Histogram
Frequency
Interval, i
Mid-point
Upper boundary
Category
Lower boundary
Descriptive Statistics
Mean, X
1 N
i 1 X i where Xi is one observation, N is number of sample
N
Median is the middle point of a data series (observation in the middle of sorted
data
Mode the most frequently occuring value
100 91 85 84 75 72 72 69 65
Mean = 79.22
Mode
Median
Descriptive Statistics
Measure of Dispersion - Kurtosis
a4
f i ( xi X) / n
4
i 1
s4
Mesokurtic (normal)
Platykurtic (flatter)
Descriptive Statistics
Measure of dispersion (range, variance and standard deviation)
( xi
i 1
= population mean
1, 3, 5, 7, 9, 11
Range = 11-1 = 10
(
x
i 1
Descriptive Statistics
Other measure of dispersion (skewness, kurtosis,
coefficient of variation)
fi ( xi x) / n
a3 i 1
Outline
Statistical
Process
Control
Quality
Function
Deployment
Failure Mode
Effect
Analysis
(FMEA)
Taguchis
Quality
Engineering
ISO 9000
Acceptance
Sampling
Reliability
Design of
Experiments
(DOE)
Products
Liability
Quality by
Design
Management
and Planning
Tools
Information Technology
Computer Program
ISO 14000
Benchmarking
Total Productive
Maintenance
Learning Objectives
Construct a Pareto diagram.
Explain how to construct a cause and effect diagram.
Explain how to construct a check sheet.
Know the major sections of ISO 9000 and briefly describe their
emphasis.
Know the objectives, techniques, procedures, and benefits of an internal
audit.
List the quantitative and qualitative TQM tools and techniques
Histogram
Control Charts
3. Reliability
4. Design of Experiments (DOE)
5. Taguchis Quality Engineering
6. Failure Mode and Effect Analysis
(FMEA)
7. Quality Function Deployment (QFD)
8. ISO 9000
10. Benchmarking
11. Total Productive Maintenance
12. Management and Planning Tools
13. Quality by Design
14. Information Technology
Chapters 8 and 9
Reliability
See
Chapter 11
TQM Tools
Design of Experiments (DOE)
Used
Three
approaches
Classical
Taguchi
Shainin
TQM Tools
Taguchis Quality Engineering
Loss
function concept
Concept
of robustness
It
is a before-the-event action
Two
TQM Tools
Quality Function Deployment (QFD)
Ensures
Answers
What
Are
do customers want?
Will
How
TQM Tools
Quality Function Deployment (QFD) Contd.
Answers
How
Does
What
Pareto Diagram
2.
Cause-Effect Diagram
3.
Check Sheets
4.
5.
Scatter Diagram
6.
Histogram
7.
Control Charts
issues.
20% of your sales force produces 80% of your company
revenues.
80% of delays in schedule arise from 20% of the possible
products or services.
(The above examples are rough estimates.)
important problems
Advantage: Provide a visual impact of those
greatest impact
Displays the relative importance of problems
Pareto Chart
A plot look like histogram, but prioritize the data according to their significance
in relation to a problem/effect. For example, the types of defects on a painted
surface can be blisters, spot, bubbles, blur mark. These defects can be
organized according to their significance/contribution to the poor paint quality.
Pareto Chart separates the vital few problems from the trivial many.
Example of nonconforming shirt in a week.
Pareto Chart
Exercise: given below the types of complaints and the number of complaints in
customer satisfaction survey at a restaurant, construct a Pareto Chart
Complaints
Cold food
Flimsy Utensils
Food tastes bad
Salad not fresh
Number of complaints
105
2
10
94
Complaints
Number of Complaints
Poor Service
13
Food too greasy
9
Lack of courtesy
2
Lack of cleanliness
25
Scatter Diagram
People drowning
Sale of ice-cream
Positive correlation
Sale of ice-cream
Sale of ice-cream
Poor correlation
Negative correlation
People drowning
People drowning
Even there is
correlation, it does
not tell causal
relationship (e.g.
what cause what).
Other tool need to
be used
At best correlation
can tell a potential
relationship which
may be confirmed
by other method
Scatter diagram
Cause-and-Effect Diagram
It was developed by Dr. Kaoru Ishikawa in 1943
Picture composed of lines and symbols
Cause-and-Effect Diagram
People
Materials
Work Methods
Primary
Cause
C
a
u
s
e
s
Quality
Characteristic
Secondary Cause
Environment
Equipment
Measurement
E
f
f
e
c
t
Cause-and-Effect Diagram
Enables a team to focus on the content of a
Cause-and-Effect Diagram
Steps in the construction of a
Cause-and-Effect Diagram:
1.
2.
3.
4.
5.
Develop solutions
Cause-and-Effect Diagram
Advantages:
1.
2.
3.
4.
Cause-and-Effect Diagram
Types of Diagrams:
1.
Cause-and-Effect Diagram
Types of Diagrams:
2.
Cause-and-Effect Diagram
Also Called:, Ishikawa Diagram, Fishbone Diagram
Variations: cause enumeration diagram, process fishbone, time-delay fishbone,
CEDAC (cause-and-effect diagram with the addition of cards), desired-result
fishbone, reverse fishbone diagram.
Identifies many possible causes for an effect or problem. It can be used to
structure a brainstorming session. It immediately sorts ideas into useful categories
Materials
Procedures
Quality
Problem
People
Equipment
Check Sheet
Check Sheets
Check Sheets
28
Check Sheet
Bar Charts
Variety of fruits in
a door gift pack
6
4
2
Apple
2
Orange Banana
5
6
Plum
1
Bar Charts
difference between a small set of related data.
flexible, show multiples sets of data in stacked, grouped display.
simple, portray data in a visual and easily-understood form.
Organize numeric measurements -tables -to understand, but lacks visual impact,
with trends and relative sizes difficult to discern.
measurements in discrete physical bars, The area of the bar is proportional to the
size of the measurement, visual impression.
the relative sizes physically by separated bars. Even complex trends across
multiple bars may be apparent (Line Graphs and Control Charts better -measuring
trends).
flexible format -used in a wide number of situations (this may be contrasted with
the specific purpose of the Histogram or Pareto Chart). The independent nature of
each bar enables even quite disconnected items to be compared.
Histogram
Shows data distribution and how frequent a range of value occur
Can tell the capability of a process
Only numerical values can be used
9.
9
10
.9
11
.9
12
.9
13
.9
14
.9
15
.9
M
or
e
8.
9
7.
9
6.
9
5.
9
4.
9
3.
9
2.
9
1.
9
Frequency
Histogram
25
20
15
10
Category
Flow Diagram/Chart
Flow Chart Graphical description how a work is done. Uses symbols.
Used to describe processes to be improved
Symbols used by
General Motors Corp
I
Inspection
Operation
Storage
Product movement
Delay
Analyst: RMN
Move to storage
Move to peeler
15
20
Place in conveyor
20
100 ft
30
50 ft
360
20 ft
10
11
Distance
(feet)
Time
(min)
Date: 9-30-00
Operation
Transport
Inspect
Delay
Storage
Step
Process Chart
Total
20 ft
30
480
190 ft
Control Chart
27
24
UCL = 23.35
Number of defects
21
c = 12.67
18
15
12
9
6
LCL = 1.99
3
2
10
12
Sample number
14
16
Benchmarking
Benchmarking is a new way of doing
business that was developed by Xerox in
1979. The idea is to find another company
that is doing a particular process better than
your company, and then, using that
information to improve the process
Affinity diagram
2.
Interrelationship diagram
3.
Tree diagram
4.
Prioritization matrices
5.
Matrix diagram
6.
7.
Quality by Design
Quality by Design is the practice of using a
multidisciplinary team to conduct product or
service conception, design, and production
planning at one time.
The major benefits are faster product
development, shorter time to market, better
quality, less work-in-process, fewer
engineering change orders, and increased
productivity
Products Liability
Consumers are initiating lawsuits in record numbers
as a result of injury, death, and property damage
from faulty product or service design of faulty
workmanship.
Reasons for injuries:
Behavior or knowledge of a user
Environment where the product is used
Information Technology
Information Technology is defined as
computer technology (either hardware or
software) for processing and storing
information, as well as communications
technology for transmitting information.