63230-314-200 EGX Installation

Instruction Bulletin
63230-314-200/A3
1/2002
POWERLOGIC Ethernet Gateway

Installation Guide
Retain for future use.
NOTICE
Read these instructions carefully and look at the equipment to become familiar with the
device before trying to install, operate, or maintain it. The following special messages
may appear throughout this bulletin or on the equipment to warn you of potential
hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of either symbol to a Danger or Warning safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death. CAUTION, used without the safety alert symbol, indicates a potentially
hazardous situation which, if not avoided, can result in property damage.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can
result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can
result in minor or moderate injury.
CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially hazardous
situation which, if not avoided, can result in property damage.
NOTE: Provides additional information to clarify or simplify a procedure.
PLEASE NOTE
This electrical equipment should be serviced only by qualified personnel. No
responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material. This document is not intended as an instruction manual for
untrained persons.
CLASS A FCC STATEMENT
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designated to provide
reasonable protection against harmful interference when the equipment is operated in
a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
2002 Schneider Electric All Rights Reserved
63230-314-200/A3
1/2002
Contents
CONTENTS
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
CHAPTER 1INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ABOUT THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EGX BOX CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EGX COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
3
4
CHAPTER 2SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CHAPTER 3GETTING STARTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CHAPTER CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EGX QUICK START CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EGX INITIAL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setup Using a Web Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setup Using HyperTerminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accessing the EGX Setup Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CHAPTER 4INSTALLATION AND WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNTING LOCATIONS AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall/Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Surface Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRING CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Power LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS-485 Serial Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-Wire Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-Wire Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daisy Chain Maximum Distances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS-232 Serial Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COM 1 and COM 2 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Port-to-Port Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
18
19
20
20
21
21
22
22
22
23
24
24
25
26
26
27
Contents
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Biasing and Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RS-485 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-Wire Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-Wire Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10/100BaseTX RJ-45 Twisted Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100BaseFX Fiber-Optic (EGX400 only). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
28
28
28
29
29
29
30
CHAPTER 5OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSING THE EGX OVER A NETWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logging into the EGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EGX EMBEDDED WEB PAGE OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communications Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet Port Setup via LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial COM Port Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Device List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Password Administration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Administrator Account . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Account . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Advanced Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logging Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31
31
31
33
33
34
34
35
37
38
38
39
40
40
CHAPTER 6FIRMWARE DOWNLOADS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

APPENDIX AMAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . 43
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
APPENDIX BCOMMUNICATING WITH SMS USING THE EGX . . . . . . . . . . . . . . 45
APPENDIX CSPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
ii
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Chapter 1Introduction
Chapter Contents
CHAPTER 1INTRODUCTION
CHAPTER CONTENTS
ABOUT THIS DOCUMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PRODUCT DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
EGX BOX CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
EGX COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ABOUT THIS DOCUMENT

This document contains installation and operation instructions for the POWERLOGIC
Ethernet Gateway models EGX200 and EGX400. Wherever information applies to both
models, the term EGX is used. To install the EGX, you should have a general
understanding of the POWERLOGIC Power Monitoring and Control System related
products and technology.
For more information about the POWERLOGIC system, see the following documents:
POWERLOGIC System Manager (SMS) Software Users Guide and online help
POWERLOGIC System Architecture and Application Guide
PRODUCT DESCRIPTION
The POWERLOGIC EGX is an Ethernet-based device that provides a transparent
interface between Ethernet-based networks and field devices. Field devices include
meters, monitors, protective relays, PLCs, trip units, and other devices that
communicate using MODBUS, JBUS or POWERLOGIC protocol.
The EGX uses MODBUS/TCP protocol to access power monitoring information across
a local area network (LAN) or a wide area network (WAN). This capability allows the
use of power monitoring software to access information from devices for data
collection, trending, alarm/event management, harmonic analysis, and other functions.
The two basic models are:
EGX200. This unit is an Ethernet (Modbus/TCP) to serial gateway. Serial protocols
include MODBUS RTU, SY/MAX, and POWERLOGIC. It has one twisted pair
Ethernet port (UTP/STP) and two serial ports. One serial port is RS-485. The second
serial port is configurable for RS-232 or RS-485.
Product Description
63230-314-200/A3
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EGX400. In addition to the functionality of the EGX200, the EGX400 has a 100 Mb
fiber optic Ethernet port and nonvolatile memory. Users can store custom web pages
to view real time data and other information from the connected devices. See the
EGX400 reference guide for details.
Both EGX models have web server functionality that let you remotely configure and
troubleshoot both Ethernet and serial communication parameters. A typical application
example is shown in Figure 11.
POWERLOGIC
System Manager
Standard Web
Browser
ETHERNET
MODBUS
TCP/IP
EGX
EGX
Modicon
Quantum PLC
with NOE Card
Series 4000
Circuit Monitor
Sepam 1000+
Series 20
Power Meter
Circuit Monitor
PowerLink G3
Panelboard
Enercept Meters
Figure 11: System architecture example showing EGX installed for

Ethernet connectivity
2
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EGX Box Contents
EGX BOX CONTENTS

Figure 12 depicts the items included for installation and operation of the EGX.
Table 11describes the items.
1
5
Figure 12: EGX box contents
Table 11: EGX Box Contents Description

Item No.
1
2
3
4
5
Description
EGX unit with all connectors plugged in.
CD-ROM with POWERLOGIC literature

EGX mounting kit, containing rubber feet and DIN rail adapters.
Instruction bulletin
24 Vdc switching power supply (wall mountable with global plug kit).
Mounting template and registration card (not shown)
EGX Components
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EGX COMPONENTS
Figure 13 shows the components of the EGX. Table 12 identifies those components
and explains their functions.
24V
5
6
system
Lk
Tx
Rx
8W
10/100
Base
T 100
Base
FX
COM
10 9
8 7
6
Rx- Rx
+ Tx
4
15
10
COM
2 (RS485)
5 4
3 2
1
- Tx+
Rx- Rx
+ Tx-
8
9
Tx+
232)
2 (RSCOM
11
1 (RS485)
RS-4
85
Tx
Rx
ion
figurat
5 Con COM 1
RS-48M 2
CO
789
456
123
10
13
12
14
Figure 13:EGX components
Table 12: EGX Components Description

No.
Item
Description
1 Control Power Connection 24 Vdc connection for control power to the EGX.
2 Control Power Connector 3-position male terminal block for 24 Vdc control power connection.
Lk LED illuminates yellow steadily when a proper Ethernet link
3 Ethernet Link LED
(physical connection) is established.
A yellow LED illuminates when the EGX is receiving data (Rx).
4 Ethernet Port LEDs
A green LED illuminates when the EGX is transmitting data (Tx).
10/100BaseTX port
This port drives a twisted pair Category 5 cable up to approximately
5
(twisted pair)
328 ft (100 m). This port has a standard RJ-45 connector.
RS-485 port 1 is used for connecting POWERLOGIC, JBUS, or
6 COM 1 (RS-485)
MODBUS daisy-chained devices.
This green LED illuminates steadily when proper control power is
7 Power LED
applied to the unit.
The yellow LED illuminates when COM 1 is receiving data (Rx); the
8 COM 1 LEDs
green LED illuminates when COM 1 is transmitting data (Tx).
9 RS-485 Connectors
5-position female terminal block for RS-485 ports 1 and 2.
RS-485 port 2 is used for connecting POWERLOGIC, JBUS, or
10 COM 2 (RS-485)
MODBUS daisy-chained devices.
If using COM 2 as RS-485, the RS-485 LED illuminates green; if using
11 RS-485 LED
COM 2 as RS-232, the RS-485 LED is not lit.
The yellow LED illuminates when COM 2 is receiving data (Rx); the
12 COM 2 LEDs
green LED illuminates when COM 2 is transmitting data (Tx).
13 COM 2 (RS-232)
DB-9 port is used for initial network setup or for serial communication.
Provide custom configuration options for COM 1 and COM 2 RS-485
14 Dip Switches
biasing and termination.
This port is a duplex LC connector receptacle and is compatible with
100BaseFX port
15
1300 nm wavelength multimode fiber connections. It allows the EGX
(EGX400 only)
to communicate with a fiber-optic based Ethernet LAN.
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Chapter 2Safety Precautions
CHAPTER 2SAFETY PRECAUTIONS

This chapter contains important safety precautions that must be followed before
attempting to install, service, or maintain electrical equipment. Carefully read and
follow the safety precautions outlined below.
DANGER
HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION
Only qualified workers should install this equipment. Such work
should be performed only after reading this entire set of instructions.
NEVER work alone.
Before performing visual inspections, tests, or maintenance on this
equipment, disconnect all sources of electric power. Assume that all
circuits are live until they have been completely de-energized, tested,
and tagged. Pay particular attention to the design of the power
system. Consider all sources of power, including the possibility of
backfeeding.
Turn off all power supplying the equipment in which the EGX is to be
installed before installing and wiring the EGX.
Always use a properly rated voltage sensing device to confirm that
power is off.
Beware of potential hazards, wear personal protective equipment,
and carefully inspect the work area for tools and objects that may
have been left inside the equipment.
The successful operation of this equipment depends upon proper
handling, installation, and operation. Neglecting fundamental
installation requirements may lead to personal injury as well as
damage to electrical equipment or other property.
Failure to observe these instructions will result in death or serious
injury.
Chapter 2Safety Precautions
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Chapter 3Getting Started

Chapter Contents
CHAPTER 3GETTING STARTED
CHAPTER CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EGX QUICK START CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EGX INITIAL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setup Using a Web Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setup Using HyperTerminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accessing the EGX Setup Utility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
INTRODUCTION
This chapter contains a quick reference that lists the steps necessary to install and
operate the EGX, as well as the initial instructions for setting up the EGX before
installation.
EGX QUICK START CHECKLIST

Use the steps in Table 31 as a quick start checklist for the EGX. For complete
instructions, refer to the chapter listed:
Table 31: Quick Start Checklist

Steps
Reference
1. Wire the control power.
Chapter 4Installation and Wiring
2. Set up the EGX for Ethernet communication via

HyperTerminal or web browser.
3. Install the EGX.
4. Wire your RS-485 devices to the serial ports.
5. Launch your browser to configure the serial

communication parameters.
Chapter 5Operation

EGX Initial Setup
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EGX INITIAL SETUP

Before configuring the EGX, obtain a unique static IP address, subnet mask, and
router IP address from your network administrator.
Table 32: Options for Ethernet Communications Setup
Option
Selection Description
Default
IP Address
The EGX Ethernet IP network address (static IP required)
10.10.10.10
Subnet Mask
The Ethernet IP subnet mask address of your network
255.255.255.0
Router IP Address
The router used for wide area network (WAN) communications
0.0.0.0
Defines the media type as either UTP or fiber optic connection
Twisted pair
(UTP)
Media Type
(EGX400 only)
There are two ways to initially set up and assign the EGX Ethernet parameters:
Using a Web Browser
Using HyperTerminal (See Setup Using HyperTerminal on page 13.)
Setup Using a Web Browser

The EGX has a web server that includes embedded pages that let you configure
Ethernet and serial communication parameters, add serial devices, enter passwords,
and access diagnostics. The EGX ships with a default IP address (10.10.10.10) and a
subnet mask default address (255.255.255.0) that can be used to access these web
pages. The Communication Settings web page is used to set up the desired IP
address, subnet mask, and router IP address to match the network configuration.
To access the EGX Communication Settings web page using a browser, follow these
steps:
1. Connect a cross-over Ethernet cable from the EGX to the PC, as shown in
Figure 31.
10/100 BaseTX port
+
Connect to 24Vdc
power source
To Earth ground
Cross-over
Ethernet cable
Figure 31: Connecting PC to EGX using cross-over Ethernet cable

8
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EGX Initial Setup
2. Power the EGX by connecting a 24 Vdc power source to its control power
connection.
Make sure that the GND terminal on the control power connector is properly Earth
grounded (see Control Power Wiring on page 22).
3. For the PC, force a static IP address of 10.10.10.11 and a subnet mask of
255.255.255.0.
An example using Microsoft Windows NT is shown in the following steps. For help
with other systems, contact your network administrator.
a.From your PCs task bar, Click Start > Settings > Control Panel.
The Control Panel screen displays.
b.From the Control Panel screen, select Network.
The Network dialog box displays.
c.From the Network dialog box, select the Protocols tab.
The Network Protocols dialog box displays, as shown in Figure 32.
Figure 32:Entering the Network Protocol

EGX Initial Setup
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d.For Network Protocols, select TCP/IP Protocol, and then click Properties.
The Microsoft TCP/IP Properties dialog box displays.
e.From the Microsoft TCP/IP Properties dialog box, select Specify an IP address.
f.Enter the IP address (10.10.10.11) and subnet mask (255.255.255.0), and then
click OK.
g.Reboot your PC, if required.
4. Launch a standard web browser such as Internet Explorer.
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EGX Initial Setup
5. In the browser address field, type the EGX IP address (10.10.10.10), and press
Enter.
The EGX login page displays.
6. From the Language pull-down menu, select the desired language.

7. In the Password box, type: admin
8. Click Log In.
The EGX Home page displays.
11

EGX Initial Setup
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9. Click Communication Settings to set up Ethernet and serial communication

parameters.
The Communications Settings page displays.
NOTE: The Media Type parameter is

available on the EGX400 only.
10. Enter the desired IP Address, Subnet Mask, and Router IP address, and click
Update.
11. Reset your PC back to its original network configuration.
Now you are ready to install and use the EGX on your Ethernet network. Refer to
Chapter 4 and Chapter 5 for more information.
12
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EGX Initial Setup
Setup Using HyperTerminal

The EGX has a setup utility that can be accessed using the HyperTerminal program
for the Microsoft Windows operating system, or an equivalent terminal emulator.
Accessing the EGX Setup Utility
To access the EGX setup utility, follow these steps:
1. Attach a null modem cable between the RS-232 COM port (COM 2) of the EGX
and the PC, as shown in Figure 33.
Null
Modem
cable
+
Connect to 24Vdc
power source
Catalog #:
EGWNMC
To Earth ground
Figure 33: Connecting PC to EGX using Null Modem cable

2. From your PC, launch HyperTerminal. To do this, from the Windows taskbar, click
Start > Programs > Accessories > Hyperterminal > HyperTerminal.
The Connection Description dialog box displays.
13

EGX Initial Setup
63230-314-200/A3
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3. In the Name box, type a descriptive name for your new HyperTerminal connection
and click OK.
The Connect To dialog box displays.
4. In the Connect using field, select the PC COM port you will be using and click OK.
The COM port properties page displays.
14
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EGX Initial Setup
5. In this dialog box, set the values listed in Table 33.
Table 33:Communications Settings Parameters

Settings
Value
Baud Rate
19200
Data Bits
Parity
None
Stop Bits
Flow Control
None
You are now ready to enter the EGX setup utility.

6. Enter the EGX Setup Utility by doing the following steps:
NOTE: After applying or cycling power to the EGX, the green COM 2 RS-485 LED
turns OFF, and you will have 5 seconds to press Enter on the PC keyboard to
access the EGX setup utility.
a.Apply power to the EGX by wiring the 24 Vdc connector to a power source, or
cycle the power.
b.When the COM 2 green RS-485 LED turns off, press Enter.
The EGX Setup Utility menu displays. Table 34 provides descriptions of each
menu option.
NOTE: Option 4 is available on the EGX400 only.
15

EGX Initial Setup
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Table 34:EGX Setup Utility descriptions

Option No.
Description
Allows you to enter a unique IP

address
0.0.0.0 to
255.255.255.255
10.10.10.10
Allows you to enter a Subnet

Mask address
0.0.0.0 to
255.255.255.255
255.255.255.0
Allows you to enter a Router IP

address
0.0.0.0 to
255.255.255.255
0.0.0.0
4
EGX400
only:
5
16
Available Setting
Allows you to define the

TP: Twisted pair
Ethernet physical connection or FX: Fiber full duplex
media type
FX/2: Fiber half duplex
Default Setting
Twisted pair
Saves the above configuration

and exits the EGX setup utility
63230-314-200/A3
1/2002

Chapter Contents
CHAPTER 4INSTALLATION AND WIRING

CHAPTER CONTENTS
CHAPTER CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MOUNTING LOCATIONS AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wall/Panel Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
DIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Flat Surface Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Control Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Control Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
RS-485 Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4-Wire Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-Wire Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Daisy Chain Maximum Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
RS-232 Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
COM 1 and COM 2 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Port-to-Port Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Biasing and Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
RS-485 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4-Wire Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2-Wire Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Ethernet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10/100BaseTX RJ-45 Twisted Pair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
100BaseFX Fiber-Optic (EGX400 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Ethernet LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
17

Mounting Locations and Installation
63230-314-200/A3
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MOUNTING LOCATIONS AND INSTALLATION

The EGX is designed to be set on a flat surface or mounted to a wall, a cabinet, or other
surfaces. When choosing a mounting location, consider the following points:
Allow for easy access to the EGX
Allow space for all wires to be neatly routed down the side or bottom of the EGX
Typical locations for mounting the EGX include the following:
power equipment instrument compartment

auxiliary cabinet
office or raised floor environment
factory floor environment
NOTE: Make sure you follow all equipment manufacturers procedures and warnings
when installing the EGX in electrical equipment.
18
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Dimensions
Figure 41 shows the EGX dimensions, including the DIN rail mounting equipment.
1.77 4.81
(45)
(123)
1.44
(37)
0.40
7.88
(201)
(11)
1.07
0.59
(28)
(15)
8.68
(221)
End View
Top View
7.88 1.77
(201)
(45)
3.05
(78)
0.40
1.07
(11)
(28)
4.81
(123)
0.59
(15)
1.91
(49)
Side View
INCHES
(MILLIMETERS)
Figure 41: EGX Dimensions
19

63230-314-200/A3
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Mounting Options
Figures 42, 43, and 44 illustrate some of the various mounting options.
Wall/Panel Mounting
Vertical Mounting
Vertical Flat Mounting
Template
Template
Panel
Panel
Horizontal Flat Mounting
Template
Panel
For All Methods of Mounting:

.036 in. (1 mm) min.
.046 in. (2 mm) max.
Pan head screw

632 (4 mm)
Panel
NOTE: Maximum drill size is #6

(two places).
Figure 42: Wall/Panel Mounting

20
63230-314-200/A3
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DIN Rail Mounting
Feet
DIN rail
Figure 43: DIN Rail Mounting

Flat Surface Mounting
Feet
Figure 44: Feet Installation
21

Wiring Connections
63230-314-200/A3
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WIRING CONNECTIONS
Control Power Wiring

The EGX accepts 24 Vdc control power with maximum power consumption of 8 watts.
A male 3-position terminal block connector is provided for control power (see Figure 4
5).
A universal 24 Vdc switching power supply rated for 20 watts is included with the EGX.
This switching power supply must be connected to the EGX as shown in Figure 4-5, in
which the red wire is connected to the positive (+) terminal and the black wire is
connected to the negative (-) terminal. For permanent installations, connect the 24 Vdc
control power connector to ground with a white wire (not furnished).
If needed, another power supply or cord can be used to power the EGX, as long as it
is rated for a minimum of 8 watts at 24 Vdc (10% regulation).
syste
+
24V
m
Lk
Tx
Rx
8W
10/100
Base
T 100
Base
FX
COM
COM
1 (RS-
10 9
8 7
6
Rx- Rx
+ TxTx+
+
24 Vdc Control
Power Connector
+24 Vdc
-232)
2 (RS
485)
COM
2 (RS-
485)
5 4
3 2
1
Rx- Rx
+ TxTx+
RS-4
85
Tx
Rx
ion
figurat
85 Con COM 1
RS-4M 2
CO
789
456
123
10
Common
Black
Cable (6 feet)
Red
24 Vdc Switching
Power Supply
(included with EGX)
To Earth ground
NOTE: The control power supply must be properly connected to a true Earth ground.
Figure 45: Control Power Connector

Control Power LED
A green power LED on the EGX remains ON to indicate it is receiving control power.
This LED is located above the COM 1 (RS-485) Rx and Tx LEDs.
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Wiring Connections
RS-485 Serial Ports

The RS-485 serial ports are used to communicate with daisy-chained devices. The
EGX has two serial ports: COM 1 is always set for RS-485 communication, and COM 2
is selectable between RS-485 and RS-232. By default, COM 2 is set for RS-485
communication. For more information on configuring COM 2, refer to Communications
Settings on page 33.
Each port is designed to support up to 32 devices without a repeater (see Figure 46).
The RS-485 ports enable communications via a 4-wire plus shield or 2-wire plus shield
cable (Tx+, Tx, Rx+, Rx-, and
).
POWERLOGIC
System Manager Software (SMS)
(UTP/STP or Fiber Optic

Network Wiring)
ETHERNET
EGX
RS-485 Daisy Chain Connected to the EGX RS-485 Port
Figure 46: Daisy Chain Connected to EGX RS-485 Port
For communication wiring, we recommend the following cables:

For 4-wire communication, use Belden 8723 or 9842 cable or equivalent.
For 2-wire communication, use Belden 9841 cable or equivalent.
23

Wiring Connections
63230-314-200/A3
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4-Wire Communication
For 4-wire communication using Belden 8723 cable, connect the wires to the terminal
block, as shown in Figure 47. If using Belden 9842 cable, see Figure 48.
COM 1 (RS-485)
10 9
COM 2 (RS-485)
7 6
2 1
RS-485
Rx- Rx+ Tx- Tx+
Rx- Rx+ Tx- Tx+
Shield Black Red White Green
Shield Black Red White Green
Figure 47: Communications wiring (4-wire) with Belden 8723 cable

COM 1 (RS-485)
10 9
COM 2 (RS-485)
Rx- Rx+ Tx- Tx+

Shield White Orange White
with
with
with
orange white blue
stripe stripe stripe
RS-485
Rx- Rx+ Tx- Tx+
Blue
with
white
stripe
Shield White Orange White

with
with
with
orange white blue
stripe stripe stripe
Blue
with
white
stripe
Figure 48: Communications wiring (4-wire) with Belden 9842 cable

2-Wire Communication
For 2-wire communication using Belden 9841, connect the white wire to terminal Txand the blue wire to terminal Tx+, as shown in Figure 49. Then connect a jumper wire
from terminal Tx- to terminal Rx- and another jumper wire from terminal Tx+ to terminal
Rx+. Connect the shield wire to the shield terminal as shown.
COM 1 (RS-485)
10
COM 2 (RS-485)
White
with
blue
stripe
L-
Blue
with
white
stripe
L+
RS-485
Rx- Rx+ Tx- Tx+
Rx- Rx+ Tx- Tx+

Shield
Shield
White
with
blue
stripe
L-
Blue
with
white
stripe
L+
Figure 49: Communications wiring (2-wire) Belden 9841 cable

24
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Wiring Connections
Daisy Chain Maximum Distances

The maximum daisy chain distance is determined by the baud rate and the types of
RS-485 devices (2-wire/4-wire) on the daisy chain. The RS-485 ports will support
daisy chains that fall within the specifications shown in Tables 41 and 42.
Table 41: 4-Wire Daisy Chain Maximum Distances
Baud Rate
Max. distance for 116 devices
Max distance for 1732 devices
1200
10,000ft (3,048m)
10,000 ft (3,048m)
2400
10,000ft (3,048m)
5,000 ft (1,524m)
4800
10,000ft (3,048m)
5,000 ft (1,524m)
9600
10,000ft (3,048m)
4,000 ft (1,219m)
19200
5,000ft (1,524m)
2,500 ft (762m)
38400
5,000ft (1,524m)
1,500 ft (457m)
Due to the volume of RS-485 devices in the field, this table is only to be used as a guide and was tabulated
based on POWERLOGIC 4-wire devices and POWERLOGIC 4-wire devices that support 2-wire.
Table 42: 2-Wire Daisy Chain Maximum Distances

Baud Rate
Max. distance for 18 devices
Max distance for 916 devices
1200
10,000ft (3,048m)
10,000 ft (3,048m)
2400
10,000ft (3,048m)
5,000 ft (1,524m)
4800
10,000ft (3,048m)
5,000 ft (1,524m)
9600
10,000ft (3,048m)
4,000 ft (1,219m)
19200
5,000ft (1,524m)
2,500 ft (762m)
38400
2,500ft (762m)
1,500 ft (457m)
Due to the volume of RS-485 devices in the field, this table is only to be used as a guide and was tabulated
based on POWERLOGIC 4-wire devices and POWERLOGIC 4-wire devices that support 2-wire.
25

Wiring Connections
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RS-232 Serial Port

The RS-232 port is used to configure the EGX network parameters, and also can be
used for serial communication using Modbus RTU. The EGX RS-232 port is wired as
a DTE device and uses a standard DB9 male connector. The following table shows the
typical serial RS-232 connector pinout.
Table 43: RS-232 Pin Assignments (DB9 EGX Signal Set)

Pin No.
Description
Pin 1
Received Line Signal Detector (Data Carrier Detect)
Pin 2
Received Data
Pin 3
Transmit Data
Pin 4
Data Terminal Ready
Pin 5
Signal Ground
Pin 6
Data Set Ready
Pin 7
Request To Send
Pin 8
Clear To Send
Pin 9
Ring Indicator
COM 1 and COM 2 LEDs

One set of LEDs is provided for each COM port. A yellow LED illuminates when the
corresponding COM port is receiving data (Rx). A green LED illuminates when data on
the corresponding COM port is transmitted (Tx). Also, above the COM 2 Rx and Tx
LEDs, a third LED (green) illuminates steadily when COM 2 is selected to be active for
RS-485 communication. The COM 2 Tx and Rx LEDs behave the same way when
used for either RS-485 or RS-232 communication.
26
63230-314-200/A3
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Wiring Connections
Port-to-Port Communication
The EGX allows port-to-port communication. A Modbus RTU master on one serial port
can communicate to serial devices on the other serial port of the same EGX. See
Figure 410.
SMS System
Ethernet (Modbus/TCP)
EGX
Examples of Modbus RTU Masters

Local Display
Building Management System
DCS
Others
Modbus RTU Master
Figure 410: Port-to-port communication using Modbus RTU master

SMS System
Ethernet (Modbus/TCP)
EGX
Examples of Modbus RTU Masters

Local Display
Building Management System
DCS
Others
Modbus RTU Master
Figure 411: Port-to-port communication with COM2 configured for RS-232
27

Wiring Connections
63230-314-200/A3
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Biasing and Termination

RS-485 Configuration
On RS-485 daisy chains, correct biasing is required to ensure reliable communication
with field devices. The dip switches on the EGX for each RS-485 port provide flexibility
in configuring the correct biasing. Figure 412 shows the biasing and termination
label, as well as the typical dip switch settings for both 4-wire and 2-wire configurations.
In addition, the RS-485 daisy chain should be terminated to ensure reliable
communication. The last device on the daisy chain usually needs a terminator (part
number MCT-485 or MCTAS-485). Please refer to the instruction bulletin for the last
device on the daisy chain to determine whether a terminator is required. If one is
required, contact your local sales representative.
4-Wire Configuration
For RS-485, 4-wire configuration, the biasing and termination dip switches should all
be ON (switches 1, 2, 3, 4 for COM 2 and switches 7, 8, 9, and 10 for COM 1
switches 5 and 6 are not used). The EGX is shipped with all dip switches in the ON
position (default). Therefore, you do not need to change the dip switches unless a
different termination or biasing is required.
2-Wire Configuration
For RS-485 2-wire communication, the biasing dip switches should all be ON.
However, the termination dip switches for either Rx or Tx should be OFF. Therefore,
either switch 7 or 8 should be OFF for COM 1, and either switch 1 or 2 should be OFF
for COM 2.
Dip switch settings
COM 2
COM 1
5 6 7
4-Wire
COM 2
9 10
COM 1
5 6 7
2-Wire
= ON
9 10
= OFF
Figure 412: Biasing and Termination

28
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Wiring Connections
Ethernet Ports
The EGX200 has one 10/100BaseTX Ethernet port. The EGX400 has two Ethernet
ports: one 10/100BaseTX Ethernet port and one 100BaseFX Ethernet port.
Figure 413 shows Ethernet port locations for the two models.
+
24V
syste
m
8W
10/100BaseTX
RJ-45 Twisted Pair
(both EGX200 and
EGX400 models)
Lk
Tx
Rx
10/100
Base
T 100
Base
FX
COM
COM
1 (RS
10 9
8 7
6
Rx- R
x+ Tx
2 (RS
-232)
-485)
COM
2 (RS
5 4
3 2
1
- Tx+
Rx- R
x+
100BaseFX
Fiber Optic
(EGX400 models only)
Tx- Tx
-485)
RS-4
85
Tx
Rx
+
tio
nfigura
85 Co COM 1
RS-4M 2
CO
789
456
123
10
Figure 413: Ethernet port locations

10/100BaseTX RJ-45 Twisted Pair
This Ethernet port drives a twisted pair cable up to 328 ft (100 m). Use data grade
twisted-pair wire. This wire must have a characteristic impedance of 100 ohms and
meet the EIA/TIA Category 5 standard wiring specifications. The cable can be either
Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP). UTP is commonly used
in the United States, and STP is commonly used in Europe.
100BaseFX Fiber-Optic (EGX400 only)
The fiber-optic port allows the EGX400 to communicate with a fiber-optic based
Ethernet LAN. The port is a duplex LC connector receptacle and is compatible with
1300 nm wavelength multimode fiber connections. It is optimized for 62.5 or 50/125
micron multimode graded index glass optical fiber. The transceiver is capable of signal
integrity in up to 6,562 ft (2,000 m) of multimode fiber. This port supports both halfduplex and full-duplex fiber-optic cable.
NOTE: The EGX400 is shipped with a dust cover inserted into the fiber-optic port
because the port is sensitive to dust. The dust cover should remain in the fiberoptic port at all times except when it is removed to insert a fiber-optic cable. Retain
the dust cover for future use.
29

Wiring Connections
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Ethernet LEDs
A yellow LED illuminates when the EGX is receiving data (RX) and a green LED
illuminates when data is transmitted (TX). A third light, link (LK), illuminates yellow
when there is a proper Ethernet connection. On the EGX400, the two Ethernet ports
share one set of LEDs because only one Ethernet port can be used at a time.
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Chapter 5Operation
Chapter Contents
CHAPTER 5OPERATION
CHAPTER CONTENTS
CHAPTER CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
ACCESSING THE EGX OVER A NETWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Logging into the EGX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
EGX EMBEDDED WEB PAGE OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Communications Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Ethernet Port Setup via LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Serial COM Port Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Device List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Password Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Administrator Account . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
User Account . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Advanced Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Logging Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
ACCESSING THE EGX OVER A NETWORK

This section tells how to access the EGX over a network. After you set up the Ethernet
parameters using HyperTerminal or a web browser, the EGX is accessible using an
Ethernet LAN and a web browser such as Internet Explorer. The following section
describes this process.
Logging into the EGX

To log into the EGX, follow these steps:
1. Launch your web browser (Microsofts Internet Explorer v. 5.0 or higher).
2. In the address field, type the IP address of the EGX (for example, 150.200.250.50),
and press Enter.
31
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Accessing the EGX Over a Network
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The EGX Login page displays.
3. For the Language, select the desired language from the pull-down menu.
4. Log into the EGX using one of the four defined passwords, and then click Log In.
See Password Administration on page 38 for more information.
NOTE: The default password is admin (all lower case). For system security, if you
are the administrator, we recommend that you change the administrator password
at this time (see Password Administration on page 38).
The EGX Home page displays. The list of available options depends on the level of
access assigned in the password administration option.
Figure 51: EGX Home page
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Chapter 5Operation
EGX Embedded Web Page Options
EGX EMBEDDED WEB PAGE OPTIONS

The standard options shown on the EGX home page (Figure 51 on page 32) are
summarized in Table 51. Following the table, each option is explained in more detail.
Table 51: EGX setup options
EGX Setup Options
Description
Page
Communication Settings
Set up or change Ethernet and serial communication parameters.
33
Device List
Identify serial devices on the daisy chain.
35
Diagnostics
View troubleshooting and miscellaneous EGX information.
37
Password Administration Configure or modify user passwords and access levels.
38
Advanced Setup
Change timeout values (User timeout, COM 1, and COM 2),

number of viewable devices, default language, set time, and
delete pages (EGX400 only).
40
Log Out
Close EGX client session.
40
Accessible by administrator only
Communications Settings
Figure 52 shows the Communications Settings page, where you can change
Ethernet and serial communications parameters. After changing values, you must click
the Update button for changes to take effect.
NOTE: If you make changes to the Ethernet parameters and click Update, the EGX will
reset for the settings to go into effect. Because of this reset, you must log in to the EGX
again by typing the IP address into the address field of your web browser and pressing
Enter.
NOTE: The Media Type parameter is available

on the EGX400 only.
Figure 52: Communications Settings page

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Ethernet Port Setup via LAN

After you assign the initial IP address to the EGX through HyperTerminal or the web
browser (refer to page 8), you can go to the Communications Settings web page via a
standard web browser and change the EGX network setup (see Figure 52 on page
33). The following parameters are necessary for network setup and must be
compatible with your network:
IP address
subnet mask
router address
media type (EGX400 only)
Serial COM Port Setup
The serial COM port setup information consists of the baud rate, parity, and wiring
mode (see Table 52). The baud rate and parity must match the settings for attached
serial devices (all devices must have the same baud rate, parity, and wiring mode
settings). If you are using RS-485, set the mode according to whether your daisy chain
is 2-wire or 4-wire. These ports are configured independently from each other and can
have different settings.
Table 52: Serial Port Setup Parameters
Parameter
Baud Rate
Options
1200, 2400, 4800, 9600, 19200, 38400
Default Setting
9600
Parity
None, Even
Even
Mode
4-Wire, 2-Wire
4-Wire
Port Selection (COM 2 only)
RS-485, RS-232
RS-485
In addition, COM 2 can be set for either RS-232 or RS-485 communication. The default
setting is RS-485.
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Chapter 5Operation
Device List
Figure 53 on page 36 shows the Device List page, in which serial devices can be
identified. Keep in mind the following points when setting up the Device List:
For COM 1 daisy-chain devices:
MODBUS/JBUS devices do not have to be defined in the COM 1 column of the
Device List, although it is recommended to help you manage your system.
POWERLOGIC protocol (SY/MAX) devices must be defined in the COM 1 column
of the Device List.
For COM 2 daisy-chain devices:
All MODBUS/JBUS and POWERLOGIC devices must be defined in the COM2
column of the device list.
NOTE: Each COM port device list column must be configured (completed) and updated
independently. If both COM1 and COM2 device list columns are filled in and the Update
button is pressed on COM1 only, the parameters or entries for COM1 will be saved and the
new entries for COM2 will be lost.
To set up the Device List, follow these steps:
1. In the COM 1 column, enter the device Address and Protocol type of each attached
device on the daisy chain.
2. Click Update COM 1.
3. In the COM 2 column, enter the device Address and Protocol type of each attached
device on the daisy chain.
4. Click Update COM 2.
For more information on setting up the Device List, refer to the list of notes and
Table 53 on page 36.
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Figure 53: Device List page

Table 53 shows the address range available for various protocols.
Table 53: RS-485 Device Definitions Address Range
Protocol
Available Device Address Range
MODBUS, JBUS
1 through 247
POWERLOGIC
1 through 199
NOTES:
Do not assign address 16 to any MODBUS or JBUS device if you have a mixedmode daisy chain (for example, a single daisy chain with some RS-485 devices
using POWERLOGIC protocol and others using MODBUS/JBUS protocol).
Do not assign address 1 to any POWERLOGIC protocol device on a mixed-mode
daisy chain (for example, CM2000, CM100, CM200, 810-D, PIF85, PIF3, Digital
Relay, and POWERLINK AS).
Do not use the same address for any slave devices on the two EGX COM ports.
We recommend that you wire and connect all MICROLOGIC trip units to COM 1.
(Please refer to the MICROLOGIC Trip Unit instruction bulletin for proper
addressing.)
By default, the device list page displays 16 slots per port to define devices. For
information on increasing the number of devices in the Device List page, see
Advanced Setup on page 40.
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Chapter 5Operation
Diagnostics
Figure 54 shows the Diagnostics page, which displays diagnostic data and may be
helpful in troubleshooting network problems. This page also contains information about
your specific EGX, including the serial number, manufacturing date, and Media Access
Control (MAC) address. Pressing Reset clears all cumulative counters.
NOTE: This page will show accumulated readings since the EGX was last activated. If
power to the EGX is lost, all values reset to zero.
NOTE: Disk Information displays on the

EGX400 only.
Figure 54: Diagnostics page
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Password Administration
Figure 55 shows the Password Administration page. There are four password
controlled accounts: one administrator password account and three user password
accounts. Passwords can be up to eight alpha characters. The default passwords
assigned to user accounts are:
master
engineer
operator
Figure 55: Password Administration page

Administrator Account
The administrator account always grants the administrator full access to every web
page available through the EGX. When you log in as the administrator, you can change
the administrator password. Only the administrator can access and change
passwords. The administrator password can be up to eight alpha characters and is
case sensitive. The default administrator password is: admin
For system security, if you are the administrator, we recommended that you change
this default password the first time you log in.
38
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Chapter 5Operation
User Account
The default access levels for all user accounts are shown in Figure 55. The
administrator can grant one of three access levels for each web page to each user:
None, Read Only, and Full.
Up to 10 concurrent users can be logged into the EGX at any given time, using any
combination of passwords. The administrator can configure the amount of time the
EGX waits during an inactivity period before expiring access (see Advanced Setup
on page 40).
We recommend that you return to the EGX home page and select Log Out when
finished interfacing with the EGX; doing so immediately releases that access privilege
for another user.
The administrator can disable the password for any page. Disabling security for a page
allows users to bookmark the page for quick access without going through the Login
page.
Table 54 summarizes password accounts, default passwords, conventions, and
access levels.
Table 54: Password Administration Summary
Password Account Default Password
Convention
Administrator
admin
08 characters Full access to all passwords and pages
User 1
master
User 2
engineer
User 3
operator
08 characters Choosing from the following options, the

08 characters administrator assigns access levels for
these pages: Communication Settings,
Device List, Diagnostics, and Custom
Pages (EGX400 only). Access levels are
08 characters as follows:
None
Read Only
Full (same as Administrator access)
Access
Case-sensitive, alphabetic characters only
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Advanced Setup
The Advanced Setup page (Figure 56) is accessible by the administrator password
only. This page allows administrator level users to change EGX timing values that
normally should not be changed. Also, you can use this page to set the EGX on-board
clock. EGX parameters and corresponding values are shown in Table 55.
NOTE: The Delete Custom

Page option is available on the
EGX400 only. Refer to the
EGX400 reference manual.
Figure 56: EGX Advanced Setup page

Table 55: Advanced communication setup parameters
Parameter
User Timeout
Range of Values
1 to 255 minutes
Description
Maximum idle time allowed before the EGX
ends a user's access to the web pages
Default
10
Timeout for COM

3 to 10 seconds
Ports
Maximum time the EGX waits for requested

5
information from RS-485 daisy-chained devices
Number of
2 to 96 devices
Viewable Devices
Number of viewable devices in the Device List

per port
Default Language English, French, Spanish The language to be displayed as the default
Set Time
16
English
Current time and date of the EGX
Logging Out
To log out of the EGX configuration session, click Home to return to the EGX Home
page. Click Log Out to end your session.
40
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Chapter 6Firmware Downloads
CHAPTER 6FIRMWARE DOWNLOADS

Due to technological improvements, the firmware your EGX was shipped with may be
updated periodically. We recommend periodically checking with your local Schneider
Electric sales representative to see if an upgrade is available.
If an update becomes available, compare the updated version number with your
version number shown on the EGX Home page. If the update is a newer version (has
a higher version number), transfer it to your computer hard drive, taking note of the
folder in which you place it.
To use FTP to transfer the firmware upgrade into your EGX, follow these steps:
NOTE: In this example, we will assume that you saved the EGX new firmware
update file into a folder called EGX, which is located on your C: drive.
1. Access DOS on your computer by selecting Start > Program > Command Prompt.
The Command Prompt screen displays, as shown in the following figures.
NOTE: This path is typical for NT. The path may differ for other platforms.
2. Type the drive you want to access (in this case, C:) and press Enter.
3. Change to your new directory. Type: cd egx and press Enter.
4. At the C:\EGX prompt, type ftp and the IP address assigned to the EGX and then
press Enter.
NOTE: The IP address 150.200.250.50 is used as an example only.
You should receive the message Connected to [IP address], indicating you are
now in an ftp session.
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5. At the User [150.200.250.50: (none)]: prompt, press Enter.

6. At the Password: prompt, type the administrator password (admin is the default
password).
7. At the ftp prompt, type: send [egx#####.bin], and press Enter to initiate the ftp
transfer. The filename you enter is case-sensitive.
NOTE: ##### refers to the EGX firmware version number.
8. When the download is complete, the ftp prompt displays again. Type: quit and
press Enter to exit the FTP session.
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Appendix AMaintenance and Troubleshooting

Maintenance
APPENDIX AMAINTENANCE AND TROUBLESHOOTING

MAINTENANCE
The EGX does not require maintenance, nor does it contain any user-serviceable parts.
If the EGX requires service, contact your local sales representative for help. Refer to
the Technical Support Contacts provided in the shipping carton for a list of support
phone numbers by country. Do not open the EGX enclosure; this will void the product
warranty agreement.
DANGER
HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION
This equipment must be installed and serviced only by qualified personnel.
Qualified persons performing diagnostics or troubleshooting that require electrical
conductors to be energized must comply with NFPA 70 E Standard for Electrical
Safety Requirements for Employee Workplaces and OSHA Standards 29 CFR Part
1910 Subpart S Electrical.
Failure to follow these instructions will result in death or serious injury.
TROUBLESHOOTING
Potential problems, possible causes, and solutions are listed in Table A1.
Table A1: Troubleshooting
Problem
Possible Cause
Source power is not

Power LED is not lit. applied or is not stable.
LED is burned out.
Ethernet link LED is Proper link is not
not lit.
established.
Incorrect IP address.
SMS does not
connect to the EGX.
Apply power or check power source.

Check to see if other LEDs operate properly.
Make sure the proper cable is used and connected.
Enter correct IP address.
Incorrect subnet mask or

Enter correct subnet mask and/or IP router address.
IP router address.
Incorrect network
configuration.
SMS does not go

online with devices
on EGX.
Solution
Configuration problems
Forgot administrator
password.
Verify EGX receives requests (ping EGX by going to DOS

prompt and typing ping and the EGX IP address, e.g., ping
199.0.62.41).
Verify that the EGX configuration matches the SMS
configuration.
Verify the device address is entered correctly in SMS.
Call your local sales representative for assistance.
43
Appendix AMaintenance and Troubleshooting

Troubleshooting
44
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63230-314-200/A3
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Appendix BCommunicating with SMS Using the EGX
APPENDIX BCOMMUNICATING with SMS USING the EGX

This appendix provides instructions for using System Manager Software (SMS) to set
up a PC interface with the EGX.
To communicate with SMS, follow these steps:
1. Launch SMS.
2. Open an existing system or create a new system.
3. Add a communication connection for the EGX.
For the communications connection name, type a unique name for your EGX
connection.
For the communications driver, select MODBUS/TCP driver.
4. Input the EGX IP address in the communication connection (MODBUS/TCP).
5. After defining the communications connection, add the serial daisy-chained
devices using the EGX communication connection.
For more details about this process, please refer to the SMS Help option in SMS by
going to SMS > Quick Start > Quick start MODBUS/TCP device setup.
45
Appendix BCommunicating with SMS Using the EGX
46
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63230-314-200/A3
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Appendix CSpecifications
APPENDIX CSPECIFICATIONS
Table C1: Specifications
CONTROL POWER INPUT SPECIFICATIONS
Operating Input Range
24 Vdc (10%)
Burden, maximum
8 Watts
Isolation
1.5 kV
ENVIRONMENTAL SPECIFICATIONS
Ambient Operating Temperature
30 to +80C
Storage Temperature
40 to +85C
Humidity Rating
595% Relative Humidity (non-condensing) at +40C
Pollution Degree
Class 2
PHYSICAL SPECIFICATIONS
Weight
1.5 lbs. (.68 kg)
Dimensions
Length (7.88 in. / 200.2 mm),

Width (4.81 in. / 122.2 mm),
Depth (1.07 in. / 27.2 mm)
REGULATORY/STANDARDS COMPLIANCE
Electromagnetic Interference
Radiated Emissions
Conducted Emissions
Immunity for Industrial Environments
EN 55022 / FCC Class A

EN 55022 / FCC Class A
EN 61000-6-2
Electrostatic Discharge (Air Discharge)
EN 61000-4-2
Immunity to Surge (Impulse Wave)
EN 61000-4-5
Immunity to Electrical Fast Transients
EN 61000-4-4
Power Frequency Magnetic Field
EN 61000-4-8
Voltage Dips
EN 61000-4-11
Voltage Interruptions
EN 61000-4-11
Conducted Immunity
EN 61000-4-6
Radiated Immunity
EN 61000-4-3
Product Standards
USA (Miscellaneous Apparatus)
UL 508
Canada (Industrial Equipment)
cUL (complies with CSA C22.2, #14M91)
Europe
CE
47
Appendix CSpecifications
48
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63230-314-200/A3
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Index
INDEX
COM 1
LED 26
Numerics
COM 2
LED 26
10/100base T port (twisted pair) 4

100BaseFX port (EGX400 only) 4
2-wire
biasing and termination 28
communication 24
4-wire
communication 24
A
access levels 40
administrator account 39
advanced setup 41
COM port
RS-232 4
RS-485 4
COM port timeout 41
command prompt 43
communications
2-wire 24
4-wire 24
settings 15
setup parameters 41
communications settings
page 12, 33
components 4
B
baud rate, setting 15, 34
Belden 8723 cable
4-wire communication 24
Belden 9841 cable
Belden 9842 cable
biasing
2-wire configuration 28
RS-485 daisy chains 28
box contents 3
C
cable
Ethernet cross-over 8
null modem 13
clock 41
configuration
2-wire 28
4-wire 28
RS-485 28
connections
control power 4
PC to EGX 13
wiring 22
connectors
control power 4, 22
DB9 26
RS-485 4
terminal block 22
control power
connection 4
connector 4
LED 22
wiring 22
cross-over cable 8
49
Index
63230-314-200/A3
1/2002
firmware updates 43
home page 11, 32
IP address 10, 31
logging into 11, 31
logging out 42
login page 32
mounting and installation 18
password administration 39
service 45
setup utility 16
specifications 49
time and date 41
timing values 41
using SMS 47
wiring 22
D
daisy chain
2-wire 25
4-wire 25
connected to RS-485 port 23
maximum distances 25
data bits, setting 15
date, setting 41
DB9 connector 26
device list
setting up 34
devices
viewable 41
diagnostics
displaying 38
dimensions
EGX 19
DIN rail
dimensions 19
mounting 21
dip switches
settings 28
EGX setup utility 13

EGX200
application example 2
description 1
dimensions 19
EGX400
description 2
Ethernet
10/100BaseTX RJ-45 twisted pair
29
communications setup parameters 8
cross-over cable 8
LEDs 30
link LED 4
port setup via LAN 34
ports 29
system architecture example 2
DOS 43
E
EGX
advanced setup page 41
application example 2
box contents 3
clock, setting 41
communications settings 12, 33
components 4
description 1
dimensions 19
embedded web pages 33
50
F
fiber-optic
dust cover 29
full-duplex 29
half-duplex 29
63230-314-200/A3
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Index
firmware, updating 43
Link LED 30
flow control, setting 15
log out, EGX 42

logging into EGX 31
login page 11, 32
home page 11, 32

HyperTerminal
COM port properties page 15
connect to page 14
connection description page 14
opening 13
using 13
I
installation
DIN rail mount 21
flat surface mount 21
mounting feet 21
quick reference 7
wall/panel mount 20
IP address
entering in browser address field 10,
31
setting 8
L
language
setting default 41
LEDs
COM 1 4
COM 1 and COM 2 26
COM 2 4
control power 22
Ethernet 4, 30
Ethernet link 4
LK (link) 30
power 4
RS-485 4
levels, access 40
M
maintenance 45
media type (EGX400 only)
setting 8, 33
mode, wiring 34
mounting
dimensions 19
DIN rail 21
flat surface 21
locations, typical 18
options 20
wall/panel 20
N
null modem cable 13
O
operation 31
quick reference 7
P
page
advanced setup 41
communications settings 12, 33
device list 36
diagnostics 38
home 11, 32
login 11, 32
password administration 39
parameters
advanced communication setup 41
communications settings 15
51
Index
63230-314-200/A3
1/2002
serial port setup 34
device definitions address range 37

LED 4
serial ports 23
parity, setting 15, 34

password
administration 39
default 32
entering 11
pinout, RS-232 26
serial COM port setup 34
port
serial devices
identifying 34
10/100base T (twisted pair) 4

100BaseFX 4
com 1 26
com 1 (RS-485) 4
com 2 26
com 2 (RS-485) 4
Ethernet 4, 29
Ethernet setup 34
RS-232 serial 26
selecting 34
timeout values 41
power
LED 4
power supply 22
control power connector 22
precautions, safety 5
Q
quick reference
installing and operating 7
safety precautions 5
serial ports
RS-232 26
RS-485 23
service, EGX200 45
settings
dip switches 28
setup
communications 15
Ethernet communications
parameters 8
HyperTerminal 13
IP address 8
serial port parameters 34
subnet mask 8
web browser 8
setup utility
default setting 16
entering EGX 16
options 16
options descriptions 16
Shielded Twisted Pair (STP) 29
router IP address
setting 8
SMS, communicating with 47
RS-232
com port 4
pin assignments 26
serial port 26
static IP address
forcing 9
RS-485
52
specifications 49
stop bits, setting 15

subnet mask 9
setting 8
63230-314-200/A3
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Index
switches
dip switch settings 4
T
technical support 45
terminal block connector 22
termination
RS-485 daisy chains 28
time, setting 41
timeout
COM port 41
user 41
timing values, EGX200 41
troubleshooting 45
U
Unshielded Twisted Pair (UTP) 29
user account 40
V
viewable devices 41
W
web browser
launching 10, 31
using 8
web pages
EGX 33
wiring
connections 22
control power 22
mode 34
53
Ethernet Gateway for POWERLOGIC Systems
Bulletin No. 63230-314-200/A3

Class 3050
1/2002

63230-314-200 EGX Installation

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POWERLOGIC Ethernet Gateway

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CHAPTER 2SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2002 Schneider Electric All Rights Reserved

Biasing and Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAPTER 6FIRMWARE DOWNLOADS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

2002 Schneider Electric All Rights Reserved

ABOUT THIS DOCUMENT

2002 Schneider Electric All Rights Reserved

Figure 11: System architecture example showing EGX installed for

2002 Schneider Electric All Rights Reserved

EGX BOX CONTENTS

Figure 12: EGX box contents

Table 11: EGX Box Contents Description

CD-ROM with POWERLOGIC literature

2002 Schneider Electric All Rights Reserved

Figure 13:EGX components

Table 12: EGX Components Description

2002 Schneider Electric All Rights Reserved

Chapter 2Safety Precautions

CHAPTER 2SAFETY PRECAUTIONS

2002 Schneider Electric All Rights Reserved

Chapter 2Safety Precautions

2002 Schneider Electric All Rights Reserved

Chapter 3Getting Started

CHAPTER 3GETTING STARTED

EGX QUICK START CHECKLIST

Table 31: Quick Start Checklist

1. Wire the control power.

Chapter 4Installation and Wiring

2. Set up the EGX for Ethernet communication via

Chapter 3Getting Started

3. Install the EGX.

Chapter 4Installation and Wiring

4. Wire your RS-485 devices to the serial ports.

Chapter 4Installation and Wiring

5. Launch your browser to configure the serial

2002 Schneider Electric All Rights Reserved

Chapter 3Getting Started

EGX INITIAL SETUP

The EGX Ethernet IP network address (static IP required)

The Ethernet IP subnet mask address of your network

The router used for wide area network (WAN) communications

Defines the media type as either UTP or fiber optic connection

Setup Using a Web Browser

10/100 BaseTX port

Figure 31: Connecting PC to EGX using cross-over Ethernet cable

2002 Schneider Electric All Rights Reserved

Chapter 3Getting Started

Figure 32:Entering the Network Protocol

2002 Schneider Electric All Rights Reserved

Chapter 3Getting Started

2002 Schneider Electric All Rights Reserved

Chapter 3Getting Started

The EGX login page displays.

6. From the Language pull-down menu, select the desired language.

2002 Schneider Electric All Rights Reserved

Chapter 3Getting Started

9. Click Communication Settings to set up Ethernet and serial communication

NOTE: The Media Type parameter is

2002 Schneider Electric All Rights Reserved

Chapter 3Getting Started