Page 1
ICS 23.020.10
J 74
NB / T 47003.1-2009
Section instead of JB / T 4735-1997
2009-12-01 release
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2010-05-01 implementation
Release
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Eye
Secondary
Preface II
1 Scope 1
2 Normative references 1
3 Terms and definitions 3
4 General 4
5 Material 9
6 Basic structural elements ................ 19
7 vertical cylindrical vessel ................ 42
8 rectangular container 57
9 manufacture, inspection and acceptance 74
Appendix A (informative) properties of steel at different temperatures 85
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NB / T 47003.1-2009
Foreword
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Participated in the drafting of this section: Special Equipment Inspection Institute, Anhui Province, China Petrochemical Engineering Construction Corporation, China Huanq
China Petroleum Engineering Company Dalian Branch, China Sinopec Shanghai Engineering Co., Ltd., Luoyang Petrochemical Engineering Corporation, China special
Kind of equipment and Testing Institute, Beijing Gas Group Co., Ltd. Special Equipment Inspection.
The main drafters of this section: Liu Fu records, Zhang Yong, Yan Guohua, following the increase in fees, Xia Li, Yue country and India, Zhao new, Wang Wenjiang, Ji Fe
Yue Bin, Jiangying Ming, Shen Ping Yu, Zhu Baoguo, Wang Wanlei, Li Xiaoming, Li Shiyu, life than the south, the king of the country, Jiang Feng.
This part of the standard replaces the previous editions are:
- JB / T 4735-1997.
II
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NB / T 47003.1-2009
1 Scope
1.1 section provides welded steel pressure vessel (hereinafter referred to as the container) the design, manufacture, inspection and acceptance requirements.
Horizontal pressure vessel design calculation according to JB / T 4731 the relevant provisions of "steel horizontal vessel", the allowable stress values
may Headquarters
Points, 4.6 selection.
1.2 section applies to vessels in the range of:
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a) cylindrical vessel: the design pressure is greater than -0.02MPa, less than 0.1MPa, design temperature range by using the temperature of the steel allowed
Degree determination;
b) rectangular container: design pressure is zero, the design temperature range allowed by the steel temperature OK.
1.3 does not apply to the following types of containers:
a) The flame heats the vessel directly affected;
b) by the container of nuclear radiation;
c) dressed as extremely or highly hazardous toxic container medium;
d) direct buried containers;
e) can lift gas tank;
f) regular container handling;
g) silo;
3Vertical
h) the geometric volume is greater
than 1cylindrical
000m vessel;
i) a height greater than 10m and an aspect ratio of greater than 5 tower container.
2 Normative References
The following documents contain provisions which, through reference in this text, constitute provisions of this part. For dated references, which subsequently
Some amendments (excluding corrections) or revisions do not apply to this section, however, encourage an agreement under this section
Whether the parties to use the latest versions of these documents. For undated reference documents, the latest versions apply to this section.
GB 150
GB / T 699-1999
GB / T 700-2006
GB / T 711-2008
GB 712-2000
GB 713-2008
GB 912-2008
Carbon steel and low-alloy structural steel hot-rolled steel sheet and strip (GB 912-2008, ISO
Gas welding, arc welding, gas welding and beam welding is recommended groove (GB / T
1
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NB / T 47003.1-2009
985.1-2008, ISO 9692-1: 2003, MOD)
SAW recommendation groove (GB / T 985.2-2008, ISO 9692-2: 1998, MOD)
GB / T 985.2-2008
GB / T 1220-2007
GB / T 1591-2008
GB / T 1804-2000
General tolerances Tolerances for linear and angular dimensions without individual tolerance
GB / T 3077-1999
GB 3087-2008
Low pressure boiler seamless pipe (GB 3087-2008, ISO 9329-1: 1989, NEQ)
GB / T 3091-2008
Low pressure liquid delivery welded steel pipe (GB / T 3091-2008, ISO 559: 1991, NEQ)
GB / T 3098.1-2000
GB / T 3098.2-2000
GB / T 3274-2007
GB / T 3280-2007
GB / T 4237-2007
GB / T 4334-2008
Intergranular corrosion of stainless steel grain metals and alloys corrosion test methods (GB / T 4334-2008,
GB / T 5118-1995
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GB // T
T 5779.1-2000
5293-1999
GB
Fasteners - Surface discontinuities - Bolts, screws and studs for general requirements (GB / T 5779.1-2000,
Nut fastener surface defects (GB / T 5779.2-2000, ISO 6157-1: 1995, IDT)
GB 6479-2000
High pressure chemical fertilizer equipment seamless steel pipe (GB6479-2000, ISO9329-2: 1997, NEQ)
GB / T 8162--2008
GB / T 8163--2008
GB / T 8165-2008
GB / T 9019-2001
GB / T 12470-2003
GB 13296-2007
GB / T 14957-1994
GB / T 14976-2002
GB 50009-2001
GB 50011-2001
GB 50017-2003
GB 50236-1998
JB / T 4701
JB / T 4702
JB / T 4703
JB 4708
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NB / T 47003.1-2009
JB / T 4709
JB / T 4710
JB / T 4711
JB / T 4712.1
JB / T 4712.2
JB / T 4712.3
JB / T 4712.4
JB / T 4726
JB / T 4728
JB / T 4730.2
JB / T 4730.3
JB / T 4731
JB / T 4733.1
Pressure vessels Cladding Plate Part 1: Stainless steel - steel clad plate
JB / T 4733.2
JB / T 4733.3
JB / T 4733.4
JB 4744
JB / T 4746
JB / T 4747
SY 5036-1983
SY / T 5037-2000
SY / T 5038-1992
HG 20592 ~ 20635
HG 20660-2000
HG 21514 ~ 21535
HG 21594 ~ 21604
YB / T 5092-2005
Low pressure fluid pipes with spiral submerged arc welded pipe
General fluid pipes with spiral seam high frequency welded steel pipe
Copper pipe flanges, gaskets, fasteners
Pressure vessel chemical toxicity and explosion hazard medium risk level classification
Steel manholes and hand holes
Stainless man, hand holes
Welding stainless steel wire
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Boilers, pressure vessels and piping welders management rules (2002) State Administration of Quality Supervision, Inspection and Quarantine
3 Terms and Definitions
The following terms and definitions apply to this section.
3.1
Pressure pressure
Except where indicated, pressure refers to gauge pressure.
3.2
Working pressure operating pressure
Working pressure refers to the normal operating conditions, the top container of the highest possible pressure.
3.3
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NB / T 47003.1-2009
To work under pressure.
External pressure vessel design pressure, should take no less than under normal operating conditions that may occur in the inner and outer shell wall maximum pressure diffe
3.4
Calculated pressure calculating pressure
Calculation pressure means in the corresponding design temperature to determine the pressure vessel calculating the thickness of each part or element, which is designed to
The force of each part or component of the container is exposed to the static pressure of the liquid column and.
Container
volume
by athe
two-compartment
or two
or more
chambers,
such as pressure
jacket capacity
It is determined
when
calculated pressure,
should
consider
the maximum
difference between the chambers.
3.5
Metal temperature metal temperature
Metal temperature refers to the average temperature along the container element metal section.
In any case, the surface temperature of the element metal steel shall not exceed the allowable temperature.
3.6
Design temperature design temperature
Design temperature refers to the normal operating conditions, the set element metal temperature, its value can not be less than the metal element in working condition
Peak metal temperature that can occur on the metal temperature below 0 , the design temperature not higher than the metal element may reach the lowest temperature.
Vessel design temperature (ie, the nameplate label on the container design temperature) means the design temperature of the housing.
Note: The container has a variety of operating conditions, and should indicate the respective operating conditions corresponding to the design pressure and design temperatu
According to the design of the most demanding conditions.
3.7
Test temperature test temperature
The test temperature refers to the pressure test, the metal temperature of the container housing.
4 General
4.1 General
Container design, manufacture, inspection and acceptance shall comply with the provisions of this section, it should also comply with the relevant laws and regulations prom
Regulations and rules.
Range 4.2 container
The scope of the section of container means the container body and its parts as a single whole, and delineated in the following ranges:
a) vessel and external piping connections:
1) The first circumferential groove weld joints connecting the end faces;
2) a screw threaded joints in the end face;
3) The first flange sealing surface flange connection;
4) a first sealing surface dedicated connector or fitting connections.
b) to take over, manholes, hand holes and other shaped head, flat cover and fasteners.
supporting element c) containers, opening reinforcement elements and their connection with the housing welded joints.
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Made container units should be manufactured in accordance with the requirements of the design drawings.
To modify the original design, it should obtain a recognized unit of original design.
4.3.3 inspection departments manufacturing units in the container manufacturing process and after completion, the provisions of this section shall design requirements and design,
Of container inspection and testing of the specific proposed inspection reports, and test the accuracy and completeness of the report.
4.4 load
Design should consider the following load:
a) the design pressure;
b) liquid column hydrostatic pressure;
c) container weight (including inner and fillers, etc.) as well as under normal operating conditions or interior materials under test state (or test pressure fluid
Member) of the heavy load, and solid powder, pellets, etc. caused by friction;
d) ancillary equipment and insulating materials, linings, pipes, escalators, platforms and other weight load;
e) snow loads, wind loads and seismic loads;
When necessary, should consider the following loading effects:
f) from the support, the force caused by the connection of pipes and other components;
g) the force due to the different thermal expansion;
h) transportation, installation, maintenance, container withstand the force.
4.5 thickness
4.5.1 The thickness of the additional amount
Thickness of the additional amount according to formula (4-1) to determine:
C = C1+ C2
(4-1)
Where:
C - thickness of the additional amount, mm;
C1 - Thickness of steel plate or negative deviation, according to the corresponding standard steel or steel selection, mm;
When the thickness of the steel negative deviation is less than 0.25 mm and not more than
6% of the nominal thickness, it is desirable C
1= 0;
C2 - Corrosion allowance to compensate for the container due to corrosion, mechanical wear resulting in an additional amount of reduced thickness, according to the work
Arts and operational requirements and determine which environmental conditions (other than stainless steel, usually not less than 1mm).
4.5.2 Minimum thickness
The minimum thickness of the cylinder does not include corrosion allowance: for carbon steel and low alloy steel is 3 mm; for high-alloy steel to 2 mm.
4.5.3 calculating the thickness
Calculating the thickness refers to the thickness of each chapter is calculated according to the obtained, if necessary, there should be included in the other loads the desired
4.5.4 design thickness
Design thickness refers to the calculation of both the thickness and the minimum thickness and corrosion allowance is greater sum.
4.5.5 Nominal thickness
Nominal thickness refers to the design thickness plus the thickness of steel negative deviation, rounded up to the thickness of the steel standard, which marked pattern
In thickness.
When calculating the thickness is less than the minimum thickness, its time to consider the thickness of steel nominal thickness negative deviation.
4.5.6 effective thickness
Effective thickness means the nominal thickness minus corrosion allowance and steel thickness negative deviation.
4.5.7 Container manufacturing units should be based on the manufacturing process conditions, and considering the actual thickness of the sheet to determine their own processing
5
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NB / T 47003.1-2009
The actual thickness of the container products various parts of the site not less than the nominal thickness minus the thickness of steel negative bias.
4.6 Allowable stress
4.6.1 This part of the materials used to select the allowable stress in Chapter 5. Determining allowable stress based on: steel (except bolt material
Outside) Table 4-1, bolt material in Table 4-2.
Table 4-1 Steel Allowable stress
Allowable stress
Take the minimum value of each of the following, MPa
MaterialMaterial
Carbon steel, low alloy steel, high alloy ferritic
ReL
1.5
t
ReL
1.5
Rm
ReL
Twenty four
1.5
t a
ReL
1.5
Bolt diameter
M22
Heat treatment
Hot-rolled, normalizing
M24M48
M22
Low Alloy Steel
Martensitic high-alloy steel
M24M48
Tune Quality
M52
Austenitic high-alloy steel
M22
Solid Dissolve
M24M48
t /2.7
ReL
t /2.5
ReL
t /3.5
ReL
t /3.0
ReL
t /2.7
ReL
t 1,6
ReL
t /1.5
ReL
(4-2)
Where:
[] t - Xu clad steel plate design temperature stress, MPa;
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[] t - Xu base steel sheet design temperature stress, MPa;
1
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(4-3)
A - coefficient;
- The effective thickness of the cylinder or pipe, mm;
e
Ro - Outer radius cylinder or tube, mm.
(4-4)
Where:
B - allowable axial compressive stress, MPa;
Et - Design temperature elastic modulus of the material, MPa.
4.7 weld joint efficiency
4.7.1 The list of welded joints coefficient calculated for each section applies to the corresponding element of this section, based on the value of the contact portion of the containe
Head type and non-destructive testing requirements for selection.
4.7.2 double welded or equivalent to a double welded butt joints full penetration:
= 1.0
100% non-destructive testing
= 0.85
Local non-destructive testing
= 0.70
4.7.3 sided welding of butt joints, and has close to the base metal plate along the entire length of its roots:
= 0.90
100% non-destructive testing
Do NDT
= 0.80
Local non-destructive testing
= 0.65
Do NDT
Note: This section generally do not require 100% non-destructive testing, but thedesign
Press is150
100%
GB non-destructive
required when the
testing
valueand
of non-destructive
the need to take appropriate
Detection qualified level.
4.7.4 side welding without backing butt joints:
= 0.70
Local non-destructive testing
Do NDT
= 0.60
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4.8 Test
4.8.1 After the container is made
shall be subject to pressure test or leak test. Test do Sheng (charge) water test, hydraulic pressure test, pressure test,
Kerosene leak tightness tests and trials, etc., can not be done when the hydraulic test, do the pressure test, the test methods and projects should
Indicated on the drawings. Specific provisions of the test requirements, see 9.7.
4.8.2 Test pressure:
a) Hydraulic test:
[]
1.25 p
=
p
[] t
T
0.05
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b) Pressure test:
p =
T
1.15 p
[]
[] t
0.05
c) tightness test:
p = 1.0 p
T
(4-7)
Where:
pT- Test pressure, MPa;
p - design pressure, MPa;
[] - Container element in many materials stress test temperature, MPa;
(4-8)
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Where:
- Cylindrical film stress, MPa;
T
p - Test pressure, MPa;
T
Di - Inner diameter of the cylinder, mm;
- The effective thickness of the cylinder, mm.
e
Should meet the following conditions:
T
When the hydraulic test:
0.9R
T
eL
(4-9)
(4-10)
Where:
ReL- Cylinder material under test temperature yield strength, MPa;
- Cylinder welded joint efficiency.
5 Material
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5.1 General
5.1.1
shall comply with the provisions of this chapter vessel steel, welded structural steel must be good weldability of steel.
5.1.2 included 150 GB of steel containers can be made
of steel.
5.1.3 The container should be open hearth steel, smelting furnace or oxygen. Technical requirements of steel shall comply with relevant standards or steel
The provisions of relevant technical conditions.
5.1.4 steel vessel steel should be accompanied by a certificate of quality steel production units, container manufacturing unit should be quality certificate for steel
Acceptance, fashion should retest necessary.
5.1.5 Select a container vessel steel should consider the use of conditions (such as design temperature, dielectric properties and operational characteristics, etc.), welding materia
Bonding properties, container manufacturing process and economic rationality and so on.
5.1.6 vessels steel temperature limit, according to the steel of the allowable temperature limit.
5.1.7 When there are special requirements for steel, design units should be specified in the respective drawings or technical documents.
Different temperature performance reference value of steel in Appendix 5.1.8 A (informative).
5.2 Plate
Standard 5.2.1 steel using state and allowable stress specified in Table 5-1.
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Table 5-1 Allowable steel stress
Steel No.
Q235A.F
Steel Standard
Use of state
GB 912
Hot-rolled
Q245R
375
235
140
120
112
100
235
140
126
120
112
100
375
235
140
126
120
112
100
92
84
4.5 to 16
375
235
140
126
120
112
100
92
84
> 16 ~ 40
375
235
140
120
114
107
96
88
80
375
235
140
126
120
112
100
92
84
4.5 to 16
375
235
140
126
120
112
100
92
84
> 16 ~ 40
375
235
140
120
114
107
96
88
80
375
235
156
140
133
124
111
102
93
4.5 to 16
375
235
156
140
133
124
111
102
93
> 16 ~ 40
375
235
156
133
127
119
107
98
89
6 to 16
Hot-rolled or normalizing
> 16 to 36
400
245
163
147
140
131
117
108
98
400
235
157
140
133
124
111
101
91
> 36 to 60
400
225
150
Low-alloy steel plate
133
127
119
107
98
89
3-4
Hot-rolled
GB / T 3274
3-4
Hot-rolled
GB / T 3274
3-4
Hot-rolled
GB / T 3274
GB 713
126
4.5 to 16
GB 912
Q235C
3-4
375
GB / T 3274
GB 912
Q235B
GB 912
Q235A
Q345R
GB 713
6 to 16
Hot-rolled or normalizing
> 16 to 36
510
345
213
210
197
183
167
153
143
490
325
204
197
183
170
157
143
133
Q370R
GB 713
Normalizing 6 to 16
> 16 to 36
530
370
221
221
213
200
190
183
170
530
360
221
220
207
193
183
173
163
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0Cr13
GB / T 4237
Annealing
2 to 60
0Cr18Ni9
GB / T 4237
Solution
2 to 60
0Cr18Ni10Ti
GB / T 4237
0Cr17Ni12Mo2
GB / T 4237
Solution
0Cr18Ni12Mo2Ti
GB / T 4237
Solution
00Cr19Ni10
GB / T 4237
Solution
00Cr17Ni14Mo2
GB / T 4237
Solution
GB / T 4237
Solution
00Cr18Ni5Mo3Si2
Use of state
Steel No.
Or stabilizing solution
2 to 60
2 to 60
2 to 60
2 to 60
2 to 60
2 to 25
137
126
123
120
119
117
112
137
137
137
130
122
114
111
137
114
103
96
90
85
82
137
137
137
130
122
114
111
137
114
103
96
90
85
82
137
137
137
134
125
118
113
137
117
107
99
93
87
84
137
137
137
134
125
118
113
137
117
107
99
93
87
84
118
118
118
110
103
98
94
118
97
87
81
76
73
69
118
118
117
108
100
95
90
118
97
87
80
74
70
67
197
197
190
173
167
163
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NB / T 47003.1-2009
5.2.2 Carbon steel plate Q235A.F boiling range according to the following provisions apply:
a) steel temperature is 0 ~ 250 ;
b) When a container housing, the plate thickness of not more than 16mm;
c) shall not be used to hold extreme toxicity, height and moderately hazardous media and various containers of flammable media.
NOTE: Fallen medium degree of toxicity by HG 20660 grading regulations.
5.2.3 Carbon Steel Plate calm Q235A, scope Q235B, Q235C according to the following provisions:
a) steel temperature is 0 ~ 350 ;
b) When a container for housing, plate thickness of not more than 40mm.
NOTE: cylindrical and rectangular containers communicating with the atmosphere is not to limit the scope of the above.
5.2.4 for flange, tube sheet, flat cap and other components, a thickness greater than 50mm of 20R and 16MnR plate should be at normalizing state
Use.
5.2.5 cylindrical container for housing, when the design temperature and sheet thickness meet the following conditions should each batch into a plate
Line Charpy V-notch impact test low temperature, test temperature is the minimum design temperature, sample probe orientation to landscape:
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a) the design temperature is higher than -20 , and less than -10 , plate thickness greater than 12mm of 20R. Three samples of the impact energy level
Mean not less than 27J, allow a sample less than the average impact energy, but not less than 70%;
b) the design temperature is higher than -20 , and less than -10 , plate thickness greater than 20mm of 16MnR. Three samples of impact energy
The average value of not less than 31J, allow a sample less than the average impact energy, but not less than 70%.
5.2.6 High-alloy steel plate generally based GB / T 4237 selection. The thickness of less than 4mm plate, when according to GB / T 4237 selection,
Design must indicate the quality of the steel surface groups; when the press GB / T 3280 selection, design unit should indicate the steel surface processing
Level.
5.3 Pipe
5.3.1 standard steel pipe and allowable stress specified in Table 5-2.
5.3.2 using GB / T 8162 should be increased to make the hydraulic test.
5.4 Forging
5.4.1 forging standards and allowable stress specified in Table 5-3.
5.4.2 Forging level determined by the design, and shall be indicated on the drawings. For flammability and toxicity hazards mediated moderate degree
Forging quality working conditions should be used in grade or higher.
5.5 studs and nuts
5.5.1 steel studs standards using state and allowable stress specified in Table 5-4.
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Pipe standard
Rm, MPa
ReL, MPa
20
Carbon Steel
Q235A
Q235B
10
20
GB / T 3091
10
335
215
140
126
120
112
10
375
235
140
126
120
112
10
335
205
137
121
115
108
98
88
82
10
390
245
163
147
140
131
117
108
98
204
196
183
170
156
143
133
GB / T 3092
GB / T 3091
GB / T 3092
GB / T 8162
GB / T 8163
GB / T 8162
GB / T 8163
GB 6479
16
GB / T 8162, GB / T 8163
490
320
High alloy steel
Steel Number
Pipe standard
Wall thickness
mm
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100
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0Cr13
0Cr18Ni9
GB / T 14976
18
137
126
123
120
119
117
112
GB 13296
13
18
137
137
137
130
122
114
111
137
114
103
96
90
85
82
GB / T 14976
13
13
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14
Table 5-2 (Continued)
Steel Number
Pipe standard
Rm, MPa
ReL, MPa
20
100
150
200
250
300
350
0Cr18Ni10Ti
0Cr17Ni12Mo2
0Cr18Ni12Mo2Ti
00Cr19Ni10
00Cr17Ni14Mo2
GB 13296
GB / T 14976
GB 13296
GB / T 14976
GB 13296
GB / T 14976
GB 13296
GB / T 14976
GB 13296
GB / T 14976
13
18
137
137
137
130
122
114
111
137
114
103
96
90
85
82
13
18
137
137
137
134
125
118
113
137
117
107
99
93
87
84
13
18
137
137
137
134
125
118
113
137
117
107
99
93
87
84
13
18
118
118
118
110
103
98
94
118
97
87
81
76
73
69
13
18
118
118
117
108
100
95
90
118
97
87
80
74
70
67
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Forgings Standard
20
JB 4726
200
390
215
143
130
Low Alloy Steel Forgings
121
111
101
91
85
16Mn
JB 4726
300
450
275
183
163
High Alloy Steel Forgings
157
144
137
124
117
Nominal thickness
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Note
In the following temperature () under the allowable stress values, MPa
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Steel Number
15
Forgings Standard
mm
20
100
150
200
250
300
350
137
126
123
120
119
117
112
137
137
137
130
122
114
111
137
114
103
96
90
85
82
137
137
137
130
122
114
111
137
114
103
96
90
85
82
137
137
137
134
125
118
113
137
117
107
99
93
87
84
117
117
117
110
103
98
94
117
97
87
81
76
73
69
117
117
117
108
100
95
90
117
97
87
80
74
70
67
156
153
0Cr13
JB 4728
100
0Cr18Ni9
JB 4728
200
0Cr18Ni10Ti
JB 4728
200
0Cr17Ni12Mo2
JB 4728
200
00Cr19Ni10
JB 4728
200
00Cr17Ni14Mo2
JB 4728
200
100
00Cr18Ni5Mo3Si2
JB 4728
197
197
178
163
NOTE: The intermediate temperature stress allowable stress values
in this table may be obtained by interpolation.
a
a
a
a
a
a The bank allowable stress only for the permanent deformation of the elements allows the generation of trace, trace to the flange or other permanent deformation can ca
15
Page 19
16
Table 5-4 stud allowable stress
Steel Number
Q235A
GB / T 700
Hot-rolled
Stud Size
M20
375
235
87
78
M20
530
315
117
295
118
Low-alloy steel stud
GB / T 699
Normalizing
M24 ~ M27
40MnB
GB / T 3077
Quenched
GB / T 3077
Quenched
35CrMoA
GB / T 3077
Quenched
Steel Number
2Cr13
GB / T 1220
Quenched
0Cr18Ni9
GB / T 1220
Solution
0Cr18Ni10Ti
0Cr17Ni12Mo2
GB / T 1220
GB / T 1220
Solution
Solution
510
20
ReL, MPa
Carbon steel stud
mm
35
30CrMoA
74
69
62
56
105
98
91
82
74
69
106
100
92
84
76
70
M22
805
685
196
176
171
165
162
154
143
M24 ~ M36
M22
765
635
212
189
183
180
176
167
154
700
550
157
141
137
134
131
129
124
M24 ~ M48
M22
660
500
167
150
145
142
140
137
132
835
735
210
190
185
179
176
174
165
M24 ~ M48
805
685
228
High-alloy steel stud
206
199
196
193
189
180
Stud Size
mm
M22
20
100
126
117
111
106
103
100
97
M24 ~ M27
M22
147
137
130
123
120
117
113
129
107
97
90
84
79
77
M24 ~ M48
M22
137
114
103
96
90
85
82
129
107
97
90
84
79
77
M24 ~ M48
M22
137
114
103
96
90
85
82
129
109
101
93
87
82
79
93
87
84
M24 ~ M48
137
117
107
99
NOTE: The intermediate temperature stress allowable stress values
in this table may be obtained by interpolation.
Page 20
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NB / T 47003.1-2009
5.5.2 steel studs used in combination with the nut steel standards using state and allowable stress selection according to Table 5-5.
Table 5-5 Steel nut
Steel studs
Nut steel
Steel No.
Steel Standard
Use of state
Q235A
GB / T 700
35
GB / T 699
Normalizing
40MnB
GB / T 3077
Quenched 35,45,40Mn
30CrMoA
GB / T 3077
Quenched
35CrMoA
2Cr13
Steel No.
Q235A
GB / T 700
20,25
GB / T 699
GB / T 699
45,40Mn
GB / T 699
30CrMoA
GB / T 3077
Quenched
45,40Mn
GB / T 699
GB / T 3077
Quenched
30CrMoA, 35CrMoA GB / T 3077
GB / T 3077
Quenched
Quenched
GB / T 1220
Quenched
GB / T 1220
Annealing
0Cr18Ni9
GB / T 1220
Solution
~ 350
1Cr13,2Cr13
1Cr13
0Cr18Ni9
GB / T 1220
Solution
0Cr18Ni10Ti
GB / T 1220
Solution
0Cr18Ni10Ti
GB / T 1220
Solution
~ 350
0Cr17Ni12Mo2 GB / T 1220
Solution
0Cr17Ni12Mo2
GB / T 1220
Solution
~ 350
5.6 steel
5.6.1 structural sections according to GB / T 700 and GB / T 1591 selection.
5.6.2 connected to the container of carbon steel and low alloy structural steel allowable stress specified in Table 5-6.
Table 5-6 carbon steel and low alloy structural steel allowable stress
Steel No.
Steel Standard
16
Q235A.F
Q235A
GB / T 700
Q235B
Q235C
Q345
GB / T 700
GB / T 1591
> 16 ~ 40
16
150
88
137
84
167
98
> 16 ~ 40
16
152
93
235
142
> 16--25
225
137
Page 21
NB / T 47003.1-2009
5.7.2 Welding Material Quality Certificate
5.7.2.1 Materials proper welding quality Certificate. When no quality Certificate or a Certificate of quality have Questions, respond welding Material
Retest.
5.7.2.2 welding material certificate shall comply with relevant national standards and requirements.
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SAW
Correspondence
Electrodes Model
Trademark
Steel wire
Example
Q235A.F
Q235A
10 (tube)
20 (tube)
Q235B
Q235C
Q245R
20 (forging)
Q345,16Mn
(Forging),
E4303
J422
E4316
J426
E4315
J427
E5016
J506
Q345R
E5015
J507
Q370R
E5515-G
J557
Carbon dioxide
TIG
GMAW
Steel wire
Steelcards
wire
Correspondence
No. Example
Welding flux
Model
H08A
H08MnA
HJ401-H08A
HJ431
H08MnSi
H08A
H08MnA
HJ401-H08A
HJ431
H08MnSi
H10MnSi
H10Mn2
HJ401-H08A
HJ402-H10Mn2
HJ404-H08MnA
HJ431
HJ350
SJ101
HJ404-H08MnA
SJ101
H08Mn2SiA H10MnSi
-
5.7.3.2 welding materials commonly used among high-alloy steel with welded specified in Table 5-8 may choose.
Table 5-8 between welding materials commonly used high-alloy steel with welded selection table
Steel No.
SMAW
SAW
TIG
Steel wire
Electrodes Model
Electrode corresponding Steel
trademark
wire examples
Flux corresponding trademark
examples
E308-16
A102
E308-15
A107
E347-16
A132
E347-15
A137
E316-16
A202
E316-15
A207
E316L-16
A022
E318-15
A212
00Cr19Ni10
E308L-16
A002
00Cr17Ni14Mo2
E316L-16
A022
E410-16
G202
E410-15
G207
0Cr18Ni9
0Cr18Ni10Ti
0Cr17Ni12Mo2
0Cr18Ni12Mo2Ti
0Cr13
H0Cr21Ni10
HJ260
H0Cr20Ni10
H0Cr20Ni10Ti
HJ260
H0Cr20Ni10Ti
H0Cr19Ni12Mo2
HJ260
H0Cr19Ni12Mo2
H0Cr20Ni14Mo3
HJ260
H0Cr20Ni14Mo3
H00Cr21Ni10
HJ260
H00Cr21Ni10
18
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NB / T 47003.1-2009
5.7.3.3 welding materials commonly used between different phases welded steel according to the provisions of the choice of Table 5-9.
Table 5-9 welding material between different phases welded steel Selection Table
SMAW
It is welded steel
Common steel
Category
Q235A, Q235B,
Carbon steel
Q235C
Between welding
+
10 (tube), 20R
20R
Carbon steel and Q235-A,
low
+
Between steel
16Mn, 16MnR
Welding
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SAW
Corresponding trademark
Electrodes Model
Steel wire
Example
E4303
J422
E4315
J427
E4303
J422
E4315
J427
Welding flux
Model
Corresponding trademark
Example
H08A
HJ401-H08A
HJ431
H08A
H08MnA
HJ401-H08A
HJ431
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15MnNbR
E5015
J507
Q235B,
Q235C, 20R E309-16
Carbon steel and
Austria
+
Martensitic stainless steel
E309-15
Between welding0Cr18Ni10Ti
0Cr18Ni9
E309Mo-16
16Mn, 16MnR
Low-alloy steel and
+
Austenitic stainless
0Cr18Ni10Ti
Welding between the
steel
0Cr18Ni9
A302
A307
A312
E309-16
A302
E309Mo-16
A312
H1Cr24Ni13
HJ260
H1Cr24Ni13
HJ260
pD
c i
2
[] t
(6-1)
6.1.3.2 design temperature calculated thickness spherical shell according to formula (6-2) to determine:
19
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NB / T 47003.1-2009
=
pD
c i
4[] t
(6-2)
(6-3)
6.1.4.2 design temperature calculated stress spherical shell according to formula (6-4) to determine:
6.1.4.3
pD
= c i
4
e
Should meet the requirements of the formula (6-5) is:
[] t
(6-4)
(6-5)
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NB / T 47003.1-2009
r - Dished head transition zone within a radius at the corners, mm;
T - Ball crown-shaped head or without hem conical head unit ring at the large end of the warp inward force, N / mm length on;
1
T ' - No fold conical head the small end of the unit by the length of the ring to the inward force, N / mm;
1
T - Ball crown-shaped head or without hem conical head at the large end of the unit by the loop length on the inward force, N / mm;
2
T ' - No fold conical head the small end of the unit by the loop length on the inward force, N / mm;
2
T - Ball crown-shaped head or without hem conical head at the large end of the cylinder and the cylinder is connected bus inward force per unit length of the ring,
2s
N / mm;
T ' - No fold conical head at the small end of the cylinder and the cylinder connected to the bus loop inward force per unit length, N / mm;
2s
W - Ball crown-shaped head or without hem conical head and the cylinder is connected at the large end of the cylinder on the effective width, mm;
c
W ' - No fold conical head the effective width of the small end of the cylinder and the cylinder is connected on, mm;
c
W - No fold conical head at the large end of the connection of the head with the effective width, mm;
h
W ' - No fold conical head at the small end of the head with the effective width, mm;
h
- For non-hem conical head cone shell half angle, the ball crown-shaped head is connected to the angle at the tangent of the cylindrical wall of the spherical shell,
();
- Cylinder effective thickness, mm;
e
- Ball crown-shaped head or without hem conical head at the big end and the cylinder is connected on the effective thickness of the cylinder, mm;
es
' - No fold conical head effective thickness of the small end of the cylinder and the cylinder is connected on, mm;
es
- Head calculating the thickness, mm;
h
- Head the effective thickness or without hem conical head big end and the cylinder head joints effective thickness, mm;
he
' - No fold conical head the small end of the cylinder head joints effective thickness, mm;
he
- Head nominal thickness, mm;
hn
- Cylinder nominal thickness, mm;
n
- Joints stiffening ring thickness, mm;
r
[ ] t- The design temperature material allowable stress, MPa;
- Weld joint efficiency.
6.3.2 Scope
This provision of the convex head (oval head, dished head, the ball crown-shaped head) and non-hem conical top design, such as
Figure 6-L, as Shown in Figure 6-3. Hem and Convex conical head to head with flanges ACCORDING GB 150 Provisions in 7.2 and 7.6.
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a) elliptical head
b) dished head
Figure 6-1 oval head, dished head and a spherical cap-shaped head
Twenty one
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NB / T 47003.1-2009
6.3.3.1 elliptical head
Minor axis ratio is recommended as the standard oval head 2.
6.3.3.1.1 Under Pressure (concave compression) oval head thickness is calculated by the formula (6-6) to determine:
Kp D
=
c hi
h 2
[] t
(6-6)
Where:
K - Oval head shape factor, the value shown in Table 6-1, in accordance with the formula (6-7) to determine:
D 2
K = 1 2+
hi
(6-7)
6
2h
i
Standard Elliptical head K = 1.
Table 6-1 coefficient K value
D / 2h
hi i
K
D / 2h
hi i
K
2.6
2.5
1.9
1.8
1.46
1.37
1.29
1.21
1.14
1.07
1.00
0.93
0.87
1.7
1.6
1.5
1.4
1.3
1.2
1.1
1.0
0.81
0.76
0.71
0.66
0.61
0.57
0.53
0.50
K 1 Effective thickness Standard Elliptical head SHOULD not be less than 0.15% of the Inner diameter of the head, K Effective thickness> oval head 1
Of not less than 0.30% Within the head diameter. BUT Determining the thickness of the head Elastic instability Problems have Been Considered in the depressed, not Excluding
Limit.
6.3.3.1.2 elliptical head of the maximum allowable working pressure according to equation (6-8) to determine:
[] P =
t
2
[]
he
KD
hi
(6-8)
6.3.3.1.3 under external pressure (convex compression) Thickness oval head is calculated as GB 150 provisions in 7.1.2.2.
(6-9)
Where:
M - dished head Shape factor, the value Shown in Table 6-2, in Accordance with the Formula (6-10) to Determine:
R
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M =4
1 3+
rhi
(6-10)
Twenty two
Page 26
NB / T 47003.1-2009
Table 6-2 coefficient M value
R /r
hi
M
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3.00
1.00
1.03
1.06
1.08
1.10
1.13
1.15
1.17
1.18
R /r
hi
M
3.25
3.50
4.00
4.50
5.00
5.50
6.00
6.50
7.00
1.20
1.22
1.25
1.28
1.31
1.34
1.36
1.39
1.41
R /r
hi
M
7.50
8.00
8.50
9.00
9.50
10.00
1.44
1.46
1.48
1.50
1.52
1.54
M 1.34's dished head, the Effective thickness SHOULD not be less than 0.15% of the Inner diameter of the head, M > 1.34 is dished head, ITS Effective
Thickness SHOULD not be less than 0.30% by head diameter. BUT Determining the thickness of the head have Been Considered Within the Elastic buckling problem depresse
This limitation.
6.3.3.2.2 Xu Under Pressure (concave compression) dished head according to formula (6-11) to determine the pressure:
[] P =
t
2
[]
he
MR
hi
(6-11)
6.3.3.2.3 under external pressure (convex compression) dished head thickness is calculated according to the provisions of GB 150 in 7.1.3.2.
6.3.3.3 ball crown-shaped head
Ball crown-shaped head can be used as head end, it can be used as two independent intermediate container chamber head, its structure shown in Figure 6-2.
6.3.3.3.1 Ball Crown-shaped head of a Minimum thickness of not less than the Minimum thickness of the Cylinder connected respect thereto. And the Cylinder head is Provided
Meter see 6.3.5.
(6-12)
6.3.3.3.3 under external pressure (convex compression) spherical cap-shaped head thickness is calculated to take the maximum of the following three:
a) The minimum thickness of the cylinder;
b) according to GB 150 6.2.2 determine the thickness;
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NB / T 47003.1-2009
Force combination thereof that may occur in the most demanding conditions calculated head thickness.
6.3.4 No fold conical head (half shell Cone Apex angle Alpha <60 axis of Symmetry without hem conical head, Shown in Figure 6-3)
(6-13)
6.3.4.3 Effective thickness under external pressure without hem conical head by GB 150 provisions in 7.2.5.2.
Head and cylinder design 6.3.5 junction
6.3.5.1 ball crown-shaped head, no hemming design conical head and the cylinder at the connection shown in Figure 6-4, and the head, the cylinder itself fight
Then Butt welding. Head and Cylinder connections SHOULD be welded joints Full Penetration structure.
Dhi
cW
hn
R
hi
R2
cW
W
h
D
'
R2
W
h'
c'W
Dhis
Figure 6-4 Ball crown-shaped head, no hemming conical head and the cylinder connection
Twenty four
Page 28
NB / T 47003.1-2009
6.3.5.2 cylinder head and internal force calculation unit connection
6.3.5.2.1 per unit length of the cylinder ring according to formula (6-14) and (6-15) to determine the internal forces:
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On a) and spherical cap shaped head connection or no connection with the big end of the hem conical head cylinder unit length of the bus loop inward force by type
(6-14) to determine:
1
T = Dp
2s 2 hi c
(6-14)
Bus unit length of the cylindrical ring b) with no hem conical head the small end connected by formula (6-15) to determine the internal forces:
1
T '=
Dp
(6-15)
2s 2 his c
6.3.5.2.2 ball crown-shaped head with a unit length of warp ring according to formula (6-16) to determine the internal forces:
TT= = 1 R p
(6-16)
1 2 2 hi c
6.3.5.2.3 No hem conical head with internal force per unit length of warp and ring inward force according to formula (6-17) to (6-20) OK:
a) No hem conical head at the large end of the internal force per unit length of warp and ring inward force by the formula (6-17) and (6-18) to determine:
pD
T = c hi
(6-17)
1 4cos
pD
T = c hi
2 2cos
(6-18)
b) No hem conical head at the small end internal force per unit length of warp and ring inward force by the formula (6-19) and (6-20) OK:
pD
T '= c his
(6-19)
1 4cos
pD
T '= c his
2 2cos
(6-20)
Note:TTT
And
',, ' ' Expressed positive tension, negative indicates the pressure.
TTT
,,
1 2 2s 1 2 2s
The effective width of the cylinder head 6.3.5.3 junction
Effective width 6.3.5.3.1 cylinder withstand hoop forces according to formula (6-21) and (6-22) to determine:
a) the effective width of the ball crown-shaped head or without hem conical head at the large end of the cylinder and the cylinder is connected on the formula (6-21) to dete
W = 0.6 0.5 D
c
hi es
(6-21)
b) the effective width without folding conical head at the small end of the cylinder is connected on a cylinder according to formula (6-22) to determine:
W ' = 0.6 0.5 D '
c
his es
(6-22)
Effective width 6.3.5.3.2 head hoop forces to bear by the formula (6-23) to (6-25) to determine:
effective width a) spherical cap-shaped head with the formula (6-23) calculated as follows:
W = 0.6 R
h
hi he
(6-23)
b) No hem conical head at the large end of the effective width of the head with connection by formula (6-24) to determine:
W = 0.6 R
h
2 he
(6-24)
c) no hem conical head at the small end of the effective width of the head with formula (6-25) to determine:
25
Page 29
NB / T 47003.1-2009
W ' = 0.6 R ''
h
2 he
(6-25)
Where:
R , R ' - Conical head big end and small end of the cylinder is connected from the cone shell along the normal line to the center of the cylinder (see Figure 6-4), mm.
2
2
R , R ' According to formula (6-26) and (6-27) to determine:
2
2
D
R =
hi
(6-26)
2 2cos
D
R'=
his
(6-27)
2 2cos
6.3.5.4 to force the cylinder head and the junction of rings
And the cylinder head to force the junction of rings according to formula (6-28) and (6-29) to determine:
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a) spherical cap-shaped head or without hem conical head and the cylinder is connected at the large end of the total circumferential force according to formula (6-28) to de
=
+ TW - 1 TD sin
QTW
(6-28)
2 h 2s c 2 2 hi
b) total no hem conical head the small end of the ring and the cylinder is connected to the power by the formula (6-29) to determine:
' = '' + TW
'' - 1 TD
'
QTW
sin
(6-29)
2 h 2s c 2 2 his
6.3.5.5 Head and cylinder connections required total pressure area
Required head and cylinder connections total bearing area according to formula (6-30) to (6-33) to determine:
a) When Q <0(pressure), the required ball crown-shaped head or without hem conical head at the big end and the cylinder is connected by total bearing area
Formula (6-30) to determine:
A=
Q
[] t
cr
(6-30)
b) WhenQ ' <0:00 (pressure), no hemming needed conical head the small end of the cylindrical junction total bearing area according to formula (6-31) really
Fixed:
Q'
A'=
(6-31)
[] t
cr
c) WhenQ > 0:00 desired (tension), spherical cap-shaped head or without hem conical head at the big end and the cylinder is connected by total bearing area
Formula (6-32) to determine:
A=
[] t
(6-32)
d) WhenQ ' > 0 (tension), no hemming needed conical head the small end of the cylindrical junction total bearing area according to formula (6-33) really
Fixed:
Q'
A'=
(6-33)
[] t
Where:
[] t - The design temperature the allowable compressive stress of carbon steel and austenitic stainless steel according to Table 6-3 to select, MPa.
cr
26
Page 30
NB / T 47003.1-2009
Table 6-3 [] t Value
cr
Design temperature t , C t 100
[] t
cr
103
100
MPa
200 < t 250
95
6.3.5.6 Head and cylinder connection real need to increase the bearing area
Head and cylinder connection real need to increase the bearing area should satisfy (6-34) to (6-36) requirements:
a) spherical cap-shaped head or without hem conical head and the cylinder is connected at the large end of the real need to increase the bearing area should satisfy (6-34)
Requirements:
- -W
A AW
r
c es
h he
(6-34)
b) No hem conical head the small end of the cylindrical junction real need to increase the bearing area shall meet the requirements of the formula (6-35) are:
'A AW
r
'' - W ''
c es
h he
(6-35)
c) when the ball crown-shaped head as an intermediate head two independent compression chamber, which is connected with the cylinder need to increase the pressure at
Satisfy (6-36) requirements:
A A - 2W - W
r
c es
h he
(6-36)
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(6-37)
W
W
W
Di
Page 31
NB / T 47003.1-2009
6.3.5.8.4 strengthen their connection ring should butt welded joint type, stiffening ring and cylinder connection can be continuous fillet weld
Head type or intermittent Fillet Weld Joint type. When intermittent Fillet Weld Joint type, length is not Part of every Weld BETWEEN Two Sections of welded joints is not
More than eight times the effective thickness of the cylinder, and the welding length of not less than half the total circumferential length of welding foot height of the two-phase wel
Thickness.
6.4 flat cover
6.4.1 Symbol Description
a - non-circular cover Flat minor axis length, mm;
b - non-circular lid of the Flat Major axis length, mm;
D - Flat cover the calculated diameter (see Table 6-4 in the diagram), mm;
c
D - The vessel diameter, mm;
i
K - Structural features coefficient (look-up table 6-4);
p
L - Strengthening the Distance by the Flat angle cover BETWEEN Two Angles, mm;
L - Bolt from the center to the center line of the gasket clamping force (see Table 6-4 in the diagram), mm;
G
L - A non-circular flat head bolts central connection perimeter, mm;
p
p - Calculated pressure, MPa;
c
r - Flat cover Transition Zone arc radius, mm;
W - When the design load bolt preload state or operating state (by 6.6, toW
Or W Larger values), N;
take
a
p
Z - The Shape factor of the non-circular lid
Flat, Z a / b , and Zp2.5;
p
p= 3.4-2.4
3; combined section, mm
Z - Strengthening the actual section modulus ribs and flat cap
S
Z - Strengthening rib section modulus composite section and flat lid required
3; (Table 6-4), mm
X
- Calculate the thickness of the shell, mm;
- Strengthening rib thickness, mm;
1
- The effective thickness of the shell, mm;
e
- Flat cover calculating the thickness, mm;
p
[] t - The design temperature material allowable stress (in Chapter 5), MPa;
- Weld joint efficiency.
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6.4.2 Scope
This section applies to internal pressure or external pressure that is circular and non-circular (oval, oblong, rectangular and square, etc.) flat cover design.
This section does not apply to be placed in the flat basis (for the tank bottom with) a flat cover.
6.4.3 flat cover thickness
Flat cover with cylinder connection type and structure are shown in Table 6-4.
6.4.3.1 to Table 6-4 No. 1 and Figure 2 is a flat cover, its thickness selected according to Table 6-5.
6.4.3.2 to Table 6-4 No. 3 to 17 flat cap, round flat cap thickness according to formula (6-38) calculated as follows:
Kp
=D
pc
p c [] t
(6-38)
Of Table 6-4 No. 3 to 16 shown flat cap, non-circular flat cover thickness according to formula (6-39) calculated as follows:
=a
p
KZ p
ppc
[] t
(6-39)
28
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NB / T 47003.1-2009
Table 6-4 on No. 17 in a non-circular flat cover thickness according to formula (6-40) calculated as follows:
Kp
= a pc
p
[] t
(6-40)
Where KValues
in Table 6-4.
p
Values
into
formula (6-38)
6.4.3.3 Reference to Table 6-4 for the Flat lid 17, the Calculation Take SHOULD ITS Operational
status
andthe
PRELOAD
State K
p
Or (6-40) were calculated, whichever is greater, which preload[]state
t Take normal allowable stress.
6.4.4 rib design:
a) ribs can be flat, angle, channel and other steel;
b) strengthening ribs when using flat steel, flat steel is higher than the thickness shall be not more than 16;
c) Table 6-4 No. 10 to 14 flat cover, its ribs can also be inside the container;
The required Section modulus Shall not be less than specified
Stiffener
in Table 6-4 Calculated Z
d) a combination of ribs and Flat lid Section
S modulus Z
X
Flat cover with Section includes Composite Strengthening
Range;ribs on Both Sides of the center of each 10 [Delta]
p
e) ribs and Flat cap Connection CAN be continuous or intermittent welding. When Tack Welds, intermittent welding joints on each Side stiffeners Total
Length not less than half the length of the ribs.
Table 6-4 Flat Cover chart
Sequence
Fixed
Number
Method
Schematic diagram
L
Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm 3
D
Versus
Fillet weld connecting the cylinder
Scope:
pc0.002MPa
t 200 C
Di2 200mm
Table 6-5
1
Meet
D
Snail
Bolt connection
2
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Scope:
pc0.002MPa
t 200 C
Di2 200mm
The number of bolts should be
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Integer multiple of 4
Maximum distance bolt
220mm
Table 6-5
29
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NB / T 47003.1-2009
Table 6-4 (Continued)
Sequence
Fixed
Number
Method
Schematic diagram
Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm 3
0.03
0.01pcDc3
[] t
0.03
0.01pcDc3
[] t
Scope:
pc0.07MPa
D1= Dc/ 3
Versus
Fillet weld connecting the cylinder
4
Meet
Scope:
pc0.07MPa
D1= Dc/ 3
0.44 / e
0.44
And not less than 0.2
0.44 / e
0.44
And not less than 0.2
Versus
Even barrel butt
7
0.2
Meet
30
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Table 6-4 (Continued)
Sequence
Fixed
Number
Method
Schematic diagram
Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm 3
Versus
Even barrel butt
8
Meet
D1= Dc/ 3
0.44 / e
Not small 0.2
10
0.01pcDc3
[] t
0.03
Versus
Fillet weld connecting the cylinder
0.44
0.132
0.05pcDc3
[] t
0.08
0.041pcDc3
[] t
Meet
0.3Dc
11
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Table 6-4 (Continued)
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Sequence
Fixed
Number
Method
Schematic diagram
Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm
0.4Dc
12
0.032
0.019pcDc3
[] t
0.018
0.018pcDc3
[] t
0.012
0.014pcDc3
[] t
cD
4
.
0
13
Versus
Cylinder
Body
Angle
Weld
Even
Meet
Dc Dc
cD
cD
14
cD
cD
cD
Dc Dc Dc
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NB / T 47003.1-2009
Table 6-4 (Continued)
Sequence
Fixed
Number
Method
Schematic diagram
D
Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm
Versus
Fillet weld connecting the cylinder
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15
0.01pcDc3
[] t
0.03
D = D/ 3
1 c
Meet
16
0.25
0.25
Snail
Bolt connection
Operating: Operating:
WL
1.78
6WLG
0.3+ p D3G 0.3ZP+ pLa
2
cc
cP
Preload when:Preload when:
17
1.78 WL
G
p D3
c c
6 WL
G
p L a2
cP
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NB / T 47003.1-2009
Table 6-5 flat cover thickness and strengthen the angle specification
Carbon steel and low alloy steel
Stainless steel
Container
Flat cover thickness, mm
Flat cover thickness, mm
Nominal diameter
Angle specifications
Spacing L
Angle specifications
Spacing L
No.
1
No.
2
No.
1
No. 2
mm
mm
mm
mm
mm
Shown flat cover
Shown flat cover
Shown flat cover
Shown flat cover
600
No
No
7001100
No
No
1200
No
No
1400
No
No
16001800
50 50 5 600
50 50 5 600
2000
63 63 6 700
63 63 6 700
2200
63 63 6 750
63 63 6 750
NOTE: carbon steel and low alloy steel allow corrosion allowance 1.5mm.
6.5 aperture and opening reinforcement
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= - C , Mm;
e - The effective thickness of the shell at ethe opening,
n
= -, CMm;
et - Take over the effective thickness,
et nt
- Body opening at nominal thickness, mm;
n
- Take over the nominal thickness, mm;
nt
- Flat cover of calculating the thickness, mm;
p
- Calculate the thickness of the takeover, mm;
t
[] t - The design temperature allowable stress case (in Chapter 5), MPa;
34
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- Weld joint efficiency.
6.5.2 General
This provision of the opening and reinforcing the container body.
Opening the Housing is circular, oval or oblong. When Opening an oval or oblong holes, Hole diameter and longer than the diameter of not Shorter
It should be greater than 2.0.
6.5.3 suitable openings range
6.5.3.1 cylinder
When the Inner diameter
1 500mm,
D the maximum aperture diameterAnd
d d0.6
600mm;
D
i
i
When the Inner diameter
> 1 500mm,
D maximum aperture diameter d And
0.4 d
D 1 200mm.
i
i
6.5.3.2 convex head or spherical shell
Maximum Hole diameter Convex Spherical head. or a shell of d 0.6 D
i
6.5.3.3 cone shell (or conical head)
Cone shell (or conical head) Openings maximum diameter
, D dCone
0.4shell
D diameter opening at the center.
i
i
6.5.3.4 oval or dished head transition
When elliptical or dished head transition openings should be perpendicular to the centerline of the hole in its head surface.
6.5.4 Without Additional Reinforcement maximum hole diameter
When the body opening to meet all of the following requirements, may consider reinforcing:
spacing a) the center of two adjacent holes (surface spacing in arc length) shall be not less than twice the diameter of the sum of the two holes;
b) take over the nominal diameter DN100mm;
c) take over the minimum wall thickness to meet the requirements of Table 6-6.
Table 6-6 to take over the minimum wall thickness
Takeover nominal diameter DN 25
Took over the minimum wall thickness
3.5
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32
40
4.0
50
65
5.0
mm
80
100
6.0
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(6-41)
Where:
[Delta] - cylindrical or conical shell (or conical head) in Calculating the thickness, respectively, ACCORDING to the Formula (6-1) and (6-13) Calculation,
Cone shells
to the Inner diameter of the Hole at the center of
Replace
. the Formula (6-13) in D
hi
6.5.6.1.2 oval or dished head Openings weaken the required Reinforcement Cross-sectional Area ACCORDING to Formula (6-41) Basis, where [delta]
Determined ACCORDING to the following Conditions
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NB / T 47003.1-2009
Fixed:
a) the Opening is Located Within the range of oval-shaped head about the center 80% of the diameter of the head When, [Delta] ACCORDING to Equation
(6-42) Calculated as Follows:
= pcKD
1 i
(6-42)
2 [] t
Where:
K - Oval minor axis ratio coefficient determined by the GB 150 in Table 7-2 Richard.
1
b) When the Opening PORTION Spherical head is dished, [Delta] ACCORDING to Equation (6-43) Calculated as Follows:
= pciR
(6-43)
2 [] t
c) the Opening is Located in a), b) When the Two out of the range, [Delta] ACCORDING to Equation (6-6), the Formula (6-9) Calculated.
6.5.6.2 External Pressure
External pressure vessel opening sectional area of
reinforcement required by the formula (6-44) calculated as follows:
A = 0 5.d
(6-44)
Where:
[Delta] - Calculated by external pressure to calculate the thickness, mm.
6.5.6.3 Where an alternate vessel subject to internal pressure and external pressure, the opening cross-sectional area required reinforcement respectively calculate the internal pre
Value.
6.5.6.4 flat lid opening reinforcement requirements:
1 (Or plus stays flat cover 1/2 equivalent diameter, round or flat lid minor axis length 1/2), the
a) Flat cover Hole diameter D
d
2 o
Sectional area of
reinforcement required by the formula (6-45) calculated as follows:
A = 0.5 d
(6-45)
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B =2d
(6-46)
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NB / T 47003.1-2009
A =d
A = ( B -d ) ( - )
1
e
A = 2h( - )
2
1 et t
A = 2h( - C )
3
2 et 2
A
4
Sectional area of
reinforcement reinforcing element provided
nt
takeover actual outrigger height
(6-47)
(6-49)
Where:
A - Reinforcement area, mm
2;
e
A - Calculated by subtracting the effective thickness than the thickness of the housing surplus2;area, according to equation (6-50) calculation, mm
1
A = ( B -d ) ( - )
(6-50)
1
e
2;
A - Extended takeover calculated by subtracting the effective thickness than the thickness of the excess
area, according to equation (6-51) calculation, mm
2
37
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NB / T 47003.1-2009
A = 2h( - )
2
1 et t
(6-51)
6-7), then this SHOULD be CENTERLINE Within Two Opening Two holes Plane Reinforcement is Calculated as 6.5.8.2, and SHOULD Adopt Joint Reinforcement.
The Total Area of each Hole requires not less than the SUM of Individual Area Reinforcement required. Reinforcing the Area BETWEEN the holes at Least SHOULD be equal
50% of the strong Area. In Calculating the Area of a Joint Reinforcement, included arbitrary Section Shall not be REPEATED. Opening Hole center in the Same Line, you CAN
By successive openings pairing process.
6.5.8.2 When the center distance of two or more adjacent openings is less than the sum of the two-hole diameter, and the use of joint reinforcement (see Figure 6-8), then
1 Times.
These centers of adjacent openings distance should be at least
equal toAny
the Adjacent
average diameter
Area Reinforcement
of 1
of the holes BETWEEN SHOULD be equal to at Least
3
The two holes required for 50% of the total reinforcement area.
If any two adjacent holes center distance of less than an1average
Times, the
diameter
two holes
of 1 between any metal shall have been strengthened,
3
These openings must be reinforced by a method 6.5.8.3.
6.5.8.3 The number of openings and any adjacent arranged in any way, can be used as an imaginary hole (with a diameter including all close
Opening) is Reinforced. Imaginary Hole diameter MUST not exceed the Prescribed 6.5.3, All Shall be Used to Take over the Metal Reinforcement.
Page 42
NB / T 47003.1-2009
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A - Single bolt the actual cross-sectional area, the smallest diameter of the threaded trails calculate or non-threaded portion of the calculation, whichever is less
b
Value, mm
2;
ALarger
values
of both, mm
2;
A - Single Bolt Cross-sectional Area needed And
m
a to Take
p A
A - The operating state, a single bolt minimum cross-sectional area needed to thread the path calculation or non-threaded portion of the minimum straight
p
Diameter calculation, whichever
2; is less, mm
b - PRELOAD status Gasket Effective width, mm;
2 b '- the Operating State Gasket Effective width, mm;
b - Preload status Spacer Substantially Sealed =width,
D- Db , Mm;
o
o
b
D - Short Distance to the Edge or Outside of the Outer Flange Gasket sectional Distance, whichever is the Smaller, mm;
D - Short side sectional bolt center distance, mm;
b
D - The inside of the cross-section from the short side of the flange, mm;
i
d - Bolt Nominal Diameter, mm;
d - Bolt hole diameter, mm;
b
, N;
F = 0.5
d L)Fluid
p pressure,
F - Effect on diagonally Shaded Area (See Figure 6-9 Front View a) of the axial Force
Caused
(D - by
b b Fc
F - Acting on the horizontal shaded area (see Figure 6-9 front view) axial force of the fluid pressure inside the flange section part caused
D
F = 0.5 DL p , N;
D
iF c
F - Under preload state, the minimum required gasket single bolt clamping force, N;
G
F - The operating state, the minimum required gasket single bolt clamping force, N;
p
, F , F The torque required to generate the axial force, N;
F - In the lateral Bolt center for Balance F
R
D p T
The difference,
, N;
F = -FF
F - F and F
T
D
T
D
L - Bolt center back seam of the distance between the flange, mm;
A
From the action position, mm;
L - Bolt center to F
D
D
L - Bolt from the center to the outside of the flange, mm;
e
L - Adjacent bolt spacing, mm;
F
L
Fmax- Bolt maximum spacing, mm;
From the action position, mm;
L - Bolt center to F
p
p
From the action position, mm;
L - Bolt center to F
R
R
From the action position, mm;
L - Bolt center to F
T
T
m - Gasket factor from Table 6-7 Richard;
M - Flange design torque, N mm;
o
p - Calculated pressure, MPa;
c
W - Under preload state, the minimum required for a single bolt load, N;
a
W - The operating state, the minimum required for a single bolt load, N;
p
y - than the pressure from Table 6-7 Richard Washer, MPa;
- The effective thickness of the flange, mm.
f
[] - Room temperature bolt material allowable stress, MPa;
b
[] t - Xu Bolt material design temperature stress, MPa;
b
[] t - Xu flange material the design temperature stress, MPa;
f
6.6.2 General
39
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NB / T 47003.1-2009
Specifies the calculation method broadside 6.6.2.1 rectangular flange section, as shown, for a circular bolted flange design should be 6-9
GB 150's provisions.
AA rotation
A
W
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(6-54)
40
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NB / T 47003.1-2009
F = L by
G
F
(6-55)
Minimum gasket clamping force b) operating state required by the formula (6-56) calculated as follows:
F = 2 b' L mp
p
F c
(6-56)
Shore
Hardness
Gasket factor m
<75
0.50
75
1.00
1.4
2.00
11
1.5
2.75
25.5
1.25
2.8
1.75
7.6
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6.6.4 Bolts
6.6.4.1 Bolt arrangement:
, L The minimum value is determined according to Table 6-8;
a) Bolt spacing L FFlange structure and size
A e
b) the maximum recommended bolt spacing according to formula (6-57) calculated as follows:
L
= 3d + 2
Fmax
b
f
(6-57)
mm
db
LF
12
16
20
30
36
32
38
46
52
56
62
70
80
Le
LA
16
18
20
Twenty four 26
28
30
36
16
20
Twenty four 26
31
36
39
28
(6-58)
+F
R
(6-59)
Where:
FL + FL + FL
pp
TT ;
F = DD
R
L
R
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NB / T 47003.1-2009
L = 0.25 ( DDR
+d );
b
(6-60)
b
b) the operating state required minimum bolt area according to formula (6-61) calculated as follows:
W
A = p
p [] t
b
A Versus
A Great value;
c) required bolt area A mTake
a
p
A . bolt area
d) the actual bolt areaA bShould not be less than the required
m
6.6.5 Flange
(6-61)
(6-62)
6M
o
( L - d ) [] t
F b
f
(6-63)
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L + L , Mm 2;
1 S1
S
A - Bolt cross-sectional area to calculate bolt trails, mm 2;
b
;
A - The cross-sectional area of
a single leg,2mm
t
a - Holders floor length, mm;
b - Holders floor width, mm;
c - Holders Cover width, mm;
d - Holders neutral axis of the bottom surface of the outer wall of the container from the point of intersection, mm;
D - Center bolt circle diameter, mm;
b
D - Containers (cylindrical) outer diameter, mm;
o
F - Each branch load in the ears, N;
F - Horizontal force of the container, by wind loads and seismic loads may be, N;
H
F - Maximum vertical pillars reaction force, N;
L
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NB / T 47003.1-2009
F - Along the neutral axis of the load (see Figure 7-3), N;
R
h - Top of the foundation to the height of the apparatus centroid height or lug rib plate, mm;
L - Lower leg assembly base plate surface to the center of the weld length, mm;
1
n - The number of legs or with integral stiffening ring ear type bearing support points;
n - A number of legs of anchor bolts;
b
P - Wind load, N;
w
R - Legs material yield strength, MPa;
eL
W - Vertical load, N, taking maximum operating weight equipment;
- the angle between the ribs and the bottom, ();
- Holders cover thickness, mm;
a
- Holders of the thickness of the base plate or base ring, mm;
b
- Rib thickness, mm;
g
- Horizontal leg reaction force, N;
Setting 7.2.3 manholes, hand holes and inspection openings: the need for internal cleaning or manufacture and installation and inspection, container requirements on maintenance,
Should Open Manhole or Hand Hole, Inspection Hole, ITS location SHOULD Facilitate Inspection, Cleaning, and out of manholes Also Consider Convenience. Carbon Steel a
Low Alloy Steel Manhole, Hand Hole May HG 21514 ~ 21535 choose. Stainless Steel Manhole, Hand Hole selected by HG 21594 ~ 21 604
Use.
7.2.4 to take over and take over the flange: to take over the extension length should be determined according to the diameter, with or without insulation equipment and process re
No need to Extend the length of the Reinforcement SHOULD be Determined ACCORDING to the diameter and over. Steel pipe flanges, gaskets, Fasteners SHOULD be AC
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Choose.
7.2.5 supporting the classification
Vertical cylindrical vessel support of the following four types:
a) ear type support, divided without integral stiffening ring ear-type bearings with integral stiffening ring and ear type support two types;
b) leg-like support;
c) supporting type support, into a tubular structure and plate structures of two types;
d) supporting skirt.
7.2.6 General requirements
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7.2.6.1 kinds of support are made of steel or profiles.
7.2.6.2 for higher operating temperatures of the container, set a special sliding support plate, the structure shown in Figure 7-1.
7.2.6.3 All bearings should give priority to the provisions of the choice of the standard, beyond the standard range of bearing shall be calculated by reference to the standard calc
7.3.1.2 Container generic using the 4-ear style bearings Uniform. For only subjected to static load, diameter less than or equal to 700mm Container
You CAN Use Two ear-type bearings are symmetrically Distributed. For large diameter and heavy weight of the Container, it SHOULD be Increased by the Number of ear typ
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NB / T 47003.1-2009
7.3.1.3 Calculation
Presupposes structure size (see Figure 7-3), then the following steps be accounted for:
Forty five
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NB / T 47003.1-2009
C
a
12
h
L
2=
sin
h
b
FR
a
F/2 d
b
F
Figure 7-3 Force Analysis with cover ear-type bearings
a) The maximum compressive stress ribs according to formula (7-1) to calculate the maximum compressive stress should be less than or equal to rib the allowable compress
Force
[] , [] According to equation (7-2) basis.
c
c
F
eF
= R +6 R
cmax L
L2
1g
1g
(7-1)
Where:
L = b sin ;
1
b
e= dsin ;
2
F
.
F =
R 2sin
[]
[]
( L r/ ) 2
1+ 2
140 []
(7-2)
Where:
r - Radius of inertia ribs,
r=
h
, Mm;
L =
2 sin
I - The minimum moment of inertia,
4;
mm
min
.
A - Rib cross-sectional area, mm
2
L - Rib length,
2
.
b) the maximum stress plate according to formula (7-3) Calculate the maximum stress should be less[]than
b or equal to substrate material allowable stress
= Fb
b a 2
b
(7-3)
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Where:
- From the Floor length a , width b coefficient Determined as Shown in Table 7-1.
Table 7-1 coefficient from the floor length, widthdecision
/ AB
0.50
0.667
1.0
1.25
1.5
2.0
4.0
0.36
0.45
0.67
0.72
0.77
0.79
0.80
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.
c) the maximum stress cover according to formula (7-4) Calculate the maximum stress should be less than[]or equal
to cover the allowable bending stress
a
= 0.75 Fda
(7-4)
ch2
a
a
Where:
c - the Minimum value of 50mm, a maximum
8 .of
a
7.3.2 with integral stiffening ring ear-type bearings
7.3.2.1 When the ear-type bearings cylindrical wall at the memory in high local stress or deformation of the cylindrical wall has more stringent requirements, and should not be us
When the plate, can be used with integral stiffening ring ear support.
7.3.2.2 with integral reinforcing ring ear-type bearings can be set 2,3,4,6,8 points of support along the circumferential direction uniform, shown in Figure 7-4.
F
T
S
Fb
Fb
DO
Db
Figure 7-4 with integral stiffening ring ear type bearing container
7.3.2.3 Strength calculations.
Calculation of moment of inertia composite section 7.3.2.3.1:
Assuming that the size of a rigid ring shown in Figure 7-5.
Effectively enhance the width of
According
cylindrical
to housing
equation (7-5) calculated as follows:
L the
s
L = 1.1 D
(7-5)
s
oe
Where:
L - Effective strengthening cylinder shell width, mm;
s
A cylindrical
housing
The
effective thickness,
mm .
e
Effectively enhance the width of the L
tapeAccording
on the plate
to equation
cylinder (7-6) calculated as follows:
s1
L = 1.1 D
(7-6)
s1
o1 e1
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Where:
L - With the backing of the cylinder effectively strengthen the width, mm;
s1
D - Plate outer diameter of the cylinder, mm;
o1
- The effective thickness of the backing plate, mm.
e1
Ds
Do
a
Ls
s1L
T
B
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Inertial axis
Where:
+
I = 1 BT3 BTa
1 12
(7-7)
2;
1
I = 1 3L + L a 2;
2 12 1 s1 1 s1 2
I = 1 3L + L a 2;
3 12
s
s3
a =a - 1B;
1
x 2
a =+
B 1 - a ;
2
2 1 x
a =+
B+ 1 - a .
3
1 2
x
Where:
B - Rigid ring width, mm;
T - Rigid ring thickness, mm;
- The thickness of the pad, mm.
1
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NB / T 47003.1-2009
Inertia shaft diameter
D , Mm, according to the formula (7-8) calculated as follows:
s
D = D + 2 ( + -B a )
s
o
1
x
Inertial axis composite section XX location:
Where:
TB 2) / 2 + LB( + / 2 ) + LB( + +
a =(
1 s1
1
s
1
x
BT + L + L
1 s1
s
(7-8)
/ 2)
(7-9)
a - Rigid ring from the outer edge to the axis of inertia, mm.
x
The forces acting on a rigid ring 7.3.2.3.2 calculated at the support:
Holder role is in Force on the Rigid Ring F , ACCORDING to the Formula (7-10) Calculated as Follows:
Fb
F= b
(7-10)
h
Where:
F - Acting on a bearing force, N, according to equation (7-11) calculated as follows:
b
W
F = 4M +
(7-11)
b nD
n
b
Where:
M - external loads acting on the Vessel Moment, N mm;
D -. Diameter Surface Bearing the contact center with the Base When this Data is Missing, Press center Calculated Bolt Circle diameter is, mm.
b
Calculation rigid internal force, stress ring assembly section (see Figure 7-6).
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Figure 7-6 stiffness forces and moments on the ring assembly section
7.3.2.3.3 Calculation seat and two seats at the middle section of the stress on the rigid ring combination:
Supports Office:
Within moments
M , According to equation (7-12) calculated as follows:
r
M = - 1 FR 1 - cot
r
2 s
(7-12)
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Where:
Angle, =
, Red.
Ma
T
r x + r []
I
A
(7-13)
(7-14)
Ma
T
r x + r []
I
A
(7-15)
(7-16)
(7-17)
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7.4.2 legs
When the cylinder diameter less than or equal to 1200mm, recommended three legs, cylinder diameter greater than 1 200mm, the recommended four branches
Legs, Cylinder diameter greater available 6 to 8 legs. Fit at the legs with the Wall of the Vessel SHOULD be encountered Circumferential Weld joints
The legs cut the gap and avoid touching welded joints at the top of the leg should be welded cover.
7.4.3 legs should not be used to support the container
The legs are generally not subject to the following conditions of standing container:
a) is attached to a container on the basis of non-rigid;
b) a rigid container through a pipeline directly connected with the reciprocal operation of the machine.
7.4.4 Strength Calculation
7.4.4.1 Load
Figure 7-8 legs by trying.
hn
i
F
H
0
H
1
H
h
H
R
F
F
b
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W
F = 4 hFH L
nD
n
b
(7-19)
eL
(7-21)
c
[] =
c
n
s
> When:
When
c
0.227 R
eL
[] =
c
2
(7-22)
c
Where:
- Effective than long thin legs, = 0.7 H ;
i
2
And
Coefficients determined,
;
n = +32
c
s Twenty three
c
- criticality factor, taking = 1;
n - By
s
I
A
t
, Mm;
(7-23)
5MPa.
E - Elastic modulus of the Material, for Carbon Steel, E =
2.1 10
According to formula (7-24) to calculate the shear stress should be less than or equal
Leg shear stress
[] ,to the allowable shear stress legs
[] = 0.6[] t .
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F
H
(7-24)
nA
t
Leg bending stress According to formula (7-25) to calculate the bending stress should be less than
[] or. equal legs allowable bending stress
b
b
RL + F e
= 1
L
(7-25)
b
Z
min
Where:
=
3;
min- Minimum bending section modulus of a single leg, mm
e - from the Housing to the Outer diameter of the Heart-shaped legs, mm.
Outrigger structure should satisfy (7-26) Requirements:
Z
[]
c +
c
[]
b 1
(7-26)
bt
1
nn A
b
4F h - W
H
D
bt
b
(7-27)
Where:
A - A bolt of effective cross-sectional area,
bt
- 0.866 b ) 2 , Mm 2;
A = ( dc bt 4 1 bt
6
b bt
7.4.4.4 floor
According
Leg in the concrete on the basis of compressive
stress to formula (7-29) to calculate compressive stress should be less than or equal to the allowable resistant concrete
c1
Stress [] .
c1
F
= L
(7-29)
c1 bb
12
Where:
b , b - Floor length and width, mm.
1 2
The thickness of According
the base plate
to formula (7-30) calculated as follows:
b
= B 3 c1 + c
b
b
[]
(7-30)
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Where:
B - Pillar to the edge of the base plate maximum length, mm;
c - Chassis corrosion allowance, mm.
b
7.4.4.5 leg assembly weld strength calculation
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(7-33)
= [] t
[]B1.5
(7-34)
Where:
[] B - Legs assembly weld bending and shear allowable stress, MPa;
- Weld factor. For Fillet Welds When sheared, = 0.49.
Should meet the requirements of the formula (7-35) is:
Leg assembly weld shear stress
1
[] B
(7-35)
1
Bending stress leg assembly welds
Should meet the requirements of the formula (7-36) is:
f
[] B
(7-36)
f
7.5-bearing seat
Bearing Bearing tubular structure and is Divided into Two types of board structure, are Shown in Figure 7-9 and Figure 7-10. Bearing Bearing SHOULD Give priority to P
JB / T 4712.4 selection.
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7.6.1 Container Skirt and connections, CAN be in the form of Butt or lap. When Docked, the Skirt SHOULD make the Outer diameter of the shell and the Lower head
An Outer diameter equal to the Skirt Cylinder head is connected with the Container Shall be continuous welded joints Full Penetration Butt Weld. When welding the overlap SH
Joint Shear Force. Lap Joint Fillet Weld Joint MUST be Filled.
Skirt cylinder wall thickness of not less than 3mm.
Butt welded joints in the form and dimensions shown in Figure 7-11, lap joints welded form and dimensions shown in Figure 7-12.
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s
)3
~
.7
(1
s
)3
~
.7
(1
~ 2
~ 2
7
.1
s
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mm
10 to 18
20 to 26
100
120
50
60
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7.6.6 Vertical vessel under its own stable enough situation, structure, size base ring and rib plate can be selected Figure 7-15 and Table 7-3.
When the base ring without ribs, the thickness according to the formula (7-38) calculated as follows:
= 1.73b
b
bmax
(7-38)
[]
b
When the base ring has ribs, the thickness according to the formula (7-39) calculated as follows:
=
b
6M
s
[]
b
(7-39)
Where:
bmax- Maximum compressive stress on the concrete foundation, according to JB / T 4710 formula (8-54) to calculate;
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, M Absolute
valueMis greater,
, M M Press JB / T 4710
M - Computed torque, taking a rectangular Plate of X, Y-axis
Moment
s
X Bending
Y
X
Y
Chinese (8-56) and (8-57) calculation;
[]
[]
b - Xu base ring material stress, low carbon steel to takeb = 147MPa.
mm
M16
20
60
35
120
80
M20
Twenty four
70
40
140
100
M24
28
90
50
180
120
10
M30
36
100
55
200
140
10
8 rectangular container
8.1 Symbol Description
, L ,with
A, B - Chart Symbols and Formula rectangular Plate Side GeneRally rectangular, mm; specific Problems
L the Application, as the L
p T
, HH, W, W Instead of B ;
Instead of A , with
i
T
a - F type rectangular Container Rod Horizontal spacing, mm;
b - Flat width, mm;
, Mm;
C - thickness of the Additional amount,
C=C
1+ C2
C - Plate thickness negative deviation, mm;
1
C - Corrosion allowance, mm;
2
, E-type rectangular container diameter round rod, mm;
d-C
di - F type rectangular Container first i -sectional Rod diameter, mm;
Et - The design temperature of the elastic modulus of the material, MPa;
, E-type rectangular Container first i Reinforcement Ring Cross Section load per unit length, N / mm;
Fi - D
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2; m / s
g - gravitational Acceleration, g = 9.81
H - Container height, mm;
, hmm;
Substitute
H , L - The Top Edge of the Reinforcing Member to Withstand the pressure of Liquid height, width,
c c
1 DEPENDING on the specific DELINQUENCY Applying to
; L
H
H To L , L Instead of
c
p
c
, E, G-type rectangular Container first i segment Reinforcement Ring, Rod or link Section spacing, mm;
Hi - D
h - F type rectangular Container Trolley Vertical spacing, mm;
, E, F, G-type rectangular Container Top Edge of the first i -sectional Reinforcement Ring, Rod or link Distance, mm;
hi - D
,
i- D
E, F, G-type rectangular container reinforcement ring, rod or link layer number from the top edge of the following as 1,2,3 ...
, E-type rectangular Container first i -sectional Moment of
4; Inertia required Reinforcement Ring, mm
I -D
c, i
4;
I - Moment of inertia of the top edge of reinforcement
required, mm
c, T
I - G-type top link combination rectangular container moment4;of inertia, mm
x
L - length of the Container, mm; ( L W );
L - Floor support beam spacing, mm;
b
L
- The maximum allowable distance between the floor support beams, mm;
b, max
, E, G-type rectangular container reinforcement column spacing, the maximum spacing, mm;
L ,L
-C
p p, max
L - Lever or linkage length, mm;
R
L , W - Roof stiffener Along L , W direction spacing, mm;
T
T
M - Reinforced columns Bear the Greatest Moment, N mm;
-3MPa;
p - Additional Roof load, P = 1.2 10
a
a
p - Calculated pressure, MPa;
c
W - Container width ( W L ), mm;
, E, G-type rectangular container section modulus required
3;
Z -C
reinforcement column, mm
p
,
W
3;
L
Roof
L
direction,
W
Section
modulus
required
direction
rib,
mm
T, L T, W
;
Z - Strengthening the required roof rib section3modulus,
mm
T
3;
Z - G-type rectangular container top link required section modulus composite
section, mm
x
Gamma , Delta - rectangular Plate Long and Short Sides, Gamma A, B, whichever is greater, delta A, B, the Smaller the value, mm;
, - Coefficient, shown in Figure 8-5, Figure 8-7, Figure 8-15;
, [Delta]
, [Delta]
b b, n b, e- Calculate the thickness of the floor, the nominal thickness, effective thickness, mm;
- Rectangular container wall, floor effective thickness, mm;
e
, E, F, G-type rectangular Container Section i Layer Wall thickness is Calculated, the Nominal thickness, Effective thickness, mm;
, [Delta]
i, [Delta]
i , N i , -e D
- G-type container flat rectangular link nominal thickness, mm;
nb
, [Delta]
, [Delta]
T T, n T, -e Roof calculating the thickness, nominal thickness, effective thickness, mm;
,
[Delta]
, [Delta]
W W, n W, -eWall thickness calculation, the nominal thickness and effective thickness, mm;
ETA - Optional Allowable deflection Coefficients;
- 6kg / mm3;
P - Liquid Density, kg / mm 3, P = 1 10
3, P = kg
-6kg / mm3.
- Material density rectangular plate or reinforcing member,
/ mm
10
M
M 7.85
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In
Type
Reinforcement way
Size range
Not reinforced
B type
Reinforced top edge
C type
Vertical reinforced
Design elements
Selection principles
V 1M
3
0.3 H / L 3
Vertical reinforcement
Lateral reinforcement
8.2.2 Container rectangular board Edge Connector and Reinforcement Measures in the form Shown in Figure 8-1. Rectangular Container Vertical Reinforcement, SUCH as the
When reinforcing ribs, the ribs should be reinforced column pair.
a)
b)
c)
d)
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8.2.4 siding and roof reinforcement welding or intermittent or continuous welding, intermittent welding joints on each side a total length less than the length of the reinforcing memb
1/2.
8.2.5 rectangular container can be placed flat on the basis of the supporting beam can also be used (see Figure 8-16).
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e+
2
A 500
(8-1)
Where optional Allowable deflection coefficient ETA , based on the Short Side of the rectangular Plate than the Long Side of the Delta / Gamma Check taken
from Figure 8-2.
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8.4 A type, B, C-type, D-type design of the unified formula
8.4.1 wall thickness is calculated by the formula (8-2) calculated as follows:
= 2.45 A
p
c
[] t
(8-2)
A 4p
=
c
W, m ax E t 3
W, e
(8-3)
8.4.3 The maximum deflection of the panel should satisfy (8-4) Requirements:
f
< [] f
W, m ax
(8-4)
8.4.4 Top Edge reinforcement commonly used angles, its specifications should not be less than 50 50 5.
Moment of Inertia of the Top Edge
ACCORDING
of Reinforcement
to Equation
required(8-5)
I
to calculate the Actual Moment
: of Inertia Reinforcement SHOULD not be less than I
c, T
c, T
Twenty three
= 0.217 L gH c c
I
(8-5)
c, T
t
E
8.5 is not reinforced (A type)
8.5.1 Structure
, Structure
shown 1m
in Figure 8-4.
A type rectangular container volume 3should
not exceed
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8.5.2 siding
A type rectangular container wall thickness is calculated by the formula (8-2) basis, siding maximum deflection according to equation (8-3) calculated maximum deflection w
. Checked ACCORDING to Formula (8-4) Basis Wherein each parameter, value
Figure
A is taken
as[Lf ;] Alpha
beta is:
with
H / L8-4,
Chaturvedi
8-5;
ACCORDING to Equation (8-1),
, H lesser
Where Gamma is L , H , whichever is greater,
delta isvalue;
L P
p
= gH
Type B rectangular top side of the container set reinforcement, the general angle, its specifications should not be less than 50 50 5, the structure shown in Figure 8-6
8.6.2 siding
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Type B rectangular container wall thickness calculated by formula (8-2) basis, siding maximum deflection according to equation (8-3) calculated maximum deflection wall
, beta
Checked ACCORDING to Formula (8-4). Wherein each parameter value is: Figure 8-6,
A iswith
taken
, B is taken8-7;
as H[ f; ]Alpha
B /asALChaturvedi
, beta Calculation Map (Three Simply Supported and the Top Edge of Freedom, Triangular load)
Figure 8-5 Alpha
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8.7.2 siding
Reinforcement Container ASSUME C type
Value,
rectangular
and then
column
Pressspacing
the Panel
L Nominal thickness
Value,8.4
then
calculate
8.7.3,8.7.4
[delta]
p
W, n
And 8.7.5 for Strengthening columns and the Top Edge of the Reinforcing Member and the Lever Design; and finally by the maximum deflection of 8.4 pairs of Panels to be chec
P
to equation (8-6) basis.
A taken as ,LB is taken as H;In B / A Chaturvedi 8-7;According
p
c
8.7.3 Consolidation column
8.7.3.1 reinforcement column maximum spacing according to formula (8-7) calculated as follows:
L
[] t
= 0.408
p, m ax
W, e p
c
(8-7)
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Wherein each parameter value is: Figure 8-8, A is
as Las H ;, Alpha
According
, Btaken
is taken
beta with B / A Chaturvedi
8-7; P to equation (8-6) dollars
p
c
Count.
8.7.3.2 Figure 8-8 Actual Reinforcement columnShould
spacingnot
L exceed L.
p
p, max
ACCORDING
to
Equation (8-8) Basis, Reinforcing column to
: be less than the Actual Section modulus Z
Section 8.7.3.3 Reinforcement column required
modulus
Z
p
p
g H3 2
- W, e
Z = L .0642
(8-8)
p
p
[] t
6
8.7.4 The top edge of the reinforcing member
. Moment of Inertia of the Top Edge of Reinforcement required by the Formula (8-5) Basis Wherein each Taken
parameter
as value is: Figure 8-8, When a Rod, H
c
Taken
as
;
L
When
no
Rod,
H
Taken
as
H
,
L
Taken
as
L
.
H,L
c
p
c
c
8.7.5 round rod
d Twenty
, Rodthree
diameter according to equation (8-9) and (8-10) calculated as follows:
8.7.5.1 When the Rod length 363
L
R
gL
d = 0.553 H
p+C
(8-9)
2
[]
bt
[] bt = [] b - 62.1
(8-10)
= 55.6
Ordinary carbon steel []
advisable
bt
d Twenty
, According
three to the formula (8-11) to (8-15) stress check:
8.7.5.2 When the Rod length <363
L
R
Pull the lever itself stress caused by gravity according to equation (8-11) calculated as follows:
d2
=
Et
(8-11)
t, w 0.864
L2
R
Rod gravity bending stress caused by the formula (8-12) calculated as follows:
gL2
= M R
n, w
d
(8-12)
Tensile stress caused by hydrostatic pressure on the lever by the formula (8-13) calculated as follows:
=
t, p
0.306 L gH2
d2
(8-13)
= +
+
R, max t, w n, w t, p
(8-14)
R, max[] b
(8-15)
8.8.1 Structure
D-type rectangular container, with the top edge is set reinforcement, the general angle, its specifications should not be less than 50 50 5; disposed in the wall
Lateral reinforcement ring, its structure 8-9.
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8.8.2 Top Edge reinforcement
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. Moment of Inertia of the Top Edge of Reinforcement required by the Formula (8-5) Basis
cTaken
Wherein
as
1, Lh each
cTaken
parameter
as L . value is: Figure 8-9, H
> 21003000
> 30004000
> 4000
Paragraph spacing, mm
H1
0.60 H
H2
0.40 H
H3
-
H4
-
H5
-
0.45 H
0.30 H
0.25 H
0.37 H
0.25 H
0.21 H
0.17 H
0.31 H
0.21 H
0.18 H
0.16 H
0.14 H
F = 1 gh hh
(8-16)
( + )
1 6
2 1 2
Moment of Inertia of the required first Reinforcement Ring ACCORDING to Formula (8-17) to calculate
: the Actual Moment of Inertia of the Reinforcement Ring Road SH
c, T
I
I
3
= 1.3 FL
1
c, T
Et
(8-17)
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The first paragraph of wall thickness is calculated by the formula (8-18) calculated as follows:
= L 3 1 gh1
1
[] t
(8-18)
Where alpha
Chaturvedi 8-7 Alpha , When Chatto, A is taken as L. , B is taken as H
1
1
The first paragraph of the following paragraphs 8.8.4.2
Counting the rectangular Top Container, the first i ( i = 2,3,4 ... load) tract lateral Reinforcement Ring unit length ACCORDING to Formula (8-19) Calculated as
Follows:
- h
F = 1 gh(
h ++
hh
(8-19)
i 6
i+1 i-1) ( i+1 i i- 1)
First i lateral Reinforcement Ring Road Inertia required by Formula (8-20) to calculate the Actual Moment of
: Inertia of each Reinforcement Ring Road
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FL 3
= 1.3 i
c,i
Et
c, i
(8-20)
Article i paragraph Wall thickness is Calculated by the Formula (8-21) Calculated as Follows:
=L
i
6 i gh( i + hi )
-1
[] t
(8-21)
Where alpha
Chaturvedi 8-7 Alpha , When Chatto, A is taken as L. , B is taken as H
i
i
8.8.5 paragraphs stiffness check
8.8.5.1 first paragraph
The first paragraph of wall thickness according to formula (8-18) calculated shall formula (8-22) to calculate the maximum deflection, according to the equation (8-23) just
Degree:
f
=
1, max
L4 gh
1
1
2E t 3
1, e
f
[] f
1, max
(8-22)
(8-23)
=
i, Max
L4 gh(
+h
i
i-1 i )
2 E t i3
,E
f
i, Max[] f
(8-24)
(8-25)
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When rectangular Container height H2 200mm, it is usually on a wall vertical reinforcement type, plus lateral reinforcement ring to increase
Wall stiffness, namely vertical transverse joint reinforcement type (E-type) rectangular container, Figure 8-10.
8.9.2 Design
E-type rectangular Container with the Top Edge of the Reinforcing Member, the Paragraphs lateral Reinforcement Ring and Wall Design, verification by 8.8, the Calculation
A switch
columns and round reinforcing rod design according to 8.7.3 and 8.7.5.
L ; Vertical
p
Figure 8-10 Vertical and horizontal joint reinforced (E-type) rectangular container
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gh
i
t
2 []
(8-26)
8.10.3 rod
Rod diameter according to equation (8-27) basis, and should not be less than 6mm.
d = 1.13
i
ah gh
2[]
i +C
bt
(8-27)
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8.10.4 top edge reinforcement
Top Edge Reinforcement required Moment of Inertia by the Formula (8-5) Basis. Wherein each
Taken
parameter
as, hL value
Takeis: Figure 8-11, H
c
1 c
To L .
8.11 level with a two-way link vertical reinforced (G-type)
8.11.1 Structure
With two horizontal reinforced vertical link (G-type) rectangular container, the larger rectangular container internal reinforcement, usually vertical plus
Set one or two rows link not equidistant between solid column, top doubles as a cover supporting the link,
Figure
structure
8-7 shown in Figure 8-12,
, the
Check admission.
8.11.2 strengthening columns and link
When 8.11.2.1 Setting link layer
8.11.2.1.1 reinforcement column
Link SHOULD be set
at the H
According to formula (8-28) to calculate the actual cross-section and
1= 0.6 H at this time, the required Section modulus pReinforcement column Z
Number SHOULD
: be not less than Z
p
gH3 2
- W, e
Z = L 0.015
(8-28)
p
p
[]
6
b
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Figure 8-12 with two horizontal reinforced vertical link (G-type) rectangular container
8.11.2.1.2 flat link
a) intermediate link:
Link its own gravity causes tensile stress by the formula (8-29) calculated as follows:
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t 2
= 0.8 E b
(8-29)
t, w
L2
R
Link gravity bending stress caused by the formula (8-30) calculated as follows:
g L2
= 0.75 M R
n, w
b
(8-30)
Tensile stress hydrostatic pressure acting on the intermediate link rod caused by the formula (8-31) calculated as follows:
L
0.27 gH 2
=
p
(8-31)
t, p ( - 2 C )b( - 2 C )
nb
The maximum stress of the intermediate link by formula (8-32) calculated as follows:
= +
+
R, max t, w n, w t, p
(8-32)
middleShould
The maximum stress in the
of the meet
link the requirements of the formula (8-33) is:
R, max
(8-33)
R, max[] b
b) the top of the link:
A combination of computing link with Roof Top sectional Figure 8-13, in combination Formula (8-34) and,(8-35)
Group Cross-sectional Moment of Inertia I
x
Combined Section
Calculated
modulus Zaccording to the mechanical properties of cross-section formula.
x
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= 9.62
10 -62R
L ( nbb + T, Lnp)
(8-35)
n, w
Z
x
Hydrostatic pressure acting on the top bar of the tensile stress linked by formula (8-36) calculated as follows:
2
0.06 gH L
=
p
t, p ( b -C ) ( - 2C ) + L
nb
p T, e
(8-36)
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The maximum stress at the top link according to formula (8-37) calculated as follows:
= +
+
R, max t, w n, w t, p
(8-37)
top ofShould
The maximum stress at the
the linkmeet the requirements of the formula (8-38) is:
R, max
(8-38)
R, max [] b
8.11.2.2 setting when two link
8.11.2.2.1 reinforcement column
Link SHOULD be set
at the H
According to formula (8-39)
1= 0.45 H , H2= 0.3 H , H3= 0.25 H at this time, the required Section moduluspReinforcement column Z
Calculate the Actual Section modulus not less
: than Z
p
gH 3 2
- W, e
Z = L 0.0054
(8-39)
p
p
[]
6
b
8.11.2.2.2 flat link
a) a first layer link:
2
0.15 gH L
=
p
t, p (
- 2C )b( - 2C )
nb
(8-40)
=
t, p (
2
0.034 gH L
=
p
(8-42)
t, p ( b -C ) (
- C) + L
nb 2
p T, e
The maximum stress at the
top ofAnd
the the
linkrequirements to be met respectively formula (8-37) and (8-38).
R, max
8.11.3 wall
Figure 8-12, siding hierarchical link segments, each segment wall thickness is calculated by the formula (8-18) and (8-21) calculation, calculation
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GeneRally rectangular Container Roof stiffener to be set, in Figure 8-14. Calculating the thickness and the maximum deflection of the following Roof, just Consider the Roo
Weight and Additional=load
P -3
a 1.2 10MPa.
[] f
T, max
(8-45)
Where the value is: Figure 8-14 When Setting ribs, A is taken, as
B isL taken as ;WWhen no ribs, A is taken as L ,
T
T
B is taken as W . beta with B / A Check Figure 8-15.
[] f ACCORDING to Equation (8-1), where Gamma is A , B , whichever is greater, delta for the A , B lesser value, ETA to Delta / Gamma Chaturvedi 8-2.
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T, L
9.4 []
6
b
(
)
+ p WL 2 W 2
g
= M T, e a TT - TT, e
Z
(8-47)
T, W
9.4 []
6
b
{
}
Z = max Z , Z
(8-48)
T
T, L T, W
8.13 floor
8.13.1 Structure
Steel Plate CAN be Placed on a Support, as Shown in 8-16. It CAN Also be Placed on the Entire Plane, planar Support Base Plate, When the Wall thickness
Less than 10mm, the bottom plate thickness not less than 6mm; when the wall thickness is 10mm ~ 20mm, the plate thickness of not less than 8mm.
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gH
[] t
(8-49)
=
L
(8-50)
b, max 1.25 b, e gH
8.13.3 in the flat plane of support on the basis of the whole floor
When the entire surface of the base plate is supported, the minimum thickness of the base plate used 4mm ~ 6mm (or wall thickness, etc.), taking into account the corrosion
To determine the amount of the nominal thickness of the floor.
9 manufacture, inspection and acceptance
9.1 General
Manufacture, inspection and acceptance 9.1.1 containers shall meet the provisions of this chapter, it should also comply with the requirements of the design drawings.
9.1.2 Container Manufacturing unit Design Changes Design Changes SHOULD be made
the Original Design File units Issued in Principle. Container Manufacturing Order
Bit design changes should be content on the as-built drawings detailed records.
9.2 Material
Deal with material container in the following cases retest:
a) a certificate of quality steel material properties data provided incomplete;
b) No certificate of quality welding materials;
c) drawing steel with special requirements indicated.
9.3 molding
9.3.1 groove surface requirements:
a) bevel surface may not have cracks, delamination, inclusions and other defects;
within b) prior to welding, the surface should be removed on both sides of the groove and the base metal 20mm range (distance from the groove edge computing) oxide
Material, oil, slag and other harmful impurities.
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9.3.2 Head:
Results Level Radiation, Ultrasound is Acceptable Level . If the non-destructive Testing Prior to Molding, the Latter forming the arc SHOULD do in the Transitio
NDT. Only the size of the conical head Flange at the Mouth of the Weld 100% ray detector, BUT no change occurred fibers
Other parts of the weld should detect the same proportion of the barrel;
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D D
b
H
b
r
D
a)
b)
Figure 9-2 convex head, conical head (or shell) Peace cover
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b
D D
R
H
h
h
D- D
D
c)
d)
b
b
h
r
R
h
h
D D
h
h
D D
e)
f)
Figure 9-2 (continued)
Table 9-1 head machining tolerances table
Project
<800
DeltaBall
D crown-shaped head
2
i
DeltaOther
D types of head 2
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800 ~
1200
2
+4
mm
Inner diameter D
i
1300 ~ 1700 ~ 2600 ~ 3200 ~ 4200 ~ 6000 ~ > 10000
1600
2400
3000
4000
6000 10000
2.5
3
3
3
3.5
4.5
5.0
+4
+4
+4
+4
+6
+6
+7
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i
-3
-3
-3
-3
-3
BETWEEN the maximum and3 the Difference
Minimum
Inner
5
7
10 diameter
14of the e 18
Surface Uneven local amount
2 b
3
+3
Straight Edge Tolerance Delta height h
-2
2
+4
+6
Head Full of High Tolerances
-1 Delta-2H
-4
25
-4
25
-5
30
+20
-7
+20
-7
+20
-7
4
+4
-2
+8
-3
+12
-4
+16
-5
+20
-6
9.3.3 Housing:
a) the Case of Various types of welded joints counterpart Wrong Side b (See Figure 9-3) Shall be in Accordance with Table 9-2. Composite Steel counterpart
The
amount of b (See Figure 9-4) SHOULD not exceed 50% of the Steel Cladding thickness of not More than 2 mm;
Wrong
Side
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mm
1/4 [Delta]
n
3
> 12 to 20
> 20-40
1/4 [Delta]
n
1/4 [Delta]
n
5
And not
lessofthan
internalD
or external sample template
b) the edges of the welded Joint Ring to form E , with a chord length equal
to 1/6
the 300mm
Inner diameter
i
Board Inspection (See Figure 9-5), the E is not/ greater
than
(
[Delta]
10 + 2) mm, not More than 5 mm.
n
Formed in the Joint Axially welded edges E (See Figure 9-6), with a length of not less than 300mm ruler Examination, the E value does not
Greater than
( [Delta]
n / 10 + 2) mm, not more than 5mm;
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c) butt welded joints on the housing when the two unequal thickness, if the sheet thickness of not more than 10mm, and the thickness difference between the two super
Over 3mm, and the plate thickness is greater than 10mm, and the difference between the two is greater than 30% of the thickness of the sheet or the thickness exceed
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Figure 9-7 shall be required slab edge thinning;
- )
L1, L 2 3 ( [Delta]
1 2
Figure 9-7 two plate thickness ranging from butt welded joints
9-8 on the same cross-sectional view of the housing maximum internal diameter and minimum inner diameter
Nene was seized when the opening section is located at the center of the hole twice or leaving pore size range, the inner diameter of the maximum section
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Figure 9-9 rectangular container section max edge length and minimum side length
e) the production of housing, the distance between adjacent cylinder longitudinally welded joints, or capping point adjacent cylinder head splice of welded joints
Distance longitudinally welded steel joints should be greater
3 Times,
thanand
the nominal
not less than
thickness
100 mm. Cylindrical Section length SHOULD not
n
3 times,
Less than 300mm. Rectangular Vessel Wall Adjacent welding seam spacing delta SHOULD
beand
greater
not small
than the thickness Nominal Steel Plate
n
To 100mm (see Figure 9-10);
g) Surface of the High Alloy Steel Container SHOULD not Affect the resistance to localized scar, Grooving and other CORROSIVE Defects. If Defects Shall be Grinding,
Grinding depth SHOULD not exceed the sheet thickness (Composite Steel Coating thickness means) a negative BIAS. If the Grinding depth Exceeds a Predetermine
Xu welded repair, patching and also meet this requirement.
9.3.4 Flange:
a) take over the flange, vessel flange according to the corresponding standards for processing.
b) angle or flat flange system (see Figure 9-11) processing requirements are as follows:
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1) angle or flat flange machining tolerances made provisions in Table 9-3;
Table 9-3 angle or flat flange machining allowance system
mm
Diameter D
Item Eye
<800
h <100
Tolerance Delta diameter D
h > 100
h 100
Delta Stud is not Perpendicular Degree C
h > 100
b 100
Tolerance width Delta b
b > 100
Thickness Tolerance Delta [Delta]
2.5
3.5
+3
-2
+4
-2
0.1 [Delta] and 3
Note: The angle Steel, Flat Surface irregularities with length not less than 300mm of ruler Check, Delta m of Space Plane's ruler and subject.
2) non-coordinating center circle diameter drill bolt holes and theadjacent
1mm, any
twotwo
holes
chord
chord
tolerance
tolerance
should
of not be greater than
2mm;
3) flange surfaces must not have cracks, burrs, and reduce the strength and reliability of a connection failure.
c) the Flange Surface SHOULD be Perpendicular to the Spindle axis receivership or Cylinder. Flange Bolt through holes SHOULD be the main axis of the Housing Plumb
Arranged (See Figure 9-12). When there are Special requirements, SHOULD be Indicated on the Drawings.
d) installation took flange should ensure that the flange surface horizontally or vertically (with special requirements should be specified in the drawings), the deviation not
Get (when the flange outer diameter less than 100mm, 100mm by dollars) more than 1% of the flange outer diameter, and not more than 3mm.
base ring e) the container upright on the floor cross-bolt holes should be arranged through the center circle diameter tolerance, allows two adjacent holes chord
And any difference between the two holes chord tolerance was no more than 2mm.
, W The tolerance
f) as rectangular Container chassis SUCH Setting Bolt (See Figure 9-13), Bolt Hole CENTERLINE
length of
L 2mm;
b b
The same bolt hole center line, adjacent any two bolt hole center distance tolerance of 2mm.
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b) Welding procedure qualification report, welding procedures, welding records and identification marks welder should be kept for 3 years.
9.4.4 weld surface appearance requirements:
a) welded joint surface may not have cracks, holes, craters and spatter;
b) continuous length of edge welded joint bite shall not exceed 100mm, weld joints on both sides of the undercut shall not exceed the total length of which welding
10% of the total length of the joint, undercut depth of not more than 0.5mm, high alloy steel container may not have undercut;
, e Specified
in Table 9-4 and 9-14.
c) Reinforcement of welded
1 joints
2 e
Table 9-4 welded joints than high
Single groove
e1
And 4
0 ~ 15%n[Delta]
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mm
Sided groove
e2
1.5
e1
And 4
0 ~ 15%1[Delta]
e2
And 4
0 ~ 15%2[Delta]
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9.5.1 Cold or Warm forming head to be Heat Treated. When Manufacturing units to Ensure That the Material Properties after Cold forming in Line with the Design, requirement
When, subject to this limit. Except as otherwise Provided in Design, High Alloy Austenitic Cold Formed head without Performing Heat treatment.
9.5.2 drawings indicate stress corrosion of container, should be stress relief heat treatment.
9.5.3 There are High-Alloy Steel and Composite Steel Container Surface Corrosion requirements Shall pickling, passivation. Class Steel Components
After the heat treatment according to design requirements, the need for pickling, passivation.
9.6 Non-destructive testing
9.6.1 Unless otherwise specified, the container butt welded joints need to be locally-ray or ultrasound testing, test pieces of welding length of not less than
10% of the length of the Linker. Local non-destructive Testing SHOULD be Preferred T-shaped joints.
9.6.2 Non-destructive testing of welded joints shall JB / T 4730.2, the provisions of JB / T 4730.3 was, the following:
a) ray detection technology welded joints is rated AB grade; quality grade is qualified;
b) ultrasonic testing of welded joints grade is B; quality grade level qualification.
9.7 Test
9.7.1 manufactured after container shall design requirements for a water test, hydraulic test, pressure test, leak test or kerosene
Leakage test.
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9.7.2 container opening reinforcement rings should be pressure tested before 0.1MPa compressed air through the inspection of the solder joint quality.
9.7.3 Commonly Used Test Liquid Water, other Liquids May be Used Will not cause Dangerous When needed. The Test Gas Commonly Used Dry,
Clean AIR, May Also be nitrogen or other inert Gas as needed. Austenitic Stainless Steel Container with Water Hydraulic Test SHOULD be
Stains removed. When Unable to Meet this requirement, it SHOULD Water Control the chloride content of not More than 25 mg / L.
9.7.4 test should be corrected using two, and the same range of pressure gauges, pressure gauge range is about 2 times the test pressure.
9.7.5 Test Method filled with water:
a) the outer surface of the welded joint before the test should be cleaned, and dried;
b) the duration of the test shall be observed according to the time required for the decision, but not less than 1h;
c) test welded joints should be no leakage;
d) If leakage should be retested after repair;
After e) test is completed, the water should be drained and blown dry with compressed air inside.
9.7.6 hydraulic test and methods
9.7.6.1 The test pressure according to design requirements.
9.7.6.2 test liquid temperature shall not be less than 5 .
9.7.6.3 Hydraulic Test method:
a) Located at the Top of the Container Port SHOULD Test the Exhaust, Exhaust Port When the Inlet Opening to Ensure That the AIR Inside the Container Drain.
The outer surface of the container should be kept dry;
b) the test pressure should rise slowly, reaching a predetermined test pressure should be maintained for more than 30min, and check all welded joints
And the joint portion, if any leakage, redo the test after repair;
c) completion of the test the exhaust port should be opened immediately, liquid water should be drained and blown dry with compressed air inside.
9.7.7 Pressure test and methods
9.7.7.1 In the following cases, be used instead of hydraulic pressure test test:
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a) Due to the structure or support reasons, the vessel can not be safely filled with water;
b) the inner container is not easy to dry, is not allowed to run liquid residue trials.
9.7.7.2 Pressure test due security measures.
9.7.7.3 Pressure test pressure should design rules.
9.7.7.4 When the pressure test medium temperature should not be less than 5 .
9.7.7.5 Pressure Test Method
When the test pressure should rise slowly, to the specified test pressure of 50%, packing 5min, then all welded joints and connections
Parts of the Initial Leak Check, if it leaks, Re-Test after Repair. After the Initial Leak Inspection and approval, and then Continue to Slowly boost to Regulation
Set Test pressure. Check for leaks Again 10 min after packing. If the Leak, redo the Test after Repair.
9.7.8 tightness test and methods
9.7.8.1 airtight container with the test requirements of the drawings as required by the hydraulic pressure test after passing the air tightness test.
9.7.8.2 tightness test pressure shall be prescribed pattern.
9.7.8.3 When air tightness test, pressure should rise slowly, reaching a predetermined holding pressure after test pressure 10min, then fell to the design pressure,
Welded joints and Connecting Parts Check for leaks. If the Leak, redo the Test after Repair. When Small Containers Leak Test CAN be DONE
Check immersed in water.
9.7.9 kerosene leak test and methods
9.7.9.1 the side of the clean-up of welded joints can be inspected clean, coated with a white slip, dry, in welded joints another top coat to coal
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Oil, sufficient wetting the surface, no oil is qualified to the white powder through after 0.5h.
9.7.9.2 In the design permits or by design unit can be used in place of a water test kerosene leak test.
9.7.9.3 For insulation jacket of the container, the container should be (body) required to carry out the test, the test pass and then welding clamp
Sets. When the Jacket make Hydraulic Testing, the Container Shall be subjected to external pressure Stability in Design.
9.8 Acceptance
9.8.1 Quality Certificate
Container factory quality documentation should include three parts:
a) product certification;
b) container specification shall include at least the following:
- Vessel characteristics (including the design pressure, test pressure, design temperature, the working medium);
- Containers general plan (by the order unit may not include courtesy when this);
- Container main components table;
- Container ban welding and heat treatment and other special instructions.
c) quality certificate shall include at least the following:
- Chemical composition and mechanical properties of the main components of the material;
- Non-destructive testing results;
- Pressure test results;
- And the pattern does not match the project.
9.8.2 Container nameplate
. Container Vessel Nameplate fixed position Clear Container Plate SHOULD include the following:
a) Name of manufacturer;
b) The manufacturer of the container number of the product;
c) the date of manufacture;
d) the design pressure;
e) the test pressure;
f) design temperature;
g) container weight.
9.8.3 paint containers, packaging, transport
Paint containers, packaging, transportation by JB / T 4711 requirements.
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Appendix A
(Informative)
Properties of steel at different temperatures
Steel No.
100
150
200
250
300
350
Q245R
6 to 16
245
220
210
196
176
162
147
> 16 to 36
235
210
200
186
167
153
139
> 36 to 60
225
200
191
178
161
147
133
Q345R
Q370R
6 to 16
345
315
295
275
250
230
215
> 16 to 36
325
295
275
255
235
215
200
> 36 to 60
305
280
260
240
220
200
185
6 to 16
370
340
320
300
285
270
255
> 16 to 36
360
330
310
290
275
260
245
> 36 to 60
350
325
305
285
270
255
240
205
189
184
180
178
175
168
0Cr18Ni9
205
171
155
144
135
127
123
0Cr18Ni10Ti
205
171
155
144
135
127
123
0Cr17Ni12Mo2
205
175
161
149
139
131
126
00Cr19Ni10
177
145
131
122
114
109
104
00Cr17Ni14Mo2
177
145
130
120
111
105
100
0Cr18Ni12Mo2Ti
205
175
161
149
139
131
126
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Table A.2 high temperature yield strength steel
mm
350
10
16
205
20
16
Steel No.
181
172
162
147
133
123
245
220
Low alloy steel
210
196
176
162
147
275
255
235
215
200
16
320
16Mn
295
17 to 40
310
285
265
245
225
205
191
NOTE: High-temperature alloy steel yield strength can be listed in the corresponding reference data in Table A.1 of steel.
Table A.3 forging high temperature yield strength
Steel No.
20
Nominal thickness
mm
20
100
215
191
181
Low Alloy Steel Forgings
100
150
Carbon Steel Forgings
167
152
137
350
127
300
16Mn
275
245
235
215
205
186
176
Note: The high temperature yield strength alloy steel forgings refer to the corresponding data in Table A.1 list of steel.
Table A.4 stud high temperature yield strength
Steel No.
Stud Size
mm
20
100
150
200
250
300
350
M24 ~ M27
315
285
265
245
220
200
186
295
265
250
230
210
191
176
30CrMoA
35CrMoA
M22
685
620
600
580
570
540
500
M24 ~ M36
635
570
550
540
530
500
460
M22
550
495
480
470
460
450
435
M24 ~ M48
500
450
435
425
420
410
395
M22
735
665
645
625
615
605
580
M24 ~ M48
685
620
600
585
575
565
540
Note: The high temperature yield strength steel studs can be listed in the corresponding reference data in Table A.1 of steel.
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Table A.5 steel elastic modulus
Elastic modulus at the following temperature
3MPa () and 10
Material
-20
20
100
150
200
250
300
350
194
192
191
189
186
183
179
173
203
200
196
190
186
179
Austenitic steels
199
195
191
187
184
181
177
173
201
198
195
191
187
181
175
Material
-50
50
100
150
200
250
300
350
11.12
11.53
11.88
12.25
12.56
12.90
13.24
15.97
16.28
16.54
16.84
17.06
17.25
17.42
17.61
17.79
9.29
9.59
9.94
10.20
10.45
10.67
10.96
11.19
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