PVP2012
July 15-19, 2012, Toronto, Ontario, CANADA
PVP2012-78182
THE IMPORTANCE OF A STRONG TRAINING ELEMENT WITHIN THE EUROPEAN STYLE
PROJECT
Adam Toft
Serco TAS, Risley, Warrington, United Kingdom
John Sharples
Serco TAS, Risley, Warrington, United Kingdom
ABSTRACT
This paper describes a training programme to be carried
out under a work package of the STYLE project. Seminars
and visits to the premises of project participants are planned
to facilitate training, particularly for early career scientists
and engineers. Training topics include experimental work,
numerical modelling and simulation (residual stress,
welding, environmentally assisted corrosion, effects of
dynamic/seismic loading on components), engineering
assessment procedures, leak-before-break, probabilistic
fracture mechanics and materials behaviour. Training
handbooks will be developed to facilitate future training
within participating organisations. The paper outlines the
planned training programme and summarises the technical
content.
INTRODUCTION
This paper describes a programme of technical training
that has been developed under the Structural Integrity for
Lifetime Management - Non-RPV Components (STYLE)
project. The project has received funding from the European
Community's Seventh Framework Programme (FP7/20072013) under a grant agreement.
The organisations
participating in the STYLE project are listed in Table 1.
1
Downloaded From: http://proceedings.asmedigitalcollection.asme.org/ on 10/10/2013 Terms of Use: http://asme.org/terms
Three stainless steel pipe weld repair samples (Mockup 4) for the welding simulation and residual stresses
determination,
guidance to be recommended on the various elements of LeakBefore-Break and engineering assessment methods. This will
enable the Leak-Before-Break and engineering assessment
methods developers and practitioners in the European
countries to take on board the best practice guidance for their
particular applications leading to a more harmonized position
being reached within Europe on these aspects.
Work Package 4 - Knowledge and Data Management
The aim of Work Package 4 is to establish a
comprehensive assessment of the available technology, codes
and data relevant to STYLE's overall scope. The focus for this
will be a degradation matrix of failure mechanisms of the
reactor coolant system piping and components, defined in
connection with the End User Group (Work Package 6). The
output of Work Package 4 supports knowledge preservation
and provides a basis for development work in the other work
packages.
Since the late 1980s the number of students choosing
nuclear related studies has significantly decreased and a
generation of senior nuclear experts is retiring. On the other
hand, security of supply and climate change issues have
helped start a renaissance of nuclear power. Research and
development projects such as STYLE have a clear role to play
in order to avoid a possible loss of capability and nuclear
knowledge in the European Union.
The Work Package is applying a promising and pilottested methodology for preservation and consolidation of
technical knowledge in two main areas: Validation of LeakBefore-Break and Integrity Assessment Methods, and Welds
and Weld Repair Issues including manufacturing procedures,
qualification of inspection techniques and mitigation
measures.
Priority is being given to realistic ageing processes for
light-water-reactor piping systems, based on a component
degradation matrix developed with the industrial End User
Group (Work Package 6). Additionally, case studies will be
provided with a consistent set of input data for such
assessments. The final phase of the knowledge consolidation
process will be organized within Work Package 7 with the
development of the final product and reports.
Work Package 5 - Training activities
The objective of Work Package 5 is to facilitate the
training of eligible new scientists and engineers (post-doctoral
research assistants, PhD students, diploma students,
interns). Training is being provided in the development of
project End Products via short visits to the relevant partner
establishments. It is foreseen that the training of eligible
persons will be enhanced via suitable links with the Network
of Excellence NULIFE [Ref. 2]. Topics for various training
programmes arise from several case studies that have been
developed under Work Packages 1 to 3, as described in more
detail in the latter sections of this paper
Work Package 6 - End User Group
industry as whole, i.e. generic issues that are important for all
participating parties, and for the STYLE-consortium as a
whole, rather than singular points of importance for individual
participants.
The End Users Group is establishing a firm need for
information basis in the form of an issue matrix in the area to
validate the project, to review the outcome of the respective
work packages and to establish a platform under which the
results can be implemented and put to use for the end user
participants and other relevant partners of the STYLE project.
Work Package 7 - End Product STYLE TOOLS
Work Package 7 will integrate the work undertaken in
Work Packages 1 to 4 in a form suitable for wider
dissemination and adoption. This end product is called
"STYLE TOOLS" and has two key objectives:
This analysis of a repair welded pipe is a complex threedimensional problem that is not regarded as well suited to
training activities. However, a number of simpler weld
simulation benchmark problems have been identified as
suitable training topics. These include an edge-welded beam
benchmark exercise, and an end of project weld residual stress
expert review seminar.
Case Study No. 3
A Leak-Before-Break seminar is planned for April 2012,
during which several practical training aspects are to be
covered. These include finite element analysis of complex
geometries, stress intensity factor solutions, evaluation of
limiting crack lengths, crack opening areas and leakage rates.
This training will be in the form of presentations, followed by
practical analytical sessions during which the trainees will
undertake various aspects of leak before break analyses with
guidance provided by experts from the host organisation
(Serco). An interactive discussion, regarding the measures
necessary for technical justification of a leak before break
argument, is planned as the final session of the workshop.
Case Study No. 4
Narrow gap weld techniques are often used in the nuclear
industry to join ferritic low alloy steel heavy section
components to austenitic stainless steel piping systems. The
case study proposes to assess the capability of numerical
welding simulations to predict residual stress fields in such
dissimilar metal weld configurations. The case study is hosted
Welding simulation
Crack initiation,
Crack stability,
Performing fatigue calculations with threedimensional models and complex thermal loading.
Performing crack growth calculations with threedimensional models and complex thermal loading.
2.
TABLES
Table 1
STYLE Project Participating Organisations
Organisation
Country
AREVA NP GmbH (Project coordinator) Germany
EDF Energy Ltd.
United
Kingdom
Commissariat l'nergie Atomique
France
Joint Research Centre Institute for EU/Netherlands
Energy
Serco Ltd.
United
Kingdom
Vattenfall Ringhals AB
Sweden
Magyar Tudomanyos Akademia KFKI, Hungary
Atomenergia Kutatointezet
AREVA NP SAS
France
Bay Zoltan Alkalmazott Kutatasi Hungary
Kozalapitvany
The University of Bristol
United
Kingdom
lectricit de France S. A.
France
Institut de Soudure Association
France
Regia Autonoma Pentru Activitati Romania
Nucleare Drobeta Tr.Severin R.A.Sucursala Cercetari Nucleare Pitesti
Fraunhofer
Institut
fr Germany
Werkstoffmechanik
The University of Manchester
United
Kingdom
Nuclear Research and consultancy Group Netherlands
Nuclear Research Instute Rez plc.
Czech Republic
Ustav Jaderneho Vyzkumu Rez A. S.
Czech Republic
Studiecentrum voor Kernenergie
Belgium
TECNATOM S. A.
Spain
Valtion Teknillinen Tutkimuskeskus Finland
VTT