Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
0000
Serial N
Rev.
Page
52
1/9
EXXI-040-00-00-QA-MS-0002
03-SEP-12
C. CALABRETTA
D. BELLARDINELLI
S. FIDICCI / O. VIDAL
13-JUL-11
C. CALABRETTA
D. BELLARDINELLI
M. DI GENNARO / O. VIDAL
REV.
DATE
STATUS
WRITTEN BY
(name & visa)
CHECKED BY
(name & visa)
APPROV./AUTHOR. BY
(name & visa)
DOCUMENT REVISIONS
Project N
Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
0000
Serial N
Rev.
Page
52
2/9
EXXI-040-00-00-QA-MS-0002
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
INDEX
1.
GENERAL
1.1.
Purpose/Scope
1.2.
Field of Application
1.3.
1.4.
2.
2.1.
Introduction
2.2.
2.3.
Equipment
3.
ATTACHMENTS
Project N
Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
0000
Serial N
Rev.
Page
52
3/9
EXXI-040-00-00-QA-MS-0002
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
1.
GENERAL
1.1.
Purpose/Scope
The present specification defines the Q.C. procedure to follow and the documentation
to employ in order to ensure, by close monitoring, that any welding joint related to
piping is executed in accordance with the parameters established by the applicable
Welding Procedure Specification (WPS), by the qualified welders and it is inspected
by the Non Destructive Examination (NDE) according to the project specification set
forth for this purpose.
The present Specification gives also the basic requirements to be followed for Non
Pressure Components welding execution.
1.2.
Field of Application
The present specification is prepared to be applied to project 2408:
ETILENO XXI PROJECT - BRASKEM IDESA SAPI
1.3.
2408-0000-PP-810
EXXI-040-00-00-QA-PRO-0004
Commissioning)
- Construction Specification
for Piping Prefabrication, Erection and NDE
2408-0000-MS-1320-51
EXXI-040-00-00-PI-SPC-0005
2408-0000-MS-0000-51
EXXI-040-00-00-QA-MS-0001
2408-0000-QCP-1399-01
EXXI-040-00-00-QA-PLN-0030
2408-0000-QCP-1399-02
EXXI-040-00-00-QA-PLN-0031
Project N
Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
0000
Serial N
Rev.
Page
52
4/9
EXXI-040-00-00-QA-MS-0002
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
1.4.
BRASKEM - IDESA
JV CONTRACTOR
JV CONTRACTOR
(Construction Team)
JV CONTRACTOR
(QC Team)
SUBCONTRACTOR
2.
2.1.
Introduction
The present procedure, detailed below, is dedicated to piping welding activities
(including preheat, post-weld heat treatment and NDE) due to the importance and
complexity of the subject. Nevertheless, the procedure can be adapted for the welding
operations of all other equipment, providing that the appropriate QC Plans and Forms
are used; all other modifications required have to be implemented in the applicable
following paragraphs.
2.2.
2.2.1.
2.2.2.
Basic documents
The basic documents taken into consideration by the Q.C. system are the following:
MS 1320.51
WPS/PQR
Welders list and qualification status
NDE and PWHT/HT Procedures and Personnel
Drawings/Isometrics
QCP 1399.02 and relevant Forms
Project N
Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
0000
Serial N
Rev.
Page
52
5/9
EXXI-040-00-00-QA-MS-0002
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
2.2.3.
WPS/PQR
All Welding Procedure Specifications (WPSs) and Procedure Qualification Records
(PQRs) shall be issued by SUBCONTRACTOR/JV CONTRACTOR (Construction
Team) in accordance with the latest edition of the ASME SEC. IX and the additional
contractual requirements. WPSs and relevant PQRs shall be listed by
SUBCONTRACTOR/JV CONTRACTOR (Construction Team) in the Piping Welding
Key Form W11 herewith attached and submitted to JV CONTRACTOR (QC Team)/
OWNER for approval.
WPS/PQR must be approved by an Independent Third Party Organization recognized
by JV CONTRACTOR (QC Team)/ OWNER.
2.2.4.
2.2.5.
Welds Identification
Before starting any welding activity, the welded joints will be identified by the
SUBCONTRACTOR/JV CONTRACTOR (Construction Team) on the isometrics
produced by Technip.
It will also be at SUBCONTRACTOR/JV CONTRACTOR (Construction Team)
responsibility to prepare piping sketches for unspooled piping if any (i.e. pipe racks,
sleeper pipe, U/G piping...) to identify all joints to be welded.
All welded joints will be identified on the Isometric by progressive numbers. If one line
has been represented by two or more ISOs, the welded joints numbering will start
from 1 to n.
The field weld joints will be identified by the symbol * in addition to progressive
number.
On Form W10 (NDE/PWHT/HT/PMI and Material Traceability Summary), each joint
shall be identified in accordance with the following criteria:
TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68
Project N
Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
Serial N
Rev.
Page
52
6/9
0000
EXXI-040-00-00-QA-MS-0002
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
(2)
pipe to socket fitting type 1, slip on flanges and, in any case, all
pressure parts fillet welds.
(3)
Filler material
Prior to any welding activities, SUBCONTRACTOR/JV CONTRACTOR (Construction
Team) shall prepare a procedure regarding storage, delivery, handling and re-baking
of filler material.
The procedure shall be approved by JV CONTRACTOR (QC Team).
JV CONTRACTOR (QC Team) inspectors are entitled to review the certification and to
inspect the storing of the filler material.
2.2.7.
2.2.7.1.
Visual inspection
Visual inspection carried out by SUBCONTRACTOR/JV CONTRACTOR (Construction
Team) qualified inspectors will be recorded on Form W10 and the test will be carried
out during the following phases:
TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68
Project N
Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
0000
Serial N
Rev.
Page
52
7/9
EXXI-040-00-00-QA-MS-0002
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
- prior to welding: weld preparation, alignment and fit up, cleanliness etc.
- during welding: WPS, filler material, filler material conservation, etc.
- after welding: acceptability of welds (spatters etc), other defects etc.
SUBCONTRACTOR/JV CONTRACTOR (Construction Team) welding inspectors shall
perform the visual inspection on a continuous basis, a close monitoring will be at JV
CONTRACTOR (QC Team) inspectors care.
2.2.7.2.
2.2.8.
2.2.8.1.
Joints selection
Each day the SUBCONTRACTOR/JV CONTRACTOR (Construction Team) will select,
after welding, the joints to be evaluated by means of nondestructive examination.
JV CONTRACTOR (QC Team) inspector shall approve the joints selection here above
mentioned.
The extent of Non Destructive Examinations to be applied will be in accordance with
the piping classes/categories defined in the NDE and PWHT Table W09, attached to
Constr. Spec. MS 1320.51.
It will be at SUBCONTRACTOR/JV CONTRACTOR (Construction Team) responsibility
to keep a record, separated for each piping class/category, of welded joints subjected
to NDE, in order to maintain the foreseen percentage throughout the duration of
welding activities.
Such records (Form W 22) will be delivered to JV CONTRACTOR (QC Team) welding
inspector on weekly basis.
In order to avoid mistakes and to make easier the radiographic personnel work, the
SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall provide clear and
Project N
Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
0000
Serial N
Rev.
Page
52
8/9
EXXI-040-00-00-QA-MS-0002
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
visible identification with proper tools for the joints to be radiographed and at the same
time shall provide accessibility to the same joints.
2.2.8.2.
Reports
SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall issue the NDE
report after completion of the examination and shall immediately update the
NDE/PWHT/HT/PMI and Material Traceability Summary (Form W10).
JV CONTRACTOR (QC Team) Welding Inspector shall participate and countersign
the reports according to the applicable Construction QCP.
SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall issue a Monthly
NDE (PT-MT-RT-UT) and Repairing Status Form W25 herewith attached. Copy of this
form shall be delivered to JV CONTRACTOR (QC Team) welding inspector.
2.2.8.3.
2.3.
Equipment
2.3.1.
Project N
Unit
2408
0000
BRASKEM-IDESA CODE:
Document Code
MS
0000
Serial N
Rev.
Page
52
9/9
EXXI-040-00-00-QA-MS-0002
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.
In any case, equipment vendor will be involved per each considerable activities to be
executed at site, in particular for welding, NDE and PWHT.
The equipment vendor involvement and responsibility on the site activities are
specified on relevant MR / PO.
3.
ATTACHMENTS
ATT. 1 QCF W10
OWNER: BRASKEM-IDESA
Propietario
QCF REV. 0
W 10
_______________________
PIPING CLASS
_______________________
CLASE TUBERIA
SH.
HOJA
_____
OF
DE
FCC REV:
Proyecto No
Hoja
SUBCONTRACTOR:
W 10 N
_____________________________
PMI
MATERIAL
(IPM)
_____________________________
MATERIAL
Subcontratista
_____
DE
(SEE ISO N
Y (S)
N (N)
Y (S)
N (N)
LEGEND (DESCRIPCION)
RTR
RX No
UTR
UT No
REP
REPA
RADIOG. REPORT N
PTR
REPORTE RX No
LP No
REPAIR REPORT N
MTR
REPORTE ULTRASONIDO No
CEM
REPAIR REPORT N
Type
TIPO
(1)
REPORTE LP N=
MT REPORT N
CERTIFICADO No
REPORTE DE REPARACION No
JOINTS (JUNTAS)
PT REPORT N
P/E
(2)
PMI
HEAT NUMBER
MANUFACTURER
IDENT CODE
SHORT DESCR.
COLADA
FABRICANTE
CODIGO IDENTIFICACION
DESCRIPCION CORTA
(1)
(2)
(3)
SOLDADURA DE BOQUILLA
ACEPTADO
SOLDADURA EXTERNA
DEBE REPARASE
DEBE CORTARSE
CORTAR Y MODIFICAR
(IMP)
REPORT
REPORTE N
A TOPE
WELDER
IDENTIF.
CLAVE
SOLDADOR
RADIOGRAPH/
ULTRA SONIC TEST
WPS N
VISUAL
(3)
ENSAYO DE RADIOGRAFIA/
ULTRASONIDO
RTR/
UT
(3)
RX/UT N
REP
REPA N
PT (LP) / MT (PM)
PT/
MT
N
(3)
PMI (IPM)
REP
REPA N
REPORT
N
PWHT
HT (RD)
REPORT
N
REPORTE
REPORT
N
REPORTE
1
2
3
4
5
6
7
8
INSPECTORS
(INSPECTORES)
SUBCONTRACTOR / JV CONTR.
(CONSTR. TEAM)
OWNER
JV CONTROL DE CALIDAD
PROPIETARIO
(SUBCONTRATISTA / JV CONSTRUCCION)
PHASE (FASE)
PREFA.
ERECT.
PREFA.
ERECT.
PREFA.
ERECT.
PREFA.
ERECT.
(PREFABRICACION)
(MONTAJE)
(PREFABRICACION)
(MONTAJE)
(PREFABRICACION)
(MONTAJE
(PREFABRICACION)
(MONTAJE)
NAME (NOMBRE)
SIGNATURE (FIRMA)
DATE (FECHA)
OWNER: BRASKEM-IDESA
PROPIETARIO
W 11
INSPECTORS (INSPECTORES)
NAME
TTPS (S/N)
SMAW
PWHT
(Y / N)
GTAW
(VER HOJA 2)
DE 2
W 11 N
WALL
THK
RANGE
RANGO
ESPESOR DE
PARED
PIPE SIZE
RANGE
RANGO TAMAO
DE TUBOS
PQR N
REMARKS
RDC No
OBSERVACIONES
OWNER
(SUBCONTRATISTA / JV CONSTRUCCION)
(PROPIETARIO)
(NOMBRE)
SIGNATURE
DATE
(SEE SH. 2)
IMPACTO (S/N)
(No P o GRADO
DETALLE DE
SOLDADURA No
CHARPY
IMPACT
(Y / N)
(P-N OR GRADE)
(REF A W09)
PROCESOS DE SOLDADURA
HOJA. 1
DUREZA SN
(REF TO W 09)
MATERIAL BASE
WELDING
DETAIL N
(S/N)
CLASE DE TUBERIA
WPS
SH. 1 OF 2
FCC REV.
SUBCONTRATISTA
PREHEAT
(Y
/ N)
PRECALENTA
WELDING PROCESS
BASE
MATERIAL
QCF REV. 0
SUBCONTRACTOR:
HARDNESS
(Y / N)
(FIRMA)
(FECHA)
OWNER: BRASKEM-IDESA
PROPIETARIO
W 11
(FORMULARIO DE SOLDADURA DE
TUBERIA)
QCF REV. 0
PROYECTO No
FCC REV.
SUBCONTRACTOR:
SUBCONTRATISTA
SH. 2 OF 2
HOJA. 2
DE 2
W 11 N ______
OWNER: BRASKEM-IDESA
Propietario
W 25
QCF REV. 0
Proyecto No
FCC REV:
Hoja
SUBCONTRACTOR:
W 25 N ______
Subcontratista
DE
UP-TO-DATE
TO:
DE - HASTA
ITEM
PARTE
PROGR
OR
DESCRIPTION
(DESCRIPCION)
A (1)
MATERIAL
(MATERIAL)
No
JOINTS/m
(JUNTAS)/m
B
REQUIRED
(REQUERIDO)
% age
C=AxB
No.
CHECKS
(INSPECCIONES)
No CHECKS (INSPECCIONES)
EXTENSIONS (ADICIONALES)
H = (E+G) / (D+F)
NOTES
PERFORMED
DEFECTIVE
PERFORMED
DEFECTIVE
DEFECTIVE
(REALIZADAS)
(RECHAZADAS)
(REALIZADAS)
(RECHAZADAS)
(RECHAZADAS)
(NOTAS)
1
2
3
4
5
6
7
8
9
10
11
12
13
(1)
(1)
ISSUED By:
ELABORADO POR:
_______________________
CHECKED BY:
REVISADO POR:
SUBCONTRACTOR INSPECTOR
INSPECTOR SUBCONTRATISTA
DATE (FECHA)
______________________________
_____________________
JV CONTRACTOR INSPECTOR
INSPECTOR JV CONTRATISTA
DATE
(FECHA)
_____________________________
OWNER: BRASKEM-IDESA
Propietario
W 24
LINEA/ISO O DIBUJO NO
INSPECTORS
(INSPECTORES)
FCC REV:
Hoja
JOINT
IDENTIF.
JOINT
DIAM.
JOINT
THK
IDENTIFICACIO
JUNTA
DIAMETRO
JUNTA
ESPESOR
JUNTA
DE
W 24 N ______
Subcontratista
PREPARED BY
LINE/ISO or
DRAWING No.
QCF REV. 0
Proyecto No
SUBCONTRACTOR:
DATE (FECHA):
(POR):
WPS
SUBCONTRACTOR/JV CONTR.
(CONSTR. TEAM)
WELDER(S)
IDENTIF.
IDENTIFICAC.
SOLDADOR(ES)
WORKING AREA
AREA DE TRABAJO
PREF.
ERECT.
PREFABR
MONTAJE
JOINT VISUAL
INSPECTION RESULT
(BY SUBCONTRACTOR)
RESULTADO DE LA INSPECCION
VISUAL (POR SUBCONTRATISTA)
OWNER
(PROPIETARIO)
(SUBCONTRATISTA / JV CONSTRUCCION)
NAME
(NOMBRE)
SIGNATURE
(FIRMA)
DATE
(FECHA)