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US English

INDEX
GENERAL
4
The company
The QUIKCOUP Grooved Pipes Connection System

COUPLINGS
5

10

07

007

007RT

75

75RT

71

GROOVED END FITTINGS


12

11

64

65

66

05

06

02

13

02D

41

15

16

55

18-19

08G

91

16

24

88

17

25

27

QUIKFLANGETM

BRANCH OUTLETS

08T

42

GROOVED-END ADAPTORS

REDUCING FITTINGS

15

14

20

21

99

90

26

29

VALVES
22

100

23

200

500G

500T

INSTALLATION INSTRUCTIONS
24 - 25

26 - 27

28

Cut- & Roll Groove Dimensions

Gasket Grade & Gasket Selection

Pipe preparation

29

30

30

31

Important remarks

Assembly Style 007 / 007RT

Assembly Style 75 / 75RT / 07

Assembly Style 08 Quik-TTM

32

32

33

31
Assembly Style 99 Quiklet

TM

Assembly Style 71

TM

Assembly Style 90 Quikflange

General
Warranty

QUIKCOUP MODGAL METAL LTD.


The Company
Modgal Metal is the manufacturer of the elite Quikcoup grooved products line, ISO 9001:2008 Certified. With over 50 years of
experience, Modgal has developed expertise, versatility, and combined with continually research and development, enabling Modgal
to design and producing superior grooved couplings and fittings for the worldwide market.
Modgal Metal operates an in-house CAD-CAM-system, as well sophisticated simulation pouring systems at the engineering and design
department. A modern equipped foundry with up-to-date advanced technologies, hot-dip galvanizing & powder coating and modern
machining departments.
All these facilities are intended for reliable, efficient and quick answers to the needs of the modern markets of today
MODGAL METAL LTD.
Z.H.R. INDUSTRIAL ZONE
P.O. BOX 63
ROSH PINA 12000
ISRAEL
T: +972-4-6914222
F: +972-4-6914222
www.modgalmetal.com
www.quikcoup.com

The QUIKCOUP Grooved Pipes Connection System


The QUIKCOUP grooved couplings and fittings system, is one of the most advanced piping connection methods today. It is reliable,
versatile and economical!
QUIKCOUP grooved products line incorporate a variety of grooved coup-lings and fittings, hole-cut and threaded components.
Thanks to its quality, it is used in a large variety of systems.

The Advantages
Innovative design enables simple, fast and inexpensive installation, with no need for special tools or training.
Fast assembly by using the unique single bolt style 007 coupling.
Substantial savings in both time and money resulting from elimination of the need for welding and threading.
Reduce noise and vibration transmission and enable self restraining connections.
Flexibility in layout of lines in difficult conditions.
No risk of leaks due to temperature changes or movements caused by shaking or rocking.
Enables use of thin-walled tubes, reducing both weight and price.
Powder Coating or Hot-Dip Galvanized.
One system for all applications

Coupling Housing

Hinge

Rubber Gasket

Groove
Pipe

One Bolt / Nut

Style 007 One Bolt Flexible Coupling

QUIKCOUP COUPLINGS

07

007

007RT

75

75RT

71

Style 07
A

Heavy Duty Flexible Coupling


The Style 07 heavy duty flexible coupling is designed to provide both flexibility and high joint reliability for pipe connection systems.
Designed for general piping applications of medium to high pressure services.
Maximum working pressure:1000 psi . For fire protection equipment and approved pressure ratings please contact Modgal.

NominalSize
(Inches)

Pipe
Outside
Dia.

1
2
2
3
4
5 OD
5
6
8

1.900
2.375
2.875
3.500
4.500
5.500
5.563
6.625
8.625

Coupling Dimensions

Bolts

No.

4 1225
5 716
5 34
6 1116
8 14
9 1516
9 1516
11 332
13 78

1 1316
1 5764
1 5764
1 5764
2 1364
2 1364
2 1364
2 1364
2 3364

2 5564
3 2532
4 1132
5 18
6 38
7 916
7 916
8 1316
11 316

2
2
2
2
2
2
2
2
2

Size x
3

8
2
1
2
1
2
5
8
3
4
3
4
3
4
7
8

Length
x
x
x
x
x
x
x
x
x

2 14
3
3
3
3 12
4 34
4 34
4 34
5 12

Max. End
Allow Pipe Weight
Load
End Sep.
Lbs
lbs
1,418
2,213
3,525
4,810
7,952
11,878
11,878
17,242
29,220

0-116
0-116
0-116
0-116
0-18
0-18
0-18
0-18
0-18

1.96
3.31
3.75
4.32
8.20
11.55
11.55
13.32
21.10

Approvals
FM

UL

+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+

Notes:
- Always read and understand the installation
instructions.
Rubber gasket s have to be greased with Quikcoup
Lubricant Type 27-A on inside and outside before
installation.
Figures indicating allowable pipe end separation
refer to standard weight steel pipe with standard
cut groove and in accordance with QUIKCOUPpipe
Preparation and Installation Instructions. Figures for
standard roll groove will be one half of the above
values.
Figures indicating max. end load refer to standard
weight steel pipe with standard cut groove and in
accordance with QUIKCOUP pipe Preparations and
Installation Instructions.

QUIKCOUP COUPLINGS
07

Style 007

007

007RT

75

75RT

71

QUIKHINGE (Flexible)
B

One Bolt Flexible Coupling


QUIKCOUP 007 is one of the most efficient and advanced couplings of the QUIKCOUP family. It is a new concept of "one bolt coupling" that offers Flexible
pipe joining. Available for flexible (007) and rigid (007RT) pipe joining.
Maximum working pressure: 230 psi. For fire protection equipment and approved pressure ratings please contact Modgal.

NominalSize
(Inches)
1
1
1
2
2
3
4
5 OD
6 OD
6

Pipe
Outside
Dia.
1.315
1.660
1.900
2.375
2.875
3.500
4.500
5.500
6.500
6.625

Coupling Dimensions
A
3
419/64
417/32
55/64
519/32
616/32
751/64
927/32
1078
1078

B
47

1 64
147/64
147/64
149/64
149/64
153/64
131/32
23/64
23/64
23/64

Notes:
- Always read and understand the installation
instructions.
Rubber gaskets have to be greased with Quikcoup
Lubricant Type 27-A on inside and outside before
installation.
Figures indicating allowable pipe end separation
refer to standard weight steel pipe with standard
cut groove and in accordance with QUIKCOUPpipe
Preparation and Installation Instructions. Figures for
standard roll groove will be one half of the above
values.
Figures indicating max. end load refer to standard
weight steel pipe with standard cut groove and in
accordance with QUIKCOUP pipe Preparations and
Installation Instructions.

Bolts

No.
3

2 8
211/16
259/32
315/32
355/64
439/64
551/64
718
813/16
813/16

1
1
1
1
1
1
1
1
1
1

Size x Length
3

8
8
3
8
3
8
3
8
3
8
3
8
1
2
1
2
1
2
3

x
x
x
x
x
x
x
x
x
x

2
2 14
2 14
214
2 14
214
2 38
3 12
3 12
3 12

Max. End
Load
lbs
238
379
496
775
1,135
1,684
2,783
4,158
5,807
6,034

Allow Pipe
End Sep.

Weight
Lbs

1.157
1.356
1.323
1.764
1.874
2.425
3.792
6.504
7.496
6.945

0- 8
0-18
0-18
0-18
0-18
0-18
0-
0-
0-
0-

Approvals
FM

UL

+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+
+

QUIKCOUP COUPLINGS
07

Style 007RT

007

007RT

75

75RT

71

QUIKHINGE (Rigid)
B

One Bolt Rigid Coupling


QUIKCOUP 007RT is one of the most efficient and advanced couplings of the QUIKCOUP family. It is a new concept of "one bolt coupling" that offers
Flexible pipe joining. Available f or flexible (007) and rigid (007RT) pipe joining.
Maximum working pressure: 300 psi. For f ire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches)
1
1
2
2
3
4
5 OD
6 OD
6

Pipe
Outside
Dia.
1.660
1.900
2.375
2.875
3.500
4.500
5.500
6.500
6.625

Coupling Dimensions
A

19

47

4 /64
4
55/64
519/32
617/32
751/64
939/64
1045/64
1045/64

1 /64
147/64
149/64
149/64
153/64
113/16
131/32
131/32
131/32

2 /16
251/64
311/32
33/4
429/64
551/64
649/64
7
759/64

Bolts
No.
1
1
1
1
1
1
1
1
1

Size x
3

8
8
3
8
3
8
3
8
3
8
1
2
1
2
1
2
3

x
x
x
x
x
x
x
x
x

Max. End
AllowPipe
Load
End Sep.
Lbs
Length
2
2
2
2 14
2 14
2 14
3
3
3

508
659
1,027
1,506
2,232
3,690
5,512
7,698
8,000

0.04
0.04
0.04
0.04
0.04
0.04
0.12
0.12
0.12

Weight
Lbs
1.15
1.28
1.61
1.7
2.09
3.35
5.40
5.95
6.06

Approvals
FM

UL

+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+

Notes:
- Always read and understand the installation
instructions.
Rubber gaskets have to be greased with Quikcoup
Lubricant Type 27-A on inside and outside before
installation.
Figures indicating allowable pipe end separation
refer to standard weight steel pipe with standard
cut groove and in accordance with QUIKCOUPpipe
Preparation and Installation Instructions. Figures for
standard roll groove will be one half of the above
values.
Figures indicating max. end load refer to standard
weight steel pipe with standard cut groove and in
accordance with QUIKCOUP pipe Preparations and
Installation Instructions.

QUIKCOUP COUPLINGS
07

007

007RT

75

75RT

71

Style 75
B

A
C

1-12

14-16

Lightweight Flexible Coupling


The lightweight Style 75 flexible coupling is optimized for general use.
The Style 75 coupling provides linear movement, angular deflection and vibration isolation.
Maximum working pressure: 500 psi.
For f ire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches)
1
1
2
2
3
4 OD
4
5 OD
5 OD
5
6 OD
6 OD
6
8
10
12

Pipe
Outside
Dia.
1.660
1.900
2.375
2.875
3.500
4.250
4.500
5.250
5.500
5.563
6.250
6.500
6.625
8.625
10.750
12.705

Coupling Dimensions
A
3

4 32
4 12
4 2932
5 1932
6 38
7 5164
7 5164
9 38
9 4364
9 4364
10 4364
10 78
10 78
13 1932
18 764
19 732

B
13

1 16
1 1316
1 1316
1 1316
1 1316
2
1 3132
2 116
2 364
2 364
2 116
2 364
2 364
2 2364
2 3164
2 3164

Notes:
- Always read and understand the installation
instructions.
Rubber gaskets have to be greased with Quikcoup
Lubricant Type 27-A on inside and outside before
installation.
Figures indicating allowable pipe end separation
refer to standard weight steel pipe with standard
cut groove and in accordance with QUIKCOUPpipe
Preparation and Installation Instructions. Figures for
standard roll groove will be one half of the above
values.
Figures indicating max. end load refer to standard
weight steel pipe with standard cut groove and in
accordance with QUIKCOUP pipe Preparations and
Installation Instructions.

C
45

2 64
2 3132
3 12
4
4 3564
5 1932
5 2532
6 2532
7 332
7 332
7 2732
8 532
8 532
10 58
13 6364
15 1364

Bolts
No.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

Size x
3

8
8
3
8
3
8
1
2
1
2
1
2
5
8
5
8
5
8
5
8
5
8
5
8
3
4
7
8
7
8
3

Length
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2 4
2 14
2 14
2 14
3
3
3
3 12
3 12
3 12
3 12
3 12
3 12
4 34
7 18
7 18

Max. End
Load
lbs
508
659
1,027
1,505
2,232
3,294
3,690
4,996
5,512
5,512
7,140
7,698
8,000
13,558
15,878
22,350

AllowPipe
End Sep.

Weight
Lbs

1.50
1.83
2.01
2.31
3.15
3.53
4.41
5.73
7.05
7.05
7.72
8.51
8.51
14.04
29.54
33.73

0- 8
0-18
0-18
0-18
0-18
0-14
0-14
0-14
0-14
0-14
0-14
0-14
0-14
0-14
0-14
0-14

Approvals
FM

UL

+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+
+
+
+
+
+

QUIKCOUP COUPLINGS
07

007

007RT

75

75RT

71

Style 75RT
B

Lightweight Rigid Coupling


Style 75RT Rigid coupling is optimal designed to perform rigid piping connection. Does not permit expansion/contraction.

Maximum working pressure: 500 psi.


For fire protection equipment and approved pressure ratings please contact Modgal.

NominalSize
(Inches)
1
1
2
3
4
5 OD
6 OD
6
8

Pipe
Outside
Dia.
1.660
1.900
2.375
3.500
4.500
5.500
6.500
6.625
8.625

Coupling Dimensions
A
3

4 32
4 12
4 2932
6 38
7 5164
9 4364
10 5364
10 5364
13 1932

B
13

1 16
1 1316
1 1316
1 1316
1 3132
2 364
2 364
2 364
2 2364

C
45

2 64
2 3132
3 12
4 3564
5 2532
7 332
8 532
8 532
10 58

Bolts
No.
2
2
2
2
2
2
2
2
2

Size x
3

8
8
3
8
1
2
1
2
5
8
5
8
5
8
3
4
3

Length
x
x
x
x
x
x
x
x
x

2 4
2 14
2 14
3
3
3 12
3 12
3 12
4 34

Max. End
Load
lbs

AllowPipe
End Sep.

Weight
Lbs

657
851
1,328
2,886
4,771
7,127
9,955
10,345
17,532

0.04
0.04
0.04
0.04
0.04
0.12
0.12
0.12
0.12

1.50
1.83
2.01
3.15
4.41
7.05
8.51
8.51
14.04

Approvals
FM

UL

+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+

Notes:
- Always read and understand the installation
instructions.
Rubber gaskets have to be greased with Quikcoup
Lubricant Type 27-A on inside and outside before
installation.
Figures indicating allowable pipe end separation
refer to standard weight steel pipe with standard
cut groove and in accordance with QUIKCOUPpipe
Preparation and Installation Instructions. Figures for
standard roll groove will be one half of the above
values.
Figures indicating max. end load refer to standard
weight steel pipe with standard cut groove and in
accordance with QUIKCOUP pipe Preparations and
Installation Instructions.

QUIKCOUP COUPLINGS
007

75

007RT

75RT

07

71

Style 71
A

Reducing Coupling
Reducing coupling provides direct reduction on the piping-run, without any accesories.
Consists of reducing gaskets and a steel washer which prevents entry of the smaller pipe into the large pipe.
Maximum working pressure:500 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

NominalSize
(Inches)

Pipe
Outside
Dia.

2 x 1
3 x 2
4 x 2
4 x 3
5 OD x 4
6 OD x 3
6 OD x 4
6 x 3
6 x 4
8 x 6 OD
8 x 6

2.375 x 1.900
3.500 x 2.375
4.500 x 2.375
4.500 x 3.500
5.500 x 4.500
6.500 x 3.500
6.500 x 4.500
6.625 x 3.500
6.625 x 4.500
8.625 x 6.500
8.625 x 6.625

Coupling Dimensions
A

No.

4 5964
6 38
7 5164
7 5164
9 4364
10 78
10 78
10 78
10 78
13 3964
13 3964

1 1316
1 1316
1 3132
1 3132
2 364
2 364
2 364
2 364
2 364
2 2364
2 2364

3 3164
4 2132
5 2732
5 2732
7 564
8 532
8 532
8 532
8 532
10 3164
10 3164

2
2
2
2
2
2
2
2
2
2
2

Notes:
- Always read and understand the installation
instructions.
Rubber gaskets have to be greased with Quikcoup
Lubricant Type 27-A on inside and outside before
installation.
Figures indicating allowable pipe end separation
refer to standard weight steel pipe with standard
cut groove and in accordance with QUIKCOUPpipe
Preparation and Installation Instructions. Figures for
standard roll groove will be one half of the above
values.
Figures indicating max. end load refer to standard
weight steel pipe with standard cut groove and in
accordance with QUIKCOUP pipe Preparations and
Installation Instructions.

10

Bolts
Size x Length
3

8
2
1
2
1
2
5
8
5
8
5
8
5
8
5
8
3
4
3
4

x
x
x
x
x
x
x
x
x
x
x

2 14
3
3
3
3 12
3 12
3 12
3 12
3 12
4 34
4 34

Max. End
Allow Pipe
Load
End Sep.
lbs
659
1,027
1,027
2,232
3,690
2,232
3,690
2,232
3,690
7,698
8,000

0-18
0-18
0-14
0-14
0-14
0-14
0-14
3290
0-14
0-14
0-14

Weight
Lbs
2.09
3.62
5.80
5.22
7.50
9.81
9.55
9.15
8.88
18.81
18.36

Approvals
FM

UL

+
+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
-

QUIKCOUP FITTINGS
64

65

66

05

06

Style 64, 65, 66, 05, 06


Style 64

Style 65

Style 66

Style 05

Style 06

A
A

Standard Radius

Short Radius

Grooved-End Fittings
QUIKCOUP grooved-end fittings have been specially designed for flexible installation without need for further preparation in the field.
All fittings feature ready-made grooves for quick, easy and flexible alignment. Available in a variety of both straight and reducing forms.
Maximum working pressure: 1000 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Nominal Pipe
Size Outside
(Inches) Diam. A
1
1
1
2
2
3
4 OD
4
5 OD
5 OD
5
6 OD
6 OD
6
8
10
12

1.315
1.660
1.900
2.375
2.875
3.500
4.250
4.500
5.250
5.500
5.563
6.250
6.500
6.625
8.625
10.750
12.750

1 4764
1 4764
2
2 12
2 12
3
314
314
314
3 12
3 12
3 12
4 14
4 2332
5 14

Style 64
Elbow 45
Weight Approvals
Lbs FM UL
0.75
0.88
1.41
2.00
2.95
5.38
8.07
6.83
6.83
10.19
11.33
11.79
20.57
35.14
52.05

+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+
+

A
2 14
2 34
2 34
2 34
3
3 38
3 3132
3 3132
4 78
4 78
5 12
5 12
5 12
6 78
-

Style 65
Tee
Weight Approvals
Lbs FM UL
0.79
1.50
1.76
1.94
3.1
4.59
7.43
7.14
12.35
12.35
16.31
16.53
19.05
31.86
-

+
+
+
+
+
+
+
+

+
+
+
+
+
+
+

A
2 14
2 34
2 34
2 34
3
3 38
3 3132
3 3132
4 78
4 78
5 12
5 12
5 12
6 78
-

Style 66
Elbow 90
Weight Approvals
Lbs FM UL
0.55
0.99
1.19
1.37
2.2
3.31
5.36
5.18
9.39
9.39
11.68
11.82
14.13
23.37
-

+
+
+
+
+
+
+
+

+
+
+
+
+
+
+

A
3 14
3 34
4 14
5
5
512
5 12
6 12
6 12
6 12
7 34
9
10

Style 05
Tee
Weight Approvals
Lbs FM UL
3.18
4.40
6.81
11.09
11.62
13.23
14.33
24.26
26.75
28.36
50.85
77.18
130.10

+
+
+
+
+
+
+
+
+
-

+
+
+
+
+
+
+
+
+
+
+
+

A
3 14
3 34
4 14
5
5
512
512
6 12
6 12
6 12
7 34
9
10

Style 06
Elbow 90
Weight Approvals
Lbs FM UL
2.05
2.98
4.19
5.51
5.69
9.92
11.16
15.87
18.63
19.22
33.18
57.76
77.16

+
+
+
+
+
+
+
+
+
-

+
+
+
+
+
+
+
+
+
+
+
+

11

QUIKCOUP FITTINGS
02

02D

41

42

91

Style 02, 02D


Style 02

Style 02D

Grooved-End Fittings
QUIKCOUP grooved-end fittings have been specially designed for flexible installation without need for further preparation in the field.
All fittings feature ready-made grooves for quick, easy and flexible alignment. Available in a variety of both straight and reducing forms.
Maximum working pressure: 1000 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches)
1
1
2
2
3
4 OD
4
5 OD
5 OD
5
6 OD
6 OD
6
8
10
12
14
16

12

Pipe Outside
Diam.
1.660
1.900
2.375
2.875
3.500
4.250
4.500
5.250
5.500
5.563
6.250
6.500
6.625
8.625
10.750
12.750
14.000
16.000

A
29

32
32
29
32
29
32
61
64
1
1
1
1
1
1
1
1
1 316
1 14
1 14
1 14
1 14
29

Style 02 End-Cap
Approvals
Weight
Lbs
FM
UL
0.29
0.37
0.62
0.93
1.21
1.72
2.09
2.78
3.20
3.20
4.08
4.74
4.87
8.58
16.16
22.47
39.68
48.51

+
+
+
+
+
+
+
+
+
+
+
+
+
+
-

+
+
+
+
+
+
+
+
+
+
+
+
+
+
-

Style 02D End-Cap


A

Outlet

Weight
Lbs

29
32
61
64
61
64
1
1
1
1
1
1
1
1 316
-

1
112 ;2
112 ;2
112 ;2
112 ;2
112 ;2
112 ;2
112;2
112 ;2
112 ;2
112;2
-

Approvals
FM
UL

+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+

QUIKCOUP FITTINGS
02

02D

41

42

91

Style 41, 42
Style 41

Style 42

11

22

Grooved-End Fittings
QUIKCOUP grooved-end fittings have been specially designed for flexible installation without need for further preparation in the field.
All fittings feature ready-made grooves for quick, easy and flexible alignment. Available in a variety of both straight and reducing forms.
Maximum working pressure: 1000 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches)

Pipe Outside
Diam.

1
1
2
2
3
4
5 12 O.D.
6
8

1.660
1.900
2.375
2.875
3.500
4.500
5.500
6.625
8.625

Style 41
Elbow 11
Weight
Lbs

1 38
1 38
1 38

0.46
0.55
0.75

1 12
1 4764
2

1.74
3.00
4.01
6.33
9.52

2
2

Approvals
FM
UL

+
+
+
+
+
+
+
+

A
1 2532
1 2532
1 78
2
2 14
2 78
318
3 18
3 764

Style 42
Elbow 22
Weight
Lbs
0.595
0.728
1.014
1.764
2.646
4.718
5.743
9.850
18.376

Approvals
FM
UL

+
+
+
+
+
+
+

13

QUIKCOUP FITTINGS
02

02D

41

42

Style 91
Style 91

Grooved Flange Adaptor


Style 91 Flange Adaptor is designed for connections of grooved-end pipes to flanged pipes or PN-10 / PN-16 standard flange. The flange adaptor is
constructed according to ISO 7005-1. Also available conform norm ASA150.
Maximum working pressure: 1000 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches)
2
212"
3"
4"
6"
8"

14

Pipe
Outside
Diam.
2.375
2.875
3.500
4.500
6.625
8.625

Style 91
Flange Adaptor
A
B
C
6.50
7.28
7.87
9.01
11.10
13.39

2.559
2.559
2.559
2.756
2.758
3.150

4.75
5.50
6.00
7.50
9.50
11.75

Bolts / Nuts
No.

Size

4
4
8
8
8
8

8
8
5
8
5
8
3
4
3
4

Weight Approvals
Lbs
FM UL
8.33
12.57
22.27
38.80

+
+
+
+
+
+

+
+
+
+
+
+

91

QUIKCOUP REDUCING FITTINGS


15

16

55

Style 15, 16, 55


Style 16

Style 15

Style 55

A
A

Grooved-End Reducing Fittings


QUIKCOUP grooved-end reducing fittings have been specially designed for flexible installation without need for further preparation in the field.
All fittings feature ready-made grooves for quick, easy and flexible alignment. Available in a variety of both straight and reducing forms.
Maximum working pressure: 1000 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches)

PipeOutside
Diam.

1 12 x 1 14
2 x 1 12
3 x 1 12
3x2
3 x 2 12
4x2
4 x 2 12
4x3
512 O.D. x 3
512 O.D. x 4
5 x 2 12
612 O.D. x 2
612 O.D. x 3
612 O.D. x 4
612 O.D. x 512 O.D.
6x2
6x3
6x4
6 x 512 O.D.
8x4
8 x 512 O.D.
8x6
10 x 8

1.900 x 1.660
2.375 x 1.900
3.500 x 1.900
3.500 x 2.375
3.500 x 2.875
4.500 x 2.375
4.500 x 2.875
4.500 x 3.500
5.500 x 3.500
5.500 x 4.500
5.563 x 2.875
6.500 x 2.375
6.500 x 3.500
6.500 x 4.500
6.500 x 5.500
6.625 x 2.375
6.625 x 3.500
6.625 x 4.500
6.625 x 5.500
8.625 x 4.500
8.625 x 5.500
8.625 x 6.625
10.750 x 8.625

Style 15
Reducer (concentric)
Weight Approvals
A
FM UL
Lbs

Style 16
Reducer (eccentric)
Weight Approvals
A
FM UL
Lbs

2 12
2 12
2 12
2 12
2 12
3
3
3
3 12
3 12
3 12
4
4
4
4
4
4
4
4
5
5
5
6

3 12

0.62
0.82
1.59
1.52
1.61
2.45
2.87
2.76
4.23
5.18
5.18
5.64
5.97
6.44
6.90
5.84
6.19
6.55
7.12
11.27
11.95
13.25
19.95

+
+
+
+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+
+
+
+
-

2.20

4
4
5
5 12
5 12
-

3.31
3.53
5.95
7.50
7.72
-

A
4 14

Style 55
Reducing Tee
Weight Approvals
FM UL
Lbs

5
5
-

6.06
8.71
9.70
-

6 12
6 12
6 12
-

22.93
23.50
25.71
-

+
+
+
+
+
+
+
-

+
+
+
+
+
+
+
-

15

QUIKCOUP ADAPTORS
24

25

27

26

Style 24, 25, 27


Style 24

Style 25

Style 27

Grooved-End Adaptors
QUIKCOUP grooved-end adaptors have been specially designed for flexible installation without need for further preparation in the field.
All fittings feature ready-made grooves for quick, easy and flexible alignment. Available in a variety of both straight and reducing forms.
Maximum working pressure: 1000 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Style 24 - Reducing Adaptor


Nominal Size
(Inches)
1G x 1T
1G x 1T
2G x 1T
2G x 2T

Pipe Outside Dia.


1.660 x 1"
1.900 x 1"
2.375 x 112"
2.375 x 2"

Dia.
A

Weight Lbs

2 78
1 34
2 316
2 4164

0.71
0.77
1.10
1.26

Dia.
A

Weight Lbs

1 4964
1 4964

0.40
0.55

Dia.
A

Weight Lbs

2 716
2 38
2 34
2 6164
3 1132
3 18

0.77
0.88
1.32
1.98
2.43
2.21

Approvals
FM
UL
+
-

+
+
-

Note: T = Threaded / G = Grooved

Style 25 - Sprinkler Adaptor


Nominal Size
(Inches)
1x12"
1x34"

Pipe Outside Dia.


1"x12"
1"x34"

Approvals
FM
UL
+
+

+
+

Style 27 - Nipple Adaptor


Nominal Size
(Inches)
114"G x 114"T
112"G x 112"T
2G x 2T
212"G x 212"T
3G x 3T
4G x 4T

Pipe Outside Dia.


1.660 x 114"
1.900 x 112"
2.375 x 2"
2.875 x 212"
3.500 x 3"
4.500 x 4"

Note: T = Threaded / G = Grooved

16

Approvals
FM
UL
+
-

+
+
-

29

QUIKCOUP ADAPTORS
24

25

27

26

29

Style 26, 29
Style 26

Style 29

Grooved-End Adaptors
QUIKCOUP grooved-end adaptors have been specially designed for flexible installation without need for further preparation in the field.
All fittings feature ready-made grooves for quick, easy and flexible alignment. Available in a variety of both straight and reducing forms.
Maximum working pressure: 1000 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Style 26 - Reducing Elbow


Nominal Size
(Inches)

Pipe Outside Dia.

1G x 12T
1G x 34T
114G x 1/2T
114G x 34T
114G x 1T
112G x 12T
112G x 34T
112G x 1T
2G x 12T
2G x 34T
2G x 1T

33.4 x 12"
33.4 x 34"
42.4 x 12"
42.4 x 34"
42.4 x 1"
48.3 x 12"
48.3 x 34"
48.3 x 1"
60.3 x 12"
60.3 x 34"
60.3 x 1"

Reducing Elbow Style 26


A
B
14764
15364
14764
1 5364
2
1 1316
1 5964
2 332
1 1116
1 4964
1 5964

1 1964
1 1964
1 12
1 12
1 12
1 1732
1 58
1 2132
1 4964
1 5564
1 5564

Weight Lbs
0.73
0.88
1.04
0.88
1.04
1.12

Approvals
FM
UL

+
+
+
+
+
+

+
+
+

Note: T = Threaded / G = Grooved

Style 29 - Elbow
Nominal Size
(Inches)
2"Gx2T

Pipe Outside Dia.


2.375x2"

Dia.
A

2932

2 2932

Weight Lbs
1.74

Approvals
-

Note: T = Threaded - / G = Grooved

17

QUIKCOUP

BRANCH OUTLETS
08T

Style 08T, 08G, 88


Style 08T
Threaded

88

99

Quik-T

Style 08G
Grooved

08G

Style 88
Cross

D
A

Quik-T
Quik-T Style 08, is a bolted mechanical reduced branch connection of Tee or Cross configuration that eases work and can be economically installed
without welding in both standards and lightweight.
Cross-fitting can conveniently be formed by combining two equal-sized upper casings of Quik-T, having either the same, or different, branchconnection sizes.
Maximum working pressure: 300 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches)
Run x Outlet
1

2
4
1
114
1 12
1
2
3
4
1
1 14
1 12
2
1 12
1
2
3
4
1
1 14
1 12
2
2 12
3

414 O.D.

Pipe
Outlet
Outside
Diam. Size Type #
2.375
2.375
2.375
2.375
2.375
3.500
3.500
3.500
3.500
3.500
3.500
4.250
4.500
4.500
4.500
4.500
4.500
4.500
4.500
4.500

2
4
1
1 14
1 12
1
2
3
4
1
1 14
1 12
2
112
1
2
3
4
1
1 14
1 12
2
2 12
3

T
T
T
T,G
T,G
T
T
T
T,G
T,G
T,G
T
T
T
T
T,G
T,G
T,G
T,G
T,G

Note:
# Outlets type: T = Threaded, G = Grooved

18

HOLE
DIA.

Quik-T Dimensions
A
Thd.
9

2 32
2 932
2 3764
2 34
2 34
2 2532
2 3132
3 132
3 2764
3 2764
3 3564
4 164
3 2332
3 2332
3 58
4 332
4 332
4 332
4 1332
4 1332

Grv.
3 164
3 164
3 2332
3 2332
3 4164
4 332
4 332
4 332
4 332
4 716

B
45

1 64
1 4564
1 4564
1 4564
1 4564
2 732
2 732
2 732
2 732
2 732
2 732
2 1932
2 58
2 58
2 58
2 58
2 58
2 58
2 58
2 58

C
5

5 16
5 516
5 516
5 516
5 516
6 516
6 516
6 516
6 516
6 516
6 516
7 18
7 38
7 38
7 38
7 38
7 38
7 38
7 38
7 38

D
3
3
3
3 1564
3 1564
3 964
3 964
3 964
3 34
3 34
4 18
3 2532
3 2532
3 2532
3 2532
3 2532
3 2532
4 732
4 14
5 18

Bolts

Tol. +18 No. Size


1

1 2
1 12
1 12
1 34
1 34
1 12
1 12
1 12
2
2
2 12
2
1 12
1 12
1 12
2
2
2 12
2 34
3 12

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

8
8
3
8
3
8
3
8
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3

x Length
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2 4
214
214
214
214
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

Weight
Lbs
2.20
2.54
2.87
3.31
3.31
4.63
4.85
4.30
5.14
5.14
5.40
4.92
4.30
4.41
4.63
5.00
5.22
5.53
5.95
7.50

Approvals
FM

UL

+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

QUIKCOUP

BRANCH OUTLETS
08T

Style 08T, 08G, 88


Style 08T
Threaded

Nominal Size
(Inches)
Run x Outlet
1

5 4 O.D.

512 O.D.

614 O.D.

612 O.D.

1 2
1 14
1 12
2
3 O.D
1 12
1 14
1 12
2
2 12
3
4
1 14
1 12
2
2 12
3
4
3
4

5.250
5.500
5.500
5.500
5.500
6.250
6.500
6.500
6.500
6.500
6.500
6.500
6.625
6.625
6.625
6.625
6.625
6.625
8.625
8.625

1 2
1 14
1 12
2
3 O.D
112
1 14
1 12
2
212
3
4
1 14
1 12
2
2 12
3
4
3
4

T
T,G
T,G
T,G
G
T
T,G
T,G
T,G
T,G
T,G
T,G
T,G
T,G
T,G
T,G
T,G
T,G
T,G
T,G

A
1

4 2
4 4364
4 2132
4 34
4 3132
5 18
5 18
5 564
5 1532
5 2364
5 3964
5 1564
5 1564
5 18
5 1732
5 2764
5 58
6 2764
6 2764

Grv.
4 34
4 34
4 34
4 34
5 18
5 964
5 317
5 532
5 2564
5 3964
5 1564
5 964
5 316
5 732
5 2964
5 4364
6 1532
6 1532

D
A

HOLE
DIA.

Quik-T Dimensions
Thd.

99

Style 88
Cross

Pipe
Outlet #
Outside
Diam. Size Type #

88

Quik-T

Style 08G
Grooved

08G

B
3

3 64
3 1364
3 1364
3 1364
3 1364
3 916
3 2132
3 2132
3 2132
3 2132
3 2132
3 2132
3 34
3 34
3 34
3 34
3 34
3 34
4 78
4 78

C
3

8 16
8 12
8 12
8 12
8 12
9 38
9 4164
9 4164
9 4164
9 4164
9 4164
9 4164
9 2332
9 2332
9 2332
9 2332
9 2332
9 2332
12 3964
12 3964

D
25

3 32
3 1516
3 1516
4 732
4 732
3 2532
3 2532
3 2532
4 732
4 58
5 12
6 58
3 2532
3 2532
4 732
4 3964
5 3364
6 58
5 38
6 1532

Bolts

Tol. +18 No. Size


2
2
2
2 12
2 34
2
2
2
2 12
2 34
3 12
4 12
2
2
2 12
2 34
3 12
4 12
3 12
4 12

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

8
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
3
4
3
4
5

x Length
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

3 2
3 12
3 12
3 12
3 12
4 34
4 34
4 34
4 34
4 34
4 34
4 34
4 34
4 34
4 34
4 34
4 34
4 34
4 34
4 34

Weight
Lbs
6.17
7.28
7.17
7.61
8.16
7.50
8.71
8.20
8.51
9.70
10.58
12.46
8.71
8.20
8.51
8.82
11.46
15.21
14.84
17.09

Approvals
FM

UL

+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
-

+
+
+
+
+
+
-

Note:
# Outlets type: T = Threaded, G = Grooved

Notes:
- Always read and understand the installation
instructions.
Rubber gaskets have to be greased with Quikcoup
Lubricant Type 27-A on inside and outside before
installation.

19

QUIKCOUP

BRANCH OUTLETS
08T

Style 99

08G

88

99

QuikLet

B
C

Quiklet
Quiklet Products are designed for quick and easy direct connection of sprinkler heads in wet and dry automatic sprinkler systems.
Suitable for use on standard and thin-walled branch steel tubes for grid or loop piping systems.
Maximum working pressure: 300 psi.
For fire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches )
Run

Outlet

Pipe Outside
Diam.

1"

1"

2"

2"

2
4
1
1
2
3
4
1
1
2
3
4
1
1
2
3
4
1

Outlets : , and 1
Hole diameters are 1316 "

Notes:
- Always read and understand the installation
instructions.

20

1.660
1.660
1.660
1.900
1.900
1.900
2.375
2.375
2.375
2.875
2.875
2.875

Quiklet Dimensions (mm)


Outlet
A
1

2
4
1
1
2
3
4
1
1
2
3
4
1
1
2
3
4
1
3

91.0
91.0
91.0
91.0
91.0
91.0
96.5
96.5
96.5
112.0
112.0
112.0

58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
58.0
59.0
59.0
59.0

43.0
50.0
56.0
44.0
51.0
57.0
50.5
57.5
63.5
63.5
64.5
72.5

Weight
Lbs
0.75
0.82
0.97
0.75
0.82
0.97
0.88
0.99
1.08
1.21
1.32
1.43

Approvals
FM

UL

+
+
+
+
+
+
+
+
+
-

+
+
+
+
+
+
+
+
+
-

QUIKCOUP QUIKFLANGE
90

Style 90

QuikFlange
A

QuikFlange
QUIKFLANGETM two-piece hinged casing groove-to-flange adaptor is desigend for direct connection of ANSI class 125,150 and ISO 7005-1 class
PN10/16 standards flanged components into a grooved pipe system.
The hole-spacing is standard and enable standard flanged items to be easily and rapidly assembled to the grooved pipe. The hinged halves are drawn
together into the pipe end-groove with a built-in arrangement especially required when the pipe end is out-of-round.
The uniqe design of the gasket inserted into the QUIKFLANGE TM ensures a closed seal between the pipe and the mating flange face.
QUIKFLANGE provides a rigid joint when all bolts have been tightened.
For special applications where the mating flange faces are not hard and smooth, use metal flange "washer plates". Please contact the factory for details.
Maximum working pressure: 300 psiFor fire protection equipment and approved pressure ratings please contact Modgal.

Nominal Size
(Inches)

Pipe Outside
Diam.

2
212
3
4
5
6
8

2.375
2.875
3.500
4.500
5.563
6.625
8.625

Nominal
Size
(Inches)
2
3 O.D.
3
3
4
4
5 12 O.D.
6 12 O.D.
6
8

Min Allowable Wall Thickness

6 12
7 932
7 12
7 78
9
8 2132
9 5964
11 18
11 18
13 12

4 1516
5 2332
6
6 1964
7 12
7 332
8 14
9 2964
9 2964
11 3964

Max. End
Load

Roll Groove

psi

bar

lbs

0.065
0.102
0.083
0.083
0.109
0.134
0.148

0.154
0.188
0.188
0.203
0.203
0.219
0.238

300
300
300
300
300
300
300

21
21
21
21
21
21
21

1,328
2,115
2,886
4,771
7,127
10,345
17,532

Coupling dimensions Sealing surface


Pipe
Outside
A
B
C
X(max) Y(min)
Diam.
2.375
3.000
3.500
3.500
4.500
4.500
5.500
6.500
6.625
8.625

Max. working
pressure

CutGroove(sch
40)

4
7
8
15
16
25
32
15
16
55
64
15
16
1
1
1 18

2 38
3
3 12
3 12
4 12
4 12
5
6
6 58
8 58

3 2564
4
4 1732
4 1732
5 3364
5 3364
6 1116
7 1116
7 5164
9 5964

Bolts
ISO 7005-1
ANSI
PN10
PN16 Class 125
4
4
8
8
8
8
8
-

4
4
8
8
8
8
8
12

4
8
8
-

Size X Length
5

8
5
8
5
8
5
8
5
8
5
8
3
4
3
4
3
4
3
4

x
x
x
x
x
x
x
x
x
x

2 34
2 34
2 34
2 34
2 34
2 34
33564
3 3564
3 3564
3 3564

Weight
Lbs
3.20
5.64
5.64
5.64
7.85
6.44
11.02
17.02
8.82
12.13

Approvals
FM

UL

+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+

21

QUIKCOUP VALVES
100

200

Style 100,200
Style 100

Style 200

H2

H2

H1

H1

L1

L1

150

150

60
127

Style

Grooved End

Wafer

22

60
127

173

L2

173

L2

Style 100: Grooved End Butterfly

Style 200: Wafer Butterfly

Specifications:
Size:
DN65(212") - DN300(12")
Working Press.:
16 Bar / 300 psi
Max. Test Press.:
24 Bar / 350 psi
Working Temp.:
Up to 90 Celsius
Material:
Body: Ductile Iron ASTM A536, Nylon-11
Coated
Disc: Ductile Iron ASTM A536, Stainless steel
AISI 304, Aluminum bronze ASTM
B148, Red brass ASTM B124, EPDM
coated
Stem: Stainless steel AISI 410, Hardened &
Tempered

Specifications:
Size:
DN65(212") - DN200(8")
Working Press.:
16 Bar / 300 psi
Max. Test Press.:
24 Bar / 350 psi
Working Temp.:
Up to 90 Celsius
Material:
Body: Ductile Iron ASTM A536, Nylon-11
Coated
Disc: Ductile Iron ASTM A536, Stainless steel
AISI 304, Aluminum bronze ASTM B148,
Red brass ASTM B124, Nickel coated
Stem: Stainless steel AISI 410, Hardened &
Tempered

Nominal Size
(Inches)

Pipe
Outside
Diam.

3
4
5 12 O.D.
6 12 O.D.
6
8
10
12
3
4
5 12.D.
6 12.D.
6
8

3.500
4.500
5.500
6.500
6.625
8.625
10.750
12.750
3.500
4.500
5.500
6.500
6.625
8.625

Dimensions
L1
3 5164
4 3564
5 1364
5 1364
5 1364
5 1316
6 14
6 12
1 1516
2 1164
2 2164
2 2164
2 2164
2 12

L2
4 1332
5 2332
6 1732
7 364
7 364
8 132
9 2732
10 6164
5
5 2332
6 1964
7 332
7 332
8 132

H1
5 516
5 516
7 58
7 58
7 58
7 58
8 316
8 316
5 516
5 516
7 18
7 58
7 58
7 58

H2
5 1932
6 5764
7 1164
8 14
8 14
9 732
11 764
12 732
6 316
6 5764
6 1316
8 14
8 14
9 732

Weight
Lbs

Approvals

P.C.D
152.5
180.5
216
241.0
241.0
298.5

19.85
23.59
30.87
33.52
33.52
44.98
19.85
23.59
30.86
33.51
33.51
44.98

+
+

d
4 5964
4 5964
8 78
8 78
8 78
8 78
9 2732
9 2732
4 5964
4 5964
8 78
8 78
8 78
8 78

UL

+
+

+
+

+
+

QUIKCOUP VALVES
500G

500T

Style 500G, 500T


Style 500G

Style 500T

110

95
110
69

70

69
70

H1

H1
BC
D

Style 500G: Bronze Grooved End


Butterfly

Style 500T: Bronze Threaded


Butterfly

Specifications:
Size:
Working Press.:
Max. Test Press.:
Working Temp.:

Specifications:
Size:
Working Press.:
Max. Test Press.:
Working Temp.:

DN50(2) - DN 65(2 1 2)
16 Bar / 300 psi
24 Bar / 350 psi
Up to 90 Celsius

Material
Body: Bronze ASTM B505, Red Brass ASTM
B584
Disc: Aluminum Bronze ASTM B148, Red
brass ASTM B584, EPDM coated
Stem: Nickel-Chrome ASTM A564, Hardened &
Tempered

Style
Grooved End

Wafer

Pipe
Nominal Size
Outside
(Inches)
Diam.
2
2
1
1
1
2
2

2.375
2.875
1.315
1.660
1.900
2.375
3.000

DN25(1) - DN 65(2 1 2)
16 Bar / 300 psi
24 Bar / 350 psi
Up to 90 Celsius

Material
Body: Bronze ASTM B505, Red Brass
ASTM B584
Disc: Aluminum Bronze ASTM B148, Red
brass ASTM B584, EPDM coated
Stem: Nickel-Chrome ASTM A564, Hardened &
Tempered

Dimensions
A

1 2332
2 332
2 1964
3
3 12

2 38
2 78
1 916
1 1516
2 1364
2 34
3 516

2 14
2 2332
2 18
2 58
2 78
3 1564
4 332

D
5

8
8
5

E
5

16
16
5

H
2 916
2 916
2 364
2 1364
2 2164
2 3364
2 916

H1
2
2
1 2964
1 58
1 4764
1 5964
2

L
4 12
4 12
2 18
2 4164
2 78
3 14
4 332

Weight
Approvals
Lbs
4.85
5.29
3.31
3.75
3.97
5.29
6.83

UL
UL
UL
UL
UL
UL
UL

23

QUIKCOUP

INSTALLATION INSTRUCTIONS

Standard Cut Groove Dimensions

B
T

C
D

Nominal Size
(Inches)
1
1 14
1 12
2
2 12
3 O.D.
3
4 14 O.D.
4
5 14 O.D.
5 12 O.D.
5
6 14 O.D.
6 12 O.D.
6
8
10
12
14
16

Pipe Outside Diameter


Basic
1.315
1.660
1.900
2.375
2.875
3.000
3.50
4.250
4.500
5.250
5.500
5.563
6.250
6.500
6.625
8.625
10.750
12.750
14.000
16.000

Tolerance
+0.013
+0.016
+0.019
+0.024
+0.029
+0.030
+0.035
+0.043
+0.045
+0.056
+0.056
+0.056
+0.062
+0.062
+0.062
+0.062
+0.062
+0.062
+0.060
+0.060

-0.013
-0.016
-0.019
-0.024
-0.029
-0.030
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.025
-0.025

Gasket
Seat A
0.03
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.938
0.938

GrooveWidth B

Groove Diameter C

0.03

Basic

0.312
0.312
0.312
0.312
0.312
0.312
0.312
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.438
0.500
0.500
0.500
0.500

1.190
1.535
1.775
2.250
2.720
2.845
3.344
4.084
4.334
5.084
5.334
5.395
6.032
6.330
6.455
8.441
10.562
12.531
13.781
15.781

Tol.+0.000
-0.015
-0.015
-0.015
-0.018
-0.018
-0.018
-0.020
-0.020
-0.020
-0.020
-0.020
-0.022
-0.022
-0.022
-0.022
-0.025
-0.027
-0.030
-0.030
-0.030

Groove De
pth D
(Ref.)

Min.Allow.Wall
Thick. T

0.063
0.063
0.063
0.063
0.078
0.078
0.078
0.083
0.083
0.083
0.083
0.084
0.085
0.085
0.085
0.092
0.094
0.109
0.109
0.109

0.133
0.140
0.145
0.154
0.188
0.188
0.188
0.203
0.203
0.203
0.203
0.203
0.219
0.219
0.219
0.238
0.250
0.279
0.281
0.312

QUIKCOUP grooved-end pipe couplings are designed for use with pipe groove to meet Quikcoup pipe preparation instructions. The following notes
are to clarify the headings and data listed in tables, pages 24 and 25.

Column 1- Nominal pipe size.


Column 2 - Pipe Outside Diameter. The outside diameter of grooved pipe shall not vary more than the tolerance listed. Internal or external weld bead or
seams, must be ground flush with the pipe surface, extending 50mm back from the pipe end.
Squarness of pipe ends (Max. Deviation from square cut ends):
up to 3"(80mm) Nominal Size -> 0.031" (0.8mm)
4" to 6" (100mm to 150mm) -> 0.047" (1.2mm)
over 6" (150mm) -> 0.062" (1.6mm)
Column 3 - "A" Dimension- The "A" dimension or distance from pipe ends to groove provides gasket seating area. This area must be free from
indentations, rust or roll marks from the end of the pipe to the groove to provide leaktight seat for the gasket.
Column 4 - "B" Dimension - The "B" dimension or groove width controls expansion and angular deflection by the distance it is located from the end of
the pipe and its width in relation to the housing "key" width.
Column 5 - "C" Dimension - The "C" dimension is the proper diameter at the base of the groove. This must be within diameter tolerance and concentric
with the O.D. for proper coupling fit. The groove must be of uniform depth for the entire pipe circumference.
Column 6 - "D" Dimension -The "D" dimension is the nominal depth of the groove and is reference for a Trial Groove Only.
This dimension must be altered if necessary to keep dimension "c" within stated tolerance. The Groove must Conform to the "C" dimension.
Column 7 - T Dimension - Minimum wall ("T" dimension) is the lightest grade or thickness of pipe suitable for roll grooving or for cut grooving.

24

QUIKCOUP

INSTALLATION INSTRUCTIONS

Standard Roll Groove Dimensions

C
D

Nominal Size
(Inches)
1
1 14
1 12
2
2 12
3 O.D.
3
4 14 O.D.
4
5 14 O.D.
5 12 O.D.
5
6 14 O.D.
6 12 O.D.
6
8
10
12
14
16

Pipe Outside Diameter


Basic
1.315
1.660
1.900
2.375
2.875
3.000
3.500
4.250
4.500
5.250
5.500
5.563
6.250
6.500
6.625
8.625
10.750
12.750
14.000
16.000

Tolerance
+0.013
+0.016
+0.019
+0.024
+0.029
+0.030
+0.035
+0.043
+0.045
+0.053
+0.056
+0.056
+0.062
+0.062
+0.062
+0.062
+0.062
+0.062
+0.062
+0.062

-0.013
-0.016
-0.019
-0.024
-0.029
-0.030
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031
-0.031

Gasket
Seat A
0.03

GrooveWidth
B
0.03

0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.938
0.938

0.281
0.281
0.281
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.469
0.469
0.469
0.469
0.469

GrooveDepth
Min. Allow. Max. Allow.
D
Wall Thick. T Flare Diam.
Tol.+0.000
(Ref.)

Groove Diameter C
Basic
1.190
1.535
1.775
2.250
2.720
2.854
3.344
4.084
4.334
5.084
5.334
5.395
6.032
6.330
6.455
8.441
10.562
12.531
13.781
15.781

-0.015
-0.015
-0.015
-0.015
-0.018
-0.018
-0.018
-0.02
-0.02
-0.02
-0.02
-0.022
-0.022
-0.022
-0.022
-0.025
-0.027
-0.03
-0.03
-0.03

0.063
0.063
0.063
0.063
0.078
0.078
0.078
0.083
0.083
0.083
0.083
0.084
0.085
0.085
0.085
0.092
0.094
0.109
0.109
0.109

0.0 65
0.065
0.065
0.065
0.083
0.083
0.083
0.083
0.083
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.134
0.156
0.156
0.165

1.43
1.77
2.01
2.48
2.98
3.10
3.60
4.35
4.60
5.35
5.60
5.66
6.35
6.60
6.73
8.80
10.92
12.92
14.16
16.16

QUIKCOUP grooved-end pipe couplings are designed for use with pipe groove to meet Quikcoup pipe preparation instructions. The following notes
are to clarify the headings and data listed in tables, pages 24 and 25.

Column 1- Nominal pipe size.


Column 2 - Pipe Outside Diameter. The outside diameter of grooved pipe shall not vary more than the tolerance listed. Internal or external weld bead or
seams, must be ground flush with the pipe surface, extending 50mm back from the pipe end.
Squarness of pipe ends (Max. Deviation from square cut ends):
up to 3"(80mm) Nominal Size -> 0.031" (0.8mm)
4" to 6" (100mm to 150mm) -> 0.047" (1.2mm)
over 6" (150mm) -> 0.062" (1.6mm)
Column 3 - "A" Dimension- The "A" dimension or distance from pipe ends to groove provides gasket seating area. This area must be free from
indentations, rust or roll marks from the end of the pipe to the groove to provide leaktight seat for the gasket.
Column 4 - "B" Dimension - The "B" dimension or groove width controls expansion and angular deflection by the distance it is located from the end of
the pipe and its width in relation to the housing "key" width.
Column 5 - "C" Dimension - The "C" dimension is the proper diameter at the base of the groove. This must be within diameter tolerance and concentric
with the O.D. for proper coupling fit. The groove must be of uniform depth for the entire pipe circumference.
Column 6 - "D" Dimension -The "D" dimension is the nominal depth of the groove and is reference for a Trial Groove Only.
This dimension must be altered if necessary to keep dimension "c" within stated tolerance. The Groove must Conform to the "C" dimension.
Column 7 - T Dimension - Minimum wall ("T" dimension) is the lightest grade or thickness of pipe suitable for roll grooving or for cut grooving.
Column 8 - FLARE Standard (Roll Groove Only) - Maximum allowable pipe end flare diameter measured at the most extreme pipe end diameter.

25

QUIKCOUP

INSTALLATION INSTRUCTIONS

Gasket Grade & Gasket Selection


The tables below provide assistance (not as guarantee), in selecting the optional gasket grade for the intended service. The
range of applications shown is of general nature only. It should be noted that there are specific services for which the gaskets are
not recommended. In order to assure maximum gasket service life for each specific service, the optimal gasket grade requires
consideration of the following factors: fluid temperature, fluid concentration and continuity of service.
Unless otherwise noted, all gasket recommendations are based upon ambient working temperature service condition.
For unusual or unspecified services, please contact the Modgal Metal Ltd. for evaluation and recommendation.

Specifications
Grade

*EP

Air, Water and Petroleum Applications

Working temp. Gasket


Marking Servicerecommendations\applications
range
material

-30F to +230F
-34C to+110C

EPDM

Green Strip

Ambient

EPDM

Violet Strip

EA

Ambient

EPDM

Pink Strip

NT

-20F to+180F
-29C to + 82C

Nitrile

Orange
Strip

EPs

* EPs - No field lubrication required

-30F to +350F
-34C to + 177C

Silicone Red Gasket

For use in cold & hot water (up to


+230F /+11O c), variety of diluted
acids, oil free air and other chemical
services.
(Not recommended for petroleum
services).
Pre lubricated gaskets for use in
sprinkler systems. (Not recomended
for hot water)
For use mainly in wet or dry sprinkler
systems and oil-free air services
(Not recommended for hot water or
petroleum services).
For use in variety of petroleum products,
hydrocarbons, air with oil vapor (up to
+150F/ +65C) mineral oil and water
waste (Not recommended for hot water
services).
For use in dry heat, air without
hydrocarbons to +177 C and high
temperature chemical services.

Applications
Air, oil-free, temp. -30F to +230F
-34Cto+110C
Air, oil vapor, temp -20F to +180F
-18Cto+82C
Air (no oil vapors) -30F to +350F
-34Cto+177C
Water, temp, upto + 150F / +66C
Water, temp, upto + 230F / +110C
Water acid mine
Water, seawater
Water, waste
Water / Steam
Petrol / Gasoline (leaded)
Petroleum oils

Gasket Types

QUIKCOUP offers a variety of gaskets types for a wide range of applications and services.
Each gasket type serves a specific application.
The sealing effect is enhanced by pressure or vacuum in the line.

Standard for all couplings

Flush Seal for all couplings

Quik-T for style 08, 88

Reducing for style 71

Reducing for style 90

Quiklet for style 99

Flush Seal Gasket is for use mainly in server vacuum services and dry sprinkler piping systems.
Available in sizes range DN32 to DN 200, with all Quikcoup couplings types.

26

Recomended Gasket Grade


EP
NT
L
EA/EP/NT
EP
EP/NT
EP
EP/NT
Not Recommended
NT
NT

QUIKCOUP

INSTALLATION INSTRUCTIONS

Gasket Grade & Gasket Selection


Unless otherwise noticed, all gasket listings are based on ambient temperature service conditions. Where its possible, materials should
be subjected to simulated service conditions for determining their suitability to the service intended. For service not listed, please
contact the factory for recommendations.

Chemical
Application

Gasket
Gasket
ChemicalApplication
Grade
Grade

Chemical Application

Gasket
Grade

Chemical Application

Gasket
Gasket
ChemicalApplication
Grade
Grade

acetic acid 50%

EP

calcium liquors

EP

fluroboric acid

EP

nickel nitrate

EP

sodium silicate

acetone

EP

cane suger liquors

NT

fluorosilicic acid

EP

c max nitric acid to 10% 24

EP

sodium sulphide

EP

acetaldehyde

EP

carbitol

EP

fly ash

EP

nitrous oxide

EP

sodium sulphite solution to 20%

EP

acethlene

EP

carbon dioxide , dry

EP

formadehyde

EP

octyl alcohol

NT

stannous chloride to 15%

EP

alkalis

EP

carbon dioxide , wet

EP

formic acid

EP

olive oil

NT

strach

EP

alums

EP

carbon monoxide

EP

freon 11 , 54 c max

NT

oxalic acid

EP

stearic acid

NT

aluminium chloride

EP

carbon tetrachloride

freon 12, 113,114,115 54 c max

NT

ozone

NT

styrenez

aluminum fluoride

EP

castor oil

NT

fructose

NT

phosphate ester

EP

sucrose solutions

NT

aluminum hydroxide

EP

cellosolve

EP

gasoline, refined

NT

phosphoric acid to 75% and 21 c max

EP

sulphor

EP

aluminum nitrate

EP

chlorobenzene

glucose

EP

phosphoric acid to 85% and 66 c max

sulphric acid to 25% 66 c max

EP

aluminum salts

EP

chlorobenzene chloride

glue

NT

NT

tetrachlorethylene

ammonia gas, cold

EP

chloroform

glycerin

EP

EP

toluene

ammonia liquid

EP

chrome alum

EP

glycerol

EP

photographic solutions
plating solutions
(gold,brass,cadium,copper,lead,silver,tin,zinc)
potassium bromide

EP

trichloroethylen 93 c max

ammonium chloride

EP

chrome plating solutions

glycol

EP

potassium carbonate

EP

triethanolamine

EP

ammonuim fluoride

EP

citric acid

halon 1301

EP

potassium chloride

EP

turpentine 70 c max

NT

ammonium hydroxide

EP

coconut oil

NT

hepatane

NT

potassium chromate

NT

urea

EP

ammonium nitrate

EP

coke oven gas

NT

hexaldehyde

EP

potassium cyanide

EP

vegtable oils

NT

amyl acetate

EP

copper carbonate

EP

hexane

NT

potassium ferricyanide

EP

vinegar

NT

amyl alcohol

EP

coppr chloride

EP

hexylane glycol

NT

potassium ferrocyanide

EP

white liquor

EP

aniline

EP

copper cyanide

EP

hydrochloric acid , to 36% , 24 c max

EP

potassium hydroxide

NT

xylene(xylol) 70 c max

animal fats

NT

copper silphate

EP

hydrofluosilicic acid

NT

potassium lodide

EP

zinc sulphate

NT

arsenic acid, to 75%

NT

corn oil

NT

hydrogen peroxide , to 50%

EP

potassium nitrate

EP

barium carbonate

EP

cotton seed oil

NT

hydroquinone

NT

potassium permanganate , saturated to 25%

EP

barium chloride

EP

cresole, cresylic acid

NT

hydrogen sulfide

EP

potassium sulphate

EP

barium hydroxide

EP

cresole wood

NT

isooctane

NT

propanol

EP

barium nitrate

EP

cupric chloride

EP

isobutyl alcohol

EP

propyl alcohol

EP

barium sulphide

EP

cupric fluoride

EP

isopropyl alcohol

EP

propylene glycol

EP

beet sugar liquors

NT

cupric sulphate

EP

lactic acid

NT

pydraul 312c

benzene

cychohexanol

lead acetate

EP

pyroguard 55

EP

benzoic acid

diacetone alcohol

EP

linseed oil

NT

pyrrole

EP

benzyl alcohol

EP

dichlorobenzene

lithium bromide

NT

salicylic acid

EP

benzyl chloride

EP

dichlorothylene

magnesium chloride

EP

silver cyanide

EP

black sulfate liquor

NT

diesel oil

NT

magnesium hydroxide

EP

silver nitrate

EP

borax

EP

epson salt

EP

magnesium nitrate

EP

soda ash, sodium carbonate

EP

boric acid

EP

ethane

EP

magnesium sulphate

EP

sodium bicarbonate

EP

bromine

ethanolamine

EP

malonyl nitrile

EP

sodium bisulphate

EP

butyl alcohol

EP

ethyl alcohol

EP

mercuric chloride

EP

sodium bisulphate (black liquor)

EP

butyl stearate

EP

ethyl chloride

EP

mercuric cyanide

EP

sodium bromide

EP

bulyene

NT

ethylene chlorohydrin

EP

mercury

EP

sodium chlorate

EP

EP

methyl alcohol methanol

EP

sodium chloride

EP

methyl cellosolve(ether)

EP

sodium cyanide

EP

EP

methyl formate

EP

sodium hydroxide to 50%

EP

calcium bisulphate

NT

calcium bisuphide

NT

calcium bisulphite

NT

ethylene dimine
ethylene dichloride
(dichloroethane)
ethylene glycol

calcium carbonate

EP

ferric chloride, to 35%

EP

methyl isobutyl carbinol

EP

sodium hypochlorite to 20%

EP

calcium chloride

EP

ferric nitrate

EP

mineral oils

NT

sodium metaphosphate

EP

calcium hydroxide (lime)

EP

ferric sulphate

EP

naptha 71 c max

sodium nitrate

EP

calcium sulfate

EP

ferrous chloride

EP

napthalene 80 c

sodium peroxide

EP

calcium sulfide

EP

fish oils

NT

nickel chloride

EP

sodium phosphate

EP

EP

27

QUIKCOUP

INSTALLATION INSTRUCTIONS

Pipe Preparation
Groove Diameter Gauge
This simple and efficient gauge was designed to control the pipe groove diameter "D" of roll grooved steel pipes at Nominal Size up to 16" (406mm).
1. Pull out enough band from the meter to create a ring of a diameter similar to that of the pipe being checked.
2. Pass the ring over the end of the pipe and into the groove.
3. Press the lower side of the slideblock into the bottom of the groove and tighten the ring round the groove bottom.
4. Verify that the checked pipe O.D. Is within the black line correspond to the O.D. of the checked pipe (see figure).

Gasket Seat Width Gauge


This useful "Go/Not Go" blades gauge was Design for controlling gasket seat "A" and groove width "B" dimensions, of Roll grooved steel pipes up to
16" Nominal Size in compliance with Quikcoup Roll Groove engineering data (listed on page 4). Use this blades gauge each time you start rolling a
new pipe diameter to verify you are working with the proper shaft and roller and check from time to time to verify that the shaft and roller are not
worn out of dimension.
1. Select one of the blades that is suitable to the pipe diameter you intend to check.
2. Hold the gauge so that lettering "Go" is faced toward you.
3. Position the gauge over the groove and gasket seat. The gauge should fit in and clamp the gasket seat (see figure No. 1).
4. Turn the blade so that the letting "Not Go" is faced towards you.
5. Position the gauge so that the projections tooth touching the edge of the pipe. The tooth at the edge of the gauge should not fit into the groove
(see figure No. 2).

Fig. 1

Fig. 2

Quik-TTM (St. 08) & QuikletTM (St. 99)


1. Cut a hole in the pipe wall at the desired location. The center of the hole must be on the center line of the pipe. To ensure a good seal and satisfactory
service, make sure that the hole diameter is in accordance with the specified dimensions which can be found in the tables below for Quik-TTM and
QuikletTM.
2. Smooth the edges of the hole carefully to ensure that the throat will fit correctly within the pipe hole for proper functioning.
3. Remove burrs and be sure that the pipe surface is free of dirt about 15mm around the hole to ensure proper sealing. The band "X" shown in the
drawing below around the entire pipe must be likewise clean and smooth to ensure proper sealing.

QUIK-T Style 08

QUIKLET Style 99
Hole Dia.

Nominal outlet size


(Inches / DN)
1

2 " / 15
114" / 32
2" / 50
212" / 65
3" / 80
4" / 100

28

4 "/ 20
112" / 40

Tol. + 0,12"
1" / 25

1.5"
2"
2.5"
2.7"
3.5"
4.5"

Pipe surface
preparation
3.5"
3.9"
4.5"
4.7"
5.5"
6.5"

Hole Dia.

Nominal outlet size


(Inches)
114 x 12
112 x 12
2 x 12
212 x 12

114 x 34
112 x 34
2 x 34
212 x 34

114 x 1
112 x 1
2x1
212 x 1

Tol. + 0.06"
1.2"
1.2"
1.2"
1.2"

QUIKCOUP

INSTALLATION INSTRUCTIONS

Important remarks
Warning!
Always read and understand the installation instructions before starting to work with Quikcoup products.
Always depressurize and drain the piping system from all fluids before starting to work with Quikcoup products.
Protect yourself during work. Wear safety clothing.
Always check rubber gaskets carefully for defaults, cuts or holes before installing them in the system. Do not use damaged products.
Not following these warnings can lead to system failure, personal injury and/or other damages.

QUIKCOUP Lubricant
Lubricant Type 27-A, Water Dispersible
QUIKCOUP Lubricant type 27-A must always be used for proper coupling installation. The lubricant prevents the gasket from being pinched during
coupling assembly, which will result to leakages.
Suitable for all types of pipelines, including portable water pipelines.
Will not impart taste, color or odor to water in pipelines flushed in accordance with

recommended AWWA procedures.

Contains no petroleum.
Will not support bacteria.
Will not deteriorate natural or synthetic rubber, or plastic gaskets.
Stable from -23C to +66C)
Not toxic.
No objectionable odor.
USE INSTRUCTIONS
1. Clean all dirt, burrs or foreign matter from joint surface.
2. Apply an even coating of lubricant to gasket lips, gasket exterior and/or housing interiors
3. Assemble the joint according to QUIKCOUP assembly instructions.
QUIKCOUP Lubricant type 27-A contains: Potassium Oleate, Dietylene, Glycol and Mica. Petroleum based lubricant must not be used on gasket grade EA or EP.

29

QUIKCOUP

INSTALLATION INSTRUCTIONS

Assembly Style 007 / 007RT One Bolt Coupling


QUIKHINGE

Check the pipes ends. The


groove must be of uniform
depth and its dimensions
conform to QUIKCOUP
specifications.
Both pipes end should be
free of indentations, rust or
roll marks from the end of
pipe to the groove.
Loosen the nut, swing the
coupling halves open and
take out the gasket.

Check the color code of


gasket to make sure it is
the correct type for service
intended. Coat with a thin
layer of QUIKCOUP 27-A
lubricant the gasket lips,
gasket exterior.
CAUTION: Guard lubricant
surfaces against dirt setting
on them.

Bring the two pipe ends


together and align them.
Slide gasket forward so that
it covers the gap and rests at
an equal distance from each
groove.

Open the coupling halves to


he maximum and place the
coupling over the gasket so
that couplings keys (tenons)
make good contact in the
grooves.

Tighten the nut bringing


coupling halves together
(metal to metal), then apply
specified torque to ensure
proper contact between
coupling halves.

The grooves must be clear to Swing the bolt and nut to the Important: Make sure that
receive the coupling.
the coupling halves make
intended bolt-slot.
good contact in the groove.

Slip gasket on pipe,


ensuring that it does not
protrude over the end of
the pipe.

Assembly Style 75 / 75RT / 07 Coupling

Check the pipes ends. The


groove must be of uniform
depth and its dimensions
conform to QUIKCOUP
specifications.
Both pipes end should be
free of indentations, rust or
roll marks from the end of
pipe to the groove.
Loosen the nuts, swing the
coupling halves open and
take out the gasket.

30

Check the color code of


gasket to make sure it is
the correct type for service
intended. Coat with a thin
layer of QUIKCOUP 27-A
lubricant the gasket lips,
gasket exterior.
CAUTION: Guard lubricant
surfaces against dirt setting
on them.
Slip gasket on pipe,
ensuring that it does not
protrude over the end of
the pipe.

Bring the two pipe ends


together and align them.
Slide gasket forward so that
it covers the gap and rests at
an equa l distance from each
groove.

Put the coupling halves over


the gasket so that couplings
keys (tenons) make good
contact in the grooves.

Insert the bolts into their


holes and turn nuts until
The grooves must be clear to finger-tight.
receive the coupling.

Tighten the nuts alternately


and equally bringing
coupling halves together
(metal to metal), then apply
specified torque to ensure
proper contact between
coupling halves.
Important: Make sure that
the coupling halves make
good contact in the groove.

QUIKCOUP

INSTALLATION INSTRUCTIONS

Assembly Style 08 Quik-TTM

Check the pipe surface. The


hole must be cut or drilled
on centerline of pipe and
in dimensions conform
QUIKCOUP specifications.

Remove one nut completely,


while the other nut should
be loosened enough to
enable the Quik-TTM to be
openen sufficiently wide to
slip over pipe.

The area within 15mm of


hole must be clean and
perfectly smooth to ensure
sealing. A band of 26mm
from each side of the hole
must be free of dirt and rust
projections to ensure tight
sealing around the pipe.

Remove the gasket and


check the color code of
gasket to make sure it is
the correct type for service
intended. Coat with a thin
layer of QUIKCOUP 27-A
lubricant all surfaces of the
gasket.
CAUTION: Guard lubricant
surfaces against dirt setting
on them.
Re-insert gasket into casing
using the allignment bulges
for proper positioning.

Turn the lower casing away


from the upper one. Place
the outlet part on the pipe
axially aligned with the
hole. Turn the lower part
until it fits snugly round the
pipe and align it with the
upper part. Place the throat
properly in the hole.

Tighten the nuts alternately


and equally leaving equal
gaps between the bolt pads.
Apply specified torque to
ensure proper sealing.

Re-insert the removed bolt


and tighten the nuts until
finger-tight.

Assembly Style 99 QuikletTM

Check the pipe surface. The


hole must be cut or drilled
on centerline of pipe and
in dimensions conform
QUIKCOUP specifications.
The area within 15mm of
hole must be clean and
perfectly smooth to ensure
sealing. A band of 26mm
from each side of the hole
must be free of dirt and rust
projections to ensure tight
sealing around the pipe.

Remove the gasket and


check the color code of
gasket to make sure it is
the correct type for service
intended.

CAUTION: DO NOT COAT THE Place the QuikletTM over


GASKET WITH LUBRICANT!
the hole on the pipe axially
aligned with the hole.
Re-insert gasket into casing Make sure the leading edge
usingtheallignmentbulgesfor of the gasket does not
proper positioning.
intersect with the hole and
sits smoothly over the pipe's
surface. the throat properly
placed inside the hole.
Check this by gently moving
the QuikletTM, pushing it
down at the same time.

Hold the coupling in


position and tighten the
nuts alternately and equally
leaving equal gaps between
the bolt pads. Apply
specified torque to ensure
proper sealing.

31

QUIKCOUP

INSTALLATION INSTRUCTIONS

Assembly Style 71 Reducing Coupling

Check the pipes ends. The


groove must be of uniform
depth and its dimensions
conform to QUIKCOUP
specifications.
Both pipes end should be
free of indentations, rust or
roll marks from the end of
pipe to the groove.

Check t he color code of


gasket to make sure it is
the correct type for service
intended. Coat with a thin
layer of QUIKCOUP 27-A
lubricant the gasket lips,
gasket exterior.
CAUTION: Guard lubricant
surfaces against dirt setting
on them.

Loosen the nuts, swing the


coupling halves open and
take out the gasket.

Assemble the larger side


of the reducing gasket over
de larger pipe end until the
Steel Washer touches the
pipe end. (Make sure the
steel washer is inside the
reducing gasket.)
Insert the smaller pipe end
in the reducing gasket with
a slightly twisting motion of
the pipe. The pipe end will
stop on the steel washer.

Place the coupling halves


over the reducing gasket so
that couplings keys (tenons)
make good contact in the
grooves.

Tighten the nuts alternately,


bringing coupling halves
together (metal to metal),.
Then apply specified torque
to ensure proper contact
between coupling halves.

Place the bolts and nuts into


Important: Make sure that
the intended bolt-slots.
the coupling halves make
good contact in the grooves.

Assembly Style 90 QuikflangeTM

Check the pipes ends. The


groove must be of uniform
depth and its dimensions
conform to QUIKCOUP
specifications. Both pipes
end should be free of
indentations, rust or roll
marks from the end of pipe
to the groove.
Open the QuikflangeTM
halves to the maximum and
place it around the grooved
pipe end with the flange
keys (tenon) into the groove.

32

The gasket cavity should


face the pipe end.

Check the color code of


gasket to make sure it is
the correct type for service
Insert standard bolt through intended.
mating bolt holes opposite
the hinge to ensure that the Coat with a thin layer of
QuikflangeTM rests firmly in the QUIKCOUP 27-A lubricant the
groove.
gasket lips, gasket exterior.

Stretch the gasket around


the pipe end and press it
into the cavity between
the pipe OD and the
QuikflangeTM. The gasket is
properly inserted when the
sealing lips face the pipe end
and the mating flange.
The part of the gasket in
CAUTION: Guard lubricant
contact with the pipe
surfacesagainstdirtsettingon should not protrude over
them.
the end of the pipe. Apply
additional QUIKCOUP 27-A
lubricant to the outer lip
which seals the mating
flange.

Make sure te mating


flange face is free of any
indentation which may
prevent a good sealing.
Align the QuikflangeTM bolt
throug hout the hole of the
mating flange. Handtighten
the nut. Insert the next bolt
opposite to the first, and
add the remaining bolts
in the same way. Make
sure the gasket is properly
positioned between the
flanges. Thighten all nuts
evenly with a minimum of
200Nm torque.

QUIKCOUP

INSTALLATION INSTRUCTIONS

General
Bolt torques
All QUIKCOUP couplings with standard ANSI or Metric Bolts and Nuts should be equally torqued, unless stated otherwise, conform the specifications
mentioned in the table below.
The table shows the recommended torque for each bolt size for all QUIKCOUP products mentioned in this catalogue.

Boltsize
Schraubegre
Schroefgrootte
(metrisch)
M10 x 51mm
M10 x 57mm
M10 x 60mm
M12 x 76mm
M16 x 89mm
M20 x 120mm
M20 x 140mm
M22 x 181mm
M22 x 181mm

Bolt Torques
Schraubendrehmomente
Schroef aandraaimomenten
(Nm: Newton meter)
41
41
41
68
122
203
203
271
271

Flexible Couplings
QUIKCOUP flexible couplings can be used as expansion joints, allowing linear and angular movement of the pipe. Flexible couplings are designed to
be installed without gripping the bottom of the grooves, while stil providing a restrainted mechanical joint. Therefore, flexible couplings allow pipe
expansion and contraction and misalignment of pipes.

Rigid Couplings
QUIKCOUP rigid couplings provide rigid transfixing of the pipes. The rigid couplings are designed to bring the pipe ends closely together and clamp
the coupling firmly onto the pipes outside diameter. Rigid couplings clamp around the complete pipe surface, which provides resistance to flexural
and tensional loads permitting longer spacing to installations in power piping systems, building service systems and sprinkler systems.

Warranty
Modgal Metal (99) Ltd. warrants its products against latently defective material or workmanship under ordinary
and normal use for a period of twelve months from the purchase date.
The customer must present proof of latent defect by returning the defective products to Modgal Metal plant.
In case the product returned is determined in fact to be defective, Modgal Metal if it deems fit, shall repair or
replace the product at no costs to the customer.
This warranty shall not apply to products which were repaired or altered (except by Modgal Metal) or where
subjected to misuse, negligence or accident.
There are no implied warranties of merchantability or fitness for a particular purpose.
This warranty covers all liability of Modgal Metal (99) Ltd. for defective products and any other representation
of warranties, whatever expressed or implied is null and void and shall not apply, nor shall Modgal Metal be
liable for Any damages whatsoever.
Modgal reserves the right to change product specifications without notice.
Copyright 2011 Modgal Metal (99) Ltd

33

QUIKCOUP
Notes

34

Modgal Metal Ltd. April 2011 - REV 7.0 US English


Modgal Metal (99) Ltd.
P.O.B. 63 Rosh Pina 12000, ISRAEL
Tel. +972-4-6914222
Fax. +972-4-6914202
email: modgalmetal@modgal-metal.com
www.modgalmetal.com
www.quikcoup.com