Ring-spinning machine G 33
Programming
Program version
09.2001 - en
G3305e4
G3305e4
09.2001 - en
Programming
Index to contents
1.
1.1.
1.2.
2.
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
3.
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.
Mimic panel
5.
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.
Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.
8.
8.1.
8.2.
8.3.
Comissioning . . . . . . . . .
First operation . . . . . . . .
Cold start . . . . . . . . . . .
Starting up after a warm start
9.
10.
10.1.
11.
12.
12.1.
12.2.
13.
Menu and data screens for PRODUCTION Setting Ring Rails (12) . . . . . . . . . . . . . . . . 26
14.
15.
16.
17.
17.1.
17.2.
18.
19.
09.2001 - en
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.7
.7
.8
.9
.9
10
11
11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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G3305e4
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16
16
16
17
. . . . . . . . . . . . . . . . . . . . . . . 37
Programming
G3305e4
09.2001 - en
Programming
20.
21.
22.
23.
Menu screen and data screens TEST cold start - warm start (74) . . . . . . . . . . . . . . . . . 42
24.
24.1.
24.2.
24.3.
09.2001 - en
G3305e4
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43
43
45
54
Programming
1.
+
Attention!
The 2 EPROMs on the control system and the 2
flash memories on the control unit must match
and are therefore normally changed at the same
time.
1.1.
Installation G3306
Key
1 = CPU module
2 = Label on the EPROM
3 = Type of machine
4 = Software release designation
5 = Software slot designation
6 = Drawing number
7 = CPU system (control)
8 = Checksum
1.2.
Control unit
Attention!
A wrongly mounted flash EPROM (corner!) is
destroyed!
Installation of the flash memory DCU-OS (operating
system) and DCU-APP (application)
+ Installation G3306
G3305e4
09.2001 - en
Programming
2.
2.1.
Key-operated switch
Key-operated switch
Never leave the key in the switch. This prevents any
unwanted interventions (data changes). The key can
only be removed in automatic position.
Automat
Interventions by machine operator are
authorised.
Most of the data can be viewed but not
changed.
Alter data
(The machine can be in operation)
Interventions by authorised persons are allowed.
Maintenance
(The machine must be idle)
Configuration, maintenance jobs and test.
Interventions by authorised persons are allowed.
09.2001 - en
G3305e4
Programming
2.2.
Selecting screens
Description of programming keys
G3305e4
09.2001 - en
Programming
2.3.
2.4.
09.2001 - en
G3305e4
Programming
2.5.
Spindle speed
Delivery
Efficiency
18000 U/min
20,2 m/min
88,6 %
ROBOdoff
Set position
Actual position
Step
3
3
1
10
G3305e4
09.2001 - en
Programming
2.6.
Key:
1 = Page no. (MENU screen, data screen)
2 = Lines of text
3 = Variable values
4 = Current value as calculated
2.7.
09.2001 - en
G3305e4
11
Programming
3.
Control unit
Key:
5 = Mimic panel
6 = Display panel
7 = Control panel
12
G3305e4
09.2001 - en
Programming
4.
Key:
5
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
L11
L12
L13
L14
L15
L16
L17
L18
L19
Mimic panel
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Mimic panel
Control ready
Automatic mode
Warning
Malfunction
Maintenance
Travelling cleaner
Malfunction, control
Malfunction, suction
Emergency shut-down cord
Cord LH
Malfunction in spinning process, headstock
Malfunction in spinning process, tailstock
Emergency shut-down actuated
Malfunction, safety switch, bottom
Malfunction, ROBOdoff not in neutral position
Malfunction safety switch, top
Malfunction, ROBOdoff not swung in
Malfunction, press tubes on
Malfunction, SERVOdisc
09.2001 - en
L20
L21
L22
L23
L24
L30
L39
L40
G3305e4
=
=
=
=
=
=
=
=
13
Programming
5.
Key:
L25 =
L26 =
L27 =
L28 =
L29 =
L31 =
L32 =
L33 =
L34 =
L35 =
L36 =
L37 =
L38 =
6.
Control panel
Travelling cleaner
Speed reduction
ROBOdoff
SERVOdisc
Auxiliary function active
Active shift no. 1
Active shift no. 2
Active shift no. 3
Active shift no. 4
Active shift no. 5
Active shift no. 6
Active shift no. 7
Active shift no. 8
T8 = STOP button
T9 = Select function
T10 = Upwards movement
T11 = Downwards movement
T12 = Outwards movement or CW
T13 = Inwards movement or CCW
T14 = START button
T15 = Safety switch (invisible)
T16 = START button
T17 = Select shift
T19 = Button to activate auxiliary function
60 = Key-operated switch
T20 = Switch position AUTOMATIC mode
T21 = Switch position INPUT mode
T22 = Switch position MAINTENANCE mode
CW (UZ) = Clockwise
CCW (GUZ) = Counter-clockwise
Display panel
Key:
6
T1
T2
T3
T4
T5
T6
T7
T18
14
G3305e4
=
=
=
=
=
=
=
=
=
09.2001 - en
Programming
7.
The safety circuit is actuated either by the EMERGENCY SHUTDOWN button and the two cord switches (S20, S21) or by a software emergency shutdown.
Pressing the emergency shutdown button or pulling the cord (S20 and/or S21) throws the safety
relay (K20) out of its self-locking position. The
pilz-type module prevents the machine from
starting up independently after the emergency
shutdown button or cord switch has been released.
The machine performs the emergency stop procedure in two stages. First, the frequency inverter
(U1 spindle drive) is disabled. The frequency inverter starts to decelerate the machine as quickly
as possible to zero revs. This process is completed after max. 20 seconds (20) and the pilz-type
module then switches off all the contactors between the motors and frequency inverters (setting
on module (20)). This ensures that no drive is able
to rotate any more. If the emergency shutdown
button and/or the cords (S20/S21) are released
and the two START buttons (T14) or the acknowledgement button (T6) are pressed, the safety
relay (K20) returns with K27 to its selflocking position and at the same time the safety circuit is
tested. To actually start up the machine, actuate the two START buttons (T14) a second time.
Key:
1
= normal operation
operating
= LED lights up
09.2001 - en
G3305e4
15
Programming
8.
Comissioning
8.1.
First operation
After installing a new program (EPROM), the operator follows step by step instrucions for the cold
start program displayed on the control panel.
8.2.
Cold start
COLD START
Key switch after input
Procedure:
Turn off the main switch.
Remove the battery of the SCU control
If necessary install the new program (SCU and
operation)
Turn on the main switch
Wait for the SCU control to start and check the
LED on the base printed circuit of the SCU control.
+ Instruction G3306
Insert the battery of the SCU control.
Put the key-operated switch to
.
Only forwards using
key is possible.
Enter all the data in order. The data screens can
be worked through backwards as long as the data
input has not yet been terminated by the basic
screen.
Work through all the data screens. Automatic sequence. (40.2, 40.1, 40.3, 41.1, 41.2, 41.3, 41.6,
41.7, 41.8, 41.9, 11.1, 11.2, 11.3, 11.4, 12.5, 11.5,
11.6, 12.1, 12.2, 12.3, 12.4, 12.6, 12.7, 12.8, 12.9)
= basic screen
The initialisation is now complete.
Attention!
After every cold start, the textile laboratory
must check the yarn values, as incorrect programming may lead to the production of faulty
yarn.
Incorrectly entered data can now be corrected.
Other data corrections are now possible in all data
screens provided the key is in input position and
the password protection is open.
16
Attention!
The ring-spinning machine can now be put into operation in MAINTENANCE or AUTOMATIC operating
modes.
Make a note of all the data entered at a cold start.
The machine card (sample on last page of this
Instruction manual) must be kept constantly up-todate on every ring-spinning machine and for every
yarn.
The current machine card is kept in the pocket of
the electrics cubicle on each ring-spinning machine.
G3305e4
09.2001 - en
Programming
8.3.
9.
Yarn count
Total draft
Break draft
Key:
3 = Variable values
Key position:
AUTOMATIC
All MENU and DATA screens can be viewed.
MAINTENANCE
Select the DATA screen (71.1 - 72.2) required by
using the
keys.
09.2001 - en
or
key.
<.
G3305e4
17
Programming
10.
00
PASSWORD
Enter: INPUT
00.1
Enter password
Password
Input
> 0
password protection ON
00.1
Input
Check
Change
Enter password
Password
> Check
00.1
Incorrect password
Password
> Check
password protection ON
18
G3305e4
09.2001 - en
Programming
To change the password:
There are 6 steps necessary to change the password. If password protection is already deactivated
(message at bottom right: Password protection
OFF) you can start at step 3.
1.)
2)
00.1
Enter password
Password
> Check
00.1
Incorrect password
Password
Input
password protection ON
00.1
00.1
Enter password
Password
Input
password protection ON
3)
4)
09.2001 - en
G3305e4
19
Programming
If the password protection is deactivated:
the following prompt appears in the 1 st line: Enter
the new password once again.
Continue with step 5.
If the password protection is activated:
the following prompt appears in the 1st line: Incorrect password
Go back to step 1.
5)
6)
10.1.
20
G3305e4
09.2001 - en
Programming
11.
10
Production
actual values
Enter: INPUT (change values)
10.1
Current shift
Production
Efficiency
1
12345,67 kg
98,6 %
10.2
Last shifts
Production
Efficiency
10.3
Efficiency: Duration of production with doffing since shift began, divided by produced time (minus
machine downtimes).
000
100,0
000
100,0
000
100,0
000 kg
100,0 %
1234
or
Choice: km/kg or hank/lbs. Unit 40.3
Efficiency: Production duration with doffing since beginning of shift divided by produced time (minus
machine downtimes).
000kg/lbs
000 - 9999999
100.0%
0.0 - 100.0%
Total shifts
Production
09.2001 - en
1
1-8
0.00 km
0.00 - 99999.99
100.0%
0.0 - 100.0%
000
000
000
000 kg
1234
or
000 kg/lbs
0 - 99999.99
G3305e4
21
Programming
10.4
Machine production
Machine efficiency
delete
0 kg
100 %
no
19.02.97
10.5
no
19.02.97
no
no, yes
...display
22
10.6
0 kg
0 - 99999.99
100.0%
0.0 - 100.0 %
no
no, yes
no
no, yes
0,01 kg
G3305e4
09.2001 - en
Programming
12.
11
Production
Setting speed
Enter: INPUT (11.1 and 11.2 with password)
11.1
Yarn count default:
Min./Max. value:
Total draft default:
Min./Max. value:
Break draft default:
Min./Max. value:
11.2
40,0
40,00
1,19
Yarn count
Total draft
Break draft
40.0 Ne
3.0 - 410
40.00
5,00...120,00
1.19
1.04 - 1.60
9 T/m
10...6300
1 /m
calculated
5.0%
0.0 - 15.0%
11.3
Spin-out speed
Spindle slip correction default:
Min./Max. value:
calculated
0.0%
0.0 - 6.0%
1
5,0
T/m
/m
%
09.2001 - en
Twist
Twist coefficient
Correction twist contraction
Twist default:
Min./Max. value:
Twist coefficient default:
Min./Max. value:
Correction twist contraction default:
Min./Max. value:
Ne
Standard setting:
85
0,0
Ne <20
Ne 20...50
Ne >50
%
rpm
%
= 92...97%
= 86...92%
= 80...86%
G3305e4
23
Programming
11.4
Bottom speed
RR position
Average spindle speed
90
46,0
0
Standard setting:
Standard setting:
Ne <20
Ne 20...50
Ne >50
Ne <20
Ne >20
% of max.
mm
rpm
= 92...97%
= 86...92%
= 80...86%
= 42...44 mm
= 42...56 mm
Display
11.5
14000
100,0
Top speed
1st RR position top speed
2nd RR position top speed
Top speed
Min./max. value:
default:
172,0
14000 U/min
3000...30000
11.6
rpm
mm
mm
default:
before
before, after
default:
0,3 sec.
Min./max. value:
0,0...2,9 sec.
Delay drafting arrangement after cops change
default:
0,6 sec.
Min./max. value:
0,0...2,9 sec.
24
G3305e4
09.2001 - en
Programming
12.1. Speed curve
Key:
1 =
2 =
3 =
4 =
5 =
6
8
9
10
=
=
=
=
7
8
9
11
12
13
=
=
=
=
=
=
Key:
1 = Spinning tube length (e.g. 200 mm)
2 = Limit switch at bottom (S27)
(clamping crown open, S27 not acknowledged)
3 = Nipping thread at RR-position (open)
5 = Cops change in RR position
6 = Spinning start-up RR position
09.2001 - en
G3305e4
25
Programming
13.
Menu and data screens for PRODUCTION Setting Ring Rails (12)
12
Production
Setting ring rails
12.1
Enter: INPUT
12.2
12.3
Standard setting:
70.0 mm
downwards
70...50 mm
RR position
Snarl lift reversal point
BR position
Snarl lift reversal point
default:
80 mm
Min./Max. value:
10.0...120.0 mm
Snarl lift switchover point default:
38.9 mm
Min./Max. value:
14.0 - 38.9 mm
26
10.0 mm
medium
0.0
80,0
38,9
mm
mm
G3305e4
09.2001 - en
Programming
12.4
12.5
187 mm
100 - 250 mm
5 mm
5 - 30 mm
12.7
179,0
187,0
5,0
2.5 bW
1.0 - 5.0 bW
0.5 turns
Min./Max. value:
mm
mm
mm
no
190,0 mm
422
mm
If no = cops full +1 mm
Standard setting: : 5 ... 8 mm before Tube end
Always enter sufficient length of top bunch otherwise
the number of end-breaks at spin-out will increase.
09.2001 - en
Top bunch
Top bunch at RR position
Length of top bunch
mm/sec
mm/sec
12.6
35,0
35,0
2,5
0,5
5,0
bw
turns
mm
Standard setting:
Cotton 2.0 bw
Blends 1.5 bw
Standard setting:
0,5...0,8 turns
(Never more than 1 turn effective)
(Option DIL switch S2/ON results in max. 10.0
turns) + G3306
Standard setting: -5...-6 turns
G3305e4
27
Programming
12.8
Height RR pulse
Cops weight
Length per RR pulse
12.9
ring diameter x
g
m
1,15
38,0
4,6
= 3,4...4,0 m
= 4,4...4,7 m
= 5,2...5,6 m
mm/sec
105,0 mm
12.10
0
default:
0%
-18 to +18%%
28
G3305e4
09.2001 - en
Programming
14.
13
(13)
Production
On-line Help
13.1
no
10
10
Premature spin-out
Manual speed reduction
Speed reduction duration
13.2
13.3
no
4.0
5
h
%
%
min
100
0,0 s
Note:
The spin-out speed adaptation affects the thread
length between the clamping crown and the ring
traveller. (TITAN 104 to 106%, ORBIT and ZENITH
100%). The thread length between the clamping
crown and the ring traveller should be such that the
thread running diagonally to the spinning ring during
cops change does not get trapped underneath the
spinning tube.
09.2001 - en
G3305e4
29
Programming
13.4
100
Yarn twist adjustment during spin-out
%
yes
Pre-turn spindles
yes
Wait for spindle-stop at RR-pos. 0
Caution: Where the set yarn count (data screen
Data screen 13.4 with password protection.
Twist adjustement during the stopping process
default:
100 %
Min./max.-value:
50...200 %
Pre-turn spindles
default:
yes
Options:
yes, no
Wait for spindle standstill at RR pos. 0
default:
yes
Options:
yes, no
Data screen 13.5 with password protection.
13.5
13.6
11.1) and the twist (data screen 11.2) are corrected by more than 5%, the twist adaptation is reset
to 100%!
normal
inactiv
no
no
13.7
Acceleration of spindles
30
4.5 s
4.5 sec.
3.8...6.0 sec.
G3305e4
09.2001 - en
Programming
15.
30
Information
General
30.2
Enter: no possibility
Time
Data
17:00
10.12.97
30.3
09.2001 - en
V2.000
(DCU)
V1.18
(BTRI)
Machine program
User program
Operating system controls
G3305e4
31
Programming
16.
31
Information
Logs - Statistics
31.1
Log no
Enter: INPUT
10.12.1997
100
17:11
17.
or
40
SET-UP VALUES
General
Enter: INPUT
40.1
Time system
Time
Date
32
17 : 29
12 . 05 . 1997
24h
Monday
24h
12 h, 24h
17
0 - 23
34
0 - 59
6
1 - 31
9
1 - 12
1997
1980 - 2020
G3305e4
09.2001 - en
Programming
40.2
on
on
on
on
on
German
French
40.3
Italien
Spanish
Portuguese
all active
12
Greek
Turkish
Czeck
on
on
on
Russian
Chinese
Japanese
Ne
metric
units of length
on
on
on
default:
Ne
Ne, Nm, Tex
default:
metric
metric, imperial
default:
units of length
units of length, units of weight
09.2001 - en
11.2
GB1
GB1
10.x
11.1 11.2
Speed Delivery Production Yarn Twist Coefficient
count
rpm
y/min
lbs
tex
tpi
ae
rpm
y/min
hank
tex
tpi
am
rpm
m/min
kg
tex
T/m
ae
rpm
m/min
km
tex
T/m
am
rpm
y/min
lbs
Nm
tpi
ae
rpm
y/min
hank
Nm
tpi
am
rpm
m/min
kg
Nm
T/m
ae
rpm
m/min
km
Nm
T/m
am
rpm
y/min
lbs
Ne
tpi
ae
rpm
y/min
hank
Ne
tpi
am
rpm
m/min
kg
Ne
T/m
ae
rpm
m/min
km
Ne
T/m
am
G3305e4
33
Programming
17.2.
Switching languages
12.7
12.7
Length
Backof
windings
nipping
thread
GB1
Language Speed
GB1
Delivery
metr.
GB1
Delivery
imperial
11.2
Twist
metr.
11.2
Twist
imperial
11.x
Speed
de
U/min
m/min
y/min
U/m
tpi
U/min
HW
U/min
en
rpm
m/min
y/min
T/m
tpi
rpm
BW
rpm
fr
tpm
m/min
y/min
t/m
tpi
tpm
AR
tpm
it
g/min
m/min
y/min
U/m
tpi
g/min
AP
g/min
sp
RPM
m/min
y/min
t/m
tpi
RPM
EP
RPM
tr
D/dak
m/dak
y/dak
T/m
tpi
D/dak
KS
D/dak
pt
R/min
m/min
y/min
R/m
tpi
R/min
ET
R/min
gr
P/LEP
M/LEP
G/LEP
PER/M
TPI
P/LEP
PP
PER
P/LEP
fl
rpm
m/min
y/min
t/m
tpi
rpm
OW
rpm
cn
m/min
y/min
T/m
tpi
40.4
71.1
Speed
40.5
34
machine
machine, ROBOdoff
G3305e4
09.2001 - en