1. For this Template Select the gage first on which you want to do the stud
2. Select the Quality Characteristic which this gage measures.
3.Take Five (5) Reference values for the test specimen you are going to m
4.Plug these values in the spreadsheet marked as red under the "Referenc
Heading.
5. Take 10 repeated measurements on the Test Specimen by five different
each Reference Value.
6. Plug this data in the Red Shaded Region and Get the results.
7. For Linearity - Look in the Absolute value of tm. Select t - statistics from
for n - 2 or 10 - 2 = 8 degrees of freedom at 97.5% Confidence Level i.e. a
= 0.05. This will be called tCritical. If tm < t Critical the Gage is OK and linear. I
the gage should be recalibrated after repair.
8. For Linearity there is a Graphical Check also in the Template. If the Cor
Coefficient R2 is > 0.60 the gage is linear and OK.
9. For Bias Study Similarly Plug in the reference values and the Tested Valu
shaded region. Look for the value of tBias in the spreadsheet.
10. Look further for t - statistics from T - Dist Table for n - 2 = 10 - 2 = 8 D
freedom at 97.5% Confidence Level or at = 0.05. This value will be calle
tCritical.
11. If tBias < tCritical we say Bias = 0 and the measurement device is OK. If tBia
tCritical we Conclude Bias is not zero and the measurement system should be
repaired and recalibrated.
UDY
t to do the study.
es.
are going to measure.
r the "Reference Values"
ults.
- statistics from T - Dist Table
nce Level i.e. at 0.975 or
SQUARES
S.NO.
1
2
3
4
5
6
7
8
9
10
AVERAGE
RANGE
S.NO.
1
2
3
4
5
6
7
8
9
10
AVERAGE
SUM
b
m
tm
s
A
B
C
D
E
1.2
1.21
1.3
1.25
1.24
1.44
1.4641
1.69
1.5625
1.5376
TRIALS VALUES AGAINST EACH REF. VALUE
1.21
1.22
1.25
1.26
1.25
1.21
1.23
1.26
1.28
1.26
1.22
1.25
1.27
1.29
1.24
1.23
1.24
1.25
1.2
1.24
1.26
1.22
1.228
0.06
1.24
1.29
1.26
1.26
1.21
1.27
1.22
1.29
1.23
1.28
1.22
1.3
1.25
1.28
1.233
1.275
0.05
0.05
BIAS VALUES
0.01
0.01
-0.05
0.01
0.02
-0.04
0.02
0.04
-0.03
0.03
0.03
-0.01
0.04
0.05
-0.04
0.05
0
-0.03
0
0.01
-0.01
0.04
0.02
-0.02
0.06
0.01
0
0.02
0.04
-0.02
0.028
0.023
-0.025
0.28
0.23
-0.25
FUNCTIONAL VARIABLES
-0.089161031
0.080775025
0.092683279
0.068623293
1.3
1.28
1.29
1.28
1.29
1.25
1.29
1.281
0.05
1.25
1.23
1.22
1.24
1.21
1.23
1.25
1.238
0.05
0.01
0.03
0.04
0.05
0.03
0.04
0.03
0.04
0
0.04
0.031
0.31
0.01
0.02
0
0.01
-0.01
-0.02
0
-0.03
-0.01
0.01
-0.002
-0.02
SUM
6.2
7.6942
SQUARE
38.44
(X-X)2
0.0062
1.24
GRAND
MEAN
0.011
0.55
0.012
0.012
0.024
0.036
0.048
0.06
0
0.048
0.072
0.024
SUM
0.336
XY
0.652
XY)/(10)
0.341
X2
7.6942
(X)2)/(10)
3.844
SLOPE
0.080775
2
Y
0.0413
Y
0.55
TEMPLATE
REF. VALUE
1.2
1.21
AVG. OF
TRIAL
READINGS
1.228
1.233
1.29
1.28
1.3
1.25
1.24
1.275
1.281
1.238
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.2
1.18
1.2
1.22
1.24
-0.065
-0.052
-0.039
-0.013
-0.052
-0.039
-0.013
-0.026
0
-0.026
-0.325
0.0125
0.0375
0.05
0.0625
0.0375
0.05
0.0375
0.05
0
0.05
0.3875
0.0124
0.0248
0
0.0124
-0.0124
-0.0248
0
-0.0372
-0.0124
0.0124
-0.0248
0.0001
0.0001
0.0004
0.0009
0.0016
0.0025
0
0.0016
0.0036
0.0004
SUM
1.26
1.28
1.3
1.32
0.0001
0.0004
0
0.0001
0.0001
0.0004
0
0.0009
0.0001
0.0001
SQUARES
S.NO.
1
2
3
4
5
6
7
8
9
10
AVERAGE
RANGE
S.NO.
1
2
3
4
5
6
7
8
9
10
AVERAGE
SUM
A
B
C
D
E
1.2
1.21
1.3
1.25
1.24
1.44
1.4641
1.69
1.5625
1.5376
TRIALS VALUES AGAINST EACH REF. VALUE
1.21
1.22
1.25
1.26
1.25
1.21
1.23
1.26
1.28
1.26
1.22
1.25
1.27
1.29
1.24
1.23
1.24
1.29
1.3
1.25
1.24
1.25
1.2
1.24
1.26
1.22
1.228
0.06
1.26
1.26
1.21
1.27
1.22
1.29
1.23
1.28
1.22
1.3
1.25
1.28
1.233
1.275
0.05
0.05
BIAS VALUES
0.01
0.01
-0.05
0.01
0.02
-0.04
0.02
0.04
-0.03
0.03
0.03
-0.01
0.04
0.05
-0.04
0.05
0
-0.03
0
0.01
-0.01
0.04
0.02
-0.02
0.06
0.01
0
0.02
0.04
-0.02
0.028
0.023
-0.025
0.28
0.23
-0.25
FUNCTIONAL VARIABLES
b
m
tm
s
-0.089161031
0.080775025
0.092683279
0.068623293
tBias
0.08248788
1.28
1.29
1.28
1.29
1.25
1.29
1.281
0.05
1.23
1.22
1.24
1.21
1.23
1.25
1.238
0.05
0.01
0.03
0.04
0.05
0.03
0.04
0.03
0.04
0
0.04
0.031
0.31
0.01
0.02
0
0.01
-0.01
-0.02
0
-0.03
-0.01
0.01
-0.002
-0.02
SUM
6.2
7.6942
SQUARE
38.44
(X-X)2
0.0062
1.24
(X)2
1.5376
GRAND
MEAN
0.011
0.55
0.012
0.012
0.024
0.036
0.048
0.06
0
0.048
0.072
0.024
SUM
0.336
XY
0.652
XY)/(10)
0.341
X2
7.6942
(X)2)/(10)
3.844
SLOPE
0.080775
Y2
0.0413
Y
0.55
MPLATE
-0.065
-0.052
-0.039
-0.013
-0.052
-0.039
-0.013
-0.026
0
-0.026
-0.325
0.0125
0.0375
0.05
0.0625
0.0375
0.05
0.0375
0.05
0
0.05
0.3875
0.0124
0.0248
0
0.0124
-0.0124
-0.0248
0
-0.0372
-0.0124
0.0124
-0.0248
0.0001
0.0001
0.0004
0.0009
0.0016
0.0025
0
0.0016
0.0036
0.0004
SUM
0.0001
0.0004
0
0.0001
0.0001
0.0004
0
0.0009
0.0001
0.0001
SQUARES
S.NO.
1
2
3
4
5
6
7
8
9
10
AVERAGE
RANGE
S.NO.
1
2
3
4
5
6
7
8
9
10
AVERAGE
SUM
b
m
tm
s
ABS (tm)
A
B
C
D
E
57
57.5
58
58.5
59
3249
3306.25
3364
3422.25
3481
TRIALS VALUES AGAINST EACH REF. VALUE
57.4
57.5
56.4
56.6
57.4
57.3
57.1
57.2
57.6
57.6
57.4
56.6
56.7
57.4
58
57.5
58.7
57.2
57.9
56.4
57.5
57.5
57.48
2.3
56.4
57.2
57.1
57.5
57.3
57.1
57.6
57.4
58.2
57.7
57
57.1
56.7
57
57.15
57.13
1.8
1.3
BIAS VALUES
0.4
0
-1.6
0.3
-0.4
-0.8
0.4
-0.9
-1.3
0.5
-1.1
-0.8
1.7
-0.4
-0.5
0.2
-0.2
-0.9
0.9
0.1
-0.6
-0.6
0.7
-0.3
0.5
-0.5
-0.9
0.5
-0.8
-1
0.48
-0.35
-0.87
4.8
-3.5
-8.7
FUNCTIONAL VARIABLES
7.727316493
-0.147643388
-0.100079337
2.332596324
0.100079337
56.9
56.7
57.1
57
56.9
56.5
57.1
56.98
1.1
56.8
56.6
56.3
57.3
56.3
56.5
58
57.08
1.7
-1.9
-0.9
-1.1
-1.6
-1.8
-1.4
-1.5
-1.6
-2
-1.4
-1.52
-15.2
-1.6
-1.4
-1
-2.2
-2.4
-2.7
-1.7
-2.7
-2.5
-1
-1.92
-19.2
SUM
290
16822.5
SQUARE
84100
(X-X)2
2.5
58
GRAND
MEAN
-0.836
-41.8
22.8
17.1
22.8
28.5
96.9
11.4
51.3
-34.2
28.5
28.5
SUM
273.6
XY
-2454.25
XY)/(10) -1212.2
X2
16822.5
(X)2)/(10)
8410
SLOPE
-0.147643
2
Y
82.88
Y
-41.8
TEMPLATE
REF. VALUE
57
57.5
AVG. OF
TRIAL
READINGS
57.48
57.15
57.6
57.5
58
58.5
59
57.13
56.98
57.08
57.4
f(x) = - 0.194x + 68.416
R = 0.6620461582
57.3
57.2
57.1
57
56.9
56.8
56.7
56.5
57
57.5
58
0.16
0.09
0.16
0.25
2.89
0.04
0.81
0.36
0.25
0.25
SUM
-92.8
-46.4
-75.4
-46.4
-29
-52.2
-34.8
-17.4
-52.2
-58
-504.6
-111.15
-52.65
-64.35
-93.6
-105.3
-81.9
-87.75
-93.6
-117
-81.9
-889.2
-94.4
-82.6
-59
-129.8
-141.6
-159.3
-100.3
-159.3
-147.5
-59
-1132.8
58.5
59
59.5
2.56
1.96
1
4.84
5.76
7.29
2.89
7.29
6.25
1
SQUARES
S.NO.
1
2
3
4
5
6
7
8
9
10
AVERAGE
RANGE
S.NO.
1
2
3
4
5
6
7
8
9
10
AVERAGE
SUM
A
B
C
D
E
57
57.5
58
58.5
59
3249
3306.25
3364
3422.25
3481
TRIALS VALUES AGAINST EACH REF. VALUE
57.4
57.5
56.4
56.6
57.4
57.3
57.1
57.2
57.6
57.6
57.4
56.6
56.7
57.4
58
57.5
56.4
57.2
56.9
56.8
58.7
57.2
57.9
56.4
57.5
57.5
57.48
2.3
57.1
57.5
57.3
57.1
57.6
57.4
58.2
57.7
57
57.1
56.7
57
57.15
57.13
1.8
1.3
BIAS VALUES
0.4
0
-1.6
0.3
-0.4
-0.8
0.4
-0.9
-1.3
0.5
-1.1
-0.8
1.7
-0.4
-0.5
0.2
-0.2
-0.9
0.9
0.1
-0.6
-0.6
0.7
-0.3
0.5
-0.5
-0.9
0.5
-0.8
-1
0.48
-0.35
-0.87
4.8
-3.5
-8.7
FUNCTIONAL VARIABLES
b
m
tm
s
7.727316493
-0.147643388
-0.100079337
2.332596324
tBias
0.090305663
56.7
57.1
57
56.9
56.5
57.1
56.98
1.1
56.6
56.3
57.3
56.3
56.5
58
57.08
1.7
-1.9
-0.9
-1.1
-1.6
-1.8
-1.4
-1.5
-1.6
-2
-1.4
-1.52
-15.2
-1.6
-1.4
-1
-2.2
-2.4
-2.7
-1.7
-2.7
-2.5
-1
-1.92
-19.2
SUM
290
16822.5
SQUARE
84100
(X-X)2
2.5
58
(X)2
3364
GRAND
MEAN
-0.836
-41.8
22.8
17.1
22.8
28.5
96.9
11.4
51.3
-34.2
28.5
28.5
SUM
273.6
XY
-2454.25
XY)/(10) -1212.2
X2
16822.5
2
(X) )/(10)
8410
SLOPE
-0.147643
Y2
82.88
Y
-41.8
MPLATE
-92.8
-46.4
-75.4
-46.4
-29
-52.2
-34.8
-17.4
-52.2
-58
-504.6
-111.15
-52.65
-64.35
-93.6
-105.3
-81.9
-87.75
-93.6
-117
-81.9
-889.2
-94.4
-82.6
-59
-129.8
-141.6
-159.3
-100.3
-159.3
-147.5
-59
-1132.8
0.16
0.09
0.16
0.25
2.89
0.04
0.81
0.36
0.25
0.25
SUM
2.56
1.96
1
4.84
5.76
7.29
2.89
7.29
6.25
1
T-Distribution
.05
.05
1-sided
1 - .05 =.95
Alpha Risk
0.600
0.700
0.800
0.900
1-sided
0.950
2-sided
0.975
2-sided
.05
.975
2
0.990
0.995
DF = n-1
1
2
3
4
5
0.325
0.289
0.277
0.271
0.267
0.727
0.617
0.584
0.569
0.559
1.376
1.061
0.978
0.941
0.920
3.078
1.886
1.638
1.533
1.476
6.314
2.920
2.353
2.132
2.015
12.706
4.303
3.182
2.776
2.571
31.821
6.965
4.541
3.747
3.365
63.657
9.925
5.841
4.604
4.032
6
7
8
9
10
0.265
0.263
0.262
0.261
0.260
0.553
0.549
0.546
0.543
0.542
0.906
0.896
0.889
0.883
0.879
1.440
1.415
1.397
1.383
1.372
1.943
1.895
1.860
1.833
1.812
2.447
2.365
2.306
2.262
2.228
3.143
2.998
2.896
2.821
2.764
3.707
3.499
3.355
3.250
3.169
11
12
13
14
15
0.260
0.259
0.259
0.258
0.258
0.540
0.539
0.538
0.537
0.536
0.876
0.873
0.870
0.868
0.866
1.363
1.356
1.350
1.345
1.341
1.796
1.782
1.771
1.761
1.753
2.201
2.179
2.160
2.145
2.131
2.718
2.681
2.650
2.624
2.602
3.106
3.055
3.012
2.977
2.947
16
17
18
19
20
0.258
0.257
0.257
0.257
0.257
0.535
0.534
0.534
0.533
0.533
0.865
0.863
0.862
0.861
0.860
1.337
1.333
1.330
1.328
1.325
1.746
1.740
1.734
1.729
1.725
2.120
2.110
2.101
2.093
2.086
2.583
2.567
2.552
2.539
2.528
2.921
2.898
2.878
2.861
2.845
21
22
23
24
25
0.257
0.256
0.256
0.256
0.256
0.532
0.532
0.532
0.531
0.531
0.859
0.858
0.858
0.857
0.856
1.323
1.321
1.319
1.318
1.316
1.721
1.717
1.714
1.711
1.708
2.080
2.074
2.069
2.064
2.060
2.518
2.508
2.500
2.492
2.485
2.831
2.819
2.807
2.797
2.787
26
27
28
29
30
0.256
0.256
0.256
0.256
0.256
0.531
0.531
0.530
0.530
0.530
0.856
0.855
0.855
0.854
0.854
1.315
1.314
1.313
1.311
1.310
1.706
1.703
1.701
1.699
1.697
2.056
2.052
2.048
2.045
2.042
2.479
2.473
2.467
2.462
2.457
2.779
2.771
2.763
2.756
2.750
40
60
120
0.255
0.254
0.254
0.529
0.527
0.526
0.851
0.848
0.845
1.303
1.296
1.289
1.684
1.671
1.658
2.021
2.000
1.980
2.423
2.390
2.358
2.704
2.660
2.617
T-Distribution
0.253
0.524
0.842
1.282
1.645
1.960
2.326
2.576