XCD 125-SPC 30-03-2011 Export

Brand ID: 001MC632
We have pleasure in presenting the Spare Parts Catalogue for Bajaj XCD 125cc DTSSi Motorcycle. This catalogue has been specially designed to assist you in selecting
the correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions
in this publication, although every possible care has been
taken to make it as complete and accurate as possible. All
procedures and specifications subject to change without prior
notice. The right is reserved to make such changes at any
time without prior notice and without incurring an obligation to
make such changes to product manufactured previously.
In a continual effort to improve Performance and Efficiency of the vehicles,

Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
Consequently, the description in this Spare Parts Catalogue cannot therefore be final
and binding on us.
The modifications / alterations which are carried out after the issue of this catalogue,
will be conveyed to you through our Service Circulars. You are requested to make
necessary corrections in the Parts Catalogue as per the circulars so as to keep your
catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
Spare Parts as the order placed will bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional Office or
write to us on the following address :
Contact your authorized Bajaj Dealer for the latest information

on product improvements incorporated after this manual was
Bajaj Auto Limited
issued.
International Marketing
DOC. NO.: 71110580
Akurdi, Pune 411 035 India

REV. 00. JAN. 08
Phone : 020-27472851
Fax : 020-27407395
E-mail : exports@bajajauto.co.in
Brand ID: 001MC632
Brand ID: 001MC632
Instructions for using the Catalogue

1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate
the group in which the part you want to find is present. Turn over to the concerned
page number (as given by pictorial index). Now find out the figure of the part you
wish to order. Write down the part number against that particular figure number from
the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the part required
should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only appear
on the order. In case of ordering painted components, colour shade of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that group
so that particular quantity should be multiplied by the number of sets required.
3. Part Number System: We have used 8 digit system for part numbers. The model or
hardware item is indicated by first two digits or alphanumeric, the next two or four
digits indicate main group and the last four or two digits indicate serial number in
main group or serial number or subgroup of fastener respectively. Thus the part
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system
will enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
assly.
Assembly
Volts
N.I.
Not illustrated
Watts
C'case
Crankcase
accl.
Accelerator
Cyl
Cylinder
Comp.
Complete
o/s.
Over size
Fr
Front
Std.
Standard
Length
A/t.
Alternate
Rr
Rear
R.H.
Right hand
Hex.
Hexagonal
L.H.
Left hand
AR
As required
INDEX
No.
1
2
3
4
5
Description
Cover Cylinder head
Cylinder Head
Rocker Arm / Valve
Camshaft Tensioner
Cylinder & Piston
Page
No.
No.
1
2
3
4
5
31
32
33
34
35
Tyre / Tube / Rim

Front Hub
Front Hum (For Disc Brake)
Front Master Cylinder
Front Disc Brake
38
39&40
41&42
43&44
45&46
36
37
37
38
Rear Hub
Brake Pedal
Handle Bar
Front Fork
39
Painted Part
47&48
49
50&51
52&53
54&55
56&57
58
40
Fuel Tank Gap Assly.

& Fuel Gauge
6
7
8
9
10
Crankshaft
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Crankcase RH
6
7 & 8
9
10
11
11
12
13
14
15
Crankcase LH
Clutch cover
Cover Magneto
Clutch
Kick starter Mechanism
12&13
14&15
16
17
18
16
16A
17
18
19
20
Carburetor Assembly Ucal

Carburetor Assembly Kehin
Air Filter Assembly
Silencer Assembly
Seat Assembly
Oil Pump
19&20
21
22
23
24
25
21
22
23
23A
24
25
Magneto Assembly
Starter Assembly
Starter Motor (Flash)
Starter Motor (TVS)
Frame Fittings
Frame & Frame Fittings
26
27
28
29
30
Swing Arm / Rear Shock

Absorber
Stay Main Step
Pillion Foot Rest / Holder
Fender - Front & Rear
Stand Assembly
26
27
28
29
30
31
32&33
34
35
36
37
41
42
43
44
45
46
47
48
49
50
51
Description
Fitting Petrol Tank &

Side Cover
Chain Case
Meter Assembly
Control Cable
Head Lamp Assly. Fairing
Turn Signal Lamp
Tail Lamp Assembly
Number Plate
Electrical Equipment
Tool Kit
Accessories Leg Guard
Saree Guard
Page
No.
59
60
61
62
63
64&65
66
67
68
69&70
71
72
Kits List
73
Amendment Sheet
(Parts Added)
75
Amendment Sheet
(Parts Deleted)
Parts Index
77
Brand ID: 001MC632

PICTORIAL INDEX
PLATE NO. : 1
COVER CYLINDER HEAD
PLATE NO. : 3
ROCKER ARM / VALVE
PLATE NO. : 5
CYLINDER AND PISTON
PAGE NO.:
1
PAGE NO.:
3
PLATE NO. : 2
CYLINDER HEAD
PLATE NO. : 4
CAMSHAFT / TENSIONER
PAGE NO.:
2
PAGE NO.:
4
PAGE NO.:
PLATE NO. : 6
PAGE NO.:
CARNKSHAFT
Brand ID: 001MC632
Brand ID: 001MC632
PICTORIAL INDEX
PICTORIAL INDEX
PLATE NO. : 7
PAGE NO.:
TRANSMISSION
7 & 8
PLATE NO. : 9
PAGE NO.:
PLATE NO. : 10
PAGE NO.:
10
CRANKCASE RH
11
PLATE NO. : 11
PAGE NO.:
PLATE NO. : 12
PAGE NO.:
CRANKCASE LH
12 & 13
CLUTCH COVER
14 & 15
GEAR CHANGE MECHANISM
PLATE NO. : 8
CHANGE DRUM / SHIFT FORK
PAGE NO.:
9
PLATE NO. : 13
COVER MAGNETO
PLATE NO. : 15
KICK STARTER MECHANISM
PLATE NO. : 16A

CARBURETTOR (KEHIN)
PAGE NO.:
16
PAGE NO.:
18
PAGE NO.:
21
PLATE NO. : 14
CLUTCH
PLATE NO. : 16
CARBURETTOR (UCAL)
PLATE NO. : 17
AIR FILTER ASSEMBLY
PAGE NO.:
17
PAGE NO.:
19 & 20
PAGE NO.:
22
Brand ID: 001MC632
Brand ID: 001MC632
PICTORIAL INDEX
PICTORIAL INDEX
PLATE NO. : 18
SILENCER ASSEMBLY
PLATE NO. : 20
OIL PUMP
PLATE NO. : 22
STARTER ASSEMBLY
PAGE NO.:
23
PAGE NO.:
25
PAGE NO.:
27
PLATE NO. : 19
SEAT ASSEMBLY
PLATE NO. : 21
MAGNETO ASSEMBLY
PLATE NO. : 23
STARTER MOTOR (FLASH)
PAGE NO.:
24
PAGE NO.:
26
PAGE NO.:
28
PLATE NO. : 23A

STARTER MOTOR (TVS MAKE)
PLATE NO. : 25
FRAME & FRAME FITTING
PLATE NO. : 27
STAY MAIN STEP
PAGE NO.:
PLATE NO. : 24
PAGE NO.:
29
FRAME FITTING
30
PLATE NO. : 26
PAGE NO.:
PAGE NO.:
31
PAGE NO.:
34
SWING ARM / REAR SHOCKABSORBER
PLATE NO. : 28
PILLION FOOTREST / HOLDER
32 & 33
PAGE NO.:
35
Brand ID: 001MC632
Brand ID: 001MC632
PICTORIAL INDEX
PICTORIAL INDEX
PLATE NO. : 29
PAGE NO.:
36
FENDER FRONT & REAR
PLATE NO. : 30
PAGE NO.:
37
STAND ASSEMBLY
PLATE NO. : 35
PAGE NO.:
45 & 46
FRONT DISC BRAKE
PLATE NO. : 36
REAR HUB
PAGE NO.:
47 & 48
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
PLATE NO. : 31
PAGE NO.:
TYRE, TUBE, RIM
38
PAGE NO.:
PLATE NO. : 37
PAGE NO.:
39 & 40
BRAKE PEDAL
49
PLATE NO. : 38
PAGE NO.:
PLATE NO. : 39
PAGE NO.:
PLATE NO. : 40
PAGE NO.:
FRONT FORK
52/53/54/55
PAINTED PARTS
56/57/58
HANDLE BAR
PAGE NO.:
50 & 51
OGRIP
EU
OGRIP
FRONT HUB (FOR DISC BRAKE)
FRONT HUB
EU
PLATE NO. : 33
PLATE NO. : 32
PAGE NO.:
41 & 42
PLATE NO. : 34
FRONT MASTER CYLINDER
E
: US 4
ING T3- OM
RN DO FR
WA LY UID INER
A
ON FL
P
KE CONT CA G
BRA ED LER VIN
MO
AL FIL
RE
SE N
A EA RE
CL FO
BE
43 & 44
Brand ID: 001MC632
Brand ID: 001MC632
PICTORIAL INDEX
PICTORIAL INDEX
PLATE NO. : 41
PETROL TANK CAP & FUEL GAUGE
PLATE NO. : 43
CHAIN CASE
PLATE NO. : 45
CONTROL CABLES
PAGE NO.:
59
PAGE NO.:
61
PAGE NO.:
63
PLATE NO. : 42
FITTING PETROL TANK
PLATE NO. : 44
METER ASSEMBLY
PLATE NO. : 46
HEAD LAMP ASSEMBLY / FAIRING
PAGE NO.:
60
PLATE NO. : 47
TURN SIGNAL LAMP
PAGE NO.:
66
PAGE NO.:
PLATE NO. : 49
PAGE NO.:
62
NUMBER PLATE
68
PAGE NO.:
PLATE NO. : 51
PAGE NO.:
64 & 65
TOOL KIT
71
PLATE NO. : 48
TAIL LAMP ASSEMBLY
PLATE NO. : 50
ELECTRICAL EQUIPMENTS
PLATE NO. : 52
ACCESSORIES, LEG GUARD & SARI GUARD
PAGE NO.:
67
PAGE NO.:
69 & 70
PAGE NO.:
72
Brand ID: 001MC632
Brand ID: 001MC632

Plate No. 1 : COVER CYLINDER HEAD
2
1
6
3
No.
Part No.
1
2
3
4
5
JA
59
JA
JA
JA
5110
0400
5110
5110
5110
09
38
12
08
07
6
7
JA 5110 11
JA 5110 29
Description
1A 1B
ES KS
Cover Complete cylinder head

Bolt flange
"O" ring head cover
Bolt flange
Plate breather
1
4
1
4
1
1
4
1
4
1
Breather tube
Wire Clip
1
1
1
1
Remarks
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 2 : CYLINDER HEAD
Plate No. 3 : ROCKER ARM / VALVE
4
2
1
6
3
7
7
8
6
9
11
5
10
No.
Part No.
1
2
3
4
5
JA
JA
JA
JA
JA
JA
6
7
8
9
10
11
DU 1010 57
JA 5814 06
39 1283 21
JA 5812 08
JA 5812 18
JA 5814 07
5110
5110
5110
5110
5814
5814
30
08
28
06
05
03
Description
2A 2B
ES KS
Head Cylinder complete

Bolt head mtg.
Stud
Gasket Cylinder Head
Intake manifold (Rubber)
Intake manifold (Alu. Casting)
1
2
2
1
1
1
1
2
2
1
1
1
Insulator
Bolt flange
O Ring (Intake Pipe)
Sleeve (Carburator Rubber Duct)
Clamp (35 MM)
Clamp (39 MM)
1
2
2
1
1
1
1
2
2
1
1
1
Remarks
with Valve guides & Studs
For Ucal Carburetor

For Kehin Carburetor
Description
3A 3B
ES KS
JA 5112 10
JA 5112 11
JA 5112 04
DG 1010 29
36 JA00 02
Shaft Rocker arm intake

Shaft rocker arm exhaust
Rocker arm with roller
Collet Valve
Valve kit
1
1
2
4
1
1
1
2
4
1
36 JA00 03
39 2017 19
Valve repair kit

Seal valve stem
1
2
1
2
No.
Part No.
1
2
3
4
5
6
7
Remarks
(Length 36mm)
(Length 48mm)
Ref. page no.

Ref. page no.
Ucal Carburetor
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 4 : CAMSHAFT / TENSIONER
Plate No. 5 : CYLINDER AND PISTON

2
10
11
8
3
1
12
3
4
No.
Part No.
1
2
3
4
5
JA
JA
JA
JA
JA
6
7
8
9
10
11
12
5112
5112
5112
5112
5310
12
16
17
18
11
Description
4A 4B
ES KS
Remarks
Camshaft assly.
Specer cam sprocket
Sprocket cam shaft
Bolt integral coller
Cam chain link
1
1
1
1
1
1
1
1
1
1
36 JA00 04
DH 1010 11
JA 5210 17
CS 1011 28
JA 5210 18
Guide chain kit

Bolt special
Adjuster assly chain
Gasket
Bolt
1
1
1
1
1
1
1
1
1
1
Ref. page no. 60
JA 5210 19
39 0594 17
Flange bolt
Circlip for Camshaft
2
1
2
1
Adjuster assly chain mtg.
No.
Part No.
Description
5A 5B
ES KS
1
2
3
4
5
JA 5210
39 1000
JA 5212
DP 1011
JA 5210
01
06
07
65
14
Gasket cylinder
Dowel Pin
Piston ring set
Wire circlip
Cylinder block / Piston assly.
1
2
1
2
1
1
2
1
2
1
6
7
8
9
JA
JA
JB
JP
15
00
02
00
Damper
Thermal sensor
Grommet for thermal sensor
Piston Assly.
3
1
1
1
3
1
1
1
5210
3514
4022
5212
Remarks
(Escorts)
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 6 : CRANK SHAFT
Plate No. 7 : TRANSMISSION
21
6
14
10
8
9
3
3
6
11
4
10
13
12
9
17
8
2
15
5
16
19
18
20
No.
Part No.
1
2
3
4
5
59
59
31
JA
39
6
7
8
9
10
DS 1011 54
36 JA00 10
JA 531012
JA 5310 15
28 1010 58
1500
1100
1011
5310
1864
14
08
73
00
20
Description
6A 6B
ES KS
Remarks
No.
Part No.
Description
7A 7B
ES KS
Flange Nut
Belleville washer
Woodruff key
Crank shaft assly.
Ball bearing
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
JB
JA
JA
39
JA
5510
5512
5510
0987
5512
01
00
02
17
01
Shaft input transmission (12T)

Gear 4th drive (24T)
Spline washer
Ring snap
Gear 3rd drive (22T)
1
1
1
4
1
1
1
1
4
1
Parallel key
Set primary drive / driven
Spring
Parallel pin
Plunger oil
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
DS
JA
JA
JA
JA
1012
5512
5510
5510
5512
90
02
04
06
03
Washer 2nd drive

Gear 2nd drive (17T)
Washer thrust 2nd drive
Shaft output transmission (34T)
Gear 2nd driven (29T)
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
JA
JA
JA
JA
JA
5512
5512
5510
5512
5510
04
05
07
06
08
Gear 3rd driven (26T)

Gear 4th driven (23T)
Bush 1st driven
Gear 1st driven
Washer thrust
1
1
1
1
1
1
1
1
1
1
Remarks
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 7 : TRANSMISSION
Plate No. 8 : CHANGE DRUM / SHIFT FORK
4
21
14
15
7
12
4
10
22
11
3
9
13
22
1
2
9
5
17
4
16
19
18
20
Remarks
No.
Part No.
Description
8A 8B
ES KS
Part No.
16
17
18
19
20
JA 5510 09
59 2100 24
JA 5510 10
DU 1012 13
39 1981 04
Caller sprocket drive

"O" ring caller sprocket
Sprocket drive (15T)
Plate lock sprocket
Socket head bolt
1
1
1
1
2
1
1
1
1
2
1
2
3
4
5
JA 5610
39 0992
DP 1013
JA 5610
JA 5610
00
06
40
04
05
Drum complete gear shift

Dowel
Allen bolt
Shaft gear shift fork
Fork gear shift output
1
5
1
2
1
1
5
1
2
1
21
22
JA 5310 07
JA 5510 02
Flange nut
Spline Washer
1
2
1
2
6
7
8
9
JA 5610
DK 1011
JA 5610
JA 5610
06
35
02
03
Fork gear shift input

Bush
Cam drum change
Cup washer
1
2
1
1
1
2
1
1
Description
7A 7B
ES KS
No.
Remarks
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 9 : GEAR CHANGE MECHANISM
Plate No. 10 : CRANKCASE RH
10
2
9
11
1
3
12
7
6
5
12
14
13
7
10
9
2
4
11
No.
Part No.
1
2
3
4
5
JA
JA
JA
JA
JA
6
7
8
9
10
11
12
5612
5612
5612
5612
5612
00
05
06
07
08
Description
9A 9B
ES KS
Lever comp. gear shift

Extension spring
Spring gear shift return
Inhibitor com. gear shift
Spring
1
1
1
1
1
1
1
1
1
1
JA 5612 09
39 2704 11
39 0817 15
JA 5614 00
DH 1015 09
Step washer
Washer
Flange bolt
Lever comp. gear shifter
Damper
1
1
1
1
1
1
1
1
1
1
DG 1013 39
39 0817 15
Damper
Nut
1
1
1
1
Remarks
No.
1
with rubber damper
5010
5010
5410
2000
5410
5410
Description
10A 10B
ES KS
2
3
4
5
JA
JP
JA
59
JA
JA
00
00
45
36
11
10
Engine Assly.
Engine Assly.
Crankcase RH
Bearing Ball
Needle Roller Brg.
Stopper Plate
1
-1
1
1
1
-1
-1
1
1
6
7
8
9
10
39 1000 06
DU 1010 85
39 0746 01
JA 5410 15
JA 5412 35
Dowel Pin
Bushing
Screw
Stud inhibitor mtg.
Bolt
2
1
1
1
2
2
1
1
1
2
11
12
59
JA
52
JA
39
Bolt flange
Bolt shift change
Bolt Precoated
Guide kick
Hexagon bolt
1
1
1
1
2
1
1
1
1
2
13
14
10
Part No.
0400
5410
JA00
5410
1964
38
14
29
12
04
Remarks
N.I.
N.I.
NRB + bush + stud
Cr. case mtg.
Alt. for JA541014
11
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 11 : CRANKCASE LH
Plate No. 11 : CRANKCASE LH
19
11
11
17
17
10
10
1
9
18
13
15
5 6
18
7
Part No.
14
15
11A 11B
ES KS
6
7
8
9
10
DH 1012 64
39 2190 19
JA 5410 05
39 0747 01
JA 5410 34
Gasket neutral switch

Oil seal
Bush brass
Pan head screw
Stopper gear starter clutch
1
1
1
2
1
1
1
1
2
1
11
12
13
14
15
39
39
JA
59
JA
Hollow dowel pin

Hollow dowel pin
Mesh filter oil pump
"O" ring cap strainer
Cap strainer
2
2
1
1
1
2
2
1
1
1
06
06
19
23
21
12
2
3
4
5
1000
0999
5410
2100
5410
46
09
20
36
19
81
Description
5 6
14
16
JA
JP
39
59
39
31
12
5410
5410
2562
2000
1715
2010
13
12
No.
Crankcase LH
Crankcase LH
Needle roller bearing
Ball bearing
Seal oil
Neutral switch
1
-1
1
1
1
-1
1
1
1
1
Remarks
No.
NRB + Bush + Orifice

NRB + Orifice
16
17
18
19
Part No.
59
39
JA
JA
0400
1759
5410
5410
38
04
20
27
Description
Bolt flange
Bolt
"O" ring mesh filter oil pump
Damper for Crankshaft
16
11A 11B
ES KS
6
1
1
1
Remarks
6
1
1
1
Output shaft
Shifter shaft
Starter clutch
13
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 12 : CLUTCH COVER
Plate No. 12 : CLUTCH COVER

21
20
19
22
21
20
19
18
22
18
10
11
5
3
12
13
5
3
12
9
17
10
11
9
17
13
2
8
7
15
7
15
14
14
17
17
16
16
6
No.
Part No.
1
2
3
4
5
JA
JA
39
30
JA
6
7
8
9
10
11
12
13
14
15
14
5412
2330
1041
1011
5412
12A 12B
ES KS
Clutch cover
Decal clutch cover
Oil seal clutch cover
Oil seal (kick shaft)
Shaft clutch release
1
1
1
1
1
1
1
1
1
1
DP 1012 69
DG 1014 18
DS 1012 15
JA 5412 36
JA 5412 37
Rod push
Gauge
Wire circilp
Plain washer
Spring torsion clutch lever
1
1
1
1
1
1
1
1
1
1
JA
JA
JA
JA
39
Cap oil filler

"O" ring cap oil filler
Damper
Plate damper
Bolt flange
1
1
1
1
3
1
1
1
1
3
5412
5412
5412
5412
2208
40
00
19
42
09
Description
11
25
15
16
04
Remarks
with Decal + Gauge + Circlip
oil level check
No.
Part No.
16
17
18
19
20
JA 5412
59 0400
JA 5412
DD 1211
39 1671
12
38
22
81
21
21
22
JA 5412 19
JA 5410 19
Description
12A 12B
ES KS
Gasket clutch cover

Bolt flange
Bkt. clutch cable
Oil filter assly.
"O" ring
1
8
1
1
1
1
8
1
1
1
Cap filter
Bolt flange
1
3
1
3
Remarks
Clutch cover to C'case mtg.
15
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 13 : COVER MAGNETO
Plate No. 14 : CLUTCH
14
13
3
12
10
11
4
8
11
10
8
6
3
7
6
6
5
15
16
2
1
13A 14B
ES KS
No.
Part No.
JA 5412 41
JP 5412 05
59 0400 38
DG 1014 18
DS 1012 15
JA 5412 05
JP 5412 08
Cover magneto
Cover magneto
Bolt
Gauge
Wire Circlip
Gasket Magneto Cover
Gasket Magneto Cover
1
-2
1
1
1
--
-1
2
1
1
-1
8
9
10
JA
JA
JP
JA
39
JA
Bolt flange
Cover LH Rear with Decal
Cover LH Rear with Decal
Damper Cover LH
Flanged Bolt
Plate Damper Cover LH
8
1
-1
3
1
8
-1
1
3
1
11
12
13
JA 5410 05
JA 5412 33
30 1011 95
Bush
Threaded Cap
"O" Ring
1
1
1
1
1
1
2
3
4
5
6
7
16
5410
5412
5412
5412
2208
5412
44
14
03
20
04
21
Description
17
Remarks
With bush (Threaded cap design)
(Gauge + Circlip)
N.I. From Nov. 2007

N.I. From Nov. 2007
No.
Part No.
Description
14A 14B
ES KS
1
2
3
4
5
JA
JA
39
JA
JA
5514
5514
2600
5514
5514
00
06
11
13
14
Clutch assly. complete

Collar clutch
Washer
Clutch plate assly.
Wheel clutch
1
1
2
1
1
1
1
2
1
1
6
7
8
9
10
JA
JA
JA
JA
JA
5514
5514
5514
5514
5514
19
18
17
21
22
Plate clutch
Plate friction
Plate friction reduced
Plate judder
Spring judder
4
4
1
1
1
4
4
1
1
1
11
12
13
14
15
JA
JA
JA
39
JA
5514
5514
5514
1553
5514
15
23
08
04
16
Hub clutch
Compression spring
Holder
Bolt upset
Belleville washer
1
4
1
4
1
1
4
1
4
1
16
17
JA 5514 20
JA 5310 07
Plain Washer
Nut
1
1
1
1
Remarks
(45 Segments)
(30 Segments)
One side chamfer
Hub clutch lock
17
Brand ID: 001MC632
Brand ID: 001MC632

Plate No. 16 : CARBURETOR ASSEMBLY (UCAL MAKE)
Plate No. 15 : KICK STARTER MECHANISM
6
11
5
6
10
7
13
9
12
11
13
5
15
10
14
16
5
1
17
18
12
2A
19
20
Part No.
1
2
3
4
5
JA 6212 01
DP 1510 18
36 DU10 07
DH 1011 25
39 0993 11
Lever assly. kick

Bolt Special
Boss Kick Set
Spring Kick Start Return
Plain Washer small
1
1
1
1
3
1
1
1
1
3
6
7
8
9
10
39 0738
JA 6210
DS 1011
JA 6210
JA 6210
Circlip
Spindle Kick Starter
Spring Kick Starter
Ratchet
Gear spur kick starter
2
1
1
1
1
2
1
1
1
1
11
12
13
JA 6210 06
39 2408 17
DD 1010 97
Washer Thrust
Circlip
Kick rubber
1
1
1
1
1
--
18
17
01
17
02
03
Description
15A 15B
ES KS
No.
Remarks
Ref. page no. 65
No.
Part No.
Description
16A 16B
ES KS
1
2
2A
3
4
5
JA
JA
JA
CB
JA
JA
5812
5812
5812
1210
5812
5812
09
23
32
61
45
41
Carburettor assly.
Mixing cap assly
'O' Ring
Cable adjuster
Piston valve kit
Needle jet kit
1
1
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
JB
JA
JA
JA
JA
5812
5812
5812
5812
5812
02
38
39
40
33
Throttle position sensor

"O" ring (TPS)
Solenoid choke assly
"O" ring (solenoid fixing)
Screw
1
1
1
1
2
1
1
1
1
2
11
12
13
14
15
JA
JA
JA
JA
24
5812
5812
5812
5812
1213
42
43
44
21
65
Air screw kit

Idling screw kit
Jet kit
Needle valve assly
Float assly
1
1
1
1
1
1
1
1
1
1
Remarks
Ref. page no. 66
Ref. page no.

Ref. page no.
Ref. page no.
19
Brand ID: 001MC632
Brand ID: 001MC632

Plate No. 16A : CARBURETOR ASSEMBLY (KEHIN MAKE)
Plate No. 16 : CARBURETOR ASSEMBLY (UCAL MAKE)

3
4
5
4
6
10
5
6
9
8
15
19
12
11
11
13
10
12
15
14
13
16
17
18
14
16
19
17
20
18
No.
16
17
18
19
20
20
Part No.
24
JA
JA
CB
24
1210
5812
5812
1210
1210
69
32
20
46
86
Description
Float pin
"O" ring
Float body assly
Screw
Drain screw
16A 16B
ES KS
1
1
1
4
1
1
1
1
4
1
Remarks
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
JB
JA
JA
JA
JB
JA
JA
JA
JA
JB
JA
JA
JA
JA
JA
JA
JA
JA
JA
5812
5812
5813
5813
5812
5812
5813
5813
5813
5812
5812
5812
5813
5812
5813
5812
5812
5812
5812
00
91
10
07
05
40
11
12
09
02
38
68
13
76
01
78
77
98
38
Description
Carburettor assly.
Cable adjuster
Needle jet kit
Screw
Solenoid choke assly
"O" ring
Air screw kit
Idling screw kit
Screw
Throttle position sensor
"O" Ring
Float Complete
Jet kit
Gasket
"O" ring
Drain Screw
Screw Washer Bowl M4x14
Tube Over Flow
'O' Ring (TPS)
16A 16B
ES KS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
Ref. page no.
Ref. page no.

Ref. page no.
Ref. page no.
21
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 17 : AIR FILTER ASSEMBLY
Plate No. 18 : SILENCER ASSEMBLY
14
15
6
7
9
11
10
13
10
4
4
5
12
No.
Part No.
JA 5810 17
JP 5810 00
JA 5810 16
JA 5810 15
JA 5810 05
JA 5810 06
JA 5810 09
JA 5810 10
JA 5810 11
39 1773 04
JA 5810 12
DS 1211 26
DP 1210 25
JA 5110 11
JA 5110 29
39 1673 04
JA 5812 17
DH 1210 38
2
3
4
5
6
7
8
9
10
11
12
13
14
15
22
Description
Air filter assly
Air Filter Assly.
Air Filter duct
Connecting Tube
Cartridge assly.
Element air filter
Flame arrestor
Cartridge cover
"O" ring cartridge
Flange bolt
Tube drain
Plug
Clamp
Hose breather
Clamp breather
Flange bolt
Clamp
Clamp
17A 17B
ES KS
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
3
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
3
1
1
Remarks
For
For
For
For
Ucal Carburettor
Kehin Carburettor
Ucal Carburettor
Kehin Carburettor
11
Description
18A 18B
ES KS
No.
Part No.
JA 5910 42
JA 5910 43
Silencer assly. W/o shield

Silencer assly W/o shield
1
1
1
1
2
3
4
5
JA 5910 46
CB 1011 14
JA 5910 40
JA 5910 36
DH 1016 07
Silencer assly W/o cat

Gasket exhaust mtg.
Flange nut
Shield silencer
Trues screw
1
1
2
1
4
1
1
2
1
4
6
7
8
9
10
11
JB 1130 04
39 2492 11
JA 5910 37
39 2492 11
39 2754 04
DG 1612 24
Hex head bolt flange

Plain washer
Shield exhaust tube
Plain washer
Bolt
Stand Stopper Rubber
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
Stand rubber mtd. on silencer
Stand rubber mtd. on Frame
From Nov. 2007 onwords
(CAT)
For Ucal Carburettor

For Kehin Carburettor
23
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 19 : SEAT ASSEMBLY
Plate No. 20 : OIL PUMP
1
3
No.
1
2
3
4
24
Part No.
JB 1910
36 DS21
JB 1910
39 1902
00
01
03
04
Description
Seat assly. complete
Seat damper kit
Lock assly. seat
Bolt flange small
19A 19B
ES KS
1
1
1
2
1
1
1
2
Remarks
Ref. page no.
No.
1
2
3
4
Part No.
52
JA
39
JA
JA00
5410
0753
5410
23
16
01
18
Description
Oil pump assly.
Gasket case oil pump
Pan head screw
Gear driven + shaft oil pump
20A 20B
ES KS
1
1
3
1
Remarks
1
1
3
1
25
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 21 : MAGNETO ASSEMBLY
Plate No. 22 : STARTER ASSEMBLY
6
5
4
10
11
10
1
3
11
4
9
13
16
3
10
1
15
8
14
12
No.
1
Part No.
Description
21A 21B
ES KS
Remarks
No.
Part No.
Description
22A 22B
ES KS
2
3
4
5
JA
JP
JA
39
39
JA
3510
3510
3510
1674
0746
3512
00
01
12
04
01
03
Roter assly.
Roter assly.
Stater assly. complete
Bolt flange
Pan head screw
Ignition coil with cable & cap LH
1
-1
2
3
1
-1
1
2
3
1
1
2
3
4
5
JA 6214 03
JA 6214 12
DH 1017 81
JA 6214 10
JA 6214 02
Body comp. starter clutch

Spring
Plate roller clutch
Gear starter clutch
Washer
1
5
1
1
2
------
6
7
8
9
10
JA 3512
JA 3512
DG 1110
DD 1110
DD 1110
04
00
08
48
11
Ignition coil with cable & cap RH

C.D.I. assly.
Spark plug
Spark plug cap
Grommet spark plug cap
1
1
2
2
2
1
1
2
2
2
6
7
8
9
10
39 2437
DJ 1011
DH 1011
JA 6214
JA 6214
Bolt socket
Bush for Spring Starter
Roller
Bush Spring Starter Clutch
Drive assly.
3
5
5
5
1
------
11
12
13
14
15
DD 1110
DJ 1810
39 1943
DK 2010
JB 4020
JB 4020
12
65
04
36
00
01
Grommet for HT cable

Clip nut
Bolt flange
Condenser
DC Regulator
Capacitor integral with regulator
2
1
2
1
1
1
2
1
2
1
-1
16
JA 5410 28
Lock plate
26
04
09
63
11
06
Remarks
Till 1st week of Dec. 2007

(ES) From 2nd week of Dec. 2007
(KS) Since beginning.
27
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 23 : MOTOR ASSEMBLY STARTER (FLASH MAKE)
Plate No. 23A : MOTOR ASSEMBLY STARTER (TVS MAKE)
4
10
8
2
1
7
12
13
10
2
6
5
11
9
16
15
15
14
4
3
17
1
No.
Part No.
Description
22A 22B
ES KS
1
2
3
4
5
JA
JA
JA
JA
JA
3516
3516
3516
3516
3516
02
01
04
03
05
"O" ring for Motor Assly.

DE bracket assly
"O" ring for tie screw
Tie screw
Yoke assly
1
1
1
1
1
------
6
7
8
9
10
JA
JA
JA
JA
JA
3516
3516
3516
3516
3516
06
07
08
09
11
Sealing Ring
Armature assly
Positive brush holder assly
Negative brush holder assly
CE bracket assly
1
1
1
1
1
------
11
12
13
14
15
JA
JA
JA
JA
JA
3516
3516
3516
3516
5210
10
12
13
00
19
Positive terminal assly

"O" ring inside insulator bush
"O" ring
Motor Assly. Stater
Flange Bolt
1
1
1
1
2
------
28
14
Remarks
No.
Part No.
Description
22A 22B
ES KS
1
2
3
4
5
JA
JA
JA
JA
JA
3516
3516
3516
3516
3516
14
15
16
17
18
Yoke Assly.
Armature Assly.
DE Bracket Assly.
CE Bracket Assly.
Brush & Earth Plate Assly.
1
1
1
1
1
------
6
7
8
9
10
JA
JA
JA
JA
JA
3516
3516
3516
3516
3516
19
20
21
22
23
Terminal Assly.
Insul Bush
"O" Ring (Terminal Insul)
Insul Bush Outer
"O" Ring Terminal
1
1
1
1
1
------
11
12
13
14
15
JA
JA
JA
JA
JA
3516
3516
3516
3516
3516
24
25
26
27
00
Brush Spring
"O" Ring (Terminal Bolt)
Seal Yoke
"O" Ring Spigot
Motor Assly.
2
2
2
1
1
------
16
17
JA 5210 19
JA 3516 02
Flange Bolt
"O" ring for motor assly.
2
1
---
Remarks
N.I.
29
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 24 : FRAME FITTING
Plate No. 25 : FRAME AND FRAME FITTINGS
2
3
2
5
9
1
8
5
6
5
No.
Part No.
Description
23A 23B
ES KS
1
2
3
4
5
JA
JA
JA
39
JA
1134
1134
1134
2723
1134
00
01
02
15
03
Bracket engine hanger LH

Bracket engine hanger RH
Engine Mounting bracket front
Hex Nut Flanged
Bolt Flanged
1
1
1
2
2
1
1
1
2
2
6
7
8
9
JA
39
59
39
1134
2312
0400
1970
04
04
17
15
Bolt flanged
Bolt Flanged
Hex Bolt Flanged
Nut Flanged
3
3
1
7
3
3
1
7
30
Remarks
for engine mtg.

for engine mtg.
Description
24A 24B
ES KS
No.
Part No.
JB 1110 48
JB 1110 31
JB 1110 43
Frame Assly. comp.

Frame Assly. comp.
Frame Assly. comp
1
1
1
1
1
1
2
3
4
5
DS 1810 18
DH 1810 14
36 DS18 02
DJ 1811 15
Nut Fork
Cup - Steering
Bearing cone Kit
Cage Bearing
1
1
1
2
1
1
1
2
JN 1132 00
Stand stopper rubber
Remarks
Stand rubber Mtd. on silencer

Stand rubber Mtd. on Frame
From Nov. 2007 onwords
Ref. page no.
31
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 26 : SWING ARM / REAR SHOCK ABSORBER
Plate No. 26 : SWING ARM / REAR SHOCK ABSORBER
18
19
2 3
18
2
6
19
2 3
9
10
10
12
12
17
11
17
11
16
13
1
2
3
4
Description
15
15
16
15
13
15
15
25A 25B
ES KS
JB
JB
JB
JB
JB
JB
JB
JB
1220
1220
1220
1220
1220
1220
1220
1220
16
11
10
13
14
05
15
07
Hex. Bolt/ Flange

Plain washer
Plain washer
Rear Shock Absorber
Rear Shock Absorber
Rear Shock Absorber
Rear Shock Absorber
Swing arm assly.
2
4
4
2
2
2
2
1
2
4
4
2
2
2
2
1
6
7
8
9
10
JB
39
JB
39
39
1220
2726
1220
0553
0454
09
12
03
02
11
Domed Cap Nut

Spring Washer
Chain slider
Screw
Plain washer
2
2
1
2
2
2
2
1
2
2
32
14
1
15
16
Part No.
16
14
No.
Remarks
For
For
For
For
Orange Colour
Blue Colour
Red Colour
Silver Colour
No.
Part No.
Description
15
15
25A 25B
ES KS
11
12
13
14
15
JB
JB
DJ
DX
39
1220
1220
1510
1510
0292
04
08
36
14
15
Shaft swing arm

Special Nylock Nut
Adjuster chain LH
Adjuster chain RH
Hexagon nut
1
1
1
1
4
1
1
1
1
4
16
17
18
19
DJ 1510
DP 1710
JA 1814
DS 1612
47
06
20
24
Plate Chain Adjuster

Silent bush
Hugger
Bolt step flange
2
2
1
3
2
2
1
3
Remarks
33
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 27 : STAY MAIN STEP
Plate No. 28 : PILLION FOOT REST / HOLDER
8
2
4
6
6
1
6
1
3
4
10
11
2
12
2
5
No.
Part No.
1
2
3
4
JA 1130 10
DF 1614 13
DH 1611 94
JA 1130 11
34
Description
Stay main step fix
Damper step front in PVC
Stopper kick
Bolt flange
26A 26B
ES KS
1
2
1
4
1
2
1
4
Remarks
No.
Part No.
1
2
3
4
5
JB
JB
DX
DX
DX
1130 01
1130 03
1610 21
1610 24
1610 56
Description
Holder LH step
Holder RH step
Pillion step assly. comp. LH
Pillion step assly. comp. RH
Rubber pillion step
27A 27B
ES KS
1
1
1
1
2
1
1
1
1
2
7
8
9
10
JB 1130 06
39 2310 04
39 0254 11
39 0463 12
DD 1613 81
30 1410 31
Special Bolt
Bolt - Hex. Head with Flange -M8 4
Plain Washer
4
Spring Washer
4
Pin Pillion Step
2
"O" Ring
2
4
4
4
2
2
11
12
39 1040 11
39 0784 08
Plain Washer
Split Pin
2
2
2
2
Remarks
35
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 29 : FENDER -FRONT & REAR
Plate No. 30 : STAND ASSEMBLY
12
15
2
9
14
11
1
13
4
17
6
10
15
10
5
14
7
8
8
7
No.
1
2
Part No.
Description
28A 28B
ES KS
3
4
5
DS 1611
JB 1814
JB 1814
JB 1814
JB 1814
JB 1814
39 1943
25
01
14
16
12
04
04
Cable Guide
Brace fender
Brace fender
Brace fender
Flange bolt
Fender rear front
Flange bolt
1
1
1
1
4
1
3
1
1
1
1
4
1
3
6
7
8
9
10
39
JB
JB
JB
JB
0211
1814
1814
1814
1814
11
06
07
08
09
Plain washer
Fender rear
Stay RR fender
Clip nut LH
Clip nut RH
3
1
2
1
1
3
1
2
1
1
11
12
13
14
15
DJ
39
JB
39
39
1610
0326
1814
0242
2420
69
15
03
11
01
Nail for Cable Guide

Nyloc Nut
Flap Front fender
Plain Washer
Screw pan head
1
3
1
3
3
1
3
1
3
3
16
17
DK 1810 41
DK 1810 42
Speed sensor holding clamps

Rubber
2
2
2
2
36
Remarks
For fixed fr. no. plate

For W/o fr. no. plate
Fender front mtg.
29A 29B
ES KS
No.
Part No.
Description
JA 1132 00
JB 1132 00
Center Stand
Center Stand
1
1
1
1
2
3
4
5
JA 1132 01
39 0797 08
DH 1611 21
DH 1611 45
Shaft stand
Pin cotter
Spring main stand
Cover spring main stand
1
1
1
1
1
1
1
1
6
7
8
9
10
DH 1612 39
JA 1132 02
DH 1612 40
DF 1611 02
39 0422 15
Spring main stand with cover

Stand side
Spring side stand with cover
Bolt
Nut
1
1
1
1
1
1
1
1
1
1
Remarks
Stand rubber mtd. on silencer
Stand rubber mtd. on frame
From Nov. 2007
NI
37
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 31 : TYRE / TUBE / RIM
Plate No. 32 : FRONT HUB
18
16
6
1
3
5
17
2
1
EU
14
14
OGRIP
13
8
11
10
3
4
EU
OGRIP
Part No.
1
2
3
4
5
JB
JB
DS
DS
DS
DS 1510 53
38
1310
1312
1510
1510
1510
16
22
48
49
52
12
No.
15
Description
30A 30B
ES KS
Wheel Rim Front

Wheel Rim Rear
Tyre Front
Tube Front
Tyre Rear
1
1
1
1
1
1
1
1
1
1
Tube Rear
Remarks
Not Serviceable
No.
Part No.
19
Description
31A 31B
ES KS
1
2
3
4
5
39
30
JB
DS
JB
2688
1510
1310
1510
1310
20
32
08
94
18
Bearing Ball
Collar Bearing
Ring speed sensor
Nut
Plain washer
2
1
1
1
1
2
1
1
1
1
6
7
8
9
10
JB
JB
DS
DS
DS
1310
1310
1510
1510
1510
19
17
95
92
91
U Nut
Axle
Bolt
Lever brake cam
Indicator
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
30
JB
DS
30
30
1510
1316
1510
1510
1510
38
01
89
69
68
Ring O
Panel front brake
Cam brake
Spring
Shoe Brake
1
1
1
2
1
1
1
1
2
1
Remarks
39
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 32 : FRONT HUB
Plate No. 33 : FRONT HUB (FOR DISC BRAKE)
18
16
6
2
1
5
4
17
10
9
14
14
14
13
8
11
10
15
6
12
9
4
13
11
7
No.
16
17
18
19
40
Part No.
30
JB
DS
JB
1510
1310
1510
1310
33
22
56
20
19
Description
Oil Seal
Spacer Assly.
Dust Seal
Pan head screw
12
31A 31B
ES KS
1
1
1
1
1
1
1
1
Remarks
No.
Part No.
Description
32A 32B
ES KS
1
2
3
4
5
39
DE
30
DE
DE
2688
1510
1510
1510
1510
20
06
33
08
12
Bearing Ball
Spacer Assly.
Seal Oil
Seal Oil
Plate Drive
2
1
1
1
1
------
6
7
8
9
10
JW 1318
JB 1310
LA C000
JN 1316
DJ 1510
06
18
02
03
94
Disc (200 mm Dia)

Plain Washer
Hex. Soc. Head Bolt
Case Meter Assly
Rotor Speedo (Disc)
1
1
5
1
1
------
11
JN 1310 03
Spacer
--
Remarks
41
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 33 : FRONT HUB (FOR DISC BRAKE)
Plate No. 34 : Front Master Cylinder
2
1
4
10
10
10
9
USE
-4 M
G:
NIN DOT3 FRO
AR
W NLY UID INER
O
FL TA
N AP
E
AK CO C NG
ER OVI
BR ED
AL FILL EM
R
SE AN
A
RE
CLE FO
BE
14
13
15
8
5
6
5
1
14
16
7
2
17
12
13
11
7
6
11
5
5
12
4
No.
Part No.
Description
12
13
14
JB 1310 17
JB 1310 19
JW 1310 04
Axle
U Nut
Wheel Rim
42
31A 31B
ES KS
1
1
1
----
Remarks
No.
Part No.
Description
32A 32B
ES KS
1
2
3
4
5
DJ 191O
JW 1318
DJ 1910
DE 1910
DE 1910
23
05
06
11
10
Major Kit - Master Cylinder

Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper
1
1
1
2
4
------
6
7
8
9
10
DE
DJ
DJ
39
DE
34
28
29
04
30
Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw
1
2
1
1
2
------
11
12
DE 1510 15
DE 2010 16
Cylinder Master
Front Brake Switch
1
1
---
1910
1910
1910
1943
1910
Remarks
43
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 34 : Front Master Cylinder
Plate No. 35 : Front Disc Brake
4
5
8
10
10
7
x
SE
: U -4
M
NG
NI DOT3 FRO
R
AR
W NLY UID INE
O
FL TA
N AP
E
AK CO C ING
ER OV
BR ED
AL FILL EM
R
SE AN
A
RE
CLE FO
BE
13
12
15
5
4
11
PISTON SEAL
DUST SEAL
7
17
12
BLEEDER CAP
5
8
14
16
2
PROTECTION BOOT
INSULATOR
CALIPER PISTON
11
BLEEDER SCREW
PAD SPRING
5
10
No.
Part No.
13
14
15
DE 1910 29
DE 1910 28
59 2100 19
16
17
18
JW 1318 04 Clamp Hose Pipe Upper

DE 1510 41 Lock Washer
DJ 2011 08 Cable Assly For Switch
44
Description
Reservoir Cover
Diaphragm
O Ring Master Cylinder Kit
31A 31B
ES KS
1
1
1
----
1
1
1
--
Remarks
Description
32A 32B
ES KS
No.
Part No.
JW 1318 01
Caliper Assly. Front
--
39 1943 04
Bolt Flanged Caliper Mounting
--
DE 1510 48
Spring Pad
--
DE 1510 46
Bleeder Screw
--
DE 1510 47
Bleeder Cap
--
Remarks
N.I.
6
JW 1318 07
Disc Pad Set
--
DJ 1510 73
Protection Boot (8 mm Dia)
--
DE 1910 27
Protection Boot (9 mm Dia)
--
JW 1318 09
Minor Kit - Caliper
--
10
DJ 1510 75
Major Kit - Caliper
--
11
DJ 1612 80
Bolts
--
45
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 35 : Front Disc Brake
Plate No. 36 : REAR HUB

1
20
18
5
17
29
8
9 26
28
20
16
12
21
25
19
PISTON SEAL
2
23
DUST SEAL
BLEEDER CAP
5
8
PROTECTION BOOT
24
12
14
15
BLEEDER SCREW
22
13
CALIPER PISTON
INSULATOR
27
PAD SPRING
10
11
15
10
No.
Part No.
Description
31A 31B
ES KS
11
JW 1318 10
Anchor Pin Ki
--
12
JW 1318 02
Holder Bracket
--
40
46
Remarks
N.I.
No.
Part No.
Description
32A 32B
ES KS
1
2
3
4
5
JB
39
39
31
31
1410
2682
1364
1510
1510
01
20
20
18
21
Drive Chain Lock

Bearing ball
Bearing ball
Collar bearing
Damper
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
JA
JB
30
DS
DS
1312
1312
1510
1510
1510
05
23
38
57
90
Panel rear brake

Cam brake
Ring O
Dust cover
Indicator
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
JB
JB
DS
31
30
1316
1312
1510
1510
1510
05
24
94
60
69
Lever brake
Flange Bolt
Nut
Shoe brake
Spring
1
1
1
2
2
1
1
1
2
2
Remarks
47
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 36 : REAR HUB
Plate No. 37 : BRAKE PEDAL
1
20
18
17
29
19
9 26
28
20
16
16
21
25
19
23
4
18
15
11
22
13
24
12
10
14
8
12
15
6
10
13
11
17
15
Part No.
Description
32A 32B
ES KS
16
17
18
19
20
DX
39
DX
31
DX
1510
2240
1510
1510
1510
08
20
09
29
10
Coupling
Bearing ball
Sleeve
Lock Washer
D Bolt
1
1
1
4
4
1
1
1
4
4
21
22
23
24
25
39
DX
JB
DX
JB
0794
1510
1310
1510
1312
15
16
19
15
25
Hex. lock nut

Axle
U nut
Plain washer
Nut
4
1
1
1
1
4
1
1
1
1
26
27
28
29
JA 1312
DX 1510
DX 1510
36 JA00
02
13
18
05
Collar
Collar
Plain washer
Chain sprocket kit
1
1
1
1
1
1
1
1
48
27
No.
14
Remarks
Refer page no. 61
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
JA
JA
JB
30
39
39
30
JA
JA
39
39
39
39
JB
JB
DS
30
JK
JB
1610
1610
1610
1910
0198
0808
1910
1210
1210
1540
0694
0789
0807
1610
1610
1910
1510
1610
1610
00
03
05
38
11
08
35
04
05
11
15
12
08
02
03
35
96
00
04
Description
Brake Pedal
Pad Brake Lever (PVC)
Rod brake
Pin
Plain washer
Split pin
Spring
Rod torque
Step bolt
Plain washer
Hex. lock nut
Washer spring
Pin snap
Pin
Brake Adjuster Nut
Packing brake rod
Hex bolt
Washer
Brake pedal spring
33A 33B
ES KS
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
Remarks
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
49
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 38 : HANDLE BAR
Plate No. 38 : HANDLE BAR
24
24
21
21
23
20
28
23
20
28
22
22
29
10
3
29
26
10
27
25
3
15
11
16
No.
Part No.
1
2
3
4
DS 1810 44
39 1714 04
JB 4014 00
JB 4014 01
JB 4014 04
DJ 1910 53
DX 1910 08
DX 1910 09
DJ 1910 55
DL 1910 13
DD 1911 42
29 2011 17
DS 1810 08
DS 1810 09
DS 1810 10
39 0422 15
DS 1910 15
DS 1910 16
5
6
7
9
8
10
11
12
13
14
15
50
14
Handle
Flanged bolt
Control switch LH
Control switch RH
Control switch RH
Holder Assly. LH
Lever Assembly LH
Holder Assly. RH
Lever grip Left
Lever grip Left
Lever Grip - Right
Front Brake Switch
Damper handle upper
Damper handle lower
Washer handle lower
Nylock Nut
Grip LH
Grip RH
34A 34B
ES KS
1
4
1
1
-1
1
1
-1
1
2
2
2
2
1
1
1
4
1
-1
1
1
-1
1
1
2
2
2
2
1
1
Remarks
18
19
17
Description
17
18
18
19
17
18
17
15
9
12
13
16
14
27
25
11
12
13
26
Description
34A 34B
ES KS
No.
Part No.
16
17
18
19
20
DS 1910 52
DH 1810 22
39 2427 04
JB 4014 05
DJ 2210 03
Boot for lever LH

Handle bar weight
Hex. soc. head cap screw
Clutch Switch
Mirror assly. LH
1
2
2
1
1
1
2
2
1
1
21
22
23
24
25
DJ
30
JB
39
JB
2210
1910
4014
1943
1510
04
48
02
04
03
Mirror assly. RH
Band
Switch assly. ignition
Flange bolt
Holder Fork Upper
1
2
1
2
1
1
2
1
2
1
26
27
28
29
DS
DS
DS
DS
1810
1910
1810
1810
07
18
06
19
Washer handle Upper

Boot For Lever RH
Holder Up
Holder lower
2
1
2
2
2
1
2
2
Remarks
51
Brand ID: 001MC632
Brand ID: 001MC632
Plate
No.
39 : FRONT
FORK
Plate
No.
39 : FRONT
FORK
8
8
10
23
10
23
11
2
11
2
23
23
13
13
14
15
14
16
14
21/22
15
1
21/22
13
13
3
17
4
19
35A 35B
ES KS
17
18
No.
Part No.
1
2
3
4
5
6
7
8
9
10
JB 1510 00
36 DZ00 20
30 1810 26
30 1810 25
JA 1510 13
JB 1510 25
DJ 1811 04
DH 1810 09
DS 1810 12
DS 1810 18
DS 1810 15
Fork front
Front fork seal kit
Gasket
Bolt
Fork Pipe Spinning
Fork Pipe Spinning
Spring front fork
Grommet Top
Bolt fork
Washer
Cap Nut Fork
1
1
2
2
2
2
2
2
2
2
1
1
1
2
2
2
2
2
2
2
2
1
------------"do"----------------------------"do"----------------------------"do"----------------Endurance
Gabriel
------------"do"----------------------------"do"----------------------------"do"----------------------------"do"----------------------------"do"-----------------
11
12
13
14
15
JB 1510 03
DG 1810 08
DJ 1810 85
DJ 1810 52
JB 1510 01
Holder fork upper

Socket Bolt
Cushion Rubber
Cover Trail B
Lamp Shade asly.
1
2
2
4
1
1
2
2
4
1
------------"do"----------------N.I. ------------"do"---------------------------"do"----------------------------"do"----------------N.I. ----------"do"-----------------
52
Description
16
14
Remarks
Common for Endurance & Gabrial
19
35A 35B
ES KS
No.
Part No.
16
17
18
19
20
DH 1810 23
JA 1510 03
39 0789 12
39 1714 04
DS 1810 17
Bearing cone
Holder fork under
Spring washer
Bolt
Nylon spacer
1
1
2
2
2
1
1
2
2
2
------------"do"----------------------------"do"----------------------------"do"----------------------------"do"----------------------------"do"-----------------
21
JB
JB
JB
JB
JB
Outer Tube LH
Outer Tube LH
Outer Tube RH
Outer Tube RH
Cylinder Complete - Fork
1
1
1
1
1
1
1
1
1
1
For
For
For
For
22
23
1510
1510
1510
1510
1510
05
23
06
24
32
Description
18
Remarks
Endurance
Gabrial
Endurance
Gabrial
53
Brand ID: 001MC632
Brand ID: 001MC632
39 : FRONT FORK
39 : FRONT FORK
1
1
8
10
10
24
24
11
2
11
2
14
14
13
13
14
23
15
16
15
14
21/22
14
23
21/22
13
13
17
4
19
35A 35B
ES KS
No.
Part No.
1
2
3
4
5
JW 1510 02
JW 1510 03
36 DZ00 20
30 1810 26
30 1810 25
JA 1510 13
Fork front (Drum)

Front Fork (Disc)
Front fork seal kit
Gasket
Bolt
Fork Pipe Inner
-1
1
2
2
2
1
2
2
2
6
7
8
9
10
DJ
DH
DS
DS
DS
1811 04
1810 09
1810 12
1810 18
1810 15
Spring front fork

Grommet Top
Bolt fork
Washer
Cap Nut Fork
2
2
2
2
1
2
2
2
2
1
11
12
13
14
15
JW
DG
DJ
DJ
JW
1510
1810
1810
1810
1510
Holder fork upper

Socket Bolt
Cushion Rubber
Cover Trail B
Lamp Shade assly
1
2
2
4
1
1
2
2
4
1
54
01
08
85
52
08
Description
16
14
17
18
Remarks
19
Part No.
16
17
18
19
20
DH 1810 23
JA 1510 03
39 0789 12
39 1714 04
DS 1810 17
Bearing cone
Holder fork under
Spring washer
Bolt
Nylon spacer
1
1
2
2
2
1
1
2
2
2
21
JW
JW
JW
JW
JK
JW
Outer Tube LH (Drum)

Outer Tube LH (Disc)
Outer Tube RH (Drum)
Outer Tube RH (Disc)
Anti Friction Bush
Cylinder Complete Fork
-1
-1
2
2
1
-1
-2
2
22
23
24
1510
1510
1510
1510
1210
1510
05
21
07
22
07
23
Description
35A 35B
ES KS
No.
18
Remarks
55
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 40 : PAINTED PARTS
12
12
11
11
2
10
10
No.
1
56
Part No.
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
JB
7101
7101
7101
7101
7301
7301
7301
7301
7302
7302
7302
7302
7303
7303
7303
7303
7304
7304
7304
7304
22
2V
3A
3Q
22
2V
3A
3Q
22
2V
3A
3Q
22
2V
3A
3Q
22
2V
3A
3Q
Description
Petrol tank with decal
Side cover LH with decal
Side cover RH with decal
Seat cover with decal
Spoiler cover LH with decal
36A 36B
ES KS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
No.
Part No.
JB 7305 22
JB 7305 2V
JB 7305 3A
JB 7305 3Q
JB 7306 22
JB 7308 22
JB 7311 22
JB 7306 2V
JB 7308 2V
JB 7311 2V
JB 7306 3A
JB 7308 3A
JB 7311 3A
JB 7306 3Q
JB 7308 3Q
JB 7311 3Q
JB 1814 15
JB 7401 22
JB 7401 2V
JB 7401 3A
JB 7401 3Q
Description
Spoiler cover RH with decal
Front fender
Front fender (fixed fr. no. plate)
Front fender (W/o fr. no. plate)
Front fender
Front fender (W/o front no. plate)
Front fender
Front fender (W/o fr. no. plate)
Front fender
Front fender (W/o front no. plate)
Front Fender
Fairing with decal
Fairing with decal
Fairing with decal
Fairing with decal
36A 36B
ES KS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
Jet black
Cocktail wine red
Long beach blue
Silver
Jet black
Jet black
Jet black
Cocktail wine red
Cocktail wine red
Cocktail wine red
Long beach blue
Long beach blue
Long beach blue
Silver
Silver
Silver
Jet black
Cocktail wine red
Long beach blue
Silver
57
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 41 : FUEL TANK CAP, TAP ASSLY. & FUEL GAUGE
2
1
13
3
4
12
11
5
14
13
15
10
12
8
11
10
No.
Part No.
Description
36
36
36
36
JA00
JB00
JB00
JA00
07
01
02
08
Decal
Decal
Decal
Decal
10
52
52
52
52
JB00
JB00
JB00
JB00
32
24
25
33
Grip
Grip
Grip
Grip
JB
JB
JB
JB
DS
1710
1710
1710
1710
1610
10
16
11
17
82
Spoiler mtg. bkt. LH

Cover Spoiler LH
Spoiler mtg. bkt. RH
Cover Spoiler RH
Rubber Grommet for spoiler
11
12
13
58
36A 36B
ES KS
Remarks
set
set
set
set
1
1
1
1
1
1
1
1
Jet black
Cocktail wine red
Long beach blue
Silver
frame
frame
frame
frame
1
1
1
1
1
1
1
1
Jet black
Cocktail wine red
Long beach blue
Silver
1
1
1
1
2
1
1
1
1
2
No.
Part No.
1
2
3
4
5
DS
39
39
JB
JB
6
7
8
9
10
11
12
13
14
15
1410
0761
2179
1718
2326
37A 37B
ES KS
Cap Assly. Tank

Screw Pan Cross
Washer
Fuel Tap Assly
3 In 1 Lock set With Key
1
2
2
1
1
1
2
2
1
1
DD 1410 22
39 0740 11
JA 4026 00
JB 1710 20
30 1410 32
Bolt flanged
Washer (Non-Metallic)
Gauge Fuel
Seat Tape
Bolt
2
2
1
1
4
2
2
1
1
4
JA
30
30
39
DZ
Tube fuel
Pipe clip
"O" Ring
"O" ring
4 hole washer
1
2
2
1
1
1
2
2
1
1
1718
1410
1410
2758
1410
09
01
24
00
00
Description
01
15
31
21
75
Remarks
59
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 42 : FITTINGS-PETROL TANK & SIDE COVER
Plate No. 43 : CHAIN CASE
7
2
10
11
4
1
3
3
5
4
5
8
5
Part No.
1
2
3
4
5
36 DS14 01
DG 1611 21
39 1943 04
36 DS14 02
39 1789 24
Grommet Kit for Side Cover

Screw
Flanged Bolt
Damper Kit Petrol Tank
Washer Nylon
1
5
2
1
3
1
5
2
1
3
6
7
8
9
10
39
39
JB
JB
JB
Pin Snap
Plain Washer
Rubber ring
Cover LH side lower
Cover RH side lower
1
1
1
1
1
1
1
1
1
1
11
JC 1410 17
Rubber Grommet for Tank
60
0983
1054
1812
1812
1812
08
11
15
06
07
Description
38A 38B
ES KS
No.
Remarks
Ref. page no. 61
Ref. page no. 61
No.
Part No.
1
2
3
4
5
36 JA00
JB 1812
JB 1812
JB 1812
DH 1612
06
18
20
21
83
DF 1614 15
Description
39A 39B
ES KS
Case Chain Kit

Rubber Cap
Flange bolt
Flange bolt
Bolt flange
1
1
2
1
2
1
1
2
1
2
Trim for Chain Case
Remarks
Ref. page no. 61
61
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 44 : METER ASSEMBLY
Plate No. 45 : CONTROL CABLES
4
4
5
1
1
2
3
No.
1
2
3
4
Part No.
JB
39
JB
JB
4024
1778
1812
1812
00
02
12
23
Description
Meter assly.
Self tapping screw
Speedo cap
Beading Speedo Flap
40A 40B
ES KS
1
4
1
4
1
4
1
4
Remarks
No.
1
2
3
4
5
62
Part No.
JB
JB
JA
JA
JB
JB
JB
1612
1612
1612
1612
1310
4024
1310
03
00
01
03
07
01
23
Description
Cable accelerator
Cable accelerator
Cable clutch
Brake cable
Speed sensor
Speed sensor
Speed sensor "O" ring
41A 41B
ES KS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
For Ucal
For Kehin
63
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 46 : HEAD LAMP ASSEMBLY / FAIRING
Plate No. 46 : HEAD LAMP ASSEMBLY / FAIRING
15
15
2
5
5
8
6
20
20
9
1
1
17
10
17
10
19
19
18
2
16
16
3
12
18
2
3
21
4
12
13
21
4
13
11
11
4
4
14
No.
Part No.
Description
42A 42B
ES KS
14
Remarks
No.
Part No.
1
2
3
4
5
JB
39
CL
DJ
39
4010
1778
2010
2010
2141
11
02
23
72
24
Head Lamp Without Bulb

Self Tapping Screw
Lamp 12V 35/35W-HS1
Lamp 12V 5W
Washer
1
8
1
2
4
1
8
1
2
4
16
17
18
19
20
JB
JB
JB
JB
JB
6
7
8
9
10
JB
DF
JB
DL
DJ
1812
1810
1812
1810
1810
10
98
11
10
65
Cowling
Bolt
Wind Shield
Well Nut
Clip Nut
1
4
1
4
2
1
4
1
4
2
21
JB 4010 20
11
12
13
14
15
39
39
DS
DS
JB
0716
1553
2010
2010
1812
01
04
36
39
13
Screw
Flange Bolt
Head Lamp Bulb Clip
Head lamp Harness Branch
B Monogram
2
4
1
1
1
2
4
1
1
1
64
1510
1510
1510
1510
1812
08
09
12
13
14
Description
42A 42B
ES KS
Head lamp mtg. bkt. LH

Head lamp mtg. bkt. RH
Grommet fairing mounting
Sleeve fairing mounting
Packing fairing
1
1
4
4
1
1
1
4
4
1
Cap for head lamp bulb holder
Remarks
On Wind shield
65
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 47 : TURN SIGNAL LAMP
Plate No. 48 : TAIL LAMP ASSEMBLY
1/2
1
5
4
3/4
5
7/7A
6
Part No.
1
2
3
4
5
JB 4010 06
JB 4010 07
JB 4010 08
JB 4010 09
GH 2010 12
Blinker front LH
Blinker front RH
Blinker rear LH
Blinker rear RH
Lamp 12V 10W
1
1
1
1
4
1
1
1
1
4
39 1970 15
Hex nut / flange
66
Description
43A 43B
ES KS
No.
Remarks
alt. JB401007
No.
1
2
3
4
5
6
7
7A
Part No.
JB
DK
59
39
DJ
4010
2010
0200
2124
1610
01
24
01
15
72
39 2476 04
DP 1611 45
DF 1612 52
Description
44A 44B
ES KS
Tail light with Lamp

Lamp Assly. for Rear No. Plate
Screw Tapping
Flange Nut
Bracket Rear No. Plate
1
1
4
2
1
1
1
4
2
1
Bolt flange
Number plate Rear
Rear Number Palte
2
1
1
2
1
1
Remarks
For Export N.I.
67
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 49 : NUMBER PLATE
Plate No. 50 : ELECTRICAL EQUIPMENT

14
1
2
2
3
12
11
1
10
13
9
1A
17
15
16
4
18
Part No.
JB 2328 17
Number Plate Assly.
JB 2328
DP 1611
JB 2328
39 1783
JB 2328
Bkt For Fixed Number Plate

Number plate front
Front Number Plate
Truss Screw (For Fr. No. Plate)
Number plate kit
1
1
1
2
1
1
1
1
2
1
(Inclusive JB232826) N.I.
1A
2
2A
3
4
27
44
25
01
12
Description
45A 45B
ES KS
No.
Remarks
No.
Without mtg. screw

(Inclusive JB232812)
For Export
1
2
3
4
JB
39
39
JB
4016
1507
1689
4022
Description
46A 46B
ES KS
00
11
04
04
Horn with Stay

Plain Washer
Flange Bolt
Wiring Harness
1
1
1
1
1
1
1
--
JB 4022 05
Wiring Harness
--
JB 4022 01
DS 2010 29
Wiring Harness
Rear Brake Switch assly.
-1
1
1
DS
DS
DS
31
JB
JA
JA
JA
JA
Spring Brake Switch

Battery 5AH
Battery 5AH Dry Battery MF
Battery 2.5 AH
Head lamp controller
Case Battery
Case Battery
Band Battery
Band Battery
1
1
1
-1
1
-1
--
1
--1
1
-1
-1
For Export
JB 2328 26
Front number plate sub. assly.
N.I.
6
7
8
JB 2328 28
39 1944 04
39 1783 01
Damper Front Number Plate

Bolt
Screw
1
3
2
1
3
2
For Export N.I.

For Export N.I.
For Export N.I.
6
7
8
9
10
68
Part No.
1910
2010
2010
2010
4010
4018
4018
4018
4018
07
81
82
27
13
00
02
01
03
Remarks
Separate capacitor and regulator

can be till 1st week of Dec. 07
Intrigal capacitor with regulator
from 2nd week of Dec. 07
For Export
N.I.
69
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 50 : ELECTRICAL EQUIPMENT
Plate No. 51 : TOOL KIT
14
1
5
3
12
11
10
13
9
17
15
16
4
18
No.
Part No.
Description
46A 46B
ES KS
11
12
13
14
15
DS
JK
DS
AP
30
1612 24
1110 27
2010 25
2010 29
2011 04
Stepped Bolt
Stepped Bolt
Assly DC flasher
Starter Relay /
Fuse box Assly.
2
1
1
1
1
2
1
1
1
1
16
17
18
19
30
DS
JA
DK
2010
2010
4022
2010
Fuse
Cable assly. (Battery to St.Relay)
Cable assly. (Battery to Earth)
Capacitor
4
1
1
1
4
1
1
1
70
85
22
02
36
Remarks
No.
Part No.
JA 2310 00
Description
Tool kit
47A 47B
ES KS
1
Remarks
N.I.
71
Brand ID: 001MC632
Brand ID: 001MC632
Plate No. 52 : ACCESSORIES LEG GUARD, SAREE GUARD
KIT LIST
Sr.
Kit Part No.
No.
Kit Description
36JA0002 Valve kit
11
2
36JA0003 Valve Repair Kit
10
4
3
36JA0004 Chain Guide Kit
1
2
JA521207 Set Piston Ring
36JA0010 Set Drive Driven
6
6
No.
Part No.
36 JA00 01
2
3
4
5
JB
JB
JA
39
2312
2312
2312
0798
6
7
8
9
10
11
JB
39
39
39
JA
JB
2312
0589
2228
2495
2312
2312
Description
48A 48B
ES KS
05
01
01
15
Saree / Leg Guard kit

with hardware
Utility Box Comp.
Leg Guard
Hook Leg Guard
Nut Hexagon with flange
1
1
1
2
2
1
1
1
2
2
00
15
15
04
02
02
Saree Guard
Nut Hexagon weld
Nut domed cap
Bolt Hexagon
Leg Guard Spacer
Leg Guard Kit
1
3
1
1
1
1
1
3
1
1
1
1
36DU1007 Boss Kick Kit
Description
Qty./Kit
JA511200 Valve intake
JA511201 Valve Exhaust
28101129 Seat Spring
39201719 Seal Oil
JA511202 Spring washer
JA511203 Retainer valve spring
DG101029 Collet
JA541013 Guide Chain Slack side
JA521002 Guide Chain Tight side
JP521201 Ring Piston (Second)
JP521202 Ring Piston (Oil)
JP521203 Ring Piston (Piston)
JA531010 Gear Primary Drive
JA551401 Housing
30101233
Boss Kick
30101234 Spring
30101236 Ball Steel
30101235 Pin
39085517 E - Type Circlip
Remarks
7 JA 5812 41 Needle jet kit
8 JA 5812 42 Air Screw Kit
N.I.
N.I.
9
JA581243 Idling screw kit
10 JA581244 Jet Kit
72
Consisting of Following Parts

Part No.
JA 5812 22 Needle jet
JA 5812 26 Jet needle
JA 5812 31 Jet holder
DD1210 54 E ring
JA581236 Screw - Air (Adjust)
24121064 Spring - Screw Air
24121062 "O" ring
16121032 Washer
JA581230 Adjuster
CB121044 Sping
24121062 "O" ring
24121063 Washer
24121360 Pilot jet
24121367 Main jet
73
Brand ID: 001MC632
Brand ID: 001MC632
KIT LIST
Sr.
Kit Part No.
No.
Kit Description
Consisting of Following Parts

Part No.
Description
Amendment Sheet (Parts Deleted)

Qty./Kit
Sr.No.
11 36DS2101 Seat Damper Kit
12 36DS1802 Bearing Cone kit
13 36JA0005 Chain Sprocket Kit
14 36DS1401 Grommet Kit for Side Cover
15 36DS1402 Damper Kit Petrol Tank
16 36JA0006 Chain Case Kit
17 JA581245 Piston Valve Kit
DS211004 Seat Damper
DS211005 Seat Damper
DH181025 Bearing Cone
DH181026 Bearing race
DH181024 Upper Bearing Race
JB141000 Chain (122 Links)
JA131206 Sprocket (42 T)
JA551010 Sprocket Drive
DS141012 Grommet Side Cover Front
DS161082 Grommet Side Cover Rear
DS141021 Damper
DJ141008 Damper Front
JB181224 Chain Case Upper Assly.
JB181227 Chain Case Lower Assly.
JA581224 Ring
JA581228 Spring
JA581229 Piston Valve Assembly
Part No.
Description
Qty.
Page No. Fig.No.
18 36DZ0020 Front Fork Seal Kit

(page no. 52, Figure No. 2)
19 36JA0001 Saree / Leg Guard kit with Hardware
(Page No. 72, Figure No. 1)
20 36JA0007 Decal Set
(Page No. 58, Figure No. 9)
21 JB231202 Leg Guard Kit
74
JB231201 Leg Guard
39079815 Nut Hexagon with Flange
JA231201 Hook Leg Guard
JA231202 Leg Guard Spacer
75
Brand ID: 001MC632
Brand ID: 001MC632
Amendment Sheet (Parts Deleted)

Sr.No.
76
Part No.
Description
Qty.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
24121069
24121086
24121365
28101058
29201117
30101142
30101195
30141015
30141031
30141031
30141032
30151032
30151033
30151033
30151038
30151038
30151068
30151069
30151069
30151096
30181025
30181025
30181026
30181026
30191035
30191038
30191048
30201085
30201104
31101173
31151018
31151021
31151029
31151060
31201027
31201081
36DS1401
36DS1402
36DS1802
16
20
15
10
8
4
13
12
10
13
10
2
16
3
11
8
15
14
15
17
4
4
3
3
7
4
22
16
15
3
4
5
19
14
7
5
1
4
4
20
20
19
6
50
14
16
59
35
59
59
39
40
41
39
47
39
39
47
49
52
54
52
54
49
49
51
70
70
6
47
47
48
47
69
12
60
60
31
36DS2101
36DU1007
36DZ0020
36DZ0020
36JA0001
36JA0002
36JA0003
36JA0004
36JA0005
36JA0006
36JA0007
36JA0008
36JA0010
36JB0001
36JB0002
39019811
39021111
39024211
39025411
39029215
39032615
39042215
39042215
39045411
39046312
39055302
39058915
39059417
39069415
39071601
39073817
39074011
39074601
39074601
39074701
39075301
39076101
39078408
39078912
2
3
2
2
1
5
6
6
29
1
9
9
7
9
9
5
6
14
7
15
12
10
13
10
8
9
7
12
11
11
6
7
8
4
9
3
2
12
12
24
18
52
54
72
3
3
4
48
61
58
58
6
58
58
49
36
36
35
33
36
37
50
32
35
32
72
4
49
64
18
59
11
26
12
25
59
35
49
Page No. Fig.No.
77
Brand ID: 001MC632
78
Brand ID: 001MC632
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
39078912
39078912
39079415
39079708
39079815
39080708
39080808
39081715
39081715
39098308
39098717
39098717
39099206
39099311
39099906
39100006
39100006
39100006
39104011
39104119
39105411
39128321
39136420
39150711
39154011
39155304
39155304
39167121
39167304
39167404
39168904
39171404
39171404
39171404
39171519
39175904
39177304
39177802
39177802
18
18
21
3
5
13
6
8
12
6
4
4
2
5
12
2
6
11
11
3
7
8
3
2
10
14
12
20
14
3
3
2
19
19
4
17
8
2
2
53
55
48
37
72
49
49
10
10
60
7
8
9
18
12
5
11
12
35
14
60
2
47
69
49
17
64
15
22
26
69
50
53
55
12
13
22
62
64
39178301
39178301
39178924
39186420
39190204
39194304
39194304
39194304
39194304
39194304
39194304
39194404
39196404
39197015
39197015
39201719
39212415
39214124
39217924
39219019
39220804
39220804
39222815
39224020
39231004
39231204
39240817
39242001
39242704
39243704
39247604
39249211
39249211
39249504
39256220
39260011
39268220
39268820
39268820
3
8
5
5
4
13
5
9
2
24
3
7
14
9
6
7
4
5
3
7
15
9
8
17
6
7
12
15
18
6
6
7
9
9
2
3
2
1
1
68
68
60
6
24
26
36
43
45
51
60
68
11
30
66
3
67
64
59
12
14
16
72
48
35
30
18
36
51
27
67
23
23
72
12
17
47
39
41
39270411
39272315
39272612
39275404
39275821
52JA0023
52JA0029
52JB0024
52JB0025
52JB0032
52JB0033
59020001
59040017
59040038
59040038
59040038
59040038
59040038
59110008
59150014
59200036
59200036
59210019
59210023
AP201029
CB101114
CB121046
CB121061
CL201023
CS101128
DD101097
DD111011
DD111012
DD111048
DD121181
DD141022
DD161381
DD191142
DE151006
7
4
7
10
14
1
12
10
10
10
10
3
8
2
11
16
17
2
2
1
3
3
15
14
14
2
19
3
3
9
13
10
11
9
19
6
9
9
2
10
30
32
23
59
25
11
58
58
58
58
67
30
1
11
13
15
16
6
6
11
12
44
12
70
23
20
19
64
4
18
26
26
26
15
59
35
50
41
DE151008
DE151012
DE151015
DE151041
DE151046
DE151047
DE151048
DE191010
DE191011
DE191027
DE191028
DE191029
DE191030
DE191034
DE201016
DF161102
DF161252
DF161413
DF161415
DF181098
DG101029
DG101339
DG101418
DG101418
DG111008
DG161121
DG161224
DG181008
DG181008
DH101011
DH101125
DH101163
DH101264
DH101509
DH101607
DH101781
DH121038
DH161121
DH161145
4
5
11
17
4
5
3
5
4
8
14
13
10
6
12
9
7A
2
6
7
4
11
7
3
8
2
11
12
12
7
4
8
6
10
5
3
15
4
5
41
41
43
44
45
45
45
43
43
45
44
44
43
43
43
37
67
34
61
64
3
10
14
16
26
60
23
52
54
4
18
27
12
10
23
27
22
37
37
79
Brand ID: 001MC632
80
Brand ID: 001MC632
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
DH161194
DH161239
DH161240
DH161283
DH181009
DH181009
DH181014
DH181022
DH181023
DH181023
DJ101109
DJ151036
DJ151047
DJ151073
DJ151075
DJ151094
DJ161069
DJ161072
DJ161280
DJ181052
DJ181052
DJ181065
DJ181065
DJ181085
DJ181085
DJ181104
DJ181104
DJ181115
DJ191006
DJ191028
DJ191029
DJ191053
DJ191055
DJ191O23
DJ201072
DJ201108
DJ221003
DJ221004
DK101135
3
6
8
5
7
7
3
17
16
16
7
13
16
7
10
10
11
5
11
14
14
12
10
13
13
6
6
5
3
7
8
5
7
1
4
18
20
21
7
34
37
37
61
52
54
31
51
53
55
27
33
33
45
45
41
36
67
45
52
54
26
64
52
54
52
54
31
43
43
43
50
50
43
64
44
51
51
9
DK181041
DK181042
DK201024
DK201036
DK201036
DL181010
DL191013
DP101165
DP101269
DP101340
DP121025
DP151018
DP161144
DP161145
DP171006
DS101117
DS101154
DS101215
DS101215
DS101290
DS101290
DS121126
DS141009
DS151048
DS151049
DS151052
DS151053
DS151056
DS151057
DS151089
DS151090
DS151091
DS151092
DS151094
DS151094
DS151095
DS161082
DS161125
DS161224
16
17
2
14
19
9
7
4
6
3
11
2
2
7
17
8
6
8
4
6
6
10
1
3
4
5
6
18
9
13
10
10
9
4
13
8
13
1
19
36
36
67
26
70
64
50
5
14
9
22
18
68
67
33
18
6
14
16
7
8
22
59
38
38
38
38
40
47
39
47
39
39
39
47
39
58
36
33
DS161224
DS181006
DS181007
DS181008
DS181009
DS181010
DS181012
DS181012
DS181015
DS181015
DS181017
DS181017
DS181018
DS181018
DS181018
DS181019
DS181044
DS191007
DS191015
DS191016
DS191018
DS191035
DS191052
DS201022
DS201025
DS201029
DS201036
DS201039
DS201081
DS201082
DU101057
DU101085
DX151008
DX151009
DX151010
DX151013
DX151014
DX151015
DX151016
11
28
26
10
11
12
8
8
10
10
20
20
2
9
9
29
1
6
14
15
27
16
16
17
13
5
13
14
7
7
6
7
16
18
20
27
14
24
22
70
51
51
50
50
50
52
54
52
54
53
55
31
52
54
51
50
69
50
50
51
49
51
70
70
69
64
64
69
69
2
11
48
48
48
48
33
48
48
DX151018
DX161021
DX161024
DX161056
DX191008
DX191009
DZ141075
GH201012
JA113010
JA113011
JA113200
JA113201
JA113202
JA113400
JA113401
JA113402
JA113403
JA113404
JA121004
JA121005
JA131202
JA131205
JA151003
JA151003
JA151013
JA151013
JA161000
JA161003
JA161201
JA161203
JA171801
JA181420
JA231000
JA231201
JA231202
JA233000
JA351000
JA351012
JA351200
28
3
4
5
5
6
15
5
1
4
1
2
7
1
2
3
5
6
8
9
26
6
17
17
5
5
1
2
2
3
11
18
1
4
10
2
1
2
7
48
35
35
35
50
50
59
66
34
34
37
37
37
30
30
30
30
30
49
49
48
47
53
55
52
54
49
49
63
63
59
33
71
72
72
14
26
26
26
81
Brand ID: 001MC632
82
Brand ID: 001MC632
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
JA351203
JA351204
JA351400
JA351600
JA351600
JA351601
JA351602
JA351602
JA351603
JA351604
JA351605
JA351606
JA351607
JA351608
JA351609
JA351610
JA351611
JA351612
JA351613
JA351614
JA351615
JA351616
JA351617
JA351618
JA351619
JA351620
JA351621
JA351622
JA351623
JA351624
JA351625
JA351626
JA351627
JA401800
JA401801
JA401802
JA401803
JA402202
JA402600
5
6
7
14
15
2
1
17
4
3
5
6
7
8
9
11
10
12
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
9
10
9
10
18
8
26
26
5
28
29
28
28
29
28
28
28
28
28
28
28
28
28
28
28
29
29
29
29
29
29
29
29
29
29
29
29
29
29
69
69
69
69
70
59
JA501000
JA511006
JA511007
JA511008
JA511008
JA511009
JA511011
JA511011
JA511012
JA511028
JA511029
JA511029
JA511030
JA511204
JA511210
JA511211
JA511212
JA511216
JA511217
JA511218
JA521001
JA521014
JA521015
JA521017
JA521018
JA521019
JA521019
JA521019
JA521207
JA531000
JA531007
JA531011
JA531012
JA531015
JA541005
JA541005
JA541010
JA541011
JA541012
1
4
5
4
2
1
6
12
3
3
7
13
1
3
1
2
1
2
3
4
1
5
6
8
10
11
15
16
3
4
17
5
8
9
8
11
5
4
13
11
2
1
1
2
1
1
22
1
2
1
22
2
3
3
3
4
4
4
4
5
5
5
4
4
4
28
29
5
6
17
4
6
6
12
16
11
11
11
JA541014
JA541015
JA541016
JA541018
JA541019
JA541019
JA541020
JA541021
JA541027
JA541028
JA541034
JA541044
JA541045
JA541046
JA541205
JA541209
JA541211
JA541212
JA541214
JA541215
JA541216
JA541219
JA541220
JA541221
JA541222
JA541225
JA541233
JA541235
JA541236
JA541237
JA541240
JA541241
JA551002
JA551002
JA551004
JA551004
JA551006
JA551006
JA551007
12
9
2
4
13
22
18
15
19
16
10
6
2
1
5
5
11
16
7
13
14
21
8
10
18
12
12
10
9
10
1
1
3
3
8
8
9
9
13
11
11
25
25
12
15
13
12
13
26
12
16
11
12
16
14
14
15
16
14
14
15
16
16
15
14
16
11
14
14
14
16
7
8
7
8
7
8
7
JA551007
JA551008
JA551008
JA551200
JA551200
JA551201
JA551201
JA551202
JA551202
JA551203
JA551203
JA551204
JA551204
JA551205
JA551205
JA551206
JA551206
JA551400
JA551406
JA551408
JA551413
JA551414
JA551415
JA551416
JA551417
JA551418
JA551419
JA551420
JA551421
JA551422
JA551423
JA561000
JA561002
JA561003
JA561004
JA561005
JA561006
JA561200
JA561205
13
15
15
2
2
5
5
7
7
10
10
11
11
12
12
14
14
1
2
13
4
5
11
15
8
7
6
16
9
10
12
1
8
9
4
5
6
1
2
8
7
8
7
8
7
8
7
8
7
8
7
8
7
8
7
8
17
17
17
17
17
17
17
17
17
17
17
17
17
17
9
9
9
9
9
9
10
10
83
Brand ID: 001MC632
84
Brand ID: 001MC632
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
JA561206
JA561207
JA561208
JA561209
JA561400
JA581005
JA581006
JA581009
JA581010
JA581011
JA581012
JA581015
JA581016
JA581017
JA581208
JA581209
JA581217
JA581218
JA581220
JA581221
JA581223
JA581232
JA581232
JA581233
JA581238
JA581238
JA581238
JA581239
JA581240
JA581240
JA581241
JA581242
JA581243
JA581244
JA581245
JA581268
JA581276
JA581277
JA581278
3
4
5
6
9
3
4
5
6
7
9
2
2
1
9
1
15
10
18
14
2
2A
17
10
7
11
19
8
9
6
5
11
12
13
4
12
14
17
16
10
10
10
10
10
22
22
22
22
22
22
22
22
22
2
19
22
2
20
19
19
19
20
19
19
21
21
19
19
21
19
19
19
19
19
21
21
21
21
JA581291
JA581298
JA581301
JA581307
JA581309
JA581310
JA581311
JA581312
JA581313
JA581403
JA581405
JA581406
JA581407
JA591036
JA591037
JA591040
JA591042
JA591043
JA591046
JA621001
JA621002
JA621003
JA621006
JA621201
JA621402
JA621403
JA621406
JA621410
JA621411
JA621412
JB111031
JB111043
JB111048
JB113001
JB113003
JB113004
JB113006
JB113200
JB122003
2
18
15
4
9
3
7
8
13
5
5
7
11
4
8
3
1
1
1
7
9
10
11
1
5
1
10
4
9
2
1
1
1
1
2
6
6
1
8
21
21
21
21
21
21
21
21
21
2
2
2
2
23
23
23
23
23
23
18
18
18
18
18
27
27
27
27
27
27
31
31
31
35
35
23
35
37
32
JB122004
JB122005
JB122007
JB122008
JB122009
JB122010
JB122011
JB122013
JB122014
JB122015
JB122016
JB131007
JB131008
JB131016
JB131017
JB131017
JB131018
JB131018
JB131019
JB131019
JB131019
JB131020
JB131022
JB131023
JB131222
JB131223
JB131224
JB131225
JB131601
JB131605
JB141001
JB151000
JB151001
JB151003
JB151003
JB151005
JB151006
JB151008
JB151009
11
4
5
12
6
3
2
4
4
4
1
4
3
1
7
12
5
7
6
13
23
19
17
5
2
7
12
25
12
11
1
1
15
25
11
21
22
16
17
33
32
32
33
32
32
32
32
32
32
32
63
39
38
39
42
39
41
39
42
48
40
40
63
38
47
47
48
39
47
47
52
52
51
52
53
53
65
65
JB151012
JB151013
JB151023
JB151024
JB151025
JB151032
JB161002
JB161003
JB161004
JB161005
JB161200
JB161203
JB171010
JB171011
JB171016
JB171017
JB171020
JB171800
JB181206
JB181207
JB181210
JB181211
JB181212
JB181213
JB181214
JB181215
JB181218
JB181220
JB181221
JB181223
JB181401
JB181403
JB181404
JB181406
JB181407
JB181408
JB181409
JB181412
JB181414
18
19
21
22
5
23
14
15
19
3
1
1
11
12
11
12
9
4
9
10
6
8
3
15
20
8
2
3
4
4
2
13
4
7
8
9
10
3
2
65
65
53
53
52
53
49
49
49
49
63
63
58
58
58
58
59
59
60
60
64
64
62
64
65
60
61
61
61
62
36
36
36
36
36
36
36
36
36
85
Brand ID: 001MC632
86
Brand ID: 001MC632
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
JB181415
JB181416
JB191000
JB191003
JB231200
JB231201
JB231202
JB231205
JB232600
JB232812
JB232817
JB232825
JB232826
JB232827
JB232828
JB401001
JB401006
JB401007
JB401008
JB401009
JB401011
JB401013
JB401020
JB401400
JB401401
JB401402
JB401404
JB401405
JB401600
JB402000
JB402001
JB402201
JB402202
JB402204
JB402205
JB402400
JB402401
JB551001
JB551001
7
2
1
3
6
3
11
2
5
4
1
2A
5
1A
6
1
1
2
3
4
1
8
21
3
4
23
4
19
1
15
15
4
8
4
4
1
4
1
1
57
36
24
24
72
72
72
72
59
68
68
68
68
68
68
67
66
66
66
66
64
69
65
50
50
51
50
51
69
26
26
69
5
69
69
62
63
7
8
JB581200
JB581202
JB581202
JB581205
JB710122
JB71012V
JB71013A
JB71013Q
JB730122
JB73012V
JB73013A
JB73013Q
JB730222
JB73022V
JB73023A
JB73023Q
JB730322
JB73032V
JB73033A
JB73033Q
JB730422
JB73042V
JB73043A
JB73043Q
JB730522
JB73052V
JB73053A
JB73053Q
JB730622
JB73062V
JB73063A
JB73063Q
JB730822
JB73082V
JB73083A
JB73083Q
JB731122
JB73112V
JB73113A
1
6
10
5
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
7
7
7
7
7
7
7
21
19
21
21
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
JB73113Q
JB740122
JB74012V
JB74013A
JB74013Q
JC141017
JK111027
JK121007
JK161000
JN113200
JN131003
JN131603
JP351001
JP501000
JP521200
JP541009
JP541203
JP541205
JP541208
JP581000
JW131004
JW131801
JW131802
JW131804
JW131805
JW131806
JW131807
JW131809
JW131810
JW151001
JW151002
JW151003
JW151005
JW151007
JW151008
JW151021
JW151022
JW151023
LAC00002
7
8
8
8
8
11
12
23
18
6
11
9
1
1
9
1
7
1
5
1
14
1
12
16
2
6
6
9
11
11
1
1
21
22
15
21
22
24
8
57
57
57
57
57
60
70
55
49
31
41
41
26
11
5
12
16
16
16
22
42
45
46
44
43
41
45
45
46
54
54
54
55
55
54
55
55
55
41
Part No.
Figure
No.
Page
No.
85

XCD 125-SPC 30-03-2011 Export

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Brand ID: 001MC632

All information contained in this manual is based on the latest

In a continual effort to improve Performance and Efficiency of the vehicles,

Contact your authorized Bajaj Dealer for the latest information

Bajaj Auto Limited

DOC. NO.: 71110580

Akurdi, Pune 411 035 India

Brand ID: 001MC632

Brand ID: 001MC632

Instructions for using the Catalogue

Tyre / Tube / Rim

Fuel Tank Gap Assly.

Carburetor Assembly Ucal

Swing Arm / Rear Shock

Fitting Petrol Tank &

Brand ID: 001MC632

Brand ID: 001MC632

Brand ID: 001MC632

GEAR CHANGE MECHANISM

PLATE NO. : 16A

Brand ID: 001MC632

Brand ID: 001MC632

PLATE NO. : 23A

SWING ARM / REAR SHOCKABSORBER

Brand ID: 001MC632

Brand ID: 001MC632

FENDER FRONT & REAR

FRONT DISC BRAKE

TYRE, TUBE, RIM

FRONT HUB (FOR DISC BRAKE)

Brand ID: 001MC632

Brand ID: 001MC632

Brand ID: 001MC632

Brand ID: 001MC632

Cover Complete cylinder head

Brand ID: 001MC632

Brand ID: 001MC632

Plate No. 2 : CYLINDER HEAD

Plate No. 3 : ROCKER ARM / VALVE

Head Cylinder complete

For Ucal Carburetor

Shaft Rocker arm intake

Valve repair kit

Ref. page no.

Brand ID: 001MC632

Brand ID: 001MC632

Plate No. 4 : CAMSHAFT / TENSIONER

Plate No. 5 : CYLINDER AND PISTON

Guide chain kit

Ref. page no. 60

Adjuster assly chain mtg.

Brand ID: 001MC632

Brand ID: 001MC632

Plate No. 6 : CRANK SHAFT

Plate No. 7 : TRANSMISSION

Shaft input transmission (12T)

Washer 2nd drive

Gear 3rd driven (26T)

Brand ID: 001MC632

Brand ID: 001MC632

Plate No. 7 : TRANSMISSION

Plate No. 8 : CHANGE DRUM / SHIFT FORK

Caller sprocket drive