specification DAQx-TRQ..................................................................................................................98
16.2 Schematic ........................................................................................................................................................99
16.3 Parts List.........................................................................................................................................................100
16.4 Calibration Instruction.....................................................................................................................................101
16.4.1 Phase Adjustment...................................................................................................................................101
16.4.2 Gain Linearity..........................................................................................................................................102
16.4.3 Coarse Range Check..............................................................................................................................102
16.5 Calibration Report..........................................................................................................................................103
17 DAQN-RTD-x.........................................................................................................................................................104
17.1 Specifications.................................................................................................................................................104
17.1.1 Gain-Accuracy DAQN-RTD-x..................................................................................................................104
17.1.2 Mathematical...........................................................................................................................................104
17.2 Schematic.......................................................................................................................................................105
17.3 Parts List.........................................................................................................................................................106
17.4 Calibration Instruction ....................................................................................................................................106
15.4.1 Calibration Check ...................................................................................................................................106
17.4.2 Module Adjustment (only if the calibration check dont succeed)...........................................................107
17.4.3 Calibration Points....................................................................................................................................107
17.5 Calibration Report RTD-1...............................................................................................................................108
17.6 Calibration Report RTD-2...............................................................................................................................109
17.7 Calibration Report RTD-3...............................................................................................................................110
18 DAQN-THERM.......................................................................................................................................................111
18.1 Specifications.................................................................................................................................................111
18.1.1 Accuracy DAQN-TERM...........................................................................................................................111
18.1.2 Mathematical...........................................................................................................................................111
18.2 Parts List.........................................................................................................................................................113
18.3 Calibration Instruction ....................................................................................................................................113
16.3.1 Calibration Table.....................................................................................................................................113
18.3.1 Calibration Check ...................................................................................................................................113
18.4 Calibration Report DAQN-THERM-1..............................................................................................................115
18.5 Calibration Report DAQN-THERM-____........................................................................................................116
19 DAQN-POT............................................................................................................................................................117
19.1 Specifications.................................................................................................................................................117
19.1.1 Accuracy DAQN-POT..............................................................................................................................117
19.2 Schematic.......................................................................................................................................................117
19.3 Parts List.........................................................................................................................................................118
19.4 Calibration Instruction ....................................................................................................................................118
17.4.1 Calibration Table.....................................................................................................................................118
19.4.1 Calibration Check ...................................................................................................................................118
19.4.2 Module Adjustment (only if the calibration check dont succeed)...........................................................119
19.5 Calibration Report DAQN-POT.......................................................................................................................120
20 PAD-V8-P..............................................................................................................................................................121
20.1 Specifications ................................................................................................................................................121
20.1.1 DC-Accuracy PAD-V8-P..........................................................................................................................121
20.2 Schematic.......................................................................................................................................................121
20.3 Parts List.........................................................................................................................................................122
20.4 Calibration Instruction ....................................................................................................................................122
18.4.1 Configuring the Module...........................................................................................................................122
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20.4.1 Check the Calibration..............................................................................................................................123
20.4.2 Module adjustment..................................................................................................................................123
20.5 Calibration Report..........................................................................................................................................124
21 PAD-TH8-P & PAD-CB8-x-P ................................................................................................................................125
21.1 Specifications ................................................................................................................................................125
21.1.1 DC-Accuracy PAD-TH8-P .......................................................................................................................125
21.2 Schematic.......................................................................................................................................................125
19.2.1 Voltage Calibration..................................................................................................................................125
21.2.1 Temperature Calibration (with PAD-CB8-x-P).........................................................................................126
21.2.2 Parts List..................................................................................................................................................126
21.3 Calibration Instruction.....................................................................................................................................127
19.3.1 Configuring the Module ...........................................................................................................................127
21.3.1 Calibration Check ...................................................................................................................................128
21.3.2 Module adjustment..................................................................................................................................128
21.3.3 Calibration PAD-CB8-x-P.......................................................................................................................129
21.4 Calibration Report..........................................................................................................................................131
21.5 Calibration Report Connector Block Type J....................................................................................................132
21.6 Calibration Report Connector Block Type K..................................................................................................133
21.7 Calibration Report Connector Block Type T...................................................................................................134
22 PAD-CB8-RTD.......................................................................................................................................................135
22.1 Specifications ................................................................................................................................................135
22.2 Block diagram of PAD-TH8-P and PAD-CB8-RTD.........................................................................................135
22.3 Schematic.......................................................................................................................................................136
22.4 Calibration instruction ....................................................................................................................................136
22.4.1 Configuration...........................................................................................................................................136
22.4.2 Calibration Check....................................................................................................................................137
Typical Calibration Certificate................................................................................................................................138
23 PAD-RTD-3............................................................................................................................................................139
23.1 Specifications ................................................................................................................................................139
23.1.1 Accuracy PAD-RTD-3..............................................................................................................................139
23.2 Schematic.......................................................................................................................................................139
23.2.1 Parts List..................................................................................................................................................140
23.3 Calibration Instruction...................................................................................................................................140
20.3.1 Configuring the Module ...........................................................................................................................140
23.3.1 Calibration Check ...................................................................................................................................142
23.3.2 Module adjustment..................................................................................................................................142
23.4 Calibration Report...........................................................................................................................................143
24 MDAQ-V Module....................................................................................................................................................144
24.1 Specifications.................................................................................................................................................144
24.1.1 DC-Accuracy MDAQ-V without Software correction................................................................................144
24.1.2 DC-Accuracy of MDAQ-V with DEWESoft 6 Software correction............................................................144
24.2 Schematic ......................................................................................................................................................146
24.3 Parts List.........................................................................................................................................................147
24.4 Calibration Instruction.....................................................................................................................................147
24.4.1 Offset Calibration Range 1......................................................................................................................147
24.4.2 Gain Calibration Range 1 .......................................................................................................................147
24.4.3 AC Calibration.........................................................................................................................................148
24.5 Calibration Report Example for MDAQ-V-100................................................................................................149
25 MDAQ-SUB-V-200-BNC........................................................................................................................................150
25.1 Signal Path ....................................................................................................................................................150
25.2 Specification...................................................................................................................................................150
25.2.1 DC Accuracy ...........................................................................................................................................150
25.2.2 AC Accuracy............................................................................................................................................151
25.2.3 AD-Board Overview ................................................................................................................................151
25.2.4 Absolute System DC Accuracies with multiplexed boards.......................................................................152
25.2.5 Absolute System DC Accuracies with synchronised sampling boards ...................................................152
25.3 Schematic ......................................................................................................................................................153
25.4 Parts List.........................................................................................................................................................153
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25.5 Calibration Instruction.....................................................................................................................................153
25.5.1 Offset Calibration.....................................................................................................................................154
25.5.1 Gain Calibration.......................................................................................................................................155
25.5.2 AC Calibration.........................................................................................................................................155
25.6 Calibration Report Example for MDAQ-SUB-V-200........................................................................................156
26 MDAQ-SUB-ACC(-A).............................................................................................................................................157
26.1 Signal Path ....................................................................................................................................................157
26.2 Specification...................................................................................................................................................157
26.2.1 DC Accuracy ...........................................................................................................................................157
26.2.2 Constant current accuracy.......................................................................................................................157
26.2.3 AC Accuracy............................................................................................................................................158
26.2.4 AD-Board Overview ................................................................................................................................158
26.2.5 Absolute System DC Accuracies with multiplexed boards.......................................................................159
26.2.6 Absolute System DC Accuracies with synchronised sampling boards....................................................159
26.3 Schematic ......................................................................................................................................................160
26.4 Parts List.........................................................................................................................................................160
26.5 Calibration Instruction.....................................................................................................................................160
26.5.1 Offset Calibration.....................................................................................................................................161
26.5.1 Gain Calibration.......................................................................................................................................161
26.5.2 AC Calibration.........................................................................................................................................162
26.6 Calibration Report Example for MDAQ-SUB-ACC..........................................................................................163
27 MDAQ-SUB-BRIDGE-D and MDAQ-SUB-STG-D.................................................................................................164
27.1 Signal Path ....................................................................................................................................................164
27.2 Component Specifications..............................................................................................................................164
27.2.1 DC Accuracy ...........................................................................................................................................164
27.2.2 Excitation Voltage Accuracy....................................................................................................................165
27.2.3 AC Accuracy............................................................................................................................................165
27.2.4 AD-Board Overview ................................................................................................................................165
27.2.5 Absolute System DC Accuracies with multiplexed boards.......................................................................166
27.2.6 Absolute System DC Accuracies with synchronised sampling boards....................................................167
27.3 Schematic ......................................................................................................................................................167
27.4 Parts List.........................................................................................................................................................168
27.5 Calibration Instruction.....................................................................................................................................168
27.5.1 Offset Calibration.....................................................................................................................................168
27.5.2 Gain Calibration.......................................................................................................................................169
27.5.3 AC Calibration.........................................................................................................................................170
27.6 Calibration Report Example for MDAQ-BRIDGE-D........................................................................................171

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DAQx Safety Instructions


2 Safety Instructions
The information contained in this document is subject to change without notice.
DEWETRON elektronische Messgeraete Ges.m.b.H. (DEWETRON) shall not be liable for any errors contained in this
document. DEWETRON MAKES NO WARRANTIES OF ANY KIND WITH REGARD TO THIS DOCUMENT,
WHETHER EXPRESS OR IMPLIED. DEWETRON SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. DEWETRON shall not be liable for any
direct, indirect, special, incidental, or consequential damages, whether based on contract, tort, or any other legal
theory, in connection with the furnishing of this document or the use of the information in this document.
Warranty Information:
A copy of the specific warranty terms applicable to your DEWETRON product and replacement parts can be obtained
from your local sales and service office.
Restricted Rights Legend:
Use austrian law for duplication or disclosure.
DEWETRON GesmbH
Parkring 4
A-8074 Graz-Grambach / Austria
Printing History:
Version 1.6.9
Released FEB, 2008
Copyright 1998 - 2007 DEWETRON GesmbH
This document contains information which is protected by copyright. All rights are reserved. Reproduction,
adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.
All trademarks and registered trademarks are acknowledged to be the property of their owners.
Safety symbols in the manual:

Indicates hazardous voltages.

WARNING Calls attention to a procedure, practice, or condition that could cause bodily injury
or death.

CAUTION

Calls attention to a procedure, practice, or condition that could possibly cause


damage to equipment or permanent loss of data.

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DAQx Safety Instructions


WARNINGS
The following general safety precautions must be observed during all phases of operation, service, and repair
of this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual
violates safety standards of design, manufacture, and intended use of the product. DEWETRON
Elektronische Messgeraete Ges.m.b.H. assumes no liability for the customers failure to comply with these
requirements.

All accessories shown in this document are available as option


and will not be shipped as standard parts.
Safety instructions for all DEWETRON systems

The DEWETRON data acquisition systems may only be installed by experts.

Read your manual before operating the system.

Observe local laws when using the instrument.

Ground the equipment: For Safety Class 1 equipment (equipment having a protective earth terminal), a
non interruptible safety earth ground must be provided from the mains power source to the product input
wiring terminals or supplied power cable.

DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or fumes.

DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built into
this product have been impaired, either through physical damage, excessive moisture, or any other reason,
REMOVE POWER and do not use the product until safe operation can be verified by service-trained
personnel. If necessary, return the product to a DEWETRON sales and service office for service and repair
to ensure that safety features are maintained.

Keep away from live circuits: Operating personnel must not remove equipment covers or shields.
Procedures involving the removal of covers or shields are for use by service-trained personnel only. Under
certain conditions, dangerous voltages may exist even with the equipment switched off. To avoid dangerous
electrical shock, DO NOT perform procedures involving cover or shield removal unless you are qualified to
do so.

No modifications are allowed at the instrument. The fuse in the power module has to be replaced by the
same type. For continued protection against fire, replace the line fuse(s) only with fuse(s) of the same
voltage and current rating and type. DO NOT use repaired fuses or short-circuited fuse holder labels and
print on the power module may not be removed.

DO NOT service or adjust alone. Do not attempt internal service or adjustment unless another person,
capable of rendering first aid and resuscitation, is present.

DO NOT substitute parts or modify equipment: Because of the danger of introducing additional hazards, do
not install substitute parts or perform any unauthorized modification to the product. Return the product to a
DEWETRON sales and service office for service and repair to ensure that safety features are maintained.

Before opening the instrument (experts only) or exchanging the fuse in the power module disconnect power!

Dont touch internal wiring!

Dont use higher supply voltage than specified!

Use only original plugs and cables for harnessing.

For voltages above 60 V you are not allowed to use the metal housing of DSUB connectors!

You may not connect higher voltages than 250 V to the DSUB connectors of the DEWETRON modules.

Install filler-panels in unused slots.

The power-cable and -connector serve as Power-Breaker. The cable must not exceed 10 feet, disconnect
function must be possible without tools.

Safety of the operator and the unit depend on following these rules.

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DAQx General Information


3 General Informations
3.1

Basics
o

All DAQx modules are within specifications when leaving the factory. The time interval for recalibration
depends on environmental conditions. Typically, the calibration should be checked once a year and has to be
done by qualified persons only.

It is recommended that the devices, you use for calibration, are better than 0.01% accuracy in the ranges you
want to calibrate.

Recommended:
o Multi Product Calibrator:
Fluke 5500A
Fluke 5520A
o Multimeter:
Keithley 2000
Keithley 2001
Agilent 34401A
Agilent 3458A

(used by DEWETRON)
(used by DEWETRON)
(used by DEWETRON)
(used by DEWETRON)

The environmental conditions should be:


24C to 26C (71F to 75F)
10% to 50% relative humidity

Be sure that no strong electro-magnetic fields influence the calibration procedure.

Use The DEWETRON Module-Manual for additional information.(How to setup Filters, Gain, Ranges,..)

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DAQx General Information


3.2

Calibration Kit Contents

Part Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Contents
Part
Safety Banana Plug Cords red
Safety Banana Plug Cords black
Supply cable
Bridge input cable
Thermo couple cable type T (blue connector)
Thermo couple cable type K (yellow connector)
Thermo couple cable type J (black connector)
BNC to Banana cable
DAQx-V input cable
RTD input cable
PAD input cable
T-adapter
Calibration capacitor 1.0 nF
15 Hz High pass filter
Working part (SUBD9-> SUBD9)
Direct in module

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2
2
1
1
1
1
1
2
1
1
1
2
1
1
2
1

Page 10

DAQxDMM Calibration
4 DAQx-DMM Module
4.1

Specifications

4.1.1

DC-Accuracy
DAQx-DMM
Module
Range

10V
40V
100V
200V
400V
1000V

4.1.2
4.1.2.1

Accuracy

Max absolute
scaled error

% of Value % of Range
0.1% 0.1%
0.1% 0.1%
0.1% 0.1%
0.1% 0.1%
0.1% 0.1%
0.1% 0.1%

V
0.02
0.08
0.2
0.4
0.8
2

Max. Error
mV
10
10
10
10
10
10

dB Definition

Output
Output _ Range
Input

Input _ Range

Table

All Filter Ranges


4.1.2.3

Max. Offset
mV
5
5
5
5
5
5

Filter Specification DAQx-DMM

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

4.1.2.2

5V Module Output

Limits at fo/2
Lower
Upper
-0.8dB
0.5dB

Limits at f0
Lower
-4.5dB

Upper
-1.5dB

Filter Graph

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 11

DAQxDMM Calibration
4.2

Schematic

M ulti Product Calibrator

Safety Banana Plug Cord

DAQx-DMM
GAIN

SW1

ZERO

LEDS
SW2

9 pin male SUB-D


Output to A/D card

Supply Cable

U nit U nder T est

GTU

DEWE-DAQP-DMM

t/in

Working Part

Si

S p e c ia l O u

gn
al

Su

Ou

pp

b le

a b le

Ca

DAQ P-D M M

tC

ly

Any DEW E-SLot

Digital M ULTIM ETER

DAQ P-DM M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 12

DAQxDMM Calibration
4.3

Calibration Rack Connecting

Multi Product Calibrator

Calibration Rack
DAQ P-F REQ DAQ P-DM M

DAQP-DM M

B A LA N C E

OUTPUT

Digital MULTIMETER

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 13

DAQxDMM Calibration
4.4

Parts List
DAQx-DMM Module
Slot: Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
High accuracy Digital Multimeter
Cables
o Safety Banana Plug Cords (red ,black)
o Supply Cable

To DEW E RACK 1 6

o
o
o
o
o

Su b-D9
M ale

Sub-D9
Fema le

9
8
7

4
3

2
1

Signal
O utput
o
o

7
6

3
2
1

Pin assignment
1 Signal Output +/-5V
2 RS-485 A
3.RS-485 B
4 GND
5 +9V Power Supply
6+1 2V Power Supply
7 Module Input/output
8 Reserved
9 -9V Power Supply

Special
OUT/IN

9 Pin SubD Female 9 Pin SubD Female 1:1. (This is a Working Part and should be changed after
100 calibrations, because oft the limited connector lifetime.)
Isolated screwdriver for adjusting the Module

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 14

DAQxDMM Calibration
4.5

Calibration Instruction

4.5.1
o
o

DC Calibration
Warm up the module (plug it for 30 minutes into a DEWE-Module Slot )
Connect a Calibrator (for example a Fluke 5500A) to the module.
o The Calibrator Source has to be connected to the input connector of the module. (Banana Plugs)
o The Module output has to be connected to a high accuracy digital Multimeter. Use the supply cable or
the BNC output of a Cal-Rack.
o (DC accuracy better than 0,01% @ 5V Range );
Apply the voltages according to the following table, and check if the module output voltage is between the
limits.
Warning : Dangerous High Voltage!

Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Module Setting
Range
Filter
1000V
20 kHz
1000V
20 kHz
1000V
20 kHz
400V
20 kHz
400V
20 kHz
400V
20 kHz
200V
20 kHz
200V
20 kHz
200V
20 kHz
100V
20 kHz
100V
20 kHz
100V
20 kHz
40V
20 kHz
40V
20 kHz
40V
20 kHz
10V
20 kHz
10V
20 kHz
10V
20 kHz

Calibrator Output
VDC
+1000.0V
-1000.0V
0.0000V
+400.0V
-400.0V
0.0000V
+200.0V
-200.0V
0.0000V
+100.0V
-100.0V
0.0000V
+40.000V
-40.000V
0.0000V
+10.000V
-10.000V
0.0000V

Limits
lower
4.9900 V
-5.0100 V
-0.0050V
4.9900 V
-5.0100 V
-0.0050V
4.9900 V
-5.0100 V
-0.0050V
4.9900 V
-5.0100 V
-0.0050V
4.9900 V
-5.0100 V
-0.0050V
4.9900 V
-5.0100 V
-0.0050V

upper
5.0100 V
-4.9900 V
+0.0050V
5.0100 V
-4.9900 V
+0.0050V
5.0100 V
-4.9900 V
+0.0050V
5.0100 V
-4.9900 V
+0.0050V
5.0100 V
-4.9900 V
+0.0050V
5.0100 V
-4.9900 V
+0.0050V

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 15

DAQxDMM Calibration
4.5.1

Filter Check
o
o
o
o
o
o

Steps
1
2
3
4
5
6
7
8
9
10

4.6

Connect the Calibrator to the Module Input.


Set the Calibrator to 7VRMS (Sine wave) @ 5Hz.
Set the input range of the module to 10V and 10Hz.
Check the output voltage (RMS-Value) with the digital Multimeter.
It should be between 3.707VRMS (0.5 dB) and 3.19 VRMS (-0.8 dB).
Apply the other voltages according to the following table, and check if the module output voltage is between
the limits.
Module Range
Filter
Range
10Hz
10V
10Hz
10V
100Hz
10V
100Hz
10V
1kHz
10V
1kHz
10V
3kHz
10V
3kHz
10V
20kHz
10V
20kHz
10V

Input Signal
Voltage
Frequency
7 VRMS
5Hz
7 VRMS
10Hz
7 VRMS
50Hz
7 VRMS
100Hz
7 VRMS
500Hz
7 VRMS
1kHz
7 VRMS
1.5kHz
7 VRMS
3kHz
7 VRMS
10kHz
7 VRMS
20kHz

Output Limits
lower
upper
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS

Module Adjustment

This steps are only necessary if one of the Calibration checks fails, or is only marginal.

4.6.1

Offset adjustment
Open the module cover, and connect it to the digital Multimeter and the slot, using the
supply cable.
o Set the input range to 10V and apply 0.0000V to the module. (applying a
short circuit to the input is also possible). If the signal output is between
1.5 mV it is okay. If not, open the Module, and trim the ZERO
potentiometer, until the Output is between 0.2mV and +0.2mV .
o Set the Module input range to 1000V. If the signal output is between
1.5mV continue with point 4.6.2 , if not (open the module) trim the ZERO
potentiometer, until the output is between 1.5mV, and restart with first step.

4.6.2

Gain adjustment
o

o
o

GAIN

+
+ ZERO

- GAIN
- +
+ ZERO

Set the input range to 10V and apply +10.0000V to the module. The
measured value should be between 4.9970V an 5.0030V. Otherwise
open the module and trim the Gain potentiometer, until the output is
between 4.998V and 5.002V .
Apply 10.0000V to the module.The output voltage should between
-4.9975V and -5.0025V. If not open the module and trim the Gain potentiometer, until the
Output is between -4.998V and -5.002V.
Remount the module cover and proceed with the DC Calibration step.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 16

DAQxDMM Calibration
4.7

Calibration Report
Module :
Serial Number:
Customer:
Inspection Date:

DAQP-DMM

Used Standards
Model

Temperature:
Humidity:
Tested by:
Place of inspection:

S/N

Calibration Date

Calibrator
Digital Multimeter

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
2
3
4
5
6
7
8
9
10

Calibration Procedure
DC Calibration
Module Setting
Calibrator
Range
Filter
1000V
20 kHz
+1000.0V
1000V
20 kHz
-1000.0V
1000V
20 kHz
0.0000V
400V
20 kHz
+400.0V
400V
20 kHz
-400.0V
400V
20 kHz
0.0000V
200V
20 kHz
+200.0V
200V
20 kHz
-200.0V
200V
20 kHz
0.0000V
100V
20 kHz
+100.0V
100V
20 kHz
-100.0V
100V
20 kHz
0.0000V
40V
20 kHz
+40.000V
40V
20 kHz
-40.000V
40V
20 kHz
0.0000V
10V
20 kHz
+10.000V
10V
20 kHz
-10.000V
10V
20 kHz
0.0000V
Filter Calibration
Module Setting
Calibrator
Range
Filter
10Hz
10V
5Hz
10Hz
10V
10Hz
100Hz
10V
50Hz
100Hz
10V
100Hz
1kHz
10V
500Hz
1kHz
10V
1kHz
3kHz
10V
1.5kHz
3kHz
10V
3kHz
20kHz
10V
10kHz
20kHz
10V
20kHz

Limits
lower
upper
4.9900 V
5.0100 V
-5.0100 V
-4.9900 V
-0.0050V
+0.0050V
4.9900 V
5.0100 V
-5.0100 V
-4.9900 V
-0.0050V
+0.0050V
4.9900 V
5.0100 V
-5.0100 V
-4.9900 V
-0.0050V
+0.0050V
4.9900 V
5.0100 V
-5.0100 V
-4.9900 V
-0.0050V
+0.0050V
4.9900 V
5.0100 V
-5.0100 V
-4.9900 V
-0.0050V
+0.0050V
4.9900 V
5.0100 V
-5.0100 V
-4.9900 V
-0.0050V
+0.0050V

Value
[V]

okay

Limits
lower
upper
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS

Value
[VRMS]

okay

Calibration valid due:

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 17

DAQP-HV Calibration
5 DAQP-HV Module
5.1

Specifications

5.1.1

DC-Accuracy
DAQP-HV

Range

Accuracy

Max absolute
Error

20V
50V
100V
200V
400V
800V
1400V

% of Value Offset
0.05% 40mV
0.05% 40mV
0.05% 50mV
0.05% 100mV
0.05% 200mV
0.05% 400mV
0.05% 700mV

mV
50
65
100
200
400
800
1400

5.1.2
5.1.2.1

Max. Error
mV
15
6.5
5
5
5
5
5

Definition

Output
Output _ Range
Input

Input _ Range

Table

Bessel
Butterworth
5.1.2.3

Max. Offset
mV
12.5
4
2.5
2.5
2.5
2.5
2.5

Filter Specification DAQP-HV

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

5.1.2.2

5V Module output

Limits at fo/2
Lower
Upper
-1.2dB
-0.3dB
-0.8dB
0.2dB

Limits at f0
Lower
Upper
-4.5dB
-1.5dB
-4.5dB
-1.5dB

Limits at 10*f0
Lower
Upper
-38.7 dB -32 dB
-43 dB
-39.8dB

Diagram

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Page 18

DAQP-HV Calibration
5.1.3

CAL-Rack Connection

Multi Product Calibrator

Calibration Rack

Digital MULTIMETER
DEWETRON DEWETRON DEWETRON

OUTPUT

5.2

Parts List
o
o
o
o
o
o

DAQP-HV Module
Multi Product Calibrator
DEWESoft 6 for module setup
High accuracy digital Multimeter.
Cables
o Safety banana plug test leads (Cal-Kit Contents 3.2)
Calibration Rack

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 19

DAQP-HV Calibration
5.3

Calibration Instruction

The DAQP-HV Module is a high voltage input module. Turing calibration voltages up to 1000V are applied to the
module. For safety reasons it is not allowed to use this module without a suitable DEWETRON system.
Also do not use the supply cable!
o
o

5.3.1
o
o

o
o

Warm up the module for 30 minutes in the calibration Rack.


Connect the voltage output of the Calibrator to the module input.
o The module output has to be connected to a high accuracy digital Multimeter. (DC accuracy better
than 0,005% @ 5V Range).

DC Accuracy Calibration
Start DEWESoft 6 for module setup
Set the module to:
Range:
Filter:
Filter Type:

20V
1kHz
Bessel

Apply the voltages according to the following table and


check the module output voltage.
It is no standard calibrator available which provides more
than 1024VDC. So the 1400V Range is calibrated with
1000VDC.

DAQP-HV DC accuracy
Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Module Setting
Range
Filter
20 V
1kHz
20 V
1kHz
20 V
1kHz
50 V
1kHz
50 V
1kHz
50 V
1kHz
100 V
1kHz
100 V
1kHz
100 V
1kHz
200 V
1kHz
200 V
1kHz
200 V
1kHz
400 V
1kHz
400 V
1kHz
400 V
1kHz
800 V
1kHz
800 V
1kHz
800 V
1kHz
1400 V
1kHz
1400 V
1kHz
1400 V
1kHz

E-M0243E Printing Version 1.6.9 FEB, 2008

5V Module Output
Calibrator
Specification
Limits
V
mV
Lower [V]
Upper [V]
0.000
12.5
-0.0125
0.0125
20.000
15.0
4.9850
5.0150
-20.000
15.0
-5.0150
-4.9850
0.000
4.0
-0.0040
0.0040
50.000
6.5
4.9935
5.0065
-50.000
6.5
-5.0065
-4.9935
0.00
2.5
-0.0025
0.0025
100.00
5.0
4.9950
5.0050
-100.00
5.0
-5.0050
-4.9950
0.00
2.5
-0.0025
0.0025
200.00
5.0
4.9950
5.0050
-200.00
5.0
-5.0050
-4.9950
0.00
2.5
-0.0025
0.0025
400.00
5.0
4.9950
5.0050
-400.00
5.0
-5.0050
-4.9950
0.00
2.5
-0.0025
0.0025
800.00
5.0
4.9950
5.0050
-800.00
5.0
-5.0050
-4.9950
0.00
2.5
-0.0025
0.0025
1000.00
4.3
3.5671
3.5757
-1000.00
4.3
-3.5757
-3.5671

Page 20

DAQP-HV Calibration
5.3.2
o

5.3.3
Steps
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26*
27*
28*
*

Filter Check
Set the module to:

Set the calibrator to:

Range:
Filter:
Filter Type:

20V
10 Hz
Bessel

Voltage:
14VRMS
Frequency:
10Hz
Wave form:
Sine wave
Offset:
0V
Apply the voltages according to the following table and
measure the module output RMS voltage.

Check the other Filters at f0/2 and f0.


Module Range
Filter
Range
Hz
V
10
20
10
20
30
20
30
20
30
20
100
20
100
20
100
20
100 Butterw.
20
300
20
300
20
300
20
1k
20
1k
20
1k
20
1 k Butterw.
20
3k
20
3k
20
3k
20
10 k
20
10 k
20
10 k
20
30 k
20
30 k
20
100 k
20
100 k
20
180 k
20

DAQP-HV Filter
Input Signal
Voltage
Frequency
VRMS
Hz
14
10
14
100
14
15
14
30
14
300
14
50
14
100
14
1k
14
1k
14
150
14
300
14
3k
14
500
14
1k
14
10k
14
10k
14
1k5
14
3k
14
30k
14
5k
14
10k
14
100k
14
15k
14
30k
14
50k
14
100k
3.2
180k

Output Limits
Lower
Upper
dB
VRMS
dB
VRMS
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-43
0.025 -36.8
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-43
0.025 -36.8
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-4.5
0.477
-1.5

2.945
0.088
3.381
2.945
0.088
3.381
2.945
0.088
0.051
3.381
2.945
0.088
3.381
2.945
0.088
0.051
3.381
2.945
0.088
3.381
2.945
0.088
3.381
2.945
3.381
2.945
0.673

The Input voltage is only 3.2 VRMS because the 5500A to not support higher voltages over 100kHz.
These are special tests to verify the filter characteristic.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 21

DAQP-HV Calibration
5.4

Example Calibration Report


Module :
Serial Number:
Inspection Date:

DAQP-HV

Temperature:
Humidity:
Tested by:

Used Standards
Model
S/N

Calibration Date

Calibrator
Digital Multimeter
Calibration Procedure

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
2
4
5
7
8
9
10
11
13
14
17
18
20
21
23
24
26
27
28

Test description
DC Calibration
Module Range
Calibrator
20 V
0.000
20 V
20.000
20 V
-20.000
50 V
0.000
50 V
50.000
50 V
-50.000
100 V
0.00
100 V
100.00
100 V
-100.00
200 V
0.00
200 V
200.00
200 V
-200.00
400 V
0.00
400 V
400.00
400 V
-400.00
800 V
0.00
800 V
800.00
800 V
-800.00
1400 V
0.00
1400 V
1000.00
1400 V
-1000.00
Filter
10 Hz Bessel
30Hz Bessel

10Hz
15Hz
30Hz
100Hz Bessel
50Hz
100Hz
100Hz Bessel
1kHz
100Hz Butterworth 1kHz
300Hz Bessel
150Hz
300 HZ
1kHz Bessel
500 Hz
1k
3kHz Bessel
1k5
3k
10kHz Bessel
5k
10 k
30kHz Bessel
15 k
30 k
100kHz Bessel
50 k
100 k
180kHz Bessel
180 k

E-M0243E Printing Version 1.6.9 FEB, 2008

Limits
lower
V
-0.0125
4.9850
-5.0150
-0.0040
4.9935
-5.0065
-0.0025
4.9950
-5.0050
-0.0025
4.9950
-5.0050
-0.0025
4.9950
-5.0050
-0.0025
4.9950
-5.0050
-0.0025
3.5671
-3.5757

upper
V
0.0125
5.0150
-4.9850
0.0040
5.0065
-4.9935
0.0025
5.0050
-4.9950
0.0025
5.0050
-4.9950
0.0025
5.0050
-4.9950
0.0025
5.0050
-4.9950
0.0025
3.5757
-3.5671

Value

2.085
3.048
2.085
3.048
2.085
0.041
0.025
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
0.477

2.945
3.381
2.945
3.381
2.945
0.088
0.051
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
0.673

Pass
V

Page 22

DAQx-V Calibration
6 DAQx-V Module
6.1

Specifications

6.1.1

DC-Accuracy
DAQx-V

Module Range

Accuracy

Max absolute
Error

10mV
100mV
1V
5V
10V
50V

% of reading Offset
0.05% of reading 40V
0.05% of reading 100V
0.05%of reading 500V
0.05%of reading 2.5mV
0.05%of reading 5mV
0.05%of reading 25mV

mV
0.045
0.15
1
5
10
50

6.1.2
6.1.2.1

Filter Specification DAQx-V


Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

6.1.2.2

Output
Output _ Range
Input

Input _ Range

Table

All Filter Ranges


6.1.2.3

5V Module output
Max. Error
Max. Offset
mV
mV
20
22.5
5
7.5
2.5
5
2.5
5
2.5
5
2.5
5

Limits at fo/2
Lower
Upper
-0.8dB
0.5dB

Limits at f0
Lower
Upper
-4.5dB
-1.5dB

Diagram

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Page 23

DAQx-V Calibration
6.2

Schematic

Multi Product Calibrator

U nit U nder T est

ZERO

GAIN

DAQx-V

SW1
LEDS

9 pin male SUB-D


Output to A/D card

INPUT OFFSET

9 pin female SUB-D


Signal input

SW2

Supply Cable

DEWE-DAQP-V-DSUB

t/in

Working Part

Si

S p e c ia l O u

gn
al

Su

Ou

pp

b le

a b le

Ca

DAQP-DM M

tC

ly

Any DEW E-SLot

Digital MULTIMETER

DAQP-DM M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 24

DAQx-V Calibration
6.3

Parts List
o
o
o
o
o

6.4

DAQx-V Module
Slot: Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
High accuracy digital Multimeter.
Cables
o DAQP-V-B: Safety Banana Plug Cords (red, black).
o DAQP-V-BNC: Safety Banana Plugs (red, black), to BNC.
o DAQP-V-DSUB: Safety Banana Plugs (red, black), to SUB-D 9.
o Supply Cable (see 4.4)
o 9 Pin SUB-D 9 Female, to 9 Pin SUBD Female 1:1. (This is a working part and should be changed
after 100 calibrations, because oft the limited connector lifetime.)
o Isolated screwdriver for adjusting the module.

Calibration Instruction

4.5.2
o
o

DC Calibration
Warm up the module (plug it for 30 minutes into a DEWE-Module Slot )
Connect a Calibrator (for example a Fluke 5500A) to the module.
o The Calibrator Source has to be connected to the input connector of the module. (Banana Plugs)
o The Module output has to be connected to a high accuracy digital Multimeter. Use the supply cable or
the BNC output of a Cal-Rack.
o (DC accuracy better than 0,01% @ 5V Range );
Apply the voltages according to the following table, and check if the module output voltage is between the
limits.
Warning: Dangerous High Voltage!

Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Module Setting
Range
Filter
50V
50 kHz
50V
50 kHz
50V
50 kHz
10V
50 kHz
10V
50 kHz
10V
50 kHz
5V
50 kHz
5V
50 kHz
5V
50 kHz
1V
50 kHz
1V
50 kHz
1V
50 kHz
0.1V
50 kHz
0.1V
50 kHz
0.1V
50 kHz
0.01V
50 kHz
0.01V
50 kHz
0.01V
50 kHz

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibrator Output
VDC
+50.000V
-50.000V
0.0000V
+10.000V
-10.000V
0.0000V
+5.0000V
-5.0000V
0.0000V
+1.0000V
-1.0000V
0.0000V
+0.1000V
-0.1000V
0.0000V
+0.0100V
-0.0100V
0.0000V

Limits
lower
4.9950 V
-5.0050 V
-0.0025V
4.9950 V
-5.0050 V
-0.0025V
4.9950 V
-5.0050 V
-0.0025V
4.9950 V
-5.0050 V
-0.0025V
4.9925 V
-5.0075 V
-0.0050V
4.9775 V
-5.0225 V
-0.0200V

upper
5.0050 V
-4.9950 V
+0.0025V
5.0050 V
-4.9950 V
+0.0025V
5.0050 V
-4.9950 V
+0.0025V
5.0050 V
-4.9950 V
+0.0025V
5.0075 V
-4.9925 V
+0.0050V
5.0225 V
-4.9775 V
+0.0200V

Page 25

DAQx-V Calibration
6.4.1

Filter Check
o
o
o
o
o
o

Steps
1
2
3
4
5
6
7
8
9
10

6.5

Connect the Calibrator to the Module Input.


Set the Calibrator to 3.5VRMS (Sine wave) @ 5Hz.
Set the input range of the module to 5V and 10Hz.
Check the output voltage (RMS-Value) with the digital Multimeter.
It should be between 3.707VRMS (0.5 dB) and 3.19 VRMS (-0.8 dB).
Apply the other voltages according to the following table, and check if the module output voltage is between
the limits.
Module Range
Filter
Range
10Hz
5V
10Hz
5V
100Hz
5V
100Hz
5V
1kHz
5V
1kHz
5V
10kHz
5V
10kHz
5V
50kHz
5V
50kHz
5V

Input Signal
Voltage
Frequency
3.5 VRMS
5Hz
3.5 VRMS
10Hz
3.5 VRMS
50Hz
3.5 VRMS
100Hz
3.5 VRMS
500Hz
3.5 VRMS
1kHz
3.5 VRMS
5kHz
3.5 VRMS
10kHz
3.5 VRMS
25kHz
3.5 VRMS
50kHz

Output Limits
lower
upper
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS
3.19 VRMS
3.70 VRMS
2.08 VRMS
2.94 VRMS

Module Adjustment

5.4.1

GAIN

Offset adjustment
Open the module cover, and connect it to the digital Multimeter and the slot,
using the supply cable.
o Set the Input Range to 1V, the Input Filter to 50kHz, and apply 0.0000V to
the module. If the signal output is between 0.8mV it is okay. If not, trim the
ZERO potentiometer, until the output is between 0.2mV and +0.2mV .
o Set the Module Input Range to 0.01V. If the signal output is between
3mV continue with point 6.5.1 , if not (open the module) trim the ZERO
Potentiometer, until the Output is between +/- 1mV.
o Repeat these two steps as long as both are not in specification.

6.5.1

Gain adjustment
Set the input range to 1V and apply +1.0000V to the module. The
measured Value should be between 4.9980V and 5.0020V. Otherwise
open the module and trim the Gain Potentiometer, until the Output is
between 4.9985Vand 5.0015V.

Apply 1.0000V to the module.The Output Voltage should between


-4.9980V an -5.0020V. Otherwise open the module and trim the Gain
Potentiometer, until the Output is between 4.9985V an 5.0015V.

Remount the module cover and proceed with the DC Calibration step.

E-M0243E Printing Version 1.6.9 FEB, 2008

ZERO

ZERO

GAIN

ZERO

This steps are only necessary if one of the Calibration checks fails, or is only marginal.

-GAIN

Page 26

DAQx-V Calibration
6.6

Calibration Report
Module :
Serial Number:
Customer:
Inspection Date:

DAQP-V

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model

S/N

Calibration Date

Calibrator
Digital Multimeter

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
2
3
4
5
6
7
8
9
10

Calibration Procedure
DC Calibration
Module Setting
Calibrator
Range
Filter
50V
50 kHz
+50.000V
50V
50 kHz
-50.000V
50V
50 kHz
0.0000V
10V
50 kHz
+10.000V
10V
50 kHz
-10.000V
10V
50 kHz
0.0000V
5V
50 kHz
+5.0000V
5V
50 kHz
-5.0000V
5V
50 kHz
0.0000V
1V
50 kHz
+1.0000V
1V
50 kHz
-1.0000V
1V
50 kHz
0.0000V
0.1V
50 kHz
+0.1000V
0.1V
50 kHz
-0.1000V
0.1V
50 kHz
0.0000V
0.01V
50 kHz
+0.0100V
0.01V
50 kHz
-0.0100V
0.01V
50 kHz
0.0000V
Filter Calibration
Module Setting
Calibrator
Range
Filter
10Hz
5V
3.5 VRMS
10Hz
5V
3.5 VRMS
100Hz 5V
3.5 VRMS
100Hz 5V
3.5 VRMS
1kHz
5V
3.5 VRMS
1kHz
5V
3.5 VRMS
10kHz
5V
3.5 VRMS
10kHz
5V
3.5 VRMS
50kHz
5V
3.5 VRMS
50kHz
5V
3.5 VRMS

Limits
lower
4.9950 V
-5.0050 V
-0.0025V
4.9950 V
-5.0050 V
-0.0025V
4.9950 V
-5.0050 V
-0.0025V
4.9950 V
-5.0050 V
-0.0025V
4.9925 V
-5.0075 V
-0.0050V
4.9775 V
-5.0225 V
-0.0200V

upper
5.0050 V
-4.9950 V
+0.0025V
5.0050 V
-4.9950 V
+0.0025V
5.0050 V
-4.9950 V
+0.0025V
5.0050 V
-4.9950 V
+0.0025V
5.0075 V
-4.9925 V
+0.0050V
5.0225 V
-4.9775 V
+0.0200V

Limits
lower
5Hz
10Hz
50Hz
100Hz
500Hz
1kHz
5kHz
10kHz
25kHz
50kHz

upper
3.19 VRMS
2.08 VRMS
3.19 VRMS
2.08 VRMS
3.19 VRMS
2.08 VRMS
3.19 VRMS
2.08 VRMS
3.19 VRMS
2.08 VRMS

Value
[V]

Value
[VRMS]
3.70 VRMS
2.94 VRMS
3.70 VRMS
2.94 VRMS
3.70 VRMS
2.94 VRMS
3.70 VRMS
2.94 VRMS
3.70 VRMS
2.94 VRMS

okay

okay

Calibration valid due:

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 27

DAQP-V-A Calibration Manual


7 DAQP-V-A Module
7.1

Specifications

7.1.1

DC-Accuracy
DAQP-V-A
Module Range

Bipolar

Unipolar

20mV
40mV
100mV
200mV
500mV
1V
2V
5V
10V
25V
50V
+20mV
+40mV
+100mV
+200mV
+500mV
+1V
+2V
+5V
+10V
+25V
+50V

5V Module output
Max absolute
Error
Max. Offset Max. Error
% of Value Offset
mV
mV
mV
0.01% 40V
0.042
10
10.5
0.01% 40V
0.044
5
5.5
0.01% 40V
0.05
2
2.5
0.01% 80V
0.1
2
2.5
0.01% 200V
0.25
2
2.5
0.01% 400V
0.5
2
2.5
0.01% 800V
1
2
2.5
0.01% 2mV
2.5
2
2.5
0.01% 4mV
5
2
2.5
0.01% 10mV
12.5
2
2.5
0.01% 20mV
25
2
2.5
0.02% 40V
0.044
20
22
0.02% 40V
0.048
10
12
0.02% 60V
0.08
6
8
0.02% 120V
0.16
6
8
0.02% 300V
0.4
6
8
0.02% 600V
0.8
6
8
0.02% 1200V
1.6
6
8
0.02% 3mV
4
6
8
0.02% 6mV
8
6
8
0.02% 15mV
20
6
8
0.02% 30mV
40
6
8
Accuracy

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Page 28

DAQP-V-A Calibration Manual


7.1.2
7.1.2.1

Filter Specification DAQP-V-A


Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

7.1.2.2

Table

Bessel
Butterworth
7.1.2.3

Output
Output _ Range
Input

Input _ Range

Limits at fo/2
Lower
Upper
-1.2dB
-0.3dB
-0.8dB
0.2dB

Limits at f0
Lower
Upper
-4.5dB
-1.5dB
-4.5dB
-1.5dB

Limits at 10*f0
Lower
Upper
-38.7 dB -32 dB
-43 dB
-39.8dB

Diagram

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 29

DAQP-V-A Calibration Manual


7.1.3

CAL-Rack Connection

Multi Product Calibrator

Calibration Rack
DA QP-V-A

DAQP-V-A

DA QP-V-A

Digital MULTIMETER

OUTPUT

7.2

Parts List
o
o
o
o
o
o

7.3

DAQP-V-A Module
Slot : Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
DEWESoft 6 or DEWEConfig 5.4.2.d for Module Setup
High accuracy digital Multimeter.
Cables
o DAQP-V-DSUB :Safety Banana Plugs (red ,black), to SUB-D 9.
o Supply Cable or Calibration Rack
o 9 Pin SUB-D 9 Female, to 9 Pin SubD Female 1:1. (This is a Working Part and should be changed
after 100 calibrations, because oft the limited connector lifetime.)

Calibration Instruction
o
o

Warm up the module (plug it for 30 minutes into a DEWE-Module Slot )


Connect a Calibrator (such as the Fluke 5500A) to the module.
o The Calibrator Source has to be connected to the input connector of the module. (Banana Plugs)
o The Module output has to be connected to a high accuracy digital Multimeter. (DC accuracy better
than 0,005% @ 5V Range );
o It is recommended to use a Calibration Rack instead of the adjustment cable. This is a special Rack
with direct BNC output connectors for all Channels.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 30

DAQP-V-A Calibration Manual


7.3.1

DC Accuracy Calibration

7.3.1.1 Bipolar Range


o Start DEWESoft or DEWEConfig for Module Setup
o Set the module to:
Range:
0.02V
Filter:
1kHz
Filter Type:
Bessel
Shunt Type: none
Coupling:
DC
Input Mode:
Bipolar
o Apply the voltages according to the following table and
the module output voltage .

check

Step Module Setting


Calibrator
Specification
Limits
Range Filter
VDC
lower
upper
1
0.02V 1kHz
0.000 mV
10.0 mV
-10 mV
+10 mV
2
0.02V 1kHz
+20.000 mV
10.5 mV
4.9895 V
5.0105 V
3
0.02V 1kHz
-20.000 mV
10.5 mV
-5.0105 V
-4.9895 V
4
0.04V 1kHz
0.000 mV
5.0 mV
-5 mV
+5 mV
5
0.04V 1kHz
+40.000 mV
5.5 mV
4.9945 V
5.0055 V
6
0.04V 1kHz
-40.000 mV
5.5 mV
-5.0055 V
-4.9945 V
7
0.1V 1kHz
0.000 mV
2.0 mV
-2 mV
+2 mV
8
0.1V 1kHz +100.000 mV
2.5 mV
4.9975 V
5.0025 V
9
0.1V 1kHz
-100.00 mV
2.5 mV
-5.0025 V
-4.9975 V
10
0.2V 1kHz
0.000 mV
2.0 mV
-2 mV
+2 mV
11
0.2V 1kHz
+200.00 mV
2.5 mV
4.9975 V
5.0025 V
12
0.2V 1kHz
-200.00 mV
2.5 mV
-5.0025 V
-4.9975 V
13
0.5V 1kHz
0.000 mV
2.0 mV
-2 mV
+2 mV
14
0.5V 1kHz
+500.00 mV
2.5 mV
4.9975 V
5.0025 V
15
0.5V 1kHz
-500.00 mV
2.5 mV
-5.0025 V
-4.9975 V
16
1V
1kHz
0.000 V
2.0 mV
-2 mV
+2 mV
17
1V
1kHz
+1.000 V
2.5 mV
4.9975 V
5.0025 V
18
1V
1kHz
-1.000 V
2.5 mV
-5.0025 V
-4.9975 V
19
2V
1kHz
0.000 V
2.0 mV
-2 mV
+2 mV
20
2V
1kHz
+2.000 V
2.5 mV
4.9975 V
5.0025 V
21
2V
1kHz
-2.000 V
2.5 mV
-5.0025 V
-4.9975 V
22
5V
1kHz
0.000 V
2.0 mV
-2 mV
+2 mV
23
5V
1kHz
+5.000 V
2.5 mV
4.9975 V
5.0025 V
24
5V
1kHz
-5.000 V
2.5 mV
-5.0025 V
-4.9975 V
25
10V 1kHz
0.000 V
2.0 mV
-2 mV
+2 mV
26
10V 1kHz
+10.000 V
2.5 mV
4.9975 V
5.0025 V
27
10V 1kHz
-10.000 V
2.5 mV
-5.0025 V
-4.9975 V
28
25V 1kHz
0.000 V
2.0 mV
-2 mV
+2 mV
29
25V 1kHz
+25.000 V
2.5 mV
4.9975 V
5.0025 V
30
25V 1kHz
-25.000 V
2.5 mV
-5.0025 V
-4.9975 V
31
50V 1kHz
0.000 V
2.0 mV
-2 mV
+2 mV
32
50V 1kHz
+50.000 V
2.5 mV 4.9975 V
5.0025 V
33
50V 1kHz
-50.000 V
2.5 mV -5.0025 V
-4.9975 V

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 31

DAQP-V-A Calibration Manual


7.3.1.2

Unipolar Range

Step Module Setting


Range Filter
1 +0.02V 1kHz
2 +0.02V 1kHz
3 +0.02V 1kHz
4 +0.04V 1kHz
5 +0.04V 1kHz
6 +0.04V 1kHz
7
+0.1V 1kHz
8
+0.1V 1kHz
9
+0.1V 1kHz
10 +0.2V 1kHz
11 +0.2V 1kHz
12 +0.2V 1kHz
13 +0.5V 1kHz
14 +0.5V 1kHz
15 +0.5V 1kHz
16
+1V
1kHz
17
+1V
1kHz
18
+1V
1kHz
19
+2V
1kHz
20
+2V
1kHz
21
+2V
1kHz
22
+5V
1kHz
23
+5V
1kHz
24
+5V
1kHz
25
+10V 1kHz
26
+10V 1kHz
27
+10V 1kHz
28
+25V 1kHz
29
+25V 1kHz
30
+25V 1kHz
31
+50V 1kHz
32
+50V 1kHz
33
+50V 1kHz

Calibrator
VDC
0.000 mV
+10.000 mV
+20.000 mV
0.000 mV
+20.000 mV
+40.000 mV
0.000 mV
+50.000 mV
+100.00 mV
0.000 mV
+100.00 mV
+200.00 mV
0.000 mV
+250.00 mV
+500.00 mV
0.000 V
+0.500 V
+1.000 V
0.000 V
+1.000 V
+2.000 V
0.000 V
+2.500 V
+5.000 V
0.000 V
+5.000 V
+10.000 V
0.000 V
+12.500 V
+25.000 V
0.000 V
+25.000 V
+50.000 V

E-M0243E Printing Version 1.6.9 FEB, 2008

Specification
20.0 mV
21.0 mV
22.0 mV
10.0 mV
11.0 mV
12.0 mV
6.0 mV
7.0 mV
8.0 mV
6.0 mV
7.0 mV
8.0 mV
6.0 mV
7.0 mV
8.0 mV
6.0 mV
7.0 mV
8.0 mV
6.0 mV
7.0 mV
8.0 mV
6.0 mV
7.0 mV
8.0 mV
6.0 mV
7.0 mV
8.0 mV
6.0 mV
7.0 mV
8.0 mV
6.0 mV
7.0 mV
8.0 mV

Limits
lower
upper
-5.0200 V
-4.9800 V
-21.0 mV
21.0 mV
4.9780 V
5.0220 V
-5.0100 V
-4.9900 V
-11.0 mV
11.0 mV
4.9880 V
5.0120 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V
-5.060 V
-4.9940 V
-7.0 mV
7.0 mV
4.9960 V
5.0060 V

Page 32

DAQP-V-A Calibration Manual


7.3.2
o

7.3.3
Steps
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25*
26*
27*
28*
29*
*

Filter Check
Set the module to:

Set the calibrator to:

Range:
Filter:
Filter Type:
Shunt Type:
Coupling:
Input Mode:

5V
10 Hz
Bessel
none
DC
Bipolar

Voltage:
3.5VRMS
Frequency:
10Hz
Wave form:
Sine wave
Offset:
0V
Apply the voltages according to the following table and measure the module output RMS voltage.

Check the other Filters at f0/2 and f0 .


Module Range
Filter
Range
Hz
V
10
5 V
10
5 V
30
5 V
30
5 V
30
5 V
100
5 V
100
5 V
100
5 V
100 Butterw. 5 V
300
5 V
300
5 V
300
5 V
1k
5 V
1k
5 V
1k
5 V
1 k Butterw. 5 V
3k
5 V
3k
5 V
3k
5 V
10 k
5 V
10 k
5 V
10 k
5 V
30 k
5 V
30 k
5 V
30 k
5 V
100 k
5 V
100 k
5 V
300 k
5 V
300 k
5 V

Input Signal
Voltage
Frequency
VRMS
Hz
3.5
10
3.5
100
3.5
15
3.5
30
3.5
300
3.5
50
3.5
100
3.5
1k
3.5
1k
3.5
150
3.5
300
3.5
3k
3.5
500
3.5
1k
3.5
10k
3.5
10k
3.5
1k5
3.5
3k
3.5
30k
3.5
5k
3.5
10k
3.5
100k
3.5
15k
3.5
30k
3.0
300k
3.5
50k
3.5
100k
3.0
150
3.0
300k

Output Limits
lower
upper
dB
VRMS
dB
VRMS
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-43
0.025 -36.8
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-43
0.025 -36.8
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.035
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-1.2
2.613
-0.3
-4.5
1.787
-1.5

2.945
0.088
3.381
2.945
0.088
3.381
2.945
0.088
0.051
3.381
2.945
0.088
3.381
2.945
0.088
0.051
3.381
2.945
0.088
3.381
2.945
0.088
3.381
2.945
0.075
3.381
2.945
2.898
2.524

The Input voltage is only 3 VRMS because the 5500A to not support higher voltages over 100kHz.
These are special test points to verify the filter characteristic

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 33

DAQP-V-A Calibration Manual


7.4

Example Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-V-A

Test equipment
Model
S/N

Temperature:
Humidity:
Tested by:
Place of inspection:

Calibration Date

Calibrator
Digital Multimeter
Test description
7.3.1.1
Bipolar Range
1
0.02V Range
0.000 mV
2
+20.000 mV
3
-20.000 mV
4
0.04V Range
0.000 mV
5
+40.000 mV
6
-40.000 mV
7
0.1V Range
0.000 mV
8
+100.000 mV
9
-100.00 mV
10
0.2V Range
0.000 mV
11
+200.00 mV
12
-200.00 mV
13
0.5V Range
0.000 mV
14
+500.00 mV
15
-500.00 mV
16
1V Range
0.000 V
17
+1.000 V
18
-1.000 V
19
2V Range
0.000 V
20
+2.000 V
21
-2.000 V
22
5V Range
0.000 V
23
+5.000 V
24
-5.000 V
25 10V Range
0.000 V
26
+10.000 V
27
-10.000 V
28 25V Range
0.000 V
29
+25.000 V
30
-25.000 V
31 50V Range
0.000 V
32
+50.000 V
33
-50.000 V

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibration Procedure
Limits
lower
upper
-10 mV
+10 mV
4.9895 V
5.0105 V
-5.0105 V
-4.9895 V
-5 mV
+5 mV
4.9945 V
5.0055 V
-5.0055 V
-4.9945 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V
-2 mV
+2 mV
4.9975 V
5.0025 V
-5.0025 V
-4.9975 V

Value
O.K

Page 34

DAQP-V-A Calibration Manual


7.3.1.2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Test description
Limits
Unipolar Range
lower
+0.02V Range
0.000 mV -5.0200 V
+10.000 mV-21.0 mV
+20.000 mV4.9780 V
+0.04V Range
0.000 mV-5.0100 V
+20.000 mV-11.0 mV
+40.000 mV4.9880 V
+0.1V Range
0.000 mV-5.060 V
+50.000 mV-7.0 mV
+100.00 mV4.9960 V
+0.2V Range
0.000 mV-5.060 V
+100.00 mV-7.0 mV
+200.00 mV4.9960 V
+0.5V Range
0.000 mV-5.060 V
+250.00 mV-7.0 mV
+500.00 mV4.9960 V
+1V Range
0.000 V-5.060 V
+0.500 V-7.0 mV
+1.000 V4.9960 V
+2V Range
0.000 V-5.060 V
+1.000 V-7.0 mV
+1.000 V4.9960 V
+5V Range
0.000 V-5.060 V
+2.500 V-7.0 mV
+5.000 V4.9960 V
+10V Range
0.000 V-5.060 V
+5.000 V-7.0 mV
+10.000 V4.9960 V
+25V Range
0.000 V-5.060 V
+12.500 V-7.0 mV
+25.000 V4.9960 V
+50V Range
0.000 V-5.060 V
+25.000 V-7.0 mV
+50.000 V4.9960 V

7.3.2
2
4
5
7
8
9
10
11
13
14
17
18
20
21
23
24
26
27
28
29

Value
upper

O.K

-4.9800 V
21.0 mV
5.0220 V
-4.9900 V
11.0 mV
5.0120 V
-4.9940 V
7.0 mV
5.0060 V
-4.9940 V
7.0 mV
5.0060 V
-4.9940 V
7.0 mV
5.0060 V
-4.9940 V
7.0 mV
5.0060 V
-4.9940 V
7.0 mV
5.0060 V
-4.9940 V
7.0 mV
5.0060 V
-4.9940 V
7.0 mV
5.0060 V
-4.9940 V
7.0 mV
5.0060 V
-4.9940 V
7.0 mV
5.0060 V

Filter
10 Hz Bessel
10Hz
30Hz Bessel
15Hz
30Hz
100Hz Bessel
50Hz
100Hz
100Hz Bessel
10kHz
100Hz Butterworth 10kHz
300Hz Bessel
150Hz
300 HZ
1kHz Bessel
500 Hz
1k
3kHz Bessel
1k5
3k
10kHz Bessel
5k
10 k
30kHz Bessel
15 k
30 k
100kHz Bessel
50 k
100 k
300kHz Bessel
150 k
300 k

E-M0243E Printing Version 1.6.9 FEB, 2008

2.085
3.048
2.085
3.048
2.085
0.041
0.025
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
2.613
1.787

2.945
3.381
2.945
3.381
2.945
0.088
0.051
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
2.898
2.524

Page 35

DAQP-V-B Calibration Manual


8 DAQP-V-B Module
8.1

Specifications

8.1.1

DC-Accuracy
DAQP-V-B
Module Range

Bipolar

Unipolar

10mV
20mV
50mV
100mV
200mV
500mV
1V
2.5V
5V
10V
25V
50V
+10mV
20mV
+50mV
+100mV
+200mV
+500mV
+1V
+2.5V
+5V
+10V
+25V
+50V

5V Module output
Max absolute
Error
Max. Offset Max. Error
% of Value Offset
mV
mV
mV
0.02% 40V
0.042
20
21
0.02% 40V
0.044
10
11
0.02% 40V
0.05
4
5
0.02% 50V
0.07
2.5
3.5
0.02% 100V
0.14
2.5
3.5
0.02% 250V
0.35
2.5
3.5
0.02% 500V
0.7
2.5
3.5
0.02% 1.25mV
1.75
2.5
3.5
0.02% 2.5mV
3.5
2.5
3.5
0.02% 5mV
7
2.5
3.5
0.02% 12.5mV
17.5
2.5
3.5
0.02% 25mV
35
2.5
3.5
0.04% 40V
0.044
40
44
0.04% 40V
0.048
20
24
0.04% 40V
0.06
8
12
0.04% 50V
0.09
5
9
0.04% 100V
0.18
5
9
0.04% 250V
0.45
5
9
0.04% 500V
0.9
5
9
0.04% 1.25mV
2.25
5
9
0.04% 2.5mV
4.5
5
9
0.04% 5mV
9
5
9
0.04% 12.5mV
22.5
5
9
0.04% 25mV
45
5
9
Accuracy

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 36

DAQP-V-B Calibration Manual


8.1.2
8.1.2.1

Filter Specification DAQP-V -B


Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

8.1.2.2

Table

Bessel
Butterworth
8.1.2.3

Output
Output _ Range
Input

Input _ Range

Limits at fo/2
Lower
Upper
-1.2dB
-0.3dB
-0.8dB
0.2dB

Limits at f0
Lower
Upper
-4.5dB
-1.5dB
-4.5dB
-1.5dB

Limits at 10*f0
Lower
Upper
-38.7 dB -32 dB
-43 dB
-39.8dB

Diagram

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 37

DAQP-V-B Calibration Manual


8.1.3

CAL-Rack Connection

Multi Product Calibrator

Calibration Rack

Digital MULTIMETER
DEWETRON DEWETRON DEWETRON

OUTPUT

8.2

Parts List
o
o
o
o
o
o

8.3

DAQP-V-B Module
Slot: Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
DeweSoft 6 or DEWEConfig 5.4.2.d for Module Setup
High accuracy digital Multimeter.
Cables
o DAQP-V-B-B: Safety banana plug test leads (red black)
o DAQP-V-DSUB: Safety banana plugs (red ,black) to SUB-D 9
o DAQP-V-BNC: Safety banana to BNC cable
Calibration Rack

Calibration Instruction
o
o

Warm up the module for 30 minutes in the calibration Rack.


Connect a Calibrator (such as the Fluke 5500A) to the module.
o Depending on the module input connector, use an appropriate cable to connect the Calibrator Source
to it.
o The module output has to be connected to a high accuracy digital Multimeter. (DC accuracy better
than 0,005% @ 5V Range).
o It is strongly recommended to use a Calibration Rack instead of the adjustment cable.
o DC Accuracy Calibration

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 38

DAQP-V-B Calibration Manual


8.3.1
o
o

Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Bipolar Range
Start DEWESoft or DEWEConfig for Module Setup
Set the module to:
Range:
0.01V
Filter:
1kHz
Filter Type:
Bessel
Shunt Type: none
Coupling:
DC
Input Mode:
Bipolar

Apply the voltages according to the following table


check the module output voltage .
DAQP-V-B Bipolar Range
Module Setting
Calibrator
Range
Filter
VDC
0.01 V
1kHz
0.000 mV
0.01 V
1kHz
10.000 mV
0.01 V
1kHz
-10.000 mV
0.02 V
1kHz
0.000 mV
0.02 V
1kHz
20.000 mV
0.02 V
1kHz
-20.000 mV
0.05 V
1kHz
0.000 mV
0.05 V
1kHz
50.000 mV
0.05 V
1kHz
-50.000 mV
0.10 V
1kHz
0.000 mV
0.10 V
1kHz
100.000 mV
0.10 V
1kHz
-100.000 mV
0.20 V
1kHz
0.000 mV
0.20 V
1kHz
200.000 mV
0.20 V
1kHz
-200.000 mV
0.50 V
1kHz
0.000 mV
0.50 V
1kHz
500.000 mV
0.50 V
1kHz
-500.000 mV
1.00 V
1kHz
0.000 V
1.00 V
1kHz
1.000 V
1.00 V
1kHz
-1.000 V
2.50 V
1kHz
0.000 V
2.50 V
1kHz
2.500 V
2.50 V
1kHz
-2.500 V
5.00 V
1kHz
0.000 V
5.00 V
1kHz
5.000 V
5.00 V
1kHz
-5.000 V
10.00 V
1kHz
0.000 V
10.00 V
1kHz
10.000 V
10.00 V
1kHz
-10.000 V
25.00 V
1kHz
0.000 V
25.00 V
1kHz
25.000 V
25.00 V
1kHz
-25.000 V
50.00 V
1kHz
0.000 V
50.00 V
1kHz
50.000 V
50.00 V
1kHz
-50.000 V

E-M0243E Printing Version 1.6.9 FEB, 2008

Specification
20.00 mV
21.00 mV
21.00 mV
10.00 mV
11.00 mV
11.00 mV
4.00 mV
5.00 mV
5.00 mV
2.50 mV
3.50 mV
3.50 mV
2.50 mV
3.50 mV
3.50 mV
2.50 mV
3.50 mV
3.50 mV
2.50 mV
3.50 mV
3.50 mV
2.50 mV
3.50 mV
3.50 mV
2.50 mV
3.50 mV
3.50 mV
2.50 mV
3.50 mV
3.50 mV
2.50 mV
3.50 mV
3.50 mV
2.50 mV
3.50 mV
3.50 mV

and

Limits
Lower
Upper
-20.0 mV
20.0 mV
4979.0 mV
5021.0 mV
-5021.0 mV
-4979.0 mV
-10.0 mV
10.0 mV
4989.0 mV
5011.0 mV
-5011.0 mV
-4989.0 mV
-4.0 mV
4.0 mV
4995.0 mV
5005.0 mV
-5005.0 mV
-4995.0 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV
5003.5 mV
-5003.5 mV
-4996.5 mV

Page 39

DAQP-V-B Calibration Manual


8.3.2

Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Unipolar Range
DAQP-V-B Unipolar Range
Module Setting
Calibrator
Specification
Range
Filter
VDC
0.01 V
1kHz
0.000 mV
0.04 mV
0.01 V
1kHz
5.000 mV
0.04 mV
0.01 V
1kHz
10.000 mV
0.04 mV
0.02 V
1kHz
0.000 mV
0.04 mV
0.02 V
1kHz
10.000 mV
0.04 mV
0.02 V
1kHz
20.000 mV
0.05 mV
0.05 V
1kHz
0.000 mV
0.04 mV
0.05 V
1kHz
25.000 mV
0.05 mV
0.05 V
1kHz
50.000 mV
0.06 mV
0.10 V
1kHz
0.000 mV
0.05 mV
0.10 V
1kHz
50.000 mV
0.07 mV
0.10 V
1kHz
100.000 mV
0.09 mV
0.20 V
1kHz
0.000 mV
0.10 mV
0.20 V
1kHz
100.000 mV
0.14 mV
0.20 V
1kHz
200.000 mV
0.18 mV
0.50 V
1kHz
0.000 mV
0.25 mV
0.50 V
1kHz
250.000 mV
0.35 mV
0.50 V
1kHz
500.000 mV
0.45 mV
1.00 V
1kHz
0.000 V
0.50 mV
1.00 V
1kHz
0.500 V
0.70 mV
1.00 V
1kHz
1.000 V
0.90 mV
2.50 V
1kHz
0.000 V
1.25 mV
2.50 V
1kHz
1.250 V
1.75 mV
2.50 V
1kHz
2.500 V
2.25 mV
5.00 V
1kHz
0.000 V
2.50 mV
5.00 V
1kHz
2.500 V
3.50 mV
5.00 V
1kHz
5.000 V
4.50 mV
10.00 V
1kHz
0.000 V
5.00 mV
10.00 V
1kHz
5.000 V
7.00 mV
10.00 V
1kHz
10.000 V
9.00 mV
25.00 V
1kHz
0.000 V
12.50 mV
25.00 V
1kHz
12.500 V
17.50 mV
25.00 V
1kHz
25.000 V
22.50 mV
50.00 V
1kHz
0.000 V
25.00 mV
50.00 V
1kHz
25.000 V
35.00 mV
50.00 V
1kHz
50.000 V
45.00 mV

E-M0243E Printing Version 1.6.9 FEB, 2008

Limits
Lower
-5040.0 mV
-42.0 mV
4956.0 mV
-5020.0 mV
-22.0 mV
4976.0 mV
-5008.0 mV
-10.0 mV
4988.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV

Upper
-4960.0 mV
42.0 mV
5044.0 mV
-4980.0 mV
22.0 mV
5024.0 mV
-4992.0 mV
10.0 mV
5012.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV

Page 40

DAQP-V-B Calibration Manual


8.3.3
o

8.3.4
Steps
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26*
27*
28*
*

Filter Check
Set the module to:

Set the calibrator to:

Range:
Filter:
Filter Type:
Shunt Type:
Coupling:
Input Mode:

5V
10 Hz
Bessel
none
DC
Bipolar

Voltage:
3.5VRMS
Frequency:
10Hz
Wave form:
Sine wave
Offset:
0V
Apply the voltages according to the following table and measure the module output RMS voltage.

Check the other Filters at f0/2 and f0.

Module Range
Filter
Range
Hz
V
10
5 V
10
5 V
30
5 V
30
5 V
30
5 V
100
5 V
100
5 V
100
5 V
100 Butterw. 5 V
300
5 V
300
5 V
300
5 V
1k
5 V
1k
5 V
1k
5 V
1 k Butterw. 5 V
3k
5 V
3k
5 V
3k
5 V
10 k
5 V
10 k
5 V
10 k
5 V
30 k
5 V
30 k
5 V
100 k
5 V
100 k
5 V
180 k
5 V

DAQP-V-B Filter
Input Signal
Voltage
Frequency
VRMS
Hz
3.5
10
3.5
100
3.5
15
3.5
30
3.5
300
3.5
50
3.5
100
3.5
1k
3.5
1k
3.5
150
3.5
300
3.5
3k
3.5
500
3.5
1k
3.5
10k
3.5
10k
3.5
1k5
3.5
3k
3.5
30k
3.5
5k
3.5
10k
3.5
100k
3.5
15k
3.5
30k
3.5
50k
3.5
100k
3.0
180k

Output Limits
Lower
Upper
dB
VRMS
dB
VRMS
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-43
0.025 -36.8
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-43
0.025 -36.8
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-38.7
0.041
-32
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-1.2
3.048
-0.3
-4.5
2.085
-1.5
-4.5
1.787
-1.5

2.945
0.088
3.381
2.945
0.088
3.381
2.945
0.088
0.051
3.381
2.945
0.088
3.381
2.945
0.088
0.051
3.381
2.945
0.088
3.381
2.945
0.088
3.381
2.945
3.381
2.945
2.524

The Input voltage is only 3 VRMS because the 5500A to not support higher voltages over 100kHz.
These are special tests to verify the filter characteristic.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 41

DAQP-V-B Calibration Manual


8.4

Example Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-V-B

Test equipment
Model
S/N

Temperature:
Humidity:
Tested by:
Place of inspection:

Calibration Date

Calibrator
Digital Multimeter

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Test description
Bipolar Range
0.01V Range
0.000 mV
+10.000 mV
-10.000 mV
0.02V Range
0.000 mV
+20.000 mV
-20.000 mV
0.05V Range
0.000 mV
+50.000 mV
-50.000 mV
0.1V Range
0.000 mV
+100.000 mV
-100.00 mV
0.2V Range
0.000 mV
+200.00 mV
-200.00 mV
0.5V Range
0.000 mV
+500.00 mV
-500.00 mV
1V Range
0.000 V
+1.000 V
-1.000 V
2V Range
0.000 V
+2.000 V
-2.000 V
5V Range
0.000 V
+5.000 V
-5.000 V
10V Range
0.000 V
+10.000 V
-10.000 V
25V Range
0.000 V
+25.000 V
-25.000 V
50V Range
0.000 V
+50.000 V
-50.000 V

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibration Procedure
Limits
lower
upper
-20.0 mV
20.0 mV
4979.0 mV 5021.0 mV
-5021.0 mV -4979.0 mV
-10.0 mV
10.0 mV
4989.0 mV 5011.0 mV
-5011.0 mV -4989.0 mV
-4.0 mV
4.0 mV
4995.0 mV 5005.0 mV
-5005.0 mV -4995.0 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV
-2.5 mV
2.5 mV
4996.5 mV 5003.5 mV
-5003.5 mV -4996.5 mV

Value
Pass

Page 42

DAQP-V-B Calibration Manual


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
2
4
5
7
8
9
10
11
13
14
17
18
20
21
23
24
26
27
28

Test description
Unipolar Range
+0.01V Range
0.000 mV
+5.000 mV
+10.000 mV
+0.02V Range
0.000 mV
+10.000 mV
+20.000 mV
+0.05V Range
0.000 mV
+25.000 mV
+50.000 mV
+0.1V Range
0.00 mV
+50.00 mV
+100.00 mV
+0.2V Range
0.00 mV
+100.00 mV
+200.00 mV
+0.5V Range
0.00 mV
+250.00 mV
+500.00 mV
+1V Range
0.000 V
+0.500 V
+1.000 V
+2V Range
0.000 V
+1.000 V
+2.000 V
+5V Range
0.000 V
+2.500 V
+5.000 V
+10V Range
0.000 V
+5.000 V
+10.000 V
+25V Range
0.000 V
+12.500 V
+25.000 V
+50V Range
0.000 V
+25.000 V
+50.000 V
Filter
10Hz
15Hz
30Hz
100Hz Bessel
50Hz
100Hz
100Hz Bessel
10kHz
100Hz Butterworth 10kHz
300Hz Bessel
150Hz
300 HZ
1kHz Bessel
500 Hz
1k
3kHz Bessel
1k5
3k
10kHz Bessel
5k
10 k
30kHz Bessel
15 k
30 k
100kHz Bessel
50 k
100 k
180kHz Bessel
180 k
10 Hz Bessel
30Hz Bessel

E-M0243E Printing Version 1.6.9 FEB, 2008

Limits
lower

Value
upper

-5040.0 mV
-42.0 mV
4956.0 mV
-5020.0 mV
-22.0 mV
4976.0 mV
-5008.0 mV
-10.0 mV
4988.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV
-5005.0 mV
-7.0 mV
4991.0 mV

-4960.0 mV
42.0 mV
5044.0 mV
-4980.0 mV
22.0 mV
5024.0 mV
-4992.0 mV
10.0 mV
5012.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV
-4995.0 mV
7.0 mV
5009.0 mV

2.085
3.048
2.085
3.048
2.085
0.041
0.025
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
3.048
2.085
1.787

2.945
3.381
2.945
3.381
2.945
0.088
0.051
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
3.381
2.945
2.524

O.K

Page 43

DAQP-FREQ(-A) Calibration Manual


9 DAQP-FREQ(-A)
9.1
9.1.1

Specifications
DC-Accuracy DAQP-FREQ
Range

Accuracy
% of F.S.

Output
Range

Max Output Error (VDC)

100 Hz
1 kHz
5 kHz
10 kHz*
20 kHz**
100 kHz
200 kHz

+/-0.05%
+/-0.05%
+/-0.05%
+/-0.05%
+/-0.05%
+/-0.05%
+/-0.05%

+/-5V
+/-5V
+/-5V
+/-5V
+/-5V
+/-5V
+/-5V

+/-5mV
+/-5mV
+/-5mV
+/-5mV
+/-5mV
+/-5mV
+/-5mV

* DAQP-FREQ
** DAQP-FREQ-A

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 44

DAQP-FREQ(-A) Calibration Manual


9.2

Schematic

Multi Product Calibrator

DAQx-FREQ

Unit under Test

OUTPUT
FILTER
SLOW

SW1
LEDS

FAST

Supply Cable

SW2

AC
INPUT
OFFSET

DC

COUPLING

9 pin female SUB-D


Signal input

GAIN

OFFSET

9 pin male SUB-D


Output to A/D card

TRIGGER LEVEL

DEWE-DAQP-FREQ

Us ed for
input Offset
adjus tment

t /i n

Working Part

Si

S p e c ia l O u

gn
al

Su

Ou

pp

b le

a b le

Ca

DAQ P-DM M

tC

ly

Any DEW E-SLot

Digital MULTIMETER

DAQ P-D M M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 45

DAQP-FREQ(-A) Calibration Manual


9.3

Parts List
o
o
o
o
o

o
o

9.4

DAQP-FREQ Module
Slot : Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
Digital Multimeter
Cables
o Connector Cable Banana-> DSUB 9 (+..Pin2; -..Pin7; You find more information in the Module
Manual)
o Supply Cable
o 9 Pin SUB-D 9 Female, to 9 Pin SubD Female 1:1. (This is a Working Part and should be changed
after 100 calibrations, because oft the limited connector lifetime.)
o Isolated Screwdriver for adjusting the Module
Computer with Serial Interface (RS232 or RS485).
DEWEConfig 5.4.2 or later, which is included on the DEWE-System CD-Rom. You will find the actual version
under www.dewetron.com

Calibration Instruction
o
o
o
o

Warm up the module (plug it for 30 minutes into a DEWE-Module Slot )


Connect a Calibrator (such as the Fluke 5500A) to the module.
The Calibrator Source has to be connected to the input connector of the module.
DAQP-FREQ:
o Setup the Module as following (use the Module Manual):
Input Measure Range: 200kHz
Input Filter Range: 200kHz
Input Sensitivity: 10mV..3V (use software or Press the Filter button longer than 2 seconds
until the two LEDs for 100 and 10 kHz flashes )
o

Jumper Setting:
Coupling: AC .
Output Filter: Slow .

Output Filter

S low
Fas t

AC
DC

Coupling

DAQP-FREQ: Turn the Trigger Level completely to the left. (You will hear two Click).

DAQP-FREQ-A: Setup the Module as following (use DEWEConfig):


Input Measure Range: 200kHz
Input Filter Range:
200kHz
Input Coupling:
AC
Trigger level:
0.5V
Output Filter:
Slow

o
o
o

Apply a 2VPP 200kHz Sine wave Signal to the DAQP-FREQ Input.


The module output voltage should be 5.0000 V 5mV.
Apply 0V to the Module; the output should now be -5.0000 V 5mV.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 46

DAQP-FREQ(-A) Calibration Manual


7.4.1

Check the Input Ranges


Steps
.
1
2
3
4
5*
6*
7
8
9
10
11
12
13
14

Module Range
Filter
Range
kHz
kHz
200
200
200
200
100
100
100
100
20
20
20
20
10
10
10
10
5
5
5
5
1
1
1
1
0.1
0.1
0.1
0.1

Input Signal
VPP
2
2
2
2
2
2
2
2
2
2
2
2
2
2

kHz
200
0
100
0
10
0
10
0
5
0
1
0
0.1
0

Output Limits
lower
V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V

upper
V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V

* DAQP-FREQ-A

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 47

DAQP-FREQ(-A) Calibration Manual


Module adjustment
Important : This steps are only necessary if one of the Calibration checks fails, or is only marginal.

9.4.1
o
o
o

o
o

9.4.2
o
o
o
o

9.4.3

Input Offset Adjustment


Connect a Digital Multimeter to the Special Out/in Connectors from Your Supply
Cable.
Input Offset
Set the Multimeter to ACV.
Apply a 15mV Rectangle Signal, with 50 % Duty-Cycle, and 1kHz to the Input.
DAQP-FREQ:
o Setup the Module as following (use the Module Manual):
Input Measure Range: 200kHz
Input Filter Range:
200kHz
Input Sensitivity:
10mV..3V
Trigger potentiometer : completely to the left.
o Jumper Setting:
Coupling:
AC .
Output Filter: Fast
DAQP-FREQ-A:
o Setup the Module as following (use DEWEConfig):
Input Measure Range: 200kHz
Input Filter Range:
200kHz
Coupling:
AC
Trigger level:
0.0V ( manually enter a 0 in the trigger level field)
Output Filter:
Slow
Adjust the Input Offset Potentiometer until the output is between 2.3VRMS and 2.7VRMS.
The offset Potentiometer of the DAQP-FREQ-A is 90 deg rotated located a little higher than in the DAQPFreq.

Offset Adjustment
Set the module to DC.
Connect The Digital Multimeter To the Signal Out Cable, and
the Range to DCV.
Apply a 2VPP 100kHz Rectangle Signal to the DAQP-FREQ Input.
Adjust the Offset Potentiometer until The Module output voltage is
-0.5mV and 1.5mV .

Offset

Change

between

Gain Adjustment

9.4.3.1
o Apply a 2VPP 200kHz Sine wave Signal to the DAQP-FREQ Input.
o Adjust the Gain Potentiometer until The Module output voltage is
4.9985 V and 5.0015 V (best value would be 5.000 V).

between

GAIN

9.4.3.2
o Apply a 2VDC Signal to the input (that means 0 Hz) .
o Adjust the Gain Potentiometer until The Module output voltage is between -5.0015 V and -4.9985 V
(best value would be -5.000 V).
o If necessary balance the gain, that the Error is in both cases the same. For Example its better to adjust
+5.0005 V and 4.9995V instead of +5.0010V and 5.0000V .
o Continue with the calibration check 7.4.1 .
E-M0243E Printing Version 1.6.9 FEB, 2008

Page 48

DAQP-FREQ(-A) Calibration Manual


9.5

Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-FREQ

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter
Calibration Procedure
Limits
lower
upper

Test
7.4.1
1
2
3
4
5*
6*
7
8
9
10
11
12
13
14

Range Check
200kHz Range @ 200kHz
200kHz Range @ 0kHz
100kHz Range @ 100kHz
100kHz Range @ 0kHz
20kHz Range @ 20kHz
20kHz Range @ 0kHz
10kHz Range @ 10kHz
10kHz Range @ 0kHz
5kHz Range @ 5kHz
5kHz Range @ 0kHz
1kHz Range @ 1kHz
1kHz Range @ 0kHz
0.1kHz Range @ 0.1kHz
0.1kHz Range @ 0kHz

4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V
4.9950 V
-5.0050V

Value
O.K

5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V
5.0050 V
-4.9950 V

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 49

DAQx BRIDGE Calibration


10 DAQx-BRIDGE
10.1 Specifications
10.1.1 DC-Accuracy DAQx-BRIDGE
Range
mV/V

Accuracy
% of F.S.

Output
Range

Max Output Error (VDC)

+/- 0.1
+/- 0.2
+/- 0.5
+/- 1
+/- 2
+/- 5

+/-0.05%
+/-0.05%
+/-0.05%
+/-0.05%
+/-0.05%
+/-0.05%

+/-5V
+/-5V
+/-5V
+/-5V
+/-5V
+/-5V

+/-5mV
+/-5mV
+/-5mV
+/-5mV
+/-5mV
+/-5mV

10.1.2 Filter Specification DAQx-BRIDGE


10.1.2.1 Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

Output
Output _ Range
Input

Input _ Range

10.1.2.2 Table

Bessel (factory default)


Butterworth ( jumper selectable)

Limits at fo/2
Lower
Upper
-1.2dB
-0.1 dB
-0.8dB
0.2dB

Limits at f0
Lower
Upper
-4.5dB
-1.5dB
-4.5dB
-1.5dB

10.1.2.3 Diagram

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 50

DAQx BRIDGE Calibration


10.2 Schematic
10.2.1 Calibration with Multi Product Calibrator

Multi Product Calibrator

G ND

DAQx-BRIDGE
EXCITATION

LEDS
SW2

J5
FILTER
GTU
GAIN
P4

P3

J3

Fine
Coarse

9 pin female SUB-D


Signal input

BALANCE P2
Bessel

Butterworth

9 pin male SUB-D


Output to A/D card

2.5 V
5V
10 V
15 V

BALANCE

Supply Cable

P1

EXCITATION
VOLTAGE

J1

Unit under Test


SW1

DEWE-DAQN-BRIDGE

W orking Part

t/in

Excitation& S ense-

gn
al

Su

Ou

pp

b le

a b le

Ca

tC

ly

Any DEW E-SLot


DAQP-DM M

Excitation+
& S ens e+

Si

S p e c ia l O u

E xcitation Cable

Digital M ULTIM ETER

DAQ P-DM M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 51

DAQx BRIDGE Calibration


10.2.2

Calibration with Bridge Calibrator

BRIDGE CALIBRATOR
50%

+
100%

0%
0,5mV/V
1,0mV/V
2,0mV/V
5,0mV/V
10mV/V

able
Bridge Connector C

DAQx-BRIDGE
SW2

J5
FILTER
GTU
GAIN
P4

P3

J3

Fine
Coarse

9 pin female SUB-D


Signal input

BALANCE P2

Bessel

Butterworth

9 pin male SUB-D


Output to A/D card

EXCITATION

LEDS

BALANCE

Supply Cable

P1

SW1
2.5 V
5V
10 V
15 V

EXCITATION
VOLTAGE

J1

Unit under Test

DEWE-DAQN-BRIDGE

t /in

Working Part

Si

p e c ia l O u

al

Su

gn

Ou

pp
Ca

b le

b le

DAQ P-DMM

t Ca

ly

Any DEW E-SLot

Digital MULTIMETER

DAQP-DMM

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 52

DAQx BRIDGE Calibration


10.3 Parts List
o
o
o
o
o

DAQx-BRIDGE Module
Slot : Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator or a Bridge Calibrator (such as the HBM K3607)
High accuracy digital Multimeter
Cables
o Bridge Input Cable* (with included high accuracy 100:1 voltage divider).
Resistor specifications : Tolerance0.005%, 5ppm/C

Pin assignment:
1 : Excitation +
6: Sense +
2 : Input +
7: Input 3 : Sense 8: Excitation 4: GND
9: Case
5: Remote

100R

9k9

+
Excitation Cable
+
Input Cable

GND

Bridge Connector Cable**


This cable depends on the type of Bridge Calibrator you are using. Please refer to the
calibrator manual.

Supply Cable

9 Pin SubD Female 9 Pin SubD Female 1:1. (This is a Working Part and should be changed after
100 calibrations, because oft the limited connector lifetime.)
Isolated Screwdriver for adjusting the Module

* not necessary if using Bridge Calibrator


** only necessary if using a Bridge Calibrator

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 53

DAQx BRIDGE Calibration


10.4 Calibration instruction (for calibrating with a multi product calibrator)
8.4.1
o
o
o

Excitation Voltage Adjustment


Connect the Modules Excitation voltage with the Test Cable to the digital Multimeter (DCV Range).
Use The Excitation Potentiometer to adjust the voltage according to the following table.
To reach the specified accuracy from 0.05%, it is recommended, to calibrate exactly the excitation voltage
range, you need for your sensor. If you change the Excitation Voltage, without recalibration, the specified
accuracy is 0.1%.
Jumper

Output

Setting

Voltage
lower

upper

V
2.4999

5.0
4.9999
2.5

V
2.5001
5.0001

10

9.9995

10.0005

15

14.999

15.001

Voltage

defaul

10.4.1 Common Mode Rejection Adjustment


o
o
o
o
o

Set the module to 0.1mV/V and 1kHz Input Range.


Connect both input connectors to the GND connector.
Adjust the Balance Potentiometer (on the front side) until the output
voltage is 0.000V +/- 1mV.
Apply a 0.5VPP /50Hz sine wave signal to the input cable as common
mode voltage. You achieve the best CMR-Values if you use the
same frequency as our Line Voltage. (F7.4.2)
Measure the output RMS-Value with a Digital Multimeter ( VAC
). It should be lower than 40 mVRMS , otherwise open the
module and adjust the CMR Potentiometer until the output is
reaches the minimum.

F 7.4.2

CMR

10.4.2 Gain Adjustment


o
o
o
o

10.4.2.1
o
o

Set the module to 5 mV/V and 1kHz Input Range.


Apply 0 mV/V to the input. This means connecting both input plugs to the GND connector.
Adjust the balance potentiometer, until the output is 0.000V +/- 1mV.
Connect a Calibrator like it is shown in 10.2 .
GND & Input cable - to the negative calibrator source.
Input cable + to the positive calibrator source.

Apply +2.500V to the Cable.(that means +25.00mV for the module, because of the voltage divider inside
the cable).
Adjust the gain potentiometer until the output is between 4.9980V and 5.0020V, the optimum value is
5.0000V.

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Page 54

DAQx BRIDGE Calibration


10.4.2.2
o
o

Apply -2.500V to the Cable.


Adjust the gain potentiometer until the output is between -4.9980V and
-5.0020V, the optimum value
is -5.0000V.
If necessary balance the gain, that the Error is in both cases the same. For Example its better to adjust
+5.0005 V and 4.9995V instead of +5.0010V and 5.0000V .

10.4.3 Check the other Input Ranges


Step
10.4.3.
1
2
3
4
5
6
7
8
9
10
11
12

Module Setting
Filter
Range
kHz
mV/V
1
5
1
-5
1
+2
1
-2
1
1
1
-1
1
0.5
1
-0.5
1
0.2
1
-0.2
1
0.1
1
-0.1

Calibrator
Limits
Source*
lower
upper
VDC
V
V
2.5000
4.9950
5.0050
-2.5000
-5.0050
-4.9950
1.0000
4.9950
5.0050
-1.0000
-5.0050
-4.9950
0.5000
4.9950
5.0050
-0.5000
-5.0050
-4.9950
0.2500
4.9950
5.0050
-0.2500
-5.0050
-4.9950
0.1000
4.9950
5.0050
-0.1000
-5.0050
-4.9950
0.05000
4.9950
5.0050
-0.05000
-5.0050
-4.9950
*Fluke Calibrator: Fix the Calibrator Reference Voltage to 3.3V

10.4.4 Bessel Filter and Bandwidth Check


o
o
o
o
o
o
o

Connect the Calibrator to the Cable Input.


Set the module input to 5mV/V and 20kHz Bessel characteristic.
Set the Calibrator to 1.75 VRMS (Sine wave) @ 10kHz.
Check the Output Voltage (RMS-Value) with the digital Multimeter .
It should be between 3.05VRMS (-0.1 dB) and 3.46VRMS (-1.2 dB).
Set the Calibrator to 20 Hz (f0) .
The Output Voltage now should be between 2.194VRMS (-1.5 dB) and 2.08VRMS (-4.5 dB).

10.4.5 Check the other Filters at f0/2 and f0 .


Steps
10.4.5.
1
2
3
4
5
6
7
8

Module Range
Filter
Range
10Hz
+/-5mVV
10Hz
+/-5mV/V
100Hz
+/-5mVV
100Hz
+/-5mV/V
1kHz
+/-5mVV
1kHz
+/-5mV/V
5kHz
+/-5mVV
5kHz
+/-5mV/V

Input Signal
Voltage
Frequency
1.75 VRMS
5Hz
1.75 VRMS
10Hz
1.75 VRMS
50Hz
1.75 VRMS
100Hz
1.75 VRMS
500Hz
1.75 VRMS
1kHz
1.75 VRMS
2.5kHz
1.75 VRMS
5kHz

Output Limits
lower
upper
3.05 VRMS
3.46 VRMS
2.08 VRMS
2.94 VRMS
3.05 VRMS
3.46 VRMS
2.08 VRMS
2.94 VRMS
3.05 VRMS
3.46 VRMS
2.08 VRMS
2.94 VRMS
3.05 VRMS
3.46 VRMS
2.08 VRMS
2.94 VRMS

10.4.6 Bandwidth check


Steps
10.4.6
1

Module Range
Filter
Range
20kHz
+/-5mV/V

Input Signal
Voltage
Frequency
1.75 VRMS
20kHz

E-M0243E Printing Version 1.6.9 FEB, 2008

Output Limit
lower
3.19 VRMS

Page 55

DAQx BRIDGE Calibration


10.5 Calibration instruction (for calibrating with a bridge calibrator)
8.5.1

Excitation Voltage
o

It doesnt makes sense to calibrate the excitation voltage separate, because it is included in the result, if
you are using a Bridge Calibrator.

10.5.1 Filter Check and CMR


7.5

Not Possible to test with a Bridge Calibrator

10.5.2 Gain Adjustment


o
o

Set the module to 5 mV/V and 1kHz Input Range.


Apply 0 mV/V to the input. Adjust the balance potentiometer ,until the output is 0.000V +/- 1mV.

o
o

Apply +5.000 mV/V to the module.


Adjust the gain potentiometer until the output is between 4.9980V and 5.0020V, the optimum value is
5.0000V.

10.5.2.1
o
o
o

Apply -5.000 mV/V to the module.


Adjust the gain potentiometer until the output is between -4.9980V and
-5.0020V, the optimum value
is -5.0000V.
If necessary balance the gain, that the Error is in both cases the same. For Example its better to adjust
+5.0005 V and 4.9995V instead of +5.0010V and 5.0000V .

10.5.3 Check the other Input Ranges


Step
10.4.3.
1
2
3
4
5
6
7
8
9
10
11
12

Module Setting
Filter
Range
kHz
mV/V
1
5
1
-5
1
+2
1
-2
1
1
1
-1
1
0.5
1
-0.5
1
0.2
1
-0.2
1
0.1
1
-0.1

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibrator
Source
mV/V
+5.000
-5.000
+2.000
-2.000
1.000
-1.000
0.500
-0.500
0.200
-0.200
0.100
-0.100

Limits
lower
V
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050

upper
V
5.0050
-4.9950
5.0050
-4.9950
5.0050
-4.9950
5.0050
-4.9950
5.0050
-4.9950
5.0050
-4.9950

Page 56

DAQx BRIDGE Calibration


10.6 Calibration Report
Module :
Serial Number:
Customer:
Inspection Date:

DAQx-BRIDGE

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter

Test
8.4.1

10.4.1.
1
10.4.3.
1
2
3
4
5
6
7
8
9
10
11
12
10.4.4
1
2
3
4
5
6
7
8
10.4.6
10

Excitation Voltage
2.5 V Excitation
5 V Excitation
10 V Excitation
15 V Excitation
CMR
Range Check
Gain ( + 5mV/V Range)
Gain ( - 5mV/V Range)
Gain ( + 2mV/V Range)
Gain ( - 2mV/V Range)
Gain ( + 1mV/V Range)
Gain ( - 1mV/V Range)
Gain ( + 0.5mV/V Range)
Gain ( - 0.5mV/V Range)
Gain ( + 0.2mV/V Range)
Gain ( - 0.2mV/V Range)
Gain ( + 0.1mV/V Range)
Gain ( - 0.1mV/V Range)
Filter Check (Bessel)
10 Hz Filter @ 5Hz
10 Hz Filter @ 10Hz
100Hz Filter @ 50 Hz
100Hz Filter @ 100 Hz
1kHz Filter @ 500 Hz
1kHz Filter @ 1 kHz
5kHz Filter @ 2.5k Hz
5kHz Filter @ 3kHz
Band width
20kHz Filter @ 20kHz

Calibration Procedure
Limits
lower
upper
2.4999V
4.9999V
9.9995V
14.999V

2.5001v
5.0001V
10.0005V
15.001V

40mVRMS

4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050

5.0050
-4.9950
5.0050
-4.9950
5.0050
-4.9950
5.0050
-4.9950
5.0050
-4.9950
5.0050
-4.9950

3.05 VRMS
2.08 VRMS
3.05 VRMS
2.08 VRMS
3.05 VRMS
2.08 VRMS
3.05 VRMS
2.08 VRMS

3.46 VRMS
2.94 VRMS
3.46 VRMS
2.94 VRMS
3.46 VRMS
2.94 VRMS
3.46 VRMS
2.94 VRMS

Value
O.K

2.16VRMS

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 57

DAQP BRIDGE-A Calibration


11 DAQP-BRIDGE-A
11.1 Specifications
11.1.1 DC-Accuracy DAQP-BRIDGE-A
Range
mV/V *

Accuracy
% of F.S. *

Output
Range

Max Output Error (VDC)

+/- 1
+/- 2
+/- 5
+/- 10
+/- 20
+/- 50

+/-0.1%
+/-0.1%
+/-0.1%
+/-0.1%
+/-0.1%
+/-0.1%

+/-5V
+/-5V
+/-5V
+/-5V
+/-5V
+/-5V

+/-10mV
+/-10mV
+/-10mV
+/-10mV
+/-10mV
+/-10mV

* at 5 V excitation voltage

11.1.2 Filter Specification DAQP-BRIDGE-A


11.1.2.1 Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

Output
Output _ Range
Input

Input _ Range

11.1.2.2 Table

Bessel
Butterworth

Limits at fo/2
Lower
Upper
-1.2dB
-0.3 dB
-0.8dB
0.2 dB

Limits at f0
Lower
Upper
-4.5dB
-1.5dB
-4.5dB
-1.5dB

Limits at 10*f0
Lower
Upper
-38.7dB
-32.0dB
-43.0dB
-36.8dB

11.1.2.3 Diagram

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 58

DAQP BRIDGE-A Calibration


11.2 Schematic
9.2.1

Calibration with Multi Product Calibrator

Multi Product Calibrator

G ND

Excitation+
& S ens e+

DAQP-BRIDGE-A
Unit under Test

Excitation& S ense-

SW1
LEDS

9 pin male SUB-D


Output to A/D card

9 pin female SUB-D


Signal input

SW2

Supply Cable

t/in

Working Part

Si

S p e c ia l O u

gn
al

Su

Ou

pp

b le

a b le

Ca

D AQ P-D M M

tC

ly

Any DEW E-SLot

Digital MULTIMETER

D AQ P-D M M

D irect

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 59

DAQP BRIDGE-A Calibration


11.2.1

Calibration with Bridge Calibrator

Function Generator

OUTPUT

Calibration Rack
CAL-BRIDGE

DA QP-BR IDGE-A DA QP-BR IDGE-A

Scanner

Uext

Bridge Amplifier

Control

DA QP-BR IDGE-A

OUTPUT

Digital MULTIMETER

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 60

DAQP BRIDGE-A Calibration


11.3 Parts List
o
o
o
o
o
o

DAQP-BRIDGE-A Module
Slot : Any Kind of DEWE-Module-Slot is possible.
For the filter test it is possible to use a waveform generator as the Agilent 33120 instead of a calibrator.
Multi Product Calibrator or Bridge Calibrator:
DEWETRON CAL-BRIDGE ( recommended)
HBM K3607
High accuracy digital Multimeter
Cables
Bridge Input Cable* (with included high accuracy 100:1 voltage divider). Resistor
specifications : Tolerance0.005%, 5ppm/C
Pin assignment:
1 : Excitation +
6: Sense +
2 : Input +
7: Input 3 : Sense 8: Excitation 4: GND
9: Shunt
5: Bridge

100R

9k9

+
Excitation Cable
+
Input Cable

GND
remove Pin 9 and 5

Warning the Bridge Calibration Cable included in the Cal-Kit is designed for the older DAQP-BRIDGE
module, to use this cable for both modules it is necessary to cut out Pin 5 and Pin 9 from the DSUB9
Connector.(Use a side-cutting-pliers. This takes no effect on the calibration procedure of older DAQPBridge) *

Bridge Connector Cable**


This cable depends on the type of Bridge Calibrator you are using Please refer to the
calibrator manual.

Supply Cable

o
o

9 Pin SubD Female 9 Pin SubD Female 1:1. (This is a Working Part and should be changed after
100 calibrations, because oft the limited connector lifetime.)
* not necessary if using Bridge Calibrator
** only necessary if using a Bridge Calibrator

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 61

DAQP BRIDGE-A Calibration


11.4 Calibration instruction
9.4.1

Generally

The DAQP-BRIDGE-A is a module from the newer generation of Dewetron. The difference to older modules is that
there are no potentiometers inside anymore. The whole calibration can be done via software. This makes it possible
to calibrate and adjust the module without opening.

11.4.1 Excitation Voltage Check


o
o
o

Connect the Modules Excitation Voltage with the Test Cable to the digital Multimeter (DCV Range).
Use DEWESoft to select the different Excitation Voltages.
The measured voltage should be the selected excitation voltage 2mV.
Step

1
2
3
4
5
6

DAQP-BRIDGE-A
Excitation
VDC
0.250*
0.500*
1.000
2.500
5.000
10.000

Limits
lower
V
0.248
0.498
0.998
2.498
4.998
9.998

upper
V
0.252
0.502
1.002
2.502
5.002
10.002

*only available for


Revision 202 or higher

11.4.2 Gain Check with a Multi Product Calibrator


o
o

o
o
o
o
o
o
o
o
o

Set the module to 1 mV/V and 5V excitation ( 5mV ) and 1kHz Input Range.
Connect the module input plugs to the calibrator output.
Bridge Input +
< --- > Calibrator+
Bridge Input < --- > Calibrator Bridge GND
< --- > CalibratorConnect the digital Multimeter to the module output.
Signal out cable+ < --- > Digital Multimeter +
Signal out cable- < --- > Digital Multimeter Apply 0.000 V to the input.
Press amplifier zero in DEWESoft. ( Serial command: ##{addr}R8{Carriage Return} )
Press Bridge zero in DEWESoft. ( ##{addr}R7{Carriage Return} )
Now the amplifier is offset adjusted for all ranges.
Apply 5mV to the Module ( 500.00mV calibrator voltage )
The output Voltage should be 5.000V 10mV
Apply -5mV to the Module ( -500.00mV calibrator voltage )
The output Voltage should be -5.000V 10mV
Proceed with the other ranges in the same way, except executing the amplifier zero.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 62

DAQP BRIDGE-A Calibration


11.4.3 Check the other Input Ranges
Step

1
2
3
4
5
6
7
8
9
10
11
12

Module Setting
Input Range
Filter
mV/V
mV
kHz
1
5
1
-1
5
1
+2
10
1
-2
10
1
5
25
1
-5
25
1
10
50
1
-10
50
1
20
100
1
-20
100
1
50
250
1
-50
250
1

Calibrator
Source
VDC
0.5000
-0.5000
1.0000
-1.0000
2.5000
-2.5000
5.000
-5.000
10.000
-10.000
25.00
-25.00

Limits
lower
V
4.9900
-5.0010
4.9900
-5.0010
4.9900
-5.0010
4.9900
-5.0010
4.9900
-5.0010
4.9900
-5.0010

upper
V
5.0010
-4.9900
5.0010
-4.9900
5.0010
-4.9900
5.0010
-4.9900
5.0010
-4.9900
5.0010
-4.9900

11.4.4 Filter Check


o

Bessel characteristic
o Connect the Calibrator to the bridge input cable.
o Set the module input to 5mV/V and 10 Hz Bessel.
o Set the Calibrator to 1.75 VRMS (Sine wave) @ 10Hz.
o Check the Output Voltage (RMS-Value) with the digital Multimeter .
o It should be between 2.95VRMS (-1.5 dB) and 2.08VRMS (-4,5dB).
o Set the DAQP-BRIDGE-A module to 5mV/V and 100 Hz Bessel
o Set the Calibrator to 50Hz (f0/2) .
o The Output Voltage now should be between 3.38VRMS (-0.3 dB) and 3.04VRMS (-1.2 dB).
o Continue with the other filters as listed in the table 11.4.5 .
Butterworth characteristic
o Set the module input to 5mV/V and 100Hz Butterworth.
o Set the Calibrator to 1.75 VRMS (Sine wave) @ 1kHz.
o The output should be between 24.7 mVRMS (-43 dB) and 50.6 mVRMS (-36.8dB).
o It is also important that it is 10mVRMS lower than in the test 11.4.5 Nr.4 ( 100Hz Bessel @1kHz)

11.4.5 Check the other Filters at f0/2 and f0 .


Nr.
1
2
3
4
5
6
7
8
9
10
11

Module Range
Filter
Range
10Hz Bessel
+/-5mV/V
100Hz Bessel
+/-5mVV
100Hz Bessel
+/-5mV/V
100Hz Bessel
+/-5mV/V
1kHz Bessel
+/-5mVV
1kHz Bessel
+/-5mV/V
5kHz Bessel
+/-5mVV
5kHz Bessel
+/-5mV/V
20kHz Bessel
+/-5mVV
20kHz Bessel
+/-5mV/V
100Hz Butterw. +/-5mV/V

Input Signal
Voltage
Frequency
1.75 VRMS
10Hz
1.75 VRMS
50Hz
1.75 VRMS
100Hz
1.75 VRMS
1 kHz
1.75 VRMS
500Hz
1.75 VRMS
1kHz
1.75 VRMS
2.5kHz
1.75 VRMS
5kHz
1.75 VRMS
10kHz
1.75 VRMS
20kHz
1.75 VRMS
1 kHz

E-M0243E Printing Version 1.6.9 FEB, 2008

Output Limits
lower
upper
2.08 VRMS
2.95 VRMS
3.04 VRMS
3.38 VRMS
2.08 VRMS
2.95 VRMS
40.6mVRMS
88.0 mVRMS
3.04 VRMS
3.38 VRMS
2.08 VRMS
2.95 VRMS
3.04 VRMS
3.38 VRMS
2.08 VRMS
2.95 VRMS
3.04 VRMS
3.38 VRMS
2.08 VRMS
2.95 VRMS
24.7 mVRMS
50.6 mVRMS

Page 63

DAQP BRIDGE-A Calibration


11.4.6 Gain Check with a Bridge Calibrator
o
o
o

o
o
o
o
o
o
o
o
o

Set the module to 1 mV/V; 5V Excitation and 1kHz Input Range.


Connect the module input plugs to the bridge calibrator .
Bridge DSUB9 < ---> CAL-BRIDGE DSUB9
Connect the digital Multimeter to the module output.
Signal out cable+ < --- > Digital Multimeter +
Signal out cable- < --- > Digital Multimeter
CAL-Rack BNC
< --- > Digital Multimeter *
* In Case of using a CAL-Rack
Apply 0.000 V to the input.
Press amplifier zero in DEWESoft. ( Serial command: ##{addr}R8{Carriage Return} )
Press Bridge zero in DEWESoft. ( ##{addr}R7{Carriage Return} )
Now the amplifier is offset adjusted for all ranges.
Apply 1mV/V to the Module. ( CAL-BRIDGE: 1mV/V; 100%)
The output Voltage should be 5.000V 10mV
Apply -1mV/V to the Module. ( CAL-BRIDGE: 1mV/V; 100% ;negative output)
The output Voltage should be -5.000V 10mV
Proceed with the other ranges in the same way, except the amplifier zero.

11.4.7 Check the other Input Ranges


Step
10.4.3.
1
2
3
4
5
6
7
8
9
10
11
12
13

Module Setting
Range EXC. Filter
mV/V
V
kHz
1
5
1
-1
5
1
+2
5
1
-2
5
1
+5
5
1
-5
5
1
10
5
1
-10
5
1
20
5
1
-20
5
1
50
5
1
-50
5
1
25
10
1

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibrator
Source
mV/V
+1.000
-1.000
+2.000
-2.000
5.000
-5.000
10.000
-10.000
20.00
-20.00
50.00
-50.00
24.00

Limits
lower
V
4.9900
-5.0100
4.9900
-5.0100
4.9900
-5.0100
4.9900
-5.0100
4.9900
-5.0100
4.9900
-5.0100
4.9900

upper
V
5.0100
-4.9900
5.0100
-4.9900
5.0100
-4.9900
5.0100
-4.9900
5.0100
-4.9900
5.0100
-4.9900
5.0100

Page 64

DAQP BRIDGE-A Calibration


11.4.8 Filter Check with a Dewetron Bridge Calibrator
o
o
o
o

Bessel characteristic
Connect the module input plugs to the bridge calibrator .
Bridge DSUB9 < ---> CAL-BRIDGE DSUB9
Connect the multi product calibrator to the CAL-BRIDGE modulation input.
Calibrator source < --- > CAL-BRIDGE UEXT
Connect the digital Multimeter to the module output.
Signal out cable+ < --- > Digital Multimeter +
Signal out cable- < --- > Digital Multimeter
CAL-Rack BNC
< --- > Digital Multimeter *
* In Case of using a CAL-Rack
o Set the module input to 5mV/V and 10Hz Bessel.
o Set the CAL-BRIDGE to 10mV/V; UEXT
o Set the multi product calibrator to 3.5 VRMS 10Hz (Sine wave).
o Check the Output Voltage (RMS-Value) with the digital Multimeter .
o It should be between 2.95VRMS (-1.5 dB) and 2.08VRMS (-4,5dB).
o Set the DAQP-BRIDGE-A module to 5mV/V and 100 Hz Bessel
o Set the Calibrator to 50Hz (f0/2) .
o The Output Voltage now should be between 3.38VRMS (-0.3 dB) and 3.04VRMS (-1.2 dB).
o Continue with the other filters as listed in the table 11.4.9.
Butterworth characteristic
o Set the module input to 5mV/V and 100Hz Butterworth.
o Set the Calibrator to 3.5 VRMS @ 1kHz.
o The output should be between 24.7 mVRMS (-43 dB) and 50.6 mVRMS (-36.8dB).
o It is also important that it is 10mVRMS lower than in the test 11.4.9 Nr.4 ( 100Hz Bessel @1kHz)

11.4.9 Check the other Filters at f0/2 and f0 .


Nr.
1
2
3
4
5
6
7
8
9
10
11

Module Range
Filter
Range
10Hz Bessel
+/-5mV/V
100Hz Bessel
+/-5mVV
100Hz Bessel
+/-5mV/V
100Hz Bessel
+/-5mV/V
1kHz Bessel
+/-5mVV
1kHz Bessel
+/-5mV/V
5kHz Bessel
+/-5mVV
5kHz Bessel
+/-5mV/V
20kHz Bessel
+/-5mVV
20kHz Bessel
+/-5mV/V
100Hz Butterw. +/-5mV/V

E-M0243E Printing Version 1.6.9 FEB, 2008

Input Signal
Voltage
Frequency
3.50 VRMS
10Hz
3.50 VRMS
50Hz
3.50 VRMS
100Hz
3.50 VRMS
1 kHz
3.50 VRMS
500Hz
3.50 VRMS
1kHz
3.50 VRMS
2.5kHz
3.50 VRMS
5kHz
3.50 VRMS
10kHz
3.50 VRMS
20kHz
3.50 VRMS
1 kHz

Output Limits
lower
upper
2.08 VRMS
2.95 VRMS
3.04 VRMS
3.38 VRMS
2.08 VRMS
2.95 VRMS
40.6mVRMS
88.0 mVRMS
3.04 VRMS
3.38 VRMS
2.08 VRMS
2.95 VRMS
3.04 VRMS
3.38 VRMS
2.08 VRMS
2.95 VRMS
3.04 VRMS
3.38 VRMS
2.08 VRMS
2.95 VRMS
24.7 mVRMS
50.6 mVRMS

Page 65

DAQP BRIDGE-A Calibration


11.5 Calibration Report
Module :
Serial Number:
Customer:
Inspection Date:

BRIDGE-A

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter

Test

1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11

Excitation Voltage
0.25 V Excitation
0.5 V Excitation
1 V Excitation
2.5 V Excitation
5 V Excitation
10 V Excitation
Range Check
Gain ( + 1mV/V Range)
Gain ( - 1mV/V Range)
Gain ( + 2mV/V Range)
Gain ( - 2mV/V Range)
Gain ( + 5mV/V Range)
Gain ( - 5mV/V Range)
Gain ( + 10mV/V Range)
Gain ( - 10mV/V Range)
Gain ( + 20mV/V Range)
Gain ( -20mV/V Range)
Gain ( + 50mV/V Range)
Gain ( - 50mV/V Range)
Filter Check
10Hz Bessel
100Hz Bessel
100Hz Bessel
100Hz Bessel
1kHz Bessel
1kHz Bessel
5kHz Bessel
5kHz Bessel
20kHz Bessel
20kHz Bessel
100Hz Butterw.

Calibration Procedure
Limits
lower
upper
0.248
0.498
0.998
2.498
4.998
9.998

0.252
0.502
1.002
2.502
5.002
10.002

4.9900
-5.0100
4.9900
-5.0100
4.9900
-5.0100
4.9900
-5.0100
4.9900
-5.0100
4.9900
-5.0100

5.0100
-4.9900
5.0100
-4.9900
5.0100
-4.9900
5.0100
-4.9900
5.0100
-4.9900
5.0100
-4.9900

2.08 VRMS
3.04 VRMS
2.08 VRMS
40.6mVRMS
3.04 VRMS
2.08 VRMS
3.04 VRMS
2.08 VRMS
3.04 VRMS
2.08 VRMS
24.7 mVRMS

Value
O.K

2.95 VRMS
3.38 VRMS
2.95 VRMS
88.0 mVRMS
3.38 VRMS
2.95 VRMS
3.38 VRMS
2.95 VRMS
3.38 VRMS
2.95 VRMS
50.6 mVRMS

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 66

DAQP BRIDGE-B Calibration


12 DAQP-BRIDGE-B
12.1 Specifications
12.1.1 DC-Accuracy DAQB-BRIDGE-B
Range
Accuracy
mV/V @ 5VEXC % of F.S.
0.1 2.
0.2 2.
0.5 2.
1
2
5
10
20
50
100

Output
Range

0.05%
0.05%
0.05%
0.05%
0.05%
0.05%
0.05%
0.05%
0.05%
0.05%

Max Output K3607 CAL- Fluke


Error (VDC)
Bridge 5500

5V
5V
5V
5V
5V
5V
5V
5V
5V
5V

5mV
5mV
5mV
5mV
5mV
5mV
5mV
5mV
5mV
5mV

at 5 V excitation voltage
Calibration is only possible
with special bridge calibrator
1.
2.

Out of Specification
Not recommended
Suitable calibrator

12.1.2 Excitation Voltage Accuracy


Excitation
Voltage

Accuracy

Max Output Error


(VDC)

0.25
0.5
1
2.5
5
10

0.05%0.7mV
0.05%0.7mV
0.05%0.7mV
0.05%0.7mV
0.05%0.7mV
0.05%0.7mV

0.825mV
0.95mV
1.2mV
1.95mV
3.2mV
5.7mV

12.1.3 Filter Specification DAQP-BRIDGE-B


12.1.3.1 Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

Output
Output _ Range
Input

Input _ Range

12.1.3.2 Table

Bessel
Butterworth

Limits at fo/2
Lower
Upper
-1.2dB
-0.3 dB
-0.8dB
0.2 dB

Limits at f0
Lower
-4.5dB
-4.5dB

Upper
-1.5dB
-1.5dB

Limits at 10*f0
Lower
Upper
-38.7dB
-32.0dB
-43.0dB
-36.8dB

12.1.3.3 Diagram
The same specification as for DAQP-BRIDGE-A . Look at 11.1.2.3 .

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 67

DAQP BRIDGE-B Calibration


12.2 Schematic
12.2.1 Calibration with Multi Product Calibrator ( not possible for all ranges)

Multi Product Calibrator

G ND

Excitation+
& S ense+

DAQP-BRIDGE-B
Unit under Test

Excitation& S ense-

SW1
LEDS

9 pin male SUB-D


Output to A/D card

9 pin female SUB-D


Signal input

SW2

Supply Cable

t/in

Working Part

Si

S p e c ia l O u

gn
al

Su

Ou

pp

b le

a b le

Ca

DAQ P-DM M

tC

ly

Any DEW E-SLot

Digital MULTIMETER

DAQP-DMM

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 68

DAQP BRIDGE-B Calibration


12.2.2

Calibration with Bridge Calibrator

Function Generator

OUTPUT

Calibration Rack
CAL-BRIDGE

DA QP-BR IDGE-A DA QP-BR IDGE-A

Scanner

Uext

Bridge Amplifier

Control

DA QP-BR IDG E-A

OUTPUT

Digital M ULTIM ETER

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 69

DAQP BRIDGE-B Calibration


12.3 Parts List
o
o
o
o
o

DAQP-BRIDGE-B Module
Slot: Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
For the filter test it is possible to use a waveform generator as the Agilent 33120 instead of a calibrator.
Bridge Calibrator:
DEWETRON CAL-BRIDGE ( recommended)
HBM K3607

o
o

High accuracy digital Multimeter


Cables
o Bridge Input Cable* (with included high accuracy 100:1 voltage divider).
Resistor specifications : Tolerance0.005%, 5ppm/C

Pin assignment:
1 : Excitation +
6: Sense +
2 : Input +
7: Input 3 : Sense 8: Excitation 4: GND
9: Shunt
5: Bridge

100R

9k9

+
Excitation Cable
+
Input Cable

GND
remove Pin 9 and 5

Warning the Bridge Calibration Cable included in the Cal-Kit is designed for the older DAQP-BRIDGE
module, to use this cable for both modules it is necessary to cut out Pin 5 and Pin9 from the DSUB9
Connector.(Use an side-cutting-pliers. This takes no effect on the calibration procedure of older
DAQP-Bridge)

Bridge Connector Cable**


This cable depends on the type of Bridge Calibrator you are using. (The Bridge Calibrator
manual should be helpful)

Supply Cable

9 Pin SubD Female 9 Pin SubD Female 1:1. (This is a Working Part and should be changed after
100 calibrations, because oft the limited connector lifetime.)
* not necessary if using Bridge Calibrator
** only necessary if using a Bridge Calibrator

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 70

DAQP BRIDGE-B Calibration


12.4 Calibration instruction
12.4.1 Generally
The DAQP-BRIDGE-B is a module from the newer generation of Dewetron. The difference to older modules is that
there are no potentiometers inside anymore. The whole calibration can be done via software. This makes it possible
to calibrate and adjust the module without opening.

12.4.2 Excitation Voltage Check


o
o
o
o

Connect the Modules Excitation Voltage with the Test Cable to the digital Multimeter (DCV Range).
Connect a 350Ohm Resistor (any resistor between 120 and 10k is possible) between red and black excitation
voltage plug.
Use DEWESoft to select the different Excitation Voltages.
The measured voltage should be between the limits listed in the table below.
( Excitation accuracy 0.05%0.7mV)
Step

1
2
3
4
5
6

DAQP-BRIDGE-B
Excitation
VDC
0.2500*
0.5000*
1.0000
2.500
5.000
10.000

Limits
lower
V
0.249175
0.49905
0.9988
2.49805
4.9968
9.9943

upper
V
0.250825
0.50095
1.0012
2.50195
5.0032
10.0057

*Apply a load to the excitation voltage:


Connect a 350 Ohm resistor between
excitation + and -

12.4.3 Gain Check with multi product calibrator


o
o
o

o
o
o
o
o
o
o
o
o

Set the module to 1 mV/V and 5V excitation ( 5mV ) and 1kHz Input Range.
Connect the module input plugs to the calibrator output.
Bridge Input +
< --- > Calibrator+
Bridge Input < --- > CalibratorConnect the digital Multimeter to the module output.
Signal out cable+ < --- > Digital Multimeter +
Signal out cable- < --- > Digital Multimeter Apply 0.000 V to the input.
Press amplifier zero in DEWESoft. ( Serial command: ##{addr}R8{Carriage Return} )
Press Bridge zero in DEWESoft. ( ##{addr}R7{Carriage Return} )
Now the amplifier is offset adjusted for all ranges.
Apply 5mV to the Module ( 500.00mV calibrator voltage )
The output Voltage should be 5.000B 5mV
Apply -5mV to the Module ( -500.00mV calibrator voltage )
The output Voltage should be -5.000B 5mV
Proceed with the other ranges in the same way.

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Page 71

DAQP BRIDGE-B Calibration


12.4.3.1 Check the other Input Ranges
Step

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Module Setting
Calibrator
Limits
Input Range
Filter
Source
lower
upper
mV/V
mV
kHz
VDC
V
V
0.1
0.5
0.2
1
Not possible to calibrate with a multi product calibrator
0.5
2.5
1
5
1
0.5000
4.9950
5.0050
-1
5
1
-0.5000
-5.0050
4.9950
+2
10
1
1.0000
4.9950
5.0050
-2
10
1
-1.0000
-5.0050
4.9950
5
25
1
2.5000
4.9950
5.0050
-5
25
1
-2.5000
-5.0050
4.9950
10
50
1
5.000
4.9950
5.0050
-10
50
1
-5.000
-5.0050
4.9950
20
100
1
10.000
4.9950
5.0050
-20
100
1
-10.000
-5.0050
4.9950
50
250
1
25.00
4.9950
5.0050
-50
250
1
-25.00
-5.0050
4.9950
100
250
1
25.00
4.9950
5.0050
-100
250
1
-25.00
-5.0050
4.9950

12.4.4 Filter Check with a Multi Product Calibrator


o

Bessel characteristic
o Connect the Calibrator to the bridge input cable.
o Set the module input to 5mV/V and 10 Hz Bessel.
o Set the Calibrator to 1.75 VRMS (Sine wave) @ 10Hz.
o Check the Output Voltage (RMS-Value) with the digital Multimeter .
o It should be between 2.95VRMS (-1.5 dB) and 2.08VRMS (-4,5dB).
o Set the DAQP-BRIDGE-A module to 5mV/V and 100 Hz Bessel
o Set the Calibrator to 50Hz (f0/2) .
o The Output Voltage now should be between 3.38VRMS (-0.3 dB) and 3.04VRMS (-1.2 dB).
o Continue with the other filters as listed in the table 11.4.5 .
Butterworth characteristic
o Set the module input to 5mV/V and 100Hz Butterworth.
o Set the Calibrator to 1.75 VRMS (Sine wave) @ 1kHz.
o The output should be between 24.7 mVRMS (-43 dB) and 50.6 mVRMS (-36.8dB).
o It is also important that it is 10mVRMS lower than in the test 11.4.5 Nr.4 ( 100Hz Bessel @1kHz)

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 72

DAQP BRIDGE-B Calibration


12.4.4.1 Check the other Filters at f0/2 and f0 .
Nr.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Module Range
Filter
Range
mV/V
10Hz Bessel
+/-5
30Hz Bessel
+/-5
30Hz Bessel
+/-5
100Hz Bessel
+/-5
100Hz Bessel
+/-5
100Hz Bessel
+/-5
100Hz Butterw.
+/-5
300Hz Bessel
+/-5
300Hz Bessel
+/-5
1kHz Bessel
+/-5
1kHz Bessel
+/-5
3kHz Bessel
+/-5
3kHz Bessel
+/-5
10kHz Bessel
+/-5
10kHz Bessel
+/-5
30kHz Bessel
+/-5
30kHz Bessel
+/-5
100kHz Bessel
+/-5
100kHz Bessel
+/-5
200kHz Band width
+/-5

Input Signal
Voltage Frequency
VRMS
Hz
1.75
10
1.75
15
1.75
30
1.75
50
1.75
100
1.75
1k
1.75
1k
1.75
150
1.75
300
1.75
500
1.75
1k
1.75
1500
1.75
3k
1.75
5k
1.75
10k
1.75
15k
1.75
30k
1.75
50k
1.75
100k
1.75
200k

Output Limits
lower
VRMS
2.08
3.04
2.08
3.04
2.08
0.0406
0.0247
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
2.08

dB
-4.5
-1.2
-4.5
-1.2
-4.5
-38.7
-43.0
-1.2
-4.5
-1.2
-4.5
-1.2
-4.5
-1.2
-4.5
-1.2
-4.5
-1.2
-4.5
-4.5

upper
VRMS
dB
2.95
-1.5
3.38
-0.3
2.95
-1.5
3.38
-0.3
2.95
-1.5
0.0880
-32.0
0.0506
-36.8
3.38
-0.3
2.95
-1.5
3.38
-0.3
2.95
-1.5
3.38
-0.3
2.95
-1.5
3.38
-0.3
2.95
-1.5
3.38
-0.3
2.95
-1.5
3.38
-0.3
2.95
-1.5
3.12
-1.0

12.4.5 Gain Check with a Bridge Calibrator


o
o
o

o
o
o
o
o
o
o
o
o

Set the module to 0.1 mV/V; 5V Excitation and 1kHz Input Range.
Connect the module input plugs to the bridge calibrator .
Bridge DSUB9 < ---> CAL-BRIDGE DSUB9
Connect the digital Multimeter to the module output.
Signal out cable+ < --- > Digital Multimeter +
Signal out cable- < --- > Digital Multimeter
CAL-Rack BNC
< --- > Digital Multimeter *
* In Case of using a CAL-Rack
Apply 0.000 V to the input.
Press amplifier zero in DEWESoft. ( Serial command: ##{addr}R8{Carriage Return} )
Press Bridge zero in DEWESoft. ( ##{addr}R7{Carriage Return} )
Now the amplifier is offset adjusted for all ranges.
Apply 1mV/V to the Module. ( CAL-BRIDGE: 1mV/V; 100%)
The output Voltage should be 5.000V 5mV
Apply -1mV/V to the Module. ( CAL-BRIDGE: 1mV/V; 100% ;negative output)
The output Voltage should be -5.000V 5mV
Proceed with the other ranges in the same way.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 73

DAQP BRIDGE-B Calibration


12.4.6 Check the other Input Ranges
Step
10.4.3.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
13
14
15
16
17
18

Module Setting
Range EXC. Filter
V
kHz
mV/V
5
1
0.1
5
1
0.1
5
1
0.2
5
1
0.2
5
1
0.5
5
1
0.5
5
1
1
5
1
-1
5
1
+2
5
1
-2
5
1
+5
5
1
-5
5
1
10
5
1
-10
5
1
20
5
1
-20
5
1
50
5
1
-50
5
1
100
5
1
-100

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibrator
Source
mV/V
+0.100
-0.100
+0.200
-0.200
+0.500
-0.500
+1.000
-1.000
+2.000
-2.000
5.000
-5.000
10.000
-10.000
20.00
-20.00
50.00
-50.00
50.00
-50.00

Limits
lower
V
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050

upper
V
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950

Page 74

DAQP BRIDGE-B Calibration


12.4.7 Filter Check with a Cal-Bridge
o
o
o

Connect the module input plugs to the bridge calibrator .


Bridge DSUB9 < ---> CAL-BRIDGE DSUB9
Connect the multi product calibrator (or the waveform generator) to the CAL-BRIDGE modulation input.
Calibrator source < --- > CAL-BRIDGE UEXT
Connect the digital Multimeter to the module output.
Signal out cable+ < --- > Digital Multimeter +
Signal out cable- < --- > Digital Multimeter
CAL-Rack BNC
< --- > Digital Multimeter *
* In Case of using a CAL-Rack
Bessel characteristic
o Set the module input to 5mV/V 5V Excitation and 10Hz Bessel.
o Set the CAL-BRIDGE to 10mV/V; UEXT
o Set the multi product calibrator to 3.5 VRMS 10Hz (Sine wave).
o Check the Output Voltage (RMS-Value) with the digital Multimeter .
o It should be between 2.95VRMS (-1.5 dB) and 2.08VRMS (-4,5dB).
o Set the DAQP-BRIDGE-A module to 5mV/V and 100 Hz Bessel
o Set the Calibrator to 50Hz (f0/2) .
o The Output Voltage now should be between 3.38VRMS (-0.3 dB) and 3.04VRMS (-1.2 dB).
o Continue with the other filters as listed in the table 11.4.9.
Butterworth characteristic
o Set the module input to 5mV/V and 100Hz Butterworth.
o Set the Calibrator to 3.5 VRMS @ 1kHz.
o The output should be between 24.7 mVRMS (-43 dB) and 50.6 mVRMS (-36.8dB).
o It is also important that it is 10mVRMS lower than in the test 11.4.9 Nr.4 ( 100Hz Bessel @1kHz)

12.4.7.1 Check the other Filters at f0/2 and f0 .


Nr.
Module Range
UEXT Input Signal
Filter
Range
Voltage Frequency
Freq.
Type
Exc. mV/V
VRMS
Hz
1
10Hz
Bessel
5
+/-5
1.75
10
2
30Hz
Bessel
5
+/-5
1.75
15
3
30Hz
Bessel
5
+/-5
1.75
30
4
100Hz
Bessel
5
+/-5
1.75
50
5
100Hz
Bessel
5
+/-5
1.75
100
6
100Hz
Bessel
5
+/-5
1.75
1k
7
100Hz
Butterworth
5
+/-5
1.75
1k
8 300Hz
Bessel
5
+/-5
1.75
150
9 300Hz
Bessel
5
+/-5
1.75
300
10 1kHz
Bessel
5
+/-5
1.75
500
11 1kHz
Bessel
5
+/-5
1.75
1k
12 3kHz
Bessel
5
+/-5
1.75
1500
13 3kHz
Bessel
5
+/-5
1.75
3k
14 10kHz
Bessel
1
+/-5
1.75
5k
15 10kHz
Bessel
1
+/-5
1.75
10k
16 30kHz
Bessel
1
+/-5
1.75
15k
17 30kHz
Bessel
1
+/-5
1.75
30k
18 100kHz
Bessel
1
+/-5
1.75
50k
19 100kHz
Bessel
1
+/-5
1.75
100k
20 200kHz Band Width
1
+/-5
1.75
200k
E-M0243E Printing Version 1.6.9 FEB, 2008

Output Limits
upper
dB
VRMS
dB
-4.5
2.95
-1.5
-1.2
3.38
-0.3
-4.5
2.95
-1.5
-1.2
3.38
-0.3
-4.5
2.95
-1.5
-38.7
0.0880
-32.0
-43.0
0.0506
-36.8
-1.2
3.38
-0.3
-4.5
2.95
-1.5
-1.2
3.38
-0.3
-4.5
2.95
-1.5
-1.2
3.38
-0.3
-4.5
2.95
-1.5
-1.2
3.38
-0.3
-4.5
2.95
-1.5
-1.2
3.38
-0.3
-4.5
2.95
-1.5
-1.2
3.38
-0.3
-4.5
2.95
-1.5
-4.5
3.12
-1.0

lower
VRMS
2.08
3.04
2.08
3.04
2.08
0.0406
0.0247
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
2.08

Page 75

DAQP BRIDGE-B Calibration


12.5 Calibration Report
Module :
Serial Number:
Customer:
Inspection Date:
Cal Due Date

BRIDGE-B

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Multi Product Calibrator


Bridge Calibrator
Digital Multimeter
Calibration Procedure
Limits
lower
upper
V
V
0.249175
0.250825
0.49905
0.50095
0.9988
1.0012
2.49805
2.50195
4.9968
5.0032
9.9943
10.0057

Test

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
13
14
15
16
17
18

Excitation Voltage
0.25 V
0.5 V
1V
2.5 V
5V
10 V
Input Range
Range
EXC.
mV/V
V
0.1
5
0.1
5
0.2
5
0.2
5
0.5
5
0.5
5
1
5
-1
5
+2
5
-2
5
+5
5
-5
5
10
5
-10
5
20
5
-20
5
50
5
-50
5
100
5
-100
5

Filter
kHz
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

lower
V
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050
4.9950
-5.0050

Value
O.K
V

upper
V
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
5.0050
4.9950
Page 1 of 2

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 76

DAQP BRIDGE-B Calibration

I
Nr.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Filter Check
10Hz Bessel
30Hz Bessel
30Hz Bessel
100Hz Bessel
100Hz Bessel
100Hz Bessel
100Hz Butterworth
300Hz Bessel
300Hz Bessel
1kHz Bessel
1kHz Bessel
3kHz Bessel
3kHz Bessel
10kHz Bessel
10kHz Bessel
30kHz Bessel
30kHz Bessel
100kHz Bessel
100kHz Bessel
200kHz Band width

Signal
Frequency
Hz
10
15
30
50
100
1k
1k
150
300
500
1k
1500
3k
5k
10k
15k
30k
50k
100k
200k

Limits
lower
VRMS
2.08
3.04
2.08
3.04
2.08
0.0406
0.0247
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
3.04
2.08
2.08

O.K.
upper
VRMS
2.95
3.38
2.95
3.38
2.95
0.0880
0.0506
3.38
2.95
3.38
2.95
3.38
2.95
3.38
2.95
3.38
2.95
3.38
2.95
3.12

Next Calibration before


Page2 of 2
E-M0243E Printing Version 1.6.9 FEB, 2008

Page 77

DAQP ACC Calibration


13 DAQP-ACC(-A)
13.1 Specifications
13.1.1 Gain-Accuracy DAQP-ACC
Gain

Range

Accuracy*
% of F.S.

Output
Range

1
3
10
30
100

+/- 5 V
+/- 1.667V
+/- 0.5V
+/- .1667V
+/- 0.05V

0.5%
0.5%
0.5%
0.5%
0.5%

+/-5V
+/-5V
+/-5V
+/-5V
+/-5V

Max Output Error


50 mV
50 mV
50 mV
50 mV
50 mV

35mVRMS
35mVRMS
35mVRMS
35mVRMS
35mVRMS
*@ 10% of f0

13.1.2 Filter Specification DAQP-ACC


13.1.2.1 Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

Output
Output _ Range
Input

Input _ Range

13.1.2.2 Table

All Filter Ranges

Limits at fo/2
Lower
Upper
-0.2dB
0.2dB

Limits at f0
Lower
Upper
-8.0dB
-1.0dB

13.1.2.3 Diagram

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 78

DAQP ACC Calibration


13.2 Schematic

Multi Product Calibrator

DAQx-ACC

U nit U nder T est


SW1
LEDS
SW2

OFFSET

9 pin male SUB-D


Output to A/D card

Supply Cable

Check constant
Current

DEWE-DAQP-ACC

Working Part
S ig
Su

yC

lO

a bl

ut

Ca

b le

ppl

na

Any DEW E-SLot


DAQP-DMM

Digital MULTIMETER

DAQP-DM M

D irect

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 79

DAQP ACC Calibration


13.3 Parts List
o
o
o
o
o

DAQP-ACC Module
Slot: Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator or Arbitrary Wave Form Generator ( Agilent 33120A or similar)
High accuracy digital Multimeter
Special Devices
o Input Filter

To DAQP-ACC

47+/-10%

Signal Input

High Pass
Filter 1 5Hz
4mA

2k2
0.1%

Cables
o Banana Plugs (red, black), to BNC.
o Supply Cable
o 9 Pin SubD Female 9 Pin SubD Female 1:1. (This is a Working Part and should be changed after
100 calibrations, because oft the limited connector lifetime.)
o Isolated screwdriver for adjusting the Module

13.4 Calibration Instruction


11.4.1 Constant Current Source Check
o
o
o

Warm up the module (plug it for 30 minutes into a DEWE-Module Slot )


The Calibrator Source has to be connected via a high pass Filter (f0=15Hz) to the Input connector of the
module. (see Point 13.3 -Special Device)
Set the module to:
Gain
1 (Input Range 5.000V)
Filter
300kHz
Sensor Supply
4mA
Input Time Constant
5sec
These Settings are only software program able. Use DEWESOFT or DEWECONFIG.
Set the Digital Multimeter to DCV-Range. Connect the Multimeter Input with a BNC -> Banana-Plug Cable to
T-Adapter (Constant Current Test Point).
The measured value should be 8.8V +/- 0.8V.

Mathematic background:

V = 0.004 A 2200 = 8.8V


V = 0.008 A 2200 = 17.6V

Set the sensor supply to 8 mA. The measured value should be 17.6V 1.6 V.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 80

DAQP ACC Calibration


13.4.1 Offset Calibration
Set the Sensor Supply to 4mA.
Connect the Digital Multimeter (DCV-Range) to the Signal Output of
Module.
Apply 0.000V To the AC Coupling-Device Input (see 13.1.2.3).
Wait approximately 1 Minute.
The Output should be 0.000V 3mV.
If not, open the Module and adjust the Offset Potentiometer until the
Output is 0.000V 1mV.

o
o
o
o
o
o

the

Offset

13.4.2 Gain Calibration


Set the module to:

Gain
1 (Input Range 5.000V)
Filter
300kHz
Sensor Supply
4mA
Input Time Constant
5sec
Apply a 3.500 VRMS Sine Wave Signal with 2 kHz to the DAQP-ACC. You have to use the AC-Coupling Device
in the input line. In case of using a 5500A it is recommended to lock the 3.3V reference.
Set the Digital Multimeter to ACV and connect it to the module output.
The measured value should be 3.500VRMS 35mVRMS.
There is no possibility to adjust the Gain by hardware.
Continue with the other ranges.

o
o
o
o
o

Step
13.4.2.
1
2
3
4
5

Module Setting
Filter
Gain
kHz
300
1
300
3
300
10
300
30
100
300

Calibrator Source
Voltage
Frequency
VRMS
kHz
3.500
2
1.160
2
0.350
2
0.116
2
0.035
2

Limits
Lower
VRMS
3.465
3.465
3.465
3.465
3.465

Upper
VRMS
3.535
3.535
3.535
3.535
3.535

13.4.3 Filter Check


SET the module gain to 1 and the filter to 300 kHz.
Set the Calibrator to 3.500VRMS (Sine wave) @ 300 kHz.
Check the output voltage (RMS-Value) with the Digital Multimeter.
It should be between 1.393 VRMS (-8 dB) and 3.120 VRMS (-1 dB).

o
o
o
o

Step
13.4.2.
1
2
3
4

Module Setting
Filter
Gain
kHz
1
1
10
1
100
1
300
1

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibrator Source
Voltage
Frequency
VRMS
kHz
3.500
1
3.500
10
3.500
100
3.500
300

Limits
Lower
VRMS
1.393
1.393
1.393
1.393

Upper
VRMS
3.120
3.120
3.120
3.120

Page 81

DAQP ACC Calibration


13.5 Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-ACC

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter

Test
11.4.1
1
2
13.4.1
1
13.4.2
1
2
3
4
5
13.4.3
1
2
3
4

Constant Current
Constant Current 4 mA
Constant Current 8 mA
Offset Calibration
Offset (Gain =1)
Gain Calibration
Gain 1
Gain 3
Gain 10
Gain 30
Gain 100
Filter Check
1 kHz Filter @ 1 kHz
10 kHz Filter @ 10 kHz
100 kHz Filter @ 100 kHz
300 kHz Filter @ 300 kHz

Calibration Procedure
Limits
lower
upper
8.0 V
16.0 V

9.6 V
18.8V

-0.003V

0.003V

3.465 VRMS
3.465 VRMS
3.465 VRMS
3.465 VRMS
3.465 VRMS

3.535 VRMS
3.535 VRMS
3.535 VRMS
3.535 VRMS
3.535 VRMS

1.393 VRMS
1.393 VRMS
1.393 VRMS
1.393 VRMS

3.120 VRMS
3.120 VRMS
3.120 VRMS
3.120 VRMS

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 82

DAQPCHARGE Calibration
14 DAQP-Charge
14.1 Specifications
14.1.1 Gain-Accuracy DAQP-Charge
Gain

Range

Accuracy*
% of F.S.

Output
Range

Max Output Error (VDC)

0 dB
20 dB
40 dB
60 dB
0.1mV/pC
1 mV/pC
10 mV/pC
100 mV/pC
1000 mV/pC

5V
0.5V
0.05V
0.005V
50000pC
5000pC
500pC
50pC
5pC

1%
1%
1%
1%
1%
1%
1%
1%
1%

+/-5V
+/-5V
+/-5V
+/-5V
+/-5V
+/-5V
+/-5V
+/-5V
+/-5V

50 mV
50 mV
50 mV
50 mV
50 mV
50 mV
50 mV
50 mV
50 mV

* at 2kHz

14.1.2 Filter Specification DAQP-Charge


14.1.2.1 Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

Output
Output _ Range
Input

Input _ Range

14.1.2.2 Table

For all Filter settings (f0)

Limits at fo/2
Lower
Upper
-0.2dB
0.2dB

Limits at f0
Lower
Upper
-6.0dB
-1.0dB

14.1.2.3 Diagram

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 83

DAQPCHARGE Calibration
14.2 Schematic
14.2.1

(Charge Mode Calibration)

Multi Product Calibrator

DAQx-CHARGE

U nit U nder T est

SW1

FILTER

LEDS
ON

SW2

OFF

SW3

9 pin male SUB-D


Output to A/D card

Supply Cable

J1

DEWE-DAQN-CHARGE

Working Part
S ig
Su

yC

lO

a bl

ut

Ca

b le

pp l

na

Any DEWE-SLot
DAQ P-DM M

Digital MULTIMETER

D AQ P-DM M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 84

DAQPCHARGE Calibration
14.2.2 ICP-Mode Calibration

Multi Product Calibrator

DAQx-CHARGE
SW1

FILTER

LEDS
ON

SW2

OFF

SW3

Constant Current
Test Point

9 pin male SUB-D


Output to A/D card

Supply Cable

J1

U nit U nder T est

DEWE-DAQN-CHARGE

Working Part
S ig
Su

yC

lO

abl

ut

Ca

b le

ppl

na

Any DEW E-SLot


DAQP-DMM

Digital MULTIMETER

DAQP-DMM

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 85

DAQPCHARGE Calibration
14.3 Parts List
o
o
o
o
o

DAQP-CHARGE Module
Slot : Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
High accuracy digital Multimeter
Special Devices
o Input Filter

Signal Input

47 10%

High Pass
Filter 1 5Hz
4mA

2k2
0.1%

WARNING!
Multi product Calibrators are designed to calibrate high impedance input Multimeter. So most
of them have voltage divider for the lower voltage ranges. Also the Fluke 5500A has a 50
Ohm output resistance up to the 3.299999V Range . That means if you apply a voltage to a
module via the input filter, it has to be 2.7% higher.
Mathematical background:

VCalibrator

2k 2 10k
+ 50 R
= VModule 2k 2 + 10k
= VModule 1.0277
2k 2 10k
2k 2 + 10k

VCalibrator = 3.000V 1.0277 = 3.0831V


o

Reverence Capacitance

To DAQP-CHARGE
(Charge Mode)

Signal Input

1 .00nF
Reverence
1.00nF
0.5%
This Device should be checked once a year!
o

Cables
o Banana Plugs (red ,black), to BNC.
o Supply Cable
o 9 Pin SubD Female 9 Pin SubD Female 1:1. (This is a Working Part and should be changed after
100 calibrations, because oft the limited connector lifetime.)
o Isolated Screwdriver for adjusting the Module

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 86

DAQPCHARGE Calibration
14.4 Calibration Instruction
14.4.1 ICP-Mode Calibration Check
14.4.1.1 Constant Current Source Check (ICP-Mode)
o
o

The Calibrator Source has to be connected via a high pass Filter (f0=15Hz) to the Input connector of the
module. (see Point 13.3 -Special Device)
Set the module to:
ICP Mode
Range
0 dB (Input Range 5.000V)
Filter
20kHz
Jumper setting :
FILTER
Filter
ON (default)
ON
OFF

Set the Digital Multimeter to DCV-Range. Connect the Multimeter


with a BNC -> Banana-Plug Cable to the T-Adapter between the
and the filter (Constant Current Test Point).
The measured value should be 8.8V +/- 1V (between 7.8 and 9.8V) .

Input
module

V = 0.004 A 2200 = 8.8V

Mathematical Background:

14.4.1.2 Gain Check


o

o
o
o
o
o
o

Set the module to:

Gain
Filter

0dB (Input Range 5.000V)


20kHz

Apply a 3.083 VRMS Sine Wave signal with 5kHz to the DAQx-CHARGE (that means 3.000 V to the module
Input. See Point 13.3 ). You have to use the AC-Coupling Device in the input line.(see Point 14.2.2)
Connect the Digital Multimeter to the T-Adaptor (Current check point) and set it to ACV .
The measured value should be 3.000VRMS +/-5mVRMS. (This is the real Input Voltage). If its not adjust the
Calibrator Voltage until the measured value is in the tolerance of +/-5mV.
Now connect the Multimeter to the Module output.
The Voltage should be 3.000VRMS+/- 30mV.
Continue with the other ranges in the same way.

Step
13.4.2.
1
2
3
4

Module Setting
Filter
Range
KHz
dB
20
0
20
20
20
40
20
60

Calibrator Source
Voltage** Frequency
VRMS
kHz
3.083
2
0.3083
2
0.03083
2
0.003083
2

Limits
Lower
VRMS
2.950
2.950
2.950
2.950

Upper
VRMS
3.050
3.050
3.050
3.050

** Only for Fluke5500A or similar


E-M0243E Printing Version 1.6.9 FEB, 2008

Page 87

DAQPCHARGE Calibration
14.4.1.3 Filter Check
o SET the Module gain to 1 and the Filter to 20 kHz.
o Set the Calibrator to 3.083VRMS (Sine wave) @ 20 kHz .
o Check the output voltage (RMS-Value) with the digital Multimeter .
o It should be between 1.500VRMS (-6 dB) and 2.674 VRMS (-1 dB).
14.4.1.4 Check the other Filters at f0 .
Step

1
2
3
4
5*

Module Setting
Filter
Gain
kHz
1
1
5
1
10
1
20
1
Bypass
1

Calibrator Source
Voltage** Frequency
VRMS
kHz
3.083
1
3.083
5
3.083
10
3.083
20
3.083
30

Limits
Lower
VRMS
1.500
1.500
1.500
1.500
1.500

Upper
VRMS
2.674
2.674
2.674
2.674
2.674

*Optional Test
(it is necessary to change the jumper
setting inside the Module )

14.4.2 Charge Mode Calibration Check


14.4.2.1 Offset Check
o
o
o

o
o
o
o

Open the module case. 1


Connect the Digital Multimeter (DCV-Range) to the Signal Output of the Module.
Set the module to:
Charge Mode
Range
1 mV/pC
Filter
1kHz
Shortcut the module input.
Offset
Wait approximately 1 Minute.
The Output should be 0.000V +/- 50mV.
If not perform the step module adjustment (step 14.4.3).

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 88

DAQPCHARGE Calibration
14.4.2.2 Range check
o Connect the Multi Product Calibrator via the Reverence Capacitance to the DAQx-Charge Module.
o Set the module to:
Charge Mode
Range
1 mV/pC
Filter
20kHz
o Apply a 3.000VRMS sine wave signal with 2kHz to the module.
o The output voltage should be 3.000V +/- 50mV (between 2.950V and 3.050V) .
o If the test fail continue with the module adjustment (Step 14.4.3).
o Continue with the other input ranges.
Step

1
2
3
4

Module Setting
Filter
Range
kHz
mV/pC
1
20
10
20
100
20
1000
20

Calibrator Source
Voltage
Frequency
VRMS
kHz
3.000
2
0.3000
2
0.03000
2
0.003000
2

Limits
Lower
VRMS
2.950
2.950
2.950
2.950

Upper
VRMS
3.050
3.050
3.050
3.050

14.4.3 Module adjustment


Important : This steps are only necessary if one of the two Calibration checks dont succeed !!
14.4.3.1 Offset Adjustment
o
o
o

o
o
o
o

Open the module case. 1


Connect the Digital Multimeter (DCV-Range) to the Signal Output of the Module.
Set the module to:
Charge Mode
Range
1 mV/pC
Filter
1kHz
Shortcut the module input.
Offset
Wait approximately 1 Minute.
The Output should be 0.000V +/- 50mV.
If not, open the Module and adjust the Offset Potentiometer until
Output is 0.000V +/- 10mV

the

14.4.3.2 Gain Adjustment


o Connect the Multi Product Calibrator via the Reverence Capacitance to the DAQx-Charge Module.
o Apply a 3.000VRMS sine wave signal with 2kHz to the module.
Gain
o The output voltage should be 3.000V +/- 30mV (between 2.970V
3.030V) .
o If its not, open the module and adjust the Gain Potentiometer
the output voltage is between 2.980V and 3.020 V.
o Start again with the calibration check: step 14.4.1 .

E-M0243E Printing Version 1.6.9 FEB, 2008

and
until

Page 89

DAQPCHARGE Calibration
14.5 Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-CHARGE

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter
Reference Capacitance

Test
14.4.1.1
14.4.1.2
1
2
3
4
14.4.1.3
1
2
3
4
5
14.4.2.1
14.4.2.2

Constant Current
4mA
Gain ICP Mode
0 dB
20dB
40dB
60dB
Filter
1kHz
5kHz
10kHz
20kHz
Bypass
Offset
Offset after ~1min
Gain Charge Mode
1 pC/mV
10 pC/mV
100 pC/mV
1000 pC/mV

Calibration Procedure
Limits
lower
upper
7.8V

9.8V

2.950 VRMS
2.950 VRMS
2.950 VRMS
2.950 VRMS

3.050 VRMS
3.050 VRMS
3.050 VRMS
3.050 VRMS

1.500 VRMS
1.500 VRMS
1.500 VRMS
1.500 VRMS
1.500 VRMS

2.764 VRMS
2.764 VRMS
2.764 VRMS
2.764 VRMS
2.764 VRMS

-0.05V

0.05 V

2.950 VRMS
2.950 VRMS
2.950 VRMS
2.950 VRMS

3.050 VRMS
3.050 VRMS
3.050 VRMS
3.050 VRMS

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 90

DAQPCHARGE-A Calibration
15 DAQP-CHARGE-A
15.1 Specifications
15.1.1 Gain-Accuracy DAQP-Charge-A
Gain

Range

Accuracy*
% of F.S.

Output
Range

Max Output Error (VDC)

0 dB
20 dB
40 dB
60 dB
0.1mV/pC
1 mV/pC
10 mV/pC
100 mV/pC
1000 mV/pC

5V
0.5V
0.05V
0.005V
50000pC
5000pC
500pC
50pC
5pC

1%
1%
1%
1%
1%
1%
1%
1%
1%

5V
5V
5V
5V
5V
5V
5V
5V
5V

50 mV
50 mV
50 mV
50 mV
50 mV
50 mV
50 mV
50 mV
50 mV

* at 2kHz

15.1.2 Filter Specification DAQP-Charge-A


15.1.2.1 Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

Output
Output _ Range
Input

Input _ Range

15.1.2.2 Table

For all Filter settings (f0)

Limits at fo/2
Lower
Upper
-0.2dB
0.2dB

Limits at f0
Lower
Upper
-6.0dB
-1.0dB

15.1.2.3 Diagram

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 91

DAQPCHARGE-A Calibration
15.2 Schematic
15.2.1

(Charge Mode Calibration)

Multi Product Calibrator

BNC-Banana

DAQx-CHARGE

U nit U nder T est

SW1

Gain ICP

Supply Cable

Constant
Current
ON

9 pin male SUB-D


Output to A/D card

J1

1th Integrator
2nd Integrator

Output
Gain

LEDS
SW2
LEDS
SW3

Reverence
Capacitor
1.00nF

DEWE-DAQN-CHARGE-A

Working Part
S ig
Su

yC

lO

a bl

ut

Ca

b le

ppl

na

Any DEW E-SLot


DAQ P-D M M

Digital MULTIMETER

D AQ P-DM M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 92

DAQPCHARGE-A Calibration
15.2.2 Parts List
o
o
o
o
o

DAQP-CHARGE-A Module
Slot : Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
High accuracy digital Multimeter
Reverence Capacitance

To DAQP-CHARGE
(Charge Mode)

Signal Input

1.00nF
0.5%

1 .00nF
Reverence

This Device should be checked once a year!


o

Cables
o Banana Plugs (red ,black), to BNC.
o Supply Cable
o 9 Pin SubD Female 9 Pin SubD Female 1:1. (This is a Working Part and should be changed after
100 calibrations, because oft the limited connector lifetime.)
o Isolated Screwdriver for adjusting the Module
Software: DEWECONFIG 5.4.2 or newer.

15.3 Calibration Instruction


15.3.1 ICP-Mode Calibration Check
15.3.1.1 Constant Current Source Check (ICP-Mode)
o
o
o
o

Constant Current Specification : 3.8 to 5.6mA


The Calibrator Source has to be connected via a high pass Filter (f0=15Hz) to the Input connector of the
module. (see Point 13.3 -Special Device)
Set the calibrator output to 0.00V
Set the module to:
ICP Mode
Range
0 dB (Input Range 5.000V)
Filter
50kHz
Jumper setting :
Digital Multimeter
Constant Current
ON (default)

Set the Digital Multimeter to DCV-Range. Connect the Multimeter


BNC -> Banana-Plug Cable to the T-Adapter between the
and the filter (Constant Current Test Point). The measured value
8.8V (between 8.36 and 12.32V).

Mathematical Background:

Input with a
module
should be

V = 0.004 A 2200 = 8.8V

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 93

DAQPCHARGE-A Calibration
15.3.1.2 Gain Check ( ICP Mode)
o

Use DEWEConfig to Set the module to:


Input
Gain
Filter
High pass filter
Integration

ICP
0dB (Input Range 5000mV)
50kHz
1Hz
none

o
o

Open the module case.


Remove the Constant current jumper ( J1) in the module

Connect the calibrator source to the DAQP-CHARGE-A


BNC-Input.
Apply a 3.500 VRMS Sine Wave signal with 2kHz to the
DAQP-CHARGE-A.
connect the Multimeter to the Module output.
The Voltage should be 3.500VRMS+/- 50mV.
Continue with the other ranges in the same way.

o
o
o
o

Step

1
2
3
4
o
o

Module Setting
Calibrator Source
Gain
Range Filter Voltage
Frequency
dB
mV
KHz
VRMS
kHz
0
5000
50
3.500
2
20
500
50
0.3500
2
40
50
50
0.03500
2
60
5
50
0.00350
2

Calibrator
Source

Limits
Lower
VRMS
3.450
3.450
3.450
3.450

Upper
VRMS
3.550
3.550
3.550
3.550

Disconnect the calibrator.


Close the constant current jumper.

15.3.2 Charge Mode Calibration Check Range check


o
o

o
o
o
o

Connect the Multi Product Calibrator via the Reference Capacitor to the DAQP-CHARGE-A Module.
Set the module to:
Input
CHARGE
Range
50000 pC
Filter
50kHz
High pass filter 1Hz
integration
none
Apply a 3.500VRMS sine wave signal with 2kHz to the module.
The output voltage should be 3.500V +/- 50mV (between 2.950V and 3.050V) .
If the test fail continue with the module adjustment (Step 14.4.3).
Continue with the other input ranges.
Step

1
2
3
4
5

Module Setting
Filter
Range
kHz
pC
50000
20
5000
20
500
20
50
20
5
20

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibrator Source
Voltage
Frequency
VRMS
kHz
35.00
2
3.500
2
0.3500
2
0.03500
2
0.003500
2

Limits
Lower
VRMS
3.450
3.450
3.450
3.450
3.450

Upper
VRMS
3.550
3.550
3.550
3.550
3.550

Page 94

DAQPCHARGE-A Calibration
15.3.3 Filter Check
Set the module to:

Input
CHARGE
Range
5000 pC
Filter
100Hz
High pass filter 1Hz
integration
none
Set the Calibrator to 3.000VRMS (Sine wave) @ 100 Hz .
Check the output voltage (RMS-Value) with the digital Multimeter .
It should be between 1.505VRMS (-6 dB) and 2.674VRMS (-1 dB).

o
o
o

15.3.3.1 Check the other Filters at f0 .


Step

1
2
3
4
5

Module Setting
Gain
Filter
kHz
1
0.1
1
1
1
3
1
10
1
50

Calibrator Source
Voltage
Frequency
VRMS
kHz
3.000
0.1
3.000
1
3.000
5
3.000
10
3.000
20

Limits
Lower
VRMS
1.505
1.505
1.505
1.505
1.505

dB
-6
-6
-6
-6
-6

Upper
VRMS
dB
2.674
-1
2.674
-1
2.674
-1
2.674
-1
2.674
-1

15.3.4 Integrator Check

o
o
o

Connect the Multi Product Calibrator via the Reference Capacitor to the DAQP-CHARGE-A Module.
Set the module to:
Input
CHARGE
Range
5000 pC
Filter
100Hz
High pass filter 1Hz
integration
single
Set the Calibrator to 3.500VRMS (Sine wave) @ 15.9 Hz.
Check the output voltage (RMS-Value) with the digital Multimeter.
It should be between 3.192VRMS (-0.8 dB) and 3.838 VRMS (0.8 dB).

Set the module to:

o
o

o
o
o

Input
CHARGE
Range
5000 pC
Filter
100Hz
High pass filter 1Hz
integration
double
Set the Calibrator to 3.500VRMS (Sine wave) @ 15.9 Hz.
Check the output voltage (RMS-Value) with the digital Multimeter.
It should be between 3.192VRMS (-0.8 dB) and 3.838 VRMS (0.8 dB).

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 95

DAQPCHARGE-A Calibration
15.3.5 Module adjustment
Important: This steps are only necessary if one of the Calibration checks fails, or is only marginal.
15.3.5.1 Charge Mode Gain Adjustment
o Connect the Multi Product Calibrator via the Reference Capacitor to the DAQP-CHARGE-A Module.
o Set the module to:
Input
CHARGE
Range
5000 pC
Filter
50kHz
High pass filter 1Hz
integration
none
o
o

Apply a 3.500VRMS sine wave signal with 2kHz to the module.


Adjust the Output Gain Potentiometer until the output voltage is between 3.480 and 3.520 V.

15.3.5.2 ICP Mode Gain Adjustment


o Remove the constant current jumper ( J1) in the module.
o Connect the Multi Product Calibrator directly to the module input.
o Set the module to:
Input
ICP
Range
5000 mV
Filter
50kHz
High pass filter 1Hz
integration
none
o Apply a 3.500VRMS sine wave signal with 2kHz to the module.
o Adjust the Gain ICP Potentiometer until the output voltage is between 3.480 and 3.520 V.
o Disconnect the calibrator.
o Close the constant current jumper
15.3.5.3 Integrator Adjustment
o Remove the Constant current jumper ( J1) in the module.
o Connect the Multi Product Calibrator directly to the module input.
o Set the module to:
Input
ICP
Range
5000 mV
Filter
50kHz
High pass filter 1Hz
integration
single
o Set the Calibrator to 3.500VRMS (Sine wave) @ 15.91 Hz .
o Check the output voltage (RMS-Value) with the digital Multimeter.
o Adjust the 1st integrator potentiometer until the output voltage is between 3.420VRMS (-0.2 dB) and 3.582 VRMS
(0.8 dB).
o
o
o

Set the module to:


Integration
double
Check the output voltage (RMS-Value) with the digital Multimeter.
Adjust the 2nd integrator potentiometer until the output voltage is between 3.420VRMS (-0.2 dB) and 3.582 VRMS
(0.8 dB).

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 96

DAQPCHARGE-A Calibration
15.4 Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-CHARGE

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter
Reference Capacitance

Test

1
2
3
4
1
2
3
4
5
1
2
3
4
5

Constant Current
4mA
Gain ICP Mode
5000mV (0dB)
500mV (20dB)
50mV (40dB)
5mV (60dB)
Gain Charge Mode
50000 pC
5000 pC
500 pC
50 pC
5 pC
Filter
0.1
1
3
10
50

Calibration Procedure
Limits
lower
upper
8.36 V

12.32 V

3.450 VRMS
3.450 VRMS
3.450 VRMS
3.450 VRMS

3.550 VRMS
3.550 VRMS
3.550 VRMS
3.550 VRMS

3.450 VRMS
3.450 VRMS
3.450 VRMS
3.450 VRMS
3.450 VRMS
VRMS
dB
1.505
-6
1.505
-6
1.505
-6
1.505
-6
1.505
-6

3.550 VRMS
3.550 VRMS
3.550 VRMS
3.550 VRMS
3.550 VRMS
VRMS
dB
2.674 -1
2.674 -1
2.674 -1
2.674 -1
2.674 -1

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 97

DAQx-TRQ Calibration
16 DAQx-TRQ
16.1 Specifications
16.1.1 Linearity DAQx-TRQ
Gain

Range
mV/V

Linearity
% of F.S.

Output
Range

Max Output Error (VDC)

High
Low

164
10640

+/- 0.1%
+/- 0.1%

+/- 5V
+/- 5V

+/- 10mV
+/- 10mV

16.1.2 Filter Specification DAQx-TRQ


16.1.2.1 Definition

Gain
Output
= 20 log10
= 20 log10
dB
Input DC _ Gain

Output
Output _ Range
Input

Input _ Range

16.1.2.2 Table

All Filter Ranges

Limits at fo/2
Lower
Upper
-0.8dB
0.2dB

Limits at f0
Lower
Upper
-4.2dB
-1.8dB

16.1.2.3 Diagram

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 98

DAQx-TRQ Calibration
16.2 Schematic

BRIDGE CALIBRATOR
50%

+
100%

0%
0,5mV/V
1,0mV/V
2,0mV/V
5,0mV/V
10mV/V

ble
TRQ Connector Ca

DAQP-TRQ

Unit under Test


ZERO

SW1

0.2 mV/V
0.56 mV/V
2.2 mV/V
7.3 mV/V
24 mV/V
80 mV/V

GAIN
ZERO

9 pin female SUB-D


Signal input

Bessel

SW2
GAIN
low

9 pin male SUB-D


Output to A/D card

FILTER
Butterworth

high

Supply Cable

LEDS

FREQ PHASE
DEWE-DAQP-TRQ

t/in

Working Part

Si

S p e c ia l O u

gn
al

Su

le

b le

ab

t Ca

C
ly

DAQP-DM M

Ou

pp

Any DEW E-SLot

Digital MULTIM ETER

DAQP-DM M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 99

DAQx-TRQ Calibration
16.3 Parts List
o
o
o
o
o

DAQP-TRQ Module
Slot: Any Kind of DEWE-Module-Slot is possible.
Bridge Calibrator (such as the HBM K3607)
High accuracy digital Multimeter
Cables
TRQ Connector Cable

Pin assignment:
DAQP-TRQ
D-SUB9

1 : Excitation +
6: Excitation +
2 : Input +
7: Input 3 : Excitation 8: Excitation 4: GND
9: Case
5: Remote

K3607
BU1
BU2
BU3
BU4
BU5

Supply Cable

9 Pin SUBD Female 9 Pin SUBD Female 1:1. (This is a Working Part and should be changed after
100 calibrations, because oft the limited connector lifetime.)
Isolated Screwdriver for adjusting the Module

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 100

DAQx-TRQ Calibration
16.4 Calibration Instruction
o

Connect a Bridge Calibrator (such as the HBM K3607) to the module.


o The Calibrator Source has to be connected to the input connector of the module.
o Pin 7 (Input -) of the DSUB 9 connector keeps unconnected, because of the internal Bridge
Completion. (this means if you set your Full Bridge Calibrator for example to 10 mV/V, you apply only
5mV/V to the Module)
Connect a Digital Multimeter to the module output (DCV Range).

Setup the Module as following (use the Module Manual):


Input Filter: 1kHz
Input Range: D (4..8mV/V)

Jumper Setting :
Filter Characteristic: Bessel.
Gain: High.
Zero: 2.2mV/V

16.4.1 Phase Adjustment


The Phase adjustment has to be performed for every new input configuration. Even if only an extension cable is
added the phase has to be readjusted.
o
o
o
o

Open the module (the two screws on the back of the Module).
Connect a Digital Multimeter to the Module Output Connectors of Your
Supply Cable, and set it to DCV.
Apply 5mV/V to the Module Input (that means 10mV/V for the Calibrator)
Adjust the Phase Potentiometer until the Output DC Voltage reaches its
maximum.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 101

DAQx-TRQ Calibration
16.4.2 Gain Linearity
o
o
o
o
o
o

Apply 0 mV/V to the Input .


Adjust the Zero Potentiometer on the front side of the Module until the output is 0.000V.
Apply 5mV/V to the Input and adjust the Gain Potentiometer until the output is 5.000V +/- 1mV.
Apply 2.5mV/V to the Input, the output should now be 2.500 V +/- 5mV.
Repeat the last two steps with negative input Voltages. The Output Voltages should be 2.500V +/- 5mV in
the first case, and 5.000V +/- 5mV in the second case.
It is not necessary to check the other Ranges linearity because it is always the same amplifier.

16.4.3 Coarse Range Check


o
o
o
o

This Check is only to provide that nothing is damaged inside the module. It is based on the Adjustment you
did before in point 9.4.4 .
That means that if you have adjusted Range D (4..8mV/V) to 5mV/V with the Gain Potentiometer, the other
Ranges have approximately the Sensitivities listed up in the table below.
Set the Module to Range A and apply 5mV/V to the input (that means 10mV/V for the Calibrator). The Output
should now be 0.5V +/- 0.1V .
Continue with the other Rangers as specified in the Table below.

Step

DAQP-TRQ
Range
Sensitivity

9.4.5.
1
2
3
adjusted
4
5
6

A
B
C
D
E
F
F

High
High
High
High
High
High
Low

mV/V
40
20
10
5
2.5
1.25
12.5

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibrator K3607
Input from
Calibrator
Calibrator
Setting
mV/V
mV/V
5
10
5
10
5
10
5
10
2
4
1
2
5
10

Digital Multimeter
Output
Voltage
V
0.5 +/- 0.1V
1.0 +/- 0.1V
2.5 +/- 0.1V
5.0 +/- 0.1V
4.0 +/- 0.1V
4.0 +/- 0.1V
2.0 +/- 0.1V

Page 102

DAQx-TRQ Calibration
16.5 Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-TRQ

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter

Test
16.4.2.
1
2
3
3
2
16.4.3.
1
2
3
4
5
6

Gain Linearity
D
0 mV/V
D
5mV/V
D
2.5mV/V
D
-2.5mV/V
D
-5mV/V
Coarse Range Check
A
5mV/V
B
5mV/V
C
5mV/V
E
2mV/V
F
1mV/V
Gain low F
5mV/V

Calibration Procedure
Limits
lower
upper
-0.001V
4.999 V
2.495 V
-2.505 V
-5.005 V

0.001 V
5.001 V
2.505 V
-2.495 V
-4.995 V

0.50 V
1.15 V
2.4 V
3.85 V
3.85 V
1.90 V

0.70 V
1.35 V
2.6 V
4.15 V
4.15 V
2.10 V

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 103

DAQN-RTD-x Calibration
17 DAQN-RTD-x
17.1 Specifications
17.1.1 Gain-Accuracy DAQN-RTD-x
RDT-Type

Range

Accuracy*
% of F.S.

Output
Range

Max Output Error (VDC)

RTD-1
RTD-2
RTD-3
RTD-Spec

PT100 -30..170
PT100 -100..200
PT100 -50..600
Costumer defined

+/-0.1
+/-0.1
+/-0.1

+/-5v
+/-5v
+/-5v

+/-10mV
+/-10mV
+/-10mV

17.1.1.1 Linearization diagram with calibration points for RDT1


o The analogue linearization, which is done inside the module, is according to DIN IEC 751

-2.5

Ohm -5

+2.5

+5

165
155

3: Zero

145

1: Zero

135
125

4:Linearization

115
105

2: Gain

95
85
-30 -20 -10

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160 170

17.1.2 Mathematical
17.1.2.1 Temperature Conversion

F = (1.8 C) + 32

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 104

DAQN-RTD-x Calibration
17.2 Schematic

Multi Product Calibrator

DAQN-RTD

Unit under Test


SW1

9 pin male SUB-D


Output to A/D card

ZERO

LINEARITY

9 pin female SUB-D


Signal input

Supply Cable

GAIN

DEWE-DAQN-RTD

t /i n

Working Part

Si

p e c ia l O u

gn

al

Su

Ou

pp
Ca

b le

b le

D AQ P-D M M

t Ca

ly

Any DEW E-SLot

Digital MULTIMETER

DAQ P-D M M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 105

DAQN-RTD-x Calibration
17.3 Parts List
o
o
o
o
o

DAQN-RDT-x Module
Slot : Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
High accuracy digital Multimeter.
Cables
o 4-Wire RDT Connector Cable

Pin assignment:
1 :Sense +
6: Input 2 :Input+
7:Sense 3 : N.C.
8: N.C.
4: GND
9: N.C.
5: N.C.

+
To Calibrator RTD Source
+
To Calibrator Sense

9 Pin SUB-D 9 Female, to 9 Pin SubD Female 1:1. (This is a Working Part and should be changed
after 100 calibrations, because oft the limited connector lifetime.)
Isolated Screwdriver for adjusting the Module
o

17.4 Calibration Instruction .


15.4.1 Calibration Check
17.4.1.1 Maximum Value
o Connect the module according to point 17.2 .
o Set the Multi Product Calibrator to RTD-Source with 4 wire compensation.
o Set the Calibrator to the maximum input temperature of the module:
o RTD 1 :
170C
o RTD 2 :
200C
o RTD 3 :
600C
o The output Voltage should be 5.0000V +/- 5mV ( between 4.9900V and 5.0100V) .
17.4.1.2 Minimum Value
o Set the Calibrator to the minimum input temperature of the module:
o RTD 1 :
-30C
o RTD 2 :
-100C
o RTD 3 :
-50C
o The output Voltage should be -5.0000V +/- 5mV ( between -4.9900V and -5.0100V) .
17.4.1.3 Half Input Range
o Set the Calibrator to the middle input temperature of the module:
o RTD 1 :
70C
o RTD 2 :
50C
o RTD 3 :
275C
o The output Voltage should be 0.0000V +/- 3mV ( between -4.9900V and -5.0100V) .
E-M0243E Printing Version 1.6.9 FEB, 2008

Page 106

DAQN-RTD-x Calibration
17.4.1.4 Linearity Check
o Set the Calibrator to the Zero Calibration temperature of the module, and check the output voltage. It should
be within a +/- 3mV tolerance.
RTD 1
RTD 2
RTD 3

116.33C
120.26C
425,91C

2.3170 V +/-3mV
2.3419 V +/-3mV
2.3263 V +/-3mV

17.4.2 Module Adjustment (only if the calibration check dont succeed)


17.4.2.1 Offset Adjustment
o This chapter is only for calibrating an DAQN-RTD-1 Module.
other Module types use the table 17.4.3 .
o Open the module
o Connect the module according to point 17 .
o Set the Multi Product Calibrator to RTD-Source with 4 wire
compensation.
o Set the Calibrator Output to Zero Calibration Point +116.33 C
o Adjust the Zero Potentiometer until the output voltage +2.3263
0.5 mV.

17.4.2.2 Gain Adjustment


o Set the calibrator to 30C and adjust the Gain
potentiometer until the output is -5.000V +/- 2mV.
o Set the calibrator to +170C and adjust the Gain
potentiometer until the output is +5.000V +/- 2mV.

17.4.2.3 Linearity Adjustment


o Set the Calibrator to the Half Input Range value 70.00C, and
the linearization Potentiometer until the output voltage is 0.0000V
1mV .
o Continue with the Calibration Check (STEP 15.4.1 )

For

Zero
-

V +/-

GAIN

adjust
+/-

Linearity

17.4.3 Calibration Points


Module Type
RTD 1
RTD 2
RTD 3
Spec

minimum (-5V)
C
-30
-100
-50

E-M0243E Printing Version 1.6.9 FEB, 2008

Input Range
Zero Calibration
half (0V) maximum (+5V)
Temprature
Output Voltage
C
C
C
Ohm
V
70
170
116.33
144.678
2.3170
50
200
120.26
146.148
2.3419
275
600
425,91
255.922
2.3263
Contact Dewetron

Page 107

DAQN-RTD-x Calibration
17.5 Calibration Report RTD-1

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-RTD-1

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter

Test
17.4.1.1
17.4.1.1
17.4.1.3
17.4.1.4

Maximum
170C
Minimum
-30C
Half Input Range
70C
Linearity Check
116.33C

Calibration Procedure
Limits
lower
upper
4.9900 VDC

5.0100 VDC

-5.0100 VDC

-4.9900 VDC

-0.0030 VDC

0.0030 VDC

2.3140 VDC

2.3200 VDC

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 108

DAQN-RTD-x Calibration
17.6 Calibration Report RTD-2

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-RTD-2

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter

Test
17.4.1.1
17.4.1.1
17.4.1.3
17.4.1.4

Maximum
200C
Minimum
-100C
Half Input Range
50C
Linearity Check
120.26C

Calibration Procedure
Limits
lower
Upper
4.9900 VDC

5.010 VDC

-5.010 VDC

-4.9900 VDC

-0.0030 VDC

0.0030 VDC

2.3389 VDC

2.3449 VDC

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 109

DAQN-RTD-x Calibration
17.7 Calibration Report RTD-3

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-RTD-3

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter

Test
17.4.1.1
17.4.1.1
17.4.1.3
17.4.1.4

Maximum
600C
Minimum
-50C
Half Input Range
275C
Linearity Check
425.91C

Calibration Procedure
Limits
lower
upper
4.9900 VDC

5.010 VDC

-5.010 VDC

-4.9900 VDC

-0.0030VDC

0.0030 VDC

2.3233VDC

2.3293 VDC

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 110

DAQN-TERM-x Calibration
18 DAQN-THERM
18.1 Specifications
18.1.1 Accuracy DAQN-TERM
DAQN- THERM

TC-TYPE

THERM-1
THERM-2
THERM-3
THERM-4
THERM-5

K(NiCr-Ni)
K(NiCr-Ni)
K(NiCr-Ni)
K(NiCr-Ni)
J(Fe-CuNi)

Range
C
-30..170
-30..370
0..1000
-100..1350
-100..760

Accuracy*
% of F.S.
+/-0.5
+/-0.5
+/-0.5
+/-0.5
+/-0.5

Output Range
V
+/-5
+/-5
+/-5
+/-5
+/-5

18.1.1.1 Linearization diagram with calibration points for DAQN-THERM


5V

maximum
Max Output Error*
uncertainty
mVDC
+/-1.0C
+/-50
+/-2.0C
+/-50
+/-5C
+/-50
+/-7.25C
+/-50
+/-4.3
+/-50
*Only approximate
Value, it depends on the
Seebk voltage

DAQN-THERM
transfer funktion

0V

Module
Output
Voltage

-5V
-30C

70

70.99C

170

Input Range
Output Zero
Calibration Point

18.1.2 Mathematical
18.1.2.1 Temperature Conversion

F = (1.8 C) + 32

E-M0243E Printing Version 1.6.9 FEB, 2008

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DAQN-TERM-x Calibration
Multi Product Calibrator

TC-OUT

DAQN-THERM
ZERO

Unit under Test

GAIN

9 pin male SUB-D


Output to A/D card

Supply Cable
Cold
Junction
Compensation

DEWE-DAQN-THERM-x

t/in

Working Part

Si

S p e c ia l O u

gn
al

Su

Ou

pp

b le

a b le

Ca

D AQ P-D M M

tC

ly

Any DEWE-SLot

Digital MULTIMETER

DAQ P-DM M

Direct

Schematic

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 112

DAQN-TERM-x Calibration
18.2 Parts List
o
o
o
o
o

DAQN-RDT-x Module
Slot : Any Kind of DEWE-Module-Slot is possible.
Multi Product Calibrator
High accuracy digital Multimeter.
Cables
o Thermocouple Compensation Cable Type K or J
o 9 Pin SUB-D 9 Female, to 9 Pin SubD Female 1:1. (This is a Working Part and should be changed
after 100 calibrations, because oft the limited connector lifetime.)
Pin for adjusting the Module. (The potentiometers are on the upper side of the module, so it isnt possible to
adjust it with a screwdriver.)

18.3 Calibration Instruction .


16.3.1 Calibration Table
Module
Type
Therm1
K-Type
Therm2
K-Type
Therm3
K-Type
Therm4
K-Type
Therm4
J-Type

Calibration Temperature ThermocoupleOutput Voltage Limit


Point
Voltage
lower
higher
C
mV
V
V
Min
-30.00
-1.1560
-5.0500
-4.9500
Max
170.00
6.9390
4.9500
5.0500
Output Zero
70.99
2.8915
-0.0500
0.0500
Min
-30.00
-1.1560
-5.0500
-4.9500
Max
370.00
15.132
4.9500
5.0500
Output Zero
171.22
6.9880
-0.0500
0.0500
Min
0.00
0.0000
-5.0500
-4.9500
Max
1000.00
41.269
4.9500
5.0500
Output Zero
499.87
20.635
-0.0500
0.0500
Min
-100.00
-3.553
-5.0500
-4.9500
Max
1350.00
54.125
4.9500
5.0500
Output Zero
609.04
25.286
-0.0500
0.0500
Min
-100.00
-4.632
-5.0500
-4.9500
Max
760.00
42.922
4.9500
5.0500
Output Zero
351.02
19.145
-0.0500
0.0500

18.3.1 Calibration Check


18.3.1.1 Maximum Value
o Connect the module according to point 17.2 .
o Set the Multi Product Calibrator to Thermocouple compensation.
o Set the Calibrator to the maximum input temperature of the module. (see calibration Table 16.3.1).
o The output Voltage should be 5.0000V +/- 50mV ( between 4.950V and 5.050V) .
18.3.1.2 Minimum Value
o Set the Calibrator to the minimum input temperature of the module.
o The output Voltage should be -5.0000V +/- 50mV ( between -4.950V and -5.050V) .
18.3.1.3 Output Zero Temperature Value
o Set the Calibrator to the output zero temperature of the module.
o The output Voltage should be 0.0000V +/- 50mV ( between 0.050V and -0.050V) .
o Module Adjustment (only if the calibration check dont succeed)

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DAQN-TERM-x Calibration
18.3.1.4 Offset Adjustment
o
o
o
o
o
o

Open the module


Connect the module according to point 18.1.2.1 .
Offset
Be sure that the environmental temperature is constant during the
whole calibration procedure.
Set the Multi Product Calibrator to Thermocouple compensation.
Set the Calibrator Output to the minimum input temperature of the
module (see calibration Table 16.3.1).
Adjust the Offset Potentiometer until the output voltage 5.000V +/- 5 mV.
Adjusting the potentiometer could be a problem, but if you use a pin it should
be easy.

18.3.1.5 Gain Adjustment


o Set the calibrator to the maximum temperature and adjust the Gain
potentiometer until the output is +5.000V +/- 5mV.

18.3.1.6 Linearity Check


o Set the Calibrator to the output zero value of the module .
o Now the output voltage is 0.0000V +/- 25 mV .
o Continue with the Calibration Check (STEP 15.4.1 )

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DAQN-TERM-x Calibration
18.4 Calibration Report DAQN-THERM-1

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-THERM-1

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter

Test
17.4.1.1
17.4.1.1
18.3.1.3

Minimum
-30C
Maximum
170C
Linearity
70C

Calibration Procedure
Limits
lower
upper
-5.050 VDC

-4.950 VDC

4.950 VDC

5.050 VDC

-0.050VDC

0.050 VDC

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 115

DAQN-TERM-x Calibration
18.5 Calibration Report DAQN-THERM-____

Module :
Serial Number:
Customer:
Inspection Date:

DAQP-THERM-1

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Digital Multimeter
Calibration Procedure
Limits
lower
upper

Test
17.4.1.1

Minimum

17.4.1.1

Maximum

18.3.1.3

Linearity

-5.050 VDC

-4.950 VDC

4.950 VDC

5.050 VDC

-0.050VDC

0.050 VDC

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 116

DAQN-POT Calibration
19 DAQN-POT
19.1 Specifications
19.1.1 Accuracy DAQN-POT
Range
%
0..100

Accuracy
% of F.S.
+/-0.1

Output Range
V
+/-5

Max Output Error


mVDC
+/-10

19.2 Schematic
+

RDT-Input
-

RDT-Input Cable

+
RDT-Sens

DAQN-POT

Unit under Test


SW1

+EXCITATION

Supply Cable

-EXCITATION
ZERO

9 pin female SUB-D


Signal input

9 pin male SUB-D


Output to A/D card

GAIN

DEWE-DAQN-POT

t /i n

Working Part

ly

a b le

b le

DAQP-DMM

Ca

Any DEW E-SLot

ut C

pp

lO

Su

na

S ig

p e c ia l O u

Digital MULTIMETER

DAQP-DM M

Direct

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 117

DAQN-POT Calibration
19.3 Parts List
o
o
o
o

DAQN-pot Module
Slot : Any Kind of DEWE-Module-Slot is possible.
High accuracy digital Multimeter.
Cables
o RTD Input Cable

Pin assignment:
1 :Excitation 6: Excitation+
2 :Input
7:NC
3 : GND
8: N.C.
4: N.C.
9: N.C.
5: N.C.

+
RDT Input Cable

RDT Sens Cable

Warning this cable is designed for the DAQN-RDT Module, so the wire names doesnt fit.

9 Pin SUB-D 9 Female, to 9 Pin SubD Female 1:1. (This is a Working Part and should be changed
after 100 calibrations, because oft the limited connector lifetime.)

19.4 Calibration Instruction


17.4.1 Calibration Table
Calibration Output Voltage Limit
Point
lower
higher
%
V
V
0
-5.0100
-4.9900
100
4.99000
5.0100
50
-0.0100
0.0100

19.4.1 Calibration Check


19.4.1.1 Maximum Value
o Connect the module according to point 17.2 .
o Connect the IN+ wire to the IN- wire. (This are the wire names of the RTD Input Cable)
o The output Voltage should be 5.0000V 10mV ( between 4.9900V and 5.0100V) .
19.4.1.2 Minimum Value
o Connect the IN+ to the SENS+ wire.
o The output Voltage should be -5.0000V 10mV ( between -4.9900V and -5.0100V) .
19.4.1.3 Half Input Range ( 50% )
o Connect the IN+ to the SENS- wire.
o The output Voltage should be 0.0000V 10mV ( between 0.0100V and 0.010V) .
o Continue with the Module Adjustment (next Step) only if the calibration check dont succeed.

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DAQN-POT Calibration
19.4.2 Module Adjustment (only if the calibration check dont succeed)
19.4.2.1 Positive Excitation Voltage Adjustment
o
o
o

Open the module


Connect the IN- wire of the RDT-Cable to the plus input of the Digital
Multimeter
Adjust the Excitation+ Potentiometer until the output voltage
+0.2000V +/- 0.5mV. ( between 0.1995V and 0.20050V)

19.4.2.2 Zero Adjustment


o Connect the Digital Multimeter to the signal out cable.
o Connect the IN+ to the SENS- wire .
o Adjust the offset potentiometer until the output voltage the module is
0.0000V+/- 1mV ( between 0.0010V and -0.0001V)

19.4.2.3 Gain Adjustment


o Connect the IN+ to the IN- wire .
o Adjust the Gain potentiometer until the output is 5.0000V+/- 3mV (between
4.9970V and 5.0030V)

19.4.2.4 Negative Excitation Voltage adjustment


o Connect the IN+ to the SENS+ wire .
o Adjust the Excitation- Potentiometer until the output is +5.000V +/- 3
mV. (between -4.9970V and -5.0030V)
o Continue with the calibration check. (Point 19.4.1)

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DAQN-POT Calibration
19.5 Calibration Report DAQN-POT

Module :
Serial Number:
Customer:
Inspection Date:

DAQN-POT

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Digital Multimeter

Test
17.4.1.1
19.4.1.2
19.4.1.3

Minimum
0%
Maximum
100%
Half Input Range
50%

Calibration Procedure
Limits
lower
upper
-5.0100 VDC

-4.9900VDC

4.9900VDC

5.0100 VDC

-0.010VDC

0.010 VDC

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 120

PAD-V8-P Calibration
20 PAD-V8-P
20.1 Specifications
20.1.1 DC-Accuracy PAD-V8-P
Input Range
Specified Accuracy
Output Format
+/- V
+/- % of reading
+/- V
(High Precision Mode)
50
0.02
500
7Digits ASCII
10*
0.02
500
7Digits ASCII
1*
0.02
500
7Digits ASCII
0.5*
0.02
500
7Digits ASCII
0.1*
0.02
500
7Digits ASCII
*this ranges are only software limited sub ranges of the 50V hardware range, and implemented to be compatible to
the older PAD-V8 modules.

20.2 Schematic

Multi Product Calibrator

Input Voltage from


Calibrator

Any DEWE-SLot with


Serial interface for module control
DAQ P-DM M

DAQ P-DM M

PAD-V8-P

1:Channel 0 +
2:Channel 0 3:Channel 1 +
4:Channel 1 5:Channel 2 +
6:Channel 2 7:Channel 3 +
8:Channel 3 9:Channel 4 +
10:Channel 4 11:Channel 5 +
12:Channel 5 13:Channel 6 +

14:Channel 6 15:Channel 7 +
16:Channel 7 17:Digital Input 1
18:Digital Input 2
19:Digital Input 3
20:+ 12 VDC
21:Reset
22:GND
23:Reserved
24:Reserved
25:Reserved

DSUB 25 Connector
PAD-V8-P
E-M0243E Printing Version 1.6.9 FEB, 2008

Page 121

PAD-V8-P Calibration
20.3 Parts List
o
o
o
o
o
o

PAD-V8-P Module
Slot : Any Kind of DEWE-Module-Slot with Serial Module Interface is possible.
Multi Product Calibrator (Fluke5500A recommended)
Cables
o Connector Cable DSUB25 to Banana Plug (see 20.2 Schematic).
Computer with Serial Interface (RS232 or RS485).
DEWEConfig 5.4.2 or later, which is included on the DEWE-System CD-Rom. You will find the actual version
under www.dewetron.com .

20.4 Calibration Instruction


18.4.1 Configuring the Module
o
o
o
o

o
o

Connect the Serial interface to your Computer, and start DEWEConfig.


Put the PAD-V8-P module in an empty Slot.
Double Click on the slot in DEWEConfig and press the ID-button of the module.
If the module is not detected
o try different baud rates for the serial settings.
o try Fill Rack ( all modules in the rack will be readdressed )
o try Module Hardware Reset:
Short circuit Pin 21 and Pin22
Press the ID button during Module Power On.
Now the module settings are
address
00h
baud rate
9600
Data
Engineering Unit
Checksum
Disabled
Remove the short circuit
Power of and power on the
module again.
Start again with configuring
the module
The module should be displayed as PADV8-P in the selected slot.
The slot number in hex is the module
address. The only exception is channel 0
which is on address FF.
o {xx} module address in
Hex
Click Set Ch. xx in DEWEConfig and make
the following settings:
o Module Range
50V
o Averaged [Values]
8
o Precision [Digits]
9

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 122

PAD-V8-P Calibration
20.4.1 Check the Calibration
o
o
o

Connect the module to the calibrator with the PAD-CAL-Cable


Apply 0.000V to the module input.
Click on System -> COM Terminal .

Terminal Command
Slot Number
Select Pad

Send ${address in hex }A to the module or press two times get data .
You should receive the following string:
>+00000.00+00000.01+00000.00-00000.01-00000.02+00000.00+00000.01-00000.00 . This are the input
voltages in mV from all 8 channels.
Every Value must be between-00000.50mVDC and +00000.50mVDC .

o
o

Apply 50.000V to the module and send $00A.


You should receive +50000.00mV 10.5 mV/V on all eight channels.

o
o

Apply -50.000V to the module and send $00A .


You should receive -50000.00mV 10.5 mV/V on each channel .

It is not necessary calibrate the other ranges, because the analogue circuit of the module is the same for all
input ranges.

If one channel fails the test or scrap through, perform the adjustment step .

o
o

20.4.2 Module adjustment


o
o
o
o
o
o
o
o
o
o
o

Apply 0.00000VDC to the 8 Input channels. We recommend that you short circuit the banana plugs, of the PAD
input cable, instead of setting the calibrator to zero.
Wait 5 seconds.
Send the command ${address}1 . (older zero calibration command)
The response should be !{address}
If the response is ?{address}old command send %{address}ZA to the module ( set all channels to zero).
The response should be !{address}
Apply 10.0000VDC to the 8 Input channels, and wait 5 seconds.
Send the command ${address}0 . (older span calibration command)
If the response is ?{address}old command send %{address}SA ( span calibration to all channels).
The response should be !{address}
Check the calibration again.

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Page 123

PAD-V8-P Calibration
20.5 Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

PAD-V8-P

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Calibration Procedure
Limits
lower
upper

Test

Value
O.K

Zero calibration
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
Gain calibration
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
Linearity Check
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

-0.0005
-0.0005
-0.0005
-0.0005
-0.0005
-0.0005
-0.0005
-0.0005

+0.0005
+0.0005
+0.0005
+0.0005
+0.0005
+0.0005
+0.0005
+0.0005

+49.9895
+49.9895
+49.9895
+49.9895
+49.9895
+49.9895
+49.9895
+49.9895

+50.0105
+50.0105
+50.0105
+50.0105
+50.0105
+50.0105
+50.0105
+50.0105

-50.0105
-50.0105
-50.0105
-50.0105
-50.0105
-50.0105
-50.0105
-50.0105

-49.9895
-49.9895
-49.9895
-49.9895
-49.9895
-49.9895
-49.9895
-49.9895

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 124

PAD-TH8-P Calibration
21 PAD-TH8-P & PAD-CB8-x-P
21.1 Specifications
21.1.1 DC-Accuracy PAD-TH8-P
Input Range
Specified Accuracy
+/- V
+/- % of reading
+/- V
50
0.02
200
10
0.02
200
1
0.02
200
.5
0.02
200
.1
0.02
200
Thermo Couple
Range
+/- C *
Type J: 210..1200C -210C-100C
1
-100C..150C
0.3
150C..400C
0.4
400C..1200C
1
Type K: 270..1372C -270C-25C
1
-25C..120C
0.4
120C..400C
0.6
400C..1327C
1
Type T: 270..400C -210C-150C
1
-150C..400C
0.4

Output Format
(High Precision Mode)
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
7Digits ASCII
*Only in combination with a
Connector block PAD-CB8-xP

21.2 Schematic
19.2.1 Voltage Calibration

Multi Product Calibrator

PAD Calibration Cable

Any DEWE-SLot with


Serial interface for module control
D A Q P-D M M

D AQ P -D M M

PA D-V8-P

1:Channel 0 +
2:Channel 0 3:Channel 1 +
4:Channel 1 5:Channel 2 +
6:Channel 2 7:Channel 3 +
8:Channel 3 9:Channel 4 +
10:Channel 4 11:Channel 5 +
12:Channel 5 13:Channel 6 +

+ Input Voltage from


Calibrator

14:Channel 6 15:Channel 7 +
16:Channel 7 17:Sensor Identifications 1
18:Sensor Identifications 2
19:Sensor Identifications 3
20:+ 12 VDC
21:Reset
22:GND
23:CJC
24:CJC
25:CJC

DSUB 25 Connector
PAD-TH8-P
E-M0243E Printing Version 1.6.9 FEB, 2008

Page 125

PAD-TH8-P Calibration
21.2.1 Temperature Calibration (with PAD-CB8-x-P)

Multi Product Calibrator

TC-OUT

Any DEWE-SLot with


Serial interface for module control
D AQ P-D M M

D AQ P-D M M

PA D-V8-P

CH0

CH1

CH2

CH3

CH4

CH5

CH6

CH7

PAD-CB8-x-P
21.2.2 Parts List
o
o
o
o

o
o
o

PAD-TH8-P Module
Slot : Any Kind of DEWE-Module-Slot with Serial Module Interface is possible.
Multi Product Calibrator (Fluke5500A)
Cables
o Connector Cable DSUB25 to Banana Plug (see 19.2.1 Schematic).
o Thermo couple Cable according to the thermo couple type you are using.
Computer with Serial Interface (RS232 or RS485).
DEWEConfig 5.4.2 or later, which is included on the DEWE-System CD-Rom. You will find the actual version
under www.dewetron.com
PAD-CB8-X-P

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Page 126

PAD-TH8-P Calibration
21.3 Calibration Instruction
19.3.1 Configuring the Module
o
o
o
o

Connect the serial interface to your computer, and


start DEWEConfig.
Put the PAD-TH8-P module in any empty slot except
slot 0.
Double click on the slot in DEWEConfig in the
amplifier column and press the ID-button of the
module.
If the module is not detected
o try different baud rates for the serial settings.
o try Fill Rack ( all modules in the rack will be
readdressed )
o try a module hardware reset:
Short circuit Pin 21 and Pin22
Press the ID button during module
Power On.
Now the module settings are
address
00h
baud rate
9600
Data
Engineering Unit
Checksum
Disabled
Remove the short circuit
Power of and power on the module
again.
Start again with configuring the module

o
o
o

The module should be displayed as PAD-TH8-P in the selected slot.


The slot number in hex is the module address. The only exception is channel 0 which is on address FF.
Warning: A PAD module with address 0 is not visible in DEWEConfig or DEWESoft.
o {xx} module address in Hex

Click Set Ch. xx in DEWEConfig and make the following settings:


o Module Range
1501.5V Range
o Averaged [Values]
8
o Precision [Digits]
9

E-M0243E Printing Version 1.6.9 FEB, 2008

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PAD-TH8-P Calibration
21.3.1 Calibration Check
o
o
o

Connect the module to the calibrator as shown in 19.2.1 .


Apply 0.000V to the module input. If you are using a Fluke 5500A or similar apply 0.000 ohm instead of 0.000
Volt to the module because the calibrator has problems with the open thermocouple detection of the TH8
module in the lowest voltage range. (below 333mV)
Click on system -> COM Terminal .

Terminal Command
Slot Number
Select Pad

Send ${address in hex }A to the module or press two times get data .
You should receive the following string:
>+0000.000+0000.001+0000.000-0000.001-0000.002+0000.000+0000.001-0000.000 . This are the input
voltages in mV from all 8 channels.
Every value must be between-0000.200mVDC and +0000.200mVDC .

o
o

Apply 1.00000V to the module and send $00A.


You should receive +1000.000mV 0.4 mV/V on all eight channels.

o
o

Apply 1.45000V to the module and send $00A .


You should receive +1450.000mV 0.49 mV/V on each channel .

It is not necessary calibrate the other ranges, because the analogue circuit of the module is the same for all
input ranges.
If one channel fails the test or scrap through, perform the adjustment step .

o
o

21.3.2 Module adjustment


o
o
o
o
o
o
o
o
o
o

Apply 0.000 Ohm to the module input.


Wait 5 seconds.
Send the command ${address}1 . (older Zero calibration command)
The response should be !{address}
If the response is ?{address}old command send %{address}ZA to the module ( Set all channels to zero).
The response should be !{address}
Apply 1.0000VDC to the 8 input channels, and wait 5 seconds.
Send the command ${address}0 . (older span calibration command)
If the response is ?{address}old command send %{address}SA ( span calibration to all channels).
The response should be !{address}

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Page 128

PAD-TH8-P Calibration
o

Check the calibration again.

21.3.3 Calibration PAD-CB8-x-P


o
o
o
o
o
o

o
o

Connect the PAD CB8-x-P to the PAD-TH8-P (see point


21.2.1).
Configure the calibrator to thermo couple output.
The calibrator setting has to match with the connector
block type. For example if you have a PAD-CB8-K-P, set
the calibrator to thermocouple type K .
Connect the calibrator to channel 0 and set the calibrator
to 0.00C .
Send the command $00A\r to the module.
You receive the 8 temperatures in C 8 (The example is
string is from a J type connector block).

Example: >+00000.44+01200.00+01200.00+01200.00+01200.00+01200.00+01200.00+01200.00
If there is an offset temperature higher than +/-0.1C continue with the point Adjust CJC Offset 21.3.3.1 , if not
continue with 21.3.3.2 .

21.3.3.1 Adjust CJC Offset (cold junction temperature compensation)


o Send $009+0000 to the module. ( This command sets the CJC-Offset to 0C)
o Send $00A .
o Now you measure the offset value from the connector block. For example in the flowing string it is 0.63C.
Example: >+00000.63+01200.00+01200.00+01200.00+01200.00+01200.00+01200.00+01200.00 .
o To use the Set CJC Offset Value command you have to convert the C*100 value in a hex value . Using the
Windows Calculator is a possibility. In case of 0.63 C it is 3F.
o Send the Set CJC Offset Value command: ${Address[hex, hex]}9{sign}{Offset [hex, hex, hex, hex] }
o Example : $009-003F (you correct the temperature with 0.63 C).

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Page 129

PAD-TH8-P Calibration
21.3.3.2 Check all thermocouple input channels
o

Apply the following temperatures to all input channels one by one, check the measured temperature. It
should not exceed the specified limits.

Connector Block
Type
J
-210C..1200C
K
-270C..1372C
T
-270C..400C

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibrator
Source
C
-200
0
1100
-200
0
1200
-200
0
380

PAD-TH8-P & CB8


Limit
Tolerance/ C
1.00
0.30
1.00
1.00
0.40
1.00
1.00
0.40
0.40

Page 130

PAD-TH8-P Calibration
21.4 Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

Temperatur
e:
Humidity:
Tested by:
Place of inspection:

PAD-TH8-P

Test equipment
Model
S/N

Calibration Date

Calibrator
Calibration Procedure
Limits
lower
upper

Test
21.3.3.2

Value
O.K

Zero calibration
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

-0.200 mV
-0.200 mV
-0.200 mV
-0.200 mV
-0.200 mV
-0.200 mV
-0.200 mV
-0.200 mV

+0.200 mV
+0.200 mV
+0.200 mV
+0.200 mV
+0.200 mV
+0.200 mV
+0.200 mV
+0.200 mV

+999.600mV
+999.600mV
+999.600mV
+999.600mV
+999.600mV
+999.600mV
+999.600mV
+999.600mV

+1000.400mV
+1000.400mV
+1000.400mV
+1000.400mV
+1000.400mV
+1000.400mV
+1000.400mV
+1000.400mV

+1449.510mV
+1449.510mV
+1449.510mV
+1449.510mV
+1449.510mV
+1449.510mV
+1449.510mV
+1449.510mV

+1450.490mV
+1450.490mV
+1450.490mV
+1450.490mV
+1450.490mV
+1450.490mV
+1450.490mV
+1450.490mV

Gain calibration
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
Linearity Check
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

Next Calibration before

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Page 131

PAD-TH8-P Calibration
21.5 Calibration Report Connector Block Type J

Module :
Serial Number:
Customer:
Inspection Date:

PAD-CB8-J-P

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Calibration Procedure
Limits
lower
upper

Test
21.3.3.2

Value
O.K

0C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C

+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C

-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C

-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C

1099.0C
1099.0C
1099.0C
1099.0C
1099.0C
1099.0C
1099.0C
1099.0C

1101.0C
1101.0C
1101.0C
1101.0C
1101.0C
1101.0C
1101.0C
1101.0C

-200C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
1100C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

Next Calibration before

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Page 132

PAD-TH8-P Calibration
21.6 Calibration Report Connector Block Type K

Module :
Serial Number:
Customer:
Inspection Date:

PAD-CB8-K-P

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Calibration Procedure
Limits
lower
upper

Test
21.3.3.2

Value
O.K

0C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C

+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C

-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C

-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C

1199.0C
1199.0C
1199.0C
1199.0C
1199.0C
1199.0C
1199.0C
1199.0C

1201.0C
1201.0C
1201.0C
1201.0C
1201.0C
1201.0C
1201.0C
1201.0C

-200C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
1200C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

Next Calibration before

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Page 133

PAD-TH8-P Calibration
21.7 Calibration Report Connector Block Type T

Module :
Serial Number:
Customer:
Inspection Date:

PAD-CB8-T-P

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator
Calibration Procedure
Limits
lower
upper

Test
21.3.3.2

Value
O.K

0C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C
-0.40 C

+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C
+0.40 C

-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C
-201.0C

-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C
-199.0C

379.6C
379.6C
379.6C
379.6C
379.6C
379.6C
379.6C
379.6C

380.4C
380.4C
380.4C
380.4C
380.4C
380.4C
380.4C
380.4C

-200C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
380C
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

Next Calibration before

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Page 134

PAD-CB8-RTD Calibration
22 PAD-CB8-RTD
22.1 Specifications
Input Range

Range
Code
70

Resistance
PT100
a=0.00385

71

PT200
a=0.00385

721

PT500
a=0.00385

73

PT100
a=0.003916

74

Ni120

75

PT1000*
a=0.00385

72

PT2000*
a=0.00385

73

Input
0 to 500 Ohm
>500 to 1000 Ohm
-200C to 100C
>100C to 400C
>400C to 800C
-200C to 100C
>100C to 400C
>400C to 800C
-200C to 100C
>100C to 400C
>400C to 800C
-200C to 100C
>100C to 400C
>400C to 800C
-200C to 100C
>100C to 400C
-200C to 100C
>100C to 400C
>400C to 800C
-200C to 100C
>100C to 400C
>400C to 800C

Constant Current
[A]
1250
1250

1250

1250

1250

1250
200

200

Accuracy
0.25 Ohm
0.5 Ohm
0.25 C
0.50 C
0.80 C
0.25 C
0.50
0.80
0.25
0.50
0.80
0.25
0.50
0.80
0.25
0.50
0.25
0.50
0.80
0.25
0.50
0.80

*S3 version of PAD-CB8-RTD

22.2 Block diagram of PAD-TH8-P and PAD-CB8-RTD


PAD-CB8-RTD
8 Channel
resiatance
amplifier

Calibration
factors
linearization
table

E-M0243E Printing Version 1.6.9 FEB, 2008

8 analog
Channels

digital
Interface

PAD-TH8-P
24 bit
ADC

linearization

RS 485
Converter

Data acquisition
software

Micro controller

Page 135

PAD-CB8-RTD Calibration
22.3 Schematic

Multi Product Calibrator

RTD-Input Cabl e

Any DEWE-SLot with


Serial interface for module control
CH 1

CH 2

CH 3

CH 4

CH 5

CH 6

CH 7

T
8R
B
-C
D
A
P

CH 0

22.4 Calibration instruction


22.4.1 Configuration
o
o
o
o

Connect the PAD-CB8-RTD to a PAD-TH8-P


module as shown in the schematic.
The PAD-TH8-P module has to be revision 5.04 or
higher and should be separately calibrated before.
Start your Data acquisition software. Dewesoft 6.2
or newer is strongly recommended.
Make these settings in Dewesoft:
Range :
0 to 1000Ohm
Averaged[values]:
8
Precision:
9
Activate all channels
In the case that the used data acquisition software
doesnt support these settings, the range has to be
selected by sending the following commands to the
module using a RS232 terminal programm.
o %{address}{address}700608[Cr]
o %{address}M8[Cr]
o %{address}IA70[Cr]
{address}
module address
IA
Command
70
range code of the resistance range
[Cr]
Carriage return

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Page 136

PAD-CB8-RTD Calibration
22.4.2 Calibration Check
o
o
o
o

Apply the following resistances to the module in 4-wire technique, and check if the measured values are
within the specifications.
The testing of the resistance range guarantees that the analog amplifier is working.
Change the input range to PT100 (terminal command: %{address}IA71[Cr]) and apply 20C to the module.
Check if the measured value is between the limits.
Input Range
Resistance

PT100 a=0.00385

Calibrator output
10 Ohm
100 Ohm
990 Ohm
-100C
20C
790C

E-M0243E Printing Version 1.6.9 FEB, 2008

Lower Limit
9.75
99.75
989.50
-100.2C
19.75C
789.20C

Upper Limit
10.25
100.25
990.50
-99.25C
20.25C
790.80C

Page 137

PAD-CB8-RTD Calibration
Typical Calibration Certificate

Module :

PAD-CB8-RTD

Temperature:

Serial Number:

Humidity:

Customer:
Inspection Date:

Tested by:
Place of inspection:
Test equipment
Model

S/N

Calibration Date

Calibrator
PAD-TH8-P
Test
Channel 0

Channel 1

Channel 2

Channel 3

Channel 4

Channel 5

Channel 6

Channel 7

10 Ohm
100 Ohm
990 Ohm
PT 100 -100 C
PT 100
20 C
PT 100 790 C
10 Ohm
100 Ohm
990 Ohm
PT 100 -100 C
PT 100
20 C
PT 100 790 C
10 Ohm
100 Ohm
990 Ohm
PT 100 -100 C
PT 100
20 C
PT 100 790 C
10 Ohm
100 Ohm
990 Ohm
PT 100 -100 C
PT 100
20 C
PT 100 790 C
10 Ohm
100 Ohm
990 Ohm
PT 100 -100 C
PT 100
20 C
PT 100 790 C
10 Ohm
100 Ohm
990 Ohm
PT 100 -100 C
PT 100
20 C
PT 100 790 C
10 Ohm
100 Ohm
990 Ohm
PT 100 -100 C
PT 100
20 C
PT 100 790 C
10 Ohm
100 Ohm
990 Ohm
PT 100 -100 C
PT 100
20 C
PT 100 790 C

Calibration Procedure
Limits
lower
9.75
99.75
989.50
-100.2C
19.75C
789.20C
9.75
99.75
989.50
-100.2C
19.75C
789.20C
9.75
99.75
989.50
-100.2C
19.75C
789.20C
9.75
99.75
989.50
-100.2C
19.75C
789.20C
9.75
99.75
989.50
-100.2C
19.75C
789.20C
9.75
99.75
989.50
-100.2C
19.75C
789.20C
9.75
99.75
989.50
-100.2C
19.75C
789.20C
9.75
99.75
989.50
-100.2C
19.75C
789.20C

Value
upper
10.25
100.25
990.50
-99.25C
20.25C
790.80C
10.25
100.25
990.50
-99.25C
20.25C
790.80C
10.25
100.25
990.50
-99.25C
20.25C
790.80C
10.25
100.25
990.50
-99.25C
20.25C
790.80C
10.25
100.25
990.50
-99.25C
20.25C
790.80C
10.25
100.25
990.50
-99.25C
20.25C
790.80C
10.25
100.25
990.50
-99.25C
20.25C
790.80C
10.25
100.25
990.50
-99.25C
20.25C
790.80C

O.K

Next Calibration before


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Page 138

PAD-RTD-3 Calibration
23 PAD-RTD-3
23.1 Specifications
23.1.1 Accuracy PAD-RTD-3
Input Range
Pt 100 (a=0.00385)
-100100C
0600

Code
20
23

Specified Accuracy*
+/- % of reading
+/- C
0.25%
0.5
0.1%
0.6

Calibration Resistor
Zero
Span
50.03
200.05
50.07
350.15
* Only valid for 4 Wire Measurement and
latest revision ( since 2003 )

23.2 Schematic

M ulti Product Calibrator

Normal

Aux

RTD

Sense

Any DEWE-SLot with


Serial interface for module control
D AQ P-D M M

D A Q P-D M M

CH0

PA D-RT D -3

CH1

CH2

PAD-RTD-3 split cable

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Page 139

PAD-RTD-3 Calibration
23.2.1 Parts List
o
o
o
o

PAD-RTD-3 Module
Slot : Any Kind of DEWE-Module-Slot with Serial Module Interface is possible.
Multi Product Calibrator (Fluke5500A)
Cables
o RTD-Input cable
2
o PAD-RTD-3 split cable ( not included in the cal-kit)
CH0
1
9 Pol DSUB
female

CH1
9 Pol DSUB
female

CH3
9 Pol DSUB
female

o
o

7
6
2
1
7
6
2
1
7
6

PAD-RTD-3
25 Pol DSUB
male
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

Computer with Serial Interface (RS232 or RS485).


DEWEConfig 5.4.2 or later, which is included on the DEWE-System CD-Rom. You will find the actual version
under www.dewetron.com

23.3 Calibration Instruction


20.3.1 Configuring the Module
o
o
o
o
o

o
o
o
o

Connect the Serial interface to your


Computer, and start DEWE Config.
Connect the PAD-RTD-3 split cable to
the module.
Put the PAD-RTD-3 module in an empty
Slot.
Double Click on the slot in DEWE
Config and press the ID-button of the
module.
Now the module settings are
o address
00h
o baud rate
9600
o Data Engineering Unit
o Checksum
Disabled

address 00h
select Pad
get data
100C Range

The module is not displayed in the


setup screen of Deweconfig.
Start the terminal program in the menu
o System
Com Terminal
Select the Pad folder and press get config.
Send %0000200600 to the module.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 140

PAD-RTD-3 Calibration
o

Now the input range of the module is 100C+100C (a=0.00358)

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Page 141

PAD-RTD-3 Calibration
23.3.1 Calibration Check
o
o

Connect the Calibrator via the split cable and the RTDto channel 0 . (see 23.2 )
Set the Calibrator to
o 95.00C
o RTD Source
o 4-Wire

o
o

Click on get Data


Now you should get something like that

o
o
o
o

The measured temperature should be 95C 0.5 C


Set the calibrator to 0.00C ; The measured value should be 0.00 0.5.
Set the calibrator to 95.00C ; The measured value should be 95.00 0.5.
Continuo with channel 1 and channel 2 in the same way.

o
o
o
o
o

Send %0000230600 to the module.


Now the input range of the module is 0C+600C (a=0.00358)
Set the calibrator to 10.00C ; The measured value should be 10.00 0.6.
Set the calibrator to 300.00C ; The measured value should be 300.00 0.6.
Set the calibrator to 550.00C ; The measured value should be 550.00 0.6.

If one Channel fails the test or scrap through, perform the adjustment step .

Input cable

23.3.2 Module adjustment


o
o
o
o
o
o
o

Apply 50.030 Ohm to the module input.


Send %0000200600 to the module.( Input range: 100C+100C (a=0.00358) )
Send $00501 (deactivate Channel 1 and 2 )
Wait at least 5 seconds.
Send $001 ( 1st calibration point)
Apply 200.050 Ohm to the module input.
Send $001 ( 2nd calibration point)

o
o
o
o
o
o
o
o

Apply 50.050 Ohm to the module input.


Send %0000200600 to the module.( Input range: 00C+9600C (a=0.00358) )
Wait at least 5 seconds.
Send $001 ( 1st calibration point)
Apply 350.150 Ohm to the module input.
Send $001 ( 2nd calibration point)
Send $00507 (activate Channel 0, 1 and 2)
Check the Calibration again.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 142

PAD-RTD-3 Calibration
23.4 Calibration Report

Module :
Serial Number:
Customer:
Inspection Date:

PAD-RTD-3

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N

Calibration Date

Calibrator

Test
Channel 0 (100C Range)
-95.00C
00.00C
95.00C
Channel 0 ( 600C Range)
10.00C
300.00C
550.00C
Channel 1 (100C Range)
-95.00C
00.00C
95.00C
Channel 1 ( 600C Range)
10.00C
300.00C
550.00C
Channel 2 (100C Range)
-95.00C
00.00C
95.00C
Channel 2 ( 600C Range)
10.00C
300.00C
550.00C

Calibration Procedure
Limits
lower
upper
-95.50
-0.50
94.50

-94.50
0.50
95.50

9.40
299.40
549.40

10.60
300.60
550.60

-95.50
-0.50
94.50

-94.50
0.50
95.50

9.40
299.40
549.40

10.60
300.60
550.60

-95.50
-0.50
94.50

-94.50
0.50
95.50

9.40
299.40
549.40

10.60
300.60
550.60

Value
O.K

Next Calibration before

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 143

MDAQ-V-x Calibration
24 MDAQ-V Module
24.1 Specifications
24.1.1 DC-Accuracy MDAQ-V without Software correction

MDAQ-V-10

MDAQ-V-100

MDAQ-V-250

Range

Accuracy
% of F.S.

MDAQ-V Output
voltage

Max Output
Error (VDC)

Max Input Error


(VDC)

0.5V
1V
5V
10V
5V
10V
50V
100V
12.5V
25V
125V
250V

0.25%
0.25%
0.15%
0.15%
0.25%
0.25%
0.15%
0.15%
0.7%
0.7%
0.7%
0.7%

5.000 V
10.000V
5.000V
10.000V
5.000V
10.000V
5.000V
10.000V
5.000V
10.000V
5.000V
10.000V

12.5 mV
25 mV
7.5 mV
15 mV
12.5 mV
25 mV
7.5 mV
15 mV
35mV
70mV
35mV
70mV

1.25 mV
2.5 mV
7.5 mV
15 mV
12.5 mV
25 mV
75 mV
150 mV
87.5mV
175mV
875mV
1.750mV

24.1.2 DC-Accuracy of MDAQ-V with DEWESoft 6 Software correction


24.1.2.1 Signal Path
Each MDAQ has its correction factors stored onboard. During start of DEWESoft these values are automatically up
loaded and used for correction.

0.5V
:
:
100V

DEWE-ORION-1624
PCI-6071-E
PCI-6055-E
MDAQ-V

10V

AD-Card

Correction
Values

DEWESoft 6
Software
Correction

88888

RS485
Over All Accuracy:

0.03% of Input Spann + AD-Card Accuracy

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 144

MDAQ-V-x Calibration
24.1.2.2 AD-Card Overview
If the AD-Card type is unknown it can be determined in the DEWESoft Hardware Setup.

AD Card Accuracy
AD-Card

Range

Orion-1624
PCI-6071
PCI-6052
NI-625x
NI-628x

% of reading

% of range

Absolute
Maximum*

5V

0.06

0.01

0.00337 V

10 V

0.06

0.005

0.00624 V

5V

0.03

0.064

0.005193 V

10 V

0.07

0.0638

0.014366 V

5V

0.007

0.00952

0.000875 V

10 V

0.037

0.00947

0.004744 V

5V

0.0070

0.002

0.00101 V

10 V

0.0060

0.002

0.00192 V

5V

0.0045

0.0008

0.00051 V

10 V

0.0040

0.0008

0.00098 V

* Absolute maximum AD-Card Error


for a temperature range of 10C of
calibration temperature.

All A-D card accuracy specifications for 3rd party products have been taken from the manufacturers published data
sheets and are subject to change without notice.
24.1.2.3 AC Accuracy Specification
Frequency
MDAQ-V-10
0..500 Hz
500..1kHz
1..5kHz
5..10kHz
MDAQ-V-100
0..1KHz
1..5kHz
5..10kHz
10..50kHz
MDAQ-V-250
0..1KHz
1..5kHz
5..10kHz
10..50kHz

AD-Card Accuracy % of Range


AD-Card Accuracy 0.03%
AD-Card Accuracy 0.05%
AD-Card Accuracy 0.15%
AD-Card Accuracy 3%
AD-Card Accuracy 0.03%
AD-Card Accuracy 0.05%
AD-Card Accuracy 0.15%
AD-Card Accuracy 3%
AD-Card Accuracy
AD-Card Accuracy
AD-Card Accuracy
AD-Card Accuracy

0.03%
0.05%
0.15%
3%

24.1.2.4 Absolute System DC Accuracies

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 145

MDAQ-V-x Calibration
Absolute Accuracy specifications for MDAQ-V-xx depending on AD-Board
DEWE
ORION-1624

ORION-xx16 series

PCI
6071E

Absolute

Offset

Absolute

Offset

Absolute

Offset

Absolute

Offset

Absolute

Offset

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

0.2

0.637

0.215

0.465

0.47

0.8193

0.1976

0.3875

0.16

0.401

0.154

0.351

0.35

1.224

0.415

0.915

0.938

2.0366

0.3947

1.0744

0.32

0.792

0.308

0.698

MDAQ-V

AD-Input

Range

Range

Offset

mV

0.5 V*

5V

1V

10 V

PCI 6052E

NI-625x

NI-628x
Absolute

5 V*

5V

6.37

2.15

4.65

4.7

8.193

1.976

3.8745

1.6

4.01

1.54

3.51

10 V

10 V

3.5

12.24

4.15

9.15

9.38

20.366

3.947

10.744

3.2

7.92

3.08

6.98

50 V*

5V

20

63.7

21.5

46.5

47

81.93

19.76

38.745

16

40.1

15.4

35.1

100 V

10 V

35

122.4

41.5

91.5

93.8

203.66

39.47

107.44

32

79.2

30.8

69.8

12.5 V*

5V

15.925

5.375

11.625

11.75

20.483

4.94

9.6863

10.025

3.85

8.775

25 V

10 V

8.75

30.6

10.375

22.875

23.45

50.915

9.8675

26.86

19.8

7.7

17.45

125 V*

5V

50

159.25

53.75

116.25

117.5

204.83

49.4

96.863

40

100.25

38.5

87.75

250 V

10 V

87.5

306

103.75

228.75

234.5

509.15

98.675

268.6

80

198

77

174.5

* Ranges not Supported in DEWESoft 6.1.0

24.2 Schematic
A few Calibrators allow the connection of all MDAQ Inputs together to the Calibrator source.
Also the Fluke 5500 for Voltages except in the lowers ranges.

M ulti Product Calibrator

na
nan
-Ba
BNC

MDAQ-V-xxx
CH0 CH2

CH4

CH6

CH8

CH10

CH14

CH1 CH3

CH5

CH7

CH9

CH11

CH15

DEWE 2010,DEWE 3010,DEWE 4000,RACK-EXP-32,

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 146

MDAQ-V-x Calibration
24.3 Parts List
o
o
o

MDAQ-V-x Module
Multi Product Calibrator
Cables: Safety Banana Plugs (red ,black), to BNC.

24.4 Calibration Instruction


o
o
o
o

Warm up the system for 15 minutes.


Connect a Calibrator (fore example a Fluke 5500A) to the MDAQ-V input BNC.
Start DEWESoft 6 and create an Overview screen which includes all channels.
Important Settings:
Sampling rate : 10kHz
Display type : Average
Average time : Slow
Resolution : +2

24.4.1 Offset Calibration Range 1


Set the MDAQ-V Input Range to 10V and connect channel 0 to the calibrator.

By clicking on the slot 0 icon it is easy to Copy and Paste one channel setting to all the other.
Apply 0.0000V to the input. The measured Value has to be 0.0000V the maximum offset defined in table 24.1.2.4
For example a system with a PCI-6071-E together with an MDAQ-V-100 in the 10V range has to be between the
maximum offset error of 9.38mV

24.4.2 Gain Calibration Range 1


Apply +9.9000V with the multi product calibrator to the input. The measured value has to be 9.9000V the absolute
system accuracy defined in table 24.1.2.4 . For example a system with an PCI-6071-E together with an MDAQ-V-100
in the 10V range the output has to be between 9.9204V and 9.8796V. Apply 9.9000 to the MDAQ-V and Check the
negative side.
E-M0243E Printing Version 1.6.9 FEB, 2008

Page 147

MDAQ-V-x Calibration
Check the Points 24.4.1; 24.4.2 for all selectable Ranges and all 16 Channels.

24.4.3 AC Calibration
Set the MDAQ-V-100 to the 10V Input Range. Apply a 7.000VRMS (9.899 VP) , 1kHz sine wave signal via a shielded
cable to the input.
Set the AD Sampling rate to the maximum. Be sure that it is more than the double of the calibration frequency.
Otherwise aliasing effects take influence on your measurement.

AC-RMS
Slow (1s)

Caution: DeweSoft indicates an overload when the signal is more than 98% of
the range. This does not have any influence on the calibration.
24.4.3.1 Recommended Calibration Points and specified Limits
AC-Accuracy
Input Signal

MDAQV -10

MDAQV -100

MDAQV -250

Maximum Error depending on AD-Card

Input
Range

Input
Voltage

Frequency

AC
Accuracy

DEWEPCI-6071- PCI-6052ORION1624
E
E

NI-625x

NI-628x

VRMS

kHz

% of F.R.

10

0.5

0.03

0.0070

0.0080

0.0056

0.0034

0.0033

10

0.05

0.0090

0.0100

0.0076

0.0054

0.0053

10

0.15

0.0190

0.0200

0.0176

0.0154

0.0153

10

10

0.3040

0.3050

0.3026

0.3004

0.3003

10

0.03

0.0070

0.0080

0.0056

0.0034

0.0033

10

0.05

0.0090

0.0100

0.0076

0.0054

0.0053

10

10

0.15

0.0190

0.0200

0.0176

0.0154

0.0153

10

50*

0.3040

0.3050

0.3026

0.3004

0.3003

25

15

0.03

0.0161

0.0182

0.0131

0.0084

0.0081

25

15

0.05

0.0211

0.0232

0.0181

0.0134

0.0131

25

15

10

0.15

0.0461

0.0482

0.0431

0.0384

0.0381

25

15

50*

0.7586

0.7607

0.7556

0.7509

0.7506

*Some AD-Cards are not able to run all 16 Channels at sample rates higher then 50kHz. In that case skip the 50kHz
test point, or activate channel by channel.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 148

MDAQ-V-x Calibration
24.5 Calibration Report Example for MDAQ-V-100

Module :
Serial Number:
Customer:
Inspection Date:

MDAQ-V-100

Temperature:
Humidity:
Tested by:
Place of inspection:

Test equipment
Model
S/N
Calibrator
AD-Card
Test description
Channel 0
DC

5V Range
50V Range
10V Range*
100V Range*

AC

Channel 1
DC

10V Range

5V Range
50V Range
10V Range*
100V Range*

AC

Channel 2
DC

10V Range

5V Range
50V Range
10V Range*
100V Range*

AC

10V Range

0.000V
4.900V
-4.900V
0.000V
49.000V
-49.000V
0.000V
9.900V
-9.900V
0.000V
99.000V
-99.000V
7.000V 1kHz
7.000V 5kHz
7.000V 10kHz
7.000V 50kHz
0.000V
4.900V
-4.900V
0.000V
49.000V
-49.000V
0.000V
9.900V
-9.900V
0.000V
99.000V
-99.000V
7.000V 1kHz
7.000V 5kHz
7.000V 10kHz
7.000V 50kHz
0.000V
4.900V
-4.900V
0.000V
49.000V
-49.000V
0.000V
9.900V
-9.900V
0.000V
99.000V
-99.000V
7.000V 1kHz
7.000V 5kHz
7.000V 10kHz
7.000V 50kHz

E-M0243E Printing Version 1.6.9 FEB, 2008

Calibration Date

Ni-6071-E
Calibration Procedure
Limits
Value
lower
upper
-0.0047 V
4.8918 V
-4.9082 V
-0.0470 V
48.918 V
-49.082 V
-0.0094 V
9.8181 V
-9.9204 V
-0.0938 V
98.796 V
-99.204 V
6.992 VRMS
6.990 VRMS
6.980 VRMS
6.595 VRMS
-0.0047 V
4.8918 V
-4.9082 V
-0.0470 V
48.918 V
-49.082 V
-9.38 mV
9.8181 V
-9.9204 V
-0.0938 V
98.796 V
-99.204 V
6.992 VRMS
6.990 VRMS
6.980 VRMS
6.595 VRMS
-0.0047 V
4.8918 V
-4.9082 V
-0.0470 V
48.918 V
-49.082 V
-9.38 mV
9.8181 V
-9.9204 V
-0.0938 V
98.796 V
-99.204 V
6.992 VRMS
6.990 VRMS
6.980 VRMS
6.595 VRMS

0.0047 V
4.9082 V
-4.8918 V
0.0470 V
49.082 V
-48.918 V
0.0094 V
9.9204 V
-9.8181 V
0.0938 V
99.204 V
-98.796 V
7.008 VRMS
7.010 VRMS
7.020 VRMS
7.305 VRMS
0.0047 V
4.9082 V
-4.8918 V
0.0470 V
49.082 V
-48.918 V
9.38 mV
9.9204 V
-9.8181 V
0.0938 V
99.204 V
-98.796 V
7.008 VRMS
7.010 VRMS
7.020 VRMS
7.305 VRMS
0.0047 V
4.9082 V
-4.8918 V
0.0470 V
49.082 V
-48.918 V
9.38 mV
9.9204 V
-9.8181 V
0.0938 V
99.204 V
-98.796 V
7.008 VRMS
7.010 VRMS
7.020 VRMS
7.305 VRMS

O.K

Warning
High Voltage!

Warning
High Voltage!

Warning
High Voltage!

Warning
High Voltage!

Warning
High Voltage!

Warning
High Voltage!

Page 149

MDAQ-SUB-V-200-BNC Calibration
25 MDAQ-SUB-V-200-BNC
25.1 Signal Path
RS485

MDA Q-SUB -V-200

AD- Boar d
Ch0 to Ch15
5V

Ch0 to Ch15
dig ital 5 V

in
areG
oftw
S

orectin
C

Ch0 to Ch15
Input
1 25mV to 200 V

Dewe so ft 6

BNC-OUT-5

Ch1 to Ch15
Con ditione d S igna l Out
5V

Ch0 to Ch15
5V

25.2 Specification
25.2.1 DC Accuracy
MDAQ-SUB-V-200-BNC

Software corrected

Analog out

*Input divider on

Range

% of reading

% of range

% of reading

% of range

0.125V

0.03

0.32

0.15

0.32

0.25V

0.03

0.16

0.15

0.16

0.5V

0.03

0.08

0.15

0.08

1V

0.03

0.04

0.15

0.04

1.25V

0.03

0.08

0.15

0.08

2.5V

0.03

0.04

0.15

0.04

5V

0.02

0.03

0.15

0.03

Source:

10V

0.02

0.03

0.15

0.03

2.5V*

0.06

0.32

0.25

0.32

DE-M041203E MDAQ-INT-Series Modules


Printing version 1.1.1 November 07, 2007

5V*

0.06

0.16

0.25

0.16

10V*

0.06

0.08

0.25

0.08

20V*

0.06

0.04

0.25

0.04

25V*

0.03

0.08

0.25

0.08

50V*

0.03

0.04

0.25

0.04

100V*

0.02

0.03

0.25

0.03

200V*

0.02

0.03

0.25

0.03

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 150

MDAQ-SUB-V-200-BNC Calibration
25.2.2 AC Accuracy
0Hz
>1
>10kHz
>10kHz

divider off
divider on

MDAQ-SUB-V-200-BNC
to 1kHz DC Accuracy
to 10kHz DC Accuracy + 0.2% of reading
to 50kHz DC Accuracy + 3% of reading
to 50kHz DC Accuracy + 10% of reading

25.2.3 AD-Board Overview


If the AD-Card type is unknown it can be determined in the DEWESoft Hardware Setup.
Unless otherwise mentioned NRSE mode (SENSE to GND) is recommended.

AD-Board DC accuracies
AD-Card

Range

% of reading

% of range

Orion-1624

5V

0.0574

0.01

5V

0.02

0.013

Specification Source

5V

0.0093

0.001094

DE-D0421E DEWE-ORION-1624.
Printing version 1.0.6 Dec. 04, 2006
DE-M060304E DEWE-ORION-1616-10x
Printing version 1.0.2 November 24,2006
B/E/M/S Series Calibration

PCI-628x

5V

0.0072

0.00308

Procedure for NI-DAQ-mx

PCI-6071

5V

0.0314

0.0724

370937d-01 Jan07

PCI-6052

5V

0.0080

0.01

DT-9834 (USB)

5V

0.00

0.08

Orion-xx16 series
PCI-625x

AD-Board

DT-9834 Data sheet (400ks/S specification)

AD-Board AC accuracies
additional Gain error
-3dB
% at
% at
Range
bandwidth
10kHz
50kHz

Orion-1624

5V

200kHz

0.4

Orion-xx16-10x

5V

100kHz

0.5

0.4
11

Orion-xx16-50x

5V

300kHz

1.5

Orion-0816-1000

5V

750kHz

0.3

PCI-625x

5V

1.7MHz

PCI-628x

5V

750kHz

0.3

PCI-6071

5V

1.6MHz

PCI-6052

5V

480kHz

0.6

DT-9834

5V

1.1MHz

PCI-622x

5V

700kHz

0.3

INFO:
Orion-1624 AC Accuracy:
Flatness + % of reading @200kS/sec
All other AD-Board AC accuracies are
calculated by using the specified
bandwidth as base for an 1st order low
pass filter. The filter attenuation on the
test frequencies is the AC gain accuracy
at these points.

All AD-Board accuracy specifications for 3rd party products have been taken from the manufacturers published data
sheets and are subject to change without notice.
E-M0243E Printing Version 1.6.9 FEB, 2008

Page 151

MDAQ-SUB-V-200-BNC Calibration
25.2.4 Absolute System DC Accuracies with multiplexed boards
System Accuracy MDAQ-SUB-V-200-x using DeweSoft 6.3 or later
Range

PCI-622x

PCI-625x

PCI-628x

PCI-6071

PCI-6052

DT-9834 (USB2)

max
offset

max
Error

max
offset

max
Error

max
offset

max
Error

max
offset

max Error

max
offset

max
Error

max
offset

max
Error

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

0.125

0.40

0.44

0.40

0.45

0.40

0.45

0.49

0.57

0.41

0.46

0.50

0.54

0.25

0.40

0.48

0.40

0.50

0.41

0.50

0.58

0.73

0.43

0.52

0.60

0.68

0.5

0.40

0.55

0.41

0.60

0.42

0.60

0.76

1.07

0.45

0.64

0.80

0.95

0.40

0.70

0.41

0.80

0.43

0.80

1.12

1.74

0.50

0.88

1.20

1.50

1.25

1.00

1.37

1.01

1.50

1.04

1.50

1.91

2.67

1.13

1.60

2.00

2.38

2.5

1.00

1.75

1.03

2.01

1.08

2.01

2.81

4.35

1.25

2.20

3.00

3.75

1.50

2.50

1.55

3.02

1.65

3.01

5.12

7.69

2.00

3.40

5.50

6.50

10

3.00

5.00

3.11

6.04

3.31

6.03

10.24

15.38

4.00

6.80

11.00

13.00

2.5*

8.00

9.50

8.03

9.76

8.08

9.76

9.82

12.10

8.25

9.95

10.01

11.51

5*

8.00

11.00

8.05

11.52

8.15

11.51

11.63

16.20

8.50

11.90

12.01

15.01

10*

8.00

14.00

8.11

15.04

8.31

15.03

15.25

24.39

9.00

15.80

16.01

22.01

20*

8.00

20.00

8.22

22.08

8.62

22.05

22.49

40.77

10.00

23.60

24.01

36.01

25*

20.00

27.50

20.27

30.09

20.77

30.07

38.11

53.47

22.50

32.00

40.02

47.52

50*

20.00

35.00

20.55

40.19

21.54

40.13

56.21

86.92

25.00

44.00

60.02

75.02

100*

30.00

50.00

31.09

60.38

33.08

60.26

102.42

153.83

40.00

68.00

110.02

130.02

200*

60.00

100.00

62.19

120.75

66.16

120.52

204.84

307.66

80.01

136.01

220.05

260.05

25.2.5 Absolute System DC Accuracies with synchronised sampling boards


System Accuracy MDAQ-SUB-V-200-x using DeweSoft 6.3 or later
Range
Orion-1624
Orion-1616-10x/50x
max offset

max abs. error

max offset

max abs. error

Orion-0816-100x
max offset

max abs. error

mV

mV

mV

mV

mV

mV

0.125

0.41

0.52

0.42

0.48

0.43

0.49

0.25

0.43

0.64

0.43

0.56

0.46

0.58

0.5

0.45

0.89

0.47

0.72

0.52

0.77

0.50

1.37

0.53

1.03

0.63

1.13

1.25

1.13

2.22

1.16

1.79

1.29

1.91

2.5

1.25

3.44

1.33

2.58

1.58

2.83

2.00

5.87

2.15

4.15

2.65

4.65

10

4.00

11.74

4.30

8.30

5.30

9.30

2.5*

8.25

11.19

8.33

10.33

8.58

10.58

5*

8.50

14.37

8.65

12.65

9.15

13.15

10*

9.00

20.74

9.30

17.30

10.30

18.30

20*

10.00

33.49

10.60

26.60

12.60

28.60

25*

22.50

44.36

23.25

35.75

25.75

38.26

50*

25.00

68.71

26.50

51.51

31.50

56.51

100*

40.00

117.41

43.00

83.01

53.01

93.01

200*
80.01
234.83
86.01
166.02
106.01
* ranges with activated input divider (250V maximum common mode voltage)

186.02

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 152

MDAQ-SUB-V-200-BNC Calibration
25.3 Schematic
A few Calibrators allow the connection of all MDAQ Inputs together to the Calibrator source.
Also the Fluke 5500 for Voltages except in the lowers ranges.

Multi Product Calibrator

B NC

na
na n
-B a

MDAQ-SUB-V200-BNC
CH0 CH2

CH4

CH6

CH8

CH10 CH12 CH14

CH1 CH3

CH5

CH7

CH9

CH11

CH13 CH15

DEWE 20 10,DEWE 30 10,DEWE 400 0,RA CK-EX P-3 2,

25.4 Parts List


o
o
o

MDAQ-SUB-V200-BNC System
Multi Product Calibrator
Cables: Safety Banana Plugs (red ,black), to BNC.

25.5 Calibration Instruction


o
o
o
o
o

Warm up the system for 15 minutes.


Connect a Calibrator (fore example a Fluke 5520A) to the MDAQ-SUB-V-200-BNC input.
Activate the earth mode of the calibrator (Low end tied to earth).
Start DEWESoft 6 and create an Overview screen which includes all channels.
Important Settings:
Sampling rate : 10kHz
Display type : Average
Average time : Slow
Resolution : +2

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Page 153

MDAQ-SUB-V-200-BNC Calibration

25.5.1 Offset Calibration

Set the MDAQ-SUB-V-200-BNC to the first input Range (0.125V ) and connect channel 0 to the calibrator.
By clicking on the slot 0 icon it is easy to copy and paste the channel setting to all the others.
Apply 0.0000V to the input. The measured value has to be 0.0000V the maximum offset defined in table 25.2.4 .
For example a system with a PCI-6071-E together with an MDAQ-SUB-V-200-BNC in the 125mV range has to be
between the maximum offset errors of 0.490mV.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 154

MDAQ-SUB-V-200-BNC Calibration
25.5.1 Gain Calibration
Apply a value between 90% and 99% of full scale with the multi product calibrator to the input. The measured value
has to be the applied value the absolute system accuracy defined in table 25.2.4.
For example:
o PCI-6071 + MDAQ-SUB-V-200
o 125mV Range
o Applied Signal :120mV
At this system the measured value has to be 120mV 0.570mV. Apply the same value negative and the output has to
be -120mV 0.570mV.Check the Points 25.5.1 and 25.5.1 for all selectable Ranges and all 16 Channels.
Caution: There are a few ranges twice inside the range selection field in DeweSoft. The difference is that on half of
them the input divider is activated and so the maximum common mode voltage is 250V. These ranges are not that
accurate as the ranges with 12V common mode voltage, and so they are separately calibrated.
Caution: DeweSoft indicates an overload when the signal is more than 98% of
the range. This does not have any influence on the calibration.

25.5.2 AC Calibration
If filters are installed, deactivate them. Or switch them to the highest bandwidth.
Set the MDAQ-SUB-V-200 to the 10V divider off Input Range ( 12V max common mode). Apply a 7.000VRMS (19.799
VPeakPeak) , 1kHz sine wave signal via a shielded cable to the input.
Set the AD Sampling rate to the maximum. Be sure that it is more than the double of the calibration frequency;
otherwise aliasing effects take influence on your measurement.

AC-RMS
Slow (1s)

25.5.2.1 Recommended Calibration Points and specified Limits


AC limits for input voltage
Input Signal

synchron sampling ORION board

Multiplexed boards
PCI-62 PCI-60 PCI-60
8x
71
52

DT-983
4
mVRMS
33

Range

frequ.

voltage

1624

1616-10x

1616-50x

0816-1000

PCI-625x

10

kHz
10

mVRMS
7

mVRMS
59

mVRMS
61

mVRMS
26

mVRMS
26

mVRMS
23

mVRMS
23

mVRMS
36

mVRMS
24

10

50

255

992

327

243

219

240

232

262

229

10 divider on

50

752

1489

824

740

716

737

729

759

726

*Some AD-Cards are not able to run all 16 Channels at sample rates higher then 50kS/s. In that case skip the 50kHz
test point, or activate channel by channel.
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Page 155

MDAQ-SUB-V-200-BNC Calibration
25.6 Calibration Report Example for MDAQ-SUB-V-200
Unit under Test :
Serial Number:
Inspection Date:

MDAQ-SUB-V-200

Standards Used
Model

Temperature:
Humidity:
Tested by:

S/N

Calibration Date

Calibrator
AD-Card

ORION-3216-100
Calibration Procedure
Test description
Limits
Range
Calibrator
lower
upper
Channel 0
DC

125mV
250mV
500mV
1.0V
1.25V
2.5V
5.0V
10V
2.5V
Divider On
5V
Divider On
10V
Divider On
20V
Divider On
25V
Divider On
50V
Divider On
100V
Divider On
200V
Divider On

AC

10V divider Off


10V divider Off
10V divider On

0.0mV
120.0mV
-120.0mV
0.0mV
240.0mV
-240.0mV
0.0mV
480.0mV
-480.0mV
0.0mV
990.0mV
-990.0mV
0.0mV
1200mV
-1200mV
0.000V
2.400V
-2.400V
0.000V
4.900V
-4.900V
0.000V
9.900V
-9.900V
0.000V
2.400V
-2.400V
0.000V
4.900V
-4.900V
0.000V
9.900V
-9.900V
0.000V
19.00V
-19.00V
0.000V
24.00V
-24.00V
0.000V
49.00V
-49.00V
0.000V
99.00V
-99.00V
0.000V
190.00V
-190.00V
7VRMS10kHz
7VRMS50kHz
7VRMS50kHz

E-M0243E Printing Version 1.6.9 FEB, 2008

-0.416 mV
119.524 mV
-120.476 mV
-0.433 mV
239.448 mV
-240.553 mV
-0.465 mV
479.295 mV
-480.705 mV
-0.00053 V
0.98898 V
-0.99103 V
-0.00116 V
1.19824 V
-1.20176 V
-0.0013 V
2.3975 V
-2.4025 V
-0.0022 V
4.8959 V
-4.9041 V
-0.0043 V
9.8917 V
-9.9083 V
-0.0083 V
2.3898 V
-2.4102 V
-0.0087 V
4.8874 V
-4.9126 V
-0.0093 V
9.8828 V
-9.9172 V
-0.011 V
18.974 V
-19.026 V
-0.023 V
23.965 V
-24.035 V
-0.027 V
48.949 V
-49.051 V
-0.043 V
98.917 V
-99.083 V
-0.086 V
189.838 V
-190.162 V
6.939 Vrms
6.008 Vrms
5.511 Vrms

Value

O.K

0.416 mV
120.476 mV
-119.524 mV
0.433 mV
240.553 mV
-239.448 mV
0.465 mV
480.705 mV
-479.295 mV
0.00053 V
0.99103 V
-0.98898 V
0.00116 V
1.20176 V
-1.19824 V
0.0013 V
2.4025 V
-2.3975 V
0.0022 V
4.9041 V
-4.8959 V
0.0043 V
9.9083 V
-9.8917 V
0.0083 V
2.4102 V
-2.3898 V
0.0087 V
4.9126 V
-4.8874 V
0.0093 V
9.9172 V
-9.8828 V
0.011 V
19.026 V
-18.974 V
0.023 V
24.035 V
-23.965 V
0.027 V
49.051 V
-48.949 V
0.043 V
99.083 V
-98.917 V
0.086 V
190.162 V
-189.838 V
7.061 Vrms
7.992 Vrms
8.489 Vrms

Page 156

MDAQ-SUB-ACC Calibration
26 MDAQ-SUB-ACC(-A)
26.1 Signal Path
RS 485

MDAQ- SUB-ACC(- A)

AD- Boar d
Ch0 to Ch15
5V

Ch0 to Ch15
dig ital 5 V

in
areG
oftw
S

orectin
C

Ch0 to Ch15
Inp ut
125 mV to 1 0V

Dewe so ft 6

BNC-OUT-5

Ch1 to Ch15
Con ditione d Sign al Out
5V

Ch0 to Ch15
5V

26.2 Specification
26.2.1 DC Accuracy
MDAQ-SUB-ACC

Software corrected

Analog out

Range

% of reading

% of range

% of reading

% of range

0.125V

0.03

0.32

0.15

0.32

Source:

0.25V

0.03

0.16

0.15

0.16

0.5V

0.03

0.08

0.15

0.08

DE-M041203E MDAQ-INT-Series Modules


Printing version 1.1.1 November 07, 2007

1V

0.03

0.04

0.15

0.04

1.25V

0.03

0.08

0.15

0.08

2.5V

0.03

0.04

0.15

0.04

5V

0.02

0.03

0.15

0.03

10V

0.02

0.03

0.15

0.03

26.2.2 Constant current accuracy


MDAQ-SUB-ACC

limits
Range

Lower

Upper

4mA

3.8 mA

4.2 mA

8mA

7.6 mA

8.4mA

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 157

MDAQ-SUB-ACC Calibration
26.2.3 AC Accuracy
MDAQ-SUB-V-200-BNC
0..1kHz DC Accuracy
1 to 10 kHz DC Accuracy + 0.2% of reading
10kHz to 50kHz DC Accuracy + 3% of reading
10kHz to 50kHz DC Accuracy + 10% of reading

divider off
divider on

26.2.4 AD-Board Overview


If the AD-Card type is unknown it can be determined in the DeweSoft hardware setup.
Unless otherwise mentioned NRSE mode (SENSE to GND) is recommended.

AD Board DC Accuracy
AD-Card

Range

% of reading

% of range

Orion-1624

5V

0.0574

0.01

Orion-xx16 series

5V

0.02

0.013

PCI-622x

5V

0.016

0.016

DE-D0421E DEWE-ORION-1624.
Printing version 1.0.6 Dec. 04, 2006
DE-M060304E DEWE-ORION-1616-10x
Printing version 1.0.2 November 24,2006
B/E/M/S Series Calibration

PCI-625x

5V

0.00928

0.01094

Procedure for NI-DAQ-mx

PCI-628x

5V

0.00718

0.00308

370937D-01 Jan07

PCI-6071

5V

0.0314

0.0724

PCI-6052

5V

0.008

0.01

DT-9834

5V

0.00

0.08

AD-Card
Orion-1624
Orion-xx16-10x
Orion-xx16-50x
Orion-0816-1000
PCI-625x
PCI-628x
PCI-6071
PCI-6052
DT-9834
PCI-622x

Specification Source

DT-9834 Data sheet (400ks/S specification)

AD Board AC Accuracy
additional Gain error
-3dB
Range
% at 10kHz
% at 50kHz
bandwidth
5V
0.4
0.4
200kHz
5V
0.5
11
100kHz
5V
0
1.5
300kHz
5V
0
0.3
750kHz
5V
0
0
1.7MHz
5V
0
0.3
750kHz
5V
0
0
1.6MHz
5V
0
0.6
480kHz
5V
0
0
1.1MHz
5V
0
0.3
700kHz

INFO:
Orion-1624 AC Accuracy:
Flatness + % of reading @200kS/sec
All other AD-Board AC accuracies are
calculated by using the specified
bandwidth as base for an 1st order low
pass filter. The filter attenuation on the
test frequencies is the AC gain accuracy
at these points.

All AD-Board accuracy specifications for 3rd party products have been taken from the manufacturers published data
sheets and are subject to change without notice.
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Page 158

MDAQ-SUB-ACC Calibration
26.2.5 Absolute System DC Accuracies with multiplexed boards
System Accuracy MDAQ-SUB-V-200-x using DeweSoft 6.3 or later
Range

PCI-622x
max
offset

PCI-625x

max
Error

max
offset

PCI-628x

max
Error

max
offset

max
Error

PCI-6071
max
offset

PCI-6052

max Error

max
offset

max
Error

DT-9834 (USB2)
max
offset

max
Error

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

0.125

0.40

0.44

0.40

0.45

0.40

0.45

0.49

0.57

0.41

0.46

0.50

0.54

0.25

0.40

0.48

0.40

0.50

0.41

0.50

0.58

0.73

0.43

0.52

0.60

0.68

0.5

0.40

0.55

0.41

0.60

0.42

0.60

0.76

1.07

0.45

0.64

0.80

0.95

0.40

0.70

0.41

0.80

0.43

0.80

1.12

1.74

0.50

0.88

1.20

1.50

1.25

1.00

1.37

1.01

1.50

1.04

1.50

1.91

2.67

1.13

1.60

2.00

2.38

2.5

1.00

1.75

1.03

2.01

1.08

2.01

2.81

4.35

1.25

2.20

3.00

3.75

1.50

2.50

1.55

3.02

1.65

3.01

5.12

7.69

2.00

3.40

5.50

6.50

10

3.00

5.00

3.11

6.04

3.31

6.03

10.24

15.38

4.00

6.80

11.00

13.00

26.2.6 Absolute System DC Accuracies with synchronised sampling boards


System Accuracy MDAQ-SUB-V-200-x using DeweSoft 6.3 or later
Range
Orion-1624
Orion-1616-10x/50x
max offset

max abs. error

max offset

max abs. error

Orion-0816-100x
max offset

max abs. error

mV

mV

mV

mV

mV

mV

0.125

0.41

0.52

0.42

0.48

0.43

0.49

0.25

0.43

0.64

0.43

0.56

0.46

0.58

0.5

0.45

0.89

0.47

0.72

0.52

0.77

0.50

1.37

0.53

1.03

0.63

1.13

1.25

1.13

2.22

1.16

1.79

1.29

1.91

2.5

1.25

3.44

1.33

2.58

1.58

2.83

2.00

5.87

2.15

4.15

2.65

4.65

10

4.00

11.74

4.30

8.30

5.30

9.30

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 159

MDAQ-SUB-ACC Calibration
26.3 Schematic
A few calibrators allow the connection of all MDAQ inputs together to the calibrator source.
Also the Fluke 5500 for voltages except in the lowers ranges.

Multi Product Calibrator

B NC

n
-B a
a nn

MDAQ-SUB-ACC
CH4

CH6

CH8

CH10 CH12 CH14

CH1 CH3

CH5

CH7

CH9

CH11

CH0 CH2

CH13 CH15

DEWE 2010,DEWE 3010,DEWE 4000,RACK-EXP-32,

26.4 Parts List


o
o
o
o

MDAQ-SUB-ACC System
Multi Product Calibrator
Digital Multimeter ( for constant current calibration)
Cables: Safety Banana Plugs (red ,black), to BNC.

26.5 Calibration Instruction


o
o
o
o

Warm up the system for 15 minutes.


Connect a Calibrator (fore example a Fluke 5520A) to the MDAQ-SUB-ACC(-A) input.
Start DEWESoft 6 and create an overview screen which includes all channels.
Important Settings:
Sampling rate : 10kHz
Display type : Average
Average time : Slow
Resolution : +2

Caution: DeweSoft indicates an overload when the signal is more than 98% of
the range. This does not have any influence on the calibration.
E-M0243E Printing Version 1.6.9 FEB, 2008

Page 160

MDAQ-SUB-ACC Calibration
26.5.1 Offset Calibration
o

Make following settings in the channel Setup:


Range: 0.125V
Low pass filter: 300 k or off
Input Type: Voltage
Coupling: DC
Shunt type: none

CAUDION: It is very important that all ICP Current Sources are


deactivated. Otherwise your Calibrator could be damaged.
o
o
o
o
o

Copy the settings to the other channels by clicking on the slot 0 icon.
Connect the calibrator to channel 0.
By clicking on the Slot 0 icon it is easy to copy and paste the channel
setting to all the others.
Apply 0.0000V to the input. The measured Value has to be 0.0000V the
maximum offset defined in table 26.2.4.
For example a system with a PCI-6071-E together with an MDAQ-SUB-ACC
in the 125mV range has to be between the maximum offset error of
0.490mV.

26.5.1 Gain Calibration


Apply a value between 90% and 99% of full scale with the multi product calibrator to the input. The measured value
has to be the applied value the absolute system accuracy defined in table 26.2.4.
For example:
o PCI-6071 + MDAQ-SUB-ACC
o 125mV Range
o Applied Signal :120mV
At this system the measured value has to be 120mV 0.570mV.
Apply the same value negative and the output has to be -120mV 0.570mV.
Check the Points Offset Calibration and Gain Calibration for all selectable Ranges and all 16 Channels.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 161

MDAQ-SUB-ACC Calibration
26.5.2 AC Calibration
Set the MDAQ-SUB-V-200 to the 10V Input Range. Apply a 7.000VRMS (19.799 VPeakPeak) , 1kHz sine wave signal via a
shielded cable to the input.
Set the AD sampling rate to the maximum. Be sure that it is more than the double of the calibration frequency.
Otherwise aliasing effects take influence on your measurement.

AC-RMS
Slow (1s)

26.5.2.1 Recommended Calibration Points and specified Limits


AC limits for input voltage
Input Signal

synchron sampling ORION boards

frequ.

voltage

1624

1616-10x

1616-50x

0816-1000

PCI-625x

PCI-62
8x

PCI-60
71

PCI-60
52

DT-983
4

kHz

mVRMS

10

10

mVRMS
59

mVRMS
61

mVRMS
26

mVRMS
26

mVRMS
23

mVRMS
23

mVRMS
36

mVRMS
24

mVRMS
33

10

50

255

992

327

243

219

240

232

262

Range

229

*Some AD-Cards are not able to run all 16 channels at sample rates higher then 50kHz. In that case skip the 50kHz
test point, or activate channel by channel.
26.5.2.2 Check the constant current
Connect a Digital Multimeter in Current measurement mode to the first Channel of the MDAQ-SUB-ACC.
Set the module to :
Range:
Filter:
Input Mode:
Coupling:
Current:

10000mV
highest
ICP
AC, any frequency
4mA

The measured output current has to be between 3.8mA and 4.2mA.


Set the current to 8 mA and check if it is between 7.6 and 8.4 mA.

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 162

MDAQ-SUB-ACC Calibration
26.6 Calibration Report Example for MDAQ-SUB-ACC

Unit under Test :


Serial Number:
Inspection Date:

MDAQ-SUB-ACC

Temperature:
Humidity:
Tested by:

Standards Used
Model
S/N

Calibration Date

Calibrator
AD-Card

Orion-3216-100
Calibration Procedure
Test description
Limits
Range
Calibrator
lower
upper
Channel 0
DC

125mV
250mV
500mV
1.0V
1.25V
2.5V
5.0V
10V

AC
Constant
Current

10V
10V
4 mA
8 mA

0 mV
120 mV
-120 mV
0 mV
240 mV
-240 mV
0 mV
480 mV
-480 mV
0V
0.99 V
-0.99 V
0V
1.2 V
-1.2 V
0V
2.4 V
-2.4 V
0V
4.9 V
-4.9 V
0V
9.9 V
-9.9 V
7VRMS10kHz
7VRMS50kHz

E-M0243E Printing Version 1.6.9 FEB, 2008

-0.416 mV
119.524 mV
-120.476 mV
-0.433 mV
239.448 mV
-240.553 mV
-0.465 mV
479.295 mV
-480.705 mV
-0.00053 V
0.98898 V
-0.99103 V
-0.00116 V
1.19824 V
-1.20176 V
-0.0013 V
2.3975 V
-2.4025 V
-0.0022 V
4.8959 V
-4.9041 V
-0.0043 V
9.8917 V
-9.9083 V
6.939 Vrms
6.008 Vrms
3.8 mA
7.6 mA

Value

O.K

0.416 mV
120.476 mV
-119.524 mV
0.433 mV
240.553 mV
-239.448 mV
0.465 mV
480.705 mV
-479.295 mV
0.00053 V
0.99103 V
-0.98898 V
0.00116 V
1.20176 V
-1.19824 V
0.0013 V
2.4025 V
-2.3975 V
0.0022 V
4.9041 V
-4.8959 V
0.0043 V
9.9083 V
-9.8917 V
7.061 Vrms
7.992 Vrms
4.2 mA
8.4mA

Page 163

MDAQ-SUB-BRIDGE-D Calibration
27 MDAQ-SUB-BRIDGE-D and MDAQ-SUB-STG-D
27.1 Signal Path
RS 485

MDAQ-S UB-BRIDGE

AD- Boar d
Ch0 to Ch15
5V

Ch0 to Ch15
dig ital 5 V

in
areG
oftw
S

orectin
C

Ch0 to Ch15
Inp ut
2.5mV to 10 V

Dewesoft 6

BNC-OUT-5

Ch1 to Ch15
Con ditione d Sign al Out
5V

Ch0 to Ch15
5V

27.2 Component Specifications


27.2.1 DC Accuracy
MDAQ-SUB-BRIDGE & MDAQ-SUB-STG

Software corrected

Analog out

Range

% of reading

% of range

% of reading

% of range

2.5mV

0.03

0.60

0.25

0.60

5mV

0.03

0.30

0.25

0.30

10mV

0.03

0.15

0.25

0.15

20mV

0.03

0.12

0.25

0.12

25mV

0.03

0.06

0.25

0.06

50mV

0.03

0.05

0.25

0.05

100mV

0.03

0.03

0.25

0.03

200mV

0.03

0.25

0.25V

0.03

0.03
0.16

0.15

0.03
0.16

0.5V

0.03

0.08

0.15

0.08

1V

0.03

0.04

0.15

0.04

1.25V

0.03

0.08

0.15

0.08

2.5V

0.03

0.04

0.15

0.04

5V

0.02

0.03

0.15

0.03

10V

0.02

0.03

0.15

0.03

E-M0243E Printing Version 1.6.9 FEB, 2008

Source:
DE-M041203E MDAQ-INT-Series Modules
Printing version 1.1.1 November 07, 2007

Page 164

MDAQ-SUB-BRIDGE-D Calibration
27.2.2 Excitation Voltage Accuracy
MDAQ-SUB-BRIDGE & MDAQ-SUB-STG
Excitation
0.05%of selected Excitation 0.7mV

27.2.3 AC Accuracy
MDAQ-SUB-BRIDGE & MDAQ-SUB-STG
0..1kHz DC Accuracy
1 to 10 kHz DC Accuracy +7% of reading

27.2.4 AD-Board Overview


If the AD-Card type is unknown it can be determined in the DEWESoft Hardware Setup.
Unless otherwise mentioned NRSE mode (SENSE to GND) is recommended.

AD-Board DC accuracies
AD-Card

Range

% of reading

% of range

Orion-1624

5V

0.0574

0.01

5V

0.02

0.013

5V

0.0093

0.001094

DE-D0421E DEWE-ORION-1624.
Printing version 1.0.6 Dec. 04, 2006
DE-M060304E DEWE-ORION-1616-10x
Printing version 1.0.2 November 24,2006
B/E/M/S Series Calibration

Orion-xx16 series
PCI-625x

Specification Source

PCI-628x

5V

0.0072

0.00308

Procedure for NI-DAQ-mx

PCI-6071

5V

0.0314

0.0724

370937d-01 Jan07

PCI-6052

5V

0.0080

0.01

DT-9834 (USB)

5V

0.00

0.08

E-M0243E Printing Version 1.6.9 FEB, 2008

DT-9834 Data sheet (400ks/S specification)

Page 165

MDAQ-SUB-BRIDGE-D Calibration

AD-Board

AD-Board AC accuracies
additional Gain error
-3dB
% at
% at
Range
bandwidth
10kHz
50kHz

Orion-1624

5V

200kHz

0.4

Orion-xx16-10x

5V

100kHz

0.5

0.4
11

Orion-xx16-50x

5V

300kHz

1.5

Orion-0816-1000

5V

750kHz

0.3

PCI-625x

5V

1.7MHz

PCI-628x

5V

750kHz

0.3

PCI-6071

5V

1.6MHz

PCI-6052

5V

480kHz

0.6

DT-9834

5V

1.1MHz

PCI-622x

5V

700kHz

0.3

INFO: AD-Board AC accuracies are


calculated by using the specified
bandwidth as base for an 1st order low
pass filter. The filter attenuation on the
test frequencies is the AC gain accuracy
at these points.

All AD-Board accuracy specifications for 3rd party products have been taken from the manufacturers published data
sheets and are subject to change without notice.

27.2.5 Absolute System DC Accuracies with multiplexed boards


System Accuracy MDAQ-SUB-BRIDGE-D & MDAQ-SUB-STG-D using DeweSoft 6.3 or later
Range

PCI-622x
max
offset

max
Error

PCI-625x
max
offset

max
Error

PCI-628x
max
offset

max
Error

PCI-6071
max
offset

max
Error

PCI-6052
max
offset

max
Error

DT-9834
max
offset

max
Error

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

mV

2.5mV

0.015

0.016

0.015

0.016

0.015

0.016

0.017

0.018

0.015

0.016

0.017

0.018

5mV

0.015

0.016

0.015

0.017

0.015

0.017

0.019

0.022

0.016

0.017

0.019

0.021

10mV

0.015

0.018

0.015

0.019

0.015

0.019

0.022

0.028

0.016

0.020

0.023

0.026

20mV

0.024

0.030

0.024

0.032

0.025

0.032

0.038

0.051

0.026

0.034

0.040

0.046

25mV

0.015

0.022

0.015

0.025

0.016

0.025

0.033

0.048

0.018

0.027

0.035

0.043

50mV

0.025

0.040

0.026

0.045

0.027

0.045

0.061

0.092

0.030

0.049

0.065

0.080

100mV

0.030

0.060

0.031

0.070

0.033

0.070

0.102

0.164

0.040

0.078

0.110

0.140

0.2

0.060

0.120

0.062

0.141

0.066

0.141

0.205

0.328

0.080

0.156

0.220

0.280

0.25

0.40

0.48

0.40

0.50

0.41

0.50

0.58

0.73

0.43

0.52

0.60

0.68

0.5

0.40

0.55

0.41

0.60

0.42

0.60

0.76

1.07

0.45

0.64

0.80

0.95

0.40

0.70

0.41

0.80

0.43

0.80

1.12

1.74

0.50

0.88

1.20

1.50

1.25

1.00

1.37

1.01

1.50

1.04

1.50

1.91

2.67

1.13

1.60

2.00

2.38

2.5

1.00

1.75

1.03

2.01

1.08

2.01

2.81

4.35

1.25

2.20

3.00

3.75

1.50

2.50

1.55

3.02

1.65

3.01

5.12

7.69

2.00

3.40

5.50

6.50

10

3.00

5.00

3.11

6.04

3.31

6.03

10.24

15.38

4.00

6.80

11.00

13.00

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 166

MDAQ-SUB-BRIDGE-D Calibration
27.2.6 Absolute System DC Accuracies with synchronised sampling boards
System Accuracy MDAQ-SUB-V-200-x Synchron Sampling Boards using DeweSoft 6.3 or later
Range

Orion-1624
max offset

Orion-xx16-100/500

max abs.
error

max offset

Orion-0816-1000

max abs.
error

max offset

max abs.
error

mV

mV

mV

mV

mV

mV

0.0025

0.015

0.017

0.015

0.017

0.016

0.017

0.005

0.016

0.020

0.016

0.018

0.016

0.019

0.01

0.016

0.025

0.016

0.021

0.017

0.022

0.02

0.026

0.043

0.027

0.037

0.029

0.039

0.025

0.018

0.039

0.018

0.031

0.021

0.033

0.05

0.030

0.074

0.032

0.057

0.037

0.062

0.1

0.040

0.127

0.043

0.093

0.053

0.103

0.2

0.080

0.255

0.086

0.186

0.106

0.206

0.25

0.43

0.64

0.43

0.56

0.46

0.58

0.5

0.45

0.89

0.47

0.72

0.52

0.77

0.50

1.37

0.53

1.03

0.63

1.13

1.25

1.13

2.22

1.16

1.79

1.29

1.91

2.5

1.25

3.44

1.33

2.58

1.58

2.83

2.00

5.87

2.15

4.15

2.65

4.65

27.3 Schematic
A few Calibrators allow the connection of all MDAQ Inputs together to the Calibrator source.
Also the Fluke 5500 for Voltages except in the lowers ranges (below 3.3V).

Multi Product Calibrator

a na
B an
14
H
C

12
H
C

15
H
C

13
H
C

1
H
C

MDAQ-SUB-BRIDGE

9
H
C

7
H
C

5
H
C

3
H
C

1
H
C

10
H
C

8
H
C

6
H
C

4
H
C

2
H
C

0
H
C

SUB
to D
MDAQ-SUB-BRIDGE

DEWE 20 10,DEWE 3010,DEWE 400 0,RACK-EX P-3 2,

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 167

MDAQ-SUB-BRIDGE-D Calibration
27.4 Parts List
o
o
o
o

MDAQ-SUB-BRIDGE System
Multi Product Calibrator
Digital Multimeter ( for Excitation voltage calibration)
Cables: Banana to DSUB 9
o Voltage input calibration: DAQx-V cable.( 3.2 cable number 9)
o Excitation voltage calibration: DAQx-Bridge cable + 1kOhm resistor.( 3.2 cable number 4)

27.5 Calibration Instruction


o
o
o
o

Warm up the system for 15 minutes.


Connect the Calibrator to the MDAQ-SUB-BRIDGE input.
Start DeweSoft 6 and create an overview screen which includes all channels.
DeweSoft Settings:
Sampling rate : 10kHz
Display type : Average
Average time : Slow
Resolution : +2

27.5.1 Offset Calibration


o

Make following settings in the channel Setup:


Range: 2.5mV
Low pass filter: 300 kHz or off
Input Type: Voltage
Excitation: 5V
Coupling: DC
Shunt Type: None

o
o

Connect the calibrator to channel 0 with the DAQx-V Cable.


By clicking on the Slot 0 icon it is easy to copy and paste the channel
setting to all the others.
If the calibrator supports EARTH mode activate it, otherwise connect the
negative output to the MDAQ system chassis ground.
Apply 0.0000V to the input. The measured Value has to be 0.0000V the
maximum offset defined in DC accuracy table 27.2.5.

o
o

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 168

MDAQ-SUB-BRIDGE-D Calibration
o

For example a system with a PCI-6071-E together with an MDAQ-SUB-BRIDGE in the 2.5mV range has to be
between the maximum offset error limits of 17V.

27.5.2 Gain Calibration


Apply a value between 90% and 99% of full scale with the multi product calibrator to the input. The measured value
has to be the applied value the absolute system accuracy defined in table 27.2.5.
For example :
o PCI-6071 + MDAQ-SUB-BRIDGE
o 2.5mV Range
o Applied Signal :2.400mV
At this system the measured value has to be 2.400mV 18mV.
Apply the same value with negative polarity and the output has to be -2.400mV 18V.
Check the Offset and Gain calibration point for all selectable Ranges and all 16 Channels.
Caution: DeweSoft indicates an overload when the signal is more than 98% of
the range. This does not have any influence on the calibration.
27.5.2.1 Excitation Voltage Calibration
MDAQ-SUB-BRIDGE and MDAQ-SUB-STG have the same excitation voltage circuit. It consists of one programmable
excitation voltage and a separate buffer for each channel. To check the full functionality of the module the calibration
of three voltages at one channel, and one excitation voltage on the other channels is required.
Connect a Digital Multimeter to the excitation voltage of Channel 0 with
the Bridge-Input cable. Terminate the excitation voltage with a 1kOhm
resistor. (Not included in the calibration kit).
Set the module to:
Range:
Filter:
Input type:
Excitation:
Coupling:

10000mV
highest
Full bridge
1V
DC ( MDAQ-SUB-BRIDGE only)

Check the following test points

Channel
0
0
0
1
2
3
4
5
6
7

Excitation Calibration Points


Excitation
Specification
Limits
1.000 V
0.05%0.7mV
0.9988V
1.0012 V
5.000V
0.05%0.7mV
4.9968 V
5.0032 V
12.00V
0.05%0.7mV 11.9933 V 12.0067 V
5.000V
0.05%0.7mV
4.9968 V
5.0032 V
5.000V
0.05%0.7mV
4.9968 V
5.0032 V
5.000V
0.05%0.7mV
4.9968 V
5.0032 V
5.000V
0.05%0.7mV
4.9968 V
5.0032 V
5.000V
0.05%0.7mV
4.9968 V
5.0032 V
5.000V
0.05%0.7mV
4.9968 V
5.0032 V
5.000V
0.05%0.7mV
4.9968 V
5.0032 V

E-M0243E Printing Version 1.6.9 FEB, 2008

Page 169

MDAQ-SUB-BRIDGE-D Calibration
27.5.3 AC Calibration
Set the MDAQ-SUB-BRIDGE to the 10V Input Range. Apply a 7.000VRMS (19.799 VPeakPeak), 1kHz sine wave signal via
a shielded cable to the input.
Set the AD Sampling rate to 25kSamples/sec.

AC-RMS
Slow (1s)

27.5.3.1 Recommended calibration points and specified Limits


AC limits for input voltage
Input Signal
synchron sampling ORION boards
0816-100 PCI-625 PCI-6
Range frequ. voltage 1624 1616-10x 1616-50x
0
x
28x
kHz
Vrms
mV
mV
mV
mV
mV
mV
10
10
7
490
525
490
490
490
490

E-M0243E Printing Version 1.6.9 FEB, 2008

PCI-6
071
mV
490

PCI-6 DT-98
052
34
mV
mV
490
490

Page 170

MDAQ-SUB-BRIDGE-D Calibration
27.6 Calibration Report Example for MDAQ-BRIDGE-D
Unit under Test :
Serial Number:
Inspection Date:

MDAQ-SUB-BRIDGE-D

Standards Used
Model

S/N

Temperature:
Humidity:
Tested by:

Calibration Date

Calibrator
Multimeter
AD-Card

ORION-3216-100
Calibration Procedure
Test description
Limits
Range
Calibrator
lower
upper
Channel 0
DC

2.5mV
5mV
10mV
20mV
25mV
50mV
100mV
200mV
250mV
500mV
1.0V
1.25V
2.5V
5.0V
10V

AC
Excitation
Voltage

10V

0 mV
2.4 mV
-2.4 mV
0 mV
4.9 mV
-4.9 mV
0 mV
9.9 mV
-9.9 mV
0 mV
19.9 mV
-19.9 mV
0 mV
24 mV
-24 mV
0 mV
49 mV
-49 mV
0 mV
99 mV
-99 mV
0 mV
199 mV
-199 mV
0 mV
240 mV
-240 mV
0 mV
480 mV
-480 mV
0V
0.99 V
-0.99 V
0V
1.2 V
-1.2 V
0V
2.4 V
-2.4 V
0V
4.9 V
-4.9 V
0V
9.9 V
-9.9 V
7VRMS10kHz
1V
5V
12V

E-M0243E Printing Version 1.6.9 FEB, 2008

-0.015 mV
2.383 mV
-2.417 mV
-0.016 mV
4.882 mV
-4.918 mV
-0.016 mV
9.879 mV
-9.921 mV
-0.027 mV
19.863 mV
-19.937 mV
-0.018 mV
23.970 mV
-24.030 mV
-0.032 mV
48.944 mV
-49.056 mV
-0.043 mV
98.908 mV
-99.093 mV
-0.086 mV
198.815 mV
-199.186 mV
-0.433 mV
239.448 mV
-240.553 mV
-0.465 mV
479.295 mV
-480.705 mV
-0.00053 V
0.98898 V
-0.99103 V
-0.00116 V
1.19824 V
-1.20176 V
-0.0013 V
2.3975 V
-2.4025 V
-0.0022 V
4.8959 V
-4.9041 V
-0.0043 V
9.8917 V
-9.9083 V
6.510 VRMS
0.9988V
4.9968 V
11.9933 V

Value

O.K

0.015 mV
2.417 mV
-2.383 mV
0.016 mV
4.918 mV
-4.882 mV
0.016 mV
9.921 mV
-9.879 mV
0.027 mV
19.937 mV
-19.863 mV
0.018 mV
24.030 mV
-23.970 mV
0.032 mV
49.056 mV
-48.944 mV
0.043 mV
99.093 mV
-98.908 mV
0.086 mV
199.186 mV
-198.815 mV
0.433 mV
240.553 mV
-239.448 mV
0.465 mV
480.705 mV
-479.295 mV
0.00053 V
0.99103 V
-0.98898 V
0.00116 V
1.20176 V
-1.19824 V
0.0013 V
2.4025 V
-2.3975 V
0.0022 V
4.9041 V
-4.8959 V
0.0043 V
9.9083 V
-9.8917 V
7.490 VRMS
1.0012 V
5.0032 V
12.0067 V

Page 171

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