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Rev #: 0
Date: 24-Sep-2014
Project Title:
Customer:
End User:
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REVISION HISTORY
24-Sep-14
15-Jul-2014
Rev #
Date
WH
SIA
SIA
WH
MR
SIA
WRT
By
RVW
By
APP
By
INTECH
APP
By
CUST
APP
By
END
USER
Comments
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TABLE OF CONTENTS
1.
INTRODUCTION ............................................................................................. 8
1.1
1.2
1.3
1.4
2.
HARDWARE.................................................................................................. 11
2.1
2.2
2.3
2.4
2.5
3.
ENCLOSURE.......................................................................................................................11
2.1.1 SPECIFICATION ......................................................................................................11
CONTROL HARDWARE ......................................................................................................11
2.2.1 PAC8000 RTU CONTROLLER .................................................................................11
OPERATOR INTERFACES..................................................................................................13
POWER SUPPLY AND DISTRIBUTION...............................................................................13
ENVIRONMENTAL CONDITIONS........................................................................................14
4.
4.6
5.
INTRODUCTION..................................................................................................................16
SOFTWARE ENVIRONMENT SETTINGS............................................................................16
HMI SYSTEM CONFIGURATION ........................................................................................16
HMI COLOR CONVENTION ................................................................................................17
PROCESS SCREENS .........................................................................................................17
4.5.1 ZUBAIR/1 PIGGING STATION (SOCGP-LIN-PR-DW-0203) ......................................17
4.5.2 FAO TERMINAL STATION (SOCGP-LIN-PR-DW-0204) ............................................18
4.5.3 GAS CONDENSATE SEPARATING SYSTEM (SOCGP-LIN-PR-DW-0207) ..............19
4.5.4 MAIN MENU ..............................................................................................................20
MISCELLANEOUS SCREENS ..............................................................................................22
4.6.1 ALARM WINDOW......................................................................................................22
4.6.2 TREND SCREENS ....................................................................................................23
4.6.3 MISCELLANEOUS TAGS..........................................................................................26
4.6.3 HEADER ...................................................................................................................28
4.6.4 FOOTER ...................................................................................................................28
4.6.5 TOOLBAR BUTTON DETAILS ..................................................................................29
4.6.6 POP UP WINDOW ....................................................................................................30
6.
INTRODUCTION..................................................................................................................33
6.1.1 ALARM MANAGEMENT CYCLE .............................................................................33
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6.2.
6.3.
7.
OBJECT FUNCTIONALITY........................................................................... 37
7.1
7.2
7.3
8.
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LIST OF FIGURES
Figure 1: Zubair/1 Pigging Station ......................................................................................................17
Figure 2: FAO Terminal Station ..........................................................................................................18
Figure 3: Gas Condensate Separating System ...................................................................................19
Figure 4: Main Screen Pigging Station ................................................................................................20
Figure 5: Main Screen FAO Terminal Station ......................................................................................21
Figure 6: Alarm Window .....................................................................................................................22
Figure 7: Trend Overview Pigging Station ...........................................................................................23
Figure 8: Trend Overview FAO Terminal Station ................................................................................24
Figure 9: Trend Window .....................................................................................................................25
Figure 10: Trend Overview Pigging Station .........................................................................................26
Figure 11: Trend Overview FAO Terminal Station ..............................................................................27
Figure 12: HMI Screen Header ...........................................................................................................28
Figure 13: Zubair1 HMI Screen Footer................................................................................................28
Figure 14: FAO Terminal Station HMI Screen Footer ..........................................................................29
Figure 15: FAO Scaling Popup Window ..............................................................................................30
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LIST OF TABLES
Table 1: Customer Reference Documents ........................................................................................... 9
Table 2: INTECH Reference Documents ............................................................................................. 9
Table 3: Control Panel Dimensions.....................................................................................................11
Table 4: Hardware Zubair/1 Pigging Station........................................................................................12
Table 5: Hardware FAO Terminal Station ...........................................................................................12
Table 6: Zubair/1 Pigging Station Operator Interface...........................................................................13
Table 7: FAO Terminal Station Operator Interface ..............................................................................13
Table 8: Software Environment Settings .............................................................................................16
Table 9: HMI System Configuration ....................................................................................................16
Table 10: Pipeline Color Convention...................................................................................................17
Table 11: HMI Tool Bar Button Detail..................................................................................................29
Table 12: Pop Up Window Detail ........................................................................................................30
Table 13: HMI Statics Guidelines ........................................................................................................31
Table 14: Zubair/1 Pigging Station Screen List ...................................................................................32
Table 15: FAO Terminal Station Screen List .......................................................................................32
Table 16: Alarms Summary ................................................................................................................33
Table 17: Alarms History ....................................................................................................................34
Table 18: PAC8000 RTU Software Environment Settings ...................................................................34
Table 19: Object List ..........................................................................................................................37
Table 20: DI States.............................................................................................................................37
Table 21: HMI Animations ..................................................................................................................39
Table 22: AI States .............................................................................................................................40
Table 23: MOV States ........................................................................................................................41
Table 24: GHV States.........................................................................................................................42
Table 25: User Groups and their Privileges.........................................................................................43
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1. INTRODUCTION
INTECHs project scope includes supply of two (2) Remote Terminal Units (RTUs),
one at Zubair/1 Pigging Station and one at FAO Terminal Station. Overall project
responsibilities of INTECH are as follows:
Design and engineering;
Supply of all materials, hardware and software, required for the Remote
Terminal Units (RTUs);
Panel assembly;
Panel configuration;
FAT, SAT testing;
Supply of start-up and commissioning spares;
Supply of 2-year spare parts list;
Drawing & documentation;
Start-up and commissioning assistance;
Training;
Assistance during the guarantee period.
1.1
SCOPE OF DOCUMENT
This document describes overall functionality of the objects used in the software
applications and how the control philosophy is implemented in the project. The
functionality as described is restricted to the devices/instruments that are part of
INTECHs scope; any third party instruments process functionality description is not
part of this documents scope.
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1.2
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Document Number
Rev #
SOCGP-PR-DW-0203
Document Title
SOCGP-PR-DW-0204
SOCGP-PR-DW-0207
SOCGP-IN-DL-0205
SOCGP-IN-DL-0206
SOCGP-IN-SP-0204
1.3
Document Number
Rev #
Document Title
CX-140507-IOLST-001
P-SOCGP-IN-MR-0212-1306
IO List
CX-140507-BOM-001
P-SOCGP-IN-MR-0212-1305
Bill Of Materials
CX-140507-GL-001
P-SOCGP-IN-MR-0212-1500
Drawings
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1.4
DI
Digital Input
AI
Analog Input
MOV
GHV
HMI
RTU
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HARDWARE
2.1
2.1.1
ENCLOSURE
SPECIFICATION
Cabinet
Dimension (HxWxD)
The enclosure is made from 14 gauge steel finished externally with RAL 7035 Light
Gray color.
2.2
CONTROL HARDWARE
The following sections detail the main equipment components that are included.
2.2.1
A GE PAC8000 RTU Controller will provide the means of controlling the process
functionality of the control system.
The control PLC will consist of a Simplex Controller Carrier, along with an I/O carrier
for 8 modules.
Details are given below:
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8132-AI-UN
8132-AI-UN
8122-DI-DC
8117-DO-DC
8132-AI-UN
8132-AI-UN
8122-DI-DC
8117-DO-DC
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2.3
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OPERATOR INTERFACES
Feedback from field transmitters and control of valves will be provided via an HMI
screen, interaction with which will be via a touch screen panel view mounted on the
front door of the PAC8000 RTU Control cabinets of Zubair/1 Pigging Station and FAO
Terminal Station. The details of the door mounted equipment are as follows:
Zubair/1 Pigging Station
S. No.
1
Quantity
1
Description
Part No.
Quantity
1
Description
Part No.
2.4
In Zubair/1 Pigging Station and FAO Terminal Station, both AC, DC power
distributions are available.
System and Field Devices have separate power supplies which are powered from
230VAC 50Hz coming from outside the panel through UPS.
For details regarding the power distribution refer to the document P/SOCGP-IN-MR0212-1500 on Sheet Number 13 and 14.
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ENVIRONMENTAL CONDITIONS
The minimum degree of protection against ingress of water and dust for control
panels will be IP52, minimum.
Panels and equipment are suitable for operation at 0 to 60 C ambient
temperature.
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3. SYSTEM INTERFACES
3.1
Following are the field IOs for PAC8000 RTU Control System of Zubair/1 Pigging
Station and FAO Terminal Station.
3.1.1
ANALOG INPUTS
General Electric 8132-AI-UN Analog Input Cards will be used be for analog signals.
Each card will be configured for 8 single ended 4-20mA input channels. Card faults
will be monitored with front mounted LED indicators. These are universal Analog Input
cards which mean that they can be used for various Thermocouple, RTD and Voltage
signals as well.
3.1.2
DISCRETE INPUTS
General Electric 8122-DI-DC 16 channel Digital Input Cards will be used for the Digital
Input Signals. Card faults can be monitored with front mounted LED indicators.
3.1.3
DISCRETE OUTPUTS
General Electric 8117-DO-DC 8 channel Digital Input Cards will be used for the Digital
Output Signals. Card faults can be monitored with front mounted LED indicators.
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INTRODUCTION
The HMI system will be based on GEs Proficy Machine Edition 8.5.
The HMI provides monitoring and control window for the Process systems. It will
enable the operator to view the data being gathered by the PLCs and provide limited
control over the process. This section of the document defines the operational
requirement and design basis for the project.
Quick Panel+ HMI will be mounted on the front door of RTU panels of Pigging Station
and FAO Terminal Station.
4.2
Details
Quick Panel+ View & Control, 12",
Firmware Version
8.5
4.3
Items
Details
640 x 480
800 x 600
1280 x 1024
1600 x 1200
Small
Medium
1024 x 768
1152 x 864
Resolution
Font Size
Screen
Background
Color
Others _____________
Large
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Following color convention is applied on the whole HMI application Process Flow Line Colors.
Line Description
Natural Gas
Line Color
Snapshot
Black
RGB
0, 0, 0
4.5
PROCESS SCREENS
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4.6
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MISCELLANEOUS SCREENS
Alarm Window
Trend Screens
Miscellaneous Tags
Header
Footer
Pop Up Windows
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Trend Window
Trend Window opens up if we click any tag in trend overview window.
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4.6.3 HEADER
4.6.3.1
The Header will be common to all screens. Located at the top of each screen,
the header provides:
Project Name
User Logon
User Logoff
Exit Screen
Logged On User
4.6.4 FOOTER
4.6.4.1
The Footer will be common to all screens. Located at the bottom of each screen,
the footer provides links of the following screens:
Home Screen
Zubair/1 Screen
Miscellaneous Tags
Trends Screen
Alarms Window
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The Footer will be common to all screens. Located at the bottom of each screen,
the footer provides links of the following screens:
Home Screen
Zubair/1 Screen
Miscellaneous Tags
Trends Screen
Alarms Window
Description
Main Screen
Log Out
Log In
Home
Alarms Window
Trends
Exit Client
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Description
Max EU
Min EU
HH_SP
H_SP
L_SP
LL_SP
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OPERATOR INTERACTION
Operator interactions with the Panel View HMI will be by touch screen technology.
The system discriminates between the following categories of status:
Healthy -
5.1
NAMING CONVENTION
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Based on the current set of P&IDs, the following screens have been identified:
S. No.
Screen name/Title
Zubair/1 Pigging Station List of Screens
1.
Home Screen
2.
3.
Miscellaneous Tags
4.
Trend Selection
5.
Trends Screen
6.
Alarm Summary
Table 14: Zubair/1 Pigging Station Screen List
S. No.
Screen name/Title
FAO Terminal Station List of Screens
1.
Home Screen
2.
3.
4.
Miscellaneous Tags
5.
Trend Selection
6.
Trends Screen
7.
Alarm Summary
Table 15: FAO Terminal Station Screen List
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INTRODUCTION
This section outlines the basis on which the Controller Application will be developed.
This includes the structure and naming convention to be used for developing the
application. This will ensure that the program structure and tagging convention used is
consistent throughout the application. The document also describes the object
oriented approach used by INTECH for implementation of the Process Control
requirements.
6.1.1
There are two windows for Alarm management functions which are discussed below:
6.1.1.1
(Condition
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(Condition
6.2.
Following table lists the software environment settings that shall be followed for
developing the PAC8000 RTU Controller Application:
Controller Application Development
Software
Firmware Support
Latest
Programming Language
Ladder Diagram,FBD
Controller Type
8521-RT-DE
Number of Applications
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6.3.
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APPLICATION STRUCTURE
RESOURCE
A resource is where a PLC loop is defined. The PLC loop is executed by one kernel.
Resources can have links with other resources, locally to a configuration or via the
network.
Each resource is displayed as a separate window within the link architecture view.
The resource window title bar includes:
An icon indicating the operative state and security state of the resource.
The resource name and comment.
A Windows control button to maximize or restore the resource window.
A Data Link button enabling you to graphically create data links between
resource.
6.3.2
PROGRAM
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FUNCTION BLOCK
Any program or function block can call a function block. A function cannot call a
function block. Function blocks are also known as POUs. Function blocks are written
in ST, LD, or FBD. The order in which function blocks appear within their section is
not important; function blocks are called from a POU.
Although the editor allows function blocks to be created using SFCs, the controller
does not support this type of function block. An SFC function block will be rejected by
the compiler.
You can move or copy all function blocks to the Programs section and all but the SFC
function block to the Functions section. You can also move or copy functions and
programs, written with languages supported by function blocks, to the Functions
section. When moving or copying a program to the Function Blocks section, all local
variables defined in the program are converted to function block parameters.
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7. OBJECT FUNCTIONALITY
Sr.
Brief Description
1.
Discrete Input
2.
Analog Input
3.
Valves
7.1
CONDITIONS
STATES
NORMAL STATE
Shown object represents the DI Alarm in
Normal state. Object will appear in solid
Green color. As shown in object state.
ALARM STATE
Shown object represents the DI Alarm in
Alarm state. Object will appear in solid Red
color and Blink. As shown in object state.
Table 20: DI States
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7.2
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Alarm
Engineering Unit
Process Value
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HMI ANIMATIONS
Device State
Normal
Condition
Normal No alarm rectangle
H Alarm (Unacknowledged)
H Alarm (Acknowledged)
L Alarm (Unacknowledged)
L Alarm (Acknowledged)
LL Alarm (Unacknowledged)
LL Alarm (Acknowledged)
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7.2.4 AI STATES
The following table depicts AI states of as follows:
Device State
Condition
Normal Condition
Shown object represents the Normal
State, i.e. no alarm conditions or faults
High High Alarm (UnAck):
Alarm rectangle- blinking in Red color
High High Alarm (Ack):
Alarm rectangle- steady in Red color
High Alarm (UnAck):
Alarm rectangle- blinking in Red color
High Alarm (Ack):
Alarm rectangle- steady in Red color
Low Alarm (UnAck):
Alarm rectangle- blinking in Red color
Low Alarm (Ack):
Alarm rectangle- steady in Red color
Low Low Alarm (UnAck):
Alarm rectangle- blinking in Red color
Low Low Alarm (Ack):
Alarm rectangle- steady in Red color
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OBJECT: VALVES
STATES
CLOSED STATE
Shown object represents the Valve in Closed
state. Objects legs will appear in solid Red
color if Status value equal to 0. As shown in
object state.
OPENED STATE
Shown object represents the Valve in
Opened state. Objects legs will appear in
solid green color if Status value equal to 1. As
shown in object state.
INTERMEDIATE STATE
Shown object represents the Valve in
intermediate state. Object will appear in solid
grey color if Status value neither opened nor
closed. As shown in object state.
FAULT STATE
Shown object represents the Valve in fault
state. Objects legs will appear in magenta
color in case of fault condition. As shown in
object state.
Table 23: MOV States
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CONDITIONS
STATES
OPEN COMMAND
Valves square head turns green when open
command is given. The open button also
turns blue. As shown in object state.
CLOSE COMMAND
Valves square head turns red when close
command is given. The close button also
turns blue. As shown in object state.
CLOSE TO OPEN
TRAVELLING STATE
OPEN TO CLOSE
OPEN FAIL
FAULT STATE
CLOSE FAIL
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8. USER SECURITY
Sr.
User Group
Description
1.
View Only
Users that belong to this user group will have read only rights
2.
Operator
Users that belong to this user group can acknowledge / Reset alarms
3.
Engineer
Users that belong to this user group have all rights of operator and can also
enter data.
Table 25: User Groups and their Privileges
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