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6/7/2015

MethodOfStatementForInstallationofwiresandcables

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MethodOfStatementFor
Installationofwiresandcables
Wiring

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Tools required
for installation
of wires and
cables, which
cabbeusedfor
different
projects after
doing
the

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customization
as per the
project
requirements.
CuttingTools
HydraulicCrimpingTools
ManualCrimpingTools
ScaffoldingStepLadder
CableDrumTrolleys
CableSpindles&Jacks
CableRollers
MeasuringEquipment
Megger
PullingWires,Rope,Lubricant(Soapbased,WaxBased)
HandGloves,FallprotectionandOthernecessaryPPEs.
InstallationOfWires&Cables
All materials intended for cables & wires shall be submitted for
approval of the consultant as per the standard procedure using
theNotificationofpermanentmaterialreceivedatsite.

POPULARMETHODSTATEMENTS

Material samples shall be submitted as required by the


consultingengineerforapproval.

DownloadMethodStatementforInstallationof
LightningProtectionSystem

INSPECTIONANDGUIDANCE
The Supervisor will complete the inspection checklist and follow

June6th,2015
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IncludingEarthPitsDow [...]

theInspection&TestPlandetailedinthisprocedure.Theintent

DownloadMethodStatementforTesting&
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6/7/2015

MethodOfStatementForInstallationofwiresandcables
ofthisprocedureistoestablishahighlevelofassurancethatthe
endproductmeetsthespecificationrequirements.
The QA/QC Inspectors should verify the approved procedures
are followed and the inspections and testing records are
completed.

DownloadMethodStatementforTesting&
CommissioningofVariableAirVolumesVAV
System
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VolumesVAVSystemDownl [...]

TRAINING&QUALIFICATIONSOFPERSONNEL
Alloperativeswillattendsafetyinductionalongwiththerelevant
document copies i.e. valid visa company ID copy, and copy of
previous experience and training in the same job which proves
hiscompetency.
Supervisor should closely monitor the activity, if he finds any
operativeislaggingonsafeworkcompetency,hewillbesentfor
reinductionandevenretrainingifdeemednecessary.
Examinetheareastoexecutetheworkandtheconditionsunder
whichtheworkwillbeperformed.Identifyconditionsdetrimental
or unsafe for the proper and timely completion of the Work. Do
not proceed until unsatisfactory or unsafe conditions have been
corrected.

DownloadMethodStatementforInstallationOf
UndergroundElectricalDuctBanksandSleeves
June5th,2015
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BanksandSleevesDownlo [...]

DownloadMethodStatementforInstallationOf
CableRacewaysTraysLadders&Trunking
June4th,2015
InstallationOfRaceways(CableTray,CableLadderAndCableTrunking)For
ElectricalServicesDow [...]

DownloadMethodStatementForTesting&
CommissioningofAudioVisualSystemAVS

INSPECTION&STORAGEOFMATERIALS
Submit Notification of Permanent Material Received on Site i.e.
MaterialInspectionRequestuponreceiptofmaterialsdeliveryto
site. Attach Delivery Receipt, Material Submittal Approval and
other documents to show complete compliance with
specificationsandQA/QCPlan.
Any material found not as of approved material or with surface
damagewhichisnotrectifiablewillbesetaside.Thesematerials
will be labelled and returned to supplier warehouse and a Non
conformance Report will be issued to the supplier by QAlQC
superior.

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VisualSystemAVSDownloadpa [...]

DownloadMethodStatementForTesting&
CommissioningofAccessControlSystemACS
June3rd,2015
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ControlSystemACSDownload [...]

Store materials in protected dry location offground in


accordance with manufacturers instructions and to protect from

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AccessControlSystemACS

mechanical damage or weather effects etc. Extreme care shall

June3rd,2015

betakenwhilehandlingthesubjectmaterials.
Lay down area at site to be coordinated with MAIN

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CONTRACTORandarrangementstobemadeforunloadingand
/ormobilizationofmaterials.
Ladders / Scaffoldings to be secured firmly over the working
platform and inspected by competent personnel and tagging
system(green/red)areimplemented,priortostartofwork.
Prior

to

commencement

of

work,

the

Engineers

&

Supervisor/Foreman will inspect all materials delivered to work


place are checked for with their shipment check list and ensure
they are the relevant piece for the site and materials are not
damaged,withoutexcessivescratchesorvisiblecorrosion.
Only required materials to be shifted to site and stored
temporarily and ensure extra materials are not dumped to site
andcongesttheworkingarea.
Once work is completed extra materials and tools to be return
backtostores,workareatobekeptclean.

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MethodOfStatementForInstallationofwiresandcables

PreInstallations
Ensurealldrawingsareapprovedandavailabletotheinstallation
team.
Prior to the installation of cables in any area, cable ladders or
any containment system must be inspected and approved.
Ensurethatthefactorytestreportsforcontinuityofthecablesis
providedandreviewedtoensurethefaultfreeinstallation.
Check that ladders/trays are free from any sharp edges and
havesufficientspaceforinstallingthecables.
Ensurethatladders/traysareprovidedwithpurposemadebends
toaccommodatetheminimumbendingradiusofthecable.This
istoensurethatcableisnotgivenunduestress.
PVC sleeves shall be installed for all cables passing through
brick,blockorconcreteorsimilarstructuresincasethereisneed
forfuturewithdrawal.
Non ferrous spacer clips for multiple runs and single fixing non
ferrous clips for single runs will be provided for cables fixed
directlytothestructure.
Collect and keep ready at site materials such as cable pulling
sleeves,tools,rollersandtacklesetc.
Preparations:
Cables and wires shall be installed in accordance with the
approved shop drawings and properly coordinated with MAIN
CONTRACTOR site engineer/construction manager for exact
locationsandlevels.
Propermarking/selectionoflocationonsitetobedonepriorto
commencementofinstallationworks.
Complete a mockup installation before main works and get its
approval.
INSTALLATIONPROCEDUREIWORKSEQUENCE

WiresPulling
i.Makesurethatallconduitsandboxesinbothendsarefreefrom
damagesandblockagesetcandinstallationisapproved.
ii.Blockageshallbecheckedbyinsertingthedrawwireandchecking
thatitreachestotheotherendwithoutanydisturbance.
iii.Oncetheconduitisnotblockedthewiresshallbepulledusingthe
drawwireswhileensuringnodamageoccurswhilepulling.
iv.Pullingcompoundorlubricantshallbeusedforpullingthewires
whererequired.
v.Usesoapbasedpullingcompoundforshortrunsi.e.lessthan20
metersforsemiconductiveinsulatedwires.
vi. Use wax based pulling compound for the runs greater than 20
metersforsemiconductiveinsulatedwires.
vii.Whilepullingthewirescareshouldbetakentonotinsertthepull
tensiongreaterthanthemanufacturerallowedlimits.

CablePulling&Termination
1. Transportandplacethecabledrumsasperdrumscheduleand
at the locations where space is available for working. The cable
drumshallbeplacedonajack&spindlearrangementtoensure
freerotationofthedrum.

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MethodOfStatementForInstallationofwiresandcables

ix.Erectscaffoldingwhererequiredasperthesiterequirements.
x.Cablerollersshallbeplacedunderthecableduringpullingover
longer distances and standoff rollers for acute bends, to ensure that
the cable is pulled with minimum effort and the cable outer jacket is
freeofscouringlines.
xi. The cable shall be pulled by using pulling means such as fish
tape, rope and basket weave wire/cable grips so as not to damage
cableoritscontainmentsystem.Carewillbetakentoensurethatthe
maximumpullingtensionofallthecablesisnotexceededatanytime.
xii.Cableshouldbefreeofanystaticloadi.e.tobeplacessideby
sideparallelonthecabletrayorladders.Anykindofdeadweighton
thecableshallbeavoided.
1. At all times the cable schedule & section drawings for the
relevant area will be referred to ensure proper location of cable
on the required ladder and to ensure compliance with project
specifications.
2. Apullingcompound/lubricantshallbeusedwherenecessaryas
persiteconditionsi.e.inslabsandundergroundconduitsetc,the
lubricantshouldnotdeterioratethecableinsulation.
xv.Thecablesshallbesecuredtothecontainmentsystemusing
approved cable ties for horizontal runs and cable cleats for vertical
runs.
1. All control cables will be installed at a minimum distance of
100mm from power cables unless otherwise agreed with
consultantaspersiteconditions.
2. Earth(green/yellow)cablesshallalsobepulledalongthepower
cables.
3. At all time of pulling, mark both power and earth cables for
pairing them on both sides of connection i.e. at sending and
receivingends.
4. Before termination complete length and route of the cable shall
be inspected by QA/QC engineer , after which a RFIA shall be
raisedforconsultantapproval.Cableshallbecapedandsealed
onbothendsafterinstallationuntilterminationisdone.
xx. Termination shall be done by using the approved termination
materials that include glands, lugs and other accessories part of
termination kit, by using proper crimping tools. Matching colour gland
sheathsshallbeprovided.
1. All termination shall be provided with tight fitting covering
sleeves.
InsulationResistanceTest
SettheMeggarmeterto1000voltsDCforcablesand500volts
DCforwires.
Take reading between phase, phase and neutral, phase and
earthneutralandearth.
Note that resistance reading must not exceed 2 megaohms
(M)
Checkandrecordtheresistancereadingsasperspecificationon
theapprovedinsulationresistancetestforms.
CablesIdentifications
Install the tags / labels as per project specifications and as per
approvedmaterialsubmittals.
Cables shall be identified at feeders i.e. the sending and
receivingends(outgoingcablesinSMDBsandfinalDBs)about
50mmbelowthegland.

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MethodOfStatementForInstallationofwiresandcables
Identificationlabelsshallbeprovidedatallpositionswherecable
changes direction and each side of the wall or floor slab and
wherecablesareinmultipleruns.
Coresofcablesconnectingcontrolgear,thermostats,valvesetc
willalsobeidentifiedandshallbefittedwithidentificationsleeves
bearing the same marking as the terminals of the apparatus to
whichtheseareconnected.
For cables at feeders, identification will be done as per
specificationandapprovedmaterials.

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MethodOfStatementForInstallationofwiresandcables

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