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FINAL REVIEW REPORT

JIG FOR CAMSHAFT ON NEW HARDNESS TESTER

ENGINE PRODUCTION DIVISION

Checked by

Approved by

Rudi Winarto

Jarwanto

Prepared by

isaal

Hariansyah.y

5. DEVELOP COUNTERMEASURE

1. PERSONAL DATA

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Name
Student Number
University
Major
Divisi
Department
Internship Schedule

Hariansyah Yusuf
3212110049
Politeknik Negeri Jakarta
Mechanical Engineering
Engine Production
Quality Control
16 March - 16 May 2015

Engine Production

Engineering Serv.

QC Operational

camera on new hardness tester

Maintenance & K/Z


QC Engineering
Production
Quality Control
QA & QC
Deveplopment

GEL
Safety,Productivity

2. BACKGROUND
OLD JIG

NEW HARDNESS TESTER

Range for setup over mite

To be the best Quality engine in the world


dimension of jig weather

by

indentor crash
with upper jig

Ensure the good quality of the cam shaft

by

by

Replace old measuring


with new measuring

Hardness test on camshaft


6. SCHEDULE ACTIVITY

3. CLARIFY & BREAKDOWN PROBLEM

< Ultimate Goal >

OLD JIG

Level of accuracy increases, so that there


are no errors in the hardness test

< Problem >

< Ideal Condition >

ITEM

NEW JIG

E/S

Study and Genba


Proposal & Approval
Design and Modification
Meeting Coordination
Instalation
Trial
Evaluation and Improvement
Follow Up

the older jig is too bigger for


used to new the hardness
tester

the new hardness test buffer used


optimally

PIC
K/Z

M/T

March'15
II
III

IV

April'54
II
III

IV

II

May'14
III

IV

7. COUNTERMEASURE

< Current situation >


the new hardness tester can't used
4. ANALYSIS

and get data


hardness of
camshaft

Do hardness test of
camshaft

Put camshaft

Cutting camshaft
to be 2 part

Problem to Tackle

Operator have good same


skill & experience

Problem

Countermeasure

PIC

camera on new hardness tester crash with old jig upper surface

The upper surface of jig is


minimized

K/Z

dimension of the old jig is too wide, so surface of old jig wether
table of hardness tester

make a new jig with a smaller


size

K/Z

old jig is too high so difficult for setup

make jig that has smaller


size,so that the setting will be
easier

K/Z

indentor crash with upper old jig

The upper surface of jig is


minimized

K/Z

8. DO & MONITORING COUNTERMEASURE


<No>

<Before>

<After>

<Methode>

<Result>

<When>

make a new jig with


a smaller size

dimension of jig do
not exceed existing
table

On May'15

changing the top of


the jig, so as not to
crash with the
indentor

indentor will not


crash with the upper
surface of the jig

On May'15

Methode

make a new jig with


lower size, so easy
to setup

easier setup

On May'15

dimension of old jig can't used on new


hardness tester

changing the top of


the jig, so as not to
crash with the
camera

camera will not crash


with the upper surface
of the jig

On May'15

target

new hardness tester can't used,because camera and indentor crash


with old jig.

Man

operator give
one camshaft for
quality test

No

Machine

There is no abnormality for


tool & Equipment

new hardness tester can be used so that the results are optimal

Material

No change material
The dimensions are too
wide and too high

indentor crash with the


upper surface of old jig

camera crash with the


upper surface of old jig

9. NEXT ACTION

RESULT more than accuracy, optimally, be fast to setup.

<Judge>

Minat Terkait