DOPC

MS2-SYS100-3002
DOPCIII/PM-EX/DOPCII/DOPC Main Unit

Installation Manual
Advanced-PS, Harmonas-DEO, DOPC, DOFC, DOHS, DOBS, DOGS, DOMS, DOHL, and DOPL
are registered trademarks of Yamatake Corporation in Japan.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Ethernet is a registered trademark of XEROX Corporation.
MELSEC is a registered trademark of Mitsubishi Electric Corporation, Ltd.
InTouch is a trademark of Invensys plc.
Other product names, model nos., and company names may be trademarks of the respective company.
Copyright, Notices and Trademarks

Printed in Japan - Copyright 2011 by Yamatake Corporation
While this information is presented in good faith and believed to be accurate, Yamatake
Corporation disclaims the implied warranties of merchantability and fitness for a particular
purpose and makes no express warranties except as may be stated in its written agreement with
and for its customer.
In no event is Yamatake Corporation liable to anyone for any indirect, special or consequential
damages. The information and specifications in this document are subject to change without
notice.
To use Process Controller system safely
This manual provides safety instructions. Please read them carefully and observe
them appropriately.
Read the following basic instructions to ensure correct and safe operation of this
system. Yamatake will assume no responsibility for any problem resulting from a
failure to read the safety instructions.
Caution on Environmental Condition
This system must be operated under appropriate environmental conditions.

Follow the instructions related to temperature, humidity, power supply, dust,
corrosive gas, and noise provided in Process Controller Installation Manual
(MS2-SYS100-3001) : 3.1 Temperture, Humidity, Power Supply etc.
When using in papermills, iron manufacturing related works, and any other places
where environmental conditions are concerned, contact sales representatives for
consultation before system installation. Also feel free to consult sales
representatives about magnetic fields.
It is recommended to operate the system under the standard operating conditions

(normal temperature, normal humidity) specified in Section 3. This will ensure
high reliability for a long period of time.
For Safety Operation and Prevention from System Damage

In installing the system, observe the following instructions:
During unloading, unpacking, delivering, extending, and disconnecting system

components, dont give a shock or drop them. Equipment can be damaged or
injure workers.
Be sure to install and connect ground, power lines and cables according to the
instructions in Process Controller Installation Manual (MS2-SYS100-3001) :
Section 5 Wiring and Connections.
Insert or remove the connector, holding the connector body between your fingers,
so that the instrument is not damaged and you are not injured.
Caution on Installation
Be sure to use the standard products for communication equipment and parts (such
as cables, transceivers, terminators, GND terminal blocks, and hubs) for a Control
Network (Ethernet).
When non-Yamatake standard parts are used, our service is ordinarily unavailable
for the problems.
Be sure to use a special tool for connecting a transceiver(MAU) to the trunk line.
In mounting Process Controller in a cabinet other than our standard cabinet, follow
the instructions provided in Process Controller Installation Manual (MS2SYS100-3001) : 3.1 Temperture, Humidity, Power Supply etc/4.3 Notes of NonStandard Cabinet for Process Controller.
Make sure especially that the ambient temperature and ventilation within the
cabinet is appropriate.
A cabinet that houses Process Controller must be ventilated to keep astospheric
temperature at Process Controller below 45 degC.
Make proper grounding for the system equipment independently using dedicated
grounding rod. Follow the instructions in Process Controller Installation
Manual (MS2-SYS100-3001) : 5.3 Power and Grounding with special care.
For power supply, follow conditions described in this manual and contact sales
representatives for consultation.
If power disconnects for 200 millisecond or longer, use UPS.
When UPS is used, be sure load capacity does not exceed value in the
specifications of UPS.
Table of Contents
Table of Contents
Section 1. Introduction ......................................................
Section 2. System Configuration......................................
2.1
Sampled Harmonas-DEO System Diagram ...................................
Section 3. Controller Main Unit of Harmonas-DEO.........
3.1 Controller Main Unit .....................................................................

3.1.1 Main Unit for X-bus Input/Output Equipment Connection ....
3.1.2 Main Unit for FX-bus Input/Output Equipment Connection ..
3.2 Contact I/O Terminal (Controller Terminal) .................................
3.2.1 WDT (TB1-3): 1 point ............................................................
3.2.2 HOT (TB1-9): 1 point .............................................................
3.2.3 Circuit of Terminal Unit ..........................................................
3.3 I/O Address Setting Range ............................................................
3.4 Network Connection Method.........................................................
3.4.1 Connection ..............................................................................
3.5 Address Setting ..............................................................................
3.5.1 Procedure for Setting Node Address .......................................
3.5.2 Procedure for Setting IP Address ............................................
5
5
9
12
12
12
13
14
15
15
19
19
20
Section 4. Process Controller II / Process Manager EX Base Unit .... 21

4.1 Components ...................................................................................
4.1.1 Redundant Main Base Plate(HD-MBU200/J-MBU200) ........
4.1.2 Control Module (HD-MSC300/200, J-MSC300/200) ............
4.1.3 Ethernet Interface Module (HD-ETM200, J-ETM200) ..........
4.1.4 X-Bus Interface Module (HD-XBM200, J-XBM200) ............
4.1.5 Terminal Block Interface Module
(HD-TRM300/200, J-TRM300/TRM200) ..............................
4.1.6 Backup Battery Module (HD-BPS200, J-BPS200) ................
4.2 Setting Switches .............................................................................
4.2.1 Setting node numbers and setting IP addresses .......................
4.2.2 Function setting switches ........................................................
4.3 External inputs and outputs............................................................
4.4 Ethernet Cable Connection ............................................................
23
23
25
26
27
28
29
30
30
31
32
36
38
Table of Contents
Section 5. Process Controller III / Process Manager EX Base Unit ... 39

5.1 Components ...................................................................................
5.1.1 Redundant Main Base Plate ....................................................
5.1.2 Non-redundant Main Base Plate .............................................
5.1.3 Control Module (HD-MSC300, J-MSC300) ...........................
5.1.4 Ethernet Interface Module (HD-ETM210, J-ETM210) ..........
5.1.5 X-Bus Interface Module (HD-XBM200, J-XBM200) ............
5.1.6 Terminal Block Interface Module (HD-TRM300, J-TRM300) ....
5.1.7 Backup Battery Module (HD-BPS200, J-BPS200) ................
5.2 Setting Switches .............................................................................
5.2.1 Setting node numbers and setting IP addresses .......................
5.2.2 Function setting switches ........................................................
5.3 External inputs and outputs............................................................
5.4 Ethernet Cable Connection ............................................................
42
42
44
47
48
49
50
51
52
52
53
54
58
60
Appendix A. Consumption Current ................................... 61

Appendix B. Dimension of Controller Equipment ............ 63
B.1
B.2
B.3
B.4
B.5
B.6
B.7
B.8
Main Base Plate for Non-redundant Control (HAS-MBU75H) ....

Main Base Plate for Non-redundant Control (HD-MBU75) .........
Main Base Plate for Redundant Control (HD-MBU85) ................
DOPC Modules ..............................................................................
Main Base Plate for Redundant DOPC II / DOPC III / PM-EX....
Main Base Plate for Non-redundant DOPC III ..............................
Main Base Plate for Non-redundant DOPC III ..............................
DOPC II / DOPC III / PM-EX Modules ........................................
ii
63
64
65
65
66
67
68
68
Section 1. Introduction
Section 1.
Introduction
This installation manual provides the information necessary for installing the Process
Controller (DOPC)/Process Controller II (DOPCII)/Process Controller III (DOPCIII) that
serves as the core of the system configuration equipment when the Harmonas-DEO System
is installed.
Although this manual presents the latest data available for time being, the information may
be corrected or changed.
Reference Documents
Document Nane
1.
2.
3.
4.
5.
6.
Document No.
Process Controller Installation Manual .......................MS2-SYS100-3001

Control Network Site Planning Guide ........................ MS2-SYS100-3003
FX-bus Input/Output Equipment Hardware Manual ...... MS2-SYS100-3004
X-bus Input/Output Equipment Hardware Manual ....... MS2-SYS100-3005
Noise Suppression and Lightning Protection Guideline .....MS2-SYS100-3010
Signal Unit I/O Installation Manual ................................. MS2-HDS900-3001
Section 1. Introduction
MEMO
2.1 System Configuration Diagram
Section 2.
2.1
System Configuration
Sampled Harmonas-DEO System Diagram

This section provides the basic system configuration of the Harmonas-DEO system.
Client PC
Web Client
DOSS (Supervisory Station)

Information Network
(Ethernet)
DOHS
(History
Station)
TSS
(Thin Client
Supervisory
Server)
DOGS
(Gateway
Station)
Control Network
(Ethernet)
DOPC III
(Process
Controller III)
DOPL II
(PLC Linker II)
DGPL II
(General Purpose
Linker II)
MELSECNT
Programmable
Controller
I/O
Programmable
Controller
(MELSEC)
Figure 2-1. System Architecture
Programmable
Controller:
MELSEC
SYSMAC
FA-M3
MICREX-SX
Section 2. System Configuration
2.2
Sampled Advanced-PS/PM-EX System Diagram

Open Universal
Station
Application Module
(AM)
History Module
(HM)
Local Control
Network (LCN )
Highway Gateway
(HG)
Network Interface Module

(NIM)
Controller Control Network
(UCN)
Highway Network
Controller
Engineering Station(ES)
Process Manager
Interface Module
(E-IM)
Controller Control Network

(UCN-EX)
Process Manager EX
(PM-EX)
Signal Unit I/O
PLC Linker Module EX

(PL-EX)
Programmable Controller
(MELSEC)
Base Unit I/O
Field Instruments
Figure 2-2.
Advanced-PS/PM-EX System Architecture
3.1 Controller Main Unit
Section 3.
3.1
Controller Main Unit of Harmonas-DEO
Controller Main Unit

3.1.1
Main Unit for X-bus Input/Output Equipment Connection

The DOPC and DOPCII for X-bus input/output equipment connection adopt nonredundant configuration and redundant configuration. They are shown below.
3.1.1.1
Base unit for non-redundant control (HD-DCSD70)

MSC70
REGR70
ETM70
AUIR70
J1
LD1
J3 J4
J2
0.32
A
F1
Key No.
J2
LED1
TB1
Name
TB1
Function
Power supply connector
+24 VDC power input
Power supply LED
Comes on with +24 VDC supplied
Contact I/O terminal

24 V 6
EXT
24 V 1
SG
EXT
COM 2
WDT
SRC 8
WDT 3
HOT
RTN 9
HOT
RTN 4
NC
10
NC
J3
J4
X-bus connector
Channels A
Channels B
F1
Fuse
Fuse of 0.32 A for protecting WDT drive circuit

power supply
J1
Battery connector
Connector for battery cable

Battery case
Note 1
Jumpers are used beforehand at shipment to connect portions between

1 and 6 and between 2 and 7. Disconnect these jumpers as needed.
Note 2
At shipment, the connector for backup battery (standard accessory) is

not connected on the main base unit. Before the usage, connect the
connector of the backup battery to the J1 connector.
Figure 3-1. Main Base Unit (For Non-redundant Control)
Section 3. Controller Main Unit of Harmonas-DEO
3.1.1.2
Base unit for redundant control (HD-DCDD70)

AUIR70
ETM70
REGR70
MSC70
UDM70
MSC70
REGR70
ETM70
AUIR70
J1
LD1
J3 J4
J2
0.32
A
F1
Key No.
J2
LED1
TB1
Name
TB1
Function
+24 VDC power input
Power supply LED

24 V 6
EXT
24 V 1
SG
EXT
COM 2
WDT
SRC 8
WDT 3
HOT
RTN 9
HOT
RTN 4
NC
10
NC
J3
J4
X-bus connector
Channels A
Channels B
F1
Fuse

power supply
J1
Battery connector

Battery case
Note 1

Note 2

Figure 3-2. Main Base Unit (For Redundant Control)
3.1.1.3
Connect to X-bus Cable

X-bus input/output equipment is divided into signal unit I/O (SIO) and base unit mounted
type I/O module. The signal unit I/O and base unit mounted type I/O adopt different X-bus
cable connection methods. For details, refer to the X-bus Input/Output Equipment
Hardware Manual: MS2-SYS100-3005.
An example of the base unit mounted I/O module is described below.
As shown in Figure 3-3, the I/O base unit is mounted just under the main base unit. If an I/
O base unit is mounted on other side (back side and adjacent cabinet), mount the I/O base
unit at the top of the side.
Jumper for termination resistance
Main base unit
JP1
C13
J3 J4
C14
A B
JP2
X-bus cable
JP1
I/O base unit
C13
Remove jumpers
JP1 and JP2
J3 J4
C14
A B
JP2
JP1
I/O base unit
C13
J3 J4
C14
A B
JP2
Figure 3-3. X-bus Cabling and Termination Method
X-bus cables are terminated in base units at both ends of X-bus connections. In the figure
above, the X-bus cable is to be terminated in the main base unit and the lowermost I/O base
unit. Therefore, remove JP1 and JP2 from the I/O base unit at the middle position because
termination is preparatory for these jumpers.
File to be terminated: With jumpers JP1 and JP2
File not to be terminated: Remove jumpers JP1 and JP2
Installation of Base Units on a Different Side

When connections between the main base unit and the I/O base unit or between I/O base
units are made via another side, long X-bus cables are used. The short section (45cm) of
this cable is for making a connection between base units mounted adjacent to each other
above and below. The longer section (605 cm) is for making a connection between a
base unit mounted at the bottom inside the cabinet and a base unit mounted at the top of
a different side in the cabinet. Figure 3-4 shows examples of allowable base unit
installation and X-bus cabling.
MBU
I/OBU
I/OBU
I/OBU
MBU
I/OBU
Figure 3-4. Installation of Base Units on Different Sides
3.1.2
Main Unit for FX-bus Input/Output Equipment Connection

The DOPC for FX-bus input/output equipment connection adopt non-redundant
configuration and redundant configuration. They are shown below.
3.1.2.1
Base unit for non-redundant control (HD-DCSD80)

MSC80
REGS70
ETM70
AUIR70
LED1
J1
X-BUS
A
B
J3
J10
2A
2B
J12
J13
1A
3A
J14
X-BUS
J4
J11
1B
3B
J15
X-BUS
TB1
J2
F1
0.32A
Key No.
J2
LED1
TB1
Name
Function
+24 VDC power input
Power supply LED

24 V 6
EXT
24 V 1
SG
EXT
COM 2
WDT
SRC 8
WDT 3
HOT
RTN 9
HOT
RTN 4
NC
1A , 1B
2A , 2B
3A , 3B
10
NC
X-bus connector
(Distributed I/O)
Channels 1-A, 2-A and 3-A

Channels 1-B, 2-B and 3-B
F1
Fuse

power supply
J1
Battery connector

Battery case
Note 1

Note 2

Figure 3-5. Main Base Unit (For Non-redundant Control)
3.1.2.2
Base unit for redundant control (HD-DCDD80)

AUIR70
ETM70
REGR70
MSC80
UDM75
MSC80
REGR70
ETM70
AUIR70
LED1
J1
X-BUS
A
B
J3
J10
2A
J12
2B
J13
X-BUS
J2
1A
3A
J14
J4
J11
1B
3B
J15
X-BUS
TB1
F1
0.32A
Key No.
J2
LED1
TB1
Name
Function
+24 VDC power input
Power supply LED

24 V 6
EXT
24 V 1
SG
EXT
COM 2
WDT
SRC 8
WDT 3
HOT
RTN 9
HOT
RTN 4
NC
1A , 1B
2A , 2B
3A , 3B
10
NC
X-bus connector
(Distributed I/O)
Channels 1-A, 2-A and 3-A

Channels 1-B, 2-B and 3-B
F1
Fuse

power supply
J1
Battery connector

Battery case
Note 1

Note 2

Figure 3-6. Main Base Unit (For Redundant Control)
10
3.1.2.3
FX-Bus Cable Connection

FX-bus input/output equipment is divided into the following I/O modules.
Distributed I/O module
Signal unit I/O (SIO)
Base unit mounted type I/O module
The FX-bus cable connection methods adopted by I/O module, signal unit I/O and base unit
mounted type I/O are different from each other. For details on the method for connecting
the FX-bus input/output equipment, refer to the FX-bus Input/Output Equipment
Hardware Manual: MS2-SYS100-3004.
An example of the distributed I/O module is described below.
Up to three X-bus systems can be individually connected from one control communication
block (Main Base Unit). From the base unit, an X-bus is connected to an X-bus cable
adapter via an X-bus adapter cable. Each module is connected from the X-bus cable adapter
via an X-bus module cable.
At the end of an X-bus, the X-bus adopts a structure allowing it to be connected to a terminator
adapter or to be added by an X-bus cable adapter. Per X-bus system, the maximum length is
10m, and the maximum number of I/O units connected (electrically limited) is 30.
Main Base Unit
X-Bus adapter cable
Cable adapter
Cable adapter
Terminator
adapter
Cable adapter
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Distributed
I/O module
Terminator
adapter
Terminator
adapter
Distributed
I/O module
Cable adapter
Cable adapter
X-Bus adapter cable
Figure 3-7. X-Bus Cable Connection
11
3.2
Contact I/O Terminal (Controller Terminal)

The main base unit provides the following contact inputs and outputs.
3.2.1
WDT (TB1-3): 1 point

Outputs the WDT status of a control unit having control authority (when WDT signal is
ON). Adoption of the redundant configuration moves the control authority to the
secondary control unit when a failure occurs in the primary control unit. In this case, the
input of the WDT signal is also switched at the same time. This means that monitoring the
WDT signal shows the operation status of the control for DOPC adopting non-redundant or
redundant configuration.
This output signal is obtained by isolating a transistor output with a photo coupler.
WDT status of control unit
Rating
Operating range
Load current
Load peak current
Off-state load peak current
Output transistor on voltage
3.2.2
: Transistor output ON
: 24 VDC
: 15 to 30 VDC
: 0.2 A maximum
: 0.5 A
: 0.1 mA or less
: 1.5 V or less
HOT (TB1-9): 1 point

If the actual short break time of the AC power supply is less than or equal to the set value on
the AC power down monitor, setting the HOT signal to ON allows DOPC to perform hot
restart. If the short break time is longer than the set value, the HOT signal remains OFF,
and DOPC performs warm restart.
When recovery from power failure of +24 VDC power supply takes place, the controller
reads this signal and then determines the restart mode. In this case, the control continues if
+24 VDC power supply is normal with AC power supply turned off.
This input signal is isolated by a photo coupler.
Contact capacity: On Current 3 mA min, Voltage
13 VDC min
30 VDC max
Off Current 0.7 mA max, Voltage 4 VDC max
12
3.2 Contact I/O Terminal (Controller Terminal)
3.2.3
Circuit of Terminal Unit

Figures 3-8 and 3-9 show circuits of the contact terminal unit. To use internal +24 VDC,
short-circuit between 1 and 6, and between 2 and 7. In this case, the input/output circuit is
not insulated from the controller power supply side.
Example where internal power supply is used
Control unit
Main base unit
External cable
F1
0.23A
WDTOUT+
WDT
HOTRTN
*
WDTOUT
NC
LOAD
WDTOUT
24V
+24V
HOT+
**
**
6
GND
7
SG
HOT+
WDTSRC
8
HOT
3.9K
1K
9
NC
10
HOT
TB1
AC POWER DOWN
MONITOR
HOT
Note:
*
**
: Control unit for redundant configuration

: Jumper connection is made with internal +24 VDC used.
between 1 and 6, and between 2 and 7 in TB1)
Jumper connection is made at shipment.
Figure 3-8. Example Where DOPC Internal Power Supply Is Used

Example where external power supply is used
Control unit
Main base unit
External cable
EXT24V
F1
0.23A
WDTOUT+
External power supply
1
EXTCOM
2
WDT
3
HOTRTN
4
NC
5
+24V
HOT+
WDTOUT
6
GND
7
8
3.9K
1K
9
10
TB1
HOT
Note:
**
**
LOAD
WDTOUT
24V
SG
HOT+
WDTSRC
HOT
NC
HOT
AC POWER DOWN
MONITOR
* : Control unit for redundant configuration

** : Disconnect jumper connections when internal +24 VDC is applied.
(2 places, between 1 and 6 and between 2 and 7 in TB1)
Table 3-9. Example Where DOPC External Power Supply Is Used
Caution
From TB1, remove jumpers between 1 and 6 and between 2 and 7.

Supplying +24 V power with the jumpers connected may cause
failure in the DOPC power module in some cases.
13
3.3
I/O Address Setting Range

I/O configuration numbers in the following range are settable in the DOPC.
Table 3-1. Range of I/O Configuration Numbers Settable in DOPC
Base (Card) Numbers
Block (File)
Numbers
1
2
3
4
5
6
7
8
: Non-redundant I/O modules and redundant I/O modules can be configured.

: Only non-redundant modules can be configured.
: I/O modules cannot be configured.
: Configurable only when the controller main unit adopts non-redundant configuration.
Note that the following restriction is put on analog input modules.

For HD-CRAM and HD-CLAM, card Nos. 1 to 11 are settable.
14
3.4 Network Connection Method
3.4
Network Connection Method

3.4.1
Connection
Two types of connections are adopted between the DOPC and the control system DEONET: 10Base-5 and 10Base-T. For the connections, refer to the Control Network Site
Planning Guide: MS2-SYS100-3003
Outline of 10Base-5 and 10Base-T is as follows.
10Base-5
A 10Base-5 cable is a thick coaxial cable and is expandable to up to 500 m per segment.
A mark is given to the coaxial cable every 2.5 m. MAU can be connected at this marked
position only.
10Base-T
A 10Base-T cable is a twisted pair cable and adopts star topology. One-to-one
correspondence is adopted in connections between hubs and nodes. This is a structure
where noise and MAU failures cannot easily affect other nodes. The cable length in
DEO-NET is up to 50 m.
Connection procedures are as follows.
3.4.1.1
Using 10Base-5 for Connections

Mount a tap connector for MAU connection in the 10Base-5 cable. Attach 1-port 10Base-5
MAU (HD-XCV510) or 2-port 10Base-5 MAU (HD-XCV520). Using AUI cable (HDTCBLA##, HD-TCBLB##), make a connection between MAU and HD-AUIR70 connectors.
HD-AUIR70 of DOPC has two sets of connectors for AUI cable connections (AUI connector).
Connect the top side to system A, and connect the bottom side to system B.
Caution
10Base-5 MAU needs to be connected to a cable mark of 10Base-5

coaxial cable given every 2.5 m. Neglecting to observe this caution
may cause communication troubles.
15
Connecting non-redundant DOPC to 10Base-5

Tap connector
10Base-5 cable (HD-CBLNA
: System A (yellow)
10Base-5 cable (HD-CBLNB
): System B (blue)
System A of AUI cable

(HD-TCBLA
)
With yellow mark
10Base-5 MAU
(HD-XCV510 or HD-XCV520)
Non-redundant DOPC node

AUIR70
System B of AUI cable

(HD-TCBLB
)
With blue mark
Figure 3-10. Connection Using 10Base-5 (Non-redundant DOPC)
Connecting redundant DOPC to 10Base-5

Tap connector
10Base-5 cable (HD-CBLNA
: System A (yellow)
10Base-5 cable (HD-CBLNB
): System B (blue)
10Base-5 MAU
(HD-XCV520)
System A of AUI cable

(HD-TCBLA
)
With yellow mark
Redundant DOPC node

AUIR70
AUIR70
System B of AUI cable

(HD-TCBLB
)
With blue mark
Figure 3-11. Connection Using 10Base-5 (Redundant DOPC)
16
3.4 Network Connection Method
3.4.1.2
Using 10Base-T for Connections

Directly install MAU (HD-XCVT10) for 10Base-T at the AUI connector on the front face of
HD-AUIR70. Using special cables, make connections from 10Base-T MAU to 10M hub (HDHUB5T8) and 10M/100M switching hub (HD-SWHUBX16/31/32) . Make a connection from
the top of AUIR70 to system A, and make a connection from the bottom to system B.
Connecting non-redundant DOPC to 10Base-T hub
10M hub (HD-HUB5T8)
Cable of system B
(HD-CBLTSB
)
Boot color: blue
Cable of system A
(HD-CBLTSB
)
Boot color: gray
Non-redundant DOPC node

AUIR70
10Base-T MAU
(HD-XCVT10)
Figure 3-12. Connection Using 10Base-T (Non-redundant DOPC)
Connecting redundant DOPC to 10Base-T hub

10M hub (HD-HUB5T8)
Cable of system A
(HD-CBLTSB
)
Boot color: gray
Cable of system B
(HD-CBLTSB
)
Boot color: blue
Redundant DOPC node

AUIR70
AUIR70
10Base-TMAU
(HD-XCVT10)
Figure 3-13. Connection Using 10Base-T (Redundant DOPC)
17
In the following case, it is recommended that 10Base-T be used for connection.

When the electrically cabling range is within the same cabinet line board (or same room)
When a 10Base-5 cable is used, MAU can only be installed every 2.5 m in a coaxial
cable. This means that use of multiple DOPCs in a cabinet line board makes it difficult to
install coaxial cables and MAUs. In particular, this applies to the case where more than
or equal to three sets of DOPCs are installed in the same line board (or in the same
room). In this case, however, 10Base-5 or 10Base-F with optical fiber cables are to be
used to make connections with other equipment installed at distance. (See the figures
below. These figures show only a single system of the communication system. Actually,
another equivalent system of the communication system is connected.)
Cabinet line board
DOPC
Transceiver cable
10Base-5 transceiver
10Base-5 cable
Figure 3-14. Connections via 10Base-5 Cables

Cabinet line board
DOPC
Twisted pair cable
10M hub
To 10Base-5, 10Base-F, etc.
Figure 3-15. Connection in line board via 10Base-T cable
18
3.5 Address Setting
3.5
Address Setting
Each of the DOPC and has two sets of characteristic addresses. One is a node number, and
the other is an IP address for communication. A controller needs to set an address different
from that of the other. Methods for setting addresses are shown below.
3.5.1
Procedure for Setting Node Address

A node address is to be a value that is set in the node configuration. This value is given in
decimal ranging from 1 to 126. The value must be different from the values set to other
nodes connected to the same DEO-NET. If DOPC adopts a redundant configuration, the
same value must be set for each of the right and left ETM70 addresses. When setting node
addresses actually, open the front door of ETM70, and then use three sets of internal rotary
DIP switches. Using the upper, middle and lower switches, set the number of hundreds,
tens, and units, respectively.
Examples
If the node configuration sets the node number to 1, set the top, middle, and
lower switches to 0, 0, and 1, respectively. In the same way, if the node
number is set to 126, set the top, middle, and lower switches to 1, 2 and 6,
respectively.
ETM70
Note: These three switches can be set in decimal. Of

these switches, set the upper switch (setting
the number of hundreds) to 0 or 1 only.
Setting node numbers

Sets the number of hundreds
Sets the number of tens
Sets the number of units
Figure 3-16. Setting a Node Address
19
3.5.2
Procedure for Setting IP Address
3.5.2.1
Expressing IP Addresses
An IP address is expressed in four fields delimited by dots (.).
Field_1.Field_2.Field_3.Field_4
Each field is expressed in decimal and is set to a value ranging from 0 to 255.
(Example of expression: 192.168.10.13)
3.5.2.2
IP Address Set Value

Generally, IP addresses in use are called Class C. The addresses are set to the default values
at shipment. To use an address other than Class C, contact us. Though Class C address is to
range from 192.0.0.1 to 223.255.255.255, DOPC default address in use starts from
192.168.0.0. If an address is set by default, Field_4 of the IP address is determined
depending on the node address. This means that the IP address does not need to be set.
For Field_3, set an address of system A. To set an address of system B, automatically
increment it by one.
An arbitrary value can be set here, ranging from 0 to 253. Generally, however, it is set to 0.
Table 5-3. Relationships between Node Addresses and IP Addresses When IP
Addresses Are Set by Default
Process Controller
Node address
Left
Right
Left
Redundant Controller
Right
Non-redundant Controller
Redundant Controller
3.5.2.3
1
2
3
IP address of system A
IP address of system B
192.168.0.1
192.168.0.129
192.168.0.2
192.168.0.130
192.168.0.3
192.168.1.1
192.168.1.129
192.168.1.2
192.168.1.130
192.168.1.3
Procedure for Setting IP Addresses

Each field value of Field_1.Field_2.Field_3.Field_4 is generally given in decimal. At first,
the value for each field is expressed converted into the hexadecimal value.
Examples
Convert 192.168.0.0 (decimal) into hexadecimal.

The value converted is C0.A8.00.xx (hexadecimal).
Using the rotary DIP switches on the rear side of the HD-ETM70 module, set this value.
Settings unnecessary
Default setting
Note: This figure shows the rear side of HD-ETM70.
C 0
A 8
Indication of printed circuit board

1
4 5 6
ADDRESS
Connector
Setting range
Invalid
Figure 3-17. Rotary DIP Switches for IP Address Setting

During normal operation, use the default settings without changing the switches.
20
Section 4. Process Controller II / Process Manager EX Base Unit
Section 4.
Process Controller II /
Process Manager EX Base Unit
The Process Controller II (DOPC II) adopts a redundant configuration only.
ETM200
ETM200
MSC200
MSC200
MSC200
XBM200
XBM200
POW
POW
POW
POW
POW
POW
POW
RUN
RUN
RUN
RUN
RUN
RUN
RUN
SYNC
SYNC
SYNC
PRIMARY
PRIMARY
TRM200
CTRL
BPS200
POW
ETMA
OK
ETMB
MSC
MSC1
MSC
MSC2
3
MSC3
XBML
XBMR
LINK
LINK
RX
RX
Figure 4-1. Main Base Unit

The DOPC II(PM-EX) main unit is divided into the following types, depending on
differences in input/output equipment in connection is provided. Of these types, Figure 4-1
shows HD-DCDD201.
HD-DCDD201(MJ-DCDD201)/HD-DCDD401(MJ-DCDD401)
For FX-bus input/output equipment connection
HD-DCDD101(MJ-DCDD101)/HD-DCDD301(MJ-DCDD301)
For X-bus input/output equipment connection
21
Except for the differences above, HD-DCDD201/401 and 101/301 basically provide the
same functions.
The FX-bus cable connection methods adopted by the distributed I/O module, signal unit I/
O and base unit mounted type I/O are different from each other. For details on the method
for connecting FX-bus input/output equipment, refer to the FX-bus Input/Output
Equipment Hardware Manual: MS2-SYS100-3004.
X-bus input/output equipment is divided into the following I/O modules.
The X-bus cable connection methods adopted by the signal unit I/O and base unit mounted
type I/O are different from each other. For details, refer to the X-bus Input/Output
Each main unit is comprised of the following. The J numbers in the parentheses are for PM-EX.
HD-MBU200(J-MBU200)
: Redundant main base plate (for connecting FX-bus

input/output equipment)
HD-MBU100(J-MBU100)
: Redundant main base plate (for connecting X-bus

HD-MSC300/200(J-MSC300/200) : Control module

HD-ETM200(J-ETM210)
: Ethernet interface module
HD-XBM200(J-XBM200)
: X-bus interface module
HD-BPS200(J-BPS200)
: Backup battery module
HD-TRM300/200(J-TRM300/200) : Terminal block interface module
When input/output equipment is installed remotely, the HD-DCDD401/201(MJDCDD401/201) use the HD-CEXT200(J-CEXT200) for slot 1/2 and the HD-DCDD301/
101(MJ-DCDD301/101) use the HD-EXT102(J-EXT102) for slot 1/2.
Their components are described in Section 4.1, switch settings in Section 4.2, external
input/output in Section 4.3, and Ethernet cable connection method in Section 4.4.
22
4.1 Components
4.1
Components
The components of DOPC II are shown below.
4.1.1
Redundant Main Base Plate(HD-MBU200/J-MBU200)
4.1.1.1
For Connecting FX-bus Input/Output Equipment (HD-MBU200/J-CEXT200)

This is a base plate for mounting the DOPC II/PM-EX main body and adopts an 11SLOT
configuration.
FX-bus optical Extender(HD-CEXT200/J-CEXT200) is installed in SLOT1 and SLOT2.
Figure 4-2. Redundant Main Base Plate (for FX-bus)

The following interfaces are provided.
Table 4-1. Redundant Main Base Plate Functions (for FX-bus)
Key No.
Name
Function
CN33
Power connector
+24 VDC power input
LED1
Power LED
TB1
Contact I/O terminal 1
(For details, see Section 4.3)
TB2
SW1-SW8
Address setting switch
Sets IP addresses and node numbers.

(For details, see Section 4.2.1)
1: ON - Cold restart
OFF- Hot/warm restart
2: ON - When both HW Rev.0 and HW Rev.1 or later
are present
SW9
Function
OFF- When both HW Rev.0 and HW Rev.1 or later

are not present
3: Always OFF
4: ON - To be set for enabling online upgrades
OFF- Normal operation
1A,
2A,
3A,
4A,
1B
2B
3B
4B
F1
(FX-bus connector)
Channel
Channel
Channel
Channel
Fuse
Fuse for protecting contact output driving circuits
23
1
2
3
4
4.1.1.2
For Connecting X-bus Input/Output Equipment (HD- MBU100/J-MBU100)

This is a base plate for mounting the DOPC II/PM-EX main body and adopts an 11SLOT
configuration.
X-bus optical Extender(HD-EXT11/12, J-EXT12/22) is installed in SLOT1 and SLOT2.
Figure 4-3. Redundant Main Base Plate (for X-bus)

Table 4-2. Redundant Main Base Plate Functions (for X-bus)
Key No.
Name
Function
CN33
Power connector
+24 VDC power input
LED1
Power LED
TB1
TB2
SW1-SW8

are present
SW9

are not present
Function
3: Always OFF
1A, 1B
2A, 2B
3A, 3B
F1
(X-bus connector)
Channel 1
Channel 2
Channel 3
Fuse
24
4.1 Components
4.1.2
Control Module (HD-MSC300/200, J-MSC300/200)

The control module performs control computation.
A triplex structure is adopted to achieve high reliability, and a set of DOPC II(PM-EX)
requires three HD-MSC300/200(J-MSC300/200) modules. These are mounted in Slots 5 to
7 from the main base plate. Simultaneously taking out two modules from these slots stops
continuity of control.
HD-MSC200(J-MSC200) is obsolete.
HD-MSC300(J-MSC300) and HD-MSC200(J-MSC200) must not be installed together on
the same base unit.
MSC200
PWR
RUN
SYNC
Figure 4-4. Control Module (MSC200)

The control module provides the following functions as an interface.
Table 4-3. LED of Control Module
Key No.
Name
PWR
Power
Supply
RUN
SYNC
Function
Remains on when power is normally supplied within the module.
Operation Remains on when the CPU operates normally.

Remains on when the module synchronizes with other control
Synchron
modules and is put in a controllable state.
ization
Blinks when the module synchronizes with other control modules.
In addition, the module is equipped with a three-digit 7 segment LED. For details on how
the LEDs come on, refer to the Maintenance Manual.
25
4.1.3
Ethernet Interface Module (HD-ETM200, J-ETM200)

The Ethernet communication interface module provides a 10Base-T interface.
A set of DOPC II(PM-EX) needs two HD-ETM200(J-ETM200) modules: one for system A
and the other for system B. The module for system A is mounted in Slot 3, and the module
for system B, in Slot 4. Taking out these two modules simultaneously stops continuity of
control.
ETM200
PWR
RUN
1
2
MSC
LINK
RX
Figure 4-5. Ethernet Interface Module (ETM200)

Table 4-4. LED of Ethernet Interface Module
Key No.
Name
PWR
Power
Supply
RUN
Function
Remains on when power is supplied normally within the module.
1, 2, 3
MSC
Internal
link
Remains on when an internal link with each of MSC1, MSC2 and

MSC3 is put in LINK state. Blinks when data is transmitted and
received.
LINK
link
Comes on when link of a cable connected to the front connector is

established.
RX
Receive
Comes on when data is entered via a cable connected to the front

connector.
26
4.1 Components
4.1.4
X-Bus Interface Module (HD-XBM200, J-XBM200)

This is an X-Bus communication interface.
A set of DOPC II(PM-EX) requires two HD-XBM200(J-XBM200) modules: one is for the
main system and one for the standby system. If a failure occurs in the main system, the
standby module is switched to the main system to continue controlling. These modules are
mounted in Slots 8 and 9 in the main base unit. Taking out two modules simultaneously
stops continuity of control.
XBM200
PWR
RUN
PRIMARY
Figure 4-6. X-Bus Interface Module (XBM200)

Table 4-5. LED of X-Bus Interface Module
Key No.
Name
PWR
Power
Supply
RUN
PRIMARY
Function

Main
system
Remains on when the module operates as the main system.
27
4.1.5
Terminal Block Interface Module (HD-TRM300/200,

J-TRM300/TRM200)
The Terminal Block Interface module, mounted in Slot 10 of the main base unit(HDDCDD401/301/201/101, MJ-DCDD401/301/201/101), interfaces with external input/
output terminals (see Section 4.3 for details) on the main base plate.
HD-TRM200(J-TRM200) is obsolete.
HD-TRM200(J-TRM200) cannot be used since software release 6.0.
HD-TRM300(J-TRM300) is software independent and can be used with any software release.
TRM200
CTRL
ETMA
ETMB
MSC1
MSC2
MSC3
XBML
XBMR
CAUTION
CAUTION
REMOVING THIS MODULE

CAUSES ALL TERMINAL

CAUSES ALL TERMINAL
CONTACTS TO BE OPEN
CONTACTS TO BE OPEN
Figure 4-7. Terminal Block Interface Module (TRM200)
Caution
Removing this module results in open connection of the external

input/output terminals on the Main Base Plate.
The terminal board interface module has the following interface functions:
Table 4-6. LED of Terminal Block Interface Module
Key No.
Function
CTRL
Remains on when the board is controllable.
ETMA
Remains on when the ETM200 module installed in the slot 3 is normal.
ETMB
MSC1
Remains on when the MSC300/200 module installed in the slot 5 is normal.
MSC2
MSC3
XBML
Remains on when the XBM200 module installed in the slot 8 is normal.
XBMR
28
4.1 Components
4.1.6
Backup Battery Module (HD-BPS200, J-BPS200)

The Backup Battery module, mounted in Slot 11 of the main base unit, supplies power for
backup of power supply in case of 24V power break or for saving data in nonvolatile
memory from the main memory of the control module in case of power failure.
BPS200
PWR
OK
CHARGE
Figure 4-8. Backup Battery Module (BPS200)

Table 4-7. LED of Backup Battery Module
Key No.
Name
Function
PWR
Power Supply
OK
Normal
Comes on when backup power can be supplied.
CHARGE
Charge
Blinks during quick charging
Remains on when 24V power is supplied from outside.
Batteries are consumables. The level of deterioration depends heavily on service

conditions.
Table 4-8. Recommended Battery Replacement Period
Service Condition
Recommended battery
replacement period
Cabinet ambient temperature of 0 to 28 degrees C is maintained and

the frequency of power outage is once per month or less.
4 years
Cabinet ambient temperature is 28 to 35 degrees C or the frequency of

power outage is once per week or less.
2 years

power outage is once per day or less.
1 year
Although the label attached on the front of the module at the time of first shipment shows a
replacement date that is 4 years after the manufacturing date, set an appropriate battery
replacement timing taking into account the actual service condition. The model number of
the replacement battery is HD-BAT200/J-BAT200.
29
4.2
Setting Switches
The DOPC II/PM-EX main unit is equipped with IP address setting switches, also used for
setting node numbers, on the Ethernet and mode setting switches of DOPC II/PM-EX.
4.2.1
Setting node numbers and setting IP addresses

Eight rotary switches (SW1 to SW8) on the base plate are used to set node numbers and IP
addresses (they need not be set in modules).
An IP address is given with four fields delimited by dots.
Each field consists of eight bits and is usually given in decimal form (0 to 255). In DOPC II/
PM-EX, low-order eight bits of an IP address is a node number. A node number can be set
to any value ranging from 1 to 126.
It is advisable to set IP addresses to class C in DOPC II/PM-EX.
Setting method
In this example, an IP address is to be set to 192.168.0.25, a Class C local address.
First, convert the decimal numbers in each of the fields into two-digit hexadecimal numbers.
Set the high order of the first field (C in this example) to SW1 and set the low order (0 in this
example) to SW2. Similarly, set SW3 to A, SW4, 8, SW5, 0, SW6, 0, SW7, 1, and SW8, 9.
192.
168.
0.
25
C0.
A8.
00.
19
Convert into hexadecimal number.
ADDRESS
SW1
SW2
SW3
SW4
A
C
0
SW5
SW6
SW7
SW8
9
Caution
1. A standard network is duplicated. Setting addresses in system A

automatically sets addresses in system B. For example, making
the above settings (setting the address to 192.168.0.25 in system
A) automatically sets the address to 192.168.1.25 in system B.
2. Be careful not to set the IP address in duplicate. If set in that way,
normal communications are not possible.
30
4.2 Setting Switches
4.2.2
Function setting switches

Functions can be selected using the four-bit DIP switch (SW9) on the base plate.
1st bit
: Indicates the restart type (cold or other).

ON
: Cold restart
OFF
: Warm or hot restart (Note 1)
2nd bit : For H/W, sets whether or not both Rev.0 (Note 2) and Rev.1 or later are present.
ON
: When both of them are present (Note 3)
OFF
: When both of them are not present
3rd bit : System reservation

4th bit
: System upgrade mode

ON
: Set for online upgrade
OFF
: For normal operation
FUNCTION
ON
SW9
Figure 4-10. Function setting switches

Note 1
Warm or hot restart is selected depending on the status of external

contact terminal with power turned on. When hot signal on (short) is
entered, hot restart is selected. When hot signal off (open) is entered,
warm restart is selected.
Note 2
H/W Rev.0 is used only for the DOPC II/PM-EX initial limitation
shipment job. After commercial production, H/W Rev.1 or later is
selected.
Note 3
Applicable H/W is ETM200, MSC300/200, XBM200, BPS200 and base

plate.If this setting is not made, warm restart or hot restart may not be
performed correctly.
31
4.3
External inputs and outputs

The main base unit provides external inputs and outputs: nine outputs and one input.
Internal and external power supplies are available to operate these signals. However,
internal or external power supply is selected collectively in the whole.
To use internal power supply for the operation, connect the jumpers: No.1 and No.6 of TB1,
and No.2 and No.7. To use external power supply for the operation, connect external 24V to
No.1 of TB1, and connect the external ground to No.2.
Caution
When using external power supply, do not connect the No.1 and
No.6 jumpers of TB1, and No.2 and No.7 jumpers. Supplying 24V
power with the jumpers connected causes damage.
Removing the HD-TRM200/300, J-TRM200/300 module from Slot
10 of the base plate makes all the signals above invalid.
Signals are explained below.

Outputs: 9 signals
Output signals isolate transistor outputs by a photo-coupler and each of them is
connected paired with an SRC terminal. Since an SRC terminal contains three terminals
as a whole, clamp them together.
As the whole, the controller provides a signal for indicating control can be continued and
eight signals for indicating respective modules are kept sound. When modules operate
normally, their transistor outputs are set to ON.
Specification
Type
Rating
Operating rage
Load current
Load peak current
Load peak current at off time
Output transistor ON voltage
:
:
:
:
:
:
:
Transistor output
24 VDC
15 to 30 VDC
Maximum 0.2 A
0.5 A
0.1 mA or less
1.5V or less
Equivalent circuit
TRM200/300
Back plane
External cabling
Terminal
block
Photo-coupler
EXT24V
SRC
External circuit
CTL
EXTCOM
LOAD relay, lamp, etc.
Figure 4-11. External output circuit
32
4.3 External inputs and outputs
Input: 1 signals
The input signal is isolated by a photo-coupler and connected paired with an RTN
terminal. One input signal, which is a hot restart signal connected to the AC power down
monitor, is used.
When the actual short break time of the AC power supply is less than or equal to the set
value, the AC power down monitor sets ON. The AC power down monitor is turned on
if the time for a short break of AC power supply is less than or equal to a set value.
DOPC II/PM-EX monitors this signal and determines the restart mode when the +24
VDC power supply is restored from power failure.
Specification
ON current : 3mA min
OFF current : 0.7mA max
Equivalent circuit
TRM200/300
Back plane
External cabling
Terminal
block EXT24V
Photo-coupler
HOT
External circuit
RTN
Relay or transistor
EXTCOM
Figure 4-12. External input circuit

These are connected via two sets of terminal blocks having ten terminals located at the right
side of the base plate. The meanings of the terminals are as follows. Their specifications
and connecting procedures are described later.
33
TB1
Table 4-9. TB1 Functions
Terminal
No
Name
EXT24V
I/O 24V power supply

To use internal +24 VDC, connect to No.6 terminal.
EXTCOM
I/O ground
To use internal +24VDC, connect to No.7 terminal.
RTN
Used as a return, paired with the 8: FAN input terminal.
RTN
Used as a return, paired with the 9: HOT input terminal.
SRC
Used as a source, paired with the 10: CTL output terminal.
24V
Internal +24 VDC power supplied from DCPDU to the base plate.
To use external power supply, disconnect from No.1 terminal.
SG
Internal ground
FAN
Not used.
HOT
Hot restart input

Closing the terminal, paired with 4: RTN, between No.9 and No.4
terminals identifies hot restart to be allowable.
Meaning
When the +24 VDC power supply is restored from power failure, the
controller monitors this signal and determines the restart mode.
10
CTL
Controllable state output

Is used paired with 5: SRC. If the terminal is controllable as a
controller, the transistor is set to "ON".
Note
To use external power supply, remove jumpers from between No.1 and
No.6 terminals on TB1 and between No.2 and No.7 terminals.
Note
Short breaking of the AC power supply, results in open of CTL function

signal.
34
TB2
Output signals are connected, indicating modules are kept sound.
Terminal
No
Name
Meaning
SRC
A source of output terminal. Equivalent to No.5 terminal on TB1 and

No.2 terminal on TB2.
SRC

MSC 1
Output of MSC 1 state.

Used paired with SRC. When MSC300/200 into which Slot5 has been
inserted is normal, the transistor is set to "ON".
MSC 2

MSC 3

ETM A
Output of ETM state in system A.

Used paired with SRC. When ETM200 into which Slot3 has been
ETM B
Output of ETM state in system B.

Used paired with SRC. When ETM200 into which Slot4 has been
XBM L
Output of XBM state on the left side.

Used paired with SRC. When XBM200 into which Slot8 has been
XMB R
Output of XBM state on the right side.

Used paired with SRC. When XBM200 into which Slot9 has been
10
BPS
Output of BPS state on the left side.

Used paired with SRC. When BPS200 into which Slot11 has been
Connecting TB2 requires power to be supplied to TB1.

To prevent output failures when MSC300/200 restarts, output is not turned OFF until two
minutes passes after the stop of MSC300/200. Immediately after the insertion of MSC300/
200, output may be turned ON for about two minutes regardless of the state. However,
when internal 24 VDC power failure occurs, the output is immediately turned OFF.
Note
Short breaking of the AC power supply, results in open of External outputs

function signals.
35
4.4
Ethernet Cable Connection

This section provides Ethernet cabling procedures. For setting node numbers and IP
addresses, see Section 4.2
DOPC II(PM-EX) adopts 10Base-T for Ethernet interfaces.
From the connector on the front face of the HD-ETM200(J-ETM200) module, connect the
10M hub (HD-HUB5T8) or switching hub (eight ports: HD-SWHUBX30/31, 24 port: HDSWHUBX16) via a UTP cable. The PM-EX is connected to the switching hub (eight ports:
MJ-SWHUBX31). When this is the case, connect system A to HD-ETM200(J-ETM200)
inserted into Slot3 and system B to HD-ETM200(J-ETM200) inserted into Slot4.
The switching hub supports both 100Mbps and 10Mbps and the bit transmission rate of the
switching hub connected to DOPC II is automatically set to 10Mbps.
10M HUB (HD-HUB5T8)
or
switching hub
(HD-SWHUBX32/31/16)
Cable A
Cable B
Boot color of cable A:

white or gray
ETM200
ETM200
Boot color of cable B:

blue
MSC200
MSC200
MSC200
XBM200
XBM200
TRM200
BPS200
Redundant DOPCII node
Figure 4-13. Connection Using 10Base-T (Redundant DOPC II/PM-EX)
36
4.4 Ethernet Cable Connection
Use a 10M hub to connect 10Base-5 (coaxial cable) or 10Base-FL (fiber optics).
Existing redundant DOPC needs to connect cables A and B to both sets of right and left
sides, i.e., a total of four cables need to be connected. In DOPC II, however, one cable needs
to be connected to each of systems A and B.
If the switching hub includes spare ports, it is recommended that DOPC II be connected to
the switching hub.
Switching Hub
Connections can be made up to the

number of ports in the switching
hub. If more ports than those
provided in the hub are required,
cascade connections can be made
in the switching hub.
DOPCII
DOPCII
DOPCII
DOPCII
Figure 4-14.
Configuration Example 1: Direct Connection with Switching Hub
If a switching hub is not used, or if a switching hub is used but ports are expanded by using
a 10M hub, the restrictions on the number of controllers connectable to the 10M Ethernet of
one system are different from those of existing DOPC. For 10M Ethernet of one system, the
configuration for a guideline should be less than 8,000pps in total of controllers in
connection. Exceeding 8,000pps should adopt a switching hub in the configuration.
In the following configuration example, only one system is shown to simplify the drawing.
Actually, however, another set of networks having the same configuration is required.
Switching Hub
DOPCII connectable to 10M
Ethernet of one system is up
to 8,000pps in total.
10M hub
DOPCII
DOPCII
10M hub
DOPCII
Up to 8000pps in total
DOPCII
DOPCII
DOPCII
DOPCII
Up to 8000pps in total
Figure 4-15.
Configuration Example 2: Combination of Switching Hub and Hub
For details on the network configuration procedures, refer to MS2-SYS100-3003.
37
DOPCII
4.5

Process Controller II (DOPC II) or PM-EX can set I/O configuration numbers in the
following range.
Table 4-11. Range of I/O Configuration Numbers Settable in PM-EX and DOPCII
Base (Card) Numbers
Block (File)
Numbers
1
2
3
4
5
6
7
8

Note: Base unit type I/O is not configurable for card Nos. 13 to 16.
However, the following restrictions are put on analog input modules.

Card Nos. 1 to 12 can be set in HD-CHAM and SIO HAM modes.
Card Nos. 1 to 11 can be set in HD-CRAM and HD-CLAM.
38
Section 5. Process Controller III / Process Manager EX Base Unit
Section 5.
Process Controller III /

Process Manager EX Base Unit
The Process Controller III (DOPC III) adopts a redundant configuration and a nonredundant configuration.
DOPC III/PM-EX redundant main unit
ETM210
ETM210
POW
POW
MSC300
POW
MSC300
POW
MSC300
POW
XBM200
POW
XBM200
POW
TRM200
CTRL
BPS200
POW
ETMA
RUN
RUN
RUN
RUN
RUN
RUN
RUN
SYNC
SYNC
SYNC
PRIMARY
PRIMARY
OK
ETMB
MSC
MSC1
MSC
MSC300
MSC2
3
MSC3
XBML
XBMR
LINK
LINK
RX
RX
Figure 5-1. Main Base Unit

The DOPC III(PM-EX) main unit is divided into the following types, depending on
differences in input/output equipment in connection is provided. Of these types, Figure 5-1
shows HD-DCDDA00.
HD-DCDDA00 (MJ-DCDDA00)
For FX-bus input/output equipment connection
HD-DCDDA01(MJ-DCDDA01)
For X-bus input/output equipment connection
Except for the differences above, HD-DCDDA00(MJ-DCDDA00) and HDDCDDA01(MJ-DCDDA01) basically provide the same functions.
39
DOPC III non-redundant main unit

The DOPC III non-redundant main unit is available in two types: a long type and a short
type.
1) Long type
Figure 5-2. Non-redundant Main Unit - Long Type

The long-type DOPC III non-redundant main unit is divided into the following types,
depending on differences in input/output equipment in connection and whether or not an
external input/output is provided. Of these types, Figure 5-2 shows HD-DCSDA001.
HD-DCSDA001 For FX-bus input/output equipment connection
HD-DCSDA011 For X-bus input/output equipment connection
Except for the difference above, HD-DCSDA001 and 011 basically provide the same
functions.
2) Short type
Figure 5-3. Non-redundant Main Unit - Short Type
40
The short-type DOPC III non-redundant main unit comes only with the type for FX-bus
input/output equipment connection.
HD-DCSDA000 For FX-bus input/output equipment connection

The FX-bus cable connection methods adopted by the distributed I/O module, signal unit I/
O, and base unit mounted type I/O module are different from each other. For details on the
method for connecting FX-bus input/output equipment, refer to the FX-bus Input/Output
X-bus input/output equipment is divided into the following I/O modules.
The X-bus cable connection methods adopted by the signal unit I/O and base unit mounted
type I/O module are different from each other. For details, refer to the X-bus Input/Output
Each main unit is comprised of the following. The model number J in parentheses is for PM-EX
HD-MBU200 (J-MBU200) : Redundant main base plate (for connecting FX-bus input/
output equipment)
HD-MBU100 (J-MBU100) : Redundant main base plate (for connecting X-bus input/
output equipment)
HD-MBU400L
: Non-redundant main base plate - long type (for connecting

FX-bus input/output equipment)
HD-MBU400S
: Non-redundant main base plate - short type (for connecting FX-bus

HD-MBU300L
: Non-redundant main base plate - long type (for connecting X-bus

HD-MSC300 (J-MSC300) : Control module

HD-ETM210 (J-ETM210) : Ethernet interface module
HD-XBM200 (J-XBM200) : X-bus interface module
HD-BPS200 (J-BPS200) : Backup battery module
HD-TRM300 (J-TRM300) : Terminal block interface module
When input/output equipment is installed remotely, the HD-DCDDA00 (MJ-DCDDA00)/

HD-DCSDA001 use HD-CEXT200(J-CEXT200) for slot 1/2, HD-DCDDA01 (MJDCDDA01)/HD-DCSDA011 use HD-EXT11/12(J-EXT11/12) for slot 1/2, and HDDCSDA000 uses HD-CEXT200 for slot 7/8.
Their components are described in Section 5.1, switch settings in Section 5.2, external
input/output in Section 5.3, and Ethernet cable connection method in Section 5.4.
41
5.1
Components
The components of DOPC III/PM-EX are shown below.
5.1.1
Redundant Main Base Plate
5.1.1.1
For Connecting FX-bus Input/Output Equipment (HD-MBU200/J-MBU200)

This is a base plate for mounting the DOPC III/PM-EX main body and adopts an 11SLOT
configuration.
FX-bus optical Extender(HD-CEXT200/J-CEXT200) is installed in SLOT1 and SLOT2.
Figure 5-4. Redundant Main Base Plate (for FX-bus)

Table 5-1. Redundant Main Base Plate Functions (for FX-bus)
Key No.
Name
Function
CN33
Power connector
+24 VDC power input
LED1
Power LED
TB1
TB2
SW1-SW8

are present
SW9
Function

are not present
3: Always OFF
1A,
2A,
3A,
4A,
1B
2B
3B
4B
F1
(FX-bus connector)
Channel
Channel
Channel
Channel
Fuse
42
1
2
3
4
5.1 Components
5.1.1.2
For Connecting X-bus Input/Output Equipment (HD- MBU100/J-MBU100)

This is a base plate for mounting the DOPC III/PM-EX main body and adopts an 11SLOT
configuration.
X-bus optical Extender(HD-EXT12/22, J-EXT12/22) is installed in SLOT1 and SLOT2.
Figure 5-5. Redundant Main Base Plate (for X-bus)

Table 5-2. Redundant Main Base Plate Functions (for X-bus)
Key No.
Name
Function
CN33
Power connector
+24 VDC power input
LED1
Power LED
TB1
TB2
SW1-SW8

are present
SW9

are not present
Function
3: Always OFF
1A, 1B
2A, 2B
3A, 3B
F1
(X-bus connector)
Channel 1
Channel 2
Channel 3
Fuse
43
5.1.2
Non-redundant Main Base Plate
5.1.2.1
For Connecting FX-bus Input/Output Equipment - Long Type (HD-MBU400L)

This is a base plate for mounting the DOPC III main body and adopts an 11SLOT
configuration.
FX-bus optical Extender (HD-CEXT200) or FX-bus IOM is installed in SLOT1 and
SLOT2.
FX-bus IOM is installed in SLOT3 to SLOT8.
Figure 5-6. Non-redundant Main Base Plate - Long Type (for FX-bus)
Table 5-3. Non-redundant Main Base Plate - Long Type Functions (for FX-bus)
Key No.
Function
Name
CN33
Power connector
+24 VDC power input
LED1
Power LED
TB1
SW1-SW8

SW9
2: Always OFF
Function
3: Always OFF
4: Always OFF
1A,
2A,
3A,
4A,
1B
2B
3B
4B
F1
(FX-bus connector)
Channel
Channel
Channel
Channel
Fuse
44
1
2
3
4
5.1 Components
5.1.2.2
For Connecting FX-bus Input/Output Equipment - Short Type

(HD-MBU400S)
This is a base plate for mounting the DOPC III main body and adopts a 5SLOT
configuration.
FX-bus optical Extender (HD-CEXT200) is installed in SLOT7 and SLOT8.
SLOT7 and SLOT8 cannot be used for IOM use.
Figure 5-7. Non-redundant Main Base Plate - Short Type (for FX-bus)
Table 5-4. Non-redundant Main Base Plate - Short Type Functions (for FX-bus)
Key No.
Name
Function
CN33
Power connector
+24 VDC power input
LED1
Power LED
TB1
SW1-SW8

SW9
2: Always OFF
Function
3: Always OFF
4: Always OFF
1A,
2A,
3A,
4A,
1B
2B
3B
4B
F1
(FX-bus connector)
Channel
Channel
Channel
Channel
Fuse
45
1
2
3
4
5.1.2.3
For Connecting X-bus Input/Output Equipment - Long Type (HDMBU300L)

This is a base plate for mounting the DOPC III main body and adopts an 11SLOT
configuration.
FX-bus optical Extender (HD-EXT12) or X-bus IOM is installed in SLOT1 and SLOT2.
X-bus IOM is installed in SLOT3 to SLOT8.
Figure 5-8. Non-redundant Main Base Plate - Long Type (for X-bus)
Table 5-5. Non-redundant Main Base Plate - Long Type Functions (for X-bus)
Key No.
Name
Function
CN33
Power connector
+24 VDC power input
LED1
Power LED
TB1
SW1-SW8

SW9
2: Always OFF
Function
3: Always OFF
4: Always OFF
1A, 1B
2A, 2B
3A, 3B
F1
(FX-bus connector)
Channel 1
Channel 2
Channel 3
Fuse
46
5.1 Components
5.1.3
Control Module (HD-MSC300, J-MSC300)

The control module performs control computation.
The redundant main unit adopts a triplex structure to achieve high reliability, and a set of
DOPC III(PM-EX) stations requires three HD-MSC300(J-MSC300) modules. These are
mounted in Slots 5 to 7 of the main base plate.
In the non-redundant main unit of a DOPC III, one HD-MSC300 module is mounted in Slot 9.
MSC300
PWR
RUN
SYNC
Figure 5-9. Control Module (MSC300)

Table 5-6. LED of Control Module
Key No.
Name
PWR
Power
Supply
RUN
SYNC
Function

Remains on when the module synchronizes with other control
Synchron
modules and is put in a controllable state.
ization
Blinks when the module synchronizes with other control modules.
47
5.1.4
Ethernet Interface Module (HD-ETM210, J-ETM210)

The Ethernet communication interface module provides a 10Base-T interface.
In the redundant main unit, a set of DOPC III(PM-EX) stations needs two HD-ETM210(JETM210) modules: one for system A and the other for System B. The module for system A
is mounted in Slot 3 of the main base unit, and the module for system B, in Slot 4 of the unit.
It is not used in the non-redundant main unit of a DOPC III.
ETM210
PWR
RUN
1
2
MSC
LINK
RX
Figure 5-10. Ethernet Interface Module (ETM210)

Table 5-7. LED of Ethernet Interface Module
Key No.
Name
PWR
Power
Supply
RUN
Function
Remains on when power is supplied normally within the module.
1, 2, 3
MSC
Internal
link
Remains on when an internal link with each of MSC1, MSC2 and

MSC3 is put in LINK state. Blinks when data is transmitted and
received.
LINK
link
Comes on when link of a cable connected to the front connector is

established.
RX
Receive
Comes on when data is entered via a cable connected to the front

connector.
48
5.1 Components
5.1.5
X-Bus Interface Module (HD-XBM200, J-XBM200)

This is an X-Bus communication interface.
In the redundant main unit, a set of DOPC III(PM-EX) stations requires two HDXBM200(J-XBM200) modules: one is for the main system and the one for the standby
system. If a failure occurs in the main system, the standby module is switched to the main
system to continue controlling. These modules are mounted in Slots 8 and 9 of the main
base unit. Taking out two modules simultaneously stops continuity of control.
In the non-redundant main unit of a DOPC III, one HD-XBM200 module is mounted in Slot 10.
XBM200
PWR
RUN
PRIMARY
Figure 5-11. X-Bus Interface Module (XBM200)

Table 5-8. LED of X-Bus Interface Module
Key No.
Name
PWR
Power
Supply
RUN
PRIMARY
Function

Main
system
Remains on when the module operates as the main system.
49
5.1.6
Terminal Block Interface Module (HD-TRM300, J-TRM300)

The Terminal Block Interface module, mounted in Slot 10 of the main base unit (HDDCDDA00/01, MJ-DCDDA00/01), interfaces with external input/output terminals (see
Section 5.3 for details) on the redundant main base plate.
This module is not used in the non-redundant main unit.
TRM300
CTRL
ETMA
ETMB
MSC1
MSC2
MSC3
XBML
XBMR
CAUTION
CAUTION

CAUSES ALL TERMINAL

CAUSES ALL TERMINAL
CONTACTS TO BE OPEN
CONTACTS TO BE OPEN
Figure 5-12. Terminal Block Interface Module (TRM300)
Caution
Removing this module results in open connection of the external

input/output terminals on the Main Base Plate.
The terminal board interface module has the following interface functions:
Table 5-9. LED of Terminal Block Interface Module
Key No.
Function
CTRL
Remains on when the board is controllable.
ETMA
ETMB
MSC1
Remains on when the MSC300 module installed in the slot 5 is normal.
MSC2
MSC3
XBML
XBMR
50
5.1 Components
5.1.7
Backup Battery Module (HD-BPS200, J-BPS200)

The Backup Battery module, mounted in Slot 11 of the main base unit, supplies power for
backup of power supply in case of 24V power break or for saving data in nonvolatile
memory from the main memory of the control module in case of power failure.
BPS200
PWR
OK
CHARGE
Figure 5-13. Backup Battery Module (BPS200)

Table 5-10. LED of Backup Battery Module
Key No.
Name
Function
PWR
Power Supply
OK
Normal
Comes on when backup power can be supplied.
CHARGE
Charge
Blinks during quick charging
Remains on when 24V power is supplied from outside.
Batteries are consumables. The level of deterioration depends heavily on service

conditions.
Table 5-11. Recommended Battery Replacement Period
Service Condition
Recommended battery
replacement period
Cabinet ambient temperature of 0 to 28 degrees C is maintained and

the frequency of power outage is once per month or less.
4 years

power outage is once per week or less.
2 years

power outage is once per day or less.
1 year
Although the label attached on the front of the module at the time of first shipment shows a
replacement date that is 4 years after the manufacturing date, set an appropriate battery
replacement timing taking into account the actual service condition. The model number of
the replacement battery is HD-BAT200/J-BAT200.
51
5.2
Setting Switches
The DOPC III/PM-EX main unit is equipped with IP address setting switches, also used for
setting node numbers, on the Ethernet and mode setting switches of DOPC III/PM-EX.
5.2.1
Setting node numbers and setting IP addresses

Eight rotary switches (SW1 to SW8) on the base plate are used to set node numbers and IP
addresses (they need not be set in modules).
An IP address is given with four fields delimited by dots.
Each field consists of eight bits and is usually given in decimal form (0 to 255). In DOPC
III/PM-EX, low-order eight bits of an IP address is a node number. A node number can be
set to any value ranging from 1 to 126.
It is advisable to set IP addresses to class C in DOPC III/PM-EX.
Setting method
In this example, an IP address is to be set to 192.168.0.25, a Class C local address.
First, convert the decimal numbers in each of the fields into two-digit hexadecimal numbers.
Set the high order of the first field (C in this example) to SW1 and set the low order (0 in this
example) to SW2. Similarly, set SW3 to A, SW4, 8, SW5, 0, SW6, 0, SW7, 1, and SW8, 9.
192.
168.
0.
25
C0.
A8.
00.
19
Convert into hexadecimal number.
ADDRESS
SW1
SW2
SW3
SW4
A
C
0
SW5
SW6
SW7
SW8
9
Caution 1
A standard network is duplicated. Setting addresses in system A

automatically sets addresses in system B. For example, making
the above settings (setting the address to 192.168.0.25 in system
A) automatically sets the address to 192.168.1.25 in system B.
Caution 2
Be careful not to set the IP address in duplicate. If set in that way,

normal communications are not possible.
52
5.2 Setting Switches
5.2.2
Function setting switches

Functions can be selected using the four-bit DIP switch (SW9) on the base plate.
1st bit
: Indicates the restart type (cold or other).

ON
: Cold restart
OFF
: Warm or hot restart (Note 1)
2nd bit : For H/W, sets whether or not both Rev.0 (Note 2) and Rev.1 or later are present.
ON
: When both of them are present (Note 3)
OFF
: When both of them are not present

(Always OFF for the non-redundant unit)
3rd bit : System reservation

4th bit
: System upgrade mode

ON
: Set for online upgrade
OFF
: For normal operation

(Always OFF for the non-redundant unit)
FUNCTION
ON
SW9
Figure 5-15. Function setting switches

Note 1
Warm or hot restart is selected depending on the status of external

contact terminal with power turned on. When hot signal on (short) is
entered, hot restart is selected. When hot signal off (open) is entered,
warm restart is selected.
Note 2
H/W Rev.0 is used only for the DOPC III/PM-EX initial limitation
shipment job. After commercial production, H/W Rev.1 or later is
selected.
Note 3
Applicable H/W is ETM210, MSC300, XBM200, BPS200 and base

plate.If this setting is not made, warm restart or hot restart may not be
performed correctly.
53
5.3
External inputs and outputs

The main base unit provides external inputs and outputs: nine outputs and one input.
Internal and external power supplies are available to operate these signals. However,
internal or external power supply is selected collectively in the whole.
To use internal power supply for the operation, connect the jumpers: No.1 and No.6 of TB1,
and No.2 and No.7. To use external power supply for the operation, connect external 24V to
No.1 of TB1, and connect the external ground to No.2.
Caution
When using external power supply, do not connect the No.1 and
No.6 jumpers of TB1, and No.2 and No.7 jumpers. Supplying 24V
power with the jumpers connected causes damage.
Removing the HD-TRM300/J-TRM300 module from Slot 10 of the
base plate makes all the signals above invalid.
The circuits for external inputs and outputs are integrated into the TRM300 if the main base
unit is redundant, and are integrated into the MCS300 if the base unit is non-redundant.
Signals are explained below.
Outputs: 9 signals(One signal for the non-redundant unit)
Output signals isolate transistor outputs by a photo-coupler and each of them is
connected paired with an SRC terminal. Since an SRC terminal contains three terminals
as a whole, clamp them together.
As the whole, the controller provides a signal for indicating control can be continued and
eight signals for indicating respective modules are kept sound. When modules operate
normally, their transistor outputs are set to ON.
Specification
Type
Rating
Operating rage
Load current
Load peak current
Load peak current at off time
Output transistor ON voltage
:
:
:
:
:
:
:
Transistor output
24 VDC
15 to 30 VDC
Maximum 0.2 A
0.5 A
0.1 mA or less
1.5V or less
Equivalent circuit
TRM300(Redundant)
MSC300(Non-redundant)
Back plane
External cabling
Terminal
block
Photo-coupler
EXT24V
SRC
External circuit
CTL
EXTCOM
LOAD relay, lamp, etc.
Figure 5-16. External output circuit
54
Input: 1 signals
The input signal is isolated by a photo-coupler and connected paired with an RTN
terminal. One input signal, which is a hot restart signal connected to the AC power down
monitor, is used.
The AC power down monitor is turned on if the time for a short break of AC power
supply is less than or equal to a set value. DOPC III/PM-EX monitors this signal and
determines the restart mode when the +24 VDC power supply is restored from power
failure.
Specification
ON current : 3mA min
OFF current : 0.7mA max
Equivalent circuit
TRM300(Redundant)
MSC300(Non-redundant)
Back plane
External cabling
Terminal
block EXT24V
Photo-coupler
HOT
External circuit
RTN
Relay or transistor
EXTCOM
Figure 5-17. External input circuit

These are connected via two sets of terminal blocks having ten terminals located at the right
side of the base plate. The meanings of the terminals are as follows. Their specifications
and connecting procedures are described later.
55
TB1
Terminal
No
Name
EXT24V
I/O 24V power supply

EXTCOM
I/O ground
To use internal +24VDC, connect to No.7 terminal.
RTN
Used as a return, paired with the 8: FAN input terminal.
RTN
Used as a return, paired with the 9: HOT input terminal.
SRC
Used as a source, paired with the 10: CTL output terminal.
24V
Internal +24 VDC power supplied from DCPDU to the base plate.
SG
Internal ground
FAN
Not used.
HOT
Hot restart input

Closing the terminal, paired with 4: RTN, between No.9 and No.4
terminals identifies hot restart to be allowable.
Meaning
When the +24 VDC power supply is restored from power failure, the
controller monitors this signal and determines the restart mode.
10
CTL
Controllable state output

Is used paired with 5: SRC. If the terminal is controllable as a
controller, the transistor is set to "ON".
Note
To use external power supply, remove jumpers from between No.1 and
No.6 terminals on TB1 and between No.2 and No.7 terminals.
Note
Short breaking of the AC power supply, results in open of CTL function

signal.
56
TB2
Output signals are connected, indicating modules are kept sound.
Terminal
No
Name
Meaning
SRC

SRC

MSC 1

Used paired with SRC. When MSC300 into which Slot5 has been
MSC 2

MSC 3

ETM A
Output of ETM state in system A.

Used paired with SRC. When ETM into which Slot3 has been inserted
is normal, the transistor is set to "ON".
ETM B
Output of ETM state in system B.

Used paired with SRC. When ETM into which Slot4 has been inserted
XBM L
Output of XBM state on the left side.

Used paired with SRC. When XBM into which Slot8 has been inserted
XMB R
Output of XBM state on the right side.

Used paired with SRC. When XBM into which Slot9 has been inserted
10
BPS
Output of BPS state on the left side.

Used paired with SRC. When BPS into which Slot11 has been inserted
Connecting TB2 requires power to be supplied to TB1.

To prevent output failures when MSC300 restarts, output is not turned OFF until two
minutes passes after the stop of MSC300. Immediately after the insertion of MSC300,
output may be turned ON for about two minutes regardless of the state. However, when
internal 24 VDC power failure occurs, the output is immediately turned OFF.
Note
Short breaking of the AC power supply, results in open of External outputs

function signals.
57
5.4
Ethernet Cable Connection

This section provides Ethernet cabling procedures. For setting node numbers and IP
addresses, see Section 5.2
DOPC III(PM-EX) adopts 100Base-T for Ethernet interfaces.
From the connector on the front face of the HD-ETM210 module, connect the switching
hub (eight ports: HD-SWHUBX30/31, 24 port: HD-SWHUBX16) via a UTP cable. The
PM-EX is connected to the switching hub (eight ports: MJ-SWHUBX31). When this is the
case, connect system A to HD-ETM210(J-ETM210) inserted into Slot3 and system B to
HD-ETM210(J-ETM210) inserted into Slot4.
The switching hub supports both 100Mbps and 10Mbps and the bit transmission rate of the
switching hub connected to DOPC III(PM-EX) is automatically set to 100Mbps.
Caution
Although connection is possible to a 10 M hub (HD-HUB5T8), DOPC

III should be connected to a switching hub because it provides high
performance.
Caution
Be sure to use the 100Base-T switching hub (eight ports: MJSWHUBX31) for PM-EX.
switching hub(HD-SWHUBX32/31/16,MJ-SWHUBX31)
Cable A
Cable B
Boot color of cable A:

white or gray
ETM200
ETM200
Boot color of cable B:

blue
MSC200
MSC200
MSC200
XBM200
XBM200
TRM200
BPS200
Redundant DOPCIII node
Figure 5-18. Connection Using 100Base-TX (Redundant DOPC III/PM-EX)
58
5.4 Ethernet Cable Connection
switching hub
(HD-SWHUBX16,HD-SWHUBX31/32)
Cable A
Cable B
UTP straight cable is a maximum of 50m

DOPC III
MSC300
XBM200
BPS200
Cable A Cable B
Figure 5-19. Connection Using 100Base-TX (Non-redundant DOPC III)

In DOPC III, one cable needs to be connected to each of cable A and B.
It is recommended that DOPC III should be connected a switching hub.
Switching Hub
Connections can be made up to the

number of ports in the switching
hub. If more ports than those
provided in the hub are required,
cascade connections can be made
in the switching hub.
DOPCIII
DOPCIII
DOPCIII
DOPCIII
Figure 5-20.
Configuration Example : Direct Connection with Switching Hub
If a switching hub is not used, or if a switching hub is used but ports are expanded by using
a 10 M hub, the configuration for 10 M Ethernet of one system should be less than 8,000
pps in the total of controllers as a guide and one DOPC III station takes up 8,000 pps.
For details on the network configuration procedures, refer to MS2-SYS100-3003.
59
5.5

Process Controller III (DOPC III)/PM-EX can set I/O configuration numbers in the
following range.
Table 5-14. Range of I/O Configuration Numbers Settable in PM-EX and DOPCIII
Base (Card) Numbers
Block (File)
Numbers
1
2
3
4
5
6
7
8

Note: Base unit type I/O is not configurable for card Nos. 13 to 16.
However, the following restrictions are put on analog input modules.

Card Nos. 1 to 12 can be set in HD-CHAM and SIO HAM modes.
Card Nos. 1 to 11 can be set in HD-CRAM and HD-CLAM.
60
Appendix.A Consumption Current
Appendix A. Consumption Current

Table A. Consumption Current of Main Unit
At 24 VDC
Maximum
consumption current
(mA)
Maximum rush
current/re-rush
current (A)
HD-DCDD401/301/201/101,
DOPC II main unit
MJ-DCDD401/301/201/101
2500
20
HD-DCDDA00/01,
MJ-DCDDA00/01
Redundant DOPC III/PM-EX

main unit
2500
20
HD-DCSDA000/001/011
Non-redundant DOPC III main

unit
1100
10
HD-DCSD80/70
Non-redundant DOPC main unit
1100
10
HD-DCDD80/70
Redundant DOPC main unit
2200
20
Model No.
Description
61
Appendix A. Consumption Current
MEMO
62
B.1 Main Base Plate for Non-redundant Control

(HAS-MBU75H)
Appendix B. Dimension of Controller Equipment

Main Base Plate for Non-redundant Control (HAS-MBU75H)
190.5
11
[Unit : mm]
13
Details of
mounting hole
53
482.6
12.6
465.1
8.8
LD1
260.4
J1
190.5
J3 J4
J2
0.32
A
30.6
B.1
F1
TB1
2- 6
Figure B-1. Main Base Plate for Non-redundant Control
63
11
Main Base Plate for Non-redundant Control (HD-MBU75)
190.5
11
[Unit : mm]
13
Details of
mounting hole
53
307.6
12.6
290.1
8.8
LED1
J1
X-BUS
A
B
J3
J12
2B
J13
X-BUS
1A
3A
J14
J4
J11
1B
3B
260.4
J10
2A
190.5
J15
X-BUS
J2
TB1
F1
32.2
B.2
0.32A
2- 6
Figure B-2. Main Base Plate for Non-redundant Control
64
11
B.3 Main Base Plate for Redundant Control

(HD-MBU85)
B.3
Main Base Plate for Redundant Control (HD-MBU85)
190.5
11
[Unit : mm]
13
Details of
mounting hole
53
482.6
12.6
465.1
8.8
190.5
LD1
260.4
J1
J3 J4
J2
30.6
0.32
A
F1
TB1
2- 6
11
Figure B-3. Main Base Plate for Redundant Control
DOPC Modules
4
[Unit : mm]
242
250
160.5
242
250
B.4
218
34.6
HD-MSC70/80
HD-ETM70
HD-REGR70
HD-UDM70/75
17
34.6
(CPU Module)
(Ethernet Interface Module)
(Power Supply Module)
(UDM Module)
Figure B-4. DOPC Modules
65
17
HD-AUIR70
(AUI Module)
Main Base Plate for Redundant DOPC II / DOPC III / PM-EX
190.5
11
[Unit : mm]
13
Details of
mounting hole
482.6
48
465.1
260.4
8.8
32.2
190.5
B.5
2- 6
Figure B-5. Main Base Plate for Redundant DOPC II / DOPC III / PM-EX
66
11
B.6 Main Base Plate for Non-redundant DOPC III
Main Base Plate for Non-redundant DOPC III
11
[Unit : mm]
190.5
13
Details of
mounting hole
482.6
48
465.1
8.8
D-MBU40

ASSY 80387071-001
XBP210
LED2
LED3
LED4
LED5
ADDRESS
FUNCTION
L3
L1
L2
SLOT1
IO F1C1
EXT-A
SLOT2
IO F1C2
EXT-B
1A
SLOT3
IO F1C3
SLOT4
IO F1C4
SLOT5
IO F1C5
SLOT6
IO F1C6
SLOT7
IO F1C7
SLOT8
IO F1C8
SLOT9
MSC
SLOT10
SLOT11
BAT
1B
2A
260.4
L4
190.5
2B
X-BUS
3A
XBM
3B
4A
4B
L5
L6
L7
L8
TB1
F1
J4
FAN
SG
24V
SG
32.2
B.6
POWER
HW
REV
DATE
CODE
11
Figure B-6. Main Base Plate for Non-redundant DOPC III
67
B.7
Main Base Plate for Non-redundant DOPC III
190.5
11
[Unit : mm]
13
Details of
mounting hole
272.6
48
255.1
8.8
D-MBU40
ASSY 80387156-001
XBP220
LED2
LED3
LED4
LED5
ADDRESS
FUNCTION
L3
L1
L2
1A
SLOT8
ETX-B
SLOT9
MSC
SLOT10
SLOT11
BAT
1B
2A
260.4
190.5
L4
SLOT7
ETX-A
2B
X-BUS
3A
XBM
3B
4A
4B
L5
L6
L7
L8
TB1
F1
J4
FAN
SG
24V
32.2
SG
POWER
HW
REV
DATE
CODE
11
Figure B-7. Main Base Plate for Non-redundant DOPC III
DOPC II / DOPC III / PM-EX Modules

[Unit : mm]
4
242
250
160.5
242
250
B.8
160.5
34.6
17
HD-MSC300/200, J-MSC300/200
HD-ETM200/210, J-ETM200/201
HD-XBM200, J-XBM200
HD-TRM300/200, J-TRM300/200
HD-BPS200, J-BPS200
34.6
(Control Module)
(Ethernet Interface Module)
(X-bus Interface Module)
(Terminal Block Interface Module)
(Backup Battery Module)
17
HD-CEXT200 (J-CEXT200) (EXT Module)
HD-EXT102
(EXT Module)
Figure B-8. DOPC II / DOPC III Modules
68
Document Number:
MS2-SYS100-3002
Document Name:
DOPCIII/PM-EX/DOPCII/DOPC Main Unit

Installation Manual
Date:
June, 2005
April, 2008(Rev.4)
Edited by:
Yamatake Corporation

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MS2-SYS100-3002

DOPCIII/PM-EX/DOPCII/DOPC Main Unit

Copyright, Notices and Trademarks

To use Process Controller system safely

Caution on Environmental Condition

This system must be operated under appropriate environmental conditions.

It is recommended to operate the system under the standard operating conditions

For Safety Operation and Prevention from System Damage

During unloading, unpacking, delivering, extending, and disconnecting system

Section 2. System Configuration......................................

Sampled Harmonas-DEO System Diagram ...................................

Section 3. Controller Main Unit of Harmonas-DEO.........

3.1 Controller Main Unit .....................................................................

Section 4. Process Controller II / Process Manager EX Base Unit .... 21

Section 5. Process Controller III / Process Manager EX Base Unit ... 39

Appendix A. Consumption Current ................................... 61

Main Base Plate for Non-redundant Control (HAS-MBU75H) ....

Process Controller Installation Manual .......................MS2-SYS100-3001

2.1 System Configuration Diagram

Sampled Harmonas-DEO System Diagram

DOSS (Supervisory Station)

Figure 2-1. System Architecture

Section 2. System Configuration

Sampled Advanced-PS/PM-EX System Diagram

Network Interface Module

Controller Control Network

Signal Unit I/O

PLC Linker Module EX

Base Unit I/O

Advanced-PS/PM-EX System Architecture

3.1 Controller Main Unit

Controller Main Unit of Harmonas-DEO

Controller Main Unit

Main Unit for X-bus Input/Output Equipment Connection

Base unit for non-redundant control (HD-DCSD70)

Power supply connector

+24 VDC power input

Power supply LED

Comes on with +24 VDC supplied

Contact I/O terminal

Fuse of 0.32 A for protecting WDT drive circuit

Connector for battery cable

Jumpers are used beforehand at shipment to connect portions between

At shipment, the connector for backup battery (standard accessory) is

Section 3. Controller Main Unit of Harmonas-DEO

Base unit for redundant control (HD-DCDD70)

Power supply connector

+24 VDC power input

Power supply LED

Comes on with +24 VDC supplied

Contact I/O terminal

Fuse of 0.32 A for protecting WDT drive circuit

Connector for battery cable

Jumpers are used beforehand at shipment to connect portions between

At shipment, the connector for backup battery (standard accessory) is

3.1 Controller Main Unit

Connect to X-bus Cable

Main base unit

I/O base unit

Jumper for termination resistance

Figure 3-3. X-bus Cabling and Termination Method

Section 3. Controller Main Unit of Harmonas-DEO

Installation of Base Units on a Different Side

Figure 3-4. Installation of Base Units on Different Sides