DBM

Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border - Fatehpur - Salasar
section of NH-65 in the State of Rajasthan on DBFOT Basis.
PROJECT
CLIENT
IC
Gentissa Ingeneria SL in association with segmental Construction and infrastructure Advisory Pvt Ltd
CONCESSIONAIRE
Salasar Highways Private Limited
EPC CONTRACTOR
Galfar Engineering & Contracting (India) Pvt. Ltd.
National Highways Authority of India
TRIAL STRETCH
OF
DBM GRADE- I
WITH VG-30
HOT MIX PLANT AT DHADAR,BASE CAMP
Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border - Fatehpur - Salasar section of
NH-65 in the State of Rajasthan on DBFOT Basis.
PROJECT
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR
LOCATION PLAN OF TRIAL STRETCH DBM-I)

61+420 to 61+720 - RHS
61+720
Stretch No. 01
No. of Passes = 08
FDD Location
61+620
Stretch No. 02
No. of Passes = 06
Length of the Stretch

300 Mtr
61+520
Stretch No. 03
No. of Passes = 07
61+420
Material Engineer
EPC's
Width = 5.0 Meter
Material Engineer
IC's
Concessionaire's
Representative
INDEX
SR.NO
PAGE
From
DESCRIPTION
Request for Inspection
Summary of BC Trail Stretch
Location Plan of Trail Stretch
Compaction Pattern
Field Dry Density Results
Gradation Analysis
Binder Content & Gradation
11
10
Test Report of Bitumen and Aggregate
15
Construction Team
Independent Engineer
Supervision Team
PAGE
To
1
3
4
5
8
10
11
15
rvision Team
Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan
Border - Fatehpur - Salasar section of NH-65 in the State of Rajasthan on DBFOT
Basis.
PROJECT
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR

Gentissa Ingeneria SL in association with segmental Construction and infrastructure Advisory Pvt
Ltd
DBM(GRADE-I) Trial Stretch

Name of Layer
DBM-Grade(I)
Date of Laying
22-05-2014
Source of Aggregate
Udaypur Vati
Source of Bitumen (VG-30)
IOCL
Location
61+420 - 61+720,RHS
Length
300
mtr
Width
5.0
mtr
Area
1500
Sqm
Material Engineer
EPC's
Material Engineer
Concessionaire's
IC's
Representative
Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border Fatehpur - Salasar section of NH-65 in the State of Rajasthan on DBFOT Basis.
PROJECT
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR
Sr. No.
Equipment
Capacity
Paver (Vogel with Automatic maltiplex

beam Sensor)
Tandem Roller
Chainage
200-250 MT Per Hour

8 - 10 Tonnes ( Double Drum Roller )
: 61+620 TO 61+720,RHS (Stretch - 01)
4th
5th
1 - Plain Pass
Total No. of Passes = 8
3rd
2 - Low Vibration Pass
2- Low Vibration Pass
1 - Plain Pass
nd
2- Heavy Vibration Pass
COMPACTION PATTERN - 01
ST
Compaction achieved= 99.80 % (Report Attached)
Material Engineer
EPC's
Material Engineer
Concessionaire's
IC's
Representative
Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border - Fatehpur Salasar section of NH-65 in the State of Rajasthan on DBFOT Basis.
PROJECT
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR
Sr. No.
Equipment
Capacity

beam Sensor)
1
2
Tandem Roller
Chainage
200-250 MT Per Hour
:61+520 TO 61+620 RHS (Stretch - 02)
1- Low Vibration Pass
2 - Heavy Vibration Pass
4th
5th
3rd
1 - Plain Pass
1 - Plain Pass
nd
ST
Compaction achieved = 96.67 % (Report Attached)
Remarks
Material Engineer
EPC's
Material Engineer
IC's
Concessionaire's
Representative
Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border - Fatehpur Salasar section of NH-65 in the State of Rajasthan on DBFOT Basis.
PROJECT
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR
Sr. No.
Equipment
Capacity

beam Sensor)
1
2
Tandem Roller
Chainage
200-250 MT Per Hour

: 61+420-61+520,RHS (Stretch - 03)
1- Heavy Vibration Pass
4th
5th
3rd
1 - Plain Pass
1 - Plain Pass
nd
ST
Compaction achieved = 98.36 % (Report Attached)
Remarks
Material Engineer
EPC's
Material Engineer
Concessionaire's
IC's
Representative
Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border Fatehpur - Salasar section of NH-65 in the State of Rajasthan on DBFOT Basis.
PROJECT
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR
Properties of Bitumen (VG-30) and Aggregate
Sl.No
Description
Test results
Specification Limit
1 .a
Penetration
51.7
50 - 70
Softening Point C
50.5
Min 47 C
Ductulity (cm)
91.0
Min 40 cm
2. a
Flakiness and elongation Indices Test
26.74
Max 30 %
Aggregate Impact Value
17.03
Max 30 %
Binder at Mixing
155 C
150-165 C
Aggregate Temperature
165 C
150 - 170 C
Mix at mixing Plant
155 C
150 - 165 C
Mix laying at site
140 C
140 C, Min
Rolling at laying site
120 C
90 C,Min
Mix Temperature C
Material Engineer
EPC's
Material Engineer
Concessionaire's
IC's
Representative
Format No.: SHPL/QC/46

Rev:0.0
SIEVE ANALYSIS OF BITUMINOUS MATERIAL

As per MORT&H
PROJECT
: Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan
Border - Fatehpur - Salasar section of NH-65 in the State of Rajasthan on DBFOT Basis.
CLIENT
: National Highways Authority of India
IC
: Gentissa Ingeneria SL in association with segmental Construction and infrastructure Advisory Pvt Ltd
CONCESSIONAIRE
: Salasar Highways Private Limited
EPC CONTRACTOR
: Galfar Engineering & Contracting (India) Pvt. Ltd.
Laboratory No.
: DRY GRD/01
Date Sampled
: 22/05/2014
Location/Source
: HMP @ DHADAR CAMP
Sampled by
: Jointly
Type of Materials
: DBM-I,MIX
Date of Test
: 22/05/2014
Proposed use:
: DBM-I
Tested by
: Jointly
Wt. of sample
36520 gms
Weight Retained
g.
Cumulative
weight retained
g.
45
100
37.5
100
26.5
6047
6047
16.56
83.44
13.2
8090
14137
38.71
61.29
4.75
7121
21258
58.21
41.79
2.36
3744
25002
68.46
31.54
0.300
6909
31911
87.38
12.62
0.075
3141
35052
95.98
4.02
Sieve Size
in mm
%
Retained
Passing
Remarks :-
Tested By
Material Engineer
Material Engineer
IC's
Spec / JMF
LIMIT
100
95 - 100
76 - 92
55 - 68
38 - 47
28 - 36
9 - .17
2 -. 6
EPC's
Concessionaire's
Representative

Rev:0.0
SIEVE ANALYSIS OF BITUMINOUS MATERIAL

As per MORT&H
PROJECT
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR
Laboratory No.
: DRY GRD/01
Date Sampled
: 22/05/2014
Location/Source
: HMP @ DHADAR CAMP
Sampled by
: Jointly
Type of Materials
: DBM-I,MIX
Date of Test
: 22/05/2014
Proposed use:
: DBM-I
Tested by
: Jointly
Wt. of sample
40551 gms
Weight Retained
g.
Cumulative
weight retained
g.
45
100
37.5
100
26.5
6237
6237
15.38
84.62
13.2
9885
16122
39.76
60.24
4.75
8037
24159
59.58
40.42
2.36
3721
27880
68.75
31.25
0.300
7282
35162
86.71
13.29
0.075
3990
39152
96.55
3.45
Sieve Size
in mm
%
Retained
Passing
Remarks :-
Tested By
Material Engineer
Material Engineer
IC's
Spec / JMF
LIMIT
100
95 - 100
76 - 92
55 - 68
38 - 47
28 - 36
9 - .17
2 -. 6
EPC's
Concessionaire's
Representative

Rev:0.0
BITUMEN EXTRACTION AND GRADATION

PROJECT
CLIENT
IC
CONCESSIONAIRE : Salasar Highways Private Limited

EPC CONTRACTOR : Galfar Engineering & Contracting (India) Pvt. Ltd.
Laboratory No.
Date of Sampling
: 22/05/2014
Location/Source
: 61+280 - 61+700, RHS
Sampled by
: Jointly
Type of Materials
: DBM-I,MIX
Date of Testing
: 22/05/2014
Proposed use
: DBM-I
Tested by
: Jointly
BITUMEN CONTENT DETERMINATION

Wt of Sample before
extraction (g)
Wt of Sample after
extraction (g)
Wt of Filter Paper
before extraction
(g)
Wt of Filter Paper
after extraction
1190
1141
5.42
6.1
4.06
1345
1289
2.71
2.97
4.14
Test No.
Bitumen
Content
E=(A-(B+(DC)))/Ax100
SIEVE ANALYSIS AFTER EXTRACTION

Wt of sample after extraction
Sieve
Size in
mm
Sample 1 (g) =
1141.68 gms
Wt
Cum Wt
Retained ( Retained
g)
(g)
Sample 2 (g) =
1289 gms
%Cum
wt
Retained
(g)
%
passing
Wt
Retained
(g)
Cum Wt
retained
(g)
%Cum wt
retained
%
passing
Specified Limit
/ JMF Limit
45
100
0.00
100.00
100
37.5
100
0.00
100.00
95 - 100
26.5
201
201
17.61
82.39
162
162
12.57
87.43
76 - 92
13.2
239
440
38.54
61.46
377
539
41.82
58.18
55 - 68
4.75
232
672
58.86
41.14
244
783
60.74
39.26
38 - 47
2.36
127
799
69.98
30.02
89
872
67.65
32.35
28 - 36
0.300
202
1001
87.68
12.32
214
1086
84.25
15.75
9 - .17
0.075
95
1096
96.00
4.00
144
1230
95.42
4.58
2 -. 6
Remarks:-
Tested By
Material Engineer
EPC's
Material Engineer
Concessionaire's
IC's
Representative

Rev:0.0
COMPACTION TEST OF BITUMINOUS MIXTURES

: Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border - Fatehpur
- Salasar section of NH-65 in the State of Rajasthan on DBFOT Basis.
PROJECT
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR
CHAINAGE
FROM
61+420-61+720,RHS
RFI NO:
DATE OF PAVING: 22/05/2014
LOCATION: 61+420-61+720,RHS (TRIAL STRECH)

TYPE OF MIX:
DATE OF TESTING: 24/05/2014
DBM-I
TESTED BY : Jointly
DESIGN GMM (K) : 2.578

Core
S.No
Avg
Core
Offset from
Height
Location
PCL (m)
(mm)
B
Wt of
specime
n in Air
Wt of
Bulk Sp.Gr.
Wt of
Specime
Of
specimen
n in
Specimen
in Water
SSD
(Field)
F
Bulk
Sp.Gr.
(Design)
% Field
Compaction
With Bulk
Sp.Gr of
specimen
% field
compaction
with GMM
J=H/I X100
J=H/K X100
H=E/(G-F)
COMPACTION PATTERN - 01 (61+620-720,RHS)
61+690
1.75
75
1488
888
1491
2.468
2.474
99.74
95.72
61+635
4.2
80
1917
1143
1919
2.470
2.474
99.85
95.82
99.80
95.77
Avg
COMPACTION PATTERN - 02 (61+520-61+620),RHS)
61+595
75
1559
917
1570
2.387
2.474
96.50
92.61
61+540
0.5
75
1447
850
1454
2.396
2.474
96.83
92.93
96.67
92.77
Avg
COMPACTION PATTERN - 03 ( 61+620-61+720,RHS)
61+490
80
1536
908
1538
2.438
2.474
98.55
94.57
61+450
4.5
75
1360
805
1365
2.429
2.474
98.16
94.20
98.36
94.39
Avg
Remarks:
Tested By
Material Engineer
EPC's
Material Engineer
Concessionaire's
IC's
Representative
RATE OF APPLICATION (PRIME /TACK COA

PROJECT
: Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border
on DBFOT Basis.
CLIENT
: Gentissa Ingeneria SL in association with segmental Construction
IC
CONCESSIONAIRE
EPC CONTRACTOR
RFI No :.
Location :..
Side :
Layer:..
SL NO
LOCATION
TRAY NO.
EMPTY WT.OF
WT.OF TRAY+PRIMER
TRAY(kg)
/ TACK (kg)
AREA OF TRAY
Tested By
Material Engineer
Material Engineer
EPC's
Concessionaire's

Rev:0.0
N (PRIME /TACK COAT)
mentation of Rajasthan Border - Fatehpur - Salasar section of NH-65 in the State of Rajasthan
iation with segmental Construction and infrastructure Advisory Pvt Ltd
Date:.
WT. OF PRIMER/
TACK(kg)
RATE OF
APPLICATION
SPECIFIED LIMIT
IC's
Representative

Rev:00
MARSHALL TEST RESULT

(AS PER ASTM D-1559)
PROJECT
: Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border - Fatehpur - Salasar section of NH-65 in the State of Rajasthan on
DBFOT Basis.
CLIENT
IC
CONCESSIONAIRE
EPC CONTRACTOR
Laboratory No
Grade of Bitumen
:
: VG 30
Source of Aggregate
: Udaypur Vati
Bulk specific gravity of aggregate (Gsb)

Effective Specific Gravity of Aggregate(Gse)
Chainage :- 61+280 - 61+700,RHS
% of
% of
Bitumen by Aggregate
Wt. of Mix
=100-a
4.06
95.94
Height
(mm)
Wt. in Air
:
:
2.744
2.753
Activity
: DBM-1
Sp.Gravity of Bitumen (Gb)
: 1.019
: 5.887
V.F.B =
Wt. in
Water
S.S.D
Weight
Volume
f=e-d
Gmm =100/
Density =
c/f (Gmb)
((b/gse)+(a/Gb))
4010.0
2396.0
4023.0
1627.0
3996.0
2386.0
4011.0
4002.0
2393.0
4016.0
100j
((ji)/j)*100
k
Load
=m*
Flow
Corr.
Factor
(mm)
2.465
360
2119.3
1.12
2374
o*n
5.10
1625.0
2.459
380
2237.1
1.12
2506
5.60
1623.0
2.466
355
2089.9
1.12
2341
5.30
2407
5.33
2.575
Marshall Stability
P.R.R
((h-g) /
h)*100
Corr. Load =
2.463
95.86
: 22/05/2014
: 23/05/2014
P.Ring correction factor
Average
4.14
Date of casting
Date of testing
4.35
13.88
68.67
3998.0
2390.0
4014.0
1624.0
2.462
370
2178.2
1.12
2440
5.20
4002.0
2384.0
4015.0
1631.0
2.454
365
2148.8
1.12
2407
4.90
3994.0
2386.0
4008.0
1622.0
2.462
380
2237.1
1.12
2506
5.30
Average
2.459
2.572
4.39
14.10
68.83
2449
5.13
Average
2.461
2.574
4.37
13.99
68.75
2428.00
5.23
Tested By
Material Engineer
Material Engineer
IC's
EPC's
Concessionaire's
Representative
COMBINED FLAKINESS AND ELONGATION INDEX

[As per IS 2386, (Part - I)]
PROJECT
: Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border - Fa
of NH-65 in the State of Rajasthan on DBFOT Basis.
CLIENT
IC
: Gentissa Ingeneria SL in association with segmental Construction and infrastructure Advis
CONCESSIONAIRE
EPC CONTRACTOR
Laboratory No.
Type of Material
DBM-I,Dry Mix
Source
Udaypur Vati
Location
Dhadar,HMP
Proposed Use
DBM-I
Size fraction of Aggregate

Total Wt of aggregate
Retained (gm)
Wt. Passing on Flakiness Wt. Retained on Flakiness

gauge (gm)
gauge (gm)
Passing on IS Sieves
(mm)
Retained on
IS Sieves
(mm)
63.0
50.0
50.0
40.0
40.0
31.5
6827.0
614
31.5
25.0
5992.0
689
25.0
20.0
3249.0
389
2860.0
20.0
16.0
1178.0
129
1049.0
16.0
12.5
987.0
118
869.0
12.5
10.0
493.0
54
439.0
10.0
6.3
240.0
31
209.0
Total weight in gm
A= 18966.0
B= 2024
(a) Flakiness Index (FI=(B/A)*100)
= 10.67
(b) Elongation Index (EI=(D/C)*100 )
= 16.07
6213.0
C=
COMBINED FLAKINESS ELEONGATION INDEX (FI+EI) =
26.74
Specification Limit = Max. 30 %

Remarks:
Tested By
Material Engineer
EPC's
Material Engineer
Concessionaire's
Format No.:SHPL/QC/14
Rev:0.0
GATION INDEX
I)]
gmentation of Rajasthan Border - Fatehpur - Salasar section
struction and infrastructure Advisory Pvt Ltd
Date of Sampling
22/05/2014
Sampled By
Jointly
Date of testing
22/05/2014
Tested By
Jointly
Wt. Retained on Flakiness

gauge (gm)
Wt. Retained on
Elongation gauge (gm)
6213.0
994
2860.0
440
1049.0
178
869.0
156
439.0
66
209.0
36
11639.0
D= 1870
IC's
Representative
Rev:00
AGGREGATE IMPACT VALUE TEST

[As per IS 2386, (Part - IV)]
PROJECT
: Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border
- Fatehpur - Salasar section of NH-65 in the State of Rajasthan on DBFOT Basis.
CLIENT
IC
: Gentissa Ingeneria SL in association with segmental Construction and infrastructure

Advisory Pvt Ltd
CONCESSIONAIRE : Salasar Highways Private Limited

EPC CONTRACTOR : Galfar Engineering & Contracting (India) Pvt. Ltd.
Laboratory No.
Date of Sampling
: 22/05/2014
Type of Material
: DBM-I,Dry Mix
Sampled By
: Jointly
Source
: Udaypur Vati
Date of testing
: 22/05/2014
Location
: Dhadar,HMP
Tested By
: Jointly
Proposed Use
: DBM-I,MIX
Description
Weight of surface dry sample passing 12.5mm and
retained on 10mm IS sieves, W1.
(gm)
Weight of fraction passing 2.36mm sieve after the test,

(gm)
W2.
Test 1
Test 2
363
365
61
62
Weight of fraction retained on 2.36mm sieve after the

test, W3.
(gm)
302
303
W4 = W1 - (W2 + W3)
(gm)
Aggregate Impact Value (A.I.V) = (W2/W1) x 100
(%)
16.80
16.99
Average Value of A.I.V
(%)
Note : if W4 > 1 gm, discard and retest
Remarks :
17.03
Tested By
Material Engineer
Material Enginee
EPC's
Concessionaire's
Rev:00
mentation of Rajasthan Border

on DBFOT Basis.
ruction and infrastructure
/05/2014
ntly
/05/2014
ntly
17.03
Test 3
364
63
301
0
17.31
IC's
Representative

DBM

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Two lane with paved shoulder with provision of Capacity Augmentation of Rajasthan Border - Fatehpur - Salasar

section of NH-65 in the State of Rajasthan on DBFOT Basis.

Salasar Highways Private Limited

Galfar Engineering & Contracting (India) Pvt. Ltd.

National Highways Authority of India

HOT MIX PLANT AT DHADAR,BASE CAMP

National Highways Authority of India

Salasar Highways Private Limited

Galfar Engineering & Contracting (India) Pvt. Ltd.

LOCATION PLAN OF TRIAL STRETCH DBM-I)

Length of the Stretch

Width = 5.0 Meter

Request for Inspection

Summary of BC Trail Stretch

Location Plan of Trail Stretch

Field Dry Density Results

Binder Content & Gradation

Test Report of Bitumen and Aggregate

Salasar Highways Private Limited

Galfar Engineering & Contracting (India) Pvt. Ltd.

National Highways Authority of India

DBM(GRADE-I) Trial Stretch

Source of Bitumen (VG-30)

National Highways Authority of India

Salasar Highways Private Limited

Galfar Engineering & Contracting (India) Pvt. Ltd.

Paver (Vogel with Automatic maltiplex

200-250 MT Per Hour

: 61+620 TO 61+720,RHS (Stretch - 01)

Total No. of Passes = 8

2 - Low Vibration Pass

2- Low Vibration Pass

2- Heavy Vibration Pass

Compaction achieved= 99.80 % (Report Attached)

National Highways Authority of India

Salasar Highways Private Limited

Galfar Engineering & Contracting (India) Pvt. Ltd.

Paver (Vogel with Automatic maltiplex

8 - 10 Tonnes ( Double Drum Roller )

200-250 MT Per Hour

:61+520 TO 61+620 RHS (Stretch - 02)

1- Low Vibration Pass

2 - Heavy Vibration Pass

1 - Low Vibration Pass

Compaction achieved = 96.67 % (Report Attached)

National Highways Authority of India

Salasar Highways Private Limited

Galfar Engineering & Contracting (India) Pvt. Ltd.

Paver (Vogel with Automatic maltiplex

200-250 MT Per Hour

: 61+420-61+520,RHS (Stretch - 03)

2 - Low Vibration Pass

1- Heavy Vibration Pass

2 - Low Vibration Pass

Compaction achieved = 98.36 % (Report Attached)

National Highways Authority of India

Salasar Highways Private Limited

Galfar Engineering & Contracting (India) Pvt. Ltd.

Properties of Bitumen (VG-30) and Aggregate

Flakiness and elongation Indices Test

Aggregate Impact Value

Mix at mixing Plant

Mix laying at site