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People's Republic of China industry standard welded steel pressure vessel

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ICS 23.020.10
J 74

People's Republic of China Industry Standard

NB / T 47003.1-2009
Section instead of JB / T 4735-1997

Welded steel pressure vessel

Steel welded atmospheric pressure vessels

2009-12-01 release

National Development and Reform Commission, People's Republic of China

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2010-05-01 implementation

Release

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NB / T 47003.1-2009

Eye

Secondary

Preface II
1 Scope 1
2 Normative references 1
3 Terms and definitions 3
4 General 4
5 Material 9
6 Basic structural elements ................ 19
7 vertical cylindrical vessel ................ 42
8 rectangular container 57
9 manufacture, inspection and acceptance 74
Appendix A (informative) properties of steel at different temperatures 85

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NB / T 47003.1-2009

Foreword
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JB / T 4735 is divided into two parts:


- JB / T 4735.1: welded steel pressure vessel;
- JB / T 4735.2: solid silos.
This section compared with JB / T 4735-1997, the main changes are as follows:
- The revision of the carbon steel, low alloy steel, high safety factor ferritic alloy, the lower limit of the tensile strength of steel standard
The safety factor is reduced to 2.4 from 2.5;
- Chapter 4 on the definition of the minimum thickness and the thickness of the revised calculation; increased pressure test pressure test; pressure test
When the stress test check were revised;
- Chapter 5, based on changes in the steel standard, the corresponding increase in steel; increase studs, nuts steel steel; increase steel XU
Stress; increased welding materials;
- The original standard of Chapter 5, "pressure cylinder", Chapter 6, "External Pressure Vessel and external pressure spherical shell", Chapter 7, "head", 8
Chapter "flat cap", Chapter 9, "opening and the opening reinforcement," Chapter 10, "flange" merger-oriented section in Chapter 6, "basic knot
Structural elements ";
- Chapter 6, "Basic structural elements" in the "flat cap", "opening and the opening reinforcement" and "flange" part of the equation into
Fixed line; relaxed and diameter of the opening range;
- To Chapter 7, "vertical cylindrical vessel" part of the formula was modified;
- Chapter 8, "rectangular container" part formula was modified;
- Chapter 9 adds a rectangular container, the contents of the pressure test and methods. The pressure test should modify the medium temperature is not low
At 5 ;
Add to withdraw the original standard Chapter 12 "vertical cylindrical tanks," Chapter 14, "a cylindrical silo" Appendix A "material Regulations ", Appendix C" vertical cylindrical tanks seismic design, "Appendix D" ribbed vault design, "Appendix E" stand
Basic requirements type cylindrical tank foundation design ", Appendix F" Tank T-joint, fillet weld joint specimen preparation and inspection
Check "Appendix G" structure node detail "Appendix H" flush-type cleaning hole openings and opening reinforcement. "
Appendix A of this section is informative appendix.
This part of the National Boiler and Pressure vessel Standardization Technical Committee (SAC / TC 262) and centralized.
This section is responsible for drafting unit: Gansu Lanke Petrochemical Equipment Co., Ltd. high-tech.

Participated in the drafting of this section: Special Equipment Inspection Institute, Anhui Province, China Petrochemical Engineering Construction Corporation, China Huanq
China Petroleum Engineering Company Dalian Branch, China Sinopec Shanghai Engineering Co., Ltd., Luoyang Petrochemical Engineering Corporation, China special
Kind of equipment and Testing Institute, Beijing Gas Group Co., Ltd. Special Equipment Inspection.

The main drafters of this section: Liu Fu records, Zhang Yong, Yan Guohua, following the increase in fees, Xia Li, Yue country and India, Zhao new, Wang Wenjiang, Ji Fe
Yue Bin, Jiangying Ming, Shen Ping Yu, Zhu Baoguo, Wang Wanlei, Li Xiaoming, Li Shiyu, life than the south, the king of the country, Jiang Feng.
This part of the standard replaces the previous editions are:
- JB / T 4735-1997.

II

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NB / T 47003.1-2009

Welded steel pressure vessel

1 Scope
1.1 section provides welded steel pressure vessel (hereinafter referred to as the container) the design, manufacture, inspection and acceptance requirements.
Horizontal pressure vessel design calculation according to JB / T 4731 the relevant provisions of "steel horizontal vessel", the allowable stress values
may Headquarters
Points, 4.6 selection.
1.2 section applies to vessels in the range of:
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a) cylindrical vessel: the design pressure is greater than -0.02MPa, less than 0.1MPa, design temperature range by using the temperature of the steel allowed
Degree determination;
b) rectangular container: design pressure is zero, the design temperature range allowed by the steel temperature OK.
1.3 does not apply to the following types of containers:
a) The flame heats the vessel directly affected;
b) by the container of nuclear radiation;
c) dressed as extremely or highly hazardous toxic container medium;
d) direct buried containers;
e) can lift gas tank;
f) regular container handling;
g) silo;
3Vertical
h) the geometric volume is greater
than 1cylindrical
000m vessel;
i) a height greater than 10m and an aspect ratio of greater than 5 tower container.
2 Normative References
The following documents contain provisions which, through reference in this text, constitute provisions of this part. For dated references, which subsequently
Some amendments (excluding corrections) or revisions do not apply to this section, however, encourage an agreement under this section
Whether the parties to use the latest versions of these documents. For undated reference documents, the latest versions apply to this section.
GB 150

Steel pressure vessel

GB / T 699-1999

Quality carbon structural steel

GB / T 700-2006

Carbon steel (GB / T 700-2006, ISO 630: 1995, NEQ)

GB / T 711-2008

Quality carbon structural steel plates and wide strips

GB 712-2000

Hull structural steel

GB 713-2008

Boiler and pressure vessel steel plate

GB 912-2008

Carbon steel and low-alloy structural steel hot-rolled steel sheet and strip (GB 912-2008, ISO

4995: 2001 (E), ISO 4996: 1999 (E), NEQ)


Stainless steel electrode
GB / T 983-1995
GB / T 985.1-2008

Gas welding, arc welding, gas welding and beam welding is recommended groove (GB / T
1

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NB / T 47003.1-2009
985.1-2008, ISO 9692-1: 2003, MOD)
SAW recommendation groove (GB / T 985.2-2008, ISO 9692-2: 1998, MOD)
GB / T 985.2-2008
GB / T 1220-2007

Stainless steel bar

GB / T 1591-2008

High strength low alloy structural steel

GB / T 1804-2000

General tolerances Tolerances for linear and angular dimensions without individual tolerance

GB / T 3077-1999

Alloy structural steel

GB 3087-2008

Low pressure boiler seamless pipe (GB 3087-2008, ISO 9329-1: 1989, NEQ)

GB / T 3091-2008

Low pressure liquid delivery welded steel pipe (GB / T 3091-2008, ISO 559: 1991, NEQ)

GB / T 3098.1-2000

Mechanical properties of fasteners Bolts, screws and studs

GB / T 3098.2-2000

Mechanical properties of fasteners coarse thread

GB / T 3274-2007

Carbon steel and low-alloy structural steel plates and strips

GB / T 3280-2007

Rolled stainless steel sheet and strip

GB / T 4237-2007

Hot rolled stainless steel sheet and strip

GB / T 4334-2008

Intergranular corrosion of stainless steel grain metals and alloys corrosion test methods (GB / T 4334-2008,

ISO 3651-1: 1998 & ISO 3651-2: 1998, MOD)


Stainless Steel 5% sulfuric acid corrosion test
GB / T 4334.6-2000
GB / T 5117-1995

Carbon steel rod

GB / T 5118-1995

Low Alloy Steel Electrode


Carbon steel submerged arc welding wire and flux

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GB // T
T 5779.1-2000
5293-1999
GB

Fasteners - Surface discontinuities - Bolts, screws and studs for general requirements (GB / T 5779.1-2000,

ISO 6157-1: 1988, IDT)


GB / T 5779.2-2000

Nut fastener surface defects (GB / T 5779.2-2000, ISO 6157-1: 1995, IDT)

GB 6479-2000

High pressure chemical fertilizer equipment seamless steel pipe (GB6479-2000, ISO9329-2: 1997, NEQ)

GB / T 8162--2008

Structure seamless steel pipe

GB / T 8163--2008

Transmission fluid with seamless steel pipe

GB / T 8165-2008

Stainless steel composite plate and strip

GB / T 9019-2001

Nominal diameter pressure vessel

GB / T 12470-2003

Submerged arc welding of low alloy steel wire and flux

GB 13296-2007

Boilers, heat exchangers, stainless steel seamless pipe

GB / T 14957-1994

Fusion welding wire

GB / T 14976-2002

Fluid transport stainless steel seamless pipe

GB 50009-2001

Building structural load specification

GB 50011-2001

Seismic Design of Buildings

GB 50017-2003

Design of steel structures

GB 50236-1998

Field equipment, industrial pipe welding engineering construction and acceptance

JB / T 4701

Influenza A flat welding flange

JB / T 4702

B flat welding flange

JB / T 4703

Long-necked welded flange

JB 4708

Pressure Equipment Welding procedure qualification

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NB / T 47003.1-2009
JB / T 4709

Pressure vessel welding procedure

JB / T 4710

Steel tower vessel

JB / T 4711

Applying pressure vessel and transport packaging

JB / T 4712.1

Container holder Part 1: saddle supports

JB / T 4712.2

Container holder Part 2: legged seat

JB / T 4712.3

Container holder Part 3: ear-type bearings

JB / T 4712.4

Container holder Part 4: Bearing Supports

JB / T 4726

Carbon steel pressure vessel and low alloy steel forgings

JB / T 4728

Pressure vessel steel forgings

JB / T 4730.2

Non-destructive testing of pressure equipment - Part 2: ray detector

JB / T 4730.3

Nondestructive testing of pressure equipments - Part 3: Ultrasonic testing

JB / T 4731

Steel horizontal container

JB / T 4733.1

Pressure vessels Cladding Plate Part 1: Stainless steel - steel clad plate

JB / T 4733.2

Pressure vessels Cladding panels - Part 2: Nickel - steel composite board

JB / T 4733.3

Pressure vessels Cladding Plate Part 3: titanium - steel composite board

JB / T 4733.4

Pressure vessels Cladding Plate Part 4: Copper - clad steel plate

JB 4744

Mechanical properties of steel pressure vessels welding test plate test

JB / T 4746

Steel pressure vessel head

JB / T 4747

Pressure vessel steel rod ordering technology

SY 5036-1983

Pressure fluid transport with spiral submerged arc welded pipe

SY / T 5037-2000
SY / T 5038-1992
HG 20592 ~ 20635
HG 20660-2000
HG 21514 ~ 21535
HG 21594 ~ 21604
YB / T 5092-2005

Low pressure fluid pipes with spiral submerged arc welded pipe
General fluid pipes with spiral seam high frequency welded steel pipe
Copper pipe flanges, gaskets, fasteners
Pressure vessel chemical toxicity and explosion hazard medium risk level classification
Steel manholes and hand holes
Stainless man, hand holes
Welding stainless steel wire

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Boilers, pressure vessels and piping welders management rules (2002) State Administration of Quality Supervision, Inspection and Quarantine
3 Terms and Definitions
The following terms and definitions apply to this section.
3.1
Pressure pressure
Except where indicated, pressure refers to gauge pressure.
3.2
Working pressure operating pressure
Working pressure refers to the normal operating conditions, the top container of the highest possible pressure.
3.3

Design pressure design pressure


Design pressure means the maximum pressure vessel at the top of the set, together with the corresponding design temperature as the design load condition, and its value is n
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NB / T 47003.1-2009
To work under pressure.

External pressure vessel design pressure, should take no less than under normal operating conditions that may occur in the inner and outer shell wall maximum pressure diffe
3.4
Calculated pressure calculating pressure
Calculation pressure means in the corresponding design temperature to determine the pressure vessel calculating the thickness of each part or element, which is designed to
The force of each part or component of the container is exposed to the static pressure of the liquid column and.
Container
volume
by athe
two-compartment
or two
or more
chambers,
such as pressure
jacket capacity
It is determined
when
calculated pressure,
should
consider
the maximum
difference between the chambers.
3.5
Metal temperature metal temperature
Metal temperature refers to the average temperature along the container element metal section.
In any case, the surface temperature of the element metal steel shall not exceed the allowable temperature.
3.6
Design temperature design temperature
Design temperature refers to the normal operating conditions, the set element metal temperature, its value can not be less than the metal element in working condition
Peak metal temperature that can occur on the metal temperature below 0 , the design temperature not higher than the metal element may reach the lowest temperature.
Vessel design temperature (ie, the nameplate label on the container design temperature) means the design temperature of the housing.

Note: The container has a variety of operating conditions, and should indicate the respective operating conditions corresponding to the design pressure and design temperatu
According to the design of the most demanding conditions.
3.7
Test temperature test temperature
The test temperature refers to the pressure test, the metal temperature of the container housing.
4 General

4.1 General
Container design, manufacture, inspection and acceptance shall comply with the provisions of this section, it should also comply with the relevant laws and regulations prom
Regulations and rules.
Range 4.2 container
The scope of the section of container means the container body and its parts as a single whole, and delineated in the following ranges:
a) vessel and external piping connections:
1) The first circumferential groove weld joints connecting the end faces;
2) a screw threaded joints in the end face;
3) The first flange sealing surface flange connection;
4) a first sealing surface dedicated connector or fitting connections.
b) to take over, manholes, hand holes and other shaped head, flat cover and fasteners.
supporting element c) containers, opening reinforcement elements and their connection with the housing welded joints.
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d) mounted directly on the container safety relief devices.


4.3 Qualifications and Responsibilities
4.3.1 container design, manufacturing units should have a sound quality management system.
4.3.2 design institutions design file (usually including design calculations and design drawings) correctness, completeness. System
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NB / T 47003.1-2009
Made container units should be manufactured in accordance with the requirements of the design drawings.
To modify the original design, it should obtain a recognized unit of original design.
4.3.3 inspection departments manufacturing units in the container manufacturing process and after completion, the provisions of this section shall design requirements and design,
Of container inspection and testing of the specific proposed inspection reports, and test the accuracy and completeness of the report.
4.4 load
Design should consider the following load:
a) the design pressure;
b) liquid column hydrostatic pressure;
c) container weight (including inner and fillers, etc.) as well as under normal operating conditions or interior materials under test state (or test pressure fluid
Member) of the heavy load, and solid powder, pellets, etc. caused by friction;
d) ancillary equipment and insulating materials, linings, pipes, escalators, platforms and other weight load;
e) snow loads, wind loads and seismic loads;
When necessary, should consider the following loading effects:
f) from the support, the force caused by the connection of pipes and other components;
g) the force due to the different thermal expansion;
h) transportation, installation, maintenance, container withstand the force.
4.5 thickness
4.5.1 The thickness of the additional amount
Thickness of the additional amount according to formula (4-1) to determine:
C = C1+ C2

(4-1)

Where:
C - thickness of the additional amount, mm;

C1 - Thickness of steel plate or negative deviation, according to the corresponding standard steel or steel selection, mm;
When the thickness of the steel negative deviation is less than 0.25 mm and not more than
6% of the nominal thickness, it is desirable C
1= 0;
C2 - Corrosion allowance to compensate for the container due to corrosion, mechanical wear resulting in an additional amount of reduced thickness, according to the work
Arts and operational requirements and determine which environmental conditions (other than stainless steel, usually not less than 1mm).
4.5.2 Minimum thickness
The minimum thickness of the cylinder does not include corrosion allowance: for carbon steel and low alloy steel is 3 mm; for high-alloy steel to 2 mm.
4.5.3 calculating the thickness
Calculating the thickness refers to the thickness of each chapter is calculated according to the obtained, if necessary, there should be included in the other loads the desired
4.5.4 design thickness
Design thickness refers to the calculation of both the thickness and the minimum thickness and corrosion allowance is greater sum.
4.5.5 Nominal thickness
Nominal thickness refers to the design thickness plus the thickness of steel negative deviation, rounded up to the thickness of the steel standard, which marked pattern
In thickness.
When calculating the thickness is less than the minimum thickness, its time to consider the thickness of steel nominal thickness negative deviation.
4.5.6 effective thickness
Effective thickness means the nominal thickness minus corrosion allowance and steel thickness negative deviation.

4.5.7 Container manufacturing units should be based on the manufacturing process conditions, and considering the actual thickness of the sheet to determine their own processing
5

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NB / T 47003.1-2009
The actual thickness of the container products various parts of the site not less than the nominal thickness minus the thickness of steel negative bias.
4.6 Allowable stress
4.6.1 This part of the materials used to select the allowable stress in Chapter 5. Determining allowable stress based on: steel (except bolt material
Outside) Table 4-1, bolt material in Table 4-2.
Table 4-1 Steel Allowable stress
Allowable stress
Take the minimum value of each of the following, MPa

MaterialMaterial
Carbon steel, low alloy steel, high alloy ferritic

ReL
1.5

Austenitic high-alloy steel

t
ReL
1.5

Rm
ReL
Twenty four
1.5
t a
ReL
1.5

Note:R - Lower tensile strength steel standard limit, MPa;


m
ReL- Standard room temperature yield strength of steel, MPa;
t - Steel yield strength at design temperature, MPa.
ReL
a When a trace components allow permanent deformation, may be appropriate
t . This
to increase
provision
thedoes
allowable
not apply
stress,
flange
but or
notother
more than 0.9
ReL
When a trace leakage or permanent deformation generates fault situations.
Table 4-2 Bolt Allowable Stress
MaterialMaterial
Carbon steel

Bolt diameter
M22

Heat treatment
Hot-rolled, normalizing

M24M48
M22
Low Alloy Steel
Martensitic high-alloy steel

M24M48

Tune Quality

M52
Austenitic high-alloy steel

M22

Allowable stress, MPa

Solid Dissolve

M24M48

t /2.7
ReL
t /2.5
ReL
t /3.5
ReL
t /3.0
ReL
t /2.7
ReL
t 1,6
ReL
t /1.5
ReL

Note:Rt - Steel yield strength at design temperature, MPa.


eL
4.6.2 design temperature is below 20 , 20 , promised to take the stress.
4.6.3 clad stainless steel sheet allowable stress
For cladding and grassroots binding rate JB / T 4733 B2 level in more than a composite steel plate in the design calculations, and if included in the cover
When the strength of the layer of the material, the design temperature allowable under its stress by formula (4-2) to determine:
[] t + [] t
11
Twenty two
[] t =
+
1 2

(4-2)

Where:
[] t - Xu clad steel plate design temperature stress, MPa;
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NB / T 47003.1-2009
[] t - Xu base steel sheet design temperature stress, MPa;
1
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[] t2 - The promise of the design temperature steel cladding stress, MPa;


- The effective thickness of the base steel sheet, mm;
1
- The effective thickness of the coating material, mm.
2
4.6.4 allowable axial compressive stress
Cylinder or tube allowable axial compressive stress takes the following values, whichever is smaller:
a) material design temperature allowable stress (see Chapter 5);
b) according to the following steps to calculate the B value:
1) according to equation (4-3) A value is calculated:
0.094 e
A=
R
o
Where:

(4-3)

A - coefficient;
- The effective thickness of the cylinder or pipe, mm;
e
Ro - Outer radius cylinder or tube, mm.

2) Depending on the selected material, the design temperature and A values


according to GB 150 Figure 6-3 Figure 6-10 investigation (case of intermediate
Strike a B
temperature
byvalue.
interpolation)

A fall if the design temperature of the material values


of the left line, press (4-4) calculated B value.
2
B = AE t
3

(4-4)

Where:
B - allowable axial compressive stress, MPa;
Et - Design temperature elastic modulus of the material, MPa.
4.7 weld joint efficiency

4.7.1 The list of welded joints coefficient calculated for each section applies to the corresponding element of this section, based on the value of the contact portion of the containe
Head type and non-destructive testing requirements for selection.
4.7.2 double welded or equivalent to a double welded butt joints full penetration:
= 1.0
100% non-destructive testing
= 0.85
Local non-destructive testing
= 0.70
4.7.3 sided welding of butt joints, and has close to the base metal plate along the entire length of its roots:
= 0.90
100% non-destructive testing
Do NDT

= 0.80
Local non-destructive testing
= 0.65
Do NDT
Note: This section generally do not require 100% non-destructive testing, but thedesign
Press is150
100%
GB non-destructive
required when the
testing
valueand
of non-destructive
the need to take appropriate
Detection qualified level.
4.7.4 side welding without backing butt joints:
= 0.70
Local non-destructive testing
Do NDT

= 0.60
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NB / T 47003.1-2009
4.8 Test
4.8.1 After the container is made
shall be subject to pressure test or leak test. Test do Sheng (charge) water test, hydraulic pressure test, pressure test,
Kerosene leak tightness tests and trials, etc., can not be done when the hydraulic test, do the pressure test, the test methods and projects should
Indicated on the drawings. Specific provisions of the test requirements, see 9.7.
4.8.2 Test pressure:
a) Hydraulic test:
[]
1.25 p
=
p
[] t
T
0.05
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Whichever is greater of the


two
(4-5)
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b) Pressure test:
p =
T

1.15 p

[]
[] t

Whichever is greater of the


two
(4-6)

0.05

c) tightness test:
p = 1.0 p
T

(4-7)

Where:
pT- Test pressure, MPa;
p - design pressure, MPa;
[] - Container element in many materials stress test temperature, MPa;

[] t - Container element material stress allowable design temperature, MPa.


Note 1: As a result of the use of 0.05MPa (hydraulic test) or 0.05MPa (pressure test) pressure test, will lead to the need to increase the thickness of the shell, it allows appr
[] than
[]
When the lower test pressure, but
test) or
1.25not
p less (Hydraulic
1.15p (Pressure test).
t
[]
[] t
[] temperature
Note 2: Each element container (cylinder, head, over, flanges and fasteners, etc.) of the materials or design
It
is not the same, you should take each element
[] t
The ratio of the smallest.
Note 3: When container is in horizontal hydraulic test, the test pressurepshall
be placed in the test pressure when standing
Tstatic pressure plus the liquid column.
4.8.3 When the container hydraulic test to be done, but the required hydraulic test liquid filling height above the height of containers, and the design without
When allowed, can be hydraulic and air pressure tests. Testp pressure
According to equation (4-6) OK. During the test, a container filled with water to give
T
Up design allows the liquid level, and then injected into the upper container of compressed air until the pressure reaches the vapor space required test pattern compression
Force value.
External pressure within the pressure vessel pressure test.
4.8.4 When stress check pressure test
When the pressure test, the film stress of the cylinder by the formula (4-8) calculated as follows:
( + )
= pTD i
e
T
2
e

(4-8)

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NB / T 47003.1-2009
Where:
- Cylindrical film stress, MPa;
T
p - Test pressure, MPa;
T
Di - Inner diameter of the cylinder, mm;
- The effective thickness of the cylinder, mm.
e
Should meet the following conditions:
T
When the hydraulic test:
0.9R
T
eL

(4-9)

When the pressure test (hydraulic and air pressure tests):


0.8R
T
eL

(4-10)

Where:
ReL- Cylinder material under test temperature yield strength, MPa;
- Cylinder welded joint efficiency.
5 Material

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5.1 General
5.1.1
shall comply with the provisions of this chapter vessel steel, welded structural steel must be good weldability of steel.
5.1.2 included 150 GB of steel containers can be made
of steel.
5.1.3 The container should be open hearth steel, smelting furnace or oxygen. Technical requirements of steel shall comply with relevant standards or steel
The provisions of relevant technical conditions.
5.1.4 steel vessel steel should be accompanied by a certificate of quality steel production units, container manufacturing unit should be quality certificate for steel
Acceptance, fashion should retest necessary.

5.1.5 Select a container vessel steel should consider the use of conditions (such as design temperature, dielectric properties and operational characteristics, etc.), welding materia
Bonding properties, container manufacturing process and economic rationality and so on.
5.1.6 vessels steel temperature limit, according to the steel of the allowable temperature limit.
5.1.7 When there are special requirements for steel, design units should be specified in the respective drawings or technical documents.
Different temperature performance reference value of steel in Appendix 5.1.8 A (informative).
5.2 Plate
Standard 5.2.1 steel using state and allowable stress specified in Table 5-1.

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10
Table 5-1 Allowable steel stress
Steel No.

Q235A.F

Steel Standard

Use of state

GB 912

Hot-rolled

Q245R

375

235

140

120

112

100

235

140

126

120

112

100

375

235

140

126

120

112

100

92

84

4.5 to 16

375

235

140

126

120

112

100

92

84

> 16 ~ 40

375

235

140

120

114

107

96

88

80

375

235

140

126

120

112

100

92

84

4.5 to 16

375

235

140

126

120

112

100

92

84

> 16 ~ 40

375

235

140

120

114

107

96

88

80

375

235

156

140

133

124

111

102

93

4.5 to 16

375

235

156

140

133

124

111

102

93

> 16 ~ 40

375

235

156

133

127

119

107

98

89

6 to 16
Hot-rolled or normalizing
> 16 to 36

400

245

163

147

140

131

117

108

98

400

235

157

140

133

124

111

101

91

> 36 to 60

400

225
150
Low-alloy steel plate

133

127

119

107

98

89

3-4
Hot-rolled

GB / T 3274

3-4
Hot-rolled

GB / T 3274

3-4
Hot-rolled

GB / T 3274

GB 713

126

4.5 to 16

GB 912
Q235C

3-4

375

GB / T 3274

GB 912
Q235B

In the following temperature () under the allowable stress values, MPa


Note
100
150
200
250
300
350

GB 912
Q235A

Temperature strength index


Thickness
mm
,
MPa
20
Rm
ReL, MPa
Carbon Steel Plate

Q345R

GB 713

6 to 16
Hot-rolled or normalizing
> 16 to 36

510

345

213

210

197

183

167

153

143

490

325

204

197

183

170

157

143

133

Q370R

GB 713

Normalizing 6 to 16
> 16 to 36

530

370

221

221

213

200

190

183

170

530

360

221

220

207

193

183

173

163

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Page 14

Table 5-1 (Continued)


Steel Standard

0Cr13

GB / T 4237

Annealing

2 to 60

0Cr18Ni9

GB / T 4237

Solution

2 to 60

0Cr18Ni10Ti

GB / T 4237

0Cr17Ni12Mo2

GB / T 4237

Solution

0Cr18Ni12Mo2Ti

GB / T 4237

Solution

00Cr19Ni10

GB / T 4237

Solution

00Cr17Ni14Mo2

GB / T 4237

Solution

GB / T 4237

Solution

00Cr18Ni5Mo3Si2

Use of state

Temperature strength index


Thickness
mm
20
Rm, MPa ReL, MPa
High alloy steel

Steel No.

Or stabilizing solution
2 to 60

2 to 60

2 to 60

2 to 60

2 to 60
2 to 25

In the following temperature () under the allowable stress values, M


Note
100
150
200
250
300
350

137

126

123

120

119

117

112

137

137

137

130

122

114

111

137

114

103

96

90

85

82

137

137

137

130

122

114

111

137

114

103

96

90

85

82

137

137

137

134

125

118

113

137

117

107

99

93

87

84

137

137

137

134

125

118

113

137

117

107

99

93

87

84

118

118

118

110

103

98

94

118

97

87

81

76

73

69

118

118

117

108

100

95

90

118

97

87

80

74

70

67

197

197

190

173

167

163

NOTE: The intermediate temperature stress allowable stress values


in this table may be obtained by interpolation.

a Listed in allowable stress has multiplied quality factor 0.9.


b The bank allowable stress only for the permanent deformation of the elements allows the generation of trace, trace to the flange or other permanent deformation can ca
11
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Page 15

NB / T 47003.1-2009
5.2.2 Carbon steel plate Q235A.F boiling range according to the following provisions apply:
a) steel temperature is 0 ~ 250 ;
b) When a container housing, the plate thickness of not more than 16mm;
c) shall not be used to hold extreme toxicity, height and moderately hazardous media and various containers of flammable media.
NOTE: Fallen medium degree of toxicity by HG 20660 grading regulations.
5.2.3 Carbon Steel Plate calm Q235A, scope Q235B, Q235C according to the following provisions:
a) steel temperature is 0 ~ 350 ;
b) When a container for housing, plate thickness of not more than 40mm.
NOTE: cylindrical and rectangular containers communicating with the atmosphere is not to limit the scope of the above.
5.2.4 for flange, tube sheet, flat cap and other components, a thickness greater than 50mm of 20R and 16MnR plate should be at normalizing state
Use.
5.2.5 cylindrical container for housing, when the design temperature and sheet thickness meet the following conditions should each batch into a plate
Line Charpy V-notch impact test low temperature, test temperature is the minimum design temperature, sample probe orientation to landscape:
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a) the design temperature is higher than -20 , and less than -10 , plate thickness greater than 12mm of 20R. Three samples of the impact energy level
Mean not less than 27J, allow a sample less than the average impact energy, but not less than 70%;
b) the design temperature is higher than -20 , and less than -10 , plate thickness greater than 20mm of 16MnR. Three samples of impact energy
The average value of not less than 31J, allow a sample less than the average impact energy, but not less than 70%.
5.2.6 High-alloy steel plate generally based GB / T 4237 selection. The thickness of less than 4mm plate, when according to GB / T 4237 selection,
Design must indicate the quality of the steel surface groups; when the press GB / T 3280 selection, design unit should indicate the steel surface processing
Level.
5.3 Pipe
5.3.1 standard steel pipe and allowable stress specified in Table 5-2.
5.3.2 using GB / T 8162 should be increased to make the hydraulic test.
5.4 Forging
5.4.1 forging standards and allowable stress specified in Table 5-3.
5.4.2 Forging level determined by the design, and shall be indicated on the drawings. For flammability and toxicity hazards mediated moderate degree
Forging quality working conditions should be used in grade or higher.
5.5 studs and nuts
5.5.1 steel studs standards using state and allowable stress specified in Table 5-4.

12

Page 16

Table 5-2 pipe allowable stress


Steel Number

Pipe standard

Wall thickness Temperature strength index


mm

Rm, MPa

ReL, MPa

20

In the following temperature () under the allowable stress values, MPa


Note
100
150
200
250
300
350

Carbon Steel
Q235A
Q235B
10
20

GB / T 3091

10

335

215

140

126

120

112

10

375

235

140

126

120

112

10

335

205

137

121

115

108

98

88

82

10

390

245

163

147

140

131

117

108

98

204

196

183

170

156

143

133

GB / T 3092
GB / T 3091
GB / T 3092
GB / T 8162
GB / T 8163
GB / T 8162
GB / T 8163

Low alloy steel


16Mn
Q345

GB 6479

16

GB / T 8162, GB / T 8163

490

320
High alloy steel

Steel Number

Pipe standard

Wall thickness
mm

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20

100

In the following temperature () under the allowable stress values, MPa


Note
150
200
250
300
350
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0Cr13
0Cr18Ni9

GB / T 14976

18

137

126

123

120

119

117

112

GB 13296

13
18

137

137

137

130

122

114

111

137

114

103

96

90

85

82

GB / T 14976

13
13

Page 17

14
Table 5-2 (Continued)
Steel Number

Pipe standard

Wall thickness Temperature strength index


mm

Rm, MPa

ReL, MPa

In the following temperature () under the allowable stress values, MPa


Note

20

100

150

200

250

300

350

High alloy steel

0Cr18Ni10Ti

0Cr17Ni12Mo2

0Cr18Ni12Mo2Ti

00Cr19Ni10

00Cr17Ni14Mo2

GB 13296
GB / T 14976

GB 13296
GB / T 14976

GB 13296
GB / T 14976

GB 13296
GB / T 14976

GB 13296
GB / T 14976

13
18

137

137

137

130

122

114

111

137

114

103

96

90

85

82

13
18

137

137

137

134

125

118

113

137

117

107

99

93

87

84

13
18

137

137

137

134

125

118

113

137

117

107

99

93

87

84

13
18

118

118

118

110

103

98

94

118

97

87

81

76

73

69

13
18

118

118

117

108

100

95

90

118

97

87

80

74

70

67

NOTE: The intermediate temperature stress allowable stress values


in this table may be obtained by interpolation.
13296 GB pipe wall thickness of less than or equal to 13mm, GB / T 14976 pipe wall thickness of less than or equal to 18mm.
a The bank allowable stress only for the permanent deformation of the elements allows the generation of trace, trace to the flange or other permanent deformation can ca

Page 18

Table 5-3 forging allowable stress


Steel Number

Forgings Standard

Nominal thicknessTemperature strength index


mm
20
Rm, MPa ReL, MPa
Carbon Steel Forgings

In the following temperature () under the allowable stress values, MPa


Note
100
150
200
250
300
350

20

JB 4726

200

390

215
143
130
Low Alloy Steel Forgings

121

111

101

91

85

16Mn

JB 4726

300

450

275
183
163
High Alloy Steel Forgings

157

144

137

124

117

Nominal thickness
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Note
In the following temperature () under the allowable stress values, MPa
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Steel Number

15

Forgings Standard

mm

20

100

150

200

250

300

350

137

126

123

120

119

117

112

137

137

137

130

122

114

111

137

114

103

96

90

85

82

137

137

137

130

122

114

111

137

114

103

96

90

85

82

137

137

137

134

125

118

113

137

117

107

99

93

87

84

117

117

117

110

103

98

94

117

97

87

81

76

73

69

117

117

117

108

100

95

90

117

97

87

80

74

70

67

156

153

0Cr13

JB 4728

100

0Cr18Ni9

JB 4728

200

0Cr18Ni10Ti

JB 4728

200

0Cr17Ni12Mo2

JB 4728

200

00Cr19Ni10

JB 4728

200

00Cr17Ni14Mo2

JB 4728

200

100
00Cr18Ni5Mo3Si2
JB 4728
197
197
178
163
NOTE: The intermediate temperature stress allowable stress values
in this table may be obtained by interpolation.

a
a
a

a
a

a The bank allowable stress only for the permanent deformation of the elements allows the generation of trace, trace to the flange or other permanent deformation can ca
15

Page 19

16
Table 5-4 stud allowable stress
Steel Number

Steel Standard Use of state

Q235A

GB / T 700

Hot-rolled

Stud Size

M20

375

235

87

78

M20

530

315

117

295
118
Low-alloy steel stud

GB / T 699

Normalizing
M24 ~ M27

40MnB

GB / T 3077

Quenched

GB / T 3077

Quenched

35CrMoA

GB / T 3077

Quenched

Steel Number

Steel Standard Use of state

2Cr13

GB / T 1220

Quenched

0Cr18Ni9

GB / T 1220

Solution

0Cr18Ni10Ti
0Cr17Ni12Mo2

GB / T 1220
GB / T 1220

Solution
Solution

510

20
ReL, MPa
Carbon steel stud

In the following temperature () under the allowable stress values, MP


Note
100
150
200
250
300
350

mm

35

30CrMoA

Temperature strength index


Rm, MPa

74

69

62

56

105

98

91

82

74

69

106

100

92

84

76

70

M22

805

685

196

176

171

165

162

154

143

M24 ~ M36
M22

765

635

212

189

183

180

176

167

154

700

550

157

141

137

134

131

129

124

M24 ~ M48
M22

660

500

167

150

145

142

140

137

132

835

735

210

190

185

179

176

174

165

M24 ~ M48

805

685
228
High-alloy steel stud

206

199

196

193

189

180

Stud Size

In the following temperature () under the allowable stress values, MPa


Note
150
200
250
300
350

mm
M22

20

100

126

117

111

106

103

100

97

M24 ~ M27
M22

147

137

130

123

120

117

113

129

107

97

90

84

79

77

M24 ~ M48
M22

137

114

103

96

90

85

82

129

107

97

90

84

79

77

M24 ~ M48
M22

137

114

103

96

90

85

82

129

109

101

93

87

82

79

93

87

84

M24 ~ M48
137
117
107
99
NOTE: The intermediate temperature stress allowable stress values
in this table may be obtained by interpolation.

Page 20
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NB / T 47003.1-2009
5.5.2 steel studs used in combination with the nut steel standards using state and allowable stress selection according to Table 5-5.
Table 5-5 Steel nut
Steel studs

Nut steel

Steel No.

Steel Standard
Use of state

Q235A

GB / T 700

Hot-rolled Q215A, Q235A

35

GB / T 699

Normalizing

40MnB

GB / T 3077

Quenched 35,45,40Mn

30CrMoA

GB / T 3077

Quenched

35CrMoA
2Cr13

Steel No.

Steel StandardUse of state Temperature,


GB / T 700

Hot-rolled > -20 To 300

Q235A

GB / T 700

Hot-rolled > -20 To 300

20,25

GB / T 699

Normalizing > -20 To 350

GB / T 699

Normalizing > -20 To 350

45,40Mn

GB / T 699

Normalizing > -20 To 350

30CrMoA

GB / T 3077

Quenched

45,40Mn

GB / T 699

Normalizing > -20 To 350

GB / T 3077

Quenched
30CrMoA, 35CrMoA GB / T 3077

GB / T 3077

Quenched

> -20 To 350

Quenched

> -20 To 350

GB / T 1220

Quenched

> -20 To 350

GB / T 1220

Annealing

> -20 To 350

0Cr18Ni9

GB / T 1220

Solution

~ 350

1Cr13,2Cr13
1Cr13

0Cr18Ni9

GB / T 1220

Solution

0Cr18Ni10Ti

GB / T 1220

Solution

0Cr18Ni10Ti

GB / T 1220

Solution

~ 350

0Cr17Ni12Mo2 GB / T 1220

Solution

0Cr17Ni12Mo2

GB / T 1220

Solution

~ 350

5.6 steel
5.6.1 structural sections according to GB / T 700 and GB / T 1591 selection.
5.6.2 connected to the container of carbon steel and low alloy structural steel allowable stress specified in Table 5-6.
Table 5-6 carbon steel and low alloy structural steel allowable stress
Steel No.

Steel Standard

16

Q235A.F
Q235A

GB / T 700

Q235B
Q235C
Q345

Steel thickness (diameter) Allowable stress at room temperature, MPa


Tensile, compressive and flexural
Shearing
mm

GB / T 700
GB / T 1591

> 16 ~ 40
16

150

88

137

84

167

98

> 16 ~ 40
16

152

93

235

142

> 16--25

225

137

5.7 welding materials


5.7.1 pressure vessel welding material should meet the following criteria:
GB / T 983, GB / T 5117, GB / T 5118, GB / T 5293, GB / T 12470, GB / T 14957, JB / T 4747, YB / T
5092.
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NB / T 47003.1-2009
5.7.2 Welding Material Quality Certificate
5.7.2.1 Materials proper welding quality Certificate. When no quality Certificate or a Certificate of quality have Questions, respond welding Material
Retest.
5.7.2.2 welding material certificate shall comply with relevant national standards and requirements.
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5.7.3 Selection of welding materials


5.7.3.1 common carbon steel, low alloy steel welding material between the welding phase selection can be specified in Table 5-7.
Table 5-7 common carbon steel, low alloy steel welding material between the selection phase welding table
SMAW
Steel No.

SAW

Correspondence
Electrodes Model
Trademark
Steel wire
Example

Q235A.F
Q235A
10 (tube)
20 (tube)
Q235B
Q235C
Q245R
20 (forging)
Q345,16Mn
(Forging),

E4303

J422

E4316

J426

E4315

J427

E5016

J506

Q345R

E5015

J507

Q370R

E5515-G

J557

Carbon dioxide
TIG
GMAW
Steel wire
Steelcards
wire
Correspondence
No. Example

Welding flux
Model

H08A
H08MnA

HJ401-H08A

HJ431

H08MnSi

H08A
H08MnA

HJ401-H08A

HJ431

H08MnSi

H10MnSi
H10Mn2

HJ401-H08A
HJ402-H10Mn2
HJ404-H08MnA

HJ431
HJ350
SJ101

HJ404-H08MnA

SJ101

H08Mn2SiA H10MnSi
-

5.7.3.2 welding materials commonly used among high-alloy steel with welded specified in Table 5-8 may choose.
Table 5-8 between welding materials commonly used high-alloy steel with welded selection table
Steel No.

SMAW

SAW

TIG
Steel wire
Electrodes Model
Electrode corresponding Steel
trademark
wire examples
Flux corresponding trademark
examples
E308-16

A102

E308-15

A107

E347-16

A132

E347-15

A137

E316-16

A202

E316-15

A207

E316L-16

A022

E318-15

A212

00Cr19Ni10

E308L-16

A002

00Cr17Ni14Mo2

E316L-16

A022

E410-16

G202

E410-15

G207

0Cr18Ni9
0Cr18Ni10Ti
0Cr17Ni12Mo2
0Cr18Ni12Mo2Ti

0Cr13

H0Cr21Ni10

HJ260

H0Cr20Ni10

H0Cr20Ni10Ti

HJ260

H0Cr20Ni10Ti

H0Cr19Ni12Mo2

HJ260

H0Cr19Ni12Mo2

H0Cr20Ni14Mo3

HJ260

H0Cr20Ni14Mo3

H00Cr21Ni10

HJ260

H00Cr21Ni10

18

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NB / T 47003.1-2009
5.7.3.3 welding materials commonly used between different phases welded steel according to the provisions of the choice of Table 5-9.
Table 5-9 welding material between different phases welded steel Selection Table
SMAW
It is welded steel
Common steel
Category
Q235A, Q235B,
Carbon steel
Q235C
Between welding
+
10 (tube), 20R
20R
Carbon steel and Q235-A,
low
+
Between steel
16Mn, 16MnR
Welding
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SAW

Corresponding trademark
Electrodes Model
Steel wire
Example
E4303

J422

E4315

J427

E4303

J422

E4315

J427

Welding flux
Model

Corresponding trademark
Example

H08A

HJ401-H08A

HJ431

H08A
H08MnA

HJ401-H08A

HJ431
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15MnNbR

E5015

J507

Q235B,
Q235C, 20R E309-16
Carbon steel and
Austria
+
Martensitic stainless steel
E309-15
Between welding0Cr18Ni10Ti
0Cr18Ni9
E309Mo-16
16Mn, 16MnR
Low-alloy steel and
+
Austenitic stainless
0Cr18Ni10Ti
Welding between the
steel
0Cr18Ni9

A302
A307

A312

E309-16

A302

E309Mo-16

A312

H1Cr24Ni13

HJ260

H1Cr24Ni13

HJ260

6 Basic structural elements


6.1 pressure within the cylinder and the inner pressure of a spherical shell
6.1.1 Symbol Description
D - Cylindrical or spherical shell inside diameter, mm;
i
p - Calculated pressure, MPa;
c
- Calculate the thickness of the design temperature of a cylindrical or spherical shell, mm;
- The effective thickness of the cylindrical or spherical shells, mm;
e
- The design temperature cylindrical or spherical shell of calculated stress, MPa;
[ ] t - The design temperature material allowable stress, MPa;
- Weld joint efficiency.
6.1.2 Scope
This section applies to internal pressure and (or) calculated by the fluid column under static pressure vessel cylinder and a spherical shell thickness.
6.1.3 calculating the thickness
6.1.3.1 design temperature at calculating the thickness of the cylinder by the formula (6-1) to determine:
=

pD
c i
2
[] t

(6-1)

6.1.3.2 design temperature calculated thickness spherical shell according to formula (6-2) to determine:
19

Page 23

NB / T 47003.1-2009
=

pD
c i
4[] t

(6-2)

6.1.4 Calculation of stress


6.1.4.1 cylinder design temperature calculated stress according to equation (6-3) to determine:
pD
= c i
2
e

(6-3)

6.1.4.2 design temperature calculated stress spherical shell according to formula (6-4) to determine:

6.1.4.3

pD
= c i
4
e
Should meet the requirements of the formula (6-5) is:
[] t

(6-4)

(6-5)

6.2 External Pressure Vessel and external pressure spherical shell


6.2.1 External Pressure Vessel and external pressure spherical shell of computing
External pressure vessel and the outer pressure spherical shell is calculated as 6.2 GB 150 regulations.
6.2.2 External Pressure Vessel stiffening ring design
External Pressure Vessel stiffening ring design in accordance with 6.3 GB 150.
6.2.3 The allowable stress values
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Xu material shall be specified in chapter 5 stress values.


6.3 Head
6.3.1 Symbol Description
A - Ball crown-shaped head or without hem conical head big end and the cylinder is connected
2; at the desired total pressure area, mm
A-' No fold conical head the small end of the cylinder is connected at the desired
2; total pressure area, mm
A - The cylinder head and the need to increase the actual connection2;bearing area, mm
r
D - Within the inner diameter of the convex head or cone head big end diameter, mm;
hi
D - Conical seal within the first small end diameter, mm;
his
D - Conical head big end computing outer diameter, mm;
ho
D - Conical head the small end computing outer diameter, mm;
hos
D - Inner diameter of the cylinder, mm;
i
h - Head surface depth, mm;
i
L - Conical head computed axial length, mm;
h
p - Calculated pressure, MPa;
c
[] P- The maximum allowable working pressure, MPa;
Q - Ball crown-shaped head or without hem conical head and the cylinder is connected at the large end of the ring to the total force, N;
Q ' - No fold conical head and the cylinder is connected at the small end of the ring to the total force, N;
R - Within a radius of convex surface portions of the header seal, mm;
hi
20

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NB / T 47003.1-2009
r - Dished head transition zone within a radius at the corners, mm;
T - Ball crown-shaped head or without hem conical head unit ring at the large end of the warp inward force, N / mm length on;
1
T ' - No fold conical head the small end of the unit by the length of the ring to the inward force, N / mm;
1
T - Ball crown-shaped head or without hem conical head at the large end of the unit by the loop length on the inward force, N / mm;
2
T ' - No fold conical head the small end of the unit by the loop length on the inward force, N / mm;
2
T - Ball crown-shaped head or without hem conical head at the large end of the cylinder and the cylinder is connected bus inward force per unit length of the ring,
2s
N / mm;
T ' - No fold conical head at the small end of the cylinder and the cylinder connected to the bus loop inward force per unit length, N / mm;
2s
W - Ball crown-shaped head or without hem conical head and the cylinder is connected at the large end of the cylinder on the effective width, mm;
c
W ' - No fold conical head the effective width of the small end of the cylinder and the cylinder is connected on, mm;
c
W - No fold conical head at the large end of the connection of the head with the effective width, mm;
h
W ' - No fold conical head at the small end of the head with the effective width, mm;
h
- For non-hem conical head cone shell half angle, the ball crown-shaped head is connected to the angle at the tangent of the cylindrical wall of the spherical shell,
();
- Cylinder effective thickness, mm;
e
- Ball crown-shaped head or without hem conical head at the big end and the cylinder is connected on the effective thickness of the cylinder, mm;
es
' - No fold conical head effective thickness of the small end of the cylinder and the cylinder is connected on, mm;
es
- Head calculating the thickness, mm;
h
- Head the effective thickness or without hem conical head big end and the cylinder head joints effective thickness, mm;
he
' - No fold conical head the small end of the cylinder head joints effective thickness, mm;
he
- Head nominal thickness, mm;
hn
- Cylinder nominal thickness, mm;
n
- Joints stiffening ring thickness, mm;
r
[ ] t- The design temperature material allowable stress, MPa;
- Weld joint efficiency.
6.3.2 Scope
This provision of the convex head (oval head, dished head, the ball crown-shaped head) and non-hem conical top design, such as
Figure 6-L, as Shown in Figure 6-3. Hem and Convex conical head to head with flanges ACCORDING GB 150 Provisions in 7.2 and 7.6.
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6.3.3 convex head

a) elliptical head

b) dished head

c) spherical cap-shaped head

Figure 6-1 oval head, dished head and a spherical cap-shaped head
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NB / T 47003.1-2009
6.3.3.1 elliptical head
Minor axis ratio is recommended as the standard oval head 2.
6.3.3.1.1 Under Pressure (concave compression) oval head thickness is calculated by the formula (6-6) to determine:
Kp D
=
c hi
h 2
[] t

(6-6)

Where:
K - Oval head shape factor, the value shown in Table 6-1, in accordance with the formula (6-7) to determine:
D 2
K = 1 2+
hi
(6-7)
6
2h
i
Standard Elliptical head K = 1.
Table 6-1 coefficient K value
D / 2h
hi i
K
D / 2h
hi i
K

2.6

2.5

Twenty fourTwenty three


Twenty twoTwenty one2.0

1.9

1.8

1.46

1.37

1.29

1.21

1.14

1.07

1.00

0.93

0.87

1.7

1.6

1.5

1.4

1.3

1.2

1.1

1.0

0.81

0.76

0.71

0.66

0.61

0.57

0.53

0.50

K 1 Effective thickness Standard Elliptical head SHOULD not be less than 0.15% of the Inner diameter of the head, K Effective thickness> oval head 1
Of not less than 0.30% Within the head diameter. BUT Determining the thickness of the head Elastic instability Problems have Been Considered in the depressed, not Excluding
Limit.
6.3.3.1.2 elliptical head of the maximum allowable working pressure according to equation (6-8) to determine:
[] P =

t
2
[]
he
KD
hi

(6-8)

6.3.3.1.3 under external pressure (convex compression) Thickness oval head is calculated as GB 150 provisions in 7.1.2.2.

6.3.3.2 dished head


Within a radius dished header Surface PORTION SHOULD be less than the Inner diameter of the head, usually 0.9 Times Inside the diameter of the head. dished head Tr
In paragraph corner radius r SHOULD not be less than 10% of the Inner diameter of the
head,
. and not less than Three Times the Nominal thickness
hn
6.3.3.2.1 Under Pressure (concave compression) dished head thickness is calculated by the formula (6-9) to determine:
Mp R
=
c hi
h 2
[] t

(6-9)

Where:
M - dished head Shape factor, the value Shown in Table 6-2, in Accordance with the Formula (6-10) to Determine:
R
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M =4
1 3+

rhi

(6-10)

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NB / T 47003.1-2009
Table 6-2 coefficient M value
R /r
hi
M

1.00

1.25

1.50

1.75

2.00

2.25

2.50

2.75

3.00

1.00

1.03

1.06

1.08

1.10

1.13

1.15

1.17

1.18

R /r
hi
M

3.25

3.50

4.00

4.50

5.00

5.50

6.00

6.50

7.00

1.20

1.22

1.25

1.28

1.31

1.34

1.36

1.39

1.41

R /r
hi
M

7.50

8.00

8.50

9.00

9.50

10.00

1.44

1.46

1.48

1.50

1.52

1.54

M 1.34's dished head, the Effective thickness SHOULD not be less than 0.15% of the Inner diameter of the head, M > 1.34 is dished head, ITS Effective
Thickness SHOULD not be less than 0.30% by head diameter. BUT Determining the thickness of the head have Been Considered Within the Elastic buckling problem depresse
This limitation.
6.3.3.2.2 Xu Under Pressure (concave compression) dished head according to formula (6-11) to determine the pressure:
[] P =

t
2
[]
he
MR
hi

(6-11)

6.3.3.2.3 under external pressure (convex compression) dished head thickness is calculated according to the provisions of GB 150 in 7.1.3.2.
6.3.3.3 ball crown-shaped head
Ball crown-shaped head can be used as head end, it can be used as two independent intermediate container chamber head, its structure shown in Figure 6-2.

6.3.3.3.1 Ball Crown-shaped head of a Minimum thickness of not less than the Minimum thickness of the Cylinder connected respect thereto. And the Cylinder head is Provided
Meter see 6.3.5.

Figure 6-2 spherical cap-shaped head and the cylinder connection


6.3.3.3.2 Under Pressure (compression concave) spherical cap-shaped head thickness is calculated by the formula (6-12) to determine:
pD
= c i
h 2
[] t

(6-12)

6.3.3.3.3 under external pressure (convex compression) spherical cap-shaped head thickness is calculated to take the maximum of the following three:
a) The minimum thickness of the cylinder;
b) according to GB 150 6.2.2 determine the thickness;

c) according to equation (6-12) to determine the thickness.


When 6.3.3.3.4 ball crown-shaped head as an intermediate head two separate chamber, according to the compression side, or both sides simultaneously pressurized conditions,
Twenty three

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NB / T 47003.1-2009
Force combination thereof that may occur in the most demanding conditions calculated head thickness.
6.3.4 No fold conical head (half shell Cone Apex angle Alpha <60 axis of Symmetry without hem conical head, Shown in Figure 6-3)

Figure 6-3 without hem conical head


6.3.4.1 The minimum thickness of no hem conical head is not less than the minimum thickness of its big end connected to the cylinder, and the cylinder head connection
See 6.3.5 Design Department.
6.3.4.2 subject to internal pressure without hem conical head thickness is calculated by the formula (6-13) to determine:
pD
= c hi 1
h 2
[] t cos

(6-13)

6.3.4.3 Effective thickness under external pressure without hem conical head by GB 150 provisions in 7.2.5.2.
Head and cylinder design 6.3.5 junction
6.3.5.1 ball crown-shaped head, no hemming design conical head and the cylinder at the connection shown in Figure 6-4, and the head, the cylinder itself fight
Then Butt welding. Head and Cylinder connections SHOULD be welded joints Full Penetration structure.

Dhi

cW

hn
R
hi

R2
cW
W
h
D

'
R2

W
h'

c'W
Dhis

Figure 6-4 Ball crown-shaped head, no hemming conical head and the cylinder connection
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NB / T 47003.1-2009
6.3.5.2 cylinder head and internal force calculation unit connection
6.3.5.2.1 per unit length of the cylinder ring according to formula (6-14) and (6-15) to determine the internal forces:
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On a) and spherical cap shaped head connection or no connection with the big end of the hem conical head cylinder unit length of the bus loop inward force by type
(6-14) to determine:
1
T = Dp
2s 2 hi c

(6-14)

Bus unit length of the cylindrical ring b) with no hem conical head the small end connected by formula (6-15) to determine the internal forces:
1
T '=
Dp
(6-15)
2s 2 his c
6.3.5.2.2 ball crown-shaped head with a unit length of warp ring according to formula (6-16) to determine the internal forces:
TT= = 1 R p
(6-16)
1 2 2 hi c
6.3.5.2.3 No hem conical head with internal force per unit length of warp and ring inward force according to formula (6-17) to (6-20) OK:
a) No hem conical head at the large end of the internal force per unit length of warp and ring inward force by the formula (6-17) and (6-18) to determine:
pD
T = c hi
(6-17)
1 4cos
pD
T = c hi
2 2cos

(6-18)

b) No hem conical head at the small end internal force per unit length of warp and ring inward force by the formula (6-19) and (6-20) OK:
pD
T '= c his
(6-19)
1 4cos
pD
T '= c his
2 2cos

(6-20)

Note:TTT
And
',, ' ' Expressed positive tension, negative indicates the pressure.
TTT
,,
1 2 2s 1 2 2s
The effective width of the cylinder head 6.3.5.3 junction
Effective width 6.3.5.3.1 cylinder withstand hoop forces according to formula (6-21) and (6-22) to determine:

a) the effective width of the ball crown-shaped head or without hem conical head at the large end of the cylinder and the cylinder is connected on the formula (6-21) to dete
W = 0.6 0.5 D
c
hi es

(6-21)

b) the effective width without folding conical head at the small end of the cylinder is connected on a cylinder according to formula (6-22) to determine:
W ' = 0.6 0.5 D '
c
his es

(6-22)

Effective width 6.3.5.3.2 head hoop forces to bear by the formula (6-23) to (6-25) to determine:
effective width a) spherical cap-shaped head with the formula (6-23) calculated as follows:
W = 0.6 R
h
hi he

(6-23)

b) No hem conical head at the large end of the effective width of the head with connection by formula (6-24) to determine:
W = 0.6 R
h
2 he

(6-24)

c) no hem conical head at the small end of the effective width of the head with formula (6-25) to determine:
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NB / T 47003.1-2009
W ' = 0.6 R ''
h
2 he

(6-25)

Where:
R , R ' - Conical head big end and small end of the cylinder is connected from the cone shell along the normal line to the center of the cylinder (see Figure 6-4), mm.
2
2
R , R ' According to formula (6-26) and (6-27) to determine:
2
2
D
R =
hi
(6-26)
2 2cos
D
R'=
his
(6-27)
2 2cos
6.3.5.4 to force the cylinder head and the junction of rings
And the cylinder head to force the junction of rings according to formula (6-28) and (6-29) to determine:
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a) spherical cap-shaped head or without hem conical head and the cylinder is connected at the large end of the total circumferential force according to formula (6-28) to de
=
+ TW - 1 TD sin
QTW
(6-28)
2 h 2s c 2 2 hi
b) total no hem conical head the small end of the ring and the cylinder is connected to the power by the formula (6-29) to determine:
' = '' + TW
'' - 1 TD
'
QTW
sin
(6-29)
2 h 2s c 2 2 his
6.3.5.5 Head and cylinder connections required total pressure area
Required head and cylinder connections total bearing area according to formula (6-30) to (6-33) to determine:
a) When Q <0(pressure), the required ball crown-shaped head or without hem conical head at the big end and the cylinder is connected by total bearing area
Formula (6-30) to determine:
A=

Q
[] t
cr

(6-30)

b) WhenQ ' <0:00 (pressure), no hemming needed conical head the small end of the cylindrical junction total bearing area according to formula (6-31) really
Fixed:
Q'
A'=
(6-31)
[] t
cr
c) WhenQ > 0:00 desired (tension), spherical cap-shaped head or without hem conical head at the big end and the cylinder is connected by total bearing area
Formula (6-32) to determine:
A=

[] t

(6-32)

d) WhenQ ' > 0 (tension), no hemming needed conical head the small end of the cylindrical junction total bearing area according to formula (6-33) really
Fixed:
Q'
A'=
(6-33)

[] t
Where:
[] t - The design temperature the allowable compressive stress of carbon steel and austenitic stainless steel according to Table 6-3 to select, MPa.
cr

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NB / T 47003.1-2009
Table 6-3 [] t Value
cr
Design temperature t , C t 100
[] t
cr

100 < t 200

103

100

MPa
200 < t 250
95

250 < t 350


80

6.3.5.6 Head and cylinder connection real need to increase the bearing area
Head and cylinder connection real need to increase the bearing area should satisfy (6-34) to (6-36) requirements:
a) spherical cap-shaped head or without hem conical head and the cylinder is connected at the large end of the real need to increase the bearing area should satisfy (6-34)
Requirements:
- -W
A AW
r
c es
h he

(6-34)

b) No hem conical head the small end of the cylindrical junction real need to increase the bearing area shall meet the requirements of the formula (6-35) are:
'A AW
r

'' - W ''
c es
h he

(6-35)

c) when the ball crown-shaped head as an intermediate head two independent compression chamber, which is connected with the cylinder need to increase the pressure at
Satisfy (6-36) requirements:
A A - 2W - W
r
c es
h he

(6-36)

6.3.5.7 compression and cylinder heads calculated junction


When
Q <0 (compression), and the cylinder heads calculated junction addition to meeting the formula (6-34) or (6-36) actually need to increase the
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Confined space requirements, it must also satisfy (6-37) requirements:


W sin 0.0075 D
h
hi

(6-37)

6.3.5.8 Head and cylinder connection stiffening ring


Calculation 6.3.5.8.1 head and the cylinder connection if they do not satisfy the formula (6-34), when the formula (6-35) and (6-36) requirements should be
Increasing the thickness of the cylinder head and, or additional stiffening ring.
6.3.5.8.2 stiffening ring may be flat, angle, channel or other combination structure.
16
And
it should
be provided
the near ring
6.3.5.8.3 stiffening ring extends outside of the cylinder horizontal width should not exceed
times
the thickness
of theinreinforcing
r
Connection with the cylinder head, shown in Figure 6-5.
Di

W
W
W

Di

Figure 6-5 Strengthening setting ring


27

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NB / T 47003.1-2009
6.3.5.8.4 strengthen their connection ring should butt welded joint type, stiffening ring and cylinder connection can be continuous fillet weld
Head type or intermittent Fillet Weld Joint type. When intermittent Fillet Weld Joint type, length is not Part of every Weld BETWEEN Two Sections of welded joints is not

More than eight times the effective thickness of the cylinder, and the welding length of not less than half the total circumferential length of welding foot height of the two-phase wel
Thickness.
6.4 flat cover
6.4.1 Symbol Description
a - non-circular cover Flat minor axis length, mm;
b - non-circular lid of the Flat Major axis length, mm;
D - Flat cover the calculated diameter (see Table 6-4 in the diagram), mm;
c
D - The vessel diameter, mm;
i
K - Structural features coefficient (look-up table 6-4);
p
L - Strengthening the Distance by the Flat angle cover BETWEEN Two Angles, mm;
L - Bolt from the center to the center line of the gasket clamping force (see Table 6-4 in the diagram), mm;
G
L - A non-circular flat head bolts central connection perimeter, mm;
p
p - Calculated pressure, MPa;
c
r - Flat cover Transition Zone arc radius, mm;
W - When the design load bolt preload state or operating state (by 6.6, toW
Or W Larger values), N;
take
a
p
Z - The Shape factor of the non-circular lid
Flat, Z a / b , and Zp2.5;
p
p= 3.4-2.4
3; combined section, mm
Z - Strengthening the actual section modulus ribs and flat cap
S
Z - Strengthening rib section modulus composite section and flat lid required
3; (Table 6-4), mm
X
- Calculate the thickness of the shell, mm;
- Strengthening rib thickness, mm;
1
- The effective thickness of the shell, mm;
e
- Flat cover calculating the thickness, mm;
p
[] t - The design temperature material allowable stress (in Chapter 5), MPa;
- Weld joint efficiency.
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6.4.2 Scope
This section applies to internal pressure or external pressure that is circular and non-circular (oval, oblong, rectangular and square, etc.) flat cover design.
This section does not apply to be placed in the flat basis (for the tank bottom with) a flat cover.
6.4.3 flat cover thickness
Flat cover with cylinder connection type and structure are shown in Table 6-4.
6.4.3.1 to Table 6-4 No. 1 and Figure 2 is a flat cover, its thickness selected according to Table 6-5.
6.4.3.2 to Table 6-4 No. 3 to 17 flat cap, round flat cap thickness according to formula (6-38) calculated as follows:
Kp
=D
pc
p c [] t

(6-38)

Of Table 6-4 No. 3 to 16 shown flat cap, non-circular flat cover thickness according to formula (6-39) calculated as follows:
=a
p

KZ p
ppc
[] t

(6-39)

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NB / T 47003.1-2009
Table 6-4 on No. 17 in a non-circular flat cover thickness according to formula (6-40) calculated as follows:
Kp
= a pc
p
[] t

(6-40)

Where KValues
in Table 6-4.
p
Values
into
formula (6-38)
6.4.3.3 Reference to Table 6-4 for the Flat lid 17, the Calculation Take SHOULD ITS Operational
status
andthe
PRELOAD
State K
p
Or (6-40) were calculated, whichever is greater, which preload[]state
t Take normal allowable stress.
6.4.4 rib design:
a) ribs can be flat, angle, channel and other steel;
b) strengthening ribs when using flat steel, flat steel is higher than the thickness shall be not more than 16;
c) Table 6-4 No. 10 to 14 flat cover, its ribs can also be inside the container;
The required Section modulus Shall not be less than specified
Stiffener
in Table 6-4 Calculated Z
d) a combination of ribs and Flat lid Section
S modulus Z
X
Flat cover with Section includes Composite Strengthening
Range;ribs on Both Sides of the center of each 10 [Delta]
p
e) ribs and Flat cap Connection CAN be continuous or intermittent welding. When Tack Welds, intermittent welding joints on each Side stiffeners Total
Length not less than half the length of the ribs.
Table 6-4 Flat Cover chart
Sequence
Fixed
Number
Method

Schematic diagram
L

Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm 3

D
Versus
Fillet weld connecting the cylinder

Scope:
pc0.002MPa
t 200 C
Di2 200mm
Table 6-5

1
Meet

D
Snail
Bolt connection
2
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Scope:
pc0.002MPa
t 200 C
Di2 200mm
The number of bolts should be
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Integer multiple of 4
Maximum distance bolt
220mm
Table 6-5

29

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NB / T 47003.1-2009
Table 6-4 (Continued)
Sequence
Fixed
Number
Method

Schematic diagram

Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm 3

0.03

0.01pcDc3
[] t

0.03

0.01pcDc3
[] t

Scope:
pc0.07MPa
D1= Dc/ 3

Versus
Fillet weld connecting the cylinder
4
Meet

Scope:
pc0.07MPa
D1= Dc/ 3

0.44 / e
0.44
And not less than 0.2

0.44 / e
0.44
And not less than 0.2

Versus
Even barrel butt
7

0.2
Meet

30

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NB / T 47003.1-2009
Table 6-4 (Continued)
Sequence
Fixed
Number
Method

Schematic diagram

Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm 3

Versus
Even barrel butt

8
Meet

D1= Dc/ 3

0.44 / e
Not small 0.2

10

0.01pcDc3
[] t

0.03

Versus
Fillet weld connecting the cylinder

0.44

0.132

0.05pcDc3
[] t

0.08

0.041pcDc3
[] t

Meet

0.3Dc
11

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NB / T 47003.1-2009
Table 6-4 (Continued)
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Sequence
Fixed
Number
Method

Schematic diagram

Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm

0.4Dc
12

0.032

0.019pcDc3
[] t

0.018

0.018pcDc3
[] t

0.012

0.014pcDc3
[] t

cD
4
.
0

13

Versus
Cylinder
Body
Angle
Weld
Even
Meet

Dc Dc

cD
cD

14

cD
cD

cD

Dc Dc Dc
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NB / T 47003.1-2009
Table 6-4 (Continued)
Sequence
Fixed
Number
Method

Schematic diagram
D

Coefficient K
Section modulus
p
Remark
Round
Non-circularZX, Mm

Versus
Fillet weld connecting the cylinder
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15

0.01pcDc3
[] t

0.03

D = D/ 3
1 c

Meet

16

0.25

0.25

Snail
Bolt connection

Operating: Operating:
WL
1.78
6WLG
0.3+ p D3G 0.3ZP+ pLa
2
cc
cP
Preload when:Preload when:

17

1.78 WL
G
p D3
c c

6 WL
G
p L a2
cP

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NB / T 47003.1-2009
Table 6-5 flat cover thickness and strengthen the angle specification
Carbon steel and low alloy steel
Stainless steel
Container
Flat cover thickness, mm
Flat cover thickness, mm
Nominal diameter
Angle specifications
Spacing L
Angle specifications
Spacing L
No.
1
No.
2
No.
1
No. 2
mm
mm
mm
mm
mm
Shown flat cover
Shown flat cover
Shown flat cover
Shown flat cover
600

No

No

7001100

No

No

1200

No

No

1400

No

No

16001800

50 50 5 600

50 50 5 600

2000

63 63 6 700

63 63 6 700

2200

63 63 6 750

63 63 6 750

NOTE: carbon steel and low alloy steel allow corrosion allowance 1.5mm.
6.5 aperture and opening reinforcement
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6.5.1 Symbol Description


2;
A - holes weaken the required Reinforcement Cross-sectional
Area, mm
B - Reinforcing the Effective width, mm;
, Mm;
C - thickness of the Additional amount,
C=C
1+ C2
C - Take over the thickness of the plate or negative deviation, mm;
1
C - Corrosion allowance, mm;
2
D - Inner diameter of the cylinder, mm;
i
D - Flat cover diameter, mm;
o
); Oval
d - Hole diameter, the diameter of the circular Hole to Take the takeover plus Twice
the thickness
of or
thelong
Additional amount, ie d = d
i+2 ( C 2+ C1
Take the size of the circular hole in the plane considered (chord length, including the thickness of the additional amount), mm;
h - Reinforcing the outside to take over the effective height, mm;
1
h - Reinforcing the inside to take over the effective height, mm;
2
p - Calculated pressure, MPa;
c
R - Within a radius spherical shell, inner oval head equivalent spherical radius or spherical radius dished head, mm;
i
- Calculating the thickness of the housing at the opening, mm;

= - C , Mm;
e - The effective thickness of the shell at ethe opening,
n
= -, CMm;
et - Take over the effective thickness,
et nt
- Body opening at nominal thickness, mm;
n
- Take over the nominal thickness, mm;
nt
- Flat cover of calculating the thickness, mm;
p
- Calculate the thickness of the takeover, mm;
t
[] t - The design temperature allowable stress case (in Chapter 5), MPa;

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NB / T 47003.1-2009
- Weld joint efficiency.
6.5.2 General
This provision of the opening and reinforcing the container body.
Opening the Housing is circular, oval or oblong. When Opening an oval or oblong holes, Hole diameter and longer than the diameter of not Shorter
It should be greater than 2.0.
6.5.3 suitable openings range
6.5.3.1 cylinder
When the Inner diameter
1 500mm,
D the maximum aperture diameterAnd
d d0.6
600mm;
D
i
i
When the Inner diameter
> 1 500mm,
D maximum aperture diameter d And
0.4 d
D 1 200mm.
i
i
6.5.3.2 convex head or spherical shell
Maximum Hole diameter Convex Spherical head. or a shell of d 0.6 D
i
6.5.3.3 cone shell (or conical head)
Cone shell (or conical head) Openings maximum diameter
, D dCone
0.4shell
D diameter opening at the center.
i
i
6.5.3.4 oval or dished head transition
When elliptical or dished head transition openings should be perpendicular to the centerline of the hole in its head surface.
6.5.4 Without Additional Reinforcement maximum hole diameter
When the body opening to meet all of the following requirements, may consider reinforcing:
spacing a) the center of two adjacent holes (surface spacing in arc length) shall be not less than twice the diameter of the sum of the two holes;
b) take over the nominal diameter DN100mm;
c) take over the minimum wall thickness to meet the requirements of Table 6-6.
Table 6-6 to take over the minimum wall thickness
Takeover nominal diameter DN 25
Took over the minimum wall thickness
3.5
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32

40
4.0

50

65
5.0

mm
80

100
6.0
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NOTE: corrosion allowance takeover of 1mm.


6.5.5 opening reinforcement structure
Opening Reinforcement can choose the specific conditions of the housing reinforcement rings or thick-walled tube structure type, which can be found in the welded joint GB
Reinforcement pad material shall be of the same material and the opening of the housing, and the reinforcing ring thickness is usually not more than the shell thickness.

6.5.6 reinforcement calculation


, And the cross section perpendicular to the surface of the housing of the minimum required area is determined according to the following requirements reinforcement throug
6.5.6.1 internal pressure of the container:
6.5.6.1.1 cylindrical and conical shell holes weaken the required reinforcement cross-sectional area according to formula (6-41) calculated as follows:
A=
d

(6-41)

Where:
[Delta] - cylindrical or conical shell (or conical head) in Calculating the thickness, respectively, ACCORDING to the Formula (6-1) and (6-13) Calculation,
Cone shells
to the Inner diameter of the Hole at the center of
Replace
. the Formula (6-13) in D
hi
6.5.6.1.2 oval or dished head Openings weaken the required Reinforcement Cross-sectional Area ACCORDING to Formula (6-41) Basis, where [delta]
Determined ACCORDING to the following Conditions
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NB / T 47003.1-2009
Fixed:
a) the Opening is Located Within the range of oval-shaped head about the center 80% of the diameter of the head When, [Delta] ACCORDING to Equation
(6-42) Calculated as Follows:
= pcKD
1 i
(6-42)
2 [] t
Where:
K - Oval minor axis ratio coefficient determined by the GB 150 in Table 7-2 Richard.
1
b) When the Opening PORTION Spherical head is dished, [Delta] ACCORDING to Equation (6-43) Calculated as Follows:
= pciR
(6-43)
2 [] t
c) the Opening is Located in a), b) When the Two out of the range, [Delta] ACCORDING to Equation (6-6), the Formula (6-9) Calculated.
6.5.6.2 External Pressure
External pressure vessel opening sectional area of
reinforcement required by the formula (6-44) calculated as follows:
A = 0 5.d

(6-44)

Where:
[Delta] - Calculated by external pressure to calculate the thickness, mm.

6.5.6.3 Where an alternate vessel subject to internal pressure and external pressure, the opening cross-sectional area required reinforcement respectively calculate the internal pre
Value.
6.5.6.4 flat lid opening reinforcement requirements:
1 (Or plus stays flat cover 1/2 equivalent diameter, round or flat lid minor axis length 1/2), the
a) Flat cover Hole diameter D
d
2 o
Sectional area of
reinforcement required by the formula (6-45) calculated as follows:
A = 0.5 d

(6-45)

Formula (6-45) requires additional reinforcement applied to the reinforcing elements.


If by increasing the thickness of the cover is reinforced flat, then bolted to flat cap, flat cap thickness chapter of formula
K
other Forms of Flat cover of the Corresponding thickness With
Calculation
2K
Or 0.75
Formula K
K Increased to 2Calculation;
p
p
p
p
The lesser values
into the calculation;
1 D When, according to GB 150 8.9 design.
b) Flat cover center Opening diameter
d>
2 o
6.5.7 effective range of reinforcement and reinforcement area
When calculating opening reinforcement, the effective range and area of
reinforcement reinforcement Figure 6-6 to determine the scope of rectangle WXYZ.
6.5.7.1 Effective reinforcement range:
a) the Effective width B ACCORDING to Formula (6-46) Calculated as Follows:
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B =2d

(6-46)

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NB / T 47003.1-2009

A =d

Required reinforcement cross-sectional area

A = ( B -d ) ( - )
1
e
A = 2h( - )
2
1 et t

Reinforcing cross-sectional area of


the housing provided

A = 2h( - C )
3
2 et 2

Inwardly extending reinforcing cross-sectional area of


takeover offer

A
4

Sectional area of
reinforcement reinforcing element provided

Extended reinforcing cross-sectional area of


the pipe end provided

Figure 6-6 effective reinforcement range graph


b) the effective height according to formula (6-47) and (6-48) basis, were taken where smaller.
Outer height:
h =
1

nt
takeover actual outrigger height

(6-47)

The inside height:


d
h =
nt
(6-48)
2 To take over the actual height of the inner
stretch
6.5.7.2 reinforcement area
Reinforcement within the effective range can be used as a reinforcing cross-sectional area according to formula (6-49) calculated as follows:
A = A+ A+ A
e 1 2 3

(6-49)

Where:
A - Reinforcement area, mm
2;
e
A - Calculated by subtracting the effective thickness than the thickness of the housing surplus2;area, according to equation (6-50) calculation, mm
1
A = ( B -d ) ( - )
(6-50)
1
e
2;
A - Extended takeover calculated by subtracting the effective thickness than the thickness of the excess
area, according to equation (6-51) calculation, mm
2
37
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NB / T 47003.1-2009
A = 2h( - )
2
1 et t

(6-51)

; extra space, according to equation (6-52) calculation, mm


A - Inner nozzle extended beyond the effective thickness calculated by subtracting the thickness of2the
3
A = 2h( - C )
(6-52)
3
2 et 2
If A A , then the Hole without Additional Reinforcement;
e
If A < A , are subject to the Openings Reinforcement, the Additional Reinforcement areas by Formula (6-53) Calculated as Follows:
e
A AA
(6-53)
e
4
Where:
.
A - Effective within a range of additional reinforcement reinforcement2area
(see Figure 6-6), mm
4
6.5.8 plurality of opening reinforcement
6.5.8.1 When any two adjacent central opening distance of less than two-hole diameter and, while it reinforced ranges overlap each other (see Fig.

6-7), then this SHOULD be CENTERLINE Within Two Opening Two holes Plane Reinforcement is Calculated as 6.5.8.2, and SHOULD Adopt Joint Reinforcement.
The Total Area of each Hole requires not less than the SUM of Individual Area Reinforcement required. Reinforcing the Area BETWEEN the holes at Least SHOULD be equal

50% of the strong Area. In Calculating the Area of a Joint Reinforcement, included arbitrary Section Shall not be REPEATED. Opening Hole center in the Same Line, you CAN
By successive openings pairing process.
6.5.8.2 When the center distance of two or more adjacent openings is less than the sum of the two-hole diameter, and the use of joint reinforcement (see Figure 6-8), then
1 Times.
These centers of adjacent openings distance should be at least
equal toAny
the Adjacent
average diameter
Area Reinforcement
of 1
of the holes BETWEEN SHOULD be equal to at Least
3
The two holes required for 50% of the total reinforcement area.
If any two adjacent holes center distance of less than an1average
Times, the
diameter
two holes
of 1 between any metal shall have been strengthened,
3
These openings must be reinforced by a method 6.5.8.3.
6.5.8.3 The number of openings and any adjacent arranged in any way, can be used as an imaginary hole (with a diameter including all close
Opening) is Reinforced. Imaginary Hole diameter MUST not exceed the Prescribed 6.5.3, All Shall be Used to Take over the Metal Reinforcement.

Figure 6-7 schematic adjacent openings

6-8 Schematic diagram of a plurality of openings

6.6 rectangular flange


6.6.1 Symbol Description
A - Under preload state, single bolt smallest cross-sectional area needed to thread the path calculation or non-threaded portion of the minimum straight
a
Diameter calculation, whichever
2; is less, mm
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A - Single bolt the actual cross-sectional area, the smallest diameter of the threaded trails calculate or non-threaded portion of the calculation, whichever is less
b
Value, mm
2;
ALarger
values
of both, mm
2;
A - Single Bolt Cross-sectional Area needed And
m
a to Take
p A
A - The operating state, a single bolt minimum cross-sectional area needed to thread the path calculation or non-threaded portion of the minimum straight
p
Diameter calculation, whichever
2; is less, mm
b - PRELOAD status Gasket Effective width, mm;
2 b '- the Operating State Gasket Effective width, mm;
b - Preload status Spacer Substantially Sealed =width,
D- Db , Mm;
o
o
b
D - Short Distance to the Edge or Outside of the Outer Flange Gasket sectional Distance, whichever is the Smaller, mm;
D - Short side sectional bolt center distance, mm;
b
D - The inside of the cross-section from the short side of the flange, mm;
i
d - Bolt Nominal Diameter, mm;
d - Bolt hole diameter, mm;
b
, N;
F = 0.5
d L)Fluid
p pressure,
F - Effect on diagonally Shaded Area (See Figure 6-9 Front View a) of the axial Force
Caused
(D - by
b b Fc
F - Acting on the horizontal shaded area (see Figure 6-9 front view) axial force of the fluid pressure inside the flange section part caused
D
F = 0.5 DL p , N;
D
iF c
F - Under preload state, the minimum required gasket single bolt clamping force, N;
G
F - The operating state, the minimum required gasket single bolt clamping force, N;
p
, F , F The torque required to generate the axial force, N;
F - In the lateral Bolt center for Balance F
R
D p T
The difference,
, N;
F = -FF
F - F and F
T
D
T
D
L - Bolt center back seam of the distance between the flange, mm;
A
From the action position, mm;
L - Bolt center to F
D
D
L - Bolt from the center to the outside of the flange, mm;
e
L - Adjacent bolt spacing, mm;
F
L
Fmax- Bolt maximum spacing, mm;
From the action position, mm;
L - Bolt center to F
p
p
From the action position, mm;
L - Bolt center to F
R
R
From the action position, mm;
L - Bolt center to F
T
T
m - Gasket factor from Table 6-7 Richard;
M - Flange design torque, N mm;
o
p - Calculated pressure, MPa;
c
W - Under preload state, the minimum required for a single bolt load, N;
a
W - The operating state, the minimum required for a single bolt load, N;
p
y - than the pressure from Table 6-7 Richard Washer, MPa;
- The effective thickness of the flange, mm.
f
[] - Room temperature bolt material allowable stress, MPa;
b
[] t - Xu Bolt material design temperature stress, MPa;
b
[] t - Xu flange material the design temperature stress, MPa;
f
6.6.2 General
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NB / T 47003.1-2009
Specifies the calculation method broadside 6.6.2.1 rectangular flange section, as shown, for a circular bolted flange design should be 6-9
GB 150's provisions.
AA rotation
A
W
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Figure 6-9 flange structure type


6.6.2.2 This section applies to withstand hydrostatic pressure and the pressing force of the gasket and bolt flanged design in line with the following conditions:
a) long and short side of the rectangular width is greater than the surface of the flange 2 (ie, the contact surface gasket bolt holes located in the center of the inner and outer
The short side is less than the rectangular flange 2 can also be calculated by reference to the process;
b) sealing surface smooth plane;
c) with a thickness of not less than 1.5mm nonmetallic upholstered pieces.
6.6.2.3 Bolt Flange design include:
a) determining the gasket material and size;
b) determining the bolt materials, specifications and quantity;
c) to determine the size and structure of the flange material;
d) conducting stress check.
Note: The calculations do not include all sizes of corrosion allowance.
6.6.3 Gasket
6.6.3.1 commonly used parameters upholstered pieces
Cushion sheet common parameters ( m , y ) Check the CAN be taken to table 6-7.
6.6.6.2 The gasket effective width:
a) The gasket effective width preload status according to formula (6-54) to determine:
b=4 b

(6-54)

b) Operating State Gasket Effective width (2 b ' ) Shall be equal to 5 mm.


6.6.6.3 Gasket clamping force:
a) The minimum gasket compression force preload state required by the formula (6-55) calculated as follows:

40

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NB / T 47003.1-2009
F = L by
G
F

(6-55)

Minimum gasket clamping force b) operating state required by the formula (6-56) calculated as follows:
F = 2 b' L mp
p
F c

(6-56)

Upholstered piece table 6-7 Common parameters m , y


Gasket material
Synthetic rubber sheet

Shore
Hardness

Asbestos rubber sheet, asbestos Thickness


mm
Cotton fibers within the rubber sheet
Plant fiber
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Gasket factor m

Than the pressure y


MPa
0

<75

0.50

75

1.00

1.4

2.00

11

1.5

2.75

25.5

1.25

2.8

1.75

7.6
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6.6.4 Bolts
6.6.4.1 Bolt arrangement:
, L The minimum value is determined according to Table 6-8;
a) Bolt spacing L FFlange structure and size
A e
b) the maximum recommended bolt spacing according to formula (6-57) calculated as follows:
L

= 3d + 2
Fmax
b
f

(6-57)

Table 6-8 L , L , L Minimum


F A e

mm

db
LF

12

16

20

Twenty two Twenty four 27

30

36

32

38

46

52

56

62

70

80

Le
LA

16

18

20

Twenty four 26

28

30

36

16

20

Twenty four 26

31

36

39

28

6.6.4.2 bolt load:


a) tightening bolt load status according to formula (6-58) calculated as follows:
W = F = L by
a
G
F

(6-58)

b) operating status bolt load according to equation (6-59) calculated as follows:


W =+
FF
p

+F
R

(6-59)

Where:
FL + FL + FL
pp
TT ;
F = DD
R
L
R
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NB / T 47003.1-2009
L = 0.25 ( DDR

+d );
b

L = 0.5 (d + 2)b ' ;


p
b
L = 0.25 ( D - D d+ + 2b ') .
T
b
i
b
6.6.4.3 Bolts area:
a) the minimum required bolt preload state area according to formula (6-60) calculated as follows:
W
A = a
a []

(6-60)
b

b) the operating state required minimum bolt area according to formula (6-61) calculated as follows:
W
A = p
p [] t
b
A Versus
A Great value;
c) required bolt area A mTake
a
p
A . bolt area
d) the actual bolt areaA bShould not be less than the required
m
6.6.5 Flange

(6-61)

6.6.5.1 flange moment according to the formula (6-62) calculated as follows:


M = FL
o
RR

(6-62)

6.6.5.2 flange thickness shall formula (6-63) calculated as follows:


=
f
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6M
o
( L - d ) [] t
F b
f

(6-63)
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7 vertical cylindrical vessel


7.1 Symbol Description
=+
ABT
A - Area of the Composite Section,

L + L , Mm 2;
1 S1
S
A - Bolt cross-sectional area to calculate bolt trails, mm 2;
b
;
A - The cross-sectional area of
a single leg,2mm
t
a - Holders floor length, mm;
b - Holders floor width, mm;
c - Holders Cover width, mm;
d - Holders neutral axis of the bottom surface of the outer wall of the container from the point of intersection, mm;
D - Center bolt circle diameter, mm;
b
D - Containers (cylindrical) outer diameter, mm;
o
F - Each branch load in the ears, N;
F - Horizontal force of the container, by wind loads and seismic loads may be, N;
H
F - Maximum vertical pillars reaction force, N;
L
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NB / T 47003.1-2009
F - Along the neutral axis of the load (see Figure 7-3), N;
R
h - Top of the foundation to the height of the apparatus centroid height or lug rib plate, mm;
L - Lower leg assembly base plate surface to the center of the weld length, mm;
1
n - The number of legs or with integral stiffening ring ear type bearing support points;
n - A number of legs of anchor bolts;
b
P - Wind load, N;
w
R - Legs material yield strength, MPa;
eL
W - Vertical load, N, taking maximum operating weight equipment;
- the angle between the ribs and the bottom, ();
- Holders cover thickness, mm;
a
- Holders of the thickness of the base plate or base ring, mm;
b
- Rib thickness, mm;
g
- Horizontal leg reaction force, N;

- Rib maximum compressive stress, MPa;


cmax
[] - Ribs, floor, legs or promise ring steel material stress, MPa;
[] - Cover the allowable bending stress, MPa;
a
[] - Legs, substrate material of allowable bending stress, MPa;
b
[] - Legs, ribs the allowable compressive stress, MPa;
c
[] t - Xu outrigger design temperature stress, MPa;
- Leg under compressive stress in the concrete foundation, MPa;
c1
- Effective slenderness ratio of the legs;
- Leg limit slenderness ratio.
c
7.2 Design
7.2.1 Spherical (crown) head, connecting fillet without hem conical head and cylinder or flanges, shall be full penetration structure.
7.2.2 vessel flange may JB / T 4701 ~ JB / T 4703 selection.

Setting 7.2.3 manholes, hand holes and inspection openings: the need for internal cleaning or manufacture and installation and inspection, container requirements on maintenance,
Should Open Manhole or Hand Hole, Inspection Hole, ITS location SHOULD Facilitate Inspection, Cleaning, and out of manholes Also Consider Convenience. Carbon Steel a
Low Alloy Steel Manhole, Hand Hole May HG 21514 ~ 21535 choose. Stainless Steel Manhole, Hand Hole selected by HG 21594 ~ 21 604
Use.

7.2.4 to take over and take over the flange: to take over the extension length should be determined according to the diameter, with or without insulation equipment and process re
No need to Extend the length of the Reinforcement SHOULD be Determined ACCORDING to the diameter and over. Steel pipe flanges, gaskets, Fasteners SHOULD be AC
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Choose.
7.2.5 supporting the classification
Vertical cylindrical vessel support of the following four types:
a) ear type support, divided without integral stiffening ring ear-type bearings with integral stiffening ring and ear type support two types;
b) leg-like support;
c) supporting type support, into a tubular structure and plate structures of two types;
d) supporting skirt.
7.2.6 General requirements
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NB / T 47003.1-2009
7.2.6.1 kinds of support are made of steel or profiles.
7.2.6.2 for higher operating temperatures of the container, set a special sliding support plate, the structure shown in Figure 7-1.

7.2.6.3 All bearings should give priority to the provisions of the choice of the standard, beyond the standard range of bearing shall be calculated by reference to the standard calc

Figure 7-1 standing container sliding support plate structure


7.3 ear-type bearings
Ear type support should give priority to press JB / T 4712.3 selection.
7.3.1 without integral stiffening ring ear-type bearings
7.3.1.1 General
Without integral stiffening Ring Support GeneRally ear type from the Floor, rib Plates. To reduce the local Container Stress of the body, and to Consider Housing
Stable, CAN be Extended to Increase the cover Plate ribs and other Measures to strengthen or set. Structure without integral stiffening ear type Bearing Ring as Shown
Figure 7-2.

a) No plate ear-type bearings

b) with a plate-ear style bearings

c) with cover ear-type bearings

Figure 7-2 without integral stiffening ring ear-type bearings

7.3.1.2 Container generic using the 4-ear style bearings Uniform. For only subjected to static load, diameter less than or equal to 700mm Container
You CAN Use Two ear-type bearings are symmetrically Distributed. For large diameter and heavy weight of the Container, it SHOULD be Increased by the Number of ear typ
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NB / T 47003.1-2009
7.3.1.3 Calculation
Presupposes structure size (see Figure 7-3), then the following steps be accounted for:

Forty five

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NB / T 47003.1-2009
C
a

12
h
L
2=
sin

h
b

FR
a

F/2 d
b

F
Figure 7-3 Force Analysis with cover ear-type bearings

a) The maximum compressive stress ribs according to formula (7-1) to calculate the maximum compressive stress should be less than or equal to rib the allowable compress
Force
[] , [] According to equation (7-2) basis.
c
c
F
eF

= R +6 R
cmax L
L2
1g
1g

(7-1)

Where:
L = b sin ;
1
b
e= dsin ;
2
F
.
F =
R 2sin
[]

[]
( L r/ ) 2
1+ 2
140 []

(7-2)

Where:
r - Radius of inertia ribs,

r=

min = 0.289 , Mm;


g
A

h
, Mm;
L =
2 sin
I - The minimum moment of inertia,
4;
mm
min
.
A - Rib cross-sectional area, mm
2

L - Rib length,
2

.
b) the maximum stress plate according to formula (7-3) Calculate the maximum stress should be less[]than
b or equal to substrate material allowable stress

= Fb
b a 2
b

(7-3)

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Where:
- From the Floor length a , width b coefficient Determined as Shown in Table 7-1.
Table 7-1 coefficient from the floor length, widthdecision
/ AB

0.50

0.667

1.0

1.25

1.5

2.0

4.0

0.36

0.45

0.67

0.72

0.77

0.79

0.80

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.
c) the maximum stress cover according to formula (7-4) Calculate the maximum stress should be less than[]or equal
to cover the allowable bending stress
a
= 0.75 Fda
(7-4)
ch2
a
a
Where:
c - the Minimum value of 50mm, a maximum
8 .of
a
7.3.2 with integral stiffening ring ear-type bearings

7.3.2.1 When the ear-type bearings cylindrical wall at the memory in high local stress or deformation of the cylindrical wall has more stringent requirements, and should not be us
When the plate, can be used with integral stiffening ring ear support.
7.3.2.2 with integral reinforcing ring ear-type bearings can be set 2,3,4,6,8 points of support along the circumferential direction uniform, shown in Figure 7-4.

F
T

S
Fb

Fb

DO
Db

Figure 7-4 with integral stiffening ring ear type bearing container
7.3.2.3 Strength calculations.
Calculation of moment of inertia composite section 7.3.2.3.1:
Assuming that the size of a rigid ring shown in Figure 7-5.
Effectively enhance the width of
According
cylindrical
to housing
equation (7-5) calculated as follows:
L the
s
L = 1.1 D
(7-5)
s
oe
Where:
L - Effective strengthening cylinder shell width, mm;
s
A cylindrical
housing
The
effective thickness,
mm .
e
Effectively enhance the width of the L
tapeAccording
on the plate
to equation
cylinder (7-6) calculated as follows:
s1
L = 1.1 D
(7-6)
s1
o1 e1
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NB / T 47003.1-2009
Where:
L - With the backing of the cylinder effectively strengthen the width, mm;
s1
D - Plate outer diameter of the cylinder, mm;
o1
- The effective thickness of the backing plate, mm.
e1
Ds
Do
a

Ls

s1L

T
B

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Inertial axis

Combined Section Figure 7-5 rigid ring, plate and housing


A combination of Cross-sectional
Moment of
to Inertia
equation
I , (7-7)
mm calculated as follows:
4, According
I = I =+
I + I I
i
1 2 3

Where:
+
I = 1 BT3 BTa
1 12

(7-7)

2;
1

I = 1 3L + L a 2;
2 12 1 s1 1 s1 2
I = 1 3L + L a 2;
3 12
s
s3
a =a - 1B;
1
x 2
a =+
B 1 - a ;
2
2 1 x
a =+
B+ 1 - a .
3
1 2
x
Where:
B - Rigid ring width, mm;
T - Rigid ring thickness, mm;
- The thickness of the pad, mm.
1
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Inertia shaft diameter
D , Mm, according to the formula (7-8) calculated as follows:
s
D = D + 2 ( + -B a )
s
o
1
x
Inertial axis composite section XX location:

Where:

TB 2) / 2 + LB( + / 2 ) + LB( + +
a =(
1 s1
1
s
1
x
BT + L + L
1 s1
s

(7-8)
/ 2)

(7-9)

a - Rigid ring from the outer edge to the axis of inertia, mm.
x
The forces acting on a rigid ring 7.3.2.3.2 calculated at the support:
Holder role is in Force on the Rigid Ring F , ACCORDING to the Formula (7-10) Calculated as Follows:
Fb
F= b
(7-10)
h
Where:
F - Acting on a bearing force, N, according to equation (7-11) calculated as follows:
b
W
F = 4M +
(7-11)
b nD
n
b
Where:
M - external loads acting on the Vessel Moment, N mm;
D -. Diameter Surface Bearing the contact center with the Base When this Data is Missing, Press center Calculated Bolt Circle diameter is, mm.
b
Calculation rigid internal force, stress ring assembly section (see Figure 7-6).

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Figure 7-6 stiffness forces and moments on the ring assembly section
7.3.2.3.3 Calculation seat and two seats at the middle section of the stress on the rigid ring combination:
Supports Office:
Within moments
M , According to equation (7-12) calculated as follows:
r
M = - 1 FR 1 - cot
r
2 s

(7-12)
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Where:
Angle, =

, Red.

When the SEAT Number N== 4:


.
4
Circumferential
force to equation (7-13) calculated as follows:
T , According
r
T = 1 Fcot
r 2
Stress According to formula (7-14) calculated as follows:
=

Ma
T
r x + r []
I
A

(7-13)

(7-14)

Two middle seat:


Within moments
M , According to equation (7-15) calculated as follows:
r
1 - 1
M = 1 FR
r 2
s sin
Circumferential
force to equation (7-16) calculated as follows:
T , According
r
F
T =
r 2sin
Stress According to formula (7-17) calculated as follows:
=

Ma
T
r x + r []
I
A

(7-15)

(7-16)

(7-17)

7.4 outrigger-type support


7.4.1 General
Legs from the Floor, the Pillars, the cover Composition. Increase if Necessary to strengthen the board, Shown in Figure 7-7. Pillar usually Consists of Steel or equilateral
The angle made
by Channel or Beam CAN be made. Leg Support type SHOULD Give priority to Press JB / T 4,712.2 Selection, beyond the Standard range
Calculated in accordance with 7.4.4.

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Figure 7-7 legs


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7.4.2 legs
When the cylinder diameter less than or equal to 1200mm, recommended three legs, cylinder diameter greater than 1 200mm, the recommended four branches
Legs, Cylinder diameter greater available 6 to 8 legs. Fit at the legs with the Wall of the Vessel SHOULD be encountered Circumferential Weld joints
The legs cut the gap and avoid touching welded joints at the top of the leg should be welded cover.
7.4.3 legs should not be used to support the container
The legs are generally not subject to the following conditions of standing container:
a) is attached to a container on the basis of non-rigid;
b) a rigid container through a pipeline directly connected with the reciprocal operation of the machine.
7.4.4 Strength Calculation
7.4.4.1 Load
Figure 7-8 legs by trying.

hn

i
F
H
0
H

1
H
h

H
R
F

F
b

Figure 7-8 legs by trying to


According
Horizontal leg reaction
force
to formula (7-18) calculated as follows:
F
= H
(7-18)
n
Maximum Vertical leg Reaction
According
Force Fto formula (7-19) calculated as follows:
L
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W
F = 4 hFH L
nD
n
b

(7-19)

7.4.4.2 leg stability and strength calculation


Assuming the leg of the Housing Connection is fixedly connected to the End of the free leg ends. Single maximum Stress generated in the legs, Occurs in compression
Inner Side of the leg. Compressive StressSINGLE
According
leg to formula (7-20) to calculate compressive stress should be less than or equal to the critical leg allowable pressure
c
Shrinkage
.
[]stress
c
F
= L
(7-20)
c A
t
Critical leg allowable compressive
, MPa, strike by the formula (7-21) or (7-22).
[] stress
c
When:
When
c
2
R
1.2 1 0.4

eL
(7-21)
c
[] =
c
n
s
> When:
When
c
0.227 R
eL
[] =
c
2
(7-22)

c
Where:
- Effective than long thin legs, = 0.7 H ;
i
2
And
Coefficients determined,
;
n = +32
c
s Twenty three
c
- criticality factor, taking = 1;

n - By
s

i - Minimum radius of gyration single leg sections,


i=

I
A
t

, Mm;

H - Supporting height, mm;


I - The minimum cross-sectional moment of inertia
4. of a single leg, mm
According to formula (7-23) calculated as follows:
Slenderness ratio of legs
c
2E
=
c
0.6 R
eL
Where:

(7-23)

5MPa.
E - Elastic modulus of the Material, for Carbon Steel, E =
2.1 10
According to formula (7-24) to calculate the shear stress should be less than or equal
Leg shear stress
[] ,to the allowable shear stress legs
[] = 0.6[] t .
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NB / T 47003.1-2009
F
H
(7-24)
nA
t
Leg bending stress According to formula (7-25) to calculate the bending stress should be less than
[] or. equal legs allowable bending stress
b
b
RL + F e
= 1
L
(7-25)
b
Z
min
Where:
=

3;
min- Minimum bending section modulus of a single leg, mm
e - from the Housing to the Outer diameter of the Heart-shaped legs, mm.
Outrigger structure should satisfy (7-26) Requirements:
Z

[]

c +
c

[]

b 1

(7-26)

Strength Calculation 7.4.4.3 BOLTS


ACCORDING to Formula (7-27) Calculation, Calculated When the value is less than 0, the value 0. Tensile Stress SHOULD be less than or
Tensile stress anchor bolts
bt
Equal to the allowable tensile stress
[] boltFor steel at room temperature:
[] = 147MPa.
bt
bt

bt

1
nn A
b

4F h - W
H
D
bt
b

(7-27)

Where:
A - A bolt of effective cross-sectional area,
bt

- 0.866 b ) 2 , Mm 2;
A = ( dc bt 4 1 bt
6

d - Inner diameter of the anchor bolts, mm;


1
c - Bolt corrosion allowance, mm;
bt
t - Bolt pitch, mm.
b
ACCORDING to Formula (7-28) Calculation, Calculated When the value is less than 0, the value 0. Shear Stress SHOULD be Small
Bolt shear stress
bt
For steel at room temperature:
Than or equal to the allowable bolt shear []
stress
[] bt= 117.6MPa.
bt
F - 0.4W
= H
(7-28)
bt nn A

b bt
7.4.4.4 floor
According
Leg in the concrete on the basis of compressive
stress to formula (7-29) to calculate compressive stress should be less than or equal to the allowable resistant concrete
c1
Stress [] .
c1
F
= L
(7-29)
c1 bb
12
Where:
b , b - Floor length and width, mm.
1 2
The thickness of According
the base plate
to formula (7-30) calculated as follows:
b

= B 3 c1 + c
b
b
[]

(7-30)
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Where:
B - Pillar to the edge of the base plate maximum length, mm;
c - Chassis corrosion allowance, mm.
b
7.4.4.5 leg assembly weld strength calculation
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Leg assembly weld shear stress


1According to formula (7-31) calculated as follows:
F
= L
(7-31)
1 A
Where:
A - Cross sectional Area of the Weld,
2. mm
According to formula (7-32) calculated as follows:
Bending stress leg assembly welds
f
L
=
1
(7-32)
f
Z
Where:
Z - Bending Section modulus Weld, mm3.
Leg assembly weld equivalent stress
According to formula (7-33) calculated as follows:
z
= 2 + 3 2
z
f
1

(7-33)

= [] t
[]B1.5

(7-34)

Where:
[] B - Legs assembly weld bending and shear allowable stress, MPa;
- Weld factor. For Fillet Welds When sheared, = 0.49.
Should meet the requirements of the formula (7-35) is:
Leg assembly weld shear stress
1
[] B
(7-35)
1
Bending stress leg assembly welds
Should meet the requirements of the formula (7-36) is:
f
[] B
(7-36)
f

Leg assembly weld equivalent stress


Should meet the requirements of the formula (7-37):
z
[] B
(7-37)
z

7.5-bearing seat
Bearing Bearing tubular structure and is Divided into Two types of board structure, are Shown in Figure 7-9 and Figure 7-10. Bearing Bearing SHOULD Give priority to P
JB / T 4712.4 selection.

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Figure 7-9 tube holder

Figure 7-10 bearing plate


7.6 skirt support
. Skirt-Supported Design Calculations CAN REFER to JB / T 4710 Carried out Its structure, Materials and Selection SHOULD Meet the following requirements:

7.6.1 Container Skirt and connections, CAN be in the form of Butt or lap. When Docked, the Skirt SHOULD make the Outer diameter of the shell and the Lower head
An Outer diameter equal to the Skirt Cylinder head is connected with the Container Shall be continuous welded joints Full Penetration Butt Weld. When welding the overlap SH
Joint Shear Force. Lap Joint Fillet Weld Joint MUST be Filled.
Skirt cylinder wall thickness of not less than 3mm.
Butt welded joints in the form and dimensions shown in Figure 7-11, lap joints welded form and dimensions shown in Figure 7-12.

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Figure 7-11 skirt and cylinder butt welded joints

s
)3
~
.7
(1

s
)3
~
.7
(1

~ 2

~ 2

7
.1

s
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Figure 7-12 skirt and cylinder lap welded joints


7.6.2 Vertical container skirt material when the design temperature is higher than 0 , lower than 250 can use Q235A.F, but its thickness should
Greater than 12mm. When the Design temperature is -20 C than ENGINEERING, Lower than 350 C CAN Use Q235B.
7.6.3 When the skirt and alloy carbon steel, stainless steel housing with welded when necessary to eliminate the use of transition or other dissimilar steel welding Movies
Response measures.
7.6.4 skirt vent or exhaust pipe:
When the cylinder and the skirt does not heat (cold, fire) layer, at a distance of 140mm at the top ofthe
skirt should be uniform opened
80mm,
Vent.
When the Inner diameter of the Skirt is less than or equal to 1200mm, Opening Two holes, When the Skirt diameter greater than 1 200mm, Opening four holes. Skirt
SEAT PORTION the head gap opened to Avoid When splice welded joints (ITS structure is Shown in Figure 7-13), do not Open the Exhaust Port. Skirt Barrel
Size is determined according to Table 7-2.
Table 7-2 Skirt cylinder gap size
Head Nominal thickness [delta] 4-8
n
Width K
70
Notch radius R
35

mm

10 to 18

20 to 26

100

120

50

60

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Figure 7-13 skirt cylinder gap form


89 be
When the cylinder and the skirt has a thermal (cold, fire) layer, the base unit should
uniform
skirtpipe.
set The diameter of the Inner Skirt
4mm
Exhaust
When is 600mm ~ 1 200mm, located 2; skirt an inner diameter of 1 200mm ~ 2 at 400mm, set 4; skirt diameter greater than 2 400mm
When set 6.
7.6.5 skirt bottom of the cylinder generally set a drain hole, the size of the structure shown in Figure 7-14.

Figure 7-14 drainage holes


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7.6.6 Vertical vessel under its own stable enough situation, structure, size base ring and rib plate can be selected Figure 7-15 and Table 7-3.
When the base ring without ribs, the thickness according to the formula (7-38) calculated as follows:

= 1.73b
b

bmax
(7-38)
[]
b
When the base ring has ribs, the thickness according to the formula (7-39) calculated as follows:
=
b

6M
s
[]
b

(7-39)

Where:

bmax- Maximum compressive stress on the concrete foundation, according to JB / T 4710 formula (8-54) to calculate;
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, M Absolute
valueMis greater,
, M M Press JB / T 4710
M - Computed torque, taking a rectangular Plate of X, Y-axis
Moment
s
X Bending
Y
X
Y
Chinese (8-56) and (8-57) calculation;
[]

[]
b - Xu base ring material stress, low carbon steel to takeb = 147MPa.

Figure 7-15 base ring and rib structure


Table 7-3 Size base ring and ribs
Bolt diameter

mm

M16

20

60

35

120

80

M20

Twenty four

70

40

140

100

M24

28

90

50

180

120

10

M30

36

100

55

200

140

10

8 rectangular container
8.1 Symbol Description
, L ,with
A, B - Chart Symbols and Formula rectangular Plate Side GeneRally rectangular, mm; specific Problems
L the Application, as the L
p T
, HH, W, W Instead of B ;
Instead of A , with
i
T
a - F type rectangular Container Rod Horizontal spacing, mm;
b - Flat width, mm;
, Mm;
C - thickness of the Additional amount,
C=C
1+ C2
C - Plate thickness negative deviation, mm;
1
C - Corrosion allowance, mm;
2
, E-type rectangular container diameter round rod, mm;
d-C
di - F type rectangular Container first i -sectional Rod diameter, mm;
Et - The design temperature of the elastic modulus of the material, MPa;
, E-type rectangular Container first i Reinforcement Ring Cross Section load per unit length, N / mm;
Fi - D
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[ f ] - Wall or, Roof


of the Allowable deflection, mm;
f i , max
-D
E, G-type rectangular Container Section i Layer siding maximum deflection, mm;
,
f
f
- Siding, roof maximum deflection, mm;
W, max T, max
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NB / T 47003.1-2009
2; m / s
g - gravitational Acceleration, g = 9.81
H - Container height, mm;
, hmm;
Substitute
H , L - The Top Edge of the Reinforcing Member to Withstand the pressure of Liquid height, width,
c c
1 DEPENDING on the specific DELINQUENCY Applying to
; L
H
H To L , L Instead of
c
p
c
, E, G-type rectangular Container first i segment Reinforcement Ring, Rod or link Section spacing, mm;
Hi - D
h - F type rectangular Container Trolley Vertical spacing, mm;
, E, F, G-type rectangular Container Top Edge of the first i -sectional Reinforcement Ring, Rod or link Distance, mm;
hi - D
,
i- D
E, F, G-type rectangular container reinforcement ring, rod or link layer number from the top edge of the following as 1,2,3 ...
, E-type rectangular Container first i -sectional Moment of
4; Inertia required Reinforcement Ring, mm
I -D
c, i
4;
I - Moment of inertia of the top edge of reinforcement
required, mm
c, T
I - G-type top link combination rectangular container moment4;of inertia, mm
x
L - length of the Container, mm; ( L W );
L - Floor support beam spacing, mm;
b
L
- The maximum allowable distance between the floor support beams, mm;
b, max
, E, G-type rectangular container reinforcement column spacing, the maximum spacing, mm;
L ,L
-C
p p, max
L - Lever or linkage length, mm;
R
L , W - Roof stiffener Along L , W direction spacing, mm;
T
T
M - Reinforced columns Bear the Greatest Moment, N mm;
-3MPa;
p - Additional Roof load, P = 1.2 10
a
a
p - Calculated pressure, MPa;
c
W - Container width ( W L ), mm;
, E, G-type rectangular container section modulus required
3;
Z -C
reinforcement column, mm
p
,
W
3;
L
Roof
L
direction,
W
Section
modulus
required
direction
rib,
mm
T, L T, W
;
Z - Strengthening the required roof rib section3modulus,
mm
T
3;
Z - G-type rectangular container top link required section modulus composite
section, mm
x
Gamma , Delta - rectangular Plate Long and Short Sides, Gamma A, B, whichever is greater, delta A, B, the Smaller the value, mm;
, - Coefficient, shown in Figure 8-5, Figure 8-7, Figure 8-15;
, [Delta]
, [Delta]
b b, n b, e- Calculate the thickness of the floor, the nominal thickness, effective thickness, mm;
- Rectangular container wall, floor effective thickness, mm;
e
, E, F, G-type rectangular Container Section i Layer Wall thickness is Calculated, the Nominal thickness, Effective thickness, mm;
, [Delta]
i, [Delta]
i , N i , -e D
- G-type container flat rectangular link nominal thickness, mm;
nb
, [Delta]
, [Delta]
T T, n T, -e Roof calculating the thickness, nominal thickness, effective thickness, mm;
,
[Delta]
, [Delta]

W W, n W, -eWall thickness calculation, the nominal thickness and effective thickness, mm;
ETA - Optional Allowable deflection Coefficients;
- 6kg / mm3;
P - Liquid Density, kg / mm 3, P = 1 10
3, P = kg
-6kg / mm3.
- Material density rectangular plate or reinforcing member,
/ mm
10
M
M 7.85

[] - Normal promised type steel structure material stress, MPa;


b
[] - Under normal rod or link resist hydrostatic thrust outside the allowable stress, MPa; ordinary carbon steel take 55.6MPa;
bt
[] t - The promise of a rectangular plate material design temperature stress, MPa;
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n, w- Linkage rod or bending stresses caused by its own gravity, MPa;


t, p- Pull the lever or link stress caused by hydrostatic, MPa;

t, w- Linkage rod or tensile stress caused by its own gravity, MPa;


- Acting on the lever or linkage of maximum stress, MPa;
R, max
8.2 Design

8.2.1 in the form of structural classification


Rectangular container can not reinforced (A type), reinforced top edge (B type), vertical reinforcement (C type), lateral reinforcement type (D
Type), vertical and horizontal joint reinforced (E-type), reinforced rod (F-type) with two horizontal and vertical reinforced the link (G-type)
Other seven forms of structure, the classification described in Table 8-1.
Table 8-1 rectangular container Category Description
Category
Type
Small
Type

In
Type

Code and Name


A type
Not reinforced

Reinforcement way

Size range

Not reinforced

B type
Reinforced top edge

Reinforced top edge

C type
Vertical reinforced

Reinforced top edge

Design elements

Selection principles
V 1M
3
0.3 H / L 3

Top [optional], floor, wall


With A-type; the top edge of the reinforcing member
With B-type; vertical reinforcing member, Rod [optional]

Vertical reinforcement

Reinforced top edge


D type
With B-type; horizontal stiffener
Lateral reinforcement type Lateral reinforcement
Reinforced top edge Press selection principles
E-type
Vertical and horizontal joint reinforcement
Vertical reinforcement Design Flow
Type

A same type; vertical reinforcement, horizontal reinforcement

Lateral reinforcement

Reinforced top edge


F-type
Relatively Rugged trolley
Internal wall reinforced by the double lever
Great
Reinforced top edge
G-type
Type With two horizontal linkage vertical
Internal vertical reinforcement
Rugged
Two-way link strengthening internal level

A same type; Rod

With type B; vertical reinforcing member, the link level

8.2.2 Container rectangular board Edge Connector and Reinforcement Measures in the form Shown in Figure 8-1. Rectangular Container Vertical Reinforcement, SUCH as the
When reinforcing ribs, the ribs should be reinforced column pair.

a)

b)

c)

d)

Figure 8-1 card edge connector welded joints


8.2.3 Set internal container partakers room clapboard, clapboard siding should be designed.
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8.2.4 siding and roof reinforcement welding or intermittent or continuous welding, intermittent welding joints on each side a total length less than the length of the reinforcing memb
1/2.
8.2.5 rectangular container can be placed flat on the basis of the supporting beam can also be used (see Figure 8-16).
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8.3 Design of control


8.3.1 Each element of the design of the container
Rectangular container siding, roof need for strength designed to determine the thickness and rigidity for checking; container chassis for strength design; reinforcement
Press the corresponding strength or stiffness requirements for the cross-sectional design.
8.3.2 Allowable stresses and allowable deflection
8.3.2.1 rectangular container siding, roof, floor plate allowable stress according to 4.6 and 5.2.1; reinforcement profiles allowable stress by 5.6
Regulations.
8.3.2.2 rectangular container siding, roof promise by the formula (8-1) calculated by the deflection:
[]f = 5

e+
2

A 500

(8-1)

Where optional Allowable deflection coefficient ETA , based on the Short Side of the rectangular Plate than the Long Side of the Delta / Gamma Check taken
from Figure 8-2.

Figure 8-2 Optional Allowable deflection coefficient eta


8.3.3 rectangular selection and design of the container may be referring to Figure 8-3 of the design process.

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Figure 8-3 rectangular container design process


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8.4 A type, B, C-type, D-type design of the unified formula
8.4.1 wall thickness is calculated by the formula (8-2) calculated as follows:

= 2.45 A

p
c
[] t

(8-2)

8.4.2 siding maximum deflection by the formula (8-3) calculated as follows:


f

A 4p
=
c
W, m ax E t 3
W, e

(8-3)

8.4.3 The maximum deflection of the panel should satisfy (8-4) Requirements:
f

< [] f
W, m ax

(8-4)

8.4.4 Top Edge reinforcement commonly used angles, its specifications should not be less than 50 50 5.
Moment of Inertia of the Top Edge
ACCORDING
of Reinforcement
to Equation
required(8-5)
I
to calculate the Actual Moment
: of Inertia Reinforcement SHOULD not be less than I
c, T
c, T

Twenty three
= 0.217 L gH c c
I
(8-5)
c, T
t
E
8.5 is not reinforced (A type)
8.5.1 Structure
, Structure
shown 1m
in Figure 8-4.
A type rectangular container volume 3should
not exceed

Figure 8-4 is not reinforced (A type) rectangular container


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8.5.2 siding

A type rectangular container wall thickness is calculated by the formula (8-2) basis, siding maximum deflection according to equation (8-3) calculated maximum deflection w
. Checked ACCORDING to Formula (8-4) Basis Wherein each parameter, value
Figure
A is taken
as[Lf ;] Alpha
beta is:
with
H / L8-4,
Chaturvedi
8-5;
ACCORDING to Equation (8-1),
, H lesser
Where Gamma is L , H , whichever is greater,
delta isvalue;
L P
p

= gH

According to equation (8-6) calculated as follows:


c
(8-6)

8.6 edge reinforced (B type)


8.6.1 Structure

Type B rectangular top side of the container set reinforcement, the general angle, its specifications should not be less than 50 50 5, the structure shown in Figure 8-6
8.6.2 siding

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Type B rectangular container wall thickness calculated by formula (8-2) basis, siding maximum deflection according to equation (8-3) calculated maximum deflection wall
, beta
Checked ACCORDING to Formula (8-4). Wherein each parameter value is: Figure 8-6,
A iswith
taken
, B is taken8-7;
as H[ f; ]Alpha
B /asALChaturvedi

ACCORDING to Equation (8-1), where Gamma is L , H , whichever is greater, delta


According
is L , H
tolesser
equation
value;
(8-6)
P basis.
c
8.6.3 Top Edge reinforcement
Taken as
B type rectangular Container with the Top Edge of the Moment of Inertia Reinforcing Member required by
c the Formula (8-5) Basis. Wherein each parameter value is: Figu
H , L HTaken as L .
c

, beta Calculation Map (Three Simply Supported and the Top Edge of Freedom, Triangular load)
Figure 8-5 Alpha

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Figure 8-6 reinforced top edge (B type) rectangular container

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, beta Calculation Map (four Sides simply Supported Triangular load)


Figure 8-7 Alpha
8.7 vertical reinforcement (C type)
8.7.1 Structure
C type rectangular container, with the top edge is set reinforcement, the general angle, its specifications should not be less than 50 50 5; in the longitudinal direction,
Set the width direction of the vertical wall of reinforced columns, between walls of reinforced columns can be set relative to the rod, the structure shown in Figure 8-8.

Figure 8-8 Vertical reinforcement (C type) rectangular container

8.7.2 siding
Reinforcement Container ASSUME C type
Value,
rectangular
and then
column
Pressspacing
the Panel
L Nominal thickness
Value,8.4
then
calculate
8.7.3,8.7.4
[delta]
p
W, n
And 8.7.5 for Strengthening columns and the Top Edge of the Reinforcing Member and the Lever Design; and finally by the maximum deflection of 8.4 pairs of Panels to be chec
P
to equation (8-6) basis.
A taken as ,LB is taken as H;In B / A Chaturvedi 8-7;According
p
c
8.7.3 Consolidation column
8.7.3.1 reinforcement column maximum spacing according to formula (8-7) calculated as follows:
L

[] t
= 0.408
p, m ax
W, e p
c

(8-7)

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Wherein each parameter value is: Figure 8-8, A is
as Las H ;, Alpha
According
, Btaken
is taken
beta with B / A Chaturvedi
8-7; P to equation (8-6) dollars
p
c
Count.
8.7.3.2 Figure 8-8 Actual Reinforcement columnShould
spacingnot
L exceed L.
p
p, max
ACCORDING
to
Equation (8-8) Basis, Reinforcing column to
: be less than the Actual Section modulus Z
Section 8.7.3.3 Reinforcement column required
modulus
Z
p
p
g H3 2
- W, e
Z = L .0642
(8-8)

p
p
[] t
6
8.7.4 The top edge of the reinforcing member
. Moment of Inertia of the Top Edge of Reinforcement required by the Formula (8-5) Basis Wherein each Taken
parameter
as value is: Figure 8-8, When a Rod, H
c
Taken
as
;
L
When
no
Rod,
H
Taken
as
H
,
L
Taken
as
L
.
H,L
c
p
c
c
8.7.5 round rod
d Twenty
, Rodthree
diameter according to equation (8-9) and (8-10) calculated as follows:
8.7.5.1 When the Rod length 363
L
R
gL
d = 0.553 H
p+C
(8-9)
2
[]
bt
[] bt = [] b - 62.1
(8-10)
= 55.6
Ordinary carbon steel []
advisable
bt
d Twenty
, According
three to the formula (8-11) to (8-15) stress check:
8.7.5.2 When the Rod length <363
L
R
Pull the lever itself stress caused by gravity according to equation (8-11) calculated as follows:
d2
=
Et
(8-11)
t, w 0.864
L2
R
Rod gravity bending stress caused by the formula (8-12) calculated as follows:

gL2
= M R
n, w
d

(8-12)

Tensile stress caused by hydrostatic pressure on the lever by the formula (8-13) calculated as follows:

=
t, p

0.306 L gH2
d2

(8-13)

Rod maximum stress according to equation (8-14) calculated as follows:

= +
+
R, max t, w n, w t, p

(8-14)

Rod maximum stress should satisfy (8-15) calculated as follows:

8.8 lateral reinforcement type (D type)

R, max[] b

(8-15)

8.8.1 Structure
D-type rectangular container, with the top edge is set reinforcement, the general angle, its specifications should not be less than 50 50 5; disposed in the wall
Lateral reinforcement ring, its structure 8-9.
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8.8.2 Top Edge reinforcement
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. Moment of Inertia of the Top Edge of Reinforcement required by the Formula (8-5) Basis
cTaken
Wherein
as
1, Lh each
cTaken
parameter
as L . value is: Figure 8-9, H

Figure 8-9 lateral reinforcement type (D type) rectangular container


8.8.3 reinforcement ring
Recommended number of reinforcement rings and the spacing between paragraphs in Table 8-2 and Table 8-3.
Table 8-2 Number reinforcement ring
Container height H , mm 15002100

> 21003000

> 30004000

> 4000

Number reinforcement ring (a) 1

Table 8-3 pitch reinforcement ring segment


Number of (a)

Paragraph spacing, mm

H1
0.60 H

H2
0.40 H

H3
-

H4
-

H5
-

0.45 H

0.30 H

0.25 H

0.37 H

0.25 H

0.21 H

0.17 H

0.31 H

0.21 H

0.18 H

0.16 H

0.14 H

8.8.4 paragraphs design


8.8.4.1 first paragraph
Load the first reinforcement ring unit length according to formula (8-16) calculated as follows:

F = 1 gh hh
(8-16)
( + )
1 6
2 1 2
Moment of Inertia of the required first Reinforcement Ring ACCORDING to Formula (8-17) to calculate
: the Actual Moment of Inertia of the Reinforcement Ring Road SH
c, T
I
I

3
= 1.3 FL
1
c, T
Et

(8-17)

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The first paragraph of wall thickness is calculated by the formula (8-18) calculated as follows:

= L 3 1 gh1
1
[] t

(8-18)

Where alpha
Chaturvedi 8-7 Alpha , When Chatto, A is taken as L. , B is taken as H
1
1
The first paragraph of the following paragraphs 8.8.4.2
Counting the rectangular Top Container, the first i ( i = 2,3,4 ... load) tract lateral Reinforcement Ring unit length ACCORDING to Formula (8-19) Calculated as
Follows:
- h
F = 1 gh(
h ++
hh
(8-19)
i 6
i+1 i-1) ( i+1 i i- 1)
First i lateral Reinforcement Ring Road Inertia required by Formula (8-20) to calculate the Actual Moment of
: Inertia of each Reinforcement Ring Road
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SHOULD not be less than I


I

FL 3
= 1.3 i
c,i
Et

c, i
(8-20)

Article i paragraph Wall thickness is Calculated by the Formula (8-21) Calculated as Follows:
=L
i

6 i gh( i + hi )
-1
[] t

(8-21)

Where alpha
Chaturvedi 8-7 Alpha , When Chatto, A is taken as L. , B is taken as H
i
i
8.8.5 paragraphs stiffness check
8.8.5.1 first paragraph
The first paragraph of wall thickness according to formula (8-18) calculated shall formula (8-22) to calculate the maximum deflection, according to the equation (8-23) just
Degree:
f

=
1, max

L4 gh
1
1
2E t 3
1, e

f
[] f
1, max

(8-22)

(8-23)

Formula (8-22) in, Beta


Chaturvedi 8-7 Beta , When Chatto, A is taken as L; ,Formula
B is taken
(8-23)
as Hin, [ f ] ACCORDING to Equation (8-1),
1
1
Wherein Gamma taking
The larger
L , Hthe value, delta Take
The Smaller
L , H the value, ETA based on the Short Side of the rectangular Plate than the Long Side of the Delta / Gamma
1
1Check taken from Figure 8-2.
The first paragraph of the following paragraphs 8.8.5.2
Wall thickness of each segment according to formula (8-21) calculated shall formula (8-24) to calculate the maximum deflection, according to the equation (8-25) check rig
f

=
i, Max

L4 gh(
+h
i
i-1 i )

2 E t i3
,E
f

i, Max[] f

(8-24)
(8-25)

Formula (8-24) in, Beta


Chaturvedi 8-7 Beta , When Chatto, A is taken as L; Formula
, B is taken
(8-25)
as Hin, [ f ] ACCORDING to Equation (8-1),
i
i
, HTake
Where Gamma
TheLlarger the value, ,delta
The Smaller
L
the value, ETA based on the Short Side of the rectangular Plate than the Long Side of the Delta / Gamma
Hi Take
1
Check taken from Figure 8-2.
8.9 vertical and horizontal joint reinforced (E-type)
8.9.1 Structure
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When rectangular Container height H2 200mm, it is usually on a wall vertical reinforcement type, plus lateral reinforcement ring to increase
Wall stiffness, namely vertical transverse joint reinforcement type (E-type) rectangular container, Figure 8-10.
8.9.2 Design

E-type rectangular Container with the Top Edge of the Reinforcing Member, the Paragraphs lateral Reinforcement Ring and Wall Design, verification by 8.8, the Calculation
A switch
columns and round reinforcing rod design according to 8.7.3 and 8.7.5.
L ; Vertical
p

Figure 8-10 Vertical and horizontal joint reinforced (E-type) rectangular container
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8.10 Rod reinforced (F-type)


8.10.1 Structure
Container for larger rectangular, it CAN be Rod Internal structure, the structure Shown in Figure 8-11, When the Lever arrangement, SHOULD make a h .

Figure 8-11 reinforced rod (F-type) rectangular container


8.10.2 wall
Rod spacing a h , the Wall thickness is Calculated by the Formula (8-26) Calculated as Follows:
=h
i

gh
i
t
2 []

(8-26)

8.10.3 rod
Rod diameter according to equation (8-27) basis, and should not be less than 6mm.
d = 1.13
i

ah gh

2[]

i +C
bt

(8-27)

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8.10.4 top edge reinforcement
Top Edge Reinforcement required Moment of Inertia by the Formula (8-5) Basis. Wherein each
Taken
parameter
as, hL value
Takeis: Figure 8-11, H
c
1 c
To L .
8.11 level with a two-way link vertical reinforced (G-type)
8.11.1 Structure
With two horizontal reinforced vertical link (G-type) rectangular container, the larger rectangular container internal reinforcement, usually vertical plus
Set one or two rows link not equidistant between solid column, top doubles as a cover supporting the link,
Figure
structure
8-7 shown in Figure 8-12,
, the
Check admission.
8.11.2 strengthening columns and link
When 8.11.2.1 Setting link layer
8.11.2.1.1 reinforcement column
Link SHOULD be set
at the H
According to formula (8-28) to calculate the actual cross-section and
1= 0.6 H at this time, the required Section modulus pReinforcement column Z
Number SHOULD
: be not less than Z
p
gH3 2
- W, e
Z = L 0.015
(8-28)
p
p
[]
6
b

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Figure 8-12 with two horizontal reinforced vertical link (G-type) rectangular container
8.11.2.1.2 flat link
a) intermediate link:
Link its own gravity causes tensile stress by the formula (8-29) calculated as follows:

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t 2
= 0.8 E b
(8-29)
t, w
L2
R
Link gravity bending stress caused by the formula (8-30) calculated as follows:

g L2
= 0.75 M R
n, w
b

(8-30)

Tensile stress hydrostatic pressure acting on the intermediate link rod caused by the formula (8-31) calculated as follows:
L
0.27 gH 2
=
p
(8-31)
t, p ( - 2 C )b( - 2 C )
nb
The maximum stress of the intermediate link by formula (8-32) calculated as follows:

= +
+
R, max t, w n, w t, p

(8-32)

middleShould
The maximum stress in the
of the meet
link the requirements of the formula (8-33) is:
R, max


(8-33)
R, max[] b
b) the top of the link:
A combination of computing link with Roof Top sectional Figure 8-13, in combination Formula (8-34) and,(8-35)
Group Cross-sectional Moment of Inertia I
x
Combined Section
Calculated
modulus Zaccording to the mechanical properties of cross-section formula.
x

Figure 8-13 top link with top computing combined section


Link its own gravity causes tensile stress by the formula (8-34) calculated as follows:
9.6 EIt
=
x
(8-34)
t, w L2 ( b + L )
R nb
T, np
Link gravity bending stress caused by the formula (8-35) calculated as follows:

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= 9.62
10 -62R
L ( nbb + T, Lnp)
(8-35)
n, w
Z
x
Hydrostatic pressure acting on the top bar of the tensile stress linked by formula (8-36) calculated as follows:

2
0.06 gH L
=
p
t, p ( b -C ) ( - 2C ) + L
nb
p T, e

(8-36)

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The maximum stress at the top link according to formula (8-37) calculated as follows:

= +
+
R, max t, w n, w t, p

(8-37)

top ofShould
The maximum stress at the
the linkmeet the requirements of the formula (8-38) is:
R, max


(8-38)
R, max [] b
8.11.2.2 setting when two link
8.11.2.2.1 reinforcement column
Link SHOULD be set
at the H
According to formula (8-39)
1= 0.45 H , H2= 0.3 H , H3= 0.25 H at this time, the required Section moduluspReinforcement column Z
Calculate the Actual Section modulus not less
: than Z
p
gH 3 2
- W, e
Z = L 0.0054
(8-39)
p
p
[]
6
b
8.11.2.2.2 flat link
a) a first layer link:

Link tensile stress caused by gravity


And bending stress
According to formula (8-29) and (8-30) calculation, hydrostatic
t, w
n, w
Tensile stress acts on the first layer associated pressure rod caused by the formula (8-40) calculated as follows:

2
0.15 gH L
=
p

t, p (
- 2C )b( - 2C )
nb

(8-40)

b) a second layer link:

Link tensile stress caused by gravity


And bending stress
According to formula (8-29) and (8-30) calculation, hydrostatic
t, w
n, w
Tensile stress acting on the second layer associated pressure rod caused by formula (8-41) calculated as follows:
2
0.202 gH L
p
(8-41)
- 2C )b( - 2C )
nb

The maximum stress of the second


And
link layer
the requirements to be met respectively formula (8-37) and (8-38).
R, max
c) the top of the link:
A combination of computing link with roof top sectional Figure 8-13.

Link tensile stress caused by gravity


And bending stress
According to formula (8-34) and (8-35) calculation, hydrostatic
t, w
n, w
Tensile stress associated pressure acts on the top of the rod caused by the formula (8-42) calculated as follows:

=
t, p (

2
0.034 gH L
=
p
(8-42)

t, p ( b -C ) (
- C) + L
nb 2
p T, e
The maximum stress at the
top ofAnd
the the
linkrequirements to be met respectively formula (8-37) and (8-38).
R, max
8.11.3 wall
Figure 8-12, siding hierarchical link segments, each segment wall thickness is calculated by the formula (8-18) and (8-21) calculation, calculation

And Charles Figure L switch


. to L
p
8.12 Roof
8.12.1 Structure
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GeneRally rectangular Container Roof stiffener to be set, in Figure 8-14. Calculating the thickness and the maximum deflection of the following Roof, just Consider the Roo
Weight and Additional=load
P -3
a 1.2 10MPa.

Arrangement of reinforcing ribs roof Figure 8-14


Calculating the thickness 8.12.2 roof according to formula (8-43) calculated as follows:
(
)
A2 2 g 2 + 2 p[] t
A
3 A2 g +
33
M
M
a
=
(8-43)
T
[] t
Where the value is: Figure 8-14 When Setting ribs, A is taken, as
B isL taken as ;WWhen no ribs, A is taken as L ,
T
T
B is taken as W . alpha to B / A Check Figure 8-15.
8.12.3 Roof maximum deflection according to formula (8-44) to calculate the maximum deflection should satisfy (8-45) Requirements:
)
A4 ( g
+p
=
M
T,
e
a
f
(8-44)
T, max
E t3
T, e
f

[] f
T, max

(8-45)

Where the value is: Figure 8-14 When Setting ribs, A is taken, as
B isL taken as ;WWhen no ribs, A is taken as L ,
T
T
B is taken as W . beta with B / A Check Figure 8-15.
[] f ACCORDING to Equation (8-1), where Gamma is A , B , whichever is greater, delta for the A , B lesser value, ETA to Delta / Gamma Chaturvedi 8-2.

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, beta Calculation Map (four Sides simply Supported Uniform load)


Figure 8-15 Alpha
8.12.4 ribs
Ribs on the Top Section modulus Take
Z L -direction Section And
coefficient
W direction
Z
Section coefficient
The larger
Z the value,
, Z Z,
T
T, L
T, W
T, L T, W
Respectively,
ACCORDING
to
the
Formula
(8-46)
to
(8-48)
Calculations,
the
Actual
Section
.
modulus
of
stiffeners on the Roof SHOULD not be less than Z
Z
T
T
(
)
+ p LW 2 L 2
g
Z = M T, e a T T - TT, e
(8-46)

T, L
9.4 []
6
b
(
)
+ p WL 2 W 2
g
= M T, e a TT - TT, e
Z
(8-47)

T, W
9.4 []
6
b
{
}
Z = max Z , Z
(8-48)
T
T, L T, W
8.13 floor
8.13.1 Structure
Steel Plate CAN be Placed on a Support, as Shown in 8-16. It CAN Also be Placed on the Entire Plane, planar Support Base Plate, When the Wall thickness
Less than 10mm, the bottom plate thickness not less than 6mm; when the wall thickness is 10mm ~ 20mm, the plate thickness of not less than 8mm.

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Figure 8-16 steel rectangular container on the floor


8.13.2 steel rectangular container on the floor
Beam supporting the floor thickness is calculated by the formula (8-49) calculated as follows:
= 0.8 L
b
b

gH
[] t

(8-49)

If you know the Floor thickness


(Or first
[delta]
set [delta]
), The maximum distance supported by formula (8-50) calculated as follows:
b, n
b, n
[] t

=
L
(8-50)
b, max 1.25 b, e gH

8.13.3 in the flat plane of support on the basis of the whole floor
When the entire surface of the base plate is supported, the minimum thickness of the base plate used 4mm ~ 6mm (or wall thickness, etc.), taking into account the corrosion
To determine the amount of the nominal thickness of the floor.
9 manufacture, inspection and acceptance
9.1 General
Manufacture, inspection and acceptance 9.1.1 containers shall meet the provisions of this chapter, it should also comply with the requirements of the design drawings.
9.1.2 Container Manufacturing unit Design Changes Design Changes SHOULD be made
the Original Design File units Issued in Principle. Container Manufacturing Order
Bit design changes should be content on the as-built drawings detailed records.
9.2 Material
Deal with material container in the following cases retest:
a) a certificate of quality steel material properties data provided incomplete;
b) No certificate of quality welding materials;
c) drawing steel with special requirements indicated.
9.3 molding
9.3.1 groove surface requirements:
a) bevel surface may not have cracks, delamination, inclusions and other defects;
within b) prior to welding, the surface should be removed on both sides of the groove and the base metal 20mm range (distance from the groove edge computing) oxide
Material, oil, slag and other harmful impurities.
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NB / T 47003.1-2009
9.3.2 Head:

3 times, and not less than 100mm.


a) Heads of Various welding seam BETWEEN the CENTERLINE Distance disjoint
n SHOULD be at Least the Nominal Plate thickness [delta]
The Minimum Distance BETWEEN the Radial welded joints Shall not be less than the above-MENTIONED Provisions, Shown in Figure 9-1. The Use of Parallel Pa
Pressure head, in order to avoid weld distributed to the transition zone of the head, resulting in head after forming the weld severely deformed and unable to carry out
Detecting, from the manufacturing unit to determine the minimum distance from the edge of the board patchwork;
b) After the first puzzle forming convex head, welded joints with the outer surface of the inner side surface influences shaping the quality of welded joints should
Performed before forming polished to flush with the base metal, all welding joints should head molded 100% ray or ultrasonic testing, which

Results Level Radiation, Ultrasound is Acceptable Level . If the non-destructive Testing Prior to Molding, the Latter forming the arc SHOULD do in the Transitio
NDT. Only the size of the conical head Flange at the Mouth of the Weld 100% ray detector, BUT no change occurred fibers
Other parts of the weld should detect the same proportion of the barrel;

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Figure 9-1 head welding seam


c) When dished head is made of molded flaps and the top circular plate stitching, the top circular plate should not exceed 0.7DN (DN as head outer diameter);
Or by Plate
subtracting
the negative
d) Press after forming head, the Minimum thickness of not less than the Nominal
thickness
[delta] bias steel design requirements;
n
e) dished head, folding and folding flat conical head cover transition zone corner radius not less than a predetermined pattern;
f) convex head, conical head (or shell) Peace cover (see Figure 9-2) machining tolerance should not be greater than the requirements in Table 9-1 (flat
Cover Surface local unevenness amount b Tolerance
And
Shall
notnot
more
exceed
than 4mm).
0.3% D
o
h

D D

b
H

b
r

D
a)

b)

Figure 9-2 convex head, conical head (or shell) Peace cover

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NB / T 47003.1-2009
b

D D

R
H

h
h

D- D
D

c)

d)
b

b
h

r
R
h
h

D D

h
h

D D

e)

f)
Figure 9-2 (continued)
Table 9-1 head machining tolerances table

Project

<800

DeltaBall
D crown-shaped head
2
i
DeltaOther
D types of head 2
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800 ~
1200
2
+4

mm

Inner diameter D
i
1300 ~ 1700 ~ 2600 ~ 3200 ~ 4200 ~ 6000 ~ > 10000
1600
2400
3000
4000
6000 10000
2.5
3
3
3
3.5
4.5
5.0
+4

+4

+4

+4

+6

+6

+7
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i
-3
-3
-3
-3
-3
BETWEEN the maximum and3 the Difference
Minimum
Inner
5
7
10 diameter
14of the e 18
Surface Uneven local amount
2 b

3
+3
Straight Edge Tolerance Delta height h
-2
2
+4
+6
Head Full of High Tolerances
-1 Delta-2H

-4
25

-4
25

-5
30

+20
-7

+20
-7

+20
-7

4
+4
-2

+8
-3

+12
-4

+16
-5

+20
-6

9.3.3 Housing:
a) the Case of Various types of welded joints counterpart Wrong Side b (See Figure 9-3) Shall be in Accordance with Table 9-2. Composite Steel counterpart
The
amount of b (See Figure 9-4) SHOULD not exceed 50% of the Steel Cladding thickness of not More than 2 mm;
Wrong
Side

Figure 9-3 counterpart wrong side of welded joints


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Counterpart wrong side of Figure 9-4 composite plate


Table 9-2 counterpart wrong side of welded joints

mm

Their Counterparts in the Wrong Side, b


At a Nominal thickness of Steel counterpart, [Delta]
n
Longitudinally welded joints Circumferential welded joints
12

1/4 [Delta]
n
3

> 12 to 20

> 20-40

1/4 [Delta]
n
1/4 [Delta]
n
5

And not
lessofthan
internalD
or external sample template
b) the edges of the welded Joint Ring to form E , with a chord length equal
to 1/6
the 300mm
Inner diameter
i
Board Inspection (See Figure 9-5), the E is not/ greater
than
(
[Delta]
10 + 2) mm, not More than 5 mm.
n
Formed in the Joint Axially welded edges E (See Figure 9-6), with a length of not less than 300mm ruler Examination, the E value does not
Greater than
( [Delta]
n / 10 + 2) mm, not more than 5mm;

Figure 9-5 Edges to form a welded joint ring

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Figure 9-6 Axial edges of welded joints formed

c) butt welded joints on the housing when the two unequal thickness, if the sheet thickness of not more than 10mm, and the thickness difference between the two super
Over 3mm, and the plate thickness is greater than 10mm, and the difference between the two is greater than 30% of the thickness of the sheet or the thickness exceed
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Figure 9-7 shall be required slab edge thinning;

- )
L1, L 2 3 ( [Delta]
1 2
Figure 9-7 two plate thickness ranging from butt welded joints

1%, not more than


d) on the Same Section of the Housing Inner diameter Difference BETWEEN the maximum
i and Minimum Inside diameter Shall not be greater than the diameter of Inside th
D 30mm (see Figure 9-8);

9-8 on the same cross-sectional view of the housing maximum internal diameter and minimum inner diameter
Nene was seized when the opening section is located at the center of the hole twice or leaving pore size range, the inner diameter of the maximum section

The Difference BETWEEN the Minimum Inner diameter


1% and 3%
Shallinnot
thebe
opening
greaterand
than
thethe
diameter
diameter
ofof
notInside
morethe
than
Section
35mm.D
i
Rectangular container on the same section, the maximum edge length and minimum side length should not exceed the difference between the side of the section 1% an
30mm (see Figure 9-9);

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Figure 9-9 rectangular container section max edge length and minimum side length
e) the production of housing, the distance between adjacent cylinder longitudinally welded joints, or capping point adjacent cylinder head splice of welded joints
Distance longitudinally welded steel joints should be greater
3 Times,
thanand
the nominal
not less than
thickness
100 mm. Cylindrical Section length SHOULD not
n
3 times,
Less than 300mm. Rectangular Vessel Wall Adjacent welding seam spacing delta SHOULD
beand
greater
not small
than the thickness Nominal Steel Plate
n
To 100mm (see Figure 9-10);

Figure 9-10 rectangular container wall adjacent welding seam pitch


f) Manufacturing SHOULD Avoid Damage the Steel Surface mechanical, for More Serious injuries SHOULD be Grinding Machinery. Steel Grinding for Housing
10%
Shall not exceed the nominal thickness
of and
steelnot
plate
more
depth
than 2mm, and even the transition in the grinding range, shall
n
Mutation;

g) Surface of the High Alloy Steel Container SHOULD not Affect the resistance to localized scar, Grooving and other CORROSIVE Defects. If Defects Shall be Grinding,
Grinding depth SHOULD not exceed the sheet thickness (Composite Steel Coating thickness means) a negative BIAS. If the Grinding depth Exceeds a Predetermine
Xu welded repair, patching and also meet this requirement.
9.3.4 Flange:
a) take over the flange, vessel flange according to the corresponding standards for processing.
b) angle or flat flange system (see Figure 9-11) processing requirements are as follows:

Figure 9-11 angle or flat flange system


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NB / T 47003.1-2009
1) angle or flat flange machining tolerances made provisions in Table 9-3;
Table 9-3 angle or flat flange machining allowance system

mm

Diameter D

Item Eye
<800
h <100
Tolerance Delta diameter D
h > 100

800 - 1200 1300 - 16,001,700 - 24,002,600 - 30,003,200 - 4000

Surface irregularities Delta m3

BETWEEN the maximum and the


of the e 7
4 Difference
5 Minimum diameter
6

h 100
Delta Stud is not Perpendicular Degree C
h > 100
b 100
Tolerance width Delta b
b > 100
Thickness Tolerance Delta [Delta]

2.5
3.5
+3
-2
+4
-2
0.1 [Delta] and 3

Note: The angle Steel, Flat Surface irregularities with length not less than 300mm of ruler Check, Delta m of Space Plane's ruler and subject.
2) non-coordinating center circle diameter drill bolt holes and theadjacent
1mm, any
twotwo
holes
chord
chord
tolerance
tolerance
should
of not be greater than
2mm;
3) flange surfaces must not have cracks, burrs, and reduce the strength and reliability of a connection failure.
c) the Flange Surface SHOULD be Perpendicular to the Spindle axis receivership or Cylinder. Flange Bolt through holes SHOULD be the main axis of the Housing Plumb
Arranged (See Figure 9-12). When there are Special requirements, SHOULD be Indicated on the Drawings.
d) installation took flange should ensure that the flange surface horizontally or vertically (with special requirements should be specified in the drawings), the deviation not
Get (when the flange outer diameter less than 100mm, 100mm by dollars) more than 1% of the flange outer diameter, and not more than 3mm.
base ring e) the container upright on the floor cross-bolt holes should be arranged through the center circle diameter tolerance, allows two adjacent holes chord
And any difference between the two holes chord tolerance was no more than 2mm.
, W The tolerance
f) as rectangular Container chassis SUCH Setting Bolt (See Figure 9-13), Bolt Hole CENTERLINE
length of
L 2mm;
b b
The same bolt hole center line, adjacent any two bolt hole center distance tolerance of 2mm.

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Figure 9-12 flange bolt through hole pattern

Figure 9-13 rectangular container chassis bolt hole

9.3.5 bolts, nuts


Bolts, nuts and other fasteners should be based on design requirements, respectively, according to GB / T 3098.1, GB / T 3098.2, GB / T 5779.1, GB / T
Provision 5779.2 processing.
9.3.6 limit deviations
Machined surfaces and limit deviations of linear dimensions of the non-machined surfaces, respectively, according to GB / T 1804 in the m-class and c-class
Regulations.
9.4 Welding
9.4.1 welder qualification
In SMAW, submerged arc welder should be "boiler and pressure vessel pressure pipe welders and management rules," the relevant regulations
Given an examination, and obtain the corresponding certificate.
9.4.2 welding preparation and welding environment:
a) before the vessel welding, should develop a reasonable welding procedures in accordance with design requirements.
b) before the vessel welding, you should check the quality of the cylinder assembly, remove sediment within the groove and both sides of the 20mm wide, rust, oil
Dirt, oxide and other impurities.
c) welding, flux and other soldering materials repository should be kept dry, relative humidity less than 60%.
d) When welding environment any of the following circumstances, and no effective protection measures prohibiting welding:
1) SMAW wind speed greater than 10m / s;
2) When GMAW wind speed greater than 2m / s;
3) Relative humidity greater than 90%;
4) Rain, snow environment.
e) When the weldment temperature below 0 , should be preheated to about 15 in the range of 100mm at the beginning of the welding.
9.4.3 welding process:
a) vessel welding procedure qualification welding before JB 4708 should be;
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b) Welding procedure qualification report, welding procedures, welding records and identification marks welder should be kept for 3 years.
9.4.4 weld surface appearance requirements:
a) welded joint surface may not have cracks, holes, craters and spatter;
b) continuous length of edge welded joint bite shall not exceed 100mm, weld joints on both sides of the undercut shall not exceed the total length of which welding
10% of the total length of the joint, undercut depth of not more than 0.5mm, high alloy steel container may not have undercut;
, e Specified
in Table 9-4 and 9-14.
c) Reinforcement of welded
1 joints
2 e
Table 9-4 welded joints than high
Single groove
e1
And 4
0 ~ 15%n[Delta]

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mm
Sided groove

e2
1.5

e1
And 4
0 ~ 15%1[Delta]

e2
And 4
0 ~ 15%2[Delta]

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Figure 9-14 welded joints than high


9.4.5 Welding repair:
a) repair of welded joints which require rework process should be consistent with the relevant provisions of 9.4.3;
b) the number of rework, and rework parts circumstances shall be credited into the container quality certificate;
c) there is resistance to intergranular corrosion of high-alloy steel container requirements, repair parts still need to ensure that the original request.
9.5 Heat Treatment

9.5.1 Cold or Warm forming head to be Heat Treated. When Manufacturing units to Ensure That the Material Properties after Cold forming in Line with the Design, requirement
When, subject to this limit. Except as otherwise Provided in Design, High Alloy Austenitic Cold Formed head without Performing Heat treatment.
9.5.2 drawings indicate stress corrosion of container, should be stress relief heat treatment.
9.5.3 There are High-Alloy Steel and Composite Steel Container Surface Corrosion requirements Shall pickling, passivation. Class Steel Components
After the heat treatment according to design requirements, the need for pickling, passivation.
9.6 Non-destructive testing
9.6.1 Unless otherwise specified, the container butt welded joints need to be locally-ray or ultrasound testing, test pieces of welding length of not less than
10% of the length of the Linker. Local non-destructive Testing SHOULD be Preferred T-shaped joints.
9.6.2 Non-destructive testing of welded joints shall JB / T 4730.2, the provisions of JB / T 4730.3 was, the following:
a) ray detection technology welded joints is rated AB grade; quality grade is qualified;
b) ultrasonic testing of welded joints grade is B; quality grade level qualification.
9.7 Test
9.7.1 manufactured after container shall design requirements for a water test, hydraulic test, pressure test, leak test or kerosene
Leakage test.
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9.7.2 container opening reinforcement rings should be pressure tested before 0.1MPa compressed air through the inspection of the solder joint quality.
9.7.3 Commonly Used Test Liquid Water, other Liquids May be Used Will not cause Dangerous When needed. The Test Gas Commonly Used Dry,
Clean AIR, May Also be nitrogen or other inert Gas as needed. Austenitic Stainless Steel Container with Water Hydraulic Test SHOULD be
Stains removed. When Unable to Meet this requirement, it SHOULD Water Control the chloride content of not More than 25 mg / L.
9.7.4 test should be corrected using two, and the same range of pressure gauges, pressure gauge range is about 2 times the test pressure.
9.7.5 Test Method filled with water:
a) the outer surface of the welded joint before the test should be cleaned, and dried;
b) the duration of the test shall be observed according to the time required for the decision, but not less than 1h;
c) test welded joints should be no leakage;
d) If leakage should be retested after repair;
After e) test is completed, the water should be drained and blown dry with compressed air inside.
9.7.6 hydraulic test and methods
9.7.6.1 The test pressure according to design requirements.
9.7.6.2 test liquid temperature shall not be less than 5 .
9.7.6.3 Hydraulic Test method:
a) Located at the Top of the Container Port SHOULD Test the Exhaust, Exhaust Port When the Inlet Opening to Ensure That the AIR Inside the Container Drain.
The outer surface of the container should be kept dry;
b) the test pressure should rise slowly, reaching a predetermined test pressure should be maintained for more than 30min, and check all welded joints
And the joint portion, if any leakage, redo the test after repair;
c) completion of the test the exhaust port should be opened immediately, liquid water should be drained and blown dry with compressed air inside.
9.7.7 Pressure test and methods
9.7.7.1 In the following cases, be used instead of hydraulic pressure test test:
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a) Due to the structure or support reasons, the vessel can not be safely filled with water;
b) the inner container is not easy to dry, is not allowed to run liquid residue trials.
9.7.7.2 Pressure test due security measures.
9.7.7.3 Pressure test pressure should design rules.
9.7.7.4 When the pressure test medium temperature should not be less than 5 .
9.7.7.5 Pressure Test Method
When the test pressure should rise slowly, to the specified test pressure of 50%, packing 5min, then all welded joints and connections
Parts of the Initial Leak Check, if it leaks, Re-Test after Repair. After the Initial Leak Inspection and approval, and then Continue to Slowly boost to Regulation
Set Test pressure. Check for leaks Again 10 min after packing. If the Leak, redo the Test after Repair.
9.7.8 tightness test and methods
9.7.8.1 airtight container with the test requirements of the drawings as required by the hydraulic pressure test after passing the air tightness test.
9.7.8.2 tightness test pressure shall be prescribed pattern.
9.7.8.3 When air tightness test, pressure should rise slowly, reaching a predetermined holding pressure after test pressure 10min, then fell to the design pressure,
Welded joints and Connecting Parts Check for leaks. If the Leak, redo the Test after Repair. When Small Containers Leak Test CAN be DONE
Check immersed in water.
9.7.9 kerosene leak test and methods
9.7.9.1 the side of the clean-up of welded joints can be inspected clean, coated with a white slip, dry, in welded joints another top coat to coal
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Oil, sufficient wetting the surface, no oil is qualified to the white powder through after 0.5h.
9.7.9.2 In the design permits or by design unit can be used in place of a water test kerosene leak test.
9.7.9.3 For insulation jacket of the container, the container should be (body) required to carry out the test, the test pass and then welding clamp
Sets. When the Jacket make Hydraulic Testing, the Container Shall be subjected to external pressure Stability in Design.
9.8 Acceptance
9.8.1 Quality Certificate
Container factory quality documentation should include three parts:
a) product certification;
b) container specification shall include at least the following:
- Vessel characteristics (including the design pressure, test pressure, design temperature, the working medium);
- Containers general plan (by the order unit may not include courtesy when this);
- Container main components table;
- Container ban welding and heat treatment and other special instructions.
c) quality certificate shall include at least the following:
- Chemical composition and mechanical properties of the main components of the material;
- Non-destructive testing results;
- Pressure test results;
- And the pattern does not match the project.
9.8.2 Container nameplate
. Container Vessel Nameplate fixed position Clear Container Plate SHOULD include the following:
a) Name of manufacturer;
b) The manufacturer of the container number of the product;
c) the date of manufacture;
d) the design pressure;
e) the test pressure;
f) design temperature;
g) container weight.
9.8.3 paint containers, packaging, transport
Paint containers, packaging, transportation by JB / T 4711 requirements.

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Appendix A
(Informative)
Properties of steel at different temperatures

Table A.1 high temperature yield strength steel


Thickness
mm

Steel No.

In the following temperature (( R


C) of
), MPa
R
p0.2 eL
20

100

150

200

250

300

350

Carbon Steel Plate

Q245R

6 to 16

245

220

210

196

176

162

147

> 16 to 36

235

210

200

186

167

153

139

> 36 to 60

225

200

191

178

161

147

133

Low-alloy steel plate

Q345R

Q370R

6 to 16

345

315

295

275

250

230

215

> 16 to 36

325

295

275

255

235

215

200

> 36 to 60

305

280

260

240

220

200

185

6 to 16

370

340

320

300

285

270

255

> 16 to 36

360

330

310

290

275

260

245

> 36 to 60

350

325

305

285

270

255

240

High alloy steel


0Cr13

205

189

184

180

178

175

168

0Cr18Ni9

205

171

155

144

135

127

123

0Cr18Ni10Ti

205

171

155

144

135

127

123

0Cr17Ni12Mo2

205

175

161

149

139

131

126

00Cr19Ni10

177

145

131

122

114

109

104

00Cr17Ni14Mo2

177

145

130

120

111

105

100

0Cr18Ni12Mo2Ti

205

175

161

149

139

131

126

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Table A.2 high temperature yield strength steel

mm

In the following temperature (( R


C) of
), MPa
R
p0.2 eL
20
100
150
200
250
300
Carbon Steel

350

10

16

205

20

16

Steel No.

Pipe wall thickness

181

172

162

147

133

123

245
220
Low alloy steel

210

196

176

162

147

275

255

235

215

200

16

320

16Mn

295

17 to 40
310
285
265
245
225
205
191
NOTE: High-temperature alloy steel yield strength can be listed in the corresponding reference data in Table A.1 of steel.
Table A.3 forging high temperature yield strength
Steel No.

20

Nominal thickness

In the following temperature (( R


C) of
), MPa
R
p0.2 eL
200
250
300

mm

20

100

215
191
181
Low Alloy Steel Forgings

100
150
Carbon Steel Forgings

167

152

137

350
127

300
16Mn
275
245
235
215
205
186
176
Note: The high temperature yield strength alloy steel forgings refer to the corresponding data in Table A.1 list of steel.
Table A.4 stud high temperature yield strength
Steel No.

In the following temperature (( R


C) of
), MPa
R
p0.2 eL

Stud Size
mm

20

100

150

200

250

300

350

Carbon steel stud


M22
35

M24 ~ M27

315

285

265

245

220

200

186

295

265

250

230

210

191

176

Low-alloy steel stud


40MnB

30CrMoA

35CrMoA

M22

685

620

600

580

570

540

500

M24 ~ M36

635

570

550

540

530

500

460

M22

550

495

480

470

460

450

435

M24 ~ M48

500

450

435

425

420

410

395

M22

735

665

645

625

615

605

580

M24 ~ M48

685

620

600

585

575

565

540

Note: The high temperature yield strength steel studs can be listed in the corresponding reference data in Table A.1 of steel.

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Table A.5 steel elastic modulus
Elastic modulus at the following temperature
3MPa () and 10

Material
-20

20

100

150

200

250

300

350

194

192

191

189

186

183

179

173

Carbon steel (C> 0.30%), carbon-manganese


208
206

203

200

196

190

186

179

Carbon steel (C0.30%)

Austenitic steels

199

195

191

187

184

181

177

173

High-chromium steel (Cr13 ~ Cr17)


203

201

198

195

191

187

181

175

Table A.6 average linear expansion coefficient of steel


In the following temperature () and the average linear-6expansion
between 20 , 10
mm / (mmcoefficient
)

Material
-50

Carbon steel, carbon-manganese


10.39 10.76
Austenitic steels

50

100

150

200

250

300

350

11.12

11.53

11.88

12.25

12.56

12.90

13.24

15.97

16.28

16.54

16.84

17.06

17.25

17.42

17.61

17.79

High-chromium steel (Cr13 ~ Cr17)


8.95

9.29

9.59

9.94

10.20

10.45

10.67

10.96

11.19

89

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