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industry guide

Efficient Solutions for the


Cement Industry

Achieving more with intelligent sensors

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3 lines max.Solutions
Pioneering

Process monitoring and emission monitoring


using intelligent sensor technology
Economically efficient cement production is characterized by high
energy efficiency of the process as well as ensuring high product
quality. Use of alternative fuels is gaining in significance. This
makes it very important to monitor the relevant processes with continuous gas analysis instrumentation. Compliance with the applicable local emission limit values must also be ensured.
SICK Analytical Instrumentation and the technologies used are perfectly suited for the high demands in cement plants. The wide product portfolio supports optimal solutions for recording the required
operating parameters, even with high gas temperatures and high
dust concentrations. SICK Analytical Instrumentation is in use
successfully throughout the world for continuous monitoring of
emission limit. SICK is the only manufacturer offering the complete
sensor technology for measuring dust concentration, volume flow
and gas concentration measurement as well as data evaluation
from just one source.

Titlephoto: media library Lafarge

SICK sensors serve to control the processes involved in cement pro


duction. From mass calculation when transporting raw materials on
up to fill level technology in silos or object recognition for packing
machines. SICK stands for automation and draws on many years of
practical experience and expertise in almost all sectors all this is
Sensor Intelligence.

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Contents
About SICK
Industries
SICK LifeTime Services

4
6
8

Industry challenges
Sensor solutions for the
Cement Industry

10

Systems and Project Engineering

26

Product portfolio overview


Product selection

28
32

Connectivity
SICK Finders / Partner Portal

50
55

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Company

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We deliver Sensor Intelligence.


SICK sensor solutions for industrial automation are the result of exceptional dedication
and experience. From development all the way to service: The people at SICK are
committed to investing all their expertise in providing with the very best sensors and
system solutions possible.

A company with a culture of success


Approximately 5,000 people are on staff, with products and
services available to help SICK sensor technology users increase their productivity and reduce their costs. Founded in
1946 and headquartered in Waldkirch, Germany, SICK is a
global sensor specialist with more than 50 subsidiaries and
representations worldwide. Our exemplary corporate culture

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fosters an optimum work-life balance, thus attracting the best


employees from all over the world. SICK is one of the best
employers we have been among the winners of the prestigious German Great Place to Work award for many years in
succession.

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Company

Innovation for the leading edge

A corporate culture for sustainable excellence

SICK sensor systems simplify and optimize processes and allow


for sustainable production. SICK operates thirteen research
and development centers all over the world. Co-designed with
customers and universities, our innovative sensor products and
solutions are made to give a decisive edge. With an impressive
track record of innovation, we take the key parameters of modern production to new levels: reliable process control, safety of
people and environmental protection.

SICK is backed by a holistic, homogeneous corporate culture.


We are an independent company. And our sensor technology is
open to all system environments. The power of innovation has
made SICK one of the technology and market leader sensor
technology that is successful in the long term.

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Industries

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Sensor Intelligence for all requirements


SICK is a renowned expert in many industries, and is entirely familiar with the critical
challenges they face. While speed, accuracy and availability take center stage in all
industries, technical implementations vary greatly. SICK puts its vast experience to
use to provide with precisely the solution you need.

For applications worldwide


Hundreds of thousands of installations and applications go to
prove that SICK knows the different industries and their processes inside out. This tradition of uncompromising expertise is
ongoing: As we move into the future, we will continue to design,

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implement and optimize customized solutions in our application


centers in Europe, Asia and North America. You can count on
SICK as a reliable supplier and development partner.

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Industries

For your specific industry

For performance across the board

With a track record of proven expertise in a great variety of


industries, SICK has taken quality and productivity to new
heights. The automotive, pharmaceutical, electronics and solar
industries are just a few examples of sectors that benefit from
our know-how. In addition to increasing speed and improving traceability in warehouses and distribution centers, SICK
solutions provide accident protection for automated guided
vehicles. SICK system solutions for analysis and flow measurement of gases and liquids enable environmental protection
and sustainability in, for example, energy production, cement
production or waste incineration plants.

SICK provides the right technology to respond to the tasks


involved in industrial automation: measuring, detecting,
monitoring and controlling, protecting, networking and
integrating, identifying, positioning. Our development and
industry experts continually create groundbreaking innovation to solve these tasks.

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www.sick.com/Industries

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SICK
LifeTime Services

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For safety and productivity:


SICK LifeTime Services
SICK LifeTime Services is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from system design all the way to upgrades. These services
increase the safety of people, boost the productivity of machines and
serve as the basis for our customers sustainable business success.

Benefit from an array of services


Each of our products and solutions is accompanied by a comprehensive range of services tuned precisely to the requirements of the product or solution along its entire life cycle.
Backed by extensive industry know-how and more than sixty

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years of experience, LifeTime Services stand for maximum


availability and an exceptional service life of our products and
solutions.

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SICK LifeTime Services

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Training &
Education

Product &
System Support

Verification &
Optimization

User training
Seminars
WebTraining

Consulting &
Design

Upgrade &
Retrofits

System inspection
Risk assessment
Safety concepts
Feasibility studies
Software and hardware
design

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Commissioning
Spare parts and repairs
Remote support
Hotline

Barcode checks
Consulting/Engineering service
Inspection
Maintenance
Accident analysis
Stop time measurement
Noise measurement

Machine conversion
Sensor upgrades
Sensor replacements
Retrofitting of technology
www.sick.com/service

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Challenges in the
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Cement
Industry

Sensor highlights and tailored


Analytical Instrumentation from SICK
The cement industry plays an important role within the building
material industry. Productivity and product quality are decisive factors in international competition. Being an industry with intensive
usage of energy and raw materials, the cement industry pays special attention to preserving natural resources and to global climate
protection.
Therefore, cement plants use the most modern sensors and analy
sis systems to meet market demands on quality and economic efficiency. SICKs intelligent solutions have proven themselves in all
areas of cement production from raw material extraction up to
end product distribution.

Emission measurement

Quality control

Service

Emission limit values in the cement


industry are monitored continuously
to ensure enironmentally friendly
production. SICK's Analytical Instru
mentation delivers all measured values required for the components to
be used by the process control system. These values can then also be
processed by an emission computer
when required.

SICK provides an intelligent and sturdy solution for monitoring clinker production by measuring on the rotary
kiln inlet. The same applies here as
for emission measurement: High
measurement availability with low
maintenance effort.

Competent consulting, qualified planning support, detailed project planning and engineering, installation
and start-up SICK provides everything from one source. We also stand
for reliable support during maintenance and repairs after purchase
as well.

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Optimum material flow

Machine safety

Plant monitoring

Materials such as coal, stone or clinker are valuable which makes exact
determination of the volumes stored
or transported absolutely mandatory
for optimum processing. SICK's bin
level measuring and volume measuring devices serve to control storage
and transport according to plant
requirements.

Whether on the packing machine or


when palletizing cement sacks
SICK's solutions ensure the safety of
operating personnel, optimize production, reduce machine floor space
and minimize downtime.

The complete solution includes monitoring the electric precipitator to protect against explosions when the CO
concentration is suddenly too high as
well as monitoring the coal bunker
for smoldering fires.

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Sensor Solutions for the


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Cement
Industry

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ce
C
ement industry | SICK

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The following pages contain application examples


in which SICK products are used in different production phases from raw material extraction up
to shipping the finished cement.
Focus 1

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Raw material extraction


and preparation
Focus 2a

16

Burning process

Focus 2b

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Burning process

Focus 2c

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Burning process

Focus 3a

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Packing and logistics

Focus 3b

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Packing and logistics

Focus 3c

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Packing and logistics

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Focus 1:
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Raw
material
max. extraction and preparation

integrated centre-of-gravity calculator maximizes transport performance and detects


one-sided loading or uneven belt loads. The
belt running control serves to detect belt unevenness which causes higher belt wear
costs.

Conveyor control and crusher monitoring


The laser volume flow sensor LMS511 records volume flow on conveyors without contact. This is based on the principle of laser
flight time measurement. The bulkscan
LMS511 stands out particularly through sturdy design, reliability as well as wear-free
operation. This allows permanent volume
control on crushers or transfer points. The

Product: Bulkscan LMS511, see page 48

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Process monitoring and filter protection

measurement on the preheater


The exhaust gas composition at the pre
heater outlet provides information on the
course of the burning process as well as indications of any threatening explosion risk for
the downstream electric filter. To do this, the
concentration progressions of gas com
ponents CO, NO, O2 and, when applicable,

SO2 at the preheater are determined. Occurrences of high CO peaks in the exhaust gas
signal a hazard for the downstream electrostatic precipitator. The extractive analysis system MAC800 with the gas analyzer GMS800
is best suited for this measuring task involving high dust loads, high gas temperatures
and ambient conditions. It provides reliable
process gas monitoring and is therefore an
economical solution to increase plant efficiency and safety.

Product: GMS800, see page 34

deposit formation. Apart from that, it is characterized by easy installation as well as startup without filling. These product features
make the LBV300 suitable for usage in raw
material extraction and preparation as well
as for bin level monitoring of the finished cement.

Overfill protection for aggregate materials


and raw meal
Raw meal and aggregate materials are
crushed in a mill before the burning process.
Reliable monitoring of bin levels is essential
for continuous production. The vibration limit
switch LBV300 is particularly outstanding for
its ruggedness. The LBV300 has no mechani
cally moving parts and is also insensitive to

Product: LBV300, see page 48

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Focus 2a:
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Burning
process

Optimizing secondary combustion in the


calcinator
Many cement plants have a calcinator with
secondary combustion fitted between the
preheater and rotary kiln. Gas components
CO, O2, NO and, when applicable, SO2 in kiln
exhaust gas are monitored continuously to
optimize the calcinator. Due to the process
conditions, a hot measuring analysis system

MCS300P HW with back-purgable gas sampling probe is best suited here.


Depending on the plant, the measuring point
is located at a suitable position between the
calcinator outlet and preheater outlet.

Product: MCS300P HW, see page 37

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Product: SIDOR, see page 33

Monitoring the coal bunker


The coal dust used as fuel is stored in bunk
ers. There is a risk of smoldering fires in coal
bunkers which creates CO that can form an
explosive mixture with air. Continuous meas
urement of the CO concentration allows early
detection of smoldering fires (CO rise) and
supports taking countermeasures in good
time.

smoldering fires can also be added as re


quired. The analysis system MKAS Compact
with an explosion-protected sampling probe
is the ideal solution here. The integrated gas
analyzer SIDOR allows simultaneous meas
urement of O2 and CO, and can be adjusted
with ambient air. The sophisticated system

provides the reliability required for safetyrelevant measurements.

Protecting the coal mill through CO and


O2 monitoring
Coal dust is a common fuel for cement kilns.
Inert gas is supplied to the coal mill to pre
vent fires. Increases in the O2 concentration
indicate a leak and air can penetrate. Contin
uous O2 measurement allows early detection
of leaks and supports taking countermeas
ures in good time. CO measurement to detect

O2 measurement for inert gas monitoring can


also be integrated. The analysis system
MKAS Compact with an Ex sampling probe is
the ideal solution here. The integrated gas
analyzer allows simultaneous measurement
of CO and O2, and can be adjusted with ambient air. Long maintenance intervals save
operating costs.

Product: SIDOR, see page 33

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Focus 2b:
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Burning
process

SICKs FLOWSIC100 product family are well


suited for optimization because gas flow rate
measurement is continuous, without contact
and exact. The FLOWSIC100 H-AC version is
especially suitable for measuring with high
gas temperatures and dust concentrations.
The low-maintenance FLOWSIC100 devices

also allow efficient process control for strongly fluctuating flow rates.

Flue gas processing for subsequent dust


removal
When necessary, the hot exhaust gases of
the heat exchanger are cooled in the cooling
tower by spraying in water. This serves, on
the one hand, to protect the filter systems
against gas temperatures that are too high
and, on the other hand, to increase filter efficiency of the electric filters. Devices from

Product: FLOWSIC100 CEMS, see page 32

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measurement more difficult. SICKs gas sampling probe SCP3000 and the analysis system MCS300P HW provide a complete solution.

Process gas monitoring on the rotary kiln


inlet
Cement clinker quality depends strongly on
the process conditions in the rotary kiln. Gas
analysis on the rotary kiln inlet supports the
option of optimizing kiln combustion and the
burning process at the same time. The extreme measurement conditions with high
temperatures and dust concentrations make

Product: SCP3000, see page 37

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Product: MCS300P HW, see page 37

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Focus 2c:
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Burning
process

possible leaks or other malfunctions in the


filter units. The scattered light measuring device DUSTHUNTER SP100 with a measuring
probe that can be fitted on one side is especially suitable for fabric filters and the transmission meter DUSTHUNTER T200 for electric filters. The maintenance effort is very

low for both devices because they both have


device monitoring integrated.

Monitoring exhaust gas dust removal after


the clinker cooler and coal mill
Dust removal units in cement plants serve to
maintain legal dust limit values in exhaust
gases according to local regulations. Electric
filters or fabric filters are used for dust re
moval.
Measuring results ensure compliance with
limit values and also serve as indicators for

Product: DUSTHUNTER S, see page 32

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EN15267-3. SICKs wide product portfolio for


emission monitoring provides flexible com
plete solutions here from one source. Dust
measuring devices from the DUSTHUNTER
product family are used, in-situ gas analyzer
such as, e.g. GM700 or extractive gas analysis systems such as MCS100E HW or
MCS100FT. Analyzers for special components

such as MERCEM300Z for mercury (Hg)


round off the solutions. The FLOWSIC100
CEMS product family is available for recording
volume flow rates and the measured value
computer MEAC2000 for data recording.
Using extractive or in-situ technology supports
optimum compliance with local measuring
requirements.

Emission monitoring in exhaust gas


Due to legal environmental regulations, cer
tain pollutants as well as the reference values
must be monitored continuously in exhaust
gas in cement plants. The legal regulations for
emission monitoring are specific for the respective country. Emission measuring tech
nology must be tested for suitability in many
countries, e.g. in Europe in accordance with

Product: MCS100FT, see page 34

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Focus 3a:
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Packing
and logistics

Packing machine (rotor packing machine)


The bagging unit is especially designed to
meet the higher demands for packing cement. SICK is responsible for all detection
tasks on the packing machine from packing
material feed up to filled cement sacks. Reflection light barriers WL12-3 or WL9-3 monitor the usage of sacks from the roll.

Product: WL12, see page 39

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Product: WL9, see page 40

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(Figure: Camera-based code reader


LECTOR62x)

Tracing deliveries
Reliable assignment and tracing: From the
identification of single packages to tracing
the serial number or production line up to
identification of pallets in the distribution.
IDpro stands for SICKs competence in automated identification (1D/2D codes, transponders) using laser scanners, cameras
and RFID.

Product: Lector62x, see page 47

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Focus 3b:
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Packing
and logistics

3
2

robots. A safety system ensures protection for


personnel and process safety. Safety light curtain C4000 Palletizer ensures intelligent differentiation between persons and material at
the outlet of the palletizing unit, and three single beam safety light barriers L27-3 monitor
the feed area. Protection devices must be reset with the Reset pushbutton. Emergency

stop pushbuttons ES21 are fitted as additional protective measure. Safety control Flexi Soft
links the signals from safety sensors and actuators to ensure the safety functions.

Palletizing
Automatic palletizers load the filled cement
sacks in layers on the pallets. Reflex array sensor WL27-3 and light sensor WT14-2 ensure
reliable detection in the automatic feed area.
Incremental encoder DSF60 monitors the
transport speed of the cement sacks. Magnetic position switch MPS detects empty pallets in the correct position for loading by

Product: L27, see page 46

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Product: MPS, see page 41

Product: ES21, see page 44

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Focus 3c:
Packing and logistics

M4000 Advanced with UE403 and four reflection light barriers WL280-2 are responsible for
person-material differentiation in the feed
area and a safety light curtain C4000 Palletizer in the output area. Electromechanical
safety switches i10 Lock and i110S monitor
the access door. Emergency stop pushbuttons
ES21 are fitted as additional protective

measure. Enabling switch E100 is used in safe


setup operation. Safety control Flexi Soft links
the signals from safety sensors and actuators
to ensure the safety functions.

Foil wrapping machine


When the pallet has reached its position, a
stretch foil is fastened to the pallet and
wrapped around through the up and down
movement of the foil carriage. SICK is respon
sible for both the recording of pallet dimen
sions and all detection tasks to control the
wrapping process with products IQ40, AFM60
and WL280-2. Multi-beam safety light barrier

Product: IQ40, see page 42

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Product: AFM60, see page 46

Product: i10 Lock, see page 43

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Systems
and Project Engineering

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From single device to complete analysis system


SICK delivers application-related system solutions based on their extensive product range. Apart from optimized standard
solutions, SICK also provides customer-specific systems for the cement industry.

Turn-key analyzer containers


Whether for emission or process measurement, the
analyzers should be installed in close proximity to the
measuring point. Analyzer containers fulfill an important
purpose here because they protect the high-precision
measuring systems and signal processing systems
against the rough ambient conditions at the installation
location in the cement plant.

Planning and engineering made to measure


Planning and engineering by SICK is based on many
years of experience in all types of emission and process
equipment. SICK's engineers use modern CAD systems
to plan and design suitable solutions for the requirements in cement plants. This not only involves using the
latest technology for analyzers and sample conditioning,
but also using current communication interfaces for fast
data transfer. Systems are designed in accordance with
internationally applicable standards and many national
standards. Each solution is documented in detail and in
a logical manner. The system documentation is therefore
the basis for comprehensive project documentation and
fast spare parts supply. An experienced project team and
a world-wide service organization are there for the customer, not just up to commissioning but also for reliable,
long-term operation of the plant.

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SystemsPS_header1_small_blue
and Project Engineering

Project management according to internationally recognized methods


SICK ensures world-wide uniform and effective project
control. Irrespective of the country in which our custom
ers give SICK a project order, our international project
team delivers uniform project results based on the same
high quality standards. Experienced project teams accompany projects from the project order up to onsite
acceptance. They take care that project deliveries are
made according to schedule, organize the system acceptance in the factory or on-site, and keep the project

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documentation current in agreement with the customer.


They remain available for questions even after project
completion.
The responsible project team is already involved in com
plex projects during the quotation phase. This ensures
all project requirements can be understood correctly and
considered in the quotation.

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Sensor
solutions

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Versatile product range for industrial automation


From the simple acquisition task to the key sensor technology in a
complex production process: with every product from its broad portfolio, SICK offers a sensor solution that best combines cost effectiveness and safety.

www.sick.com/products

Photoelectric sensors
Miniature photoelectric sensors
Small photoelectric sensors
Compact photoelectric sensors

Fiber-optic sensors and fibers


Cylindrical photoelectric sensors
Zone control

Inductive proximity sensors


Capacitive proximity sensors

Magnetic proximity sensors

Analog position sensors


Sensors for T-slot cylinders
Sensors for C-slot cylinders

Sensor adapters for other


cylinder types

Bar code scanners


Image-based code readers

Hand-held scanners
RFID

Proximity sensors

Magnetic cylinder sensors

Identification solutions

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Sensor solutions

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Detection and ranging solutions


Laser measurement technology

System solutions
Volume measurement systems
Code reading systems
Dimension weighing scanning
systems

Fluid sensors
Level sensors
Pressure sensors

Flow sensors
Temperature sensors

Contrast sensors
Color sensors
Luminescence sensors

Fork sensors
Array sensors

Short range distance sensors


(displacement)
Mid range distance sensors
Long range distance sensors
Linear measurement sensors

Registration sensors

Distance sensors

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Ultrasonic sensors
Double sheet detector
Optical data transmission
Position finders

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Sensor
solutions

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Automation light grids


Advanced automation light grids
Standard automation light grids

Smart light grids

Vision sensors
Smart cameras

3D cameras
Vision systems

Single-beam photoelectric safety


switches
Mirror and device columns
Upgrade kits

Vision

Opto-electronic protective devices


Safety laser scanners
Safety camera systems
Safety light curtains
Multiple light beam safety
devices

Safety switches
Electro-mechanical safety
switches
Non-contact safety switches

Safety command devices

Safety relays
Safety controllers

Network solutions

sens:Control safe control solutions

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Sensor solutions

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Motor feedback systems


Interfaces: incremental, HIPERFACE and HIPERFACE DSL
Safety motor feedback systems

Rotary and linear motor feedback systems for asynchronous,


synchronous motors, and linear
motors

Rotary incremental encoders


Rotary absolute encoders

Wire draw encoders


Absolute linear encoders

Gas analyzers
Dust measuring devices
Analyzer systems

Liquid analyzers
Data acquisition systems
Tunnel sensors

Gas flow meters


Mass flow meters

Volume flow meters

Encoders

Analyzers and systems

Gas flow measuring devices

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DUSTHUNTER S | Dust Measuring Devices


FLOWSIC100 CEMS | Gas flow measuring devices
DUSTHUNTER S At a glance
For very low to medium dust concen-

Automatic check of zero and refer-

trations
For small to large duct diameters

Contamination check (not DUST-

ence point
HUNTER B50)

Your benefits
Easy installation, commissioning, and

Approved according to EN 15267-3

operation
Measurement independent of gas
velocity, humidity and particle charge

Low maintenance due to self-moni-

(not DUSTHUNTER SB50)


toring

-- www.mysick.com/en/DUSTHUNTER_S

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

FLOWSIC100 CEMS At a glance


Rugged titanium transducers for high
durability
Corrosion-resistant material for application in aggressive gases (option)
Integral measurement over the duct
diameter with types H, M and S

Probe type PR for economic installation from one side of the duct

Automatic function control with zero


and span point check

Your benefits
Reliable flow measurement for ducts

Measurement without pressure

with small up to very large diameters


High durability of the device
Minimum operating and maintenance
costs
Accurate measuring results under
difficult measuring conditions

loss, therefore no influences on the


process
User-friendly operation via SOPAS ET
software
Reliable function monitoring due to
enhanced diagnosis

-- www.mysick.com/en/FLOWSIC100_CEMS

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

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Gas Analyzers | GM700


Gas Analyzers | SIDOR

GM700 At a glance
High selectivity due to high spectral

No moving parts: minimal wear and

resolution
Short response times
No calibration required

No gas sampling and conditioning

tear
required

Your benefits
Unbiased measuring values due to
in-situ measurement directly in the
process
Best application solution using probe
or cross-duct type

High reliability during operation


Also applicable for harsh environment
conditions

Detection of fast and short-term


process fluctuations

-- www.mysick.com/en/GM700

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

SIDOR At a glance
Detector with high long-term stability
Paramagnetic or electrochemical O2
measurement

Automatic adjustment with component-free ambient air

Insensitive to contaminations

Your benefits
Automatic adjustment, self-monitoring

TV approval and ATEX type approval

and fault diagnosis


Test gas adjustment only every 6
months
Long maintenance intervals

Repairable on site
Exchange of components without

for measurement of CH4, CO2 and O2

complicated temperature adjustment


in the factory

-- www.mysick.com/en/SIDOR

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33

GMS800 | Gas Analyzers


MCS100FT | Gas Analyzers
GMS800 At a glance
7 different analyzer modules: DEFOR
(NDUV, UVRAS), FIDOR (FID), MULTOR
(NDIR), OXOR-E (electrochemical O2),
OXOR-P (paramagnetic O2), THERMOR
(TC) and UNOR (NDIR)
4 different types of enclosures

Gas module with sample gas pump


and/or control sensors

New enclosure type for easy and


quick integration in analyzer cabinets

Remote diagnosis via Ethernet with


software SOPAS ET

Your benefits
Approved according to EN 15267-3

Minimal influence of ambient temper-

and EN 14181
Installations in Non-Ex-areas and
Ex-areas (Zone 1 and 2 according to
ATEX) possible
Minimum service and maintenance
work as well as easy reconditioning of
existing installations due to modular
design
Adjustment without test gases via
optional adjustment unit

ature through thermostatic controlled


modules
System solutions with turn-key analyzer cabinets MAC800
Reliable measuring results by proven
measurement technology
Easy maintenance and repair due to
replacement of complete assemblies
or modules

-- www.mysick.com/en/GMS800

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

MCS100FT At a glance
Lowest approved HF measuring range
of 0 ... 3 mg/m
Automatic spectrum adjustment via
AutoVAL for reliable measuring values
Operation via touchscreen
Sample gas transport by an ejector
without moving parts

Approved according to EN 15267-3


Remote control and diagnosis via
software SOPAS ET

Automatic adjustment, backflushing


and filter cleaning

Your benefits
Proper HF limit value monitoring
Only one analyzer for more than 10
measuring components
Easy integration into the customer
network environment

Long maintenance interval of 6


months for most components

Type approved measurement of


greenhouse gases such as N2O, CH4
and CO2
Low maintenance requirements

-- www.mysick.com/en/MCS100FT

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34

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Gas Analyzers | MERCEM300Z


Analyzer systems | MAC800

MERCEM300Z At a glance
Accurate measurement of total mercury directly in a thermal converter
(patented)
Measuring operation without using
consumables
Very low maintenance gas sampling
using an ejector pump no moving
parts

Integrated adjustment cell for automatic drift correction

Automatic adjustment of the entire


measuring system with a built-in test
gas generator (optional)
Modular design with the entire
system

Your benefits
Reliable results of the actual measuring values of elemental Hg and Hg
compounds in gases
Very low operating expenses
Minimum maintenance expenditure
Long-term stability minimizes technician time requirements due to selfadjusting measuring system

Measuring certainty using the fully


automated adjustment with test gas

Convenient and fast access for easy


service and user-friendly remote
diagnosis

-- www.mysick.com/en/MERCEM300Z

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

MAC800 At a glance
Cold-extractive analyzer system certified according to EN 15267-3
Plug-and-play analyzer modules with
24 V power supply
Operating unit for displaying all measured values and status information
on a touch screen

External sensors via interfaces connectable

Display and control of external sensors is possible

Remote control of the complete


system via Ethernet, Modbus or additional GPRS modem

Your benefits
Cost-effective investment because of

Easy service due to clear separation

easy modifications for future needs


Easy commissioning and trouble-free
on-site approval of the automatic
measuring system (AMS) by the relevant authorities
Full overview via touchscreen and
integration of remote sensors (p, T,
volume flow, dust)

of the electrical and the analytical


sections
High availability through easy and fast
change of modules
Ethernet or Modbus connection to
networks

-- www.mysick.com/en/MAC800

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35

MKAS systems | Analyzer systems


MCS100E systems | Analyzer systems
MKAS systems At a glance
Up to 3 S710 or SIDOR analyzers or

Can be upgraded with optional com-

NOx-converter
Includes the major system components

Wired and tested ready for use

ponents

Your benefits
Due to modular concept adaptable to

Fulfills the requirements for an auto-

the measuring task


Proven system components offer a
reliable solution

matic measuring system according to


EU standards
Reduced response times due to
sample gas bypass

-- www.mysick.com/en/MKAS_systems

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

MCS100E systems At a glance


Extractive measurement of up to 8
IR-active gas compounds
Additional oxygen and total hydrocarbon analyzers as an option
Test gas supply at the gas sampling
probe or at the analyzer

Back-purging of gas sampling probe


for cleaning of filters

Fast sample gas exchange for


minimizing adsorption and desorption
effects
Automated sample point switching

Your benefits
Measurement of several gas compo-

QAL3 drift test according to EN

nents with one analyzer


Heated gas paths enables measurement of difficult gases like HCl and
NH3
Long maintenance intervals (typically
3 months) due to self monitoring of
the analyzer

14181 with internal calibration filter


wheel no test gas required
Especially low measurement ranges
for SO2, NO, NO2 possible

-- www.mysick.com/en/MCS100E_systems

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Analyzer systems | MCS300P HW


Analyzer systems | SCP3000

MCS300P HW At a glance
Simultaneous measurement of up to
6 components plus O2
Sample flow control and sample gas
pressure measurement
Temperature of heated system components up to 220 C
Automatic sample point switching for
up to 8 sample points (option)

Automatic adjustment of zero and


span point

Integrated adjustment unit without


span gas (option)

Extended operation via PC and


software

Flexible I/O modules

Your benefits
Economic, automatic adjustment
without expensive test gases
Easy remote control by integration in
existing networks
Automatic control of the complete
measuring system and probe

Low maintenance and reliable due to


hot measurement

In combination with probe SCP3000


also for measurements at high dust
loads and high temperatures

-- www.mysick.com/en/MCS300P_HW

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

SCP3000 At a glance
For gas temperatures up to 1400 C
For very high dust loads up to 2000
g/m
Effective shock blower prevents
blockage on probe inlet
Rotating unit prevents backing of
deposits on probe surface

Self-test functions to protect components against power, coolant or


compressed air malfunction
Pneumatic or electric retraction of
the probe in case of power, coolant or
compressed air malfunction

Your benefits
Minimum installation requirements
due to modular design
Reduced maintenance costs: up to
100 hours per year due to automatic
purging and cleaning of probe and
filter
Automatic monitoring and remote
control functions of the complete
system via PLC

Comfortable touch screen with intuitive menus for easy use

High operational availability and functional reliability due to anti-stick and


back-purging system
Secure operation due to self-test
functions and emergency retraction
of the probe
Approved system for harsh process
conditions

-- www.mysick.com/en/SCP3000

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37

MEAC2000 | Data Acquisition Systems


W280-2 | Compact photoelectric sensors
MEAC2000 At a glance
Evaluation according to EU directives
2000/76/EC and 2001/80/EC
Evaluation according to 13., 17., 27.
and 30. FICA and TA -Luft (Technical.
Instructions on Air Quality Control)
Inclusion of operational parameters
and plant conditions

Visualization of emission and operational data

Remote data transfer, remote diagnosis and remote control

Alarm signals when exceeding the


limit values

Your benefits
Software monitors all communications with connected field devices
and control systems
All values are stored on hard disk,
thus it is possible to look at data history even after many years

A routine back-up is made regularly


on a second hard disk

Screen displays and output of actual


and historical data are freely configurable

-- www.mysick.com/en/MEAC2000

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

W280-2 At a glance
highly visible red light spot thanks to

AC/DC devices are compliant with

the Bright Light LED


Light/dark switching (DC devices only)
Rotatable connector, cable connection or terminal chamber
Versions for 10 30 V DC or 24
240 V DC/AC voltage supply

EN61000-6-3 (electromagnetic interference for residential, commercial


and light-industrial environments)
Stainless steel mounting bracket and
P250 reflector (for WL280 only) are
included in delivery
UL recognized

Your benefits
Visible red light of the Bright Light

All necessary mounting and operating

LED for simpler alignment of the


sensors
DC variants with light/dark switching
ensure application flexibility, reducing
the number of devices required for an
application
Rotatable connector provides flexibility for space-restricted installations

accessories are included in delivery,


enabling quick and easy setup: since
mounting bracket (stainless steel
1.4301) and reflector with the WL280
are included in delivery scope
DC devices and AC/DC devices available in the same housing, allowing
electrical flexibility

-- www.mysick.com/en/W280-2

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Small photoelectric sensors | W12-3


Small photoelectric sensors | W14-2

W12-3 At a glance
Best-in-class optical performance due

Rugged die-cast zinc housing, op-

to superior OES technology


Autocollimation with retro-reflective
sensors
Background and foreground suppression with second emitter LED on
proximity sensors
Highly visible, precise light spot and
high-energy IR transmitters

tional with Teflon coating


Connection via cable or rotatable
connector
Mounting options with through holes,
base blind holes, oblong through
holes and dovetail
IO-Link communication available
(optional)

Your benefits

IP
69K

Reliable detection due to superior

Wide range of products enclosed in

ASIC (application-specific integrated


circuit) technology and immunity to
optical interference factors from the
industrial environment
PinPoint LED technology provides a
bright, small and precise light spot
that enables quick and easy sensor
alignment
Precise switching characteristics ensure reliable object detection, reducing downtime caused by re-adjusting
sensors during recipe changes
-- www.mysick.com/en/W12-3

a rugged metal housing enables application flexibility in a broad range of


industrial environments
Remote diagnostics and maintenance
using IO-Link reduces overall downtime (optional)
Flexible mounting options reduce
installation time
Easy installation using SICK accessories

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

W14-2 At a glance
Outstanding background suppression
with OES3 technology
Highly visible and precise light spot
due to PinPoint LED in selected
products

Slim, durable plastic housing


Complete sensor family with proximity, retro-reflective and through-beam
variants

Your benefits
Reliable object detection at a costeffective price
PinPoint LED technology provides a
highly visible red light that enables
quick and easy setup

Broad product range gives users a variety of choices to fit their application

Rugged plastic housing in a slim


design simplifies installation

Quick and easy installation using


SICK accessories saves time

Class 2
C

US

LISTED 87LL

-- www.mysick.com/en/W14-2

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39

W9-3 | Small photoelectric sensors


W27-3 Reflex Array | Compact photoelectric sensors
W9-3 At a glance
High-performance sensor in ultra-

Two emitter LEDs for best-in-class

rugged VISTAL housing


PinPoint LED for highly visible and
precise light spot

Variable mounting with M3 or M4

background suppression
hole pattern

Wide range of connection options

Your benefits
Robustness with the VISTAL housing
Best in class performance

Wide variance in connection, mouting


and optic

-- www.mysick.com/en/W9-3

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

W27-3 Reflex Array At a glance


Minimum Detectable Object > 10 mm

Minimum distance between sensor

with a 40 mm detection area for the


standard resolution variant
Sensing range from 0 up to max. 3.5
m

Intensive red light for easy alignment


CTA automatically adjusts the switch-

and reflector 0.5 m

ing threshold as contamination occurs over time

Your benefits
Reliable detection regardless of

PinPoint technology and optical align-

target position within the array: detection height 50 mm (MDO: > 12 mm)
or detection height 24 mm (MDO: >
5 mm)
Less installation effort compared to
light grids or multiple single-point
photoelectric sensors

ment procedure enables simple and


quick commissioning
Continuous Threshold Adjustment
(CTA) ensures less downtime

-- www.mysick.com/en/W27-3_Reflex_Array

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Miniature photoelectric sensors | G6


Analog positioning sensors | MPS

G6 - At a glance
PinPoint LED for a bright, precise light
spot
Durable metal threaded inserts
SICK ASIC technology - the result of
decades of experience in photoelectric sensors

Large, user-friendly potentiometer


Large, bright indicator LEDs
IP 67 enclosure rating

Your benefits
Easy alignment and precise object
detection due to a highly visible
PinPoint LED
Quick and easy mounting and high
durability due to threaded metal
inserts
SICK ASIC technology provides high
performance and excellent reliability

Easy to adjust due to large, userfriendly potentiometers

Easy to monitor due to large, bright


indicator LEDs

Easy installation with SICK accessories

-- www.mysick.com/en/G6

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

MPS - At a glance
Magnetic position sensor for pneu-

Superior precision: 0.05 mm resolu-

matic and hydraulic cylinders with


T-slot
Output signal: analog, 4 20 mA current and 0 -10 V (in one sensor)

tion, 0.1 mm repeatability, 0.3 mm


linearity, 1 ms measurement rate
Electric setting of zero point and end
point via teach-in button (optional)
Various lengths available from 32 256 mm

Your benefits
Maximum flexibility with several dif-

Efficientmeasurement of stroke due

ferent measuring ranges from 32 to


256 mm
Easy analog output setup: adjustable
zero and end point can be taught via
single button
Drop-in T-slot mounting from above
makes assembly easy
Selectableinstallationdirectionto
optimize cabeling

to minimal blind zones, increasing


machine throughput
Simple commissioning due to inrange indicator
Output signal: analog, 4 20 mA
current and 0 -10 V (in one sensor)
reduces inventory cost by part number reduction

-- www.mysick.com/en/MPS

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41

IM Standard | Inductive proximity sensors


IQ Standard | Inductive proximity sensors
IM Standard At a glance
Precise operating distances due to
ASIC technology
Extra tough thanks to high fastener
torque and hot melt adhesive filling
M8 to M30 sizes available
Operating distance from 1.5 mm to
20 mm

IP 67 enclosure rating
Operating temperature from -25 C
to +70 C

DC, AC and AC/DC versions available


Customer-specific models available

Your benefits
Reduced machine downtime
Reduced mechanical damage
Fewer maintenance costs due to

High resistance to shock and vibrations

longer service life

-- www.mysick.com/en/IM_Standard

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

IQ Standard At a glance
Long sensing distance up to 60 mm
DC, AC and AC/DC versions available
Wide range of housing and mounting
options

Variety of connection options including terminal, cable (flying leads) and


connector types
Customer-specific models and value
add options are available

Your benefits
Increased machine throughput with
less machine downtime
Maintenance cost reduction and
reduced mechanical damage due to
long sensing range

Class 2
C

US

LISTED 87LL

42

ce m e n t i n d u s t r y | S I C K

Reduced maintenance cost due to


longer service life

Time-saving quick and easy installation

-- www.mysick.com/en/IQ_Standard

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Safety controllers | Flexi Soft


Electro-mechanical safety switches | i10 Lock

Flexi Soft At a glance


Modularly expandable (12... 144
inputs/outputs)
Intuitive configuration software: easy
operation, simulation mode, wiring
diagrams, freely downloadable
Configuration memory in the system
plug

Safely link up to four Flexi Soft safety


controllers via EFI

Integration into all common fieldbus


systems

Enhanced sensor functionalities via


EFI interface

38 TV certified function blocks

Your benefits
Prevention of redundant inputs and

Standard RS-232 diagnosis via the

outputs saves money


Fast commissioning via a system
plug that saves and stores system
configurations
Less downtimes due to gateways,
e.g., PROFInet I/O, PROFIBUS-DP,
EtherCAT, CANopen, Modbus TCP,
Ethernet (TCP/IP)

main module enables real-time


diagnostics for quick commissioning,
faster troubleshooting and reduced
downtime
Simulation mode allows a user to
verify the safety functions before
installation
Fast hardware selection by drag and
drop from a list of simple to understand element icons

-- www.mysick.com/en/Flexi_Soft

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

i10 Lock At a glance


Narrow plastic housing
Rigid or mobile actuators
3 M20 x 1.5 cable entry glands

Locked by spring force and magnetic


force

Lock and door monitoring


IP 67 enclosure rating

Your benefits
Small design simplifies installation

Practical, simple adjustment due to

and makes it easy to mount directly


on the guard door frame
Flexible electrical connectivity due to
three cable entry glands
Improved diagnostics due to additional signaling contacts

various actuators that are suitable for


any door
Different switching elements offer
the appropriate solution for electrical
installation

-- www.mysick.com/en/i10_Lock

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43

ES21 | Safety command devices


E100 | Safety command devices
ES21 At a glance
Either as surface-mounted version

Surface-mounted version for direct

with housing or as built-in version (


22 mm)
Built-in version for machine control
panels with self-monitoring contacts
between the pushbutton and switching element

mounting on different machines and


systems
Rotational or key unlocking
Variants with LED ring lighting
Available with protective collar to
prevent inadvertent actuation

Your benefits
Increased safety due to self-monitor-

User-friendly status indicator identi-

ing contacts
Reduction in accidental faults due to
variants with a protective collar

fied by a colored mark or LED ring


around the pushbutton simplifies
diagnostics
Successful down to the last detail:
award-winning and appealing design

-- www.mysick.com/en/ES21

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

E100 At a glance
Plastic housing with connected cable
3-stage functional structure (off-onoff)
Slow-action switching elements with
four contacts

Variant with additional plus/minus


buttons

Complies to the standard IEC/EN


60947-5-8

Your benefits
Personal protection with enabling
switches: increased safety in setup
mode when protective devices are
deactivated

Plus/minus buttons for additional


control of direction of movement

Different cable lengths available to


meet customer application requirements

-- www.mysick.com/en/E100

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Safety light curtains | C4000 Palletizer


Multiple light beam safety devices | M4000 Advanced

C4000 Palletizer At a glance


Type 4 (IEC 61496), PL e (EN ISO
13849)
Self-teaching, dynamic blanking
detects goods and pallets
Direction recognition

Multiple sampling
Reduced resolution
Muting alternative
Beam coding
Object gap suppression

Your benefits
Cost-effective: No additional muting

The assorted feasibility of pallets

sensors or protective measures are


required.
A compact sensor pair reduces the
mounting requirements considerably
additional muting sensors are not
required
With the dynamic and self-teaching
blanking function, the system can reliably differentiate between people and
material this provides maximum
safety

allows the passage of mesh boxes,


Euro pallets and half pallets, increasing plant availability
Saves storage space: pallets can be
parked permanently in the protective
field
One system monitors several conveyor belts, reducing sensor costs
Quick commissioning: Euro pallets,
mesh boxes etc. are detected without
any programming

-- www.mysick.com/en/C4000_Palletizer

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M4000 Advanced At a glance


Type 4 (IEC 61496), PL e (EN ISO

External device monitoring (EDM),

13849)
Robust housing with three mounting
grooves
7-segment display
Wide scanning range, up to 70 m

restart interlock (RES), application diagnostic output (ADO), SDL interface


Muting in combination with the
UE403 switching amplifier
Laser alignment aid and LED optional
integrated
Configuration and diagnostics via PC

Your benefits
The wide scanning range allows the

Customer-friendly interfaces and

device to be customized according to


the application
Robust design with a high level of
resistance to environmental changes
ensures high machine availability,
even under special ambient conditions
Mounting grooves on three housing
sides ensure more mounting flexibility
and simplify machine integration

status display simplify commissioning


and maintenance
For 2- and 4-sensor muting, the onsite connection of the muting signals
significantly minimizes wiring costs
and simplifies commissioning and
maintenance
Reduced downtime due to 360
visible LED, diagnostics displays and
configuration memory in the UE403
switching amplifier

-- www.mysick.com/en/M4000_Advanced

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45

L27 | Single-beam photoelectric safety switch


AFS/AFM60 SSI | Absolute encoders
L27 At a glance
Type 2 (IEC 61496), PL c (EN ISO
13849), only in conjunction with suitable testing device, e.g. Flexi Classic,
DeviceNet Safety
Compact size with ranges up to 35 m

Integrated heating
Enclosure rating IP 67
Temperature range from 40 C ... +
55 C

Your benefits
Easy integration due to small, com-

Flexible device integration makes it

pact versions with maximum range


Directly connect to a safety controller
without a separate evaluation unit,
reducing costs

possible to set up individual protective fields


Well suited to withstand extreme
ambient conditions such as heat, cold
or moisture

-- www.mysick.com/en/L27

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

AFS/AFM60 SSI At a glance


High-resolution absolute encoders
with up to 30 bits (AFM60) or up to
18 bits (AFS60)
Face mount flange, servo flange, blind
or through hollow shaft
SSI, SSI + Incremental or SSI + Sin/
Cos interface

Programmable resolution and offset


(dependent on type)

Connection system: M12, M23 connector or cable outlet

Enclosure rating: IP 67 (housing), IP


65 (shaft)

Operating temperature: 30 C to
+100 C (depends on type)

Your benefits
Programmability of the encoders

Suitable for applications with limited

means less storage, greater machine


availability and easy installation
Precise positioning due to high resolutions
Large selection of mechanical interfaces and electrical contacting possibilities: Suitable for all applications

space requirements (extremely short


installation depth of 30 mm)
Very good rotation accuracy due to
increased bearing distance
One programming tool and software
with automatic encoder detection for
AFS60/AFM60/DFS60

-- www.mysick.com/en/AFS_AFM60_SSI

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Incremental encoders | DFS60


Image-based
Image-basedcode
codereaders
readers||LECTOR62x
LECTOR62x

DFS60 At a glance
Compact installation depth
High resolution up to 16 bits
Optionally programmable: Output volt-

Electrical interfaces: 5V & 24V TTL/

age, zero pulse position, zero pulse


width and number of pulses
Connection: Radial or axial cable
outlet, M23 or M12 connector, axial
or radial

servo flange, blind or through hollow


shaft
Remote zero set possible

RS-422, 24 V HTL/push pull

Mechanical interfaces: face mount or

Your benefits
Reduced storage costs and downtime

Permanent and safe operation due to

due to customer-specific programming


Variety of different mechanical and
electrical interfaces enable the
encoder to be optimally adjusted to fit
the installation situation
Excellent concentricity even at high
speeds
High resolution of up to 16 bits ensures precise measurements

a high enclosure rating, temperature


resistance and a long bearing lifetime
Programmability via the PGT-08 programming software and the PGT-10-S
display programming tool allow the
encoder to be adapted flexibly and
quickly according to customer needs
Programmable zero pulse position
simplifies installation

-- www.mysick.com/en/DFS60

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

LECTOR62x At a glance
Decoding of most popular code types:
1D, 2D, direct part marking
Easy integration with industrial networks: serial, USB, several fieldbus
technologies
Auto setup with function buttons,
aiming laser, focus adjustment and
green feedback LED for quick setup
without PC

Compact design and industrial housing

Analysis tools include live image


capturing, code verification and read
rate view

Your benefits
Intelligent decoding algorithms pro-

Compact design and flexible interface

vide reliable reading performance for


improved read rates and throughput
IDpro facilitates integration with most
popular industrial networks
Intuitive setup with function buttons, auto setup, aiming laser, focus
adjustment and green feedback LED
reduces training and installation time
and costs

connections make it easy to install in


reduced spaces
Quick analysis of read rate performance and code quality allows for
efficient control
Cloning back-up systems ensure low
machine downtime in the event of
unexpected incidents
SICK LifeTime Services give you
peace of mind

-- www.mysick.com/en/LECTOR62x

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

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LBV300 | Level sensors


Bulkscan LMS511 | Flow sensors
LBV300 At a glance
Tough device design
Several housing materials and electrical outputs available
Immune to deposit formation
Commissioning without filling
Process temperature up to 250 C
Very high repeatability

ATEX versions (1D/2D/1G/2G) available

Tube-extended version (LBV330) up


to 6 m and rope extensions version
(LBV320) up to 80 m available for
vertical mounting

Your benefits
Easy installation and commissioning,

Testing in place possible no mount-

no calibration necessary
Easy operation and integration, saves
time
Maintenance-free sensor, reduces
downtime

ing required, which reduces installation time


Flexible and tough system for a multitude of applications
Solutions for vertically mounted
switches in difficult installation conditions and surroundings

-- www.mysick.com/en/LBV300

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

Bulkscan LMS511 At a glance


Non-contact measurment of volume
and mass flow of bulk material
Laser pulses with high angular
resolution ensure outstanding image
resolution
5-echo pulse evaluation produces
highly reliable measurements
Offers non-contact belt monitoring

Integrated center-of-gravity calculator


Robust structure for harsh ambient
conditions

Can also measure at low temperatures thanks to integrated heater

Compact housing with enclosure rating IP67

Your benefits
Maximizes conveyor throughput
Reduces maintenance costs by preventing belt slippage
Increases the conveyor belts service
life
Reduces loading time

Increases efficiency by optimizing belt


capacity

Simple installation
Low maintenance costs
Offers savings through minimized
energy consumption

-- www.mysick.com/en/Bulkscan_LMS511

For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.

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Connectivity
the right connection with SICK

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Current data through standardized communication


A standard data communication for digital controls is available for SICK products to ensure all data,
measured values and parameters are available at all times and can be easily visualized and adapted. This includes systems from the customers plant network. This means data from our products
can be processed further in the internal computer system at all times.

Signals, interfaces and protocols


Analog and digital signals
Interfaces:
Serial interfaces such as RS-232/RS-485/RS-422
Ethernet network
OPC
Protocols
Modbus or Modbus TCP

Data capture and processing system

OPC
Ethernet

Modbus
Ethernet/RS-485

I/O
analog, digital

Analyzers and systems

Operation
Analyzers and systems are operated:
Directly on the control unit of the analyzer
Using a control unit which serves to visualize and
configure several analyzers
Remote-controlled via Ethernet or mobile phone
network
With SICK's own visualization and configuration
program SOPAS ET

Remote diagnostics
Remote access to devices and systems can be made
online using SICK's own remote diagnostics unit RDU via
land line telephone, mobile phone or Ethernet network
connection.
Customer benefits:
Fast help should malfunctions occur
Efficient solution because remote diagnostics can reduce service assistance onsite
Optimized and specific service calls: If a visit is necessary, the Service technician already has the suitable
solution based on the remote diagnostics, including all
parts required

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TCP/IP
Internet

Plant
Measuring point/device network

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Connectivity the right


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connection with SICK

Plant management
level
Ethernet

Measuring systems
Dust

Operation monitoring

OPC Server

Volume flow

ERP system,
plant management system

Control unit
Temperature, pressure
Reference values

Ethernet

Gas components
In-situ gas analysis

Extractive gas analysis

Data acquisition system


Analysis systems

Ethernet

Remote diagnostics,
remote maintenance

Remote diagnostics

Optional

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Notes

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to maximum efficiency

Search online quickly and safely with the SICK Finders


Product
Applications
Literature
Service
Connection diagram
Accessories
Spare part
Software
Product Finder: We can help you to quickly target the
product that best matches your application.
Applications Finder: Select the application description
on the basis of the challenge posed, industrial sector, or
product group.

Literature Finder: Go directly to the operating instructions,


technical information, and other literature on all aspects
of SICK products.
These and other Finders at www.mysick.com

Efficiency with SICK e-commerce tools


Clearly structured: You can find
everything you need for your sensor
planning under the menu items Products, Information, and My Account.
Available 24 hours a day: Regardless of where you are in the world or
what you would like to know
everything is just a click away at
www.mysick.com.
Safe: Your data is password-protected and only visible to you. With the
individual user management, you
define who can see what data and
who can execute what actions.
Find out prices and availability
Determine the price and possible delivery date of your
desired product simply and quickly at any time.

Order online
You can go through the ordering process in just a few
steps.

Request or view a quote


You can have a quote generated online here.
Every quote is confirmed to you via e-mail.

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SICK at a glance

Leading technologies

Unique product range

Comprehensive services

With a staff of more than 5,000 and


over 50 subsidiaries and representations worldwide, SICK is one of the
leading and most successful manufacturers of sensor technology. The power
of innovation and solution competency
have made SICK the global market
leader. No matter what the project and
industry may be, talking with an expert
from SICK will provide you with an ideal
basis for your plans there is no need
to settle for anything less than the best.

Non-contact detecting, counting,


classifying, positioning and measuring of any type of object or media
Accident and operator protection
with sensors, safety software and
services
Automatic identification with bar
code and RFID readers
Laser measurement technology for
detecting the volume, position and
contour of people and objects
Complete system solutions for analysis and flow measurement of gases
and liquids

SICK LifeTime Services for safety


and productivity
Application centers in Europe, Asia
and North America for the development of system solutions under realworld conditions
E-Business Partner Portal
www.mysick.com price and availability of products, requests for quotation and online orders

Worldwide presence with


subsidiaries in the following
countries:

Mxico
Nederland
Norge
sterreich
Polska
Romnia
Russia
Schweiz
Singapore
Slovenija
South Africa
South Korea
Suomi
Sverige
Taiwan
Trkiye
United Arab Emirates
USA

Please find detailed addresses and


additional representatives and agencies
in all major industrial nations at
www.sick.com

Australia
Belgium/Luxembourg
Brasil
Cesk Republika
Canada
China
Danmark
Deutschland
Espaa
France
Great Britain
India
Israel
Italia
Japan

SICK AG | Waldkirch | Germany | www.sick.com