Cs 1000 Manual

CS1000 series
ContaminationSensor
Operating and maintenance instructions
English (Translation of original)
Valid from firmware version V 2.20
Documentation no.: 3247149n
ContaminationSensor CS1000
Trademarks
Trademarks
The trademarks of other companies designate the products of those companies
exclusively.
Copyright 2009 by
HYDAC Filtertechnik GmbH
all rights reserved
All rights reserved. This manual may not be reproduced in part or whole, in any
form, without the explicit written agreement of HYDAC Filtertechnik. Violations shall
be liable for damages.
Exclusion of liability
We have made every effort to ensure the accuracy of the contents of this document,
however we cannot rule out errors. We do not accept liability for any errors that may
exist nor for any damage or loss whatsoever arising as a result of such errors. The
content of the manual is checked regularly and the necessary corrections are
contained in subsequent editions. We welcome any suggestions for improvement.
All details are subject to technical modification.
The content of these instructions subject to revision without notice.

Servicetechnik / Filtersysteme
Industriegebiet
66280 Sulzbach / Saar
Germany
Phone: ++49 (0) 6897 / 509 01
Fax: ++49 (0) 6897 / 509 846

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Content
Content
Trademarks ............................................................................................................................. 2
Content.................................................................................................................................... 3
Preface .................................................................................................................................... 6
Technical Support................................................................................................................. 7
Product modification ............................................................................................................. 7
Warranty ............................................................................................................................... 7
Using the documentation ......................................................................................................8
General safety guidelines......................................................................................................9
Obligations and liability ......................................................................................................... 9
Explanation of symbols and warnings ..................................................................................9
Basic symbols .................................................................................................................10
Intended use ....................................................................................................................... 10
Improper use....................................................................................................................... 10
Informal safety precautions.................................................................................................11
Training and instruction of personnel.................................................................................. 12
New features instruction modifications ........................................................................13
Storing ContaminationSensor ............................................................................................13
Storage conditions .............................................................................................................. 13
Interpreting the type label ...................................................................................................14
Checking the scope of delivery ..........................................................................................15
CS1000 Features .................................................................................................................. 16
CS1000 Restrictions on use ............................................................................................... 16
CS1x1x dimensions (without display) .................................................................................17
CS1x2x dimensions (with display) ...................................................................................... 17
Hydraulic connection types.................................................................................................18
Pipe or hose connection (Type CS1xxx-x-x-x-x-0/-xxx) .................................................. 18
Flange connection type (Type CS1xxx-x-x-x-x-1/-xxx) ................................................... 18
Fastening / mounting the CS1000 ...................................................................................... 19
Display rotatable/Adjustable As Needed ............................................................................ 20
CS1000 hydraulic installation .............................................................................................21
Selecting the measurement point....................................................................................22
Flow rate, differential pressure p and viscosity characteristics ............................... 23
Hydraulic connection of the CS1000............................................................................... 24
Electrical connection of the CS1000...................................................................................25
Pin assignment................................................................................................................25
Connection cable - Assignment / Color coding ............................................................... 26
Connecting cable ends - Examples.................................................................................27
CS measurement modes ..................................................................................................... 28
Mode M1: Continuous measurement..................................................................................28
Mode M2: Continuous measurement and switching........................................................... 28
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Content
Mode M3: Filter to cleanliness class and stop ....................................................................28

Mode M4: Filter to continuously monitor cleanliness class................................................. 28
Mode "SINGLE" individual measurement ........................................................................... 28
Operating the CS1000 per keyboard (Only CS1x2x) ......................................................... 30
Measurement categories ....................................................................................................32
ISO (Cleanliness class)...................................................................................................32
SAE (Cleanliness class).................................................................................................. 32
NAS (Cleanliness Class - only CS 13xx) ........................................................................ 32
Service categories .............................................................................................................. 33
Flow (flow rate)................................................................................................................ 33
Out (Analog output).........................................................................................................33
Drive (performance of the LED) ......................................................................................33
Temp (Temperature) .......................................................................................................33
Activating/deactivating key lock ..........................................................................................34
Modes and menus ..............................................................................................................34
Power Up menu ..............................................................................................................34
Measuring Menu .............................................................................................................36
Measuring menu (CS13xx) .............................................................................................38
Overview of menu structure................................................................................................42
Menu CS 12xx (ISO 4406:1999 and SAE)...................................................................... 42
Menu CS 13xx (ISO 4406:1987 and NAS)...................................................................... 43
Using switching output........................................................................................................45
Mode M1: Continuous measurement..................................................................................45
Mode M2: Continuous measurement and switching........................................................... 45
Mode M3: Filter to cleanliness class and stop ....................................................................45
Mode M4: Filter to continuously monitor cleanliness class................................................. 45
"SINGLE" measurement mode ...........................................................................................45
Setting limit values.............................................................................................................. 46
Analog Output (ANAOUT)....................................................................................................48
SAE classes acc. to AS 4059 .............................................................................................49
SAE A-D (SAeMAX) .........................................................................................................50
SAE Klassen A / B / C / D (SAE) .....................................................................................51
SAE A / SAE B / SAE C / SAE D (SAE A/SAE B/SAE C/SAE D)................................. 52
SAE + T (SAE+T) ............................................................................................................52
HDA.SAE Analog signal SAE to the HDA 5500 ........................................................... 53
ISO Code acc. to 4406:1999 ..............................................................................................56
ISO 4 / ISO 6 / ISO 14 (ISO 4 / ISO 6 / ISO 14) .................................................... 58
ISO code (ISO), 3-digit ...................................................................................................58
ISO + T (ISO+T)..............................................................................................................59
HDA.SAE Analog signal ISO to HDA 5500 .................................................................. 60
ISO code signal acc. to 4406:1987 (CS 13xx only) ............................................................ 63
ISO 2 / ISO 5 / ISO 15 (ISO 2 / ISO 5 / ISO 15) ................................................. 65
ISO code (ISO), 3-digit ...................................................................................................65
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Content
ISO + T (ISO+T)..............................................................................................................66
HDA.ISO Analog signal ISO to HDA 5500 ................................................................... 67
NAS 1638 - National Aerospace Standard (Only CS 13xx)................................................ 70
NAS Maximum (NAsMAX) ...............................................................................................71
NAS classes (2 / 5 / 15 / 25) (NAS) .................................................................................72
NAS 2 / NAS 5 / NAS 15 / NAS 25 (NAS 2/NAS 5/NAS 15/NAS 25) ......................... 73
NAS + T (NAS+T) ............................................................................................................73
HDA.NAS Analog Signal NAS to HDA 5500 ................................................................ 74
Fluid temperature (TEMP) ..................................................................................................77
Status messages .................................................................................................................. 79
Status LED / display ...........................................................................................................79
Error.................................................................................................................................... 79
Exception errors.................................................................................................................. 80
Analog output error signals................................................................................................. 82
Analog signal for HDA 5500............................................................................................83
Connecting CSI-D-5 (Condition Sensor Interface) ............................................................84
CSI-D-5 Connection overview ............................................................................................ 84
CS1000 in RS-485 bus..........................................................................................................85
Taking the CS1000 out of operation ...................................................................................86
Disposing of CS1000 ..........................................................................................................86
Spare parts and accessories...............................................................................................87
Cleanliness classes - brief overview ..................................................................................88
Cleanliness class - ISO 4406:1999.....................................................................................88
Table - ISO 4406.............................................................................................................88
Overview of modifications - ISO4406:1987 vs. ISO4406:1999 ....................................... 89
Cleanliness class - SAE AS 4059.......................................................................................90
Table - SAE AS 4059 ......................................................................................................90
Definition acc. to SAE .....................................................................................................91
Cleanliness Class - NAS 1638............................................................................................92
Checking/resetting factory default settings ......................................................................93
Power Up menu ..................................................................................................................93
Measuring menu .................................................................................................................93
Technical data ...................................................................................................................... 94
Recalibration......................................................................................................................... 95
Customer service ................................................................................................................. 95
Model code............................................................................................................................ 96

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Preface
Preface
We have compiled the most important instructions for the operation and
maintenance of our product for you, its user, in this documentation.
It will acquaint you with the product and assist you in using it as intended in an
optimal manner.
Keep it in the vicinity of the product so it is always available.
Note that the information on the unit's engineering contained in the documentation
was that available at the time of publication.
There may be deviations in technical details, figures, and dimensions as a result.
If you discover errors while reading the documentation or have additional
suggestions or notes, contact us at:

SVFI, Technical Documentation Department
Postfach 12 51
66273 Sulzbach / Saar, Germany
Fax: ++49 (0) 6897 509 846
E-mail: filtersysteme@hydac.com
The editorial board would welcome your contributions.

Putting experience into practice

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Preface
Technical Support
Contact our technical sales department if you have any questions on our product.
When contacting us, always include the model/type designation, serial no. and partno. of the product:
Fax: ++49 (0) 6897 509 846
Email: filtersysteme@hydac.com
Product modification
We would like to point out that changes to the product (e.g. purchasing additional
options, etc.) may mean that the information in the operating instructions is no
longer applicable or adequate.
After modification or repair work that affects the safety of the product has been
carried out on components, the product may not be returned to operation until it has
been checked and released by a HYDAC technician.
Report any modifications carried out on the product by you or a third party
immediately.
Warranty
Our warranty applies in accordance with the general terms and conditions of sale
and delivery of HYDAC Filtertechnik GmbH.
Refer to these at www.hydac.com

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Preface
Using the documentation

Note that the method described for locating specific information does
not release you from your responsibility of carefully reading these
instructions prior to starting the unit up for the first time and at regular
intervals in the future.
WHAT do I want to know?
I assign the information I require to a subject area.
WHERE can I find the information Im looking for?
The documentation has a table of contents at the beginning. There, I select
the chapter I'm looking for and the corresponding page number.
Product description /
Chapter heading
Page number
Edition date
Document language
Documentation no.
with index/
file name
The documentation no. with index is used for identifying and reordering the
instructions. The index is incremented by one after each revision / modification.

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General safety guidelines

These operating instructions contain the most important notes for operating the CS
safely.
Obligations and liability

The basic prerequisite for the safe handling and trouble-free operation of the CS is
knowledge of the basic safety guidelines and regulations.
These operating instructions in general, and the safety precautions in particular, are
to be observed by all those who work with the CS.
In addition to this, all local accident prevention instructions and regulations must be
observed.
The safety guidelines listed here are restricted to use of the CS.
The CS has been designed and constructed in accordance with the current state of
the art and recognized safety regulations. Nonetheless, its use may pose risks to life
and limb of the user or to third parties or damage to the unit or other equipment and
property.
The CS is only to be used as follows:
Solely for its intended use
Only when in safe, perfect condition
Faults or malfunctions which may affect safety adversely must be remedied

immediately.
Our General Terms and Conditions apply. They are provided to the owner upon
conclusion of purchase of the unit at the latest. Any and all warranty and liability
claims for personal injuries and damage to property shall be excluded in the event
they are attributable to one or more of the following causes:
improper use of the CS or use deviating from its intended use
Improper assembly/installation, start up, operation and maintenance of the CS
modifications to the CS made by the user or purchaser
improper monitoring of unit components subject to wear and tear
improperly performed repair work
Explanation of symbols and warnings

The following designations and symbols are used for hazards and warnings in this
manual:

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Basic symbols
DANGER
DANGER denotes situations

which can lead to death if
safety precautions are not
observed.
WARNING
WARNING denotes situations

which can lead to death if
safety precautions are not
observed.
CAUTION
CAUTION denotes situations

which can lead to severe
injuries if safety precautions
are not observed.
NOTICE
NOTICE denotes situations

which can lead to property
damage if safety precautions
are not observed.
Intended use
The ContaminationSensor (CS) was developed for the continuous monitoring of
particulate contamination in hydraulic systems.
By determining the type, size and quantity of contamination, quality standards can
be verified and documented, and the required optimization measures can be
implemented.
Any other use shall be deemed not in keeping with the product's intended use. The
manufacturer is not liable for any damage resulting from this use.
Intended use of the product also includes:
Permanent monitoring of solid particle contamination in hydraulic and lubrication

systems
Maintaining adherence to all the instructions contained herein.
Improper use
Improper use may result in hazard to life and limb.
Examples of improper use:
Improper connection of the CS voltage and sensor cables.
Operation with non-approved fluids.

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Informal safety precautions

In addition to the operating instructions, the general and local regulations on
accident prevention and environmental protection are to be made available and
observed.
All safety guidelines and hazard warnings on the CS must be maintained in legible
condition and replaced as required.
Check the:
-
Connectors for leakage daily
Electrical supply lines monthly
Any loose connections or damaged cables are to be replaced immediately.
WARNING
Hydraulic systems are under pressure
Bodily injury
The hydraulic system must be depressurized
before any work is performed on it.

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Training and instruction of personnel

The CS may only be operated by properly trained and instructed personnel.
Clearly determine which personnel are responsible for what.
Supervisor with the

appropriate
authority
Individuals
technical training
Electrician
Instructed
individuals
Individuals
Trainees may only use the CS when supervised by an experienced individual.
Activity
Packing Transport
Troubleshooting
Remedying faults
Mechanical
Start-up
Operation
Remedying faults Electrical

Maintenance
X
X
X
X
Repair work
Decommissioning /
Storage

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New features instruction modifications
New features instruction modifications

The index is noted on the cover sheet of the operating and maintenance instructions
and in the lower left corner after the part number on each page.
Index "m" from firmware version V 2.20
-
Display range limited to ISO 9/8/7 ISO 25/24/23
Change in the switching behavior of the switching output (open /

conductive)
Change of status / error messages (<9/<8</<7, 2clean, 2dirty added)
Index "n" from firmware version V 2.20

-
HDA.ISO Signal Table, values adjusted
HDA Status Signal 5, Definition for I=8 mA / U=4 V corrected
Hazard indications adopted from ANSI 535
Chapter modification "Connecting CSI-D-5"
Storing ContaminationSensor
Store the CS in a clean, dry place, in the original packing, if possible. Do not remove
the packing until you are ready to install the unit.
If the CS is to be put into storage for an extended period of time, it should be
completely drained and flushed with Cleanoil to prevent it from gumming up.
After a storage period of 6 months, we recommend flushing with Cleanoil.
Properly dispose of the cleaning agents and flushing oils used.
Storage conditions
Storage temperature
-40 C to +80 C / -40 F to +176 F
Relative humidity:
max. 95%, non-condensing

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Interpreting the type label
Interpreting the type label

For ContaminationSensor identification details; see the type label. This is located on
the top of the unit and contains the exact product description and the serial number.
6 30 C 000832
xxx
Row
Definition
Model code
CS1220-C-0-0-0-0/-000
Serial no.
Max. INLET press.:

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Description
Model code per data sheet
Always list complete serial no.
Max. operating pressure in bar / psi
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Checking the scope of delivery
Checking the scope of delivery

The ContaminationSensor CS1000 comes packed and factory-assembled, ready for
operation. Before starting up the CS, check that the content of the package is
complete.
The following items are included:
Qty
1
2
Designation
ContaminationSensor, CS1000 Series
(Model in acc. with the order - see type designation code).
O-rings (optional only with connection type flange =
type designation code: CS1xxx-x-x-x-x-1/-xxx)
CD with:
- Software CoCoS 1000
- Operating instructions CoCoS 1000
- Operating and maintenance instructions CoCoS 1000 (this
document)
"Getting started" guide
Calibration certificate

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CS1000 Features
CS1000 Features
The CS1000 Series ContaminationSensor is a stationary measurement unit for the
continuous monitoring of solid particle contamination in hydraulic and lubrication
systems.
The CS is designed to be used in low- or high-pressure hydraulic and lubrication
circuits and test benches where a small amount of oil (between 30 ml/min and 300
ml/min) is diverted for measurement purposes.
The ContaminationSensor is approved for a maximum operating pressure (see
specification on type label) and viscosity of up to 1000 mm/s.
The particulate contamination is recorded by an optical measurement cell.
The sensor is available with the following options:
with or without 6-digit display and keypad (can be rotated by 270)
with a 4 - 20 mA or 0 - 10 V analog output
results are output as a cleanliness code according to:

ISO 4406:1999 and SAE AS 4059(D) or
ISO 4406:1987 and SAE AS 4059(D) or NAS
pipe / hose installation or flange installation
All models feature an analog output and an RS485 interface for outputting the
measured cleanliness class. They also have a switch output set to switch at either
increasing or decreasing cleanliness.
CS1000 Restrictions on use
NOTICE
Prohibited operating fluids
The CS will be destroyed.
Operate the CS1000 only in conjunction with the permitted operating fluids.
CS 1xx0 is suitable for operation with petroleum or petroleum-based
refinates.
The CS 1xx1 is suitable for phosphate esters.
Observe the maximum operating pressure on the CS 1000 type label.

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CS1000 Features
106,5
ca. 170
CS1x1x dimensions (without display)
12
30
B
ISO 228
83
G1/4
100
25
49,2
All dimensions in mm.
ca. 170
106,5
CS1x2x dimensions (with display)
12
30
B
ISO 228
G1/4
83
25
102
54,2

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CS1000 Features
Hydraulic connection types

The direction of flow through the CS has to be from bottom to top. Use one port, A
<-> B or D<->C as the INLET and the other port as the OUTLET.
Pipe or hose connection (Type CS1xxx-x-x-x-x-0/-xxx)

Hydraulic connection is done via ports A and B. Connection
thread: G1/4 according to ISO 228
The direction of flow has to be from bottom (A) to top (B).
Flange connection type (Type CS1xxx-x-x-x-x-1/-xxx)

Hydraulic connection is done via ports C and D. Two O-rings are used to form a seal
between the CS and a flange, connecting plate or manifold mount. Four M6 threads
are prepared for fixing the CS1000. Ports A and B are sealed off with screw plugs
[1]. Sealing with the manifold block or mounting plate is done via two O-rings [2]
(4.48 x 1.78 FPM, see Chapter "Spare Parts + Accessories").
B
[1]
4xM6
12/16
[2]
D
20
C
[1]
15
25
C
40
60
100
[2]
View from below.


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CS1000 Features
Fastening / mounting the CS1000

When attaching the CS make sure that the direction of flow is from bottom to top.
Use the one (lower) port as the INLET and the other (upper) port as the OUTLET.
When selecting the installation site, take ambient factors like the temperature, dust,
water, etc. into account.
The CS is designed for IP67 according to DIN 40050 / EN 60529 / IEC 529 / VDE
0470.
Depending on the design, the CS1000 can be attached as follows:
1. Wall mounting: using 2 cylindrical screws with
an M8 hexagonal socket, minimum length: 40
mm, according to ISO4762.
2. Console mounting: using 4 cylindrical screws

with an M6 hexagonal socket according to
ISO4762.
15
20
4xM6
12/16
60
100
Bottom view

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CS1000 Features
3. Connecting plate or valve manifold mounting:

using 4 cylindrical screws with an M6
hexagonal socket according to ISO4762.
Display rotatable/Adjustable As Needed

The CS1000 display can be continuously rotated
by a total of 270; 180 counterclockwise and 90
clockwise.
To rotate the display, manually turn the cover
plate required direction.
Do not use tools to rotate the display.

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CS1000 Features
CS1000 hydraulic installation

The direction of flow through the CS has to be from bottom to top. Use one
connection port as the INLET and the other as the OUTLET.
Depending on your order, the CS features the following hydraulic connection types:
(also see Chapter "Hydraulic connection types"):
Pipe/hose connection: The CS is connected to the hydraulic system via ports A

and B using a pipe or hose.
Flange connection - The CS is screwed to a flange, connecting plate, manifold

mount or control block, with flow through the unit via ports C and D on the
bottom.
Ports A and B exist but are sealed with a screw plug.
Specify the operating pressure of the hydraulic system so the permissible flow for
the CS inlet is achieved.
NOTICE
Working overpressure

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CS1000 Features
Selecting the measurement point

Proceed carefully when selecting a suitable measuring point in order to obtain
cleanliness values that are continuous and coherent in real time.
INCORRECT
INCORRECT
OK
The test point has to be selected so that the measured volume is taken
from a turbulent flow area, e.g. a pipe bend.
The CS has to be installed in the vicinity of the test point in order to obtain
precision-timed results.
While installing the measurement line, avoid creating a "siphon" trap for
sedimentation (particle deposits in the line).

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CS1000 Features
Flow rate, differential pressure p and viscosity characteristics

Differential pressure p and viscosity characteristics. All the values indicated in
the figures below apply regardless whether the direction of flow is A->B or B->A.
The permissible measured volumetric flow must be between 30 ml and 300 ml/min.
20
18
16
14
12
l/m
= 300 m
Qmax
10
8
6
0
20
0
18
17
16
15
14
13
12
50
45
40
35
30
25
20
15
/min
min
160 ml/
100 ml/min
10
5
0
00
90
0
80
0
10
2
[mm /s]
70
0
60
0
30
50
0
Qmin = 30 ml/min
40
0
20
0
0 ml
= 30
x
a
Qm
[mm2/s]
46 mm /s
p [bar]
19
90
10
0
11
0
80
60
70
30
50
40
Qmin = 30 ml/min
20
4
1 bar 2
0
in
160 ml/min
100 ml/min
10
p [bar]
If you are unable to achieve these flow values, we carry various

ConditioningModules in our extensive line of accessories.
For example:
You are using a fluid with a viscosity of 46 mm/s at a differential pressure p of
1 bar, so that you achieve a flow rate of approx. 100 ml/min.
The flow rate depends on the viscosity of the medium and the differential pressure
p via the sensor.

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CS1000 Features
Hydraulic connection of the CS1000
NOTICE
Working overpressure
Observe the following sequence when connecting the CS1000 to the hydraulic
system:
1.
First, connect the return line to the OUTLET port of the CS. Connection
thread: G1/4 ISO 228, recommended diameter of line: 4 mm.
2.
Now connect the other end of the return line to the system tank, for
example.
3.
Check the pressure at the test point. It has to be within the permissible
range.
4.
Now connect the measurement line to the INLET of the CS.

Connection thread: G1/4 ISO 228, recommended diameter of line 4 mm
(to prevent particle sedimentation).
If there are particles larger than 400 m in the hydraulic system, or this
is to be expected, a strainer has to be installed upstream of the CS1000
(e.g. CM-S).
5.
Now connect the other end of the measurement line to the test point.
Oil starts to flow through the sensor as soon as it is connected to

the pressure line. That is why it is necessary to connect in the sequence
specified above.
6.
The hydraulic installation of the CS is now complete.

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CS1000 Features
Electrical connection of the CS1000

Pin assignment
Pin
Assignment
Supply voltage 9 36 V DC
Analog output +
GND for supply voltage
GND for analog and switch outputs
HSI (HYDAC Sensor Interface)
RS485 +
RS485 -
Switching output (n.c.)
The analog output is an active source of 4 - 20 mA or 0 - 10 V DC.

The switch output is a passive n-switching Power MOSFET.
The output switch is normally dead, closed. There is contact between the plug
housing and the CS housing.

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CS1000 Features
Connection cable - Assignment / Color coding

Our accessories list includes connection cables of various lengths with one
connection plug (8-pole, M12x1, according to DIN VDE 0627) and an open end.
HYDAC accessory cable color coding is listed in the table below.
Pin
Color
Connection to
White
Supply voltage 9 36 V DC
Brown
Analog output + (active)
Green
GND supply voltage
Yellow
GND ANALOG / SWITCH OUTPUTS
Gray
Pink
RS485 +
Blue
RS485 -
Red
Switch output (passive, n.c.)
Case
Screen

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CS1000 Features
Connecting cable ends - Examples

8
Schirm
Shield
Blindage
3
4
6
5
1 white
24 V DC
3 green
6 pink
RS-485 +
7 blue
RS-485 -
Converter
RS-485
USB
5 grey
HSI
2 brown
SPS Eingang
PLC Input
SPS Entre
250
4 yellow
5 V DC
8 red
Shield
Circuit diagram: with two separate power supplies. (e.g. 24 V DC and 5 V DC)
8
Schirm
Shield
Blindage
7
4
6
5
1 white
=
3 green
6 pink
RS-485 +
7 blue
RS-485 -
24 V DC
Converter
RS-485
USB
5 grey
HSI
2 brown
4 yellow
250
SPS Eingang
PLC Input
SPS Entre
8 red
Shield
Circuit diagram: with one power supply. (e.g. 24 V DC).

To prevent a ground loop, connect the shield of the connector cable if and only if the
CS1000 is not grounded or not sufficiently connected to the PE conductor.

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CS measurement modes
After powering up, the CS1000 automatically runs in the measuring mode that has
been set.
Mode M1: Continuous measurement

Application:
Stand-alone sensor
Data output:
Display & RS485 & analog output
Purpose:
Measurement only
Function:
Continuous measurement of cleanliness class, without

switching functions
Mode M2: Continuous measurement and switching

Application:
Stand-alone sensor with alarm standby display
Data output:
Display & RS485 & analog output & switching output
Purpose:
Continuous measurement and controlling of signal lamps etc.
Function:
Continuous measurement of solid contamination, continuous

monitoring of programmable limit values; switching output is
activated to switch on the monitor display or an alarm on site
Mode M3: Filter to cleanliness class and stop

Application:
Controlling a filter unit
Data output:
Purpose:
For cleaning up a hydraulic reservoir
Function:
Controlling a filter unit, continuous measurement of solid

contamination. If pre-programmed cleanliness level is achieved
5 times in sequence, the pump is stopped.
Mode M4: Filter to continuously monitor cleanliness class

Application:
Control of stationary offline filtration unit
Data output:
Purpose:
Establish continuous monitoring of cleanliness class between

min/max limit values
Function:
Controlling a filter unit, continuous measurement of solid

contamination.
If min/max limit values are pre-programmed, the CS switches
the pump on/off to keep cleanliness within the limit value range
Mode "SINGLE" individual measurement

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Application:
Stand-alone sensor
Data output:
Display & RS485 & analog output
Purpose:
Perform a single measurement and "stop" the result
Function:
Single measurement of solid contamination, without any

switching functions
When Single mode is selected in the Power Up menu, the display jumps directly to
the following message after switching to the Measuring menu or after switching the
CS on:
START?
The CS begins with individual measurement

after the message has been confirmed by
pressing
o.k.
Esc
button to return the sensor one

Use the
level higher in the menu structure.

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Operating the CS1000 per keyboard (Only CS1x2x)

After the CS1000 is switched on, "HYDAC CS1000" is displayed in moving letters,
then the firmware version is displayed for 2 seconds.
This is followed by a countdown: WAIT99 to WAIT0.
The duration of the countdown corresponds to the set measurement time (factory
setting = 60 sec), which means that the countdown runs from 99 - 0 within the set
measurement time.
B
C
Item
LED
Status
ContaminationSensor status display
Display
A 6-digit display that shows the selected values.
Measurement
category
Description
Display of the respective measurement category in the

display, i.e.:
ISO / SAE / NAS
Additional variable Indicates the additional variable of the display value,

i.e.: Flow / Out / Drive / Temp
Switch point 1
Indicates the status of the switching output. When lit,

the switching output is activated (closed).
Switch point 2
Reserved for future use

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The keypad consists of six keys. These keys are used to operate the CS and to
navigate through the menus (hierarchically structured).
Keypad
Description
o.k.
One level lower

Confirmation of changed value (lowest level)
Confirms that changes are to be saved or cancelled
(top level)
Esc
One level higher

No value change
Change value at the lowest level

(indicated by blinking display)
Scroll through display
Scroll through menu
Select numbers

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Measurement categories
The measurement variables provide the user information about the cleanliness (or
contamination) of the oil in his facility. The measurement variables are calibrated
and indicate a measured value with an accuracy of +/- 1/2 ISO codes in the
calibrated range.
ISO (Cleanliness class)

Display
Description
2=1(15
Display ISO code measurement category
SAE (Cleanliness class)

Display
Description
&1
Display SAE code measurement category
NAS (Cleanliness Class - only CS 13xx)

Display
15 12
Description
Display NAS code measurement category
SAE/
NAS

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Service categories
The service categories enable users to retrieve information on the current status in
the ContaminationSensor. The service categories are not calibrated. They represent
an approximate value for installing the sensor in the hydraulic system.
Flow (flow rate)

Display
Description
120
Flow rate display (e.g. 120 ml/min)
Out (Analog output)

Display
Description
18
Display of the current or voltage output at the

analog output.
(example: 13.8 mA)
Drive (performance of the LED)

Display
Description
60
Display of the efficiency (1-100%) with which

the LED currently works in the CS. (example:
60%)
Temp (Temperature)
Display
2)5C

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Description
Display of the temperature in the sensor.
(example: 29.5 C or 84.2 F)
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Activating/deactivating key lock

The keypad can be locked to prevent entries.
To enable or disable the key lock, press both keys simultaneously:
Buttons
Display (1 sec)
Description
LOCK
Key lock is enabled
UNLOCK
Key lock is disabled
The display returns to the default display after 1 second.
Modes and menus

The sensor features two operating modes, with corresponding menus:
Menu
Mode
Power Up menu
Power Up mode
Measuring menu
Description
Measure mode
For basic settings

Starts automatically after powering
up
Continuous display of measured
values
Power Up menu
The basic settings are made in the Power Up menu.
Selection
To do
Start Power Up menu
Press any button and hold it down while

switching on the supply voltage
Exit the Power Up menu without

saving
Scroll to CANCEL and press

Or automatically after 30 s without any action
Exit Power Up menu

and save
Scroll to SAVE and press
o.k.
Power Up Menu:
Description
MODE
mTIME
pPRTCT
ADRESS
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o.k.
en
Select measuring mode

Set measuring period
Set time for pump protection
Set bus address
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DFAULT
CANCEL
SAVE
CODE
mTIME
Set measuring period
60
ADRESS
Set bus address
Reset to factory settings

Discard changes and exit
Save changes and exit
For internal use only
Description
Set measuring period in
seconds (10 300)
+
Description
Set address
(a,b, ... z)
HECOM
IP
NO SET
MODBUS
NO SET
DFAULT
Reset to factory
settings
CALIB
Calibration selection
Factory settings
see "Factory settings"section
ISOSAE
ISONAS
CANCEL
Discard changes and

exit
SAVE
Save changes and

exit
CODE
Enables
service menu

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Available for model CS 13xx

only!
ISO4406:1999 / SAE
ISO4406:1987 / NAS
For internal
use only
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Measuring Menu
The Measuring menu allows you to change settings during operation.
Selection
To do
Start Measuring menu
Press
Exit without saving

Exit and save changes
o.k.
button.
o.k.
Measuring menu:
o.k.
Description
DSPLAY
SWtOUT
ANaOUT
CANCEL
SAVE
Select display
Set switching output
Select measurement category
for analog output
Display Select display after switching on the sensor
DSPLAY
Select display
ISO
SAE A
SAE B
SAE C
SAE D
SAeMAX
FLOW
ANaOUT
DRIVE
TEMP C
TEMP F

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Description
3-digit ISO code
SAE class A
SAE class B
SAE class C
SAE class D
SAE A-D
Flow rate [in ml/min]
Analog output [in mA]
LED current [in %]
Fluid temperature in C
(Celsius)
Fluid temperature in F
(Fahrenheit)
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ANA.OUT
The measurement category selected here is output at the analog output (see also
section 0)
ANaOUT
Select measurement
category for analog
output
SAeMAX
SAE
SAE+T
TEMP
HDaISO
HDaSAE
ISO 4
ISO 6
ISO 14
ISO
ISO+T
SAE A
SAE B
SAE C
SAE D

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Description
SAE A-D
SAE class A/B/C/D (coded)
SAE class + temp. (Code)
Fluid temperature
ISO for HDA 5500
SAE for HDA 5500
ISO 4 code
ISO 6 code
ISO 14 code
ISO 3-digit (Code)
ISO 3-digit + temp. (Code)
SAE class A
SAE class B
SAE class C
SAE class D
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Measuring menu (CS13xx)

The Measuring menu allows you to change settings during operation.
Selection
To do
Start Measuring menu
Press button
Exit without saving

Exit menu and save changes
o.k.
.
o.k.
Measuring menu:
o.k.
Description
DSPLAY
SWtOUT
ANaOUT
CANCEL
SAVE
Select display
Select measurement category
for analog output
Display Select displayed measurement category after switching on the sensor
DSPLAY
Select display
ISO
NAS 2
NAS 5
NAS 15
NAS 25
NASMAX
FLOW
ANaOUT
DRIVE
TEMP C
TEMP F

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Description
3-digit ISO code
NAS class 2
NAS class 5
NAS class 15
NAS class 25
NAS maximum
Flow rate [in ml/min]
Analog output [in mA]
LED current [in %]
Fluid temperature in C
(Celsius)
Fluid temperature in F
(Fahrenheit)
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MODE Configure measuring mode

Setting the switching output selected in the Power Up menu.
(Only the mode selected in the Power Up menu can be set here.)
SWtOUT
o.k.
M1
M2
M3
M4
SINGLE
M1
Continuous
measurement
Description
Continuous measurement
Continuous measurement and
switching
Filter to cleanliness class and
stop
Filter to continuously monitor
cleanliness class
Start single measurement +
stop
o.k.
NO SET
M2
Continuous
measurement and
switching
o.k.
RELAY1
Test channel
MEAsCH
NASMAX
NAS
ISO 2
ISO 5
ISO 15
ISO
TEMP
NAS 2
NAS 5
NAS 15
NAS 25
SwFNCT
Switching
function
OFF
BEYOND
BELOW
WITHIN
OUTSDE
LIMITS
Limit values
LOWER
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UPPER
M3
Filter to cleanliness
class and stop
o.k.
Description
MEAsCH
ISO
NAS
ISO code
NAS class
Target
cleanliness
class
TARGET
M4
Filter to continuously
monitor cleanliness
class
Description
MEAsCH
ISO
NAS
ISO code
NAS class
TARGET
Target
cleanliness
class
RSTART
Resume
filtration from
this class
CYCLE
60
SINGLE
Start single
measurement + stop
Set test cycle

time
1 - 1440
minutes
o.k.
NO SET

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ANA.OUT
The measurement category selected here is output at the analog output (see
Chapter 0)
ANaOUT
Select measurement
category for analog
output
NASMAX
NAS
NAS+T
TEMP
HDaISO
HDaNAS
ISO 2
ISO 5
ISO 15
ISO
ISO+T
NAS 2
NAS 5
NAS 15
NAS 25

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Description
NAS maximum
NAS class 2/5/15/25 (coded)
NAS class+temp. (coded)
Fluid temperature
ISO for HDA 5500
NAS or SAE for HDA 5500
ISO 2 code
ISO 5 code
ISO 15 code
ISO 3-digit (coded)
ISO 3-digit + temp. (coded)
NAS class 2
NAS class 5
NAS class 15
NAS class 25
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Overview of menu structure

Menu CS 12xx (ISO 4406:1999 and SAE)
Power Up Menu
Measuring mode (MODE)
Mode 1 (M1)
Mode 2 (M2)
Mode 3 (M3)
Mode 4 (M4)
Mode Single (SINGLE)
Measuring time (mTIME)
Set value (60)
Pump protection (pPRTCT)
Set value (0)
Bus address (ADRESS)
HECOM3b address (HECOM)
Set value (A)
(IP) reserved for future use
(MODBUS) reserved for future use
Factory defaults (DFAULT)
Cancel (CANCEL)
Save changes, leave Power Up Menu (SAVE)
For internal use (CODE)
Measuring menu
Display (DSPLAY)
ISO-Code (ISO)
SAE-class A (SAE A)
SAE-class B (SAE B)
SAE-class C (SAE C)
SAE-class D (SAE D)
SAE A-D (SAeMAX)
Flow rate (FLOW)
Analog output (ANaOUT)
Measuring cell LED current (DRIVE)
Temperature (TEMP C)
Temperature (TEMP F)
Switching output (SWtOUT)
Mode 1 (M1)
No settings necessary (NO SET)
Mode 2 (M2)
Switching point (SP1)
Measuring channel (MEAsCH)
SAE A-D (SAeMAX)
SAE class A/B/C/D (SAE)
ISO-class 4m (ISO 4)
ISO Code (ISO)
Temperature (TEMP)
SAE-class A (SAE A)
SAE-class B (SAE B)
SAE-class C (SAE C)
SAE-class D (SAE D)
Switching function (SwFNCT)
Beyond limit (BEYOND)
Below limit (BELOW)
Within band (WITHIN)
Outside band (OUTSDE)
No switch (OFF)
Limits (LIMITS)
Lower limit (LOWER)
Upper limit (RSTART)
Mode 3 (M3)
Target cleanliness (TARGET)
Mode 4 (M4)
Test cycle time (CYCLE)

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ISO (ISO)
SAE (SAE)
ISO (ISO)
SAE (SAE)
Set value (60)
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SAE A-D (SAeMAX)
SAE class A/B/C/D (SAE)
SAE class A/B/C/D + Temperature (SAE+T)
Temperature (TEMP)
HDA+ISO (HDaISO)
HDA+SAE (HDaSAE)
ISO Code (ISO)
ISO Code + Temperature (ISO+T)
SAE A (SAE A)
SAE B (SAE B)
SAE C (SAE C)
SAE D (SAE D)
Restart measurement, discard changes (CANCEL)
Restart measurement, save changes (SAVE)
Menu CS 13xx (ISO 4406:1987 and NAS)

Power Up Menu
Measuring mode (MODE)
Mode 1 (M1)
Mode 2 (M2)
Mode 3 (M3)
Mode 4 (M4)
Measuring time (mTIME)
Set value (60)
Pump protection (pPRTCT)
Set value (0)
Bus address (ADRESS)
HECOM3b address (HECOM)
Set value (A)
(IP) reserved for future use
(MODBUS) reserved for future use
Factory defaults (DFAULT)
Calibration selection (CALIB)
ISO99/SAE (ISoSAE)
ISO87/NAS (ISoNAS)
Cancel (CANCEL)
Save changes, leave Power Up Menu (SAVE)
For internal use (CODE)
Measuring menu
Display (DSPLAY)
ISO-Code (ISO)
NAS-class 2 (NAS 2)
NAS-class 5 (NAS 5)
NAS-class 15 (NAS 15)
NAS Maximum (NAsMAX)
Flow rate (FLOW)
Measuring cell LED current (DRIVE)
Temperature (TEMP C)
Temperature (TEMP F)

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Switching output (SWtOUT)

Mode 1 (M1)
No settings necessary (NO SET)
Mode 2 (M2)
Switching point (SP1)
NAS (NAS)
ISO Code (ISO)
Temperature (TEMP)
NAS-class 2 (NAS 2)
NAS-class 5 (NAS 5)
Switching function (SwFNCT)
Beyond limit (BEYOND)
Below limit (BELOW)
Within band (WITHIN)
Outside band (OUTSDE)
No switch (OFF)
Limits (LIMITS)
Lower limit (LOWER)
Mode 3 (M3)
Mode 4 (M4)
Test cycle time (CYCLE)
ISO (ISO)
NAS (NAS)
ISO (ISO)
NAS (NAS)
Set value (60)

NAS (NAS)
NAS + Temperature (NAS+T)
Temperature (TEMP)
HDA+ISO (HDaISO)
HDA+SAE / HDA+NAS (HDaSAE HDaNAS)
ISO Code (ISO)
ISO Code + Temperature (ISO+T)
NAS-class 2 (NAS 2)
NAS-class 5 (NAS 5)
Restart measurement, discard changes (CANCEL)
Restart measurement, save changes (SAVE)

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Using switching output

A description is provided below as to how the switch output behaves in the various
modes and thus how it can be operated by the user.
For a further description of the measurement modes, see also Chapter "CS
Measurement modes".
Mode M1: Continuous measurement

Purpose:
Measurement only
Function:
measurement of solid contamination, without without any switching

functions
Mode M2: Continuous measurement and switching

Purpose:
Continuous measurement and controlling of signal lamps etc.
Function:
Continuous measurement of solid contamination, continuous

monitoring of programmed limit values; the switching output is
enabled and switches on the monitoring display or alarm on site
Mode M3: Filter to cleanliness class and stop

Purpose:
Clean up hydraulic reservoir
Function:
Control of a filter unit, continuous measurement of solid

contamination; if pre-programmed cleanliness level is reached 5
times in sequence, the pump is stopped.
Mode M4: Filter to continuously monitor cleanliness class

Purpose:
Establish continuous monitoring of cleanliness class between

min/max limit values
Function:
If min/max limit values are pre-programmed, the CS switches the

filter unit on/off to keep cleanliness within the limit value range
"SINGLE" measurement mode

Purpose:
Perform a single measurement and "stop" the result.
Function:
Single measurement of solid contamination without switching

functions

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Setting limit values

The voltage supply to the CS1000 makes the switching output (SP1) conductive.
This condition is maintained for the initial measurement period (WAIT period).
Depending on the measurement mode, the switching output can be used as a
Device ready function.
Mode 1 (M1)
Switching output OPEN

-
Mode 2 (M2)
BEYOND
Device ready function

Always CONDUCTIVE except in
the event of an error
After switching on or starting a

test.
Becomes conductive again when
all values respective lower limit
lower limit value

test.
a value respective upper limit
Lower limit measured value

upper limit

test.
Becomes conductive again, when
a value < respective lower limit
or
a value > respective upper limit
Measured value lower limit or

Measured value upper limit

test.
the respective lower limit < all
values < respective upper limit

Below limit
WITHIN
Within limit values
OUTSDE
Outside limit
values
OFF
Off
Mode 2 (M2)
3-digit ISO code
BEYOND

test.
All values respective lower limit

test.
Respective lower limit all values

respective upper limit

test.
Below limit
WITHIN
Switching output
CONDUCTIVE
A value respective upper limit
Above limit
BELOW
Switching output
CONDUCTIVE
upper limit
Above limit
BELOW
Switching output
CONDUCTIVE

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Within limits
OUTSDE
A value respective lower limit

or
Outside of limits
OFF
Becomes conductive again, when

a value < respective lower limit
or
a value > respective upper limit
test.
the respective lower limit < all
values < respective upper limit
No switching
function
Mode 3 (M3)
Switching output
CONDUCTIVE
5 consecutive tests limit value or Test is currently in progress and

measurement stopped
one or more of the last 5
measured values > limit
Mode 4 (M4)
Switching output
CONDUCTIVE
Start or result of
For max. 5 consecutive tests:
check
measurement after or testt stopped
test cycle time: a
value upper limit
Test is in progress and during one

or more of the last 5
measurements: a value >
respective lower limit
When test cycle

time elapsed, for
the duration of a
check
measurement
Test cycle time has elapsed
Is open again when all values <

respective upper limit Restart test
cycle time
Single mode
SINGLE
-

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Switching output
CONDUCTIVE
Device ready function
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2009-02-04
Analog Output (ANAOUT)

Depending on CS model, the analog output is available as a 4 20 mA or 0 10 V
signal.
The CS model code allows you to detect the analog output.
CS Model code
Analog output
CS 1 x x x - A x x x x /-xxx
4 - 20 mA
CS 1 x x x - B x x x x /-xxx
0 10 V
The electrical design of the analog output must have already been taken into
consideration in the order. It is no longer possible to internally change the analog
output over later.
The following signals can be selected in the measurement menu:
SAE classes acc. to AS 4059
ISO Code acc. to 4406:1999
NAS class 1638
Fluid temperature

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SAE classes acc. to AS 4059

The following SAE values can be output via the analog output:
SAE A-D (SAEMAX)

Only a single value is output.
SAE A / B / C / D
All values are sequentially time-coded before output.
SAE A / SAE B / SAE C / SAE D

Only one value is output.
SAE+T
HDA.SAE
Primarily this signal was planned for the HDA 5500 (HYDAC digital display Unit),
however, this can use in other applications.
The I=4.8 - 19.2 mA or voltage U=2.4 - 9.6 V DC current range depends on the
contamination class according to SAE=0.0 - 14.0 (resolution 0.1 class).
Current I
I <4.00 mA
4.0 mA < I < 4.1 mA
4.1 mA < I < 4.3 mA
4.3 mA < I < 4.5 mA
4.5 mA < I < 4.8 mA
I = 4.80 mA
I = 4.90 mA
I = 5.01 mA
...
I = 5.83 mA
I = 6.86 mA
I = 7.89 mA
I = 8.91 mA
I = 9.94 mA
I = 10.97 mA
I = 12.00 mA
I = 13.03 mA
I = 14.06 mA
I = 15.09 mA
I = 16.11 mA
I = 17.14 mA
I = 18.17 mA
...
I = 18.99 mA
I = 19.10 mA
I = 19.20 mA
BeWa CS1000 3247149n en 2009-02-04.doc
SAE class / error

Cable break
Device error, device not ready
Not defined
Flow error (flow too low)
Not defined
SAE 0
SAE 0.1
SAE 0.2
...
SAE 1
SAE 2
SAE 3
SAE 4
SAE 5
SAE 6
SAE 7
SAE 8
SAE 9
SAE 10
SAE 11
SAE 12
SAE 13
...
SAE 13.8
SAE 13.9
SAE 14.0
en
Voltage U
U <2.00 V
2.00 V < U < 2.05 V
2.05 V < U < 2.15 V
2.15 V < U < 2.25 V
2.25 V < U < 2.40 V
U = 2.4 V
U = 2.45 V
U = 2.51 V
...
U = 2.92 V
U = 3.43 V
U = 3.95 V
U = 4.46 V
U = 4.97 V
U = 5.49 V
U = 6.00 V
U = 6.52 V
U = 7.03 V
U = 7.55 V
U = 8.06 V
U = 8.57 V
U = 9.09 V
...
U = 9.50 V
U = 9.55 V
U = 9.60 V
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Current I
19.2 mA < I < 19.8 mA
19.8 mA < I < 20 mA
SAE class / error

Not defined
No measured value
Voltage U
9.60 V < U < 9.90 V
9.90 V < U < 10 V
If the contamination class is given acc. to SAE, the current I or voltage U can be
calculated:
I = 4.8 mA + SAE class x (19.2 mA - 4.8 mA) / 14
U = 2.4 V + SAE class x (9.6 V - 2.4 V) / 14
The SAE class can be calculated for a given current I or voltage U as follows:
SAE class = (I - 4.8 mA) x (14/14.4 mA)
SAE class = (U - 2.4 V) x (14/7.2 V)
SAE A-D (SAeMAX)

The SAeMAX value is the highest of the four SAE A-D classes
(equals >4 m(c),>6 m(c),>14 m(c),>21 m(c)).
The signal is updated after the measuring period has elapsed (the measuring period
is set in the Power Up menu, factory setting = 60 s).
The SAeMAX signal is output depending on the maximum SAE class.
Example:
SAE classes
SAeMAX (SAE A-D)
SAE 6.1A / 5.7B / 6.0C / 5.5D
6.1
For basic information about cleanliness classes, see Chapter 0.

The SAE classification contains integer values only. Quicker change / trend
recognition is due to a resolution of 0.1 contamination classes.
Decimal values are converted to integers by rounding up.
For example, a readout of SAE 10.7 is rounded up to SAE 11.

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2009-02-04
SAE Klassen A / B / C / D (SAE)

The SAE class A/B/C/D signal consists of 4 measured values transmitted with the
following time-coded time slices:
I (mA)
U (V)
20,0
19,8
19,7
19,5
19,2
4,8
10,0
9,9
9,85
9,75
High
High
Low
Low
4,5
4,3
4,1
4,0
9,6
2,4
2,25
2,15
2,05
2,0
t (ms)
0,0
3000
300
2
Time
Signal
Size
Signal duration
per pulse
in ms
Current (I) / Voltage (U)
High / Low
Identifier
SAE A
300
Measured
value
SAE A
3000
Identifier
SAE B
300
Measured
value
SAE B
3000
Identifier
SAE C
300
Measured
value
SAE C
3000
Identifier
SAE D
300
Measured
value
SAE D
3000

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Current/Voltage for measured value

High / Low / High / Low
High / Low / High / Low / High / Low
High / Low / High / Low / High / Low / High / Low
Page 51 / 100
2009-02-04
SAE A / SAE B / SAE C / SAE D (SAE A/SAE B/SAE C/SAE D)

The SAE x setting enables the value of a class to be continuously output via the
analog output.
SAE + T (SAE+T)
The SAE+T signal consists of 5 measured values which are transmitted time-coded
with the following time slices:
9
U (V)
I (mA)
10,0
9,9
9,85
9,75
19,8
19,7
19,5
19,2
High
9,6
High
3000
3000
3000
3000
Low
4,8
Low
2,4
4,5
2,25
4,0
2,0
0,0
time (ms)
300
6
Signal
duration
per pulse
in ms
High / Low
Identifier
SAE A
300
Measured
value
SAE A
3000
Identifier
SAE B
300
Measured
value
SAE B
3000
Identifier
SAE C
300
Measured
value
SAE C
3000
Identifier
SAE D
300
Measured
value
SAE D
3000
Identifier
Temperature
300
10
Measured
value
Temperature
3000

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10
Size
Time
Signal
en

High / Low / High / Low / High / Low / High / Low /
High / Low
Page 52 / 100
2009-02-04
HDA.SAE Analog signal SAE to the HDA 5500

The HDA.SAE signal consists of 6 values (START / SAE A / SAE B / SAE C / SAE
D / Status) which are output sequentially. Synchronization with the downstream
control unit is a prerequisite.
The signal output is as follows:
Time
Measurement
category
Signal duration
in s
Current/Voltage
--
20 mA / 10 V
4 mA / 2 V
Current/Voltage for signal
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
30
4 mA / 2 V
Start signal 0
Pause
Signal 1
SAE A
Pause
Signal 2
SAE B
Pause
Signal 3
SAE C
Pause
Signal 4
SAE D
Pause
Signal 5
Status
Pause

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2009-02-04
HDA.SAE Signal 1/2/3/4

The current or voltage range is dependent on the contamination class according to
SAE=0.0 14.0 (resolution 0.1 class).
Current I
I < 4.00 mA
I = 4.00 mA
I = 4.11 mA
I = 4.23 mA
...
I = 5.14 mA
I = 6.29 mA
I = 7.43 mA
I = 8.57 mA
I = 9.71 mA
I = 10.86 mA
I = 12.00 mA
I = 13.14 mA
I = 14.29 mA
I = 15.43 mA
I = 16.57 mA
I = 17.71 mA
I = 18.86 mA
...
I = 19.77 mA
I = 19.89 mA
I = 20.00 mA
SAE class / error

Cable break
SAE 0
SAE 0.1
SAE 0.2
...
SAE 1
SAE 2
SAE 3
SAE 4
SAE 5
SAE 6
SAE 7
SAE 8
SAE 9
SAE 10
SAE 11
SAE 12
SAE 13
...
SAE 13.8
SAE 13.9
SAE 14.0
Voltage U
U< 2.00 V
U = 2.00 V
U = 2.06 V
U = 2.11 V
...
U = 2.57 V
U = 3.14 V
U = 3.71 V
U = 4.29 V
U = 4.86 V
U = 5.43 V
U = 6.00 V
U = 6.57 V
U = 7.14 V
U = 7.71 V
U = 8.29 V
U = 8.86 V
U = 9.43 V
...
U = 9.89 V
U = 9.94 V
U = 10.00 V
calculated:
I = 4 mA + SAE class x (20 mA - 4 mA) / 14
U = 2 V + SAE class x (10 V - 2 V) / 14
calculated:
SAE class = (I - 4 mA) x (14/16 mA)
SAE class = (U - 2 V) x (14/8 V)

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HDA Status Signal 5

The current or voltage of the output signal (5) is dependent on the status of the
CS1000 as shown in the table below:
Current I
Status
Voltage U
I = 5.0 mA
CS is functioning correctly
U = 2.5 V
I = 6.0 mA
Device error / CS not ready
U = 3.0 V
I = 7.0 mA
Flow insufficient (Flow 2 low)
U = 3.5 V
I = 8.0 mA
SAE < 0
U = 4.0 V
I = 9.0 mA
No measured value
(flow not defined)
U = 4.5 V
If the status signal is 6.0 mA or 3.0 V, signals 1 to 4 are output with 20 mA or 10

V. Example:
U (V)
I (mA)
20
0 1 2 3 4 5
0 1 2 3 4 5
9
8
7
6
5
4
10,0
4,5
4
3,5
3
2,5
2
30
2 2 2 2 2 2 2 2 2 2 2

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2 2 2 2 2 2 2 2 2 2 2
t (s)
Page 55 / 100
2009-02-04

The following ISO values can be output via the analog output:
ISO 4 / ISO 6 / ISO 14

ISO-Code, 3-digit (>4 m(c) / >6 m(c) / >14 m(c))

ISO+T
HDA.ISO
The current 4.8 - 19.2 mA or voltage 2.4 - 9.6 V of the output signal is dependent on
the ISO contamination class 0.0 - 24.28 (resolution 1 class) or an error as shown in
the table below:
Current I
I < 4.0 mA
4.0 mA < I < 4.1 mA
4.1 mA < I < 4.3 mA
4.3 mA < I < 4.5 mA
4.5 mA < I < 4.8 mA
I = 4.80 mA
I = 5.37 mA
I = 5.94 mA
I = 6.51 mA
I = 7.08 mA
I = 7.65 mA
I = 8.22 mA
I = 8.79 mA
I = 9.36 mA
I = 9.93 mA
I = 10.50 mA
I = 11.07 mA
I = 11.64 mA
I = 12.21 mA
I = 12.77 mA
I = 13.34 mA
I = 13.91 mA
I = 14.48 mA
I = 15.05 mA
I = 15.62 mA
I = 16.19 mA
I = 16.76 mA
I = 17.33 mA
BeWa CS1000 3247149n en 2009-02-04.doc
ISO contamination class / error

Cable break
Not defined
Flow error (flow insufficient)
Not defined
ISO 0
ISO 1
ISO 2
ISO 3
ISO 4
ISO 5
ISO 6
ISO 7
ISO 8
ISO 9
ISO 10
ISO 11
ISO 12
ISO 13
ISO 14
ISO 15
ISO 16
ISO 17
ISO 18
ISO 19
ISO 20
ISO 21
ISO 22
en
Voltage U
U< 2.0 V
2.0 V < U < 2.05 V
2.05 V < U < 2.15 V
2.15 V < U < 2.25 V
2.25 V < U < 2.4 V
U = 2.40 V
U = 2.69 V
U = 2.97 V
U = 3.26 V
U = 3.54 V
U = 3.83 V
U = 4.11 V
U = 4.40 V
U = 4.68 V
U = 4.97 V
U = 5.25 V
U = 5.54 V
U = 5.82 V
U = 6.11 V
U = 6.39 V
U = 6.67 V
U = 6.96 V
U = 7.24 V
U = 7.53 V
U = 7.81 V
U = 8.10 V
U = 8.38 V
U = 8.67 V
Page 56 / 100
2009-02-04
Current I
I = 17.90 mA
ISO 23
I = 18.47 mA
ISO 24
I = 19.20 mA
ISO 24.28
19.2 mA < I < 19.8 mA
Not defined
19.8 mA < I < 20 mA
No measured value
Voltage U
U = 8.95 V
U = 9.24 V
U = 9.60 V
9.60 V < U < 9.90 V
9.90 V < U < 10 V
The current (I) or voltage (U) can be calculated for a given ISO contamination
class as follows:
I = 4.8 mA + ISO code x (19.2 mA - 4.8 mA) / 24.28
U = 2.4 V + ISO Code x (9.6 V - 2.4 V) / 24.28
The ISO contamination class can be calculated for a given current I or voltage U
as follows
ISO code = (I - 4.8 mA) x (24.28 / 14.4 mA)
ISO code = (U - 2.4 V) x (24.28 / 7.2 V)

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ISO 4 / ISO 6 / ISO 14 (ISO 4 / ISO 6 / ISO 14)

The ISO x setting enables the value of a class to be continuously output via the
analog output.
ISO code (ISO), 3-digit

The ISO code signal consists of 3 measured values (>4m(c) / >6m(c) / >14m(c) )
and is time-coded with the following time slices.
1
U (V)
I (mA)
19,8
19,7
19,5
9,9
9,85
9,75
19,2
High
High
3000
3000
3000
4,8
Low
Low
2,15
2,05
2,0
4,1
4,0
0,0
t (ms)
Time
300
Size
Signal duration
per pulse
in ms
High / Low
Identifier
> 4 m(c)
300
Measured
value
> 4 m(c)
3000
Identifier
> 6 m(c)
300
Measured
value
> 6 m(c)
3000
Identifier
> 14 m(c)
300
Measured
value
> 14 m(c)
3000

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ISO + T (ISO+T)
The ISO+T signal consists of 4 measured values which are transmitted time-coded
7
U (V)
I (mA)
9,9
9,85
9,75
19,8
19,7
19,5
19,2
High
9,6
High
3000
3000
3000
4,8
Low
2,4
Low
2,15
2,05
2,0
4,3
4,1
4,0
0,0
time (ms)
300
Time
Signal
Size
Signal duration
per pulse
in ms
Identifier
> 4 m(c)
300
High / Low
Measured value
> 4 m(c)
3000
Identifier
> 6 m(c)
300
Measured value
> 6 m(c)
3000
Identifier
> 14 m(c)
300
Measured value
> 14 m(c)
3000
Identifier
Temperature
300
High / Low / High / Low / High / Low / High /

Low / High / Low
Measured value
Temperature
3000

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HDA.SAE Analog signal ISO to HDA 5500

The HDA.ISO signal consists of 6 measured values (START / ISO 6 / ISO 6 / ISO 14
/ ISO 21 / Status) which are output sequentially. Synchronization with the
downstream control unit is a prerequisite.
Time
Measurement
category
Signal duration
in s
Current/Voltage
--
20 mA / 10 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
30
4 mA / 2 V
Start signal 0
Pause
Signal 1
ISO 4
Pause
Signal 2
ISO 6
Pause
Signal 3
ISO 14
Pause
Signal 4
ISO 21
Pause
Signal 5
Status
Pause

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2009-02-04
HDA.ISO Signal 1/2/3/4

The current 4 - -20 mA or voltage 2 - 10 V of the output signal is dependent on the
ISO contamination class 0.0 - 24.4 (resolution 1 class) as shown in the table below:
Current I
I <4.00 mA
I = 4.00 mA
I = 4.39 mA
I = 5.20 mA
I = 5.92 mA
I = 6.61 mA
I = 7.28 mA
I = 7.95 mA
I = 8.63 mA
I = 9.25 mA
I = 9.91 mA
I = 10.57 mA
I = 11.23 mA
I = 11.89 mA
I = 12.55 mA
I = 13.20 mA
I = 13.86 mA
I = 14.52 mA
I = 15.20 mA
I = 15.82 mA
I = 16.48 mA
I = 17.13 mA
I = 17.79 mA
I = 18.45 mA
I = 19.11 mA
I = 19.82 mA
I = 20.00 mA
ISO code
Cable break
ISO 0
ISO 1
ISO 2
ISO 3
ISO 4
ISO 5
ISO 6
ISO 7
ISO 8
ISO 9
ISO 10
ISO 11
ISO 12
ISO 13
ISO 14
ISO 15
ISO 16
ISO 17
ISO 18
ISO 19
ISO 20
ISO 21
ISO 22
ISO 23
ISO 24
ISO 24.28
Voltage U
U <2.00 V
U = 2.00 V
U = 2.20 V
U = 2.60 V
U = 2.96 V
U = 3.30 V
U = 3.64 V
U = 3.97 V
U = 4.18 V
U = 4.62 V
U = 4.95 V
U = 5.28 V
U = 5.61 V
U = 5.94 V
U = 6.27 V
U = 6.60 V
U = 6.93 V
U = 7.26 V
U = 7.60 V
U = 7.91V
U = 8.24 V
U = 8.56 V
U = 8.90 V
U = 8.23 V
U = 9.56 V
U = 9.90 V
U = 10.0 V
class as follows:
I = 4 mA + ISO code x (20 mA - 4 mA) / 24.28
U = 2 V + ISO Code x (10 V - 2 V) / 24.28
as follows:
ISO code = (I - 4 mA) x (24.28 / 16 mA)
ISO code = (U - 2 V) x (24.28 / 8 V)

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HDA Status Signal 5

Current I
Status
Voltage U
I = 5.0 mA
U = 2.5 V
I = 6.0 mA
U = 3.0 V
I = 7.0 mA
U = 3.5 V
I = 8.0 mA
ISO <9.<8.<7
U = 4.0 V
I = 9.0 mA
No measured value
(flow not defined)
U = 4.5 V

V.
U (V)
I (mA)
20
0 1 2 3 4 5
0 1 2 3 4 5
9
8
7
6
5
4
10,0
4,5
4
3,5
3
2,5
2
30
2 2 2 2 2 2 2 2 2 2 2

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2 2 2 2 2 2 2 2 2 2 2
t (s)
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2009-02-04
ISO code signal acc. to 4406:1987 (CS 13xx only)

The following ISO values can be output via the analog output:
ISO 2 / ISO 5 / ISO 15

ISO-Code, 3-digit (>2 m / >5 m / >15 m)

ISO+T
HDA.ISO
The current 4.8 - -19.2 mA or voltage 2.4 - 9.6 V of the output signal is dependent
on the ISO Contamination Class 0.0 - 24.28 (Resolution 1 Class) or an error as
shown in the table below.
Current I
I <4.00 mA
4.0 mA < I < 4.1 mA
4.1 mA < I < 4.3 mA
4.3 mA < I < 4.5 mA
4.5 mA < I < 4.8 mA
I = 4.80 mA
I = 5.37 mA
I = 5.94 mA
I = 6.51 mA
I = 7.08 mA
I = 7.65 mA
I = 8.22 mA
I = 8.79 mA
I = 9.36 mA
I = 9.93 mA
I = 10.50 mA
I = 11.07 mA
I = 11.64 mA
I = 12.21 mA
I = 12.77 mA
I = 13.34 mA
I = 13.91 mA
I = 14.48 mA
I = 15.05 mA
I = 15.62 mA
I = 16.19 mA
I = 16.76 mA
BeWa CS1000 3247149n en 2009-02-04.doc

Cable break
Not defined
Not defined
ISO 0
ISO 1
ISO 2
ISO 3
ISO 4
ISO 5
ISO 6
ISO 7
ISO 8
ISO 9
ISO 10
ISO 11
ISO 12
ISO 13
ISO 14
ISO 15
ISO 16
ISO 17
ISO 18
ISO 19
ISO 20
ISO 21
en
Voltage U
U <2.00 V
2.0 V < U < 2.05 V
2.05 V < U < 2.15 V
2.15 V < U < 2.25 V
2.25 V < U < 2.4 V
U = 2.40 V
U = 2.69 V
U = 2.97 V
U = 3.26 V
U = 3.54 V
U = 3.83 V
U = 4.11 V
U = 4.40 V
U = 4.68 V
U = 4.97 V
U = 5.25 V
U = 5.54 V
U = 5.82 V
U = 6.11 V
U = 6.39 V
U = 6.67 V
U = 6.96 V
U = 7.24 V
U = 7.53 V
U = 7.81 V
U = 8.10 V
U = 8.38 V
Page 63 / 100
2009-02-04
Current I
I = 17.33 mA
ISO 22
I = 17.90 mA
ISO 23
I = 18.47 mA
ISO 24
I = 19.20 mA
ISO 24.28
19.2 mA < I < 19.8 mA
Not defined
19.8 mA < I < 20 mA
No measured value
Voltage U
U = 8.67 V
U = 8.95 V
U = 9.24 V
U = 9.60 V
9.60 V < U < 9.90 V
9.90 V < U < 10 V
class as follows:
I = 4.8 mA + ISO code x (19.2 mA - 4.8 mA) / 24.28
U = 2.4 V + ISO Code x (9.6 V - 2.4 V) / 24.28
as follows:
ISO code = (I - 4.8 mA) x (24.28 / 14.4 mA)
ISO code = (U - 2.4 V) x (24.28 / 7.2 V)

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2009-02-04
ISO 2 / ISO 5 / ISO 15 (ISO 2 / ISO 5 / ISO 15)

The ISO x setting enables the value of a class to be continuously output via the
analog output.
ISO code (ISO), 3-digit

The ISO code signal consists of 3 measured values (>2 m / >5 m / >15 m) which
are copied time-coded as shown below.
1
U (V)
I (mA)
19,8
19,7
19,5
9,9
9,85
9,75
19,2
High
High
3000
3000
3000
4,8
Low
Low
2,15
2,05
2,0
4,1
4,0
0,0
t (ms)
300
Time
Signal
Size
Signal duration
per pulse
in ms
Identifier
> 2 m
300
High / Low
Measured value
> 2 m
3000
Identifier
> 5 m
300
Measured value
> 5 m
3000
Identifier
> 15 m
300
Measured value
> 15 m
3000

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2009-02-04
ISO + T (ISO+T)
The ISO+T signal consists of 4 measured values which are transmitted time-coded
7
U (V)
I (mA)
9,9
9,85
9,75
19,8
19,7
19,5
19,2
High
9,6
High
3000
3000
3000
4,8
Low
2,4
Low
2,15
2,05
2,0
4,3
4,1
4,0
0,0
time (ms)
300
Time
Signal
6
Signal duration
per pulse
in ms
High / Low
Identifier
> 2 m
300
Measured
value
> 2 m
3000
Identifier
> 5 m
300
Measured
value
> 5 m
3000
Identifier
> 15 m
300
Measured
value
> 15 m
3000
Identifier
Temperature
300
Measured
value
Temperature
3000

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Size
en

High / Low
Page 66 / 100
2009-02-04
HDA.ISO Analog signal ISO to HDA 5500

The HDA.ISO signal consists of 4 measured values (ISO 4 / ISO 6 / ISO 14 / ISO 21
/ Status) which are output sequentially. Synchronization with the downstream control
unit is a prerequisite.
Time
Measurement
category
Signal duration
in s
Current/Voltage
--
20 mA / 10 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
Current/voltage for signal
30
4 mA / 2 V
Start signal 0
Pause
Signal 1
> 4 m
Pause
Signal 2
> 6 m
Pause
Signal 3
> 14 m
Pause
Signal 4
> 21 m
Pause
Signal 5
Status
Pause

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2009-02-04
HDA.ISO Signal 1/2/3/4

The current 4 - -20 mA or voltage 2 - 10 V of the output signal is dependent on the
ISO contamination class 0.0 - 24.4 (resolution 1 class) as shown in the table below:
Current I
I < 4.00 mA
I = 4.00 mA
I = 4.39 mA
I = 5.20 mA
I = 5.92 mA
I = 6.61 mA
I = 7.28 mA
I = 7.95 mA
I = 8.63 mA
I = 9.25 mA
I = 9.91 mA
I = 10.57 mA
I = 11.23 mA
I = 11.89 mA
I = 12.55 mA
I = 13.20 mA
I = 13.86 mA
I = 14.52 mA
I = 15.20 mA
I = 15.82 mA
I = 16.48 mA
I = 17.13 mA
I = 17.79 mA
I = 18.45 mA
I = 19.11 mA
I = 19.82 mA
I = 20.00 mA
ISO code
Cable break
ISO 0
ISO 1
ISO 2
ISO 3
ISO 4
ISO 5
ISO 6
ISO 7
ISO 8
ISO 9
ISO 10
ISO 11
ISO 12
ISO 13
ISO 14
ISO 15
ISO 16
ISO 17
ISO 18
ISO 19
ISO 20
ISO 21
ISO 22
ISO 23
ISO 24
ISO 24.28
Voltage U
U < 2.00 V
U = 2.00 V
U = 2.20 V
U = 2.60 V
U = 2.96 V
U = 3.30 V
U = 3.64 V
U = 3.97 V
U = 4.18 V
U = 4.62 V
U = 4.95 V
U = 5.28 V
U = 5.61 V
U = 5.94 V
U = 6.27 V
U = 6.60 V
U = 6.93 V
U = 7.26 V
U = 7.60 V
U = 7.91V
U = 8.24 V
U = 8.56 V
U = 8.90 V
U = 8.23 V
U = 9.56 V
U = 9.90 V
U = 10.0 V
class as follows:
I = 4 mA + ISO code x (20 mA - 4 mA) / 24.28
U = 2 V + ISO Code x (10 V - 2 V) / 24.28
as follows
ISO code = (I - 4 mA) x (24.28 / 16 mA)
ISO code = (U - 2 V) x (24.28 / 8 V)

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Page 68 / 100
2009-02-04
HDA Status Signal 5

Current I
I = 5.0 mA
I = 6.0 mA
I = 7.0 mA
I = 8.0 mA
I = 9.0 mA
Status
ISO <9.<8.<7
No measured value
(flow not defined)
Voltage U
U = 2.5 V
U = 3.0 V
U = 3.5 V
U = 4.0 V
U = 4.5 V

V. Example:
U (V)
I (mA)
20
0 1 2 3 4 5
0 1 2 3 4 5
9
8
7
6
5
4
10,0
4,5
4
3,5
3
2,5
2
30
2 2 2 2 2 2 2 2 2 2 2

BeWa CS1000 3247149n en 2009-02-04.doc
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2 2 2 2 2 2 2 2 2 2 2
t (s)
Page 69 / 100
2009-02-04
NAS 1638 - National Aerospace Standard (Only CS 13xx)

The following NAS values can be output via the analog output:

NAS (2 / 5 / 15 / 25)
NAS 2 / NAS 5 / NAS 15 / NAS 25

NAS + T
HDA.NAS
The current range I=4.8 - 19.2 mA or voltage range U=2.4 - 9.6 V DC depends on
the contamination class according to NAS=0.0 - 14.0 (resolution 0.1 class).
Current I
I <4.00 mA
4.0 mA < I < 4.1 mA
4.1 mA < I < 4.3 mA
4.3 mA < I < 4.5 mA
4.5 mA < I < 4.8 mA
I = 4.80 mA
I = 4.90 mA
I = 5.01 mA
...
I = 5.83 mA
I = 6.86 mA
I = 7.89 mA
I = 8.91 mA
I = 9.94 mA
I = 10.97 mA
I = 12.00 mA
I = 13.03 mA
I = 14.06 mA
I = 15.09 mA
I = 16.11 mA
I = 17.14 mA
I = 18.17 mA
...
I = 18.99 mA
I = 19.10 mA
I = 19.20 mA
BeWa CS1000 3247149n en 2009-02-04.doc
NAS class / error

Cable break
Not defined
Not defined
NAS 0
NAS 0.1
NAS 0.2
...
NAS 1
NAS 2
NAS 3
NAS 4
NAS 5
NAS 6
NAS 7
NAS 8
NAS 9
NAS 10
NAS 11
NAS 12
NAS 13
...
NAS 13.8
NAS 13.9
NAS 14.0
en
Voltage U
U <2.00 V
2.00 V < U < 2.05 V
2.05 V < U < 2.15 V
2.15 V < U < 2.25 V
2.25 V < U < 2.40 V
U = 2.4 V
U = 2.45 V
U = 2.51 V
...
U = 2.92 V
U = 3.43 V
U = 3.95 V
U = 4.46 V
U = 4.97 V
U = 5.49 V
U = 6.00 V
U = 6.52 V
U = 7.03 V
U = 7.55 V
U = 8.06 V
U = 8.57 V
U = 9.09 V
...
U = 9.50 V
U = 9.55 V
U = 9.60 V
Page 70 / 100
2009-02-04
Current I
19.2 mA < I < 19.8
mA
19.8 mA < I < 20 mA
NAS class / error

Not defined
Voltage U
9.60 V < U < 9.90 V
No measured value
9.90 V < U < 10 V
The current (I) or voltage (U) can be calculated for a given NAS contamination
class as follows:
I = 4.8 mA + NAS class x (19.2 mA - 4.8 mA) / 14
U = 2.4 V + NAS class x (9.6 V - 2.4 V) / 14
The current I or voltage U can be calculated for a given NAS contamination class
as follows:
NAS class = (I - 4.8 mA) x (14/14.4 mA)
NAS class = (U 2.4 V) x (14/7.2 V)

The NAsMAX value designates the largest of the 4 NAS classes.
NAS class
2 m
5 m
15 m
25 m
Particle size
2-5 m
5-15 m
15 m
> 25 m
The signal is updated after the measuring period has elapsed (the measuring period
is set in the Power Up menu, factory setting = 60 s).
The NAsMAX signal is output depending on the maximum NAS class.
Example:
NAS classes
NAsMAX
(NAS Maximum)
NAS 6.1 / 5.7 / 6.0 / 5.5

6.1
For basic information about cleanliness classes, see Chapter 0.
The NAS classification consists of whole numbers. Quicker change / trend
recognition is due to a resolution of 0.1 contamination classes.
Decimal values are converted to integers by rounding up.
For example, a readout of NAS 10.7 corresponds to NAS 11.

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Page 71 / 100
2009-02-04
NAS classes (2 / 5 / 15 / 25) (NAS)

NAS class signals 2 / 5 / 15 / 25 consist of 4 measured values transmitted with the
following time-coded time slices:
I (mA)
U (V)
20,0
19,8
19,7
19,5
19,2
4,8
10,0
9,9
9,85
9,75
High
High
Low
Low
4,5
4,3
4,1
4,0
9,6
2,4
2,25
2,15
2,05
2,0
t (ms)
0,0
3000
300
2
Time
Signal
Size
Signal duration
per pulse
in ms
High / Low
Identifier
2 m
300
Measured
value
2 m
3000
Identifier
5 m
300
Measured
value
5 m
3000
Identifier
15 m
300
Measured
value
15 m
3000
Identifier
25 m
300
Measured
value
25 m
3000

BeWa CS1000 3247149n en 2009-02-04.doc
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Page 72 / 100
2009-02-04
NAS 2 / NAS 5 / NAS 15 / NAS 25 (NAS 2/NAS 5/NAS 15/NAS 25)

The NAS x setting enables the value of a class to be continuously output via the
analog output.
NAS + T (NAS+T)
The NAS+T signal consists of 5 measured values which are transmitted time-coded
9
U (V)
I (mA)
10,0
9,9
9,85
9,75
19,8
19,7
19,5
19,2
High
9,6
High
3000
3000
3000
3000
Low
4,8
Low
2,4
4,5
2,25
4,0
2,0
0,0
time (ms)
Time
300
Signal
Size
Signal duration
per pulse
in ms
High / Low
Identifier
2 m
300
Measured
value
2 m
3000
Identifier
5 m
300
Measured
value
5 m
3000
Identifier
15 m
300
Measured
value
15 m
3000
Identifier
25 m
300
Measured
value
25 m
3000
Identifier
300
10
Measured
value
3000

BeWa CS1000 3247149n en 2009-02-04.doc
en
10
Current for measured value

High / Low
Page 73 / 100
2009-02-04
HDA.NAS Analog Signal NAS to HDA 5500

The HDA.NAS signal consists of 4 measured values (Start / NAS 2 / NAS 5 / NAS
15 / NAS 25 / Status) which are output sequentially. Synchronization with the
downstream control unit is a prerequisite.
Time
Measurement
category
Signal duration
in s
Current/Voltage
--
20 mA / 10 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
4 mA / 2 V
Current/voltage for signal
30
4 mA / 2 V
Start signal 0
Pause
Signal 1
2-5 m
Pause
Signal 2
5-15 m
Pause
Signal 3
15-25 m
Pause
Signal 4
> 25 m
Pause
Signal 5
Status
Pause

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Page 74 / 100
2009-02-04
HDA Signal 1/2/3/4

The current or voltage range is dependent on the contamination class according to
NAS=0.0 14.0 (resolution 0.1 class).
Current I
I < 4.00 mA
I = 4.00 mA
I = 4.11 mA
I = 4.23 mA
...
I = 5.14 mA
I = 6.29 mA
I = 7.43 mA
I = 8.57 mA
I = 9.71 mA
I = 10.86 mA
I = 12.00 mA
I = 13.14 mA
I = 14.29 mA
I = 15.43 mA
I = 16.57 mA
I = 17.71 mA
I = 18.86 mA
...
I = 19.77 mA
I = 19.89 mA
I = 20.00 mA
NAS class / error

Cable break
NAS 0
NAS 0.1
NAS 0.2
...
NAS 1
NAS 2
NAS 3
NAS 4
NAS 5
NAS 6
NAS 7
NAS 8
NAS 9
NAS 10
NAS 11
NAS 12
NAS 13
...
NAS 13.8
NAS 13.9
NAS 14.0
Voltage U
U< 2.00 V
U = 2.00 V
U = 2.06 V
U = 2.11 V
...
U = 2.57 V
U = 3.14 V
U = 3.71 V
U = 4.29 V
U = 4.86 V
U = 5.43 V
U = 6.00 V
U = 6.57 V
U = 7.14 V
U = 7.71 V
U = 8.29 V
U = 8.86 V
U = 9.43 V
...
U = 9.89 V
U = 9.94 V
U = 10.00 V
The current (I) or voltage (U) can be calculated for a given NAS class as follows:
I = 4 mA + NAS class x (20 mA - 4 mA) / 14
U = 2 V + NAS class x (10 V - 2 V) / 14
The current I or voltage U can be calculated for a given NAS contamination class
as follows:
NAS class = (I - 4 mA) x (14/16 mA)
NAS class = (U 2 V) x (14/8 V)

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Page 75 / 100
2009-02-04
HDA Status Signal 5

Current I
Status
Voltage U
I = 5.0 mA
U = 2.5 V
I = 6.0 mA
U = 3.0 V
I = 7.0 mA
U = 3.5 V
I = 8.0 mA
NAS < 0
U = 4.0 V
I = 9.0 mA
No measured value
(flow not defined)
U = 4.5 V

V. Example:
U (V)
I (mA)
20
0 1 2 3 4 5
0 1 2 3 4 5
9
8
7
6
5
4
10,0
4,5
4
3,5
3
2,5
2
30
2 2 2 2 2 2 2 2 2 2 2

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2 2 2 2 2 2 2 2 2 2 2
t (s)
Page 76 / 100
2009-02-04
Fluid temperature (TEMP)

The current range 4.8 - 19.2 mA or voltage range 2.4 - 9.6 V is dependent on the
fluid temperature of from -25C +100C (resolution: 1C) or -13F 212F
(resolution: 1F)
Current I
I < 4.00 mA
4.0 mA < I < 4.1 mA
4.1 mA < I < 4.3 mA
4.3 mA < I < 4.5 mA
4.5 mA < I < 4.8 mA
I = 4.8 mA
...
I = 7.68 mA
I = 8.26 mA
I = 8.83 mA
I = 9.41 mA
I = 9.98 mA
I = 10.56 mA
I = 11.14 mA
I = 11.71 mA
I = 12.29 mA
I = 12.86 mA
I = 13.44 mA
I = 14.02 mA
I = 14.59 mA
I = 15.17 mA
I = 15.74 mA
I = 16.32 mA
I = 16.90 mA
I = 17.47 mA
I = 18.05 mA
I = 18.62 mA
I = 19.20 mA
19.2 mA < I < 19.8 mA
19.8 mA < I < 20 mA

BeWa CS1000 3247149n en 2009-02-04.doc
Temperature / error
Cable break
Not defined
Not defined
-25 C / -13 F
...
0 C / 32 F
+5 C / 41 F
+10 C / 50 F
+15 C / 59 F
+20 C / 68 F
+25 C / 77 F
+30 C / 86 F
+35 C / 95 F
+40 C / 104 F
+45 C / 113 F
+50 C / 122 F
+55 C / 131 F
+60 C / 140 F
+65 C / 149 F
+70 C / 158 F
+75 C / 167 F
+80 C / 176 F
+85 C / 185 F
+90 C / 194 F
+95 C / 203 F
+100 C / 212 F
Not defined
No measured value
en
Voltage U
U < 2.00 V
2.00 V < U < 2.05 V
2.05 V < U < 2.15 V
2.15 V < U < 2.25 V
2.25 V < U < 2.40 V
U = 2.40 V
...
U = 3.84 V
U = 4.13 V
U = 4.42 V
U = 4.70 V
U = 4.99 V
U = 5.28 V
U = 5.57 V
U = 5.86 V
U = 6.14 V
U = 6.43 V
U = 6.72 V
U = 7.01 V
U = 7.30 V
U = 7.58 V
U = 7.87 V
U = 8.16 V
U = 8.45 V
U = 8.74 V
U = 9.02 V
U = 9.31 V
U = 9.60 V
9.60 V < U < 9.90 V
9.90 V < U < 10 V
Page 77 / 100
2009-02-04
The current I or voltage U can be calculated for a given temperature as follows:

I = 4.8 mA + (temperature [C] + 25) x (19.2 mA - 4.8 mA) / 125
I = 4.8 mA + (temperature [F] +13) x (19.2 mA - 4.8 mA) / 225
U = 2.4 V + (temperature [C] + 25) x (9.6 V - 2.4 V) / 125
U = 2.4 V + (temperature [F] + 13) x (9.6 V-2.4 V) / 225
The temperature in C or F can be calculated for a given current I or voltage U as
follows:
Temperature [C]= ((I - 4.8 mA) x (125 / 14.4 mA)) - 25
Temperature [F]= ((I - 4.8 mA) x (225 / 14.4 mA)) - 13
Temperature [F]= ((U - 2.4 V) x (125 / 7.2 V)) - 25
Temperature [F]= ((U - 2.4 V) x (225 / 7.2 V)) - 13

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Page 78 / 100
2009-02-04
Status messages
Status messages
Status LED / display
LED Blink code /
Display /
Analog output /
Switch out
Gree
n
Error
No.
Status
To do
CS o.k.
---
The sensor is below

its measurement
range ISO 9/8/7
---
Status
To do
Flow insufficient
Check that the flow is

between 30 - 300
ml/min.
Increase inlet
pressure or reduce
outlet pressure.
Flow definition not

possible
Sensor status is
undefined
Check flow
When the oil
cleanliness is below
the measurement
limit (ISO 9/8/7), it
can take a few
measuring cycles
until measured
values are displayed
Conductive
Red
Current value mA / V*
Conductive
Error
LED Blink code /
Display /
Analog output /
SwitchOut
Red
4.4 mA / 2.2 V*
Open
Red
19.9 mA / 9.95 V*
Open

BeWa CS1000 3247149n en 2009-02-04.doc
en
Error
No.
Page 79 / 100
2009-02-04
LED Blink code /
Display /
Analog output /
SwitchOut
Status messages
Status
Error
No.
To do
The sensor is above

its measurement
range ISO 25/24/23 Clean/purify oil
Red
Exception errors
LED
Blink code /
Display /
Analog output /
SwitchOut
Out
0 mA / 0 V *
CS 1000 Status
To do
CS
no display
no function
Check supply voltage

for CS
Contact HYDAC
"2 low" on "Drive"
If the CS is being
operated with 24 V,
then connect it to a
12 V voltage supply
or contact HYDAC
Error
No.
Open
Red
4.1 mA / 2.05 V* or
19.9 mA / 9.95 V
Open
Is not valid for HDA 5500 output signal (see Table 0)

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Page 80 / 100
2009-02-04
LED
Blink code /
Display /
Analog output /
SwitchOut
Red
Red
Red
Red
Red
4.1 mA / 2.05 V*
Open
4.1 mA / 2.05 V*
Open
4.1 mA / 2.05 V*
Open
4.1 mA / 2.05 V*
Open

BeWa CS1000 3247149n en 2009-02-04.doc
Status messages
CS 1000 Status
To do
Firmware error
Reset (re-supply
voltage) or contact
HYDAC
Error
No.
Communication error Check wiring
-1 to 19
-20 to -39
System error
Reset (re-supply
voltage) or contact
HYDAC
Error during
automatic setting
Reset (re-supply
voltage)
/ check flow
or contact HYDAC.
-70
Error measuring cell

LED
Reset (re-supply
voltage)
/ check flow
or contact HYDAC.
-100
en
-40 to -69
Page 81 / 100
2009-02-04
Status messages
Analog output error signals

If the CS enters into an error status all following measured value signals are output
in a specific current strength (I) or voltage (U). Please refer to chapter "Error status"
for the respective values for the current strength or voltage of the output signal
during an error status). The time coding is preserved.
Example: Error "Flow too low" (or "2 low") for the SAE output signal.
I (mA)
U (V)
20,0
19,8
19,7
19,5
19,2
4,8
10,0
9,9
9,85
9,75
High
High
Low
Low
4,5
4,3
4,1
4,0
9,6
2,4
2,25
2,15
2,05
2,0
t (ms)
0,0
3000
300
2
Time
Signal
Size
Signal duration
per pulse
in ms
High / Low
Identifier
SAE A
300
Measured
value
SAE A
3000
Identifier
SAE B
300
Measured
value
SAE B
3000
Identifier
SAE C
300
Measured
value
SAE C
3000
Identifier
SAE D
300
Measured
value
SAE D
3000

BeWa CS1000 3247149n en 2009-02-04.doc
en
4.4 mA / 2.2 V
4.4 mA / 2.2 V
4.4 mA / 2.2 V
4.4 mA / 2.2 V
Page 82 / 100
2009-02-04
Status messages
Analog signal for HDA 5500

HDA status signal 5 table
Current I
Status
Voltage U
I = 5.0 mA
U = 2.5 V
I = 6.0 mA
U = 3.0 V
I = 7.0 mA
U = 3.5 V
I = 8.0 mA
ISO <9.<8.<7
U = 4.0 V
I = 9.0 mA
No measured value
(flow not defined)
U = 4.5 V

V. Example:
U (V)
I (mA)
20
0 1 2 3 4 5
0 1 2 3 4 5
9
8
7
6
5
4
10,0
4,5
4
3,5
3
2,5
2
30
2 2 2 2 2 2 2 2 2 2 2

BeWa CS1000 3247149n en 2009-02-04.doc
en
2 2 2 2 2 2 2 2 2 2 2
t (s)
Page 83 / 100
2009-02-04
Connecting CSI-D-5 (Condition Sensor Interface)
Connecting CSI-D-5 (Condition Sensor Interface)

The CSI-D-5 enables the operation from CS1000 via PC:
Setting parameters and limit values.
Reading out measurement data online.
CSI-D-5 Connection overview

Connect the CSI-D-5 according to the following diagram.
CSI-D-5
USB-B
PC
PS2
CS 1000
ZBE 43-xx
USB-A

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Page 84 / 100
2009-02-04
CS1000 in RS-485 bus
CS1000 in RS-485 bus

The CS1000 possesses an RS-485 interface which is to be used as a two-wire
interface in half-duplex operation.
The number of CS1000 per RS-485 bus is limited to 26 units because the HECOM
bus is addressed with the letters A Z.
The length of the bus line and the size of the terminating resistance depend on the
quality of cable used.
The graphic below shows several CS1000 linked via the RS-485 interface and then
connected to a PC.
2.1
USB-B
PC
USB-A
2.2
1
max. 5 m
Data+ DataRS-485 -
10 VDC
30 VDC
RS-485 +
RS-485 RS-485 +
HECOM Bus address
RS-485 RS-485 +
HECOM Bus address
A
.
.
.
.
B
.
.
Item
1
1
2.1
2.2
3
4
.
.
C
.
.
.
HECOM Bus address
1000 m
HECOM Bus address
Description
Converter
Converter
Connector cable
Connector cable
Recommended cable
Terminating resistance

BeWa CS1000 3247149n en 2009-02-04.doc
RS232 <-> RS485

USB <-> RS485
RS232, 9-pole
USB [A] <-> USB [B]
Twisted pair
120
en
HYDAC
Part no:
6013281
6042337
-
Page 85 / 100
2009-02-04
Taking the CS1000 out of operation
Taking the CS1000 out of operation

Decommission according to the following steps:
1. Pull electric plug from CS.
2. Depressurize the hydraulic system.
3. Remove the connected hoses/piping from the CS.
4. The CS can now be removed.
Disposing of CS1000
The packing material is to be disposed of as specified by law or national regulations
or be reused.
When decommissioning and/or disposing of the CS, observe all local guidelines and
regulations pertaining to occupational safety and environmental protection. This
applies in particular to the oil in the unit, components covered with oil and electronic
components.
After disassembling the unit and separating the various materials, they can be
reused or disposed of properly in accordance with local regulations.

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Page 86 / 100
2009-02-04
Spare parts and accessories
Spare parts and accessories

Description
Pc.
Part no.
CD with:
- PC software pack CoCoS 1000 and
- Operation and maintenance instructions
3251484
ContaminationSensor Interface CSI-D-5
3249563
O-ring for flange connection (4.8x1.78 - 80 Shore FPM)
6003048
Socket plug with 2 m cable,

screened, 8-pole, M12x1
ZBE 42-02
3281220
Socket plug with 5 m cable,

screened, 8-pole, M12x1
ZBE 42-05
3281239
Extension cable 5 m,
Socket plug 8-pole, M12x1 /
Socket plug (male) 8-pole, M12x1
ZBE 43-05
1
3281240
Socket plug with screw clamp,

8-pole, M12x1
ZBE 44
3281243
Hydac Digital display unit
HDA5500-0-2-AC-006
909925
Hydac Digital display unit
HDA5500-0-2-AC-006
909926

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Page 87 / 100
2009-02-04
Cleanliness classes - brief overview

Cleanliness class - ISO 4406:1999
For ISO 4406:1999 particle counts are determined cumulatively, i.e. > 4 m(c),
>6 m(c) and >14 m(c) (manually by filtering the fluid through an analysis membrane
or automatically using particle counters) and allocated to key figures.
The goal of allocating particle counts to references is to facilitate the assessment of
fluid cleanliness.
In 1999 the "old" ISO 4406:1987 was revised and the size ranges of the particle
sizes to be analyzed were redefined. The counting method and calibration were also
changed.
Important for the user in his everyday work:
Even though the size ranges of the particles to be analyzed have changed, the
cleanliness code will change only in individual cases. When the "new" ISO
4406:1999 was created, not all the existing cleanliness provisions for systems were
changed.
Table - ISO 4406

Allocation of particle counts to cleanliness classes:
Number of particles / 100 ml
Class
More than
Up to (and
including)
Number of particles / 100 ml

Class
More than
Up to (and
including)
15
16,000
32,000
16
32,000
64,000
17
64,000
130,000
18
130,000
250,000
16
19
250,000
500,000
16
32
20
500,000
1,000,000
32
64
21
1,000,000
2,000,000
64
130
22
2,000,000
4,000,000
130
250
23
4,000,000
8,000,000
250
500
24
8,000,000
16,000,000
10
500
1,000
25
16,000,000
32,000,000
11
1,000
2,000
26
32,000,000
64,000,000
12
2,000
4,000
27
64,000,000
130,000,000
13
4,000
8,000
28
250,000,000
130,000,000
14
8,000

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Note that increasing the key figure by 1 causes the particle count to double.
Example: ISO code 18 / 15 / 11 means:
Cleanliness class
No. particles / ml
Size ranges
18
1,300 2,500
> 4 m (c)
15
160 320
> 6 m (c)
11
10 20
Are found in 1 ml of the analyzed sample
> 14 m (c)
Overview of modifications - ISO4406:1987 vs. ISO4406:1999

Old ISO 4406:1987
New ISO 4406:1999
Size ranges
> 5 m
> 15 m
> 4 m (c)
> 6 m (c)
> 14 m (c)
Dimension
determined
Longest extension of a
particle
Diameter of the
area-equivalent
circle
ISO 11171:1999
Test dust
ACFTD dust
1-10 m
ultrafine
fraction
ISO 12103-1A1
SAE Fine,
AC Fine
ISO 12103-1A2
SAE 5-80 m
ISO 12103-1A3
ISO MTD
Calibration dust
for particle
counters
SAE Coarse
ISO 12103-1A4
Coarse fraction
Comparable size
ranges
Old ACFTD calibration Comparable

ACFTD dusts
New NIST
calibration
----5 m
15 m
4 m (c)
6 m (c)
14 m (c)

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< 1 m
4.3 m
15.5 m
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Cleanliness class - SAE AS 4059

Like ISO 4406, SAE AS 4059 describes particle concentrations in liquids. The
analysis procedures can be applied in the same manner as ISO 4406:1999.
An additional feature in common with ISO 4406:1999 is that cleanliness classes are
grouped on the basis of cumulative number of particles (i.e. all particles that are
larger than a certain limit value are > 4 m, for example).
As opposed to ISO, SAE AS 4059 uses different limit values among the various
particle sizes for contamination classes.
For this reason, the corresponding designation of the particle size being examined
always has to be added, e.g.:
AS 4059 class 6B
9731 19500 particles >6 m
AS 4059 class 8A/7B/6C
3-digit ISO code >4m/>6m/>14m
If an SAE class is given acc. to AS 4059 without a letter, then it is always particle
size B (> 6 m).
The following table shows the cleanliness classes in relation to the particle
concentration determined.
Table - SAE AS 4059

Maximum particle concentration / 100 ml
Size ISO 4402
> 1 m
> 5 m
> 15 m
> 25 m
> 50 m
Size ISO 11171
> 4 m(c)
> 6 m(c)
> 14 m(c)
> 21 m(c)
> 38 m(c) > 70 m(c)
Classes
Size coding
> 100 m
F
000
195
76
14
00
390
152
27
780
304
54
10
1,560
609
109
20
3,120
1,220
217
39
6,250
2,430
432
76
13
12,500
4,860
864
152
26
25,000
9,730
1,730
306
53
50,000
19,500
3,460
612
106
16
100,000
38,900
6,920
1,220
212
32
200,000
77,900
13,900
2,450
424
64
400,000
156,000
27,700
4,900
848
128
10
800,000
311,000
55,400
9,800
1,700
256
11
1,600,000
623,000
111,000
19,600
3,390
512
12
3,200,000
1,250,000
222,000
39,200
6,780
1,020

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Definition acc. to SAE

Particle count (absolute) larger than a defined particle size
Example: Cleanliness class according to AS 4059= 6
The maximum permissible number of particles in the individual size ranges is shown
in the table in bold.
Cleanliness class according to AS 4059= 6 B
Size B particles may not exceed the maximum number shown for class 6
6 B = max. 19,500 particles size > 5 m
Specifying a cleanliness class for each particle size
Example: Cleanliness class according to AS 4059=7 B / 6 C / 5 D
Cleanliness class
Particle count / 100 ml
Size B ( > 5 m / > 6 m(c) )
38,900
Size C ( >15 m / > 14 m(c) )
3460
Size D ( >25 m / > 21 m(c) )
306
Specify highest measured cleanliness class

Example: Cleanliness class according to AS 4059= 6 B F
"6 B F" specifies a particle count in size ranges B F. The respective particle
concentration of cleanliness class 6 may not be exceeded in any of these ranges.

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Cleanliness Class - NAS 1638

Like ISO 4406, NAS 1638 describes particle concentrations in liquids. The analysis
methods can be applied in the same manner as ISO 4406:1999.
As opposed to ISO 4406, certain particle ranges are counted in NAS 1638 and
assigned to key figures.
The following table shows the cleanliness classes depending on determined particle
concentration.
Cleanliness class
2..5 m
Maximum particle concentration / 100 ml

5..15 m 15..25 m 25..50 m
50..100
m
> 100
m
00
625
125
22
1,250
250
44
2,500
500
88
16
5,000
1,000
178
32
10,000
2,000
356
64
11
20,000
4,000
712
128
22
40,000
8,000
1,425
253
45
80,000
16,000
2,850
506
90
16
160,000
32,000
5,700
1,012
180
32
320,000
64,000
11,400
2,025
360
64
640,000
128,000
22,800
4,050
720
128
10
1,280,000
256,000
45,600
8,100
1,440
256
11
2,560,000
512,000
91,200
16,200
2,880
512
12
5,120,000
1,024,000
182,400
32,400
5,760
1,024
13
10,240,000
2,048,000
364,800
64,800
11,520
2,048
14
20,480,000
4,096,000
729,000
129,600
23,040
4,096
Increasing the class by 1 causes the particle count to double on average.

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Checking/resetting factory default settings
Checking/resetting factory default settings

Power Up menu
Power Up Menu
Value
MODE
M.TIME
pPRTCT
ADRESS
CALIB
M1
60
0
HECOM
NAS
Mode
Value
MODE
MODE
MODE
M2
M2
M2
MODE
MODE
MODE
MODE
MODE
MODE
MODE
M2
M3
M3
M4
M4
M4
M4
A
(CS 13xx, only)
RELAY1
RELAY1
RELAY1
MEAS.CH SAeMAX
SW.FNCT BEYOND
LIMITS LOWER 2012-0717
RELAY1 LIMITS UPPER 21.1=.16
MEAsCH ISO
TARGET 17.15.12
MEAsCH ISO
TARGET 17.15.12
RESTART 21.19.16
CYCLE
60
Measuring menu
Measuring menu
Value
DSPLY
ISO
SWtOUT
M1
ANaOUT
SAeMAX

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Technical data
Technical data
General data
Mounting position
Any (recommended: vertical position)
Self-diagnosis
Continuously with error display

via status LED and display
Display (only CS 1x2x)
LED, 6 digits, in 17 segment format
Measurement categories
CS 12xx
CS 13xx
Service categories
Flow
Out
Drive
Temp
Ambient temperature range
-30 ... +80 C / -22 ... 176 F
Storage temperature range
-40 ... +80 C / -40 ... 176 F
Relative humidity
Max. 95%, non-condensing
Sealing material
CS 1xx0 = FPM
CS 1xx1 = EPDM
Protection class
III (low voltage protection)
Protection system
IP67
Weight
1.3 kg
ISO / SAE
ISO / SAE / NAS
(ml/min)
(mA) or (VDC), according to model
(%)
(C) and (F)
Electrical data
Connection plug
M12x1, 8 pole, specified in DIN VDE 0627
Power supply voltage
9 36 V DC, residual ripple < 10% (reverse

polarity protection)
Power consumption
3 Watt max.
Analog output
2-conductor technology
4 - 20 mA active output (max. burden 330)
or
0 - 10 V active output (min. load resistor
820)
Switching output
Passive, n-switching Power MOSFET:

max. current 1.5 A, normally open
RS485 Interface
2 wire, half duplex
1 wire, half duplex

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Recalibration
Recalibration
We recommend recalibrating the sensor every 2 3 years.
Customer service
For recalibration and repair work use the follow shipping address:
HYDAC Service GmbH
Product Support, Werk 7
Rehgrabenstrasse 3
66125 Saarbruecken / Dudweiler - Germany
Telephone: ++49 (0) 6897 509 883

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Model code
Model code
CS
0 - A - 0 - 0 - 0 - 0 /- 000
Product
CS = ContamionationSensor
Series
1=
1000 Series
Contamination code
2=
ISO4406:1999; SAE AS4059 (D)
3=
ISO4406:1987; NAS 1638
ISO4406:1999; SAE AS4059 (D)
Options
1=
without display
2=
with display, continuously variable rotation by
270
Fluids
0=
petroleum-based
1=
for phosphate esters
Analog interfaces
A=
4 ... 20 mA
B=
0 ... 10 V
Switching Output
0=
Switch output threshold
Digital interface
0=
RS485
Electrical connection type
0=
plug connection M12x1, 8-pin, pin, according to
VDE0627 or IEC61984
Hydraulic connection type
0=
Pipe or hose connection
1=
Flange connection
Modification number
000 = Standard

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Notes
Notes
Notes

Service Technology / Filter Systems Division
Industriegebiet
Postfach 1251
Germany
Germany
Phone: +49 (0) 6897 509 01

Fax:
+49 (0) 6897 509 846
Fax:
+49 (0) 6897 509 577
Internet: www.hydac.com
E-mail: filtersysteme@hydac.com
Central
Technical Department
Sales Department

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Documentation no.: 3247149n

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Mode M3: Filter to cleanliness class and stop ....................................................................28

HYDAC Filtertechnik GmbH

HYDAC Filtertechnik GmbH

The editorial board would welcome your contributions.

HYDAC Filtertechnik GmbH

HYDAC Filtertechnik GmbH

General terms and conditions.

Using the documentation

HYDAC Filtertechnik GmbH

General safety guidelines

General safety guidelines

Obligations and liability

Solely for its intended use

Only when in safe, perfect condition

Faults or malfunctions which may affect safety adversely must be remedied

improper use of the CS or use deviating from its intended use

Improper assembly/installation, start up, operation and maintenance of the CS

modifications to the CS made by the user or purchaser

improper monitoring of unit components subject to wear and tear

improperly performed repair work

Explanation of symbols and warnings

HYDAC Filtertechnik GmbH

General safety guidelines

DANGER denotes situations

WARNING denotes situations

CAUTION denotes situations

NOTICE denotes situations

Permanent monitoring of solid particle contamination in hydraulic and lubrication

Maintaining adherence to all the instructions contained herein.

Improper connection of the CS voltage and sensor cables.

Operation with non-approved fluids.

HYDAC Filtertechnik GmbH

General safety guidelines

Informal safety precautions

Connectors for leakage daily

Electrical supply lines monthly

Any loose connections or damaged cables are to be replaced immediately.

HYDAC Filtertechnik GmbH

General safety guidelines

Training and instruction of personnel

Supervisor with the

Trainees may only use the CS when supervised by an experienced individual.

Remedying faults Electrical

HYDAC Filtertechnik GmbH

New features instruction modifications

New features instruction modifications

Display range limited to ISO 9/8/7 ISO 25/24/23

Change in the switching behavior of the switching output (open /

Change of status / error messages (<9/<8</<7, 2clean, 2dirty added)

Index "n" from firmware version V 2.20

HDA.ISO Signal Table, values adjusted

HDA Status Signal 5, Definition for I=8 mA / U=4 V corrected

Hazard indications adopted from ANSI 535

Chapter modification "Connecting CSI-D-5"

-40 C to +80 C / -40 F to +176 F

max. 95%, non-condensing

HYDAC Filtertechnik GmbH

Interpreting the type label

Interpreting the type label

Max. INLET press.: