MEDCO ENERGI
KERAMASAN GAS RECEIVING FACILITY
DESIGN BASIS
02-05-2008
RHM
DNU
SAS
11-04-2008
RHM
DNU
SAS
REV.
DATE
DESCRIPTION
BY
CHKD
CHKD
KELSRI
APPVD
MEDCO ENERGI
STATUS CODE :
A= Issued for Approval ; B= Approved For Construction ; C= As Built ; I= Issued for Information ;
X= Document Cancelled
Total Or Partial Reproduction And / Or Utilization of This Document Are Forbidden Without Prior Written
Authorization of The Owner
ENGINEERING PROCUREMENT
CONSTRUCTION COMMISSIONING
KRS-R-RE-001
PT. KELSRI
0708-R-RE-001
STATUS
REVISION
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KELSRI
DESIGN BASIS
0708-R-RE-001
TABLE OF CONTENTS
INDEX
Pages
1. Introduction
3. Unit Measurement
4. Design Data
5. Facilities Description
5.1.
Process Facilities
5.2.
Utilities
6. Design Criteria
6.1.
Design Life
6.2.
Line Sizing
6.3.
Vessel
10
6.4.
Gas Filter
10
6.5.
Relief System
10
6.6.
Flare System
10
6.7.
10
6.8.
Utility Water
11
6.9.
11
11
8. Attachment
12
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DESIGN BASIS
0708-R-RE-001
1. INTRODUCTION
PT Medco E&P Indonesia is planning to supply gas to PLTG
Keramasan. The supplied gas will be tied in from existing 6 pipeline
from Simpang Keramasan to PLTG Keramasan. For future additional
gas supply, 8 pipeline will be installed parallel with the existing 6
pipeline by Pertamina. In order to achieve delivered gas minimum
specification, PT Medco E&P Indonesia is planning to install a receiving
facility in the downstream of the pipeline. This receiving facility will have
functions i.e. separate liquid (condensate and water) from the gas,
minimize liquid particle diameter and measure the supplied gas for
billing purpose. This receiving facility will be named as Keramasan Gas
Receiving Facilities.
This document provides information relevant to process design basis for
Keramasan Gas Receiving Facilities.
2. CODES & STANDARD
The following is a list of general recommended practices, codes and
standard shall be used in the detailed engineering design. In addition to
these codes and standards, all Indonesian governmental and regulatory
agency requirements and regulations shall be applied. The most current
version of these codes and standards shall be used.
MES
ANSI
ASME
SNI
NACE
API
NEC
NFPA
3. UNIT MEASUREMENT
US Customary Unit shall be used for all design, drawing and
specification. Standard conditions for process calculation are 14.7 psia
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0708-R-RE-001
Application
Area
Density
Flow Rate (Mass)
Flow Rate (Volume)
Gas
Liquid
Unit
Square Feet
Pounds per Cubic Foot
Pounds per Hour
Abbreviations
ft2
lb/ft3
lb/hr
MMscfd
SCFM
BPD
Fluid)
Barrels Water per Day (water)
Gallon per Minute
Feet
British Thermal Unit
Feet
Inch
Feet
Pound
Kilowatt
Horse Power
Pound per Square Inch
Pound per Square Inch Absolute
Pound per Square Inch Gauge
British Thermal Unit per ft per hour
Degrees Fahrenheit
Seconds
Minute
Hour
Feet per second
Barrels (Petroleum)
Cubic Feet
Gallons (US)
CentiPoise
Head
Heat
Elevation
Length
Mass
Power
Pressure
Radiation
Temperature
Time
Velocity
Volume
Viscosity
BFPD
BWPD
GPM
Ft
Btu
Ft
In
Ft
Lb
kW
HP
Psi
Psia
Psig
Btu/fr2/hr
F
Sec
Min
Hr
Fps
Bbl
ft3
Gal.
cP
4. DESIGN DATA
4.1.1.
Site Location
Keramasan Gas Receiving Facilities site location is planned at PLTG
Keramasan Companys area, Palembang, South Sumatera, Indonesia.
4.1.2.
Ambient Data
a. ambient pressure
KELSRI
DESIGN BASIS
0708-R-RE-001
b. ambient temperature
4.1.3.
: 75 100 F
: 450 psig
b. Temperature
: 73 F
c. Composition
: (dry basis)
COMPONENT
METHANE
ETHANE
PROPHANE
I-BUTANE
N-BUTANE
I-PENTANE
N-PENTANE
N-HEXANE
N-HEPTANE
N-OCTANE
NITROGEN
CARBON DIOXIDE
4.1.4.
UNIT
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
VALUE
85.36
5.64
2.81
0.38
0.45
0.18
0.13
0.03
0.00
0.00
0.00
5.00
Design Capacity
Based on Notulen Rapat Pembahasan Draft Amandemen PJBG Pusat
Listrik Keramasan dated April 19, 2007, committed gas deliverability is
22.3 BBTUD (see attachment).
Design capacity of Keramasan Gas Receiving Facilities is MMscfd of
Gas and 250 BPD of liquid.
4.1.5.
COMPONENT
METHANE
ETHANE
PROPHANE
BUTANE
C5+
N2
CO2
UNIT
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
% MOL
VALUE
MINIMUM MAXIMUM
74
100
5
5
5
2
1
10
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KELSRI
DESIGN BASIS
0708-R-RE-001
H2S
KADAR AIR
TEMPERATURE
NILAI KALOR KOTOR
TEKANAN DI TITIK
PENYERAHAN
ppm
lb/MMSCFD
C
BTU/SCF
psig
20
950
280
2
10
40
1200
350
5. FACILITIES DESCRIPTION
5.1. Process Facilities
Keramasan process facilities consist of Gas Scrubber, Gas Filter, Metering
System, Condensate System and Flare System.
a. Gas Scrubber
Keramasan Gas Receiving Facilities receives gas from the existing 6
diameter and 3.3 km length Simpang Keramasan Keramasan pipeline
with incoming pressure of 450, approximately. The pressure of gas will be
reduced to 300 370 psig using pressure control valve before enter to gas
scrubber. Gas enters gas scrubber for gas-liquid separation process. The
function of this gas scrubber is to remove entrained liquid from the gas
stream. The gas product will pass through the top this vertical separator
with mist extractor and the design pressure is 700 psig and 160F.
b. Gas Filter
Gas from the top of gas scrubber will enter gas filter. The function of this
filter is to achieve the diameter requirement. The filtration efficiency is 99%
removal droplet @ 0.5-micron maximum solid & liquid. The gas outlet gas
filter is sent to the metering system for further handling. Design pressure
of gas filter is 700 psig @ 160F.
c. Metering System
The gas outlet filter is then measured at a gas metering system before
transferred to PLTG Keramasan. The metering system used for this
measurement is custody metering system type complete with gas
chromatography and moisture analyzer. The metering installation shall
follow AGA-3 requirement and the gas chromatography shall follow AGA-8
requirement. Design pressure of Gas Metering is 700 psig @ 160F.
d. Condensate System
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Flare System
Flare system is provided for safe disposal of waste hydrocarbon vapour
which are generated during plant upset, emergency and shut down
condition. Flare system consist of a flare header, flare KO drum (horizontal
type, without mist extractor), flare KO drum pump, and multiple-jet
enclosed flare complete with a flare ignition system. Flare gas is released
to flare header through Pressure Control Valve (PCV), or blow down
during emergency.
Flare gas is then sent to flare K.O. drum for liquid-gas separation. Liquid
product, drain, is transferred to condensate system using flare KO drum
pump.
5.2. Utilities
Utilities for Keramasan Receving Facilities consist of compressed air system,
electricity power, fresh water and fire safety system.
a. Compressed Air System
Compressed air system is used to produce clean, oil free and dry air for
instrument air, utility air and diaphragm pump driven. This system consists
of air compressors, air dryers and air receiver. Ambient air is compressed
using air compressor to produce compressed air. The compressed air is
then dehydrated in the air dryer. The air dryer is used to separate
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DESIGN BASIS
0708-R-RE-001
condensed moisture from the compressed air. Dry air is then stored at air
receiver for instrument air, utility air and air pump driver purpose.
b. Electric Power
Main electric power will be provided by PT. PLN (Persero). Emergency
electric power will be provided by the power plant contractor, PT. Asta
Keramasan Energy. UPS shall be provided for temporary power supply to
the metering system in case of power loss.
c. Utility Water
Water is used for utility purpose. A deep well be used for fresh water
source and shall be provided with water tank and plumbing system.
d. Fire Safety System
Fire safety system shall be provided for both light and heavy fire fighting.
Fire safety system for light fire case is provided by portable gas fire
extinguishers. Fire safety system for heavy fire case is provided by fusible
loop. This loop is connected with ESD system. When heavy fire case
occurs in Keramasan Gas Receiving Facilities, fusible loop will trigger
ESD system to shut down the facility.
6. DESIGN CRITERIA
6.1. Design Life
The facility is designed for a 15-year design life.
6.2. Line Sizing
Process line sizing and criteria shall refer to International API Standards, RP
14E, Recommended Practice for Design and Installation of Offshore
Production Platform Piping Systems and PT. Medco E&P Indonesia
Engineering Standard MEP-P-ES-001, Standard Specification for Piping
Material Specification.
6.3. Vessel
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Vessel Sizing and design criteria shall refer to International API Standards, RP
12J, Specification for Oil and Gas Separator. Vessel sizing and criteria shall
also refer to PT. Medco E&P Indonesia Engineering Standard MEP-R-ES-001,
Standard Specification for Vapor Liquid Separator. For special case, K.O.
Drum sizing shall also refer to API 521, Guide for Pressure-Relieving and
Depressuring Systems.
6.4. Gas Filter
Gas filter sizing and criteria shall refer to PT. Medco E&P Indonesia
Engineering Standard MEP-R-ES-003, Standard Specification for Fuel Gas
Separator and Filter.
6.5. Relief System
Relief gas system including relief valve and blow down calculation and criteria
shall refer to International API Standards RP 520, Sizing, Selection, and
Installation of Pressure-Relieving Devices in Refineries; Part I Sizing and
RP 521, Guide for Pressure-Relieving and Depressuring Systems.
6.6. Flare System
Flare system criteria including the ignition system shall refer to international
API STD 521, Guide for Pressure-Relieving and Depressuring Systems. Flare
system and API STD 537, Flare Details for General Refunery and
Petrochemical Service.
KELSRI
DESIGN BASIS
0708-R-RE-001
Unit Shutdown
Process Shutdown (PSD), which will shut off process inflow and outflow of
the facility and initiate gas inventory depressurizing.
PSD will be triggered by push/pull button. ESD will be triggered by ESD push/pull
Button and fusible loop.
8. ATTACHMENT
A.
B.
C.
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