Detection of early bruises in apples using hyperspectral data and thermal imaging
Piotr Baranowski , Wojciech Mazurek, Joanna Wozniak, Urszula Majewska
Institute of Agrophysics, Polish Academy of Sciences, Doswiadczalna 4, 20-290 Lublin, Poland
a r t i c l e
i n f o
Article history:
Received 6 October 2011
Received in revised form 20 December 2011
Accepted 31 December 2011
Available online 8 January 2012
Keywords:
Apples and bruise
Hyperspectral imaging
Thermal imaging
a b s t r a c t
The early detection of bruises in apples was studied using a system that included hyperspectral cameras
equipped with sensors working in the visible and near-infrared (4001000 nm), short wavelength infrared (10002500 nm) and thermal imaging camera in mid-wavelength infrared (35005000 nm) ranges.
The principal components analysis (PCA) and minimum noise fraction (MNF) analyses of the images that
were captured in particular ranges made it possible to distinguish between areas with defects in the tissue and the sound ones. The fast Fourier analysis of the image sequences after pulse heating of the fruit
surface provided additional information not only about the position of the area of damaged tissue but
also about its depth. The comparison of the results obtained with supervised classication methods,
including soft independent modelling of class analogy (SIMCA), linear discriminant analysis (LDA) and
support vector machines (SVM) conrmed that broad spectrum range (4005000 nm) of fruit surface
imaging can improve the detection of early bruises with varying depths.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
Detection of mechanical defects in apples is very important for
quality inspection systems. In spite of the fact that bruising is the
reason for rejecting the highest number of fruit in sorting lines, the
existing automatic sorting systems still lack precision in detecting
bruises and the manual sorting method is still used (Leemans et al.,
2002; Taoukis and Richardson, 2007; Xing et al., 2007). Bruising is
dened as damage of fruit tissue as a result of external forces
which cause physical changes of texture and/or chemical changes
of colour, smell and taste (Mohsenin, 1986). Two basic effects of
apple bruising can be distinguished, i.e. browning and softening
of fruit tissue. The susceptibility of apple to mechanical damage
depends on many factors, including soil cultivation, nutrition and
weather conditions in the eld during fruit growth (Woolf and
Ferguson, 2000).
Machine vision, which is an advanced technology to see objects with an assistance of computers, has been used in many
applications in agriculture, including pre- and postharvest product
quality and safety detection, and sorting (Kim et al., 2002; Brosnan
and Sun, 2004; Xing et al., 2005; Sun, 2008, 2010; Wang et al.,
2011). In recent years visual sorting systems have been applied
for detecting mechanical defects. They perform a multispectral or
hyperspectral analysis of colour to identify and classify damaged
areas and to nd correlation between spectral characteristics and
physico-chemical properties of healthy and affected tissues. Such
Corresponding author. Tel./fax: +48 81 7445061.
E-mail addresses: pbaranow@demeter.ipan.lublin.pl, pbaranow@ipan.lublin.pl
(P. Baranowski).
0260-8774/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2011.12.038
systems use advanced procedures for image processing and analysis, including principal component analysis, partial least squares,
neural networks, linear discriminant analysis, support vector machines (Lu et al., 1999; Lu, 2003; Peng and Lu, 2005, 2006; Grahn
and Geladi, 2007; Wang et al., 2011).
Soft independent modelling of class analogy (SIMCA) is based
on making a PCA model for each class in a dened training data
set, consisting of samples with a set of attributes and their class
membership (Wold and Sjostrom, 1977). The term soft refers
to the fact that the classier can identify samples as belonging to
multiple classes and not necessarily producing a classication of
samples into non-overlapping classes. In SIMCA the observations
are projected into each PC model and the residual distances calculated. An observation is assigned to the model class when its residual distance from the model is below the statistical limit for the
class. The observation may be found to belong to multiple classes
and a measure of goodness of the model can be found from the
number of cases where the observations are classied into multiple classes. The training stage implies that one has identied enough samples as members of each class to be able to build a
reliable model. It also requires enough variables are measured to
describe the samples accurately. The test stage uses signicance
tests to classify new samples, where the decisions are based on statistical tests performed on the object-to-model distances. Each
model should be checked for possible outliers and improved if possible (as one would do for any PCA model) linear discriminant analysis (LDA) is a method used in machine learning to nd a linear
combination of features which characterize or separate two or
more classes of objects or events (Yang, 2010). The resulting combination may be used as a linear classier, or more commonly, for
346
Nomenclature
Ibl
Iim
Iwh
R
t
T
BR
NB
dimensionality reduction before later classication. This supervised classication method provides a linear transformation of ndimensional feature vectors (or samples) into an m-dimensional
space (m < n), so that samples belonging to the same class are close
together but samples from different classes are far apart from each
other. The classication model is developed from Bayes rule
assuming the probability distribution within all groups is known,
and that the prior probabilities for groups are given, and sum to
100% over all groups. It is based on the normal distribution
assumption and the assumption that the covariance matrices of
the two (or more) groups are identical.
SVM is a pattern recognition method that is used widely in data
mining applications, and provides a means of supervised classication, as do SIMCA and LDA. SVM was originally developed for the
linear classication of separable data, but is applicable to nonlinear
data with the use of kernel functions. SVM are used in machine
learning, optimization, statistics, bioinformatics, and other elds
that use pattern recognition. The Unscrambler software ver. 10.1,
CAMO Software AS. Trondheim, Norway uses the algorithm based
on code developed and released under an modied BSD license
by Chih-Chung Chang and Chih-Jen Lin of the National Taiwan University (Hsu et al., 2009). SVM is a classication method based on
statistical learning wherein a function that describes a hyperplane
for optimal separation of classes is determined. As the linear function is not always able to model such a separation, data are
mapped into a new feature space and a dual representation is used
with the data objects represented by their dot product. A kernel
function is used to map from the original space to the feature
space, and can be of many forms, thus providing the ability to handle nonlinear classication cases.
The hyperspectral imaging was used on selected apple cultivars
to develop a multispectral technique which could be used for
scabs, fungal and soil contamination and bruising (Mehl et al.,
2002). By using either PCA or the absorption intensities at specic
frequencies three spatial bands were selected capable of separating
normal from contaminated apples. The correct classication of the
apples was found to vary from 76% to 95%, depending on the cultivars analysed. In the PCA method, bands obtained are linear combinations of the original spectral bands but are uncorrelated. The
rst PC band contains the largest percentage of data variance. For
each following PC band the variance decreases, much of which is
due to the noise in the original spectral data. With the objective
of detecting bruising an automated system was developed (Lu,
2003) to help the fruit industry provide better fruit for bruising
detection and to identify and segregate new and old bruises from
the normal tissues of apples. A bruise detection algorithm used
in this system included removing the background, normalization
to reduce the variations of reectance caused by an illumination
and the principal component analysis to enhance bruising features
and reduce data dimensionality. According to the author spectral
SH
DP
LDA
MNF
NETD
PCA
PPT
SIMCA
SVM
region between 1000 and 1340 nm was the most appropriate for
detecting apple bruising. It was also suggested that the minimum
noise fraction (MNF) could be used instead of PCA. The PC bands
obtained are linear combinations of the original spectral bands
but are uncorrelated. The rst PC band contains the largest percentage of data variance. For each following PC band the variance
decreases, much of which is due to the noise in the original spectral
data. It was shown that the contaminated and damaged portions of
the apples were more distinguishable from the normal portions
when using the asymmetric second difference method for analyzing hyperspectral images of apple surface in the range of 424
899 nm (Mehl et al., 2004). It was stated that by using that method
there were no differences in the observations of the various apple
cultivars using the appropriate data treatment procedure.
The main problem to overcome is that existing sorting systems
are not capable of effectively distinguishing those fruits in which
bruising has occurred a short time before inspection (Xing et al.,
2005). This is because the majority of these systems analyse narrow
spectral ranges, e.g. reected visible light (400750 nm) or scattered near infrared radiation (1000 nm3 lm). They concentrate
on detecting fruit browning, which in the case of fruit with early
bruising may occur indistinctly or not at all (Samim and Banks,
1993; Ferguson et al., 1999; Xing et al., 2005). The application of
the near infrared spectroscopy method (7002200 nm) has shown
limited effectiveness for bruise detection in multicoloured apples,
e.g. Jonagold or Braeburn, and for early bruises (Upchurch et al.,
1994; Wen and Tao, 2000; Kleynen et al., 2003; Xing et al., 2005,
2007). The majority of apple bruise detection methods show deciencies in the case of dark skin colour or small surface area bruises.
It has been revealed that inherent surface morphology and skin coloration can signicantly affect the performance of the hyperspectral
systems if they are not properly addressed (Chen and Kim, 2004).
Because of the shortcomings of existing methods for early apple
bruise detection, there has been a growing interest in incorporating
multi-range non-destructive sorting methods. A set of reectance
and uorescence image data was proposed for discriminating between a healthy apple and an apple with fungal contamination
and bruising (Kim et al., 2001, 2002). Previous studies using thermal
imaging in mid-wavelength (MWIR) and long-wave infrared (LWIR)
for identifying tissue defects in fruit (including apple bruise detection) indicated that this method offers new possibilities, provided
that the process of heat conduction in the fruit can be precisely identied and the mechanism of heat contrast creation between the
bruised part and sound areas on the fruit surface is understood (Hellebrand et al., 2000; Maldague, 2001; Fito et al., 2004; Baranowski
et al., 2008; Baranowski et al., 2009).
In this paper the results of a joint application of hyperspectral
imaging (4002500 nm) and thermal imaging (35005000 nm)
are presented and the effectiveness of such a system for early
bruise detection and depth evaluation is discussed.
347
Iim Ibl
Iwh Ibl
Temperature,oC
37
700
35
600
33
500
31
400
29
300
27
200
25
100
Power, W
348
23
0
Time, s
Fig. 2. Example of the thermal response of apple surface regions representing
bruised and sound tissues to rectangular heat pulse.
Golden Delicious apple (Fig. 1a) was converted into 8-bit image
and Otsu thresholding method was applied giving thesholded
areas distinguished in Fig. 1b as red regions. The plugin in ImageJ
software for particle nucleus counting was applied to this image
which enabled to distinguish regions of sizes ranging from 50 to
5000 pixels. This range was suitable for creating in majority of
cases the masks of bruised regions. In Fig. 1c such a mask is added
to the thresholded image whereas in Fig. 1d this mask is put on original image.
To get relevant information about fruit bruising in the range of
35 lm, the pulsed-phase thermography (PPT) was used (Baranowski et al., 2009; Ibarra-Castanedo and Maldague, 2004). In this
method the heat response signal can be presented as a superposition of the number of waves, each having different frequency,
Fig. 1. Illustration of thresholding procedure stages for PC3 score of Golden Delicious apple.
amplitude and phase delay. The decomposition of the response signal for has been done using the CooleyTukey algorithm of the fast
Fourier transform. The real and imaginary parts of the Fourier
transform has been used to calculate the phase (Ibarra-Castanedo
and Maldague, 2004). An individual rectangular heat pulse of the
length of 1 s was used and the characteristic thermal response of
the object to this pulse was analysed. The frame rate of
50 images/s and the number of frames in each sequence equal to
500 were chosen in this method. In Fig. 2 the rectangular heat
pulse characteristics (in Watts) and Golden Delicious apple surface temperature response in bruise and non-bruise regions are
presented. To make the difference between thermal responses of
these regions more readable the rst four seconds of the process
are presented in this gure.
349
350
Table 1
Physical properties of studied fruit and bruise depth response.
Cultivar
Statistics
Idared N = 30
Golden Delicious N = 30
Gloster N = 30
Champion N = 30
Topaz N = 30
Mean
Max
Min
SD
Mean
Max
Min
SD
Mean
Max
Min
SD
Mean
Max
Min
SD
Mean
Max
Min
SD
Mean
Max
Min
SD
Firmness (N)
Load at 8 mm
depth (N)
Load at maximum
load (N)
52.1
62.6
43.2
6.0
33.5
45.2
25.1
6.9
42.8
50.2
33.5
5.1
36.3
43.0
30.1
4.7
43.4
54.1
38.0
4.7
41.6
62.6
25.1
8.3
52.5
63.5
44.1
5.9
34.2
45.3
25.3
6.8
43.8
50.2
35.8
4.4
36.8
43.0
30.8
4.5
44.8
54.1
39.4
4.5
42.4
63.5
25.3
8.2
Soluble solid
content (brix)
Fruit density
(g/cm3)
Shallower bruise
depth (mm)
Deeper bruise
depth (mm)
12.4
13.3
11.4
0.7
13.6
15.4
12.4
1.2
13.7
15.0
12.8
0.9
13.9
14.8
13.1
0.5
13.6
14.0
13.3
0.3
13.4
15.4
11.4
1.0
0.1237
0.1281
0.1188
0.0041
0.1165
0.1195
0.1140
0.0027
0.1170
0.1196
0.1138
0.0023
0.1214
0.1249
0.1174
0.0030
0.1366
0.1447
0.1128
0.0050
0.1313
0.1447
0.1128
0.0092
2.5
3.5
1.9
0.5
2.6
3.0
2.2
0.3
2.6
3.3
2.1
0.4
2.5
3.4
2.0
0.6
2.6
2.9
2.4
0.2
2.5
3.5
1.9
0.4
3.6
3.9
3.4
0.2
3.4
3.8
3.1
0.3
3.0
3.5
2.9
0.2
4.0
4.4
3.5
0.4
3.8
4.0
3.6
0.2
3.6
4.4
2.9
0.4
Fig. 3. Principal component analysis (PCA) scores images for the VNIR wavelength range of an exemplary Golden Delicious apple.
gure, the thermogram marked with (a) is the image of the apple
before heat pulse or wave extinction (cold image). The fruit bruise
is not visible on this thermogram, which indicates that passive
thermography cannot be used for bruise detection. Images in (b
and c) are the results of lock-in analysis. The lock-in ampligram
is strongly inuenced by reections from the illumination source.
Therefore, the phase analysis, which is free of this inuence is preferable for defect recognition.
The images in (d, e and f) are phasegrams for various phase
shifts of the same fruit obtained by pulsed-phase thermography.
They were obtained with the use of the discrete Fourier transform.
351
Fig. 4. Principal component analysis (PCA) scores images for the SWIR wavelength range of an exemplary Golden Delicious apple.
Table 2
Results of PCA and MNF analysis for detecting bruises in the studied cultivars with the use of a standard image thresholding procedure.
Cultivar
Number
of samples
Champion
Gloster
Golden Delicious
Idared
Topaz
30
28
27
30
27
SWIR
PC4
PC4
PC6
PC4
PC5
PC4
PC3
PC3
PC3
PC5
PC thresholding
results % of success
89
88
87
93
86
SWIR
MNF5
MNF5
MNF4
MNF5
MNF6
MNF4
MNF4
MNF5
MNF4
MNF4
MNF thresholding
results % of success
93
90
90
97
87
Fig. 5. Minimum noise fraction transform (MNF) scores images for the VNIR wavelength range of an exemplary Golden Delicious apple.
352
Fig. 6. Minimum noise fraction transform (MNF) scores images for the SWIR wavelength range of an exemplary Golden Delicious apple.
Fig. 7. Scores of active thermography (35 lm) of Topaz apple. Red spot indicates the center of the bruise. (For interpretation of the references to colour in this gure legend,
the reader is referred to the web version of this article.)
appear as localized minima. The carotenoids and chlorophyll pigments are reected through the absorption valleys around 500
and 680 nm (El Masry et al., 2008). In general the samples containing higher moisture contents had lower reectivity across their
spectra (Bunnik, 1978). The reectance from bruised surface, 1 h
after bruising was considerably lower than that from the normal
tissue over the entire spectral region but especially from 700 to
1900 nm. The difference in reectance between regions with varied bruise depths (shallower and deeper bruises) is also observed
in some parts of VNIR and SWIR ranges but it is cultivar dependent.
To acknowledge preferable ranges for supervised classication
from reectance spectral characteristic in VNIR and SWIR ranges
and from emission characteristics in MWIR range, the appropriate
LDA, SVM and SIMCA models were created as described in Section
353
1.0
healthy tissue
0.9
shallower bruise
0.8
shallower bruise
deeper bruise
0.7
deeper bruise
Relative reflectance
Relative reflectance
healthy tissue
0.6
0.5
0.4
0.3
0.2
0.1
0.0
400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
Wavelength, nm
Wavelength, nm
1.0
healthy tissue
0.9
0.8
shallower bruise
0.8
shallower bruise
0.7
deeper bruise
0.7
deeper bruise
Relative reflectance
Relative reflectance
1.0
0.9
0.6
0.5
0.4
0.3
0.2
healthy tissue
0.6
0.5
0.4
0.3
0.2
0.1
0.1
0.0
0.0
400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
Wavelength, nm
400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
Wavelength, nm
Fig. 8. VNIR and SWIR spectral characteristic curves extracted from ROI pixels of the hyperspectral images representing healthy (not bruised), shallowly bruised and deeply
bruised tissue of: (a) Champion, (b) Gloster, (c) Golden Delicious, (d) Topaz apples.
Table 3
Classication results of LDA and SVM models for distinguishing healthy (NB not bruised) and bruised (BR) tissues based on VNIR and SWIR reected and MWIR emitted radiation
for the testing set of fruit samples.
Model
LDA N = 240
SVM N = 240
VNIR
SWIR
MWIR
VNIRSWIR
VNIRSWIRMWIR
NB
BR
Total
NB
BR
Total
NB
BR
Total
NB
BR
Total
NB
BR
Total
79
69
100
99
90
84
73
78
96
83
85
80
54
93
71
84
63
88
93
84
93
86
93
85
93
93
98
91
95
92
Table 4
Classication results of LDA and SVM models for distinguishing shallow (SH) and deep (DP) bruised tissues based on VNIR and SWIR reected and MWIR emitted radiation for
testing set of fruit samples.
Model
LDA N = 120
SVM N = 120
VNIR
SWIR
MWIR
VNIRSWIR
VNIRSWIRMWIR
SH
DP
Total
SH
DP
Total
SH
DP
Total
SH
DP
Total
SH
DP
Total
90
80
38
50
64
65
82
88
44
70
63
79
24
76
92
82
58
79
68
72
58
58
63
72
100
92
30
62
65
77
Table 5
Classication results of SIMCA model for distinguishing healthy (NB not bruised) and bruised (BR) tissues based on VNIR and SWIR reected and MWIR emitted radiation for
testing set of fruit samples.
Result of SIMCA model testing
TP
FP
FN
VNIR
SWIR
MWIR
VNIRSWIR
VNIRSWIRMWIR
NB
BR
Total
NB
BR
Total
NB
BR
Total
NB
BR
Total
NB
BR
Total
56
44
0
49
49
2
53
47
1
65
28
8
50
47
3
58
37
5
56
42
3
44
51
5
50
46
4
61
33
6
65
28
7
63
31
6
63
34
3
70
26
4
67
30
3
TP (true positives) cases which were recognized by their rightful class model (classied correctly).
FP (false positives) cases classied as belonging to two classes.
FN (false negatives) cases classied as belonging to a wrong class.
354
Table 6
Classication results of SIMCA model for distinguishing shallow (SH) and deep (DP) bruised tissues based on VNIR and SWIR reected and MWIR emitted radiation for testing set
of fruit samples.
Result of SIMCA model testing
TP
FP
FN
VNIR
SWIR
MWIR
VNIRSWIR
VNIRSWIRMWIR
SH
DP
Total
SH
DP
Total
SH
DP
Total
SH
DP
Total
SH
DP
Total
39
10
1
29
19
2
68
29
3
38
60
2
75
23
2
57
42
2
58
38
3
43
55
2
51
47
1
70
28
2
42
55
3
56
42
0
57
43
0
70
28
2
63
36
1
TP (true positives) cases which were recognized by their rightful class model (classied correctly).
FP (false positives) cases classied as belonging to two classes.
FN (false negatives) cases classied as belonging to a wrong class.
2. Both training and testing data sets contained the samples of apples of the ve investigated cultivars. The Tables 3 and 5 show the
rate of success (in per cent) obtained on the validation set to distinguish between sound (NB) and bruised (BR) tissues for LDA/SVM
and SIMCA models, respectively. In SIMCA models true positive
(TP), false positive (FP) and false negative (FN) scores are obtained
at signicance level of 5%. The best total scores for LDA-95%, for
SVM-92% and SIMCA-67% were obtained for models which incorporated VNIR, SWIR and MWIR variables jointly. The analysis of
the total scores for individual ranges (VNIR, SWIR or MWIR) indicated the lowest success rate for MWIR in the LDA model (63%)
and the highest for VNIR in the LDA model (90%). From among
the three studied classication methods the success score was
the lowest for the SIMCA models (true positive scores ranged from
50% to 67%, and false positive scores ranged from 30% to 47%). The
rate of success (in per cent) obtained on the testing data set to distinguish between shallow (SH) and deep (DP) tissue bruises for
LDA/SVM and SIMCA models are presented in Tables 4 and 6. The
best total scores were obtained in the SVM models including individual SWIR and VNIR variables (79% of success for each) and in the
SVM model for the whole range of VNIRSWIRMWIR. For the SIMCA models of shallow (SH) and deep (DP) bruise classication the
highest success rate was noticed for the model based on the VNIR
data (68% of success) and the whole VNIRSWIRMWIR data. It
should be indicated that the low number of the true positive scores
in SIMCA models could be improved by increasing signicance level, e.g. to 10% but in this case the number of false negative scores
increases. The obtained results of the supervised classication
show better performance of combination of spectral intervals
(from VNIRSWIRMWIR ranges) on the classication of normal
versus bruised apples but the same combination does not seem
to signicantly affect the classication between deep and shallow
bruises.
4. Conclusions
To detect early bruises in apples, a system was successfully
used, which incorporated the hyperspectral imaging of reected
radiation in VNIR and SWIR ranges and infrared thermal imaging
of emitted radiation in MWIR range. The whole spectrum range
(4005000 nm) studied was useful for detecting bruises created
one hour before the experiment.
Hyperspectral image analysis of VNIR and SWIR wavebands was
effectively performed by application of PCA. Even better results
were obtained by the use of the MNF transformation whose components could be preferable for image segmentation purposes.
Thermal MWIR imaging (30005000 nm) is useful for bruise
recognition when an active approach (lock-in or pulsed-phase) is
applied.
The analysis of the total scores for individual ranges (VNIR,
SWIR or MWIR) indicated lower prediction values than in case
when these ranges were included jointly into models. The created
models of supervised classication based on VNIR, SWIR and
MWIR ranges indicate that best prediction efciency for distinguishing bruised and sound tissues as well as bruises of various
depths is obtained for models incorporating these three ranges together. This suggests that it would be reasonable to consider
including MWIR range into sorting systems.
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