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B4
S. Emamjomeh
Tushar
S. Behnianfar
B3
J.W.Jung
Y.H. Park
Jitendra Patel
B2
15.Jan.2013
J.W.Jung
Y.H. Park
B1
21.Sep.2012
J.W.Jung
Y.H. Park
B0
18.Jun.2012
J.W.Jung
Y.H. Park
Rev.
Date
Prep.
Checked
Approved for
Design
Issued for
Approval
Issued for
Comment
Purpose of Issue
Approve
H. Karimi
Approve
IOOC
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Document Number
INPUTS
Title
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Revisions
B0
B1
B2
B3
B4
10
11
12
13
14
15
16
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Sheet
Revisions
B0
B1
B2
B3
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Table of Contents
1.
INTRODUCTION .......................................................................................................... 6
1.1
Definition ............................................................................................................................................... 6
1.2
2.
Scope .................................................................................................................................................. 10
2.2
3.
3.2
3.3
Additional Reinforcement..................................................................................................................... 12
3.4
Skid Connections................................................................................................................................. 12
4.
5.
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NOMENCLATURE ...................................................................................................... 16
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1. INTRODUCTION
The Hengam Field is located in the Persian Gulf at approximately 45 km south of Qeshm Island. Iranian
Offshore Oil Company (IOOC) has awarded HENGAM offshore development EPCI project to Intelligent
Solutions Inc. and Ocean development LLC. Joint Venture to perform Basic & Detailed Engineering, as
well as procurement, fabrication, installation, pre-commissioning & commissioning for:
Submarine composite Cable (Power, Control, Fiber optic) from offshore to onshore facilities.
1.1
B4
Definition
Wherever the word "shall" has been used, its meaning is to be understood as mandatory.
Wherever the word "should" has been used, its meaning is to be understood as strongly recommended
or advised.
Wherever the wording "may be" has been used, its meaning is to be understood as a freedom of choice.
The following words and expressions shall have the meanings hereby assigned to them except where
the context of this document otherwise requires:
OWNER
Shall mean Iranian Oil and Offshore Oil Company (IOOC)
EPCI CONTRACTOR
Means Company mentioned in the Contract as part of the "other part" and includes its
successors and permitted assignees. (ISI/ODCO)
CONTRACT
Shall mean the Agreement between the COMPANY and the CONTRACTOR and includes
documents referred therein.
PLANT
Shall mean the permanent offshore facilities designed, constructed and completed under the
CONTRACT.
SITE
Shall mean the premises and places on, under, in, over or through which the WORK is to be
executed or carried out including CONTRACTORs engineering office and the PLANT.
WORK
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Shall mean all and any of the works and/ or services and/ or materials required to be provided
by the CONTRACTOR under the CONTRACT with COMPANY.
PURCHASE ORDER
Shall mean the written Purchase Order agreed between PURCHASER and VENDOR together
with any appendices or attachments thereto.
GOODS
Shall mean any and all of the design, engineering, services, warranty related services, labor,
assistance, articles, materials, equipment, spare parts, other supplies including but not limited
to manuals, operating instructions, reports and drawings and all other documents to be supplied
or performed by VENDOR as described in (or to be inferred from) the PURCHASE ORDER.
VENDOR
Shall mean the person or Company identified on the Purchase Order as the VENDOR of the
GOODS
SUB VENDOR
Shall mean any person or Company (other than PURCHASER) having a contract with
VENDOR for the manufacture and/or supply of the GOODS or a part of the GOODS.
PURCHASER
Means EPCI Contractor
INSPECTOR
Means the CONTRACTORS REPRESENTATIVE or THIRD PARTY INSPECTION AGENCY or
CERTIFYING AUTHORITY as specified in Purchase Order.
1.2
Note: Edition year for all standards shall be latest edition at the time of order placement of
B4
equipments/packages.
1.2.1
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Document No.
Description
API 610
API 617
API 618
API 619
B4
ASME B73.1
ASME B16.5
ASME B73.2
NEMA SM23
API 578
Material Verification Program for New and Existing Alloy Piping Systems
ASME Section II
Materials (Parts A, B, C, D)
ASME Section V
Non-Destructive Examination
API 5L
ASMEB1 .1
ASME B1 .20.1
ANSI B16.11
ASME B16.20
ASME B16.21
ASME B16.47
ASME B16.5
ASME B16.9
ASME B31.3
ASME B36.10
ASME B36.19
ASTM A263
ASTM A264
ASTM A265
ASTM A578
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Special Applications
ASTM A770
AISC
ANSI/ASCE 7-88
ASTM E165
8S EN 10204
NACE MR 0175/
Materials for use in H2S Containing Environments in Oil & Gas Production
ISO 15156
WRC Bulletin 107
Local Stresses in Cylindrical Shells due to External Loadings on Nozzles Supplement to WRC 107
1.2.2
Reference Documents
For detailed description of other systems, reference should be made to relevant discipline
documentation and project documents referenced in this Philosophy. These include:
HEN-0000-PR-DB-0001
HEN-0000-PI-DB-0001
HEN-0000-ME-DB-0001
After issuing all reference drawing and documents, this specification Safety and Life Saving
Equipment - shall be revised according to relevant drawings and documents
1.3
Units of Measurement
The units of measurement on all documentation and all equipment shall be in accordance with Project
Codes, Standards and Definitions including following units, unless otherwise specified.
Temperature
Pressure
Bar
Vacuum
mmHG
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General Length
Millimeter or meter
inch
Weight
Kg or ton
Unless specified otherwise, the nozzle forces and moments shall be provided in Metric units
B4
Scope
The criteria specified shall apply to process nozzles NPS 2" and larger for vessels, shell and tube heat
exchangers included if any, and for skid edges. The criteria do not apply to instrument connections,
inspection openings and man ways.
Nozzles shall be designed to withstand forces and moments from thermal expansion and dead weight
of piping. Piping reactions shall be within the limiting criteria set by this specification. In the case of
bursting disc nozzles, the discharge shock load shall be added to the axial force Fa.
Nozzles shall be suitable for a total number of 7,000 full temperature cycles for the expected life times.
Loads which exceed the figures given in this specification will be advised separately.
The forces and moments contained in this specification are considered as minimum criteria in order to
allow for an economical design of the connecting piping.
If the specified loads require the shell thickness to be increased, then the SUPPLIER shall state the
increased thickness in the quotation.
Flanges shall conform to ASME B16.5 (NPS 1/2, Through NPS 24) or ASME B16.47 (NPS 26 through
NPS 60) Series A. Welding neck flanges shall be used for vessels.
All Pressure Vessels shall be designed, fabricated, inspected and tested in accordance with Technical
Specification for Pressure Vessels, data sheets and standards listed in the above specification.
B4
2.2
Environmental Data
2.2.1
Ambient Conditions
For ambient condition refer to Process Design Basis HEN-0000-PR-DB-0001 and Structural Design
Basis HEN-0000-ST-DB-0001.
2.2.2
For utility supply condition refer to Process Design Basis HEN-0000-PR-DB-0001 and Electrical
Design Basis HEN-0000-EL-DB-0001
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Nozzles to Shells
Each nozzle shall be capable of withstanding forces and moments from external piping under design
conditions and considered to be acting at the intersection of nozzle and shell in the corroded condition.
The forces and moments acting on the nozzles have been specified as per flange rating as per section
4. Nozzle Minimum Loading Requirements of this specification.
The orientation of the directions of forces and moments acting on the shell has been defined as per
section 5. "Nomenclature" of this specification. The forces and moments can be expected to apply plus
or minus and should be combined simultaneously at all major nozzles.
In certain circumstances it may be necessary to consider additional loads. These cases will be informed
to PURCHASER/COMPANY for approval. In mentioned conditions, engineering sub contractor will state
the actual loads and the manufacturer shall carryout calculations to confirm the structural integrity and
stability of the equipment.
3.2
Calculation method:
WRC 107/297 (cylindrical shells)
WRC 107 (heads)
Design criteria:
PD 5500 Appendix A
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At the outer edge of the reinforcing ring or insert plate (insert plate: a local increase of
shell/head thickness around the nozzle).
3.3
Additional Reinforcement
Whenever stresses based on loadings calculated according to the above requirements exceed the
allowable stresses, the Manufacturer shall apply additional reinforcing above the reinforcing required for
pressure loading as follows:
In
case
the
calculated
stresses
are
still
too
high,
the
Manufacturer
shall
inform
the
PURCHASER/COMPANY on the multiplication factor (<1) applied simultaneously on all loadings for
which the allowable stresses can be met.
The PURCHASER may submit to the Manufacturer actual nozzle loadings from connected piping when
these loadings exceed those set forth in the section 4 from tables 4.1 to 4.4.
3.4
Skid Connections
The calculation shall be based on:
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Table 4.1
Table 4.2
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Table 4.3
N
o
t
e
:
A
s
s
u
m
e
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Table 4.4
r
a
d
i
a
l
l
o
a
d
4.1
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5. NOMENCLATURE