composition of the weld for a while, to make sure that the weld has
Reliability corrosion
Reliability of mechanic strength
working conditions of equiment
/who can do welding work on a pressure vessel
anyone
licenced welder
weld inspector
design engineer
/in welding process,penetration zone is defined as
heat affected zone
transformation zone
coarse-grained HAZ
/following failure forms are usual respectively for an internal pressure vessel
bucking
leakage
large plastic deformation or rupture
bursting
/which failures are to consider for a rotary kiln
kiln shell warping
length of kiln
elongation the length of kiln
pressure
/a common use of ultrasonic testing is
detecting of sub-surface indications
determination of the test piece ductility
communications
cleaning
/to calculate the thickness of the glazed reactor made of compound
materials(caremic and steel),which factor is to be considered for the calculation
MAWP of reactor
the strength of both materials
allowable stress of ceramic
the strain of both materials
/the roles of transverse baffles of a heat exchanger are
increasing the heat transfer and avoiding the vibration
increasing the heat transfer and avoiding the corrosion
increasing the heat transfer and guiding the flow
/which is the most influent factor in the considering of piping system
temperature
flanges
pressure
fitting
/the most important safety device on a pressure vessel is
over-pressurization device
pressure regulator
ventilation valve
pressure gauge
/if welding is done on a pressure vessel, what documention do you need
payment bill
requirements and standards of national board
purchase order
work order
solvent removable
Dual method
/Saddle supports are used for supporting vessels.
horizontal cylindrical
tal verucal
thick spherical
thick waled vertical
/which of the following is the most desirable method of pre-cleaning a test piece
prior to liquid penetrant testing?
Sand blasting
Vapour degreasing
Wire brushing
Emery cloth
/Movement of pipeline caused by thermal expansion is compensated by
guide rail
none of these
expansion joint
fastening cables
/The most effective NDT method for locating surface cracks in ferromagnetic
materials is:
Radiographic testing
Liquid penetrant testing
Magnetic particle testing
Ultrasonic testing
/The circumferential (hoop) stress in a thin walled cylindrical vessel under internal
pressure is
pd/2t
pd/3t
pd/4t
pd/t
longitudinal
circumferential tensie
compressive
/while testing with liquid penetrant, a wire brush should be used for pre-cleaning :
when rust is to be removed
when grinding burrs must be removed
Only as a last resort
when grease and oi must be removed
/Cheap buit, simple shapes, easy manufactured, correct tolerances and uses
standard parts etc are features of equipment, which
can be considered as:
Ensure engineering
Logical structure
Easy operation
How many statement(s) of above is (are) right?
/Large process vessels operating under extreme temperature and pressure
conditions are normally clad/ lined with materials like
stainless steel, aluminum, nickel &its alloys, copper &its alloys and titanium. The
cladding thickness is generally about.....percent of the total thickness.
30 to 40
1 to 5
40 to 50
10 to 20
/ Rivets are generally specified by the
head diameter
none of these
overal length
shank diameter
/The necessary wall thickness for a metallic storage vessel is a function of the
ultimate tensile strength (or yield point) of the material and operating temperature.
operating pressure.
diameter of the vessel.
Quafity of welder and welding/joint efficiency
/........shapedroof is the most commonly used roof for cylindrical storage tanks.
Flat
Dome
spherical
Conical
/ when steel is often added to some other metals such as chromium, nickel,
molybdenum, manganese, silicon, titanium...the
character of the steel wfll have:
changes and becomes stainless steel
no changes
Quality reduction
How many statement(s) of above is (are) right?
/Flanges are connected to pipes by
screwing
al of them true
welding
brazing, soldering
/which following factors could be Indices for deciding the method of machining?
1/ Technologies that fabricated materials
2/ Infrastructure of worlshop
3/ materials
The hydrostatic test pressure of the inner vessel is 0.65 MPa and the hydrostatic
test pressure of the jacket is 0.75 MPa.
The hydrostatic test pressure of the inner vessel is 0.75 MPa and the hydrostatic
test pressure of the jacket is 0.65 MPa.
The hydrostatic test pressure of the inner vessel is 0.75 MPa and the hydrostatic
test pressure of the jacket is 0.75 MPa.
/What is the symbol of low carbon steel , which have following property : 0 =450
N/mm2
CF45
C45
CCT 45
BCT4S
/The buckling tendency of compression members is always in the direction of the
perpendicular to the axis of the load.
axis of the load.
least radius of gyration.
Vlfind load.
/How many bolts are used for the flange?
6
multiple of 4
multiple of 2
5
/Lug support is
the most suitable for thick vertical vessel.
same as bracket support.
provided usually for vessels of much smaller height than skirt supported vessels.
How many statement(s) of above is (are) right?
/Wind load consideration in the design of a support can be neglected, when the
vessel is
tall (~ 30 meters), but is full of liquid.
tall (~ 30 meters) but empty
short (<2 m) and housed indoor.
short (< 1m)
How many statement(s) of above is (are) right?
/The detaiis of equipment are considered as thin shell, if :
The thickness s 2 0.1 of the diameter of vessel
The thickness s 5 0.1 of the diameter of vessel
The thickness 5 5 0.1 of average diameter of detak
The thickness s 2 0.1 of average diameter of the details
/which forms of tube layout on tubesheet in heat exchanger are used?
equi-lateral
triangular
Square
Al of them.
/There is a pressure vessel which is subjected to internal pressure. Its maximum
working pressure is 1.6 MPa. No hydrostatic pressure, working temperature is less
than 150C, and installed a safety valve. The hydrostatic test pressure is
1.76 MPa
1.6 MPa
2.2 MPa
2 MPa
/against excessive
turbulence
noise
temperature
pressure/pressure fluctuation
/Composite (compound) materiaks are
used for improved optical properties
made with strong fibers embedded in weaker and softer matrix to obtain strength
better than
strength of matrix.
Made with strong fibers embedded in weaker and softer matrix to obtain strength
better than
strength of both matrix and filer.
made mainly to improve temperature resstance
/main stresses for the pressure vessel are :
axial stress
hoop stress ( circumferential stress)
Torsion stress
Shear stress
How many Stress(es) is (are) true?
/Equipment designing should be based first on:
Technical requirements
Technical parameters
Technical specifications
Prices
/which properties are needed for equipment working at high pressure, made of
materials to prevent explosion and easily replaced
Extremely durable, expensive
Less durable, inexpensive
Same material with other detafls
/which following faflure forms are usual respectively for an external pressure vessel?
a. bursting
b. leakage
c. buckling
d. large plastic deformation or rupture
/Ultrasonic testing is:
a. The science of discontinuity detection using ultrasonic sound
b. Sound which has a frequency or pitch above the range of the human ear
c. Mechanical vibrations below the frequency of human hearing
d. Mechanical energy with a speed of propagation faster than the speed of sound
/A developer aids penetrant bleed out while testing with liquid penetrant because
of:
a. Proper emulsifier action
b. Providing a contrasting background for visible dye indications
c. Adequate removal of the excess penetrant
d. Caplary action
d. shear modulus
/Jacketed reactor is heated by saturated steam. Body temperature calculated for
reactor was chosen as:
1/ Maximum temperature of the environment in itself
2/ Environmental temperature of the body exposed to reactor plus 50C, but not
less than 250C
3/ The temperature of the heating agent
How many statement(s) of above is (are) right?
/A riveted joint does not fafl by....... of rivets.
a. tearing
b.sheanng
c. tearing of the plate across a row
How many statement(s) of above is (are) right?
/Main characteristics of Siicium in alloy steel are :
a. Decreasing heat resistance
b. Decreasing hardenabity
c. All of above
d. Development strength and fatigue durabity at high temperature
/Corrosion rate is
a. thickness in pm of abrasive material per year
b. thickness in m of abrasive material per year
c. thickness of material used per year
d. thickness in mm of abrasive material per year
/Seamless pipe is made
a. from rolled strips formed into cylinders and seam-welded.
b. by extrusion &casting into static and centrifugal molds.
/which requirements are very important for the engineer at designing work?
a. Selecdng materials
b. Capacity of equipment
c. Technology features of equipment
d. The cost of equipment
/Two iron pipes of the same nominal diameter but different schedule numbers will
have the same
a. wall thickness
b. none of these
c. inside diameter
d. outside diameter
/what is a weep-hole?
a. Inspection hole
b. Greasing hole
c. Vent hole
d. Hole for measure instruments
/Why is the operation temperature for the design of pressure vessel important?
a.for calculation of cooing capacity of air conditioner
b. for isolation work
b. On control panel
c. At the manway opening.
d.Just below the safety valve
/Cracks which are caused by alternating stresses above a critical level are called:
a. Stress corrosion cracks
b. Critical cracks
c. Fatigue cracks
d. Cycing crack
/what are Monel & Inconel
a. Types of low carbon steels
b. SpecialAIoys
c. Slang of Money and Income
d. none of these
/The ratio of shear stress to shear strain is called
a. shear modulus
b. modulus of rigidity
c. bulk modulus
d. modulus of elasticity
/A dark crescent shaped spot indicated in the radiographic testing clearly in the
base metal adjacent to a weld would probably be:
a. A water spot on the film
b. Fim crimp mark
c.A crack
d. Burn through
/which material can provide corrosion resistance at low cost ?
a. Plastic
b. Wood
c. Ceramic
d. Aloy steel
/which kind of following welding method is not a fusion welding ?
a. oxyfuel gas welding
b. friction welding
c.plasma weldin
d. arc welding
/In a fixed tubesheet type of heat exchanger, if the temperature of tubes is less than
that of the shell
a. The stress in tubes is tensile stress and is compressive stress.
b. The stress in tubes is tensie stress and is bending stress.
c. The stress in tubes is ductlie stress and is compressive stress.
d. The stress in tubes is tensie stress and is shear stress.
/what is the subsequent faiiure of an under designed thickness of flange?
a. cheap
b. expensive
c. Reinforcement
d. Bucking deformation
/The roles of transverse baffles are
a) To increase the coefficient of heat transfer
b) to support the bundle
c) To resist the vibration
How many statement(s) of above is (are) right?
Acid Resistant steels are the kind of alloy steels which are resistant to the corrosion
caused by acid or strong caustic media, are
called
a. 2
b. 10
c. 5
d. 15
/To increase the critical pressure, if the parameters of outer diameter D and material
of a pressure vessel subjected to external
pressure are keeping constant, the measures are
a) decreasing the length of vessel
b) Adding the stiffening rings
c) increasing the thickness of the vessel
How many statement(s) of above is (are) right?
/Resistance Spot Welding is classified as
a. Arc Welding
b. Clad welding
c. Shield Gas Welding
How many statement(s) of above is (are) right?
/Bending stress generated in the weld would weaken the structure, because:
a. At the weld, metal becomes brittle
b. At the weld, metal becomes more flexible
c. At the weld, quaity of metal is lower
d. At the weld,quality of metal is higher
/The mechanical properties of metal materials are
a. Strength, crystal structure, toughness and weld abity
b. Strength, crystal structure, toughness and plasticity
c. Strength, hardness, toughness and plasticity.
d. Strength, Hardness, toughness and weld abity
/Joint efficiency (J) for a seamless pipe is
a. 1.2
b. <0.5
c. 0.85
d. 1
/For high pressure process equipments/vessels, the connected nozzle should be
a. welded
b. screwed
c. brazed
d. flanged
/Following statements accurately describe the capabflities of liquid penetrant
testing:
a. Liquid penetrant testing is useful for locating subsurface discontinuities in a test
piece
b. Liquid penetrant testing is useful for locating discontinuities in porous materials
c. Liquid penetrant testing is useful for locating discontinuities which are open to
the surface in non-porous materials
d. Liquid penetrant testing is useful for locating weld quality
How many statement(s) of above is (are) right?
/In case of a thin pressure vessel, the ratio of its diameter to wall thickness is
a. <10
b. >10
c. >20
d. >30
How many statement(s) of above is (are) right?
/Why are name plates of pressure vessel so important?
a. give the informations of safety
b. for advertising purpose of suppier
a. hoop stress
b. Torsional shear stress
c. tensie stress
How many statement(s) of above is (are) right?
/Main characteristics of Nickel in alloy steel are :
a. Improves hardness
b. Improves strength at high Temperature
c. Increases corrosion resistance
d. increases toughness at low temperatures
How many statement(s) of above is (are) right?
/To examine integral strength and seaing of a vessel, the suitable test is hydrostatic
test
a. hydrostatic test
b. Magnetic test.
c. Liquid test
d. Ultrasound test
/155 which plastic can be used until 250C ?
a. Polypropylene
b. Polytetrafluoroethylene
c. Polyvinyl chloride
d. Polyethylenes
/155 who has the absolute competence over your pressure vessels?
a. International standard
b. State
c. Police
d. Testing company
/For a rolled cylindrical shell, the nominal diameter is
- Stainless steel
- Aloy steel
d. Mid carbon steel
- rimmed steel
- kied steel
/The solutions to decrease thermal stress in fixed-tubesheet type of heat exchanger
are
a. Reducing difference of the temperature between tubes and the shell and welding
the tubes to tubesheet.
b. Increasing difference of the temperature between tubes and the shel and setting
an expansion joint
c. Reducing difference of the temperature between tubes and the shell and setting
an expansion joint to the shel.
d. setfing expansion joint to the tubes
/Circumferential (hoop) stress in a thin cylindrical vessel under internal pressure is
a. half
b. twice
c. eight times
the longitudinal stress.
d.equal to
/Maximum temperature at tip of inner cone of Oxyacetylene Torch can reach to
a. ~34000C
b. ~1400C
c. ~2400C
d. ~4400C
/which one is the main character of austenitic steel:
a. magnetic
b. non magnetic
c. non weldable
d. brittle
/The shear strain in a pressure vessel is zero.
a. That is false
b. It depends from loads
c. That is true
d. Just only under internal pressure
/which following failure forms are usual respectively for a flanged joint?
a. buckling
c. plastic deformation
b. rupture
d. leakage
/Stainless Steels are nickel-chromium alloys of iron with
a. chromium content must be >18/o
b. chromium content must be >12/o
c. chromium content must be >10/o
d. chromium content must be >16/o
/Following loads should be considered, when designing a tall vessel,
a) eccentric mass
b) wind load, seismic load
c) Internal mass.
How many statement(s) of above is (are) right?
/which are the harmful elements in Carbon steel?
a. S,P
b. Cr, NI
c. Mn,Si
d. Mb, M0
/head is the strongest of all.
a. Torispherical
b. Conical
c. Hemispherical
d. Eiptical
/Vertical storage vessels are never supported by support.
a. saddle
b. lug
c. bracket
d. skirt
/Arc Welding Processes which use consumable electrode, are
a. Electrogas Welding
b. none of these
c. Gas Tungsten Arc welding
d. Plasma Arc Welding
/Annealing and normalizing are the treatment of steel by using
a. Welding
b. Roing
c. Machining
d. Heating
/which are the impurity elements may make respectively carbon steel hot
brittleness and cold brittleness?
a. S, P
b. Si , Mn
c. Ni, Mn
d. Mg, Cr
/What is ASME ?
a. American Science of Measure Engineers
b. American Society of Mechanical Engineers
c. Australian Society for Music Education
d. American Society of Mechanical Engine
/In order to ensure the sealng of bolted flanges, the gasket must have the good
properties of
a. None of them
b. Hardness
c. Adhesion
d. Deformation and Resiency
/pressure vessels are :
a. Thinned wall vessels
b. Thick walled, Propane bottles Gas cylinders
c. storage tanks, Transportable Containers
d. beer bottles
How many above staement(s) is (are) correct?
/The ends of a cylindrical vessel can be closed by a head, which can be one of the
four shapes. For the same thickness, choose
the one which can withstand the highest pressure.
a. Flat plate
b. Hemisphencal
c. Torispherical
d. Elipsoidal
/Fields generated in ferromagnetic material with AC current are useful for locating:
a. All discontinuities
b. Subsurface discontinuities
c. Surface cracks
d. Internal porosity
/Why we need to know the operation temperature (high temperature) for the design
of rotary kiln?
a. to calculate the thickness of shell
b. to choose isolation material
c. mechanical properties of material change with temperature
d. temperature relates with pressure
/Flange faces used as contact surfaces to seat the seaing gasket material must be
a. Covered with rubber layer
b. rough surfaces
c. Oiled before setting the gasket
d. Coated with a glue layer
/Common limitations of use of plastics are :
a. low temperature
b. high temperature
c. high pressure
d. corrosion
How many statement(s) of above is (are) right?
/The value of Poison's ratio of steel is
a. 0.27 0.3
b. 0.3 - 0.4
c. 0.4-0.5
d. 0.1 0.2.
/Arc shielding material used in Submerged Arc Welding is
a. Gas
b. Electrode coating
c. an of these
d. granular flux
/Main characteristics of Chromium in alloy steel are :
a. increasing corrosion resistance, strength, hardness, wear resistance, oxidation
resistance
b. increasing harden-ability temperature
c. Decreasing plasticity and toughness
d. Decreasing weld ability
How many statement(s) of above is (are) right?
/The stress corrosion cracking is caused from
a. an externally applied load
b. false operation
c. operators
d. Temperature
/ Oxyacetylene Welding is performed by a high temperature flame from combustion
of acetylene and oxygen. It is a/an
a. Fusion welding
b. AI of these
c. Solid State welding
d. Resistant welding
/ which following details are not considered as shell:
a. Casing wall of bag filter
b. The rotor of the centrifugal sedimentation
c. Body, bottom head of equipment of reaction, mass transfer, heat transfer,
evaporator
a.The maximum allowable working pressure for a vessel is the maximum pressure
permissible at the bottom of the vessel in its
normal operating position at the designated coincident temperature specified for
that pressure.
b.The maximum allowable working pressure for a vessel is the maximum pressure
permissible at the top of the vessel in its normal
operating position at the designated coincident temperature specified for that
pressure.
c.the pressure that wil create stresses in the shell that equal the allowable stresses
given in the material section of the code
How many definition(s) is (are) correct?
/An internal rupture caused by working steel at improper temperatures is called a:
a. Forging burst
b. Slag inclusion
c. Lap
d. Cold shut
/After welding is complete, to increase the corrosion resistance of welds, it must do
a. Cleaning the weld and tempering the weld
b. Cleaning the weld but not removing the oxide scales because they protect the
weld surface.
c. none of these
d. Cleaning the weld, removing the oxide scales on the weld
/Di/t of Thin-walled vessels should be
a.<=5
b.= 1
c.<=10
d.>= 220
b. none of these
c. < -40 0C
d. >40 C
/Generally, no corrosion allowance in wall thickness of a part is required, if the
thickness is more than........... mm.
a. 30
b. 10
c. 5
d. 20
/Cracks which are caused by a combination of tensiie stress and corrosion are
called:
a. Stress corrosion cracks
b. Cycing cracks
c. Critical cracks
d. Fatigue cracks
/The time period during which liquid penetrant remains on the surface of the test
piece is called:
a. Fixing time
b. Dwel time
c. soaking time
d. Development time
/What is the risk associated with using a wire brush during pre-cleaning of the liquid
penetrant testing?
a. Contaminants from the wire brush may cause delayed hydrogen cracking of high
carbon steels
b. Brisdes from the wire brush may cause false indications
c. The wire brush may close or smear metal over
d. The wire brush may not adequately remove organic sols
/In chemical process equipments, the conical bottom heads used, usually has an
apex angle of
a. 800o
b. 60
c. 400o
d. 200o
/Available area of reinforcement includes
a. The area available in pipe wall and in attachment met weld
b. The area available in vessel shell and in attachment fillet weld
c. The area available in vessel shell and in pipe wall
d. The area available in vessel shell, in pipe wall, and in attachment fillet weld
/which of the following material is seldom used for pressure vessel construction ?
a. Rimmed steel
b. killed steel
c. Semi-killed steel
d. Mild steel
/where does the maximum tensile strength occur in a thick cylindrical vessel
subjected to internal pressure ?
a. At the inner surface.
b. At the mid thickness of the cylindrical wall.
c. At the outer surface.
How many statement of above is (are) right?
/Steel classification according to the smelting methods are
a. - Low Carbon Steel
- Medium Carbon Steel
- High Carbon Steel
b. - Killed Steel
- Rimmed Steel
- Semi-killed Steel
c. Carbon steel
- Stainless steel
- Alloy steel
d. - Common Steel
- High Grade Steel
- Super High Grade Steel
/The number of buckling wave nodes for cylinder shell under external pressure is
subjected to
a. Internal Loading
b. Diameter of vessel
c. width of stiffening rings
d. length of vessel
a. saving material
b. preventing the local overstressing of the shell around the opening.
c. making the joint leak proof.
d. reduction of discontinuity in shape at the junction.
/Calculation pressure of high column is reasonably determined:
a. Pressure at the bottom of the tower
b. For each section by the height of the tower
c. pressure at the highest point in tower
d. Depending on working conditions
/Developed stress in material without any permanent setting is called the
a. ultimate stress
b. yield stress
c. elastic limit
d. breaking stress
/For a cylindrical internally pressurized vessel, which of the following closure types
would withstand highest pressure, if each closure is of the same material and
thickness ?
a. ellipsoidal
b. conical
c. flat plate
d. hemispherical
b. - C >0.2%
- Alloy elements :
1. *Mn 1~2.5%
2. *Si Cr 1': V Nb Ni Al... 0.015 ~ 0.6%
c. - C<0.2%
- Alloy elements :
1. *Mn 2~2.5%
2. *Si Cr T: V Nb Ni Al... 0.15 ~ 0.6%
d. - C<0.2%
- Alloy elements :
1. *Mn 1~1.5/%
2. *Si Cr V Nb Ni AL... 0.015 ~ 0.6%
/The purpose of a factor of safety at the calculation of pressure vessel is (are) :
a. Factor for the material manufacturing
b. giving the engineer better feeling of safety
c. no affect
d. a demand of regulations
/The testing pressure of storage tanks and pressure vessels designed in general
should be about pressure.
a. 4 to 5
b.>5
c.3-4
d.1,5-2
/The choice of welding method depends on:
a. Material and geometry of the weld details
b. The skill level of factory
c. The technology of welding
c. The compressive strength of a ductile material is less than its tensile strength.
d. In a thick cylindrical shell, the hoop stress is maximum at the inner radius.