D342 Motor Cater Especifi. Torques Medidas de Ajuste

.
Z VEHICULAR ENGINE
I'
SPECt
FtcATtoNs
INTRODUCTION
The spe'cificariors givcn in this book are or

rhc
basis of inlbrnration lvairbre at thc time
ttre uoo*
was writtcn. Thesc specificutlons give..rire
torlues.
oprrJling pr(sslrc. tn(lsltrcnl(nts ot. rrcw prrts,
Jdju\ltncnts rDtl olhcr itcms tllat *,ll .tf..lf-t.
servicc of the product.
when rhe. words "use asan" rre'in,rhc'<iescriprion.
the specitication given can bc ust,d to.t"rri""ii

a part can be ttsed again. lf the part.is .qrut
to oi
within the spectficarion given. Lise tne pirt rgiin.
tun.,-r-1,r:..,*iiu..ncrrnr55ibr....rs
r'rhe descriprion,
ihc ,pecitication given rs the .'maxilnum
or mininlJ,n,. tot".un.. permirted befoe adjustment.
,aJr,r rnta, new prrts are neederl.
A eomparison cn be made between the
-\
measure-
n'J,Jr:i,: ilJ",iljhiJi,
*oln.""n be sab to
use
if
f;n,i*nlxi;
an csrimatd of the.re,rin., oi its service life is good. fr.r short service
iii!'i,
"*p..t.0,
eplace rhe parr.
specifications given for ,,use again,, and ,,permissible,,

llOTEj
Jheguidance
are in.
tended for
onlv
and Caterpillar
fr"toi
and excludes any representation, warranty

of any component.
Co. t
expressly denies
or implied "rJv
warranty of the reuse
NOTE: This book has been completely changed

from the former issue.
77200X1
D342 VEHICULAR ENGINE
.. ....
Numberof Cylinders
Bore and Stroke
Firing Order
...5314"x8"
.1,5,3,6,2,4
fOlE^,.|g{yllem Operation and Testing and Adjusting, make reference to

the D342 VEHICULAR ENG|NE. orlrl
N"o. si;"'"'"
l'
INDEX
I3
20
7
l0
44
t2
\-zr
;l
l,
25
26
23
T7
38
27
3?
3I
24
32
24
t8
t9
34
ts
f1
'Fl
Piston and Rings (With Keystone piston Ring
croove) . . .. ...
Piston nd Rings
Prirdy Ful Filter
.............:.......:.
*1
36
't'
l:
Radiato
11
42
7
45
39
44
4I
40
l3
Valves . . ,.
Valve Covrsand Maifof
Vave Rocker Arms a.na
.. ........
. . . . ..
I4
20
.
"lt.. .....
Tension
Vibration Dampr
. .......
V-Bett
l5
38;
28
,>/
D342 VEHICT'LAR ENGINE
_a:
riI
tI
.'"'-:
.-'
l;t
,''
, ./
D3+IVEH IcULAR ENGINE
FUEL IIIJECTIOIII EOUIPMENT
Fringorder(injectionsequencel,...... 1,s,3,6,2,4
tiing before TC hop centerl
14. l:/, ! 1.
(1) Torque for bushino . . . . t4O+tO-S tb. fi. (190+14-7 tm)
lnecton
12)
Thckne$ of space..:
5M2697 Spacer
,170 in, 14.32 mr)
2M4208 Spacer . , . . . . . . . . ,
2M4209 Space
.178.n. (4.52 mml
2M421O Spacer
,f
2M42fi
l3l
82 n. (4.62 mml
Spacer
.186 in. (4.72 mml
2M4212 Spac
.190 in. 14.83 mm)
5M2691 Spacer
.194 n. (4.93 rnm)
5S7189 Spacer
.'198 n, 15.03 mml
157592 Sprg:
. 1.522 in.138.66 mml

.,,....22.6! t.t tb.fiOOt 4N)
. ... t.751 in, (14.4? rnml
Length under test force
..
Tesrforce..
Free legrh afrer
'
Outsde
(41
.
''
.l ?4 in. (4.42.m)
test
..........
diamerer
.99S n. (25,27 rnml

Timg dmension tor the fuet inection pupi:
On engin8 wilh Sp4.l58 or
85?167 Gauge
4.2956 .OO2O in. (.|O9JOB 0.051 mml
.....
Olf engiDe wth 5p4t59 or gS7t67
4.3699
.9-S"
15)
;'t
Longth
plunger
16)
Bore the bearings for.the rack:
(110.9?0 1 0.051 mml
ol pu-p
:'
-
.OO2O n.
2.7212!.OO1S in.169,118
Miimurn permssblo tengrh
rear ....
front . . .
ot fuet rck . ,
Eearing ar the
......-..
.SO18
2.7147
in
A. 5P4158 GAUGE ILLUSTRATED
0.038 mml
(69.953 mm)
t.OOig n. (t2.746 t0.046 mm)
8ering at rh
.5023 1.OOt8 in. 02.758 t0.O46 mml
Diameter
.49gS i.0OO2 n. fi2.662
O.O0S
mml
[faximum permssbls clearsnc6 betweon raek and bearnga:

'4.
' rear
.. ..
tha barng and the clmshafl

bering
t8t
....,...
ulac. lou.nall . ..
...
.,.
....
Torque for the nr.n: that hold the

usng th. 5P114 Fuet
Lin. Socket . .. .. ,-r.. ,.. .. .. . ..
. 30r
hold
the no:les:. ,. ...... .. .. ..,.
tOS
..
,OOS
i.
{0..|3 mm)
.OtO n, (0.2S rm)
fu.l lms
(sl
(l0l
To.que for e nu$ that
S tb,
ft. (40
7 N.ml
Stb,fr. fi421 7 N.'
8ody.
\ .(11, Tghten nozt6 fngr tght n body (10).

\trt r&quetoretowptus............. 9r I tb. fr. (12 i I N.rn)
:. .$l: Tgjfii lir e.ecombusron chmber . . . . :oo tb. tr. (270 N.)
.
NOTE:
;Tgiot E VALUES f{OT GtvEN, sEE THE FTRST
CFICATIONS FOR GENEBAL TIGHTENING TOROUES
SPECIFfdATIONS
FUEt TRA{SFER PUMP
of fuel at full load speed to

injction purp : . . . , . . . . . . . . . . . . . . . .
Pressure
'
.
ll)
Bore of
.......
berirg
.4953 1
(21 D.pth ot bore

in body ......
'
{3) Torque
,.......
for nut . . . . . .
.3750
5 ps (205
301
35 kPa)
.0OO3 i. {12,581 }
0.008mm}
0.008 mm)
.0003 i. (9.525
22! 5lb.fi.(28!
7N.ml
(41 Clearance bot$reon gear

ad cover . . r'. ... .. . . . .0014 to.0026 n. (0.036 to 0.066 mm)
Maximum permiisble clearance
b/wen gear and cover . . . . . . . . . . ; . . . .
'
(5) Shaft dameter
.0035 n. (0.0P mm)
.4937
.0001 n. {12.540r 0.003 mm)
...
.4953
.0003 in. (12.581
.......
Eore n shaft
bearng . . . . . . . . . . .
0.008 mm)
Maxmum permissible clearance

betwee shaft and bearinq
t6)
CL.',
(81
..........,.....
.003 n. (0.08 mm)
Bore n gear
.926 t .03 n. (12.5'12 t O.OO8 mml
Shaft diameter . . . . . . . . .4914' .0OO3 i. {12.t82 r 0.008 mm)
2P4252 Sprng:
force
1.75 n. (14.5 mml
Test forcr ....,......
.......... 2.03 t .12|b. (9.0 i 0.5 N)
Fre length aftr test
....... 1.97 in. (50.Omm)
Outside damete,
..... .406 n. (10.31 mm)
Torque for plug
,.... 27 r 3 lb. ft. t38 r 4 N.ml
Longth under test
:.-1x.:.,
=.
PRIMARY FUEt FILTER
to
(1)
Tichtolur
l2l
7S9323 sprng:
Lqigth urder tott
fosi lorco
23
3 tb.
forco
...................
toir
Ou$de damoter
ft.
(29
4 N'ml
t.'10 in. (27.9 mm,

27.7 to 3z.b
Fro lonoth aftor
..,
tuilizsto tt+
rut
1.68 in. (42.7 mm)
.682 n. {17.32
ft}
80399Xt
DI42 lIHICULAR ENGINE

SPECIFICATIONS
GOVERIIIOR
alr7,(t
(11 Torqr.e for
nut . .
9i 3tb.t. lr2r 4N.;)
(2) 25?235 Spring for

co ar gucte:
Leolh undertest force
rerroce
...........
Free length after test
oulsde
(31
..........
. . . r;; ;;"11:Jr:::]il
'''''''''
d'merer
rorquerorprus . ... . :
159312 Sprng for speed timrer:
68n (173mml
r;;.;:::Ht;TJ:i
Froe lin'gfth after test
Length urder test force
resrrorce
........
2.38
.19 tb. {tO.6O
O.8s Nl
2.62 n. (66.5 mm)

,671 in. (17.04 mm.)
...,r.;;.lTlil.:;.lli
Free length afte test
.' " .' "

""" '
otameler
(s) 4N5693 spring for governor:
outsde
Put force on sprig
Totst test
by
forc6
Free langth sfter @st

OUBde
4o
make
.9OO
11,74r,38 lb.
diamerer
lb' (18 Nt
in. (22.86 mm)
(52.25
t.7O Nl
r .030 in. (63.12 I 0.76 mrn)

,....... 1.361 in. (34.S7mml
2.485
NOT_E;_fOR TOFOUE VALUES__NOT

G|VEN, SEE THE FIRST
pAGE oF spEcrFrcAnoNs
ron
r-Ciiririru.i.onciles
6ssl
'314 in' {8 74 mm)

480 in' {12 19.mm)
ot
Then add more force ro

FrDg shoter
Len$h lnder test force

Test forc6
(4) 9M6303 Sprins:
Di42l/.EHIcULAR ENGINE
SPECIFICATIONS
GOVEBNOB
\)
alt2?x
(ll Torquetorout...
9i
(21 257235 Spring for

co ar gude:
Length undertest force
ousde
(3)
ltzr 4N.;)
.. . .. ,;; ;;"11:;r:::lli
"""""68in
dametr
(l73mml
rorqurorprus .... . ;;;.;:::lJitjJ:;
1S93,l2 Spring for sped timrer:

Lngth under test torce
Test
force
Fte lgngth after test
Outid6 daineter
(4) 9M6303 Sprng:

Length unde test force
..........
rerroce...........
3tb.rr.
.86 . (21.9 mr)
2.38
.19 tb. {10.60
0.85 Nl
2,62 n. (66.5 mrn)
.671 in. (17.04 mm)
resrrorce
........
... ,;..;.:T:i,'1]il
Fee length afte, tst

outsde
(s) 4Ns693 spring tor

Put force on spring
governor:
Totat ie.r
3'14in'(974mrn)
480 in' ('l2 lg.mm)
of
Then add more force ro

sprng shoter
by
forc
40
rnake
Free tangth aftsr rest . . . . .

Outscle
" "
" " '
diamebr .,..........
.9OO
in. (22.86 mm)
11.741 .38 lb. (52,25
2./t8S
diametr
i;Jfu 13..'i9,1i?il""i,T,"".t?I^t'Y,'J:i,:ii"J?:#l:]
lb' f18 N'
t.7O N)
.O3On.{63,12r 0.76mml
,....
1.36.1 n. 134.57 mm)
."-.ffi},
sPECt FTCAT|ONS'
AIR.FUEt RATIO CONTROT
(11 6N698 sprng:
...
.
test
torce
under
**,n
Test force .........
Free length after tel ...
Oursde dameter
lo
code . . . . . . . .
one green
lrpe
1.375 n. (34.93 mml
15
1.0 lb. (67
4 Nl
1.500 n. (38.10 rnm)
.....
1.28n. (32.5 rm)
(2) 6N30'17 Spring:
........... one red strpe

.... .660 n. (16.76 mml
Length undor test force . ............
6.011.01b. 127'4N)
Test force .........
. . 1.30 . (33.0 mml
.Fre6 length after test
1.28 in. 132.5 mm)
Otsde diameter ...,.........,.........
Colorcode...
{2) 61606 Sprins:
f
v
color codo . . . . . . . . .
Length under
te.t
force
fesrforce...
Free leogth efter
o,'i..|.
.Ouisde
" ""
tEst
diameter
'timeier
.955
one groon
in'
lrPe
(24.26 mm)
..-..7.7t.45|b.i34.0t2.0N)
.. 1.38 n. (35.1 mml
....... 1.268n. (32.21 mm)
*
I
I
I
SERVICE METER
1
\l
(r) Torqa for bolt3 holdng

to transfur PUP
servce meter
8t2lb.ft.11lr3N'ml
'- '

SPECIFICATIONS
GOVEBIIIOR CONTRO tIIIKAGE

583K PIPELAYER
\J
I
ADJUSMET PROCEDURE:
l.
2.
Mov. governor tevor (1)

to the FUEL OFF posrion.
Ad.t tinkgs rods to rhe foltowing
tongrh!:
lA)..........
(Bt
(c)
(Dt
18.38 in. (466,9 mml

10.50 n. (266.7 mml
32.40 i. (923.0 mm)
6.00 in. {1S2.4 mrn}
'
SPECIFICATIONS
GOVERNOR AND DECETERATOR
CONTBOL TINKAGE
D8K POWER SHIFT & DIRECT DRIVE
WTH MODULAR CAB
tl
.ADJUSTMENf PROCEDURE:
1.
2.
Adiust lnkge rods to the dmenions in th6 chrt.
NOTE: E rlier
models used th6 4H963 cast iron lever (61. Later
u3ed thd 8P3633 fabrcated
t .12 (535.4 13.1)

6.90 i .12 f175.3 r 3.1)
35.81 1 .12 (909.6 i 3.1)
6.00 i .12 1152.4 I 3.11
21.@
Push
Adiurt dmp
c
D
18)
at hgh
fll
forwrd untl lovor l3l bgnr to mov.
untl dimnson {10}
berrrsen bracket {9) and clamp
(8)
Later
t .12 (535.4 r 3.',11

9.00 r .12 (228.6 r 3.1)
35.94 f .12 1912.9 i 3.11
5.s0 r .12 {1S}.7 r 3.1}
throttle hendle
3.
4.
LINKAGE ROD DIMENSIONS lN INCHES (mm)
E.rlial
d|..
odols
l.ver (6).
Start engne. Move gpvemor lev6r l12l untl engne rped
is
.....,,......
Turn nut l2l untl dmenson 15)

betrt6n foooat (71 and pedal
(4) s . . . . . . . . . . . . .
21.8
6,
..,
.'12 in. (3.'l rnm)
1.65n.(41.9mm)
Adjust stopbolt (11) so that

enge ipsd
depressed ir
with podal (4)

650 rpm

SPECIFICATIONS
GOVEBIIIOR ANO DECETERATOB

COIIITROL TIfTKAGE
D8K POWER SHTFT (Eartier)

D8K DIRECT DRIVE (Ea.tier
Aachment)
-.'lr
tlt
tt
---.lJL-
I
I
,J
I
I
-J_
AarJUSttvt ENT pROCEDUR E:

Mov governor tever (t ll to rhe FUEL
OFF positior.
Adust lnkage ,ods to dte lollowing
12.
dimemions:
lfl
.....
;;
ii
3.
20.s4 n. {s2s.3 mr)
........
..16.t4n.(4to.0mmi
:. . .. : : : : : : . . : . . : : : : :.33:33.i1. ll3l.i
Stt engno. Move governor lever (l
ll until engns tposd ir at high
:::::::
ffii
Adjst clamp (41 untt the dimen.on

15, betr,von darp (4) and lever
(3)
i .....,.......
Adju.t rod (7) unrt dmenson
.,.
.12 in. {3.1 mm)
{91bt$Een toorrosr (tO) and pedt
lr rs
.............
Adjuf ropbott
t.38 n. (3S.1 mrnl
or fopbott ('61
to tht engn sped wirh pdel {g}
12)
rs
...... 6$ rp,
FOR TOROUE VALUES- NOT G|VEN,
SEE THE FTFST
pAGE oF spEcrFrcAnoNs
FoR GENERAi iiirHit,ibn.iL..
NOT_E:_
;* - rilL:. t
SPECIFICATIONS
GOVERIIIOR CONTROT TINKAGE
D8K DIRECT DRIVE (Earlyl
I
I
'j 'l)
ADJUSTMENT PROCEOURE:
t.
2.
Moi/e govrnor lever (1) to
th. FUEL OFF poirion.
AdUst linkago rodi lo the tollowng dmonsons:
(A)
...............
{8} ,,.,.........:
(c) ..............
:i
..........
20.84 in. {s29.3 mm)

35.80 in. 1909.3 mrl
6.00 . l1S2.4mml
iE..:''
..iF'
D342 VEI{ICULAR ENGINE
lJ
SPECIFICATIONS
COVERNOR AND DECETERATOR

CONTROT TINKAGE
D8K POWER SHTFT & DTRECT
DRTVE lLarel
-t
tl
lL_
-1
\\..-\\
'--l
......,t2in.(3.imm)
'1.38 in. 135.1 mm)
S NOT GIVEN, SE THE FIRST

GENEFAL TIGHTENING TOROUES
D342 VEHICULAF ENGINE
SPECIFICATIONS
ACCESSORY DRIVE GBOUP
-.\*-.-.
745r
(1)
125
l O lb,
OX
ft. (170 1 14 N.m)
TIMING GEARS
,-_-
.,("
l1l
lP732l
Gear;
for fuel pump drve and accessory drive.
(21 4H944a Gear; for drve sh6ft to. power take off.
(31 4H7384 Gea: largs outor gear on camshsft.
(41 2M6548 Gear; water pump drive dler.
(51 2M6569 Gear;.water pump drve,
(61 2M40fll Gear; 3all iner qear on camshaft.
l7l
(8)
6N2142 Gear; on crankihaft.
(91
2F7651 Gear; ol pump drve idler.
,ilr _;.-j,:'.,
6N2141 Gear; ol pump drive.
NOTE: Tmng rhark
"A"
on gear
l7l
no for hs engne.
,_,t
SPECIFICATIONS
VALVES
NOTE: GUIDELINE FOR REUSABLE PARTS; VALVES AND
VALVE SPRINGS, Form
SEBF8OO2, hs the procedure necessary
checkng used valves and valve rprgs.
{11
9M5350 Sprng for vatv (outerl:
...,,. ....... .. .
..,.....,
Test-forc
test
2.219 in. (56.4 mml
65 i
Use bgain mnmum load
lorce . . . . . . . . . .
at length under
.......
...
musl not be bent more han .........
(4O.g mm,
t66 lb.(740N)
Free lengrh afrer
2_574 in. {65.4mm)
Oursde
1.713 . f43.S rnm)
Sprng
.O9On.
l2.3mml
9iv]5349 Sprng for vatve (innerl:

Test
force
.. .... .. ... .. ...
.,..
test force . . . . . .
Lengrh ot spring ar \ratve open poston .

Use agan
..
minimum load at length onder
Use again
minmum load at v6lw
Poston
Free length afrer test
Outside dsrheter
.....-.........
Mnmurn permssble
of valve
rrem
m}
4 N)
....... 1gtb.(8oN)
. 1.178 n, (29.9 mml
......
........
49 lb. (215 N)
2.179in.{5S.3mm)
C'
1.125 in. 12g.6mm)
Spring must not be bent more than

Oiameter of velve
stem
1.791 in. {45.5
20 1 1 tb. (90
.,
open
f3)
't3 N)
59tb.(260N)
1.606
Use again mnmum load at val\re open postion
lest
dameter
3 tb. (290
...
Length of spring at \lvo open postion . . .
(2)
for
...
.. .. ..
.076 n. (1.9 mml
.4955f.000Sn. f12.5g6jO.Ot3mml
dia;etr
...,.,
.494 n. (12.55 mm)
Sore n valve gude wth gude st ed n the head:
vatve ........
lnrakevatve .........
Exhaust
lt
(10) Maximum
.5OlOi.OOtO n. 12.725 10.025 rnml
.SO|Ot.OOton.(t2.72StO.O2Smm)
Maxmum permssbie diamercr of bore in vatve 9ude:

Exhaust
...
.5025 n. (12.264 mml
valve
lntake valve
14)
(51
...
....
.106 in, {2.69 mm}
lntakev6lve,mnmupermissbte
.158 in. (4.01 mml
Dimeter
ol
Angle of valve
tace
2.282
..
ol
nlert ..,
valve seat
........
8016 n hoad
to.
14
l.oot
4o 30,
n, (12.93
2.5030 i.OOOS n. t93.576
O.Ot3 mrt
2.SOOO
Angle of toc of vlve 3e6l
.\ei
t.0006 in. lB3.5O0
0.Ot3 mm)
in.rt
4So OO,t Oo 15,
.130 n. {3.30 mrn}
......
tor ntake
vatve
.OgOin.
(2,Glmml
.tgs in.
{4.?O
ml
.t3z n. (3.49 ml
(12) Outsde damoier of the lace of the

Exhsust
3t
...,....
2.2665
Mamur permissble,
exhauit seet
mml
mm)
Mnimum permssble dimenson
Oo l S,
O,O3
valve
Mrximum perrnssble dmenson

for nrake valve
vatve seal nsert:
.@,tS in. (57.569
,......
lnEke ear . . . . . . . . . 2.3195 1.(Dl

Maxmum permssible
ntake !at
valve sest
nre.t ...,;...,...
(9)
..
..
.60 in, (4.06 rnml
(S,OO
Dimension trom lop of closed valve to face of head:
Minimum permssble dimenson

for exh.ust valve
n. (57.9610.13 mml
2.3431.005i.l59,SttO.13mml
Opth of bore n head for valw

!ar nserr
.509
Diameter
.OO5
. . . . .. . . , . . . . . . . . . . . .
.............
l8l
.197 n.
for exhlrrst
vlve head:
vatve
Inrakevatve
(7)
......
........
Exhaust valve, minium permissble
valve
vatve
lntake
Maxmum pefmilsbl denson
.5025 i. (t2.764 mml
thckess of vatve tp:
Exhaust
(61
(lll
prrissble \\,dth of valve sea:
Exhaust
......
131
0.088 mml
2.291 in. (Sg.tg mm)
,{ {rrg.915
.......
i
f
O.O38.n}
2.343 n. {59.51 mml
Angle to grind 3eet fsce
of exmum
5e6t
ol the inserr to get a reducton

dimeter . , . . ,
,.,....,.,.
!9_r!: o'roRouE vALUEs Nor ctvEN, sEE rHE FtRsr
PAGE OF SPECIFICATIONS FOR GENERAL TIGTENING TOAOS
l5o
SPECIFICATIONS
0342 VEHICULAR ENGINE
c
VAI-VE ROCKER ARMS AND LIFTERS
.d;x
4t
(11
Turn nut untl contact fu made wth !v6sher,

then tum an additonal .. ,.,,.. ,.........,..,,.
(2)
Torque for ri'holdng bracker for

rocker arrn sliaft
...
(3)
r
.016 r
velves
valves
Exhaust
{4)
t9t
.020
!
,003 n. {0.41 t
.003 n. (0.51
screw
lO
5 lb.
shafr..............
1.22601 .0005 n. {31.'llo
shatt
T;que for bollr

vdw lftsr
holdng gdde
(follolErl
lifter
1.6a75
t.ool
ft.
in. (42.862
Drrneter of v.lva lttor

.9965
8oru in gudo for \lv liltar
(forowe;l
...........
.9995
7 N.ml
0.(B mm)
t0.05 mrnl
........,,....
...........
TYPICAL ILLUSTRATION
0.0'13 rm}
(35
Bdre i block lor guido tor valvo lfcr

1.691 !.0O2 n.142.95
lfollowt)
7 N.m)
.010 n. {0.25 mm}
. 25 + 5 lb.
{fo owor)
,.........,.
for
Oiam16. of quid! for valve
ifolowerl
1.22310 1.224 n. (31.06 ro 31.09 mm)
Mximum permasble clearanco tret!\e

bearins and
.,.
(b'
of
1or.haft...........
l7l
0.08 mm}
tt. (55
Bore bearg
(6)
0.08 mml
f7o31FrX,
Torque for lock;ut on vahe

adustment
Dameter
___l
30r 5tb.ft.(40t 7N.ml
for yalvs:
Clearanc
lnteke
2y..r|.]r3
t.0006 in. {25.3'l I !0.0'13

t.(DOs
n. (25.387
mm}
0.013 mml
Maxanum prmabla clearanca botwon lif tr
(lollowerl and bre in gude
.... '..,..,..
.O0B
n.10.20 mml
,:1 5

SPECIFICATIONS
GtOW PI.UG POSITIONIIIIG
(l
Centerlne of the crankshaft.
Put 9M3710 or 459416
Anri-Seize Copound on the throads

of
the precorbustion chamber.
Put lP692 casket, wirh ,,4D,, on ir,
on the
precombuston chamber. lnstall
the precombuston
chamber n the cylinder head and
tghten to . . . . . . . . . . . . . . . . .
2oo tb. ft, (270 N.m)
.
.j j
.S NOTE;.lf
q--
rne nob for rhe gtow ptug s not n

rhe cO ange, ernove the
prromt[stion charnber. Remore
rhe gEsket.
lf.llt",,l"]: r*s
n ranse
t, n5ra
5H2S79 casket,
wlth.-4C. on t, on the precombuston dramber,

tnsla
the precombuston chamber ihe cylnder

head nd tghten to
..
2@
..,,. .....
.......
tb.
fr.
tb.
ft. (270 N.ml
2oo tb.
ft. {270 N.m)
{2ZO N.m)
lf.he-hote $a. n renge 2, nsta lp644t

Gaskt.
with,?J,' o t, on the precombustion chember.
tnta the prscombuston chamber n the cylnder
head end tighten
lf thelole
to
.......
2OO
in range 3, install 7N67S8 Gasket,

whh "tB,'on ft, on the precambuston chamber.
tnstal the precombuston c_hember n the
c_ylnde.
v!Es.
head and tghten
to
,... .. ...
('
vALUEs NoT ctvEN, sEE rHE FlRsr
GNEBAr. itrHin indles
!g]_E:-foftroRouE
pAGE
oF spEctFtcAnoNS.FoB
SPECIFICATIONS
CAMSHATT
(11
Diametar ot bearng surface (journal) of

2.6'195 1 .Ooo5 . (66.535
th camshaft
t2t
Get temperature ol the gear to a maxmum of ?50'F (398'C)
.......
0.013 mm)
bofore installaton on the camshaft.

Diameter of shaft for
.......,. .....
Bore n gar ........
(3) Torque for nuts
(4) Damter of seat
for gear ,.............
Eore n ger .......
gear
(51
2.6833
.0005 i. (68.156
2.67951 .0003 in. (68.059
Bore n bearnqs
4.750 ro 4.751 in. (120.65to'120.69rm)
lor
..........
Bore housng for

bearngs ... ..
(8)
Ostance from bearing
2.6235
.... ...
.035 n. (o.&) mm)
.0015 n. (66.637 1o.O38mml
2.874to2.875
n. (73.00
to 73.03 mm)
.03 i. (o.8 mm)
to face of housing
Disraoce from ond of dowel
.19 n. {4.8 mm)
to face of housing
l10l
14 N m)
-o1o ro .020 n. {0.25 to 0.51 m.nl
f7)
(9)
0.008 mm)
4.748!.OOl n (120.60 l0.03mml
End play for

the camshaft
camshafr
0.013 mml
.. 751 10|b. ft. (100 I
Maximur permssble end play
16)
t
i
H6i9ht oI camshaft lobes.

To find loba lft, uie rhe following procdure:
A. Moasre camshafr lobe h6ght (111..
B.
C.
D.
'I
Measuro base crcre
(rz). i}
Subtrsct ba crcle (STEP

Ths dffsrence ! actual lob
specitod camshaft obo
r.
b.
lob
lobe
8l
from lobc heght (STEP A).
lft (10).
lft (10) is:
Exhausr
.4030 n. (10.236 mm)
lnrako
.4030 n, (10.236 mm)
71239X5
Maxirum prmssble dtfetenc bet$een actual lobe lft (STEP Cl ard

spcifed lob lft (STEP Ol s.010 n. (o.25 rnm).
\?,"
sPECt
FtcATtOi\ts
CYIINDER HEAD
(Ensnes
with spacer,l:l
o
o
oo
,- _
oo
o
bo,,s n
"l1l'l
"^o,,nh,en
"-.
:1li:i:{Hr-{*
_Srep t. Tghten lrs I hr; t3 lnumber
l#
|-':>o
<
soquencsfto
;,.d.
..a._. j-{...
lOO tb. fr. (t 35 N.m)
Tgreni;i_ti i lrru in "u",

. squencsor:++ii. . .^.
i. . . . 2lo tb. fr. (284 N.mt
Srep z.
srsp 3. Agan rishron biiis
-. fn
it,.u
2 'i9'=qTTq P_:.....?.a... 420 tb. fi. {s6s r*m)

.step
4. Aeen tibflEh-blir r*ri'rb-n
+ numbe ssquonco ro. ... .. . 2OO tb. ,t. (270 t$r)
..,
..
Step 5. Tghten bolts 14 thru 19 n

numbgr soquonca (had to.aue
onty)
ro...................:......
(t)
fo r
manfd
Torque for tuds

warer
(21 Torque for studs for

tlw covers .. .. . .
Srep 6. Agsn tghten bolts A thru H n

lstor Soqusnco (hond toroue
onlyl ro*. . . . . . . . . . . . . . . . . . . . . . . . 420 tb.

h. (565 +m)
St6p 7. Again tghFn botts I rhu t3
in number soquonce (hnd torque
20
5 tb.
on
ft. (25
.\i, . .. . .. . 7si totb.ft.(toor

r
7 N.ml
14N.m)
O.Sl mm)
rhrosd.) . . . . . . . . . . . : . . . . . . . . . . . , . 2@
lb. fr. (270 N.m)
(51 Torque for srudS
for
manifotd
'
40
16l Thcknss of cytinder

head (newl
!91!, 9**.
removed.
.......,.
S.377S
plare gasket
usl be
5 tb.
ft. (5S
7 N.m)
.0025 in. (136.589 O.OO4 mm)

rptacod if"pytnder hesd has beeir
--,
:.foR.ToFoUE vALUEs Nor GIVEN, sEE THE FIST

oF spEcrFrcATroNs FoR GENERAT ncrenrnc
rndi
(31 Oistance from te of cylder

head to the cnd
or vatve guidet
1.690 r .O2O n. (42.93
(41 Torque for precombuston
chamber
(put 9M3710 Antiseze Comoound
exhausr
75 lb. ft. (tOO N.ml
..... ..
SPECtFtCATtO3
CYLINOER HEAD
(Engnes Wthout Spacer Plates)
s\ \.\ qS pA<-i 6 o i-t_
o6''oq
ffi I
I
9,oH'
O
\Arl
\/A\l
g o
'E
c'c
c-c
to
";@
ef@-l)
lfCIlro
fo'l)
llo-\5
froil)
fdrz
@
Y
c@
E/
,o. "@!
/^\
g
\=,
@,
r\
9
f6)
De.me=)*rui
Aat
Ittxt
'i
Put 159416 Ant-Sze Copound on

the following Step sequcc:
Step
Step
.saquence
2.
to....,...
to........
Agsn tghten all nuts in

seque'ce
,....
Stp
4.
Agan tightan all nuts
..
60 tb. ft. (go N.rn)
1S0
3.
5.
..
Tighton all nut! n lettor
Step
threads and tghten nuts n
1. Tqhten all nutsnnumber
sequence
Step
tud
tor
letter
(20S
N.l
,:
30otb.ft. (41oN.ml
in number
iquencoto,........ -. _......
AgEn tighten
tb.ft.
t2Otb.fi. (160 N.m)
nuts n letter equ!rce

(hand torque onty) to
3oo
....,,.....
(11 Torque for studs for
watermanfold
valve
l3l
covers
sr6p'A Agsin tghren a[ nuri n nu;rq'nc

. (h6nd torque onty) ro . .. . .. . .. . ,i tZo lb. tt. f t6o N.m)
,...... ,.
Dstance lrom face of cylnder had
of vah,r
gudes
50
5 tb.
ft. {70
to the end
1.690
.020 n. (42.93
7 N.ml
0.51 mm)
(4) Torque for procombuslon chamber

lput 9M3710 Ant-Seze Compound
on threadsl
2OO tb.
(5) Torque for studs fqi

exhaust
lu.lt, tto .ml
..... 20!5tb.ft.{25t7N.m}
(21 Torqu for studs for
manifold
40
(61 Thcknesi of cylndor head
(newl
,.....:,.....
s.377s
5 tb.
ft.
-oo2s n. (t36.9f9
rt&,
fr. l27O N.m)

{55
7 N.m}
0.064 mml
0342 VEHICULAR ENGINE
SPECIFICATIONS
d
VATVE COVER AND MANIFOTDS
(1) Turn nut untl contact
s mad
then turn an addtonal
wth v\rasher,
...........
{2I Torque tor bolts holdng

inlt manilold
.-
-.-......
-.
- 2Lfurnc
75i lotb.fr.(tmr
t4N.m)
{3} Torgue for nuts holdng exhaust mnfold

(put 9M3710 Anr-Seize Compound
on rhreadsl
75
t0 tb. fr. fi00
14 N.m)
20 1 3 tb. ft. f2S
4 N.m)
AIR CLEAf{ER
{ll
Toqu tor nur .
(?l Torqueforwingbott.,........,
20
5r
5 tb.in.
{4.0r 0.6N.m}
VALUES NOT GIVEN, SEE THE FIRST

FOR GENESAL TIGHTENING TOROUES
SPECIFICATIONS
TURBOCHARGER IMPELI-ER INSTAILATION

(AiBesearch ONLY)
TEST FOR TYPE OF IMPELLER INSTALLATION
'L lnstall the proper thrust collar and
seal carrier spacer on the
lhaft.wheel assembly to be used.
2. lniall
3.
mpeller on shaft by hand.
Measure the distance between impeller and aeal crrer t the pont
where impeller o longer moves freely on shaft,
4- lf
rh disrace is:
(al more rhan :31 . (7.9 mm), use heat for nstallaton.'
{b) .31 n. (7.9 mm) or less, use room temperatre nstllation."
INSTALLATION PROCEOURE CHARf

Turbochargeri
Step by Step
Type of
'lnstallaton
T12,
Heal impeller to
{for 10 minutes max}:
W6l,
TW61
350 ! 25o F
(177 1c C)
fIA, TVEI,
350
77
('t
!
!
TWAI
25"
14'C)
B. lnstall mpeller o shaft.
Tighten nut to:
'lmpeller
D. Let mpeller become
Heated
E
G. Tighten nut mor:
C.
lmpeller
at Roorn
1s0' F (70'c)
30|b. i.
(3 N.m)
30ib.
n. (3 N ml
120"
90"
'l20lb. n. (14 N.ml
150|b. n. ('17 N.mt
Loosen the nt and put

ol on nut soat face and
ihreds.
Tempera!ure
D. Tghten the nut again io:
150" F (70" C)
Put impeller on shaft.
8.. Tghten nut to:
"
150 lb. n. (17 N.m)
Loose nut and put oilon

shalt threads and nt face,
fighten nut again lo:
A.
120 lb. n. (14 N m)
E. Tighten the nut more:
30|b. in. (3 N.ml

120"
NOTE: Oo not bend or dd stress to th haft when nut is tightnd.
30|b. in.
13
90'
N.ml
SPECIFICATIONS
TURBOCHARGER
(AiResearchl
-t
$T1235
(21 Cpresor
(3)
(41
.00610.ott
wheel clearance (mnmum) . . .
dam
bearng
Bore in the
rhe
22
(o.1stoo.27mml
.Otg n. 10,48 mml
tO tb. n. {13.6
r t.t
N.m}
NOTE: Do not bend or add strss to the shaft when nut
(81
.6250 ro .6254 in. (15.875
to
1S.88S mm)
Put 9M3710 or 4sg4l6 Ant-Seize Compound

on throads of bolts holdng turbine housing
and tigt n
t7S 15 tb. in. 119.8
Put 9M3710 or 4594'16 Anti-See Cornpound on

thrds of bolt! holdng turbochargor ro manitotd
and tighten to
45 I 5 tb. ft. {60
NOTE:
Foi
1.7 N.m)
Torque for bolts holdng

rhrusr
(91
plare
35
Bore nhousng
..-.
Outside diametsr of
the bearng . . . . . . .
,626810.6272 in. fiS.g2.t to t5.93t mm)
ra
(6)
ol journel for
bearng.,. . . ..
mpeller (See TUREOCI{ARGER IMPELLR TNSTAL-
LATIONI.
Torquo for bolt holdng compressor

housing
120
Oamoter
{5}
(71 Nut for
Sorial Numb.? 1?S1-17S3/t61
*" T1238 Se.sl Number 17S3|52-UP

:.!) End nlavro' shaft ..,.....
t,
ll0,
tightsned.
5 tb. . (4.0
0.6 N.ml
.9827 to.9832 in. 124.96f to24.973mml

,9780
to .9785 . f24.g4f to 24.954 mm)
Clearancs btr^en ends
of oil sal rng in bore

of .823 in. (20.90 mm) . . . . -0@ ro .0t5 n,
Sde clearnce
sal rng ad
beruren ol
gr@v
Inewl ........,.....
to 0.38 mml
u
.OO2O
ro.OO45 n. lo.Ost
7,N.m)
ToRouE VALUES NoT GIVEN, sEE THE
10.20
FIRST
PAGE OF SPECIFICATIONS FOB GENERAL TIGHTENING TOROUES
to0.114mml
SPECtFtCAf IONS
0il_ PUMP
15"F {91 9"C) when rneasured at the

Prossure of sAE lO oil at 195
clean sido ol th dl tlter at the oil filter bse:
Full load rpm . . . . , . . . . . . . . . '
38 to 59 ps (260 to 400 kPs)
Low idle rpm
20 Psi (l4o kPal
(mnmuml
(ll
Oiameter of the drve

..
.....
....
shalf
Bore
ir
shsft
-..
1.2279 !.OOO3 n. 131.186
the bearin$ for the drive

1.2305 !.0005 n. (31.255
...........
...
Msxmum permssible clearance b6twee

shaft and
(21
...........
3 mml
.006 n. (0.15 mm)
.OO2Oro.O(X6 in. (O.Ost to
0117 mm)
Clearanco between gars
and 3pacer
(41
t0.0f
Clearance btween gears -
.nd spacer
(3)
.... ...
beerings
! 0.0 mm)
.OO3O
Diamster of the dler
shafrs. . . . . .. . -.....
1.2278
to .0066 in. 10.076 lo 0.142 mm)
!.0003 in.
(31.196
0.008 mm)
Bore n the bearings n the gears for the

dlr shfrs . ., .,, . . 1.230s 1.0005 i. {31.255 1 0.03 mm)
OIL PUMP VALVE
(ll
153921 Sprg for ol pump relef valve:
te.i lorce
'.... '.. ' '. '... 3.25 n. {82.6 mm}

J9.8r 3.2|b.(177.5! 14.0N)
TG.r tofor ..".............
3.57in. {9o.7 mrnl
Fre length afler 16$ ............':....
(19'6 mml
outsd diamster
' ' '?70 in
Length irdr
23
sPECrFtcAftoNs
J
OIL PIJMP ORIVE
(Ealierl
Heat drve goar lo a maximurn of 600o F (316C) for nsrallato.

(11 Oameter of the shaft for the drve
dler sear . . . .. . . . 1.2475 ro 1.2495 in. {31.687 to 31.712 mm)
ore in bearing
for the shatt . . . . . . . .
(2)
.2510
.0015 in. (31 .77S
0.038 mml
Dameter of rhe drve shaft tor the
oilpump
... ..,.. .. ..
.7410
.0005 in. {i8.82t 1 O.Ot3 mm}
Bore ;n bearng for the drive shafl for

the ol
.744
pump
! .O'lin. (.t8.90 I
O.O3 mrn,
OIT PUMP DRIVE
. (Larer)
('l
(2)
End play for
$aft .,........,........
.OO3ro.O19 n. (O.O8 to O.4B mrn)
Length ot shaft from
bracket ....... .. . ...... 1.625 r .OtO in. (41.28 r O.2S mml

(31 Oiamerer of the shaft for the drve
dler gear ...... .. 1.2475to t.2495 n. 131.687.10 31.712
mml
Borein bearng
fof the shaft .. . ,. . . . - t.25tor.oo15n.(31.775r 0.038 mml

(41 Damerer of thr dr\r shaft for rhe
oilpump .,..,.......
.Z4tO1 .OOOS in. fi8.g21 I O.Ot3mm)
Bor in bearng for the drw shaft for
the oil
.7t4
pump
(5) Th "V" mark on dler

rnark on brscket.
i ,OO1 in. {19.901 O.O3 mm}

(5)
lhafr
must be n align;et with ,,V,,
t6t The "V" mark on boaring (6) must be in lgmont wth.,V,, mark
on bracket.
NOTE: FOR'
PAGE OF SPECI
r'\
NOT GIVEN, SEE THE FIRS

FOR GENERAL TIGHTENING ToRoUEs
rEUlrluA I rvrrq
C
'OIL FILTER
(DOUBLE OIL FILTER)
(11
(2)
Torque for screw holding cap assembly

..
50
ro ol filter
case
10
lt
lb
{70
14 N ml
68806 Sprns:
75in (19 1mm)

.......... ."
. . 27.8 to 32.6 lb. (123.5 to 145 5 Nl
Test force . .
.'.'' 175in (44'5 mm)
' outsde dameter
. ... .... 1.62 n' (41'1 mm)
11Or 15lb'ft (149i 20Nml
{3) Torque for stud
Length under te3t
torce
OIt FILTER
BASE
(258877 Ol Filter AssemblY)
Oil pressure lhat makes tl'te oil filter bypass
valveopen
...26!3ps (180r 20kPa)
...
Oil preisure rhat makes the oil cooler bypass
.., .. 26t
....'....
3ps ('180r 20 kPa)
valve
open
(1)
8M318zSpring for bvpass valve for lhe ol flter:

Lengrh under test
force
. .. .. . ... .2.50i.(635mml
.........
Frce length after test
Ou$ide. dsmeter
T6st
{2)
9.92
lorce
....
.-........81
139'7 N)
{20'6mm)
n.
8M3182 Spring for bvpa$ valve for the ol cooler:

Legth under test
force ................
2 50
.'. '
.........
length
after lest
Free
Outide diameter
Tst
(3)
lb
3.61 n. {91.7 mrnl
lorce
n {63'5 mm)
8.92
lb (39'7N)
3 61 . (91.7 mrn)
......81
n.120.6mm)
8M9929 Retainer.
NOTE: Fletaner (31 mu.t b even wirh the tgce of the flter bas atter
inatollation.
(4)
Ditanct lrom tac ot fltet bso

to,inside
tsl
fe of plug!
Length undor tcat
'.....
..........
.3f .
17.9 mm)
9M4585 Sprng tor lurbocharger lubricaton vlv.:
lorce ................
fer forc .'.....".......

Free length after te
Out!do drmder
.78in. (45'2 mm)
29.80 I2.38lb.('132.6
I10'6Nl
3.OG in. (?7.7 mm)
...:...
1.42n. 136.1 mml
:;:',: -
sPECtFtcATtos
OIL FII.TEB BASE

(SINGLE OIL FI LTER}
{2P51O3 Ol Flter
croup}
Ol pressure that makes the ol filrer bypss
vaveopen
.....
.... 25! 3ps070r
20 kpa)
Oil pressure tht makes the ol cooler bypass

valve
{1
open
.......
25* 3p517gt
ttter:'
rO *tu,
8M3182 Sprg for bypass valv of rhe oil
force
.
Freo lerigrh etier resl
Length under tesr
Ter forco
2.SO n. (63.5
........
mm)
9.92 tb. {39.7 N)
3.61
in.(91.7mm)
Ou$ide dameter
(2)
8M3182 Sprng for
byp$
vahre
force
Tet torce .,....,..
F.eo lengrh afte; test
Outide diamdrBr
for rhe ol cooler:
Lengrh under r6st
......,
g.92tb. (39.7 Nl
3.61 in, (91.7 mm)
,.
..
,gi n.
.i
120.6 mm)
i'
'\.:
26
2.bO in. 163.5 mrl
NOTE: FOR TOROUE VALUES NOT ctVEN, SEE THE

',,.*
FTRST
PAGE OF SPECIFICATIONS FOR GENEBAL TIGHTENING TOROUES
sPECtF|CAT|ONS'.;l
r)342 VEHCULAR ENGINE
c
COOTING SYSTEM
l-+
Make the temperature measurements below durg a typcal operating

cycle.
Dfference between top tank l2l and ar away from
engne ft) mu$ not b more than
....
110oF
Dfference btwen top tank (21 and bottom lank

(31 must be less
....
rhan
(21 and
Differoce between top tank

ol outler (4) mus not bo mor6
torqu6 converter
than
(6tocl
15oF(8ocl
87064X I
4OoF
l2?cl
NOTE: At srall condton the norral tampaatro of the lorque convertef oil must not be more rhan 27ooF ll3zocl for any extended
prod of ime.
When r6gulators are open dfforerice betwe6n rop tank (21 and
regulator housng (2, rust not be more than
.,.........
fF lloc)
WATER PUMP
TYPICAL ILLUSTRATION
ll
Torque for bolt
(21, (31 Put smooth
(3).
,...,.......,,,.
32
5lb. f. (43
7 N'm)
arfde of rng (2) 4anst carbon surface of
seal
SPECIFICATIONS
WATER PUMP IOTER GEAR

I
(11
Damerer of
shafr .
.4320
to .t .4325 n. (36.373 to 36.396 mm)
Bore in bearng
forshaft
l2t
...........
Damerer of
shaft .
1.43501.0005n. 136.450jO.Ot3mml
1.4940
to 1.4945 n.
137.949 ro 37,960 mml
Bore bearng
........ .
for shaft ..
13)
1.4970 1.0OOS in, {38.024
80395X1
\,
0.013 mm}
Dmenson from end of shaft ro
outerfaceof frontcover
................
.lggn.(4.7gmml
WATEB TEMPEBATURE REGUTATORS
6L5851 Rosulror:
open
Mnmumopenigdi.tance.......
Temperattrre when completty
..
f97oF {92ool
.375n.(9.53rnml
939160 R.gultor:
open
dsrance . . . . . . .
Temperaturo when corhpletelv

Mnmum openng
i85oF (85oC)
.3?S in. {9.S3 mm)
L7616 R.euhor:
Toperaturo when coptetoly
open
lgdF (sfcl
NoTE: FOh ToRouE vALUEs NoT GIVEN, sEE TH FIRST

PAGE OF SPECIFICATIONS FOR GENERAL TIGHTENING TOROUES
SPECIFICATIONS
FAN DRIVE
Fan speed st engine speed
ol
1280
rprn
'
1210 rpm
NOTE: End lAl must be supported astghtening sdone from end (B).
{1)
Tghten nut to
80 lb.ft. (810
'l10 N m)
(21 Hit shaft wth a harnmer and agan tighte

600 I 80 lb. ft. (810
to a torque of
110 N'm)
torque
of
.................
600
13) "Staks" (make a ark with a punch) nt io shaft on end (B).
V.BELf EI{SION CHART

BELT SZE
WloTH TOP
OF PULLEY
GROOVE
WDTH
EELT TOP
GAUGE READII{G
"USED"-
.38{!
9.65
1t2
r3.89
.500
12.70
5V
.65
5.88
.600
15.24
1/r8
3t1
.@
17.44
.625
15.84
'120
.750
19.05
.890
17.53
120=5
120=5
23.8l
.878
,.9
100
15
120+5
120=5
=5
BORROI,GHS GAUGE
tb.
! 2.
594 ! 2.
53/.!2.
90=5
tb.
mm
10.72
.$18
mm
GAUGE READI G
ln.
l5/t8
ln,
BELT TE{SIOI{
.42
.97
3ta
EELT TENSION
OLD GAUGE NO.
NU
BERS
XEII'GAI,GE
8T.39.73F
BT.3$95
mat0 m!44
BT-33-9S4.16
aT.3S95
8T{3-72-4.f 5
BT-3+72C
! 2.
33,!2.
f 10
90i10
90 I f 0
534-!2,
90 t
445
594
90
'10
4@
=2,
ffi!44
O0
14
I !11
1&=44
BT-3$72'{-f 5
8TS72C
8T-3972-l-15
8T.33-72C
8T-33-72-4-15
BT.3$72C
O.
MEASURE TENSION OF BELT FARTHEST FFOM THE ENGINE
"'lNmAL" EELT TENSION b lor a nsw bolt.

'"USED" BELT TENSION b lor e blt rihlch hss more lhan 30 minut63 ol oparatibn at rald speed ot engne.
A!0232X5
SPECIFICATIONS
ooooaoooo
r/
oocoaooocc
TIGHTENING PROCEOUR FOR

WPICAL TWO.ROW TANK
oaoooooo
3-t_
RADIATOB
ooooaooooo
ooooaooooo
a5922aXt
TIGHTENING PHOCEDURE FOR

ryPEAL TI{REE.ROW TANK
NOTE: Us the tghtenng procedurG shown to install top end bottom

tank! to radatdr core.
(11 Vacuum retiet valve ro open ar a maximum of . . . : . . 1 ps (7 kpa)
at
lef valve m ut b opan at
P.sure relef valv mut not toak

Pressure
(21 Torque fo. stud tor rhe
fll.r
cp
....
t4 psi (95 kpal
!0
pr
(1
25 kpa)
i stb.fr.(5S+
?N.m)
E5770
- lXl
fHE FIRST
PAGE OF SPECIFICATIONS FOR GENERAL TIGHTENING TOFOUES
NOTE: FOR TOROUE VALUES NOT GIVEN, SEE
1
I
SPECIFCATIONS
CYLINDEB BTOCK
(Engne3 Wth Spacer Plate)
(ll
l2l
Make expansion
end of tube.
otliffi
Thickners of top
plate
".s"-uly
....
.....,........
to make
tght fit, then flare
.1861 .0Ol in. ('12.34
0.03 mm)
Thickness of gasket betvleen top plate and

.OO8 1 ,001 n. (0.20 1 0.03 mm)
cylnder
block
Heqht of lner over plate under

.005
nstallaton prersure
....... .
.003 n. 10.13
0.08 mml
Maxmum p6.missibl6 diflergnco in hoight of

linsrs ngxt to 66ch othr in iho
.0O2 n. {0.05 m}
aame spacr plate...
Maximum prmssbl9 dftsrsnce bgtwgon hgh
ad low measurgments made t four places

around sach cfndor line. ,... ... '...... .0O2 in.
(31
(4t
Length of do!.vels (four) our of tha

biock face : . . . . . . . .
Bore n bea ng
(51
mm)
.88 in. (22.4 mm)
,,.....
forcamshaft
.....
(O.OS
Bore n block for

main bearng
......
2.6243
4-6245
.0012 n. (66.657
0.030 mml
r.0005in.(117.462 10.013mrn)
Aignment for the bore in the block for

.OOOto.0O3 n. {0.00to 0.og rnm)
tho man bearings. . . .. . ..
(6)
Clearance between man bearng caps and

cylnder block , .. . ..
.0000to.0005n. (0.000 to 0.013 mr)
Maximum perrnssble clearance bet$een cap for

mein bearings-and cylndr block . . . . . . . .0012 n. f0.030 mm)
lnstall caps with part number to$,ard front.

(7)
(lake expansion of iub asiembly io make a tight ft, then flare
(81
Bore n block lor bearngs
and of tubo.
for camshaft
l9l
...,.. ..
2.87
4 lo 2.875 in. (72.99 to 73.03 rnm)
Torque for luds tor

man barng
cap6
170
20|b. fr. (230
25 N.m)
(10) forquo for uts holdng capa for man barngs:
a.
b.
c.
d.
..
(11)
Put crankcas oil on thrsad3 ad v\6sher fce.

Tghren both nuti
to
....,
, lm15lb.
ft.
1135
7 Nm)
Pt a mark on each nut altd cap.
Tiqhten each nut from mark '. . . . . . . . . . . . , . . . . . .
120'
Dmenson frorn c6ntr of main
beariog bore to top of
block (newl
......
cylnder
r .(x)3s n. (601.&40
23.@45
(121 imension trom center of man bearing bore lo botran of cylndr

block (new)
3.750
1 0.099 mml
.(x)l n. {95.28
0.03 mml
a.rre3xt
SPECIFICATIONS
CYLINDER EtOCK
(Engnes Without Spaoer Platel
(1)
Torque for 7/8 n. studs
t2t
(31
..... ,
Torque for 5/8 in. stud.
for head .....
. ,.
for head .
170
20 lb. fr. {230
25 N.rnl
75
10|b. fi. {100
14 N.m)
f
\
Depth of bore n block
forlner
.....,........
.492to.494in. (12.50to 12.55mm)
Maxmum permssble depth of bore
aftr
reconditionng
.538 n. (13.67 mrn)
Heght of liner over block, under

installtion pressurc . . . . . . . .0041o.0G in. f0.10ro0.20mm)
Maxmum prmssibl dffernce n heght
of lners next to gach other undgr

the same cylnder head ......... ..
. , . . ,., .OO2 n. (0.O5 mm)

permssbl
Maximum
dftrenc btw6n
hgh and low measurements mdde at tour
places around e.ch cylnder liner . . . . . . . . .0O2 n. (0.05 mm)
(4)
(51
6)
t7t
Make expansion
end of tube.
of
tube assembly to make a tght fit, then flsr6
Bore i bearngs
for camshaft
..,,,..
Eore n block
main barng
for
2.6243r.0012 n. (66.657
0.030 mm)
.4.6245 t .0005 in. (1'17.462 i 0,013 mm)

Algnment for the bpre n block for
the man bearings. . ., . . . . . .000 to .O03 in. (0.00 to 0.08 mml
......
Clerance betr een man bearr cps and
cylinderblock,.,....
.0000 ro .0005 n. (0.000 to 0.0t3 mm)
Maximum prmissble clearance betu/een cap for

ma bearings and cylinder block......,. .0012 in. (0.030 mm)
'
lnstall cap6 with part nurnber toward front.

181
Make expansion of tube asserbly to make a tght ft, then flar

end of tube.
.:l:
l9l
Eore i block for bearings
for camshafl . , . . . . . - 2,874 to 2.875 n. (72.99 ro 73,03 mm)
(101 Torqus for studs
man
l'l1l
for
....
170
20 tb. ft. (230
25N.m)
Torqe for ntsioldg cafs for mn barngB:
. a.
{l2l
bearing
Put craniaso oil on threads and wEsher face.
b._
Tghten both nuts
c.
d.
Tghten each
1)i 5tb.fr.(135.
ro . , . . . .
7N.m)
Put a mark on each nut and cap,
nutffom mark
....................
Dmension from cier of main

to top of cylnder block
boarng bore
{newl
,..........
24.f87s
.0035 n. (614.363
120'
l)r
0.089 mm}
I
I
ttoNs FoR GENERAL
TIGHTENtNG ToRouEs
SPECIFICATIONS
CYTINDER TINER
(1)
.. ..'...
Eofe n lner. .
..
5.751 1 .00',1 n. (146.08
0.03 mm)
Use again maxmum bore when measured
near upper end
cylinder
of the wear surfacg of the
.. ...
lner
Thickness of flange on
lner . . .
12)
..
,..
5.755 in. (146.18 mm)
.4990 1 .0008 i. (12.675
0.020 mml
Put filler band n dieil fuel,.then mmedately inrtall ir o th

cylde ler. Put a thin layer of SAE 30W oil on the band then
imedately nstall the cylinder lier in the cylinder block before
expasion of the band.
{3)
NOTE: Make referenc to GUIDELINE FOR REUSABLE

PARTS; PISTONS AND CYLINDER LINERS, FORM NO.
sEBF8001.
CYTINDER TINER PROJECTION

(Wth Spacer Plate)
Make relerence
to CYLINDR LINER
PROJECTION n Testng and
Adusting for the complete procedur.
1.
lnstall gasket l10l and eacer plate {9) wth bolts (1). Tghte
bolts {11 ovenly n four steps:
......,....
2nd step . .........
3rd step ....
4rh step...........
,...
lsr step
2.
25ib. ft. (35 N.m)
.... ....
...
50 lb,
ft.
{70 N'm)
70lb. ft. {95 N.m}
lnstall toolng as shown. Tighten bol$ (4) evenlv n lour steps:
lststep........
2ndstep....,..,..
3rdstop..........
4rh srep........
3.
10|b. ft. (14 N.m)
l,,leasure
.,......
.
15
5 lb. fr. (7 N-m)
|b.ft,(20N.m)
....25 lb-ft.(35N.m)
... .. 50|b. ft. (70 N.m)
cylnder liner proecton wth dal indcator (31
1P24o2 Block {2} as shown. Measure at four places around each

cylinder lner nar the clamped arsa.
I'
Average of four proiection measurement5 from any

cylndor lner must b ...... .m5 t .OO3.(O.t3r O.OSmml
Maxmum prm$ble dffrnce brween sll
'
lour measuremsnts......,........
,.....
.0O2 in. (O.05 mm)
Maxmur psrmssbl difterence betwgsn avgrag

projecton of any two cylndo, lners naxt to
esch oths. n the samo spscar pldt . . , . . .0O2 in. (O.Ob mm)
4.
,\,..
Mn;urn permi*iblo depth to dischne countorbor6

to adjust cylnder lner projectofl . . . . . . . . . .030 in. (0.76 rml
Maxmum perm,able dpth to machne counterbore to
adiust cylndor lnor
.045 n. (1.14 mml
proi.ction
lnstall a .O3O n. {0.?6 mrn) shim plus ant dded shmr ne@ssary
to get th corroct cylnder liner proiecton.
NOTE: 8 ruro that the .030 n. {0.76 mml shm is drecrly
th cylnd. tn r Jlngp
und.r
':.ti!
Put 7M726O Lquid Gakat o th top of the top 3hm and on the
botlor ol ho bottotii shim bfore nstaltng.
{51 3Hrl65 e.$tc.

{61 887t18 Push'Pull
(7)
t:e2QP)
Cro3sbar.
ldapter ptate.
3H'is plare (nstalle upside down).
ADJUSTMENT SHIMS FOR LINER PROJECTION

SHIM THICKNESS. COLOR COOE, AND PART NUMBER
.007 n.
.qr8 ,
(O.20 mm)
.o09 in.
(0.23 mm)
BLACK
RO
5S8143
5S8144
GREEN
5S8145
10.18 mrnl
.015 in,
.030 n,
{0,38 mm)
(0.76 mm)
BROWN
BLUE
5S8147
5S8r46
,8-
,..:a::
SPECIFICATIONS
J
CYTINDER I.INER PROJECTION
{WITHOUT SPACER PLATE)
Make reference
to CYLINDER LTNER PROJECTION n Tesring and

Adusting for the complete procedu16.
'1. lnstall toolng as shown. Tghten
nuts for crGsbar evenly n,our
steps:
ls step
.. ..
... S tb. fi. (7 N.ml

.... 1s rb. fr. r20 N.m)
.... .. 25 tb.,t_ (35 N.m)
.. SOtb.ft.(7ON.m)
'.
3id slep ...
4th srep ....
slep
3:t-d
..
2. Mesure cytinder tiner projeclon with diat ndicaror

12, i^ 1p24O2
Irroct( lJ) s shown. f\easure at four places around
each cylrder
lne near th6 clamped
16.
Avcrsge of four projecton meas.remnts from ny

cylnder liner must bo .. ., .
.OO4to.Og in. {.f0roO.2Omm)
Maxmum pehs6ble dtferecs bstween
rour
3.
measurements.
.OO2 n. (O.OS mml

Maimum pe.mssble diffrence betreen
avrag p.ojoction of ay two cylndgr lne.s
nsxt to och othe. unds, any one hed....,OO2 in. (0.05
nm)
Depth of bore in block
for |iner
.,........,....,492
to.494 in. (l2.Soto.l2.SS mm)

Maxmum permssible depth to chin couterbors to
adljust cylidor tner projectio
.639 n, (f3.67 mm)
lnstall a .030 n. (0.76 mm) shim plus sny added shms necessary
to
get the correct cytnder lner proiecron.
.........,.
NOTEj 8e suro har the .O3O n. (0.76 mml .hm

the cylnder liner flange.
is
drecrty under
Put 7M7260 Liqud casket on the rop of the rop shim

and on the
bottom of the boltom shim belore ostallng.
{1} 3H/t6s
,ll4l
1.:(5)
ptate.
8875A Pushfu er Crossbar.

1P2397 AdEprer ptaie,
ADJUSTMENT SHIMS FOR LINER PROJECTION

SHIM THICKNESS, COLOR CODE. AND PARf NUMBER
.dl8 in.
10.20 mml
(0.23 ml
(0.38 mtt
.03O in,
(0.76 mml
BLACK
RED
GREEN
5S8143
5S8t 44
558145
BROWN
5S8145
B LUE
5S4147
.007 in.
(0.18 rmt
rgRouE vALUEs Nor

!9I-E,^91
PAGE OF SPECIFICATIONS
.(xN n.
GtvEN, sEE rHE FtRsr
FOR GENERAL TIGTENING ONdS
.015rt,
SPECIFICATIONS
PISTOfTS AND RINGS
(WITH KEYSTONE PISTON RING GROOVE)

MakerefTencetoGUIDELINEFORREUSABLEPARTS;PISTONSANOCYLINDERLINERS,FoTmNo.SEBFSOOI.
"S.
PISTONS AND PSTON RINGS
Part No.
(1I fOP RING
(2I INTERMEDIAfE RING
(3I OIL CONTROL RING
.6N5025
*6N5026
"3H841
.2510 ! .00OS n.
(6.375 ! O.Ol3 mm)
Wdrh of groove
n paton for plon
rng (new).
Thcknei! of pston
ring (new).
(6.312
Clearance btween
groove and pston
.0025 1 .0010 in.

(0.064 I 0.025 mm)
.285 1 .0005 in.
0.0'13 mml
ring {new).
Ciearance betreen
ends of pston rng when
.0305 I .0075 in.

(0.775 r 0.191 mm)
installed n a cylnder
lner with a bor se
of 5.750 in. (l16.05 mm)
.0475
(1,207
lncrease in clarance
between endi of piston
ring for each .001 n.
(0.03 mml ncrgase in
cylnder ler bore sze.
'lnstall pston
I .0075 in.
r 0.191 mm)
.02?5
(0.699
.0075 n.
0.191 rml
.003 n.
{0.@ mm)
rng wth
"UP"
side toward top of
pfo.
NOTE: 6N5025 Top Rng (1)
has the mark "UP-1."

6N5026 lntormediata Rng (21 has the mark "UP-2."
'*lnlall
3H881 Ol Control RnS (3) wth the Sap n the sprng '180" away from the gap rhe rng.
r''rKeystonez
yle pston rngs and grooves n pstons. The 5P4812 KEYSTONE PISTON RING GROOVE GAUGE s
for measurng these groov*. Put the pin end lA) of gauge "3" rhe groove r for plac6 around the
crcumference. Do ths to both grooves. The flat edge (Bl of rhe guge mrst be between grooves (t)ad {2). It there ir
clearance between rhe flat edg (B) of the gauge and the pston et all test locatons, for both grooves, the pston s reuaable. lf
neceisary
rhe flat edge {Bl
s n
contact wth the piston, at eny of the test locatos, the pston is not reusable. lnstall a nw pston.
{41 Boro in piston
for p . . . . . , . . . . : r.. 2.390G r.0003n. (60.721 + 0.008 mm)

Clo4anca bauBon pln and bo,a
.00O3.tq1O013 in. {0.0m ro 0.033 mml
ln pirton
...,..,.,.,.
aJ
\_ -
M.xlmum p.mirible clearanc."(srdrn) ., . . . . . .0O2 n. (0.06 mm)

pn ddr;t
238s1 .ooo2 n. (6o.zot o.oos mm)
.......
NOTE: Whon infalled n the engne, the "V" mark o rop of rho pnon
mut be n algnment wilh ths "V" mark on the cylnder block.
+
J
d-t
"r
NOT RUSABLE
FEUSABLE
SPECIFICATIONS
\t
PISTONS AND BIfUGS

Make referenc to
cUtDELtNE FOR REUSABLE PARTS; P|STONS AND CyLtNDER

LINERS, Form No. SEBF8O01.
PISTONS AND PISTON RINGS

(11 TOP
RING
.4N38?5
Wdth ol groow
piston for pston
rng {new}.
,1916
(4.867
r .000rS in.
I 0.013 mm)
(2I INTERMEDIAfE RING
{3} OIL CONTROL RING
r2s8884
.13H881'
.0970 I .0005 in.

(2.464 i 0.013 mml
.25101 ,0005 in.
(6.375
Thcknessof pi,ron
rng {w).
.1865 +.0000 ro -.0009 n.

{4.737 +0.000 to -0.020 mm)
.0935 +.0000 ro
n.
(2.375 +0.000 to -.00@
0.020 mm)
Clearance betwe6n
.0046 o .0064 in.

(0.117 to 0.163 mml
.0030 to .00lt] in.

{0.076 to 0.122 mm)
(O.09
r .0075 n.
! 0.191 rnm)
.0285 1 .0075 n.
(0.7241 0,191 mml
{0.699
groove and piston

rng (new).
Clearance betr /een
ends of pston rng when
nstalled n a cylnder
lner wth a bore sze
.0305
(0.775
of 5.750 in. {1t6.05 mm}

lncrease n clearance
betwen eda of pston
rng for each .001 n.
0,013 mm)
.2485 i .0005 in,

(6.312 r 0.013 mml
.0025
.0275
! .0010 n.
t 0.025 mml
r .0075 n.
I 0.191 mm)
.003 in.
(0.08 mm)
{0.03 mml nerease

cylnd6r liner bore sz.
'lnstall pston ring with .,UP,'
sde
toward rop of psto.
NOTE: 4N3875Top Ring {1) hasrhe mark,,Up-1.,,
258894 lntermedare Rng (21 has the msrk .,Up-2.,,
'rlnstall 3H881 Ol Controt Ring (31 wth
the gap n th spring 18Oo away from rhe gap in the rng.
NOTE: Use 5P3519 PlsToN BING GROOVE GAUGE to check top 6nd center ring groover wrh straighr
3ide,. For isrructons
on tho u3e of the sause, see rhe GUIDELINE FoR REUSABLE pARTs; ptsrs ANo cyLtNdaC iie!, ro,rn
ruo.
sEBF8001.
(4) Bore in pton

for pin . . . . . . . . . . . ,
2.39061.0003
n. (60.721
o.oo8 mm)
Clearance between pn and bore n
pistoi
lnew)
.0003 ro.OO13 in.
(O.OO8
to 0.033 mml
Maxmtm permssble clearanc? between p:ston

pn and bore in psron {wornl . . . . . . . , . , . . .OO2 in. (0.05 mm)
Torquefornuton hetptug
......,
30r Stb.ft.(4Ol
7N.m)
NOE: Wh6n installed in the engn, rhe ,.V', mark on top of the psron
nut bo in lgmet wirh rhe .'V.' mark on the cvtndor block.
;1
..*![
- .r!tr,
I
36
.
NOTE: FOR TOFOUE VALUES NOT G|VEN, SEE THE
FTRST
PAGE OF SPECIFICATIONS FOR GENERAL TIGHTENING TOROUES
SPECIFICATIONS
CRANKSHAFT
Get ihe temperature of the throwr to a raximum of 50O'F (260"C)

befor6 installaton on the crankshaft.
Get the temperature of the gear to raxmum of 4oo'F (20CC)

before instllation on the crankshaft.
(1) Wdth of groove

in thrower
............
.2515
Cloarance btr/\en seal rng

and groove, . . . . . . . . ..,0025
Clearace betlveen ends
seal
l2)
f3)
rng
,.
ro .0045 n. (0.064 to O.l 14 mm)
of
.010to.050 n. (0.25 to 1.27 mm)
Maximum "rout" (axkl occntricityl of groove

.006 n. (0.15 mm)
n throlrer for seal rng .................,
Dstnc bet'/een rhrusl facla of ctankshaft for cntr
.oos in. (98.43
0.13 mml
Distanc btween thrust faces of cnter

3.857 .0o'l n. (97.97
msin
0.03 mm)
0.03 mml
min
b.aring
3.875
t
I
bearng
l4l
.0005 n. (6.388 1 0.013 mml
Oameter of bearng surfaces (ournals)

for the connectng rodi [standard,
orgnalrizel
3.624
.001 . 192.05
j;
Mnmum oermssble
dii-",", ........
3,6175 n. (91.885 mm)
crankshft
.012 ro .024 in. (0.30 to 0.61 mm)
Maximum permssble end ply

for the crankihaft
.035 in. (0.89
mm) :
(6) Dameler of bsaring surfaces liournals)

for tho man bearings [standard,
4.260 .0O1 in. {108.20 1 0.03 mm)
orgnal
Minimum permlsble dameter
4.2555 in. (108.090 mml
!
.......
szel
Oarneter of bearng surfaces (iournalsl for the main

bea.ngs [.025 n. (0.64 mml smallsr than the .
orginl
4.235
.ml n. (107.57 1 O.03 mm)
Minmumprmi6sblemeter
Mnmum permssble
r
.......,
j 0.03mm)
(91.250mml
3.5925 n.
Diametor of barng surfacs {iournals) for the

co.nocting rodi f.050 in. (1.27 mm) snller than
3.574 .ooi in. (90,78
the orsnaliizel
..,......
Mnmur p6rmbiblo dameter
f+.
End play for

the
Damatar of baring su;fuces (osrnalsl for the

connectng rods 1.025 6. (0.64 mm) srnaller than
rhe orignal szsl
S.ssg .0ol n.(91.41
.......
'
(51
t
........
3.5675 n.
o.o3 mml
{90.615m)
Maximum prmlsible dfforecs lrom round
) ..........
connecting
of
..... ..
.q)5 n. (0.13 nim)
.. . .. ..
daeter .. .. . . . 4.2305
n. {107.455 rml
Diamter of boaring surfaces (journals) for the main

bearings [.050 in. (1.27 mm) sfnaller than th
4.210 .(tol n. (106.93
orgnal
r?el
Mnmum permksible dameter .
..
..
-.
0.03 mt)
4.2055 n. (106.820 mml
Maxmum pefmrsblo diff6rence lrorn
aurfaco {journal}
.
.0021 to .0063 n. (0.053 to 0.160 rml
srlace (journall of crankshatt . . . . .
szel
round baring sulace ljournall
...,.....,..
Clearaco btween man barng and

main bering rurfaco liournal)
of crankshatt
.......,.
.0024to.0066 in.
Maxmurn psrrnbsblo clearance btween

rnan bearing and man bearg surface
.012 in. (0,3o mm)
.OOS n.
(journall of
crankshaft
(O.O6t
(0.13 mm)
to0.168mml
.0,l0 n. (0.25 mm)
SPECIFICATIONS
CONNECTING ROO
(ll
Bo.e n besrng for

psron pin . . . . . . . . .
2.3913 1 .0003 in, (60.739
Maxmum permissible cle6rance between

bearig and pston
. .. .
pn
(21
.....,..
{5}
(6)
.003 in. (0.08 mm)
3.9670!.0OOSin. fl00.762tO.O13 rml
Dsnce beth/een center of bearng

for pisto pn nd center ol bearg
for crankhafr
14)
O.Od mmt
Eore in connectng rod
for bearng
(3)
..
.........
15.0001.001 in. l38.t.OO 10.03 mm)
Diameter of pisron
pn ..,..
2.38981.0002 in. l6O.7Ot IO.OOSmm)
Bgre in bearng lor crankshaft bearing surface

{journall .. . .. . .. 3.6279 o 3.6300 in. (92.149 to 92.202 mml
Torqle on nuls for conecting rod:
a,
Put crankcse oi on lhreads and nutseat.
b.
Tghre both nuts ro . . . . . . . .
c.
Put a mark on each nut and end of bott.
d. Tighen each nutlrom
. 75! 5tb.ft.
mark
ltOOr 7 N.m)
............
60o
VIBRATIOIT DAMPER
(l)
Torqus for bolt hotding hub and damper

on crankshafr........ -...,.
600 I SO lb.
Hit bolt with hammer and again

tghten bolt to
600
ft.
fSf O
50 tb. ft. l81O
l
i
70 N.ml
70
N.ml
at3t8txt
NOTE: FOF TOROUE VALUES NOT G|VEN, SEE THE
FTRST
PAGE OF SPECIFICATIONS FOR GENERAL TtcHTENtNG TOROUES
SPECIFICATIONS
c (ToP)
TTYWHEEL HOUSIfTG EOBE
NOfE: W.t th6 dial ndicaor m.asutemenls wlh lher posive l+)
l-)
and neg.tve
notation lrgns). fhis noraron
the calculatons n lh chart corracily.
necestaty for mekng
poston at lC), adu3r the dial indcator

(zerol. Pulh tho crankrhaft up agaiit the top bearig Writo
the measurement for bearg clearance o lne 1 n column {Cl.
1. Wirh rhe dal indcator
ro
"0"
2. oivide the
linr
meBaurmont from Stop
1 n column 18)
& (Ol.
bY 2.
A (BOTTOM)
write ihs nube. on
3. Turn the crenkahafr to put thedil ndcalor at lA). Adurt the dial
ndceror to
"0" lzero).
crnkshatt couterclockwb to put tho dil dcator at

{8}. Wrte rhe msuremsnt in the charl.
4. Turn lhe
\i\
5. Tur lhe crankshaft counlerclockwke to put the dl ndcator at

{C}, write the moasirement n lhe chart
6. Turn th cnklhaft counterclockwise to put the dal indcator
'
oG
at
OA
\o\
o
{D). Wrire rhe mesurement lh chart.
7. Add lnet I & ll by columni.
8. Sublract the rrallor number from the larger ntmber in line lll n
column3 (81 & (Dl.lhe ree.lt .lho horzontal "eccentrchy" (out
of round). Li
II
l, column {Cl
tho venca occantrcitv.
CHAA FOR DIAL IIIDICAOR TirEASUNEME{TS
Crr*to lor b.d
cl.
Tol of Lin. I &
o
t
lo.5)
'Tor.l V.rrtl.c..nt tty loui ol roundl.
.'Subr.cr lha lnalla. ilo, tro tha brg.. No.

rh. rol ho.izoul
ll
D.| lndro. R.d.|o
G.nrr.ry.
lo.ol
Tha
dllarra t
^ro"ra
9.
On the gfaph fof total eccentrcty lnd the pont of inteFecton of

the lins lor vertcal eccentricity and ho.zotal eccenrricty.
s in the range markd "Acceptable"
the boro s in aligment. lf th poit oI ntersecton s lhe range
marked "Not Acceplable," thefl! rhee housng must be changed.
lo.rt,
lo,rol
10. ll the por ot nterseclon
lo.o!l
.:-i:.
i'.'
SPECIFICATIONS
FTYWHEEI- RUNOUT
(.xl occ.nlricityl of tho Flywholl

1. Install the del ndicator as shown. put a lorce on the llywhoal
AO
Fac Rnout
loward the rear.
2.
Ser ihe dial indctor ro rd .OOO ri. {O,O
rnHi.
3. Turn the flywheel and read the ndcaor evry 900. put
the flywheel o the rear belore each readng.
BS
force on
4. The dfferece bet$reen the lower and highr easurementi taken
at ll lour points rust not b more than.006 in. {0.1S mm), whch
s the maxmum permssible lece runout (axal eccentricty) of the
flywheel.
CHECKING FACE RUNOUT OF THE FLYWHEEL
CHECKING FLYWHEEL SORE
Bor. Runout (radial eccantrctyl of tho Flywfirt:

'1. lnsrafl the dat indcator {3) and mske 6n
adiusrmont
unversal attchrent (41 so t mker contact as shown.
2.
Set the diat indicaror
to reed
.0OO n. (0.0
of
the
rnml.
3. furn the flywheol and read tha dcotor every 906.

4. The differenco bet[ren ha lorr and hgher meaaurdmants take
at all four pots mutt not be more thn .006 in. (O.l S mml, which
s the msxmurn prms!ble bore .unout lrdial ec6nqy q11r"
flyvvh6el.
5. Runout leccentrcty) ot the boro for the plo!

flvlrh.lclurch, mulr or
excaed.OOS
bearng
i. 40.13 rml.
for the
CHECKING FLYWHEEL CLUTCH

PILOT BEARING BORE
NOTE: FOR TOROUE VALUES NOT G|VEN, SEE THE FtBsT

PAGE OF SPECIFICATIONS FOF GENERAL TIGHTENING TOROUES
SPECIFICATIONS
'oo
o^
\o\
852328 OIAL INDICAfOR GROUP INSTALLED
FTYWHEET HOUSING RUNOUT
c (ToP)
i.
I
I
I
I
Frc. Runout
1.
.cc.ntrctyl of rhe Flywh.cl Houring:
Fasron a dial indicator to th crankhaft flage ao rhe anvl

ndicator wll rorrch the laco ol the ftvwheel horrin9,
ofthe
A (BOTTOM)
2. Put a lorcs on he crankshalt toward ihe rar before reading the

ndcaro.
l.l.l
aach pont.
3. W dil ndc.ror 6t t .O0O n. (0.0 rnm) ar tocation (Al, turn

th crnkhat ad r.ad tho ndcator locationr (8), {Cl ad (Ol.
t;
4. fhe dflaranca bet/tn lolvar and,higher rne,urerneta taken all
for pon$ murt nol ba more than -012 n. 0.30 mml, which is the
maximum prmissible lac run out larial eccentrcty) ol the
flywhel hou.ing.
SPECIFICATIONS
t
FTYWHEEL HOUSIfUG
'b
(1)
(2)
Se FLYWHEEL HOUSTNG BORE.
Mxrnum permia!ble ,.run out,,
laxisl eccntrcty) of tace
(totl ndc5tor resdingl
.....,..
-.-....
.0'12 in. (0.30 mm)
FLYWHEEL
(1t
Maxmum permssble
"runout" lrrdal
eccentrcty) off center of boro

(total indicator readins) ............,,..
QI
Torque for bolts holdn9 flywheet

to crankshatr
280
(3)
Maxmu pmssble'?unout" (radal

eccentricity) ofl center of plot bore
Itotal indicaror readng) .,.. .. ... . ..
{4)
Maximurn ptmssbla
eccont icity) of fce
.006 . {0.1S mml
20 b. ft. (377
.....
25 N.ml
.OS n. tO.3
mrl
"runout" (exsl
(tot lndicator rednSl
...,.... ..... ...
.006 n. {0.15 mm)
,'q
F-
42'
NOTE: FR TOROUE VALUES NOT GIVEN, SEE THE FIRST

PAGE OF SPECIFICATIONS FOR GENERAL TIGHTNING TOROUES
0342 VEH ICULAR ENGINE
SPECIFICATIONS
ATTERNATORS
55!1088
24V 50A
Crcut .
Polarity
Oelco-
emy
b.r I I 1 7236 or
Nu f
..
1117 2481
...... ... ....
negatve ground.
Speed for
tesring
.....
5OOO
rpm
Rotaton can be eth6r directon.
Outplt when cold:

Fasten carbon pile to battery
to get axmum output.. ..
.,.
. .. .. ... 54 A
..........,.. SO A
Field current ar 24V nd 80' F (27" C) ..,,.......
2.5 to 2.9 a
Rated output,
..
hot
Voltage,egulator:
Voltage
range
se 4i
'4
Adut voitag lettng
to .. ... . -..
..
26 ro 30 V
.. . .. .. .. .. .. . ...
28 V
then ncreaso speed to get

maxmum
output
...............
(1) Torque for nut . .

(2) Torqu. for output termial ........
lO!
1 tb.
2P12O4
24V 19A lPrstrtolie Number AN87O04l
Polarty
50 A
7 N.m,
ft. (141
1 N.m)
75 1 5 tb. fr. (1OO
egatvo ground.
Rated orput at
28V
Output at 15OO rpm and
.... . ,..
....... .
28V..... .....+.........
...........
Re!ianct of the rotot e 77o F 125' C)
Current con.umption (drw) ar 77" F (25" C)
.trd24v..,.......
........
(11 Torque tor nut holding
pulley
..,........
18
75
forf.ldrdground........... 25to30lb.
n,
10 A
to20ohms
1.20to1.33A
! 5lb.ft.(t00.7
(2) Torque for nut for termnals
'19
N.m)
(2.gto3.4N.ml
13) Torquo for rcrav\ holdng
trminalpl6to,....
bolt!
(4) Torque for
10ro15.ib.n.11.1 to1.7N.m)
..25ro30
lb. n. (2.9 to 3.4 N.ml
(51 Tbrq!. for boltr holdno
rogulator
..,.. '.... '........
45 to 50|b. n. (5.1 to5.7 N.)
(6) forque for nut

for
term61
,f\
? t' ' t"'.inat
\
.lncludns thc 4N5938
45 to 50 tb. n. (5.1 to 5.7 N.ml
(71 rorouo for nut for frorttt

225 to 25O lb. n. (25.4 to 28.3 N.rn)
Rogulator (Pre.tolite Number VSH64O|Bl or
6N3821 Regulator (Pr.ltolit. Number VSHIOl c).
SPECIFICATIONS
ATTERNATOR REGUTATOBS
6N3821 24V (Pr6tolro Numb.r
VSHlotCl
4N5938 24V (Pretotre Numb. VSH4OlBl

Polarty
negative ground.
Voltage selting range at 70" F 121" C) .
(1) Adiustment
..
........
27.3
to
2B-7 V *
screw and waaher.
*Wth vohage adllstmenl

rcrew {'l) in position ,,N,' (cnt6r). When
screw {11 is in poiton "L", volrge wl b O.SV less. When screw (1)
s n poston "H", volrage wll be 0.5V higher.
STARTING MOTOR
at
1Pgt82 24V (Dolco-R.my Numb. 11O9632t

Roteton
clockwis whsn seen from drv 6nd,
,
...
Minmum spod wrh no l-oad . . . . . . . . . , . . . . . . . , . .

Msxmum psd with no
toad
..,,.........,'...
S5OO rpm
Z5OO
rpm
Current consumption ldrawl at no losd:

-
Minmu wth .olenoid r 2OV
.....,...
Mlximum wrh rotenod rr 20V . . . . . . . . . , . . , . .

Claaranco btwon pion and hourng
(pinion
......,..........
clearancol
(1) Tenion of brush pring
,..,........,........
... ltoA
..... . . l?O A
.36n. fg.t mml
8002. (22.2 N)
(21 Torque for crew hol<lng os housig

.
to lovor housing
!o .t7 tb. ft. fl8 to 23 N.ml

20to25tb.fr. (2Sto35N.m}
13
{3) Torque for rerminal nutr . . . . . . . .

NOTE:
FOR TOROUE VALUES NOT GIVEN, SEE THE FIRST
PAGE OF SPECIFICATIONS FOB GENERAL TIGHTEIING .TOROUES
,,
SPECIFICATIONS
j.
STARTER SOTENOIO
6N5123 2lV lD.lco.R.my Numb.r 1l15544l
tPgl8l 24V lD.lco.Rlmy Numb.r
11155261
Curront coniumpton fdrawl:
2OV
Currnt rt 20 ro 24V
Curront er
(l)
40 to45.5 A
40 to 54.6 A
4M1815 Sprins for conract relsase:

.42 n. (10.7 mm)
.
Out.d
l2l
diarneror
8.5 to 9.5 lb. (38.0 ro 42.5 Nl

.83 r .015 n. (21.1 r o.38 mml
,375
.010 n. (9.53
0.25 mml
9M7609 Sprng to return the clutch lever:
tength uder tr force
....,....
Fr..longth after t.st
Tgst
lorc6
.....,............
... ..
Outsde dametor . . . . . . . .
'1.56 n. (39.6 mm)
14
.5|b. (62
2.2 N)
2.79 n. 170.9 mm)
1.393
.015n.{35.38
0.38mm}
(3) Torque tor terminal
screws...........
16ro30lb.in,{1.8to3.4N.rn)
?1.-
ii;.'::..-.-,..
.._,
-.
_.1_.11.
Caterpillar, Cat and-O"re tradem.rks o{ Caterpllar Trctor Co.
,-"r t
Auhusr
SH
PR
1977
NfE IN U.5.4.

D342 Motor Cater Especifi. Torques Medidas de Ajuste

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D342 Motor Cater Especifi. Torques Medidas de Ajuste

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Format Tersedia

.

The spe'cificariors givcn in this book are or

the specitication given can bc ust,d to.t"rri""ii

an csrimatd of the.re,rin., oi its service life is good. fr.r short service

eplace rhe parr.

specifications given for ,,use again,, and ,,permissible,,

and excludes any representation, warranty

NOTE: This book has been completely changed

D342 VEHICULAR ENGINE

fOlE^,.|g{yllem Operation and Testing and Adjusting, make reference to

D342 VEHICT'LAR ENGINE

D3+IVEH IcULAR ENGINE

FUEL IIIJECTIOIII EOUIPMENT

,170 in, 14.32 mr)

.178.n. (4.52 mml

.186 in. (4.72 mml

.190 in. 14.83 mm)

.194 n. (4.93 rnm)

.'198 n, 15.03 mml

. 1.522 in.138.66 mml

Length under test force

.99S n. (25,27 rnml

Olf engiDe wth 5p4t59 or gS7t67

Bore the bearings for.the rack:

(110.9?0 1 0.051 mml

Miimurn permssblo tengrh

A. 5P4158 GAUGE ILLUSTRATED

t.OOig n. (t2.746 t0.046 mm)

.5023 1.OOt8 in. 02.758 t0.O46 mml

.49gS i.0OO2 n. fi2.662

[faximum permssbls clearsnc6 betweon raek and bearnga:

tha barng and the clmshafl

Torque for the nr.n: that hold the

.OtO n, (0.2S rm)

To.que for e nu$ that

Stb,fr. fi421 7 N.'

\ .(11, Tghten nozt6 fngr tght n body (10).

;Tgiot E VALUES f{OT GtvEN, sEE THE FTRST

CFICATIONS FOR GENEBAL TIGHTENING TOROUES

D342 VEHICULAR ENGINE

FUEt TRA{SFER PUMP

of fuel at full load speed to

(21 D.pth ot bore

(41 Clearance bot$reon gear

(5) Shaft dameter

.0035 n. (0.0P mm)

.0001 n. {12.540r 0.003 mm)

.0003 in. (12.581

Maxmum permissible clearance

PRIMARY FUEt FILTER

Lqigth urder tott

t.'10 in. (27.9 mm,

Fro lonoth aftor

1.68 in. (42.7 mm)

DI42 lIHICULAR ENGINE

9i 3tb.t. lr2r 4N.;)

(2) 25?235 Spring for

Leolh undertest force

Free length after test

Froe lin'gfth after test

Length urder test force

.19 tb. {tO.6O

2.62 n. (66.5 mm)