INTERCI T Y
Manuale
Collegamenti
Electronics
and wiring Elettrici
manual
TS30
9020-135Y
9020-225Y
Rev.:00
TMSF6L,
APLU5L1TMUF6L
05 April 2013
V
Value in motion
CONTENTS
Foreword ......................................................................................
Power Sysem ................................................................................
Emergency Stop & Flasher & Starter Safety Systems ..............
Engine Control System ...............................................................
Engine Water Cooling & Motorfan Systems .............................
Transmission & Retarder Systems..............................................
Multiplex Sysem ..........................................................................
Displays and Instruments Systems ............................................
Brake System ...............................................................................
ABS & ASR System ........................................................................
Air Suspension System ................................................................
Door Systems ...............................................................................
Air Condition System ..................................................................
Window and Mirror Systems ......................................................
Wiper and Washer Systems ........................................................
Lights System ...............................................................................
Audio-Video & GPS-Navigation Systems....................................
TEMSA
Note:
00
01
02
03
04
05
06
07
08
09
10
11
12
14
15
16
17
Accessories ...................................................................................
Fire Warning System ..................................................................
WC Unit System ...........................................................................
Reverse Gear Buzzer Systems ....................................................
Air Circulation Sistem( in luggage)............................................
Driver Panel Switches Power (cables) .......................................
Invertor System 24V-DC/~110V-AC ..........................................
Appendix
TS30
18
19
20
22
25
26
30
V
V
W
W
: TS-30
: APLU5L1
: 9020-225Y
: 01.March.2013
TEMSA
REVISION
DA TE
REVISION
NO
SERVICE
BULLETIN NO
DESCRIPTION
TS-30
WARNING
Technical information and properties of
the vehicles stated within this Electrical
Wiring Manual are valid on the date of
issue. TEMSA reserves the right to make
any necessary changes to the features of
its products without giving any advance
notice.
00A-1
TS30
Note:
TEMSA
00.1.2 Tools
TEMSA
General Tools
Multimeter
Connection Wire
Note:
TS35
TS3
5
00A-2
00
00.1.3 Warnings
Symbol List
Operating Instructions in this manual includes the
folowing symbols, warning words and signs:
CAUTION
This symbol is used in conditions which may
cause damage or injury if necessary measures
are not taken.
00A-3
TS35
TS3
5
VISUAL INSPECTION
This symbol is used to inform the user that a
visual inspection is necessary.
Note:
WARNING
This symbol is used in conditions which may
cause severe damage or fatal injury if necessary
measures are not taken.
DANGER
This symbol is used to indicate danger.
TEMSA
00.1.3 Warnings
Safety Precautions
The following safety instructions must be strictly
observed.
WARNING
To disconnect a connector never pull the harness.
TEMSA
Note:
TS35
00A-4
00
CAUTION
Observe the following precautions when handling
or servicing the control units (Engine EDC, Retarder ECU, etc.).
a) Make sure that the control units does not
contact directly with rain-water, car-washing
water etc. If the control units soaks, wipe it
immediately.
b) Avoid unnecessary removal or painting of the
cover.
c) To remove the control unit from the vehicle,
follow steps mentioned in the page 0-08.
d) Apply arc welding for the repair of the vehicle
parts steps mentioned in the page 0-09.
00A-5
TS35
CAUTION
Cautions during washing the vehicle:
a) Before washing the vehicle, make every electrical equipment waterproof (by covering it with
vinyl sheet etc.)
b) Do not wash the electrical harness and waterproof connectors.
CAUTION
During washing the vehicle do not splash
pressured water in Fuse Room and to the battery.
Note:
CAUTIONS
Be sure to use correct tools in the correct place
for servicing as mentioned below :
a) Use Fuse Holder for removing of fuses.
b) Use Multimeter or a 24 V Controllamp to
search for short-circuits if vehicle has not
multiplex system.
c) If there is a multiplex system, remember that
there is always 12 V check voltage in Diagnostic
System. Therefore use only Multimeter to
check whether the circuit of the system is
short or open. Do not use Control lamp or
others. Otherwise you could make a mistake to
understand the short or open circuit.
d) Use diagnostic tool to check Engine EDC or
UPEC. (Note: A diagnostic tool for Cummins
Engine is not existing ).
e) Use Kibes Runtime Software and K-Line
interface cable to check Multiplex system
control.
CAUTION
Precautions for multiplex System program installation
Following instructions must be strictly observed
during installation of program to the system.
Do not install program to the system if there
is a person under the vehicle.
If the program installed to the system while
the vehicle is in lifting position, lifting valves
can release air and vehicle can go down.
Power supply should not be closed while
installing program to the system. Wait until
the installation is completed.
Program should not be installed while engine is in operating conditions. Otherwise
engine stops unsuitable conditions.
TEMSA
CAUTION
External node diagnosis:
To AUS_ID_PLUS, a 2 W bulb in connection
with a 24 V power supply can be connected
for functional checks.
ON
normal operation
OFF
fail safe operation
Conguration
request
200 ms
400 ms
Error Conditions
1500 ms
Cause of Failure
Incorrct node ID, incorrect node type or new node (node yet
programmed)
OFF
ON
Ground
24 V Check Lamp
Connector
TEMSA
Note:
TS35
00A-6
00
CAUTIONS
Before servicing of electrical systems follow
the below mentioned steps:
Turn the Ignition key to OFF position.
Turn the Battery Cut Off switch to ON
position.
Check the system failure.
Note: Remember that Battery Cut Off Switch
is an OPTION.
00A-7
TS35
5
Note:
CAUTIONS
Before servicing of Electronic Control
Units(ECU) follow the below mentioned steps:
Turn the Ignition key to OFF position.
Turn the Battery Cut Off switch to ON
position.
Disconnet all connectors of Electronic
Control Unit
Check the system failure.
Note: Remember that Battery Cut Off Switch
is an OPTION.
TEMSA
CAUTIONS
Before electrical welding of the vehicle, follow
the below mentioned steps
TEMSA
Note:
TS35
5
00A-8
00
00A-9
TS35
5
Note:
TEMSA
CAUTION
- Welding on the vehicle when KIBES-32 products are connected to the harness of
the vehicle
- Vehicle has been struck by lightning
- ESD (electro-static discharge) by touching of connector pins by a person without
protection
against ESD (e.g. ESD shoes)
- Exchange of KIBES-32 product during connection to power.
(Before exchange, the KIBES-32 product has to be disconnected from power [e.g.
switch off
battery])
- Overstress of outputs of KIBES-32 products.
Some examples on base of the MUX2-B or MUX2-M are described below.
TEMSA
Note:
TS35
5
00A-10
00
Hazard Switch
WC Power Switch
Convector Control
Switch
Engine Start-Stop
Switch
Economy Switch
UDS Switch
Retarder Switch
Auto Lubricate
Horn Signal
Lifting Switch
WC
ASR Switch
ABS Switch
STOP
START
UDS
Preheater Switch
00A-11
TS35
Note:
TEMSA
XX.XX.X.X-X
Indicates the page number of the chapter
For example: x-1, x-2, t-1
On System Chapters
Wiring diagrams, locations of components,
"#$
diagrams are shown,
On Appendix
Locations of fuses on relay panels are shown,
08.05.A.w-1: Indicates the brake system mitsubishi engine exhaust brake system wiring diagram page 1.
08.05.B.w-1: Indicates the brake system mitsubishi engine park brake system wiring diagram page 1.
TEMSA
Note:
TS35
5
00B-1
00
Relais Batteriesteuerung
Starter
Starter
Dmarreur
Starter
Alternatr Beslemesi
Alternator Power
Lichtmaschinenstrom
Alimentation De L'Alternateur
Alimentazione Alternatore
01MF003
18
Starter Power
Starter Strom
Alimentation Du Demarreur
Alimentazione Starter
Alimentazione Condizionatore
D'Aria
Strom Hebeeinheit
Puissance Du Mecanisme De
Levage
Alimentazione Unita'
Sollevamento
01MF024
Alternatr Beslemesi 2
Alternator Power 2
Strom Lichtmaschine 2
Puissance D'Alternateur 2
Alimentazione Alternatore 2
01S001
Handhauptschalter Batterien
Ak arj Soketi
Batterieladeanschluss
Connecteur Du Chargeur De
Batterie
10
05A005
07P003
J1
Notstopschalter
17
Module De Commande
Retardateur (Telma)
Fahrtschreiber
Enregistreur De Trajets
12A007
18
32X001w
25
Hvac-Dachsteuermodul (SafkarRuthart)
Kabelbaum Rollstuhllift
Securisation Du Mecanisme De
Levage Pour Handicapes
KL
KL
KL
KL
Tourmalin
Note:
22
J7
J8
23
24
J3
J4
J5
02S009
07P003
01G004
01G003
03K008
01M001
01K015
05A005
02.04.A.w-1
07.04.A.w-7
01.04.B.w-3
01.04.B.w-3
03.04.A.w-3
01.04.B.w-3
01.04.B.w-2
05.04.B.w-1
J6
J9
J10
12A007
32X001
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
TEMSA
TEMSA
Note:
Tourmalin
01.04.B.w-1
25/11/2009 Rev:00
00B-2
25
31
58
30
15
1
01.04.B.w-1
J2
(2 Br)
03K008
(8R)
3-4
02S009
( 10 R )
01X001
01X001
( 10 RW )
19
(4R)
25
01MF023
( 10 R )
01MF022
21
50 A
Alimentazione 1 Kl30
Alimentazione Retarder
01MF009
Alimentation 1 Du Kl30
Puissance Du Ralentisseur
20
300 A
Strom 1 Kl30
Retarder Strom
01MF003
Kl30 Power 1
Retarder Power
125 A
Kl30 Beslemesi 1
Retarder Beslemesi
01MF002
19
17
01MF019
01MF009
01MF019
19
95 (R)
Alimentation Du Climatiseur
Alimentation Du Panneau Des
Relais Kl15
125 A
Strom Klimaanlage
Relaistafel Strom Kl15
01MF024
95 (R)
22-90 (2,5R)
18
20
18
22-90 (2,5R)
01MF006
17
50 A
Mar Motoru
16
70 (W)
12 V
_
15
01MF022
Ak Kontrol Rlesi
10
01MF002
14
01K006
( 8 RW )
16
01M001
13
( 6 RW )
01K015
12 V
_
12
( 8 RW )
13-14
11
100 A
01K006
10
( 8 RW )
Alternatore 2
100 A
Alternatore 1
Alternateur 2
Relais Starterbatterien
01MF007
Alternateur 1
Generator 2
01S001
( 10 RW )
Generator 1
Alternator 2
125 A
Alternator 1
Alternatr 2
01G002
01MF023
Alternatr 1
200 A
01G004
01MF006
01G003
01G001
22-05
Batteria 2
(2 Br)
Batteria 1
Batterie1
01MF007
Italiano
Batterie1
01 to 25: indicates
the position of the
component on diagram.
(2 Br)
Franais
Batterie 1
Batterie 1
22-90A
Deutsch
Battery 1
Battery 2
95 (R)
English
Ak 1
Ak 2
95 (R)
Trke
2
4-5
95 (B)
Part No
01G001
01G002
95 (B)
Code
22-05
TS35
Note:
07P003: Indicates
the code of the
component.
07.04.A.w-7: Indicates
the page number.
01MF003: indicates
the fuse name.
300 A: indicates the
amper value of fuse.
;
location are shown in
appendix.
TS35
TEMSA
01
25-01
25-01
25-01A
25-01B
Where a stripe is added to the wire colour, a combination of two capital letters is used.e.g. :
RY (Yellow stripe on red background)
WB (Black stripe on white background)
2,5RW
25 -01 (2,5)
B (Stripe)
Stripe Colour
Wire Size
Shield
Isolation of Conductor
Wire Code
Wire Size
Background
W
Background
Colour
Background colour
Wire core Conductor (+)
(White)
TEMSA
Note:
TS35
5
00B-3
00
Black
LgR
Light Green/Red
VY
Violet/Yellow
BG
Blcak/Green
LgY
Light Green/Yellow
White
BL
Black/Blue
LgW
Light Green/White
WB
White/Black
BR
Black/Red
LO
Blue/Orange
WG
White/Green
Br
Brown
LR
Blue/Red
WL
White/Blue
BrB
Brown/Black
LW
Blue/White
WR
White/Red
BrW
Brown/White
LY
Blue/Yellow
Yellow
BrR
Brown/Red
Orange
YB
Yellow/Black
BW
Black/White
OL
Orange/Blue
YG
Yellow/Green
BY
Black/Yellow
Pink
YL
Yellow/Blue
BrY
Brown/Yellow
PB
Pink/Black
YR
Yellow/Red
Green
PG
Pink/Green
YW
Yellow/White
GB
Green/Black
Red
GL
Green/Blue
RB
Red/Black
GR
Green/Red
RG
Red/Green
GY
Green/Yellow
RL
Red/Blue
GW
Green/White
RW
Red/White
Blue
RY
Red/Yellow
LB
Blue/Black
Violet
LG
Blue/Green
VG
Violet/Green
Lg
Light Green
VR
Violet/Red
LgB
Light Green/Black
VW
Violet/White
00B-4
TS30
Note:
TEMSA
TEMSA
Note :
TS 30
00C-1
28
26
25
22
12
12
28
28
17
19
18
15
23
25
5
10
14
12
28
4
11
11
FRONT
REAR
13
15
30
30
16
11
28
14
3
25
NO
29
26
IDENTIFICATION
NO
11
28
12
12
28
27
24
25
26
21
IDENTIFICATION
Luggage Lamp
NO
22
21
28
IDENTIFICATION
Door Micro Switch
12
13
Air Dryer
23
14
24
15
25
16
26
Signal Lamp
Lifting Valve
17
27
Kneeling Valve
18
28
Marker Lamp
19
29
20
30
10
TEMSA
12
Note :
TS 30
00C-2
FRONT
REAR
15
14
13
3
7
7
9
12
10
12
10
12
11
10
10
12
11
10
11
12
10
11
10
12
10
11
12
10
13
10
12
11
13
5
6
10
10
10
10
10
10
10
10
10
10
8
NO
1
2
3
4
5
TEMSA
IDENTIFICATION
Position Lamp (Right Side)(Top)
Position Lamp (Left Side)(Top)
Front Door Upper Lamp
Driver Lamp
Monitor Supply
NO
6
7
8
9
10
IDENTIFICATION
Clock
Position Lamp (Front) (Top)
Left Speaker
Right Speaker
Reading Lamp
13
13
10
NO
11
12
13
14
15
IDENTIFICATION
Auxiliary Lamps
Interior Lighting Lamps
Position Lamp (Reart) (Top)
Front Door Valve
Front Door Pressure Switch
Note :
TS 30
00C-3
NO
1
Park Lamp
9
10
11
12
13
14
15
13
11
1
5
10
12
TEMSA
IDENTIFICATION
Start-Stop Switch
To Wc Unit
Trailer Socket (Option)
3rd Stop Lamp
MUX 2.1
Coolant Level Sensor
Note :
TS 30
00C-4
13
4
14
10
12
5
7
NO
1
2
3
4
5
TEMSA
IDENTIFICATION
Engine Room Safety Switch
Head Lamps (Right)(Rear)
Coolant Level Sensor
Engine Room Lamps
Rear Fuse and Relay Panel
NO
6
7
8
9
10
IDENTIFICATION
Head Lamps (Left)(Rear)
Radiator Valve
Fire Warning Sensor
Reverse Gear Buzzer
Start-Stop Switch
NO
11
12
13
14
15
IDENTIFICATION
To Wc Unit
Alternator 1
Alternator 2
Foot Lamp
Note :
TS 30
00C-5
NO
1
2
3
4
5
6
7
8
9
10
11
Spot Lamp
Fog Lamp (Option)
Horn
Outside Temperature Sensor
Stop Lamp Switch 1 (Brake Pedal)
Stop Lamp Switch 2 (Brake Pedal)
Air Sensr 1 (Brake Pedal)
Air Sensr 2 (Brake Pedal)
10
3
1
2
5
TEMSA
IDENTIFICATION
Head Lamps (Low)
Head Lamps (High)
Signal Lamp
11
5
Note :
TS 30
00C-6
3
15
17
15
8
6
7
10
1
12
TEMSA
14
13
11
NO
1
2
3
4
5
6
7
8
9
10
IDENTIFICATION
A/C Control Panel (Termoking)
A/C Control Unit
A/C Compressor
Roof Water Valve
Floor Water Valve
Diagnose Socket (Preheater)
Power Socket (Preheater)
Fire Warning Sensor
Preheater Water Pump
3 Way Valve (Water)
NO
11
12
13
14
15
16
17
18
IDENTIFICATION
Defroster Unit
Front Relay Panel
Floor Temperature Sensor
Hot water Temperature Sensor
Ambient Temperature Sensor
Return air Temperature Sensor
Coil Temperature Sensor
Duct Temperature Sensor
Note :
TS 30
00C-7
NO
Brake Pedal
9
10
Accelerator Pedal
11
10
12
13
13
Wiper Motor
14
Defroster
15
16
Horns
17
18
12
5
1
3
8
14
11
15
9
6
17
16
18
16
TEMSA
IDENTIFICATION
Ignition Key
Note :
TS 30
00C-8
NO
8
3
4
5
10
Warning Lamps
Accelerator Pedal
10
TEMSA
IDENTIFICATION
Note :
TS 30
00C-9
NO
1
2
3
4
5
6
7
8
9
10
11
11
2
1
IDENTIFICATION
Driver Speaker
Mirror Control
Parking Brake Switch
12V Plug
Cigarette Lighter
Wiper Water Motor
Marker Lamp
Luggage Lamp
Luggage Lamp Switch
K-line Socket
10
7
8
TEMSA
Note :
TS 30
00C-10
in switchbox
in front
electrical room
FRONT
REAR
1
3
NO
1
2
3
5
6
FRONT
IDENTIFICATION
C13-01, C13-02, C13-03, C13-04, C13-05, C13-10, C14-01, C14-02, C14-03, C14-04,
C14-08, C14-10, C14-11, FAN, INVERTER
C46-01, C46-02, C46-03, CHASIS, C66-01, C66-02
C33-01, C33-02, C-33-03, C35-01, C35-02, C-35-03, ALLISON
C35-05
C35-06
in rear
electrical room
REAR
TEMSA
Note :
TS 30
00C-11
REAR
FRONT
3
in rear
electrical room
in front
electrical room
NO
1
2
3
4
TEMSA
IDENTIFICATION
SP-01, SP-02, SP-03, SP-04, SP-05, SP-06, SP-07, SP-08, SP-09, SP-10, SP-11, SP12, SP-13, SP-14, SP-15, SP-16,
SP-01, SP-02, SP-03, SP-04, SP-05, SP-06, SP-07, SP-08, SP-09, SP-10, SP-11, SP12, SP-13, SP-14, SP-15, SP-16,
SP-01, SP-02, SP-03, SP-04, SP-05, SP-06, SP-07, SP-08, SP-09, SP-10, SP-11, SP12, SP-13, SP-14, SP-15, SP-16,
SP-01, SP-02, SP-03, SP-04, SP-05, SP-06, SP-07, SP-08, SP-09, SP-10, SP-11, SP12, SP-13, SP-14, SP-15, SP-16,
SOCKET
F.BODY
F.BODY
E.ROOM
E.ROOM
Note :
TS 30
00C-12