New Forestry
Control System
System
Description
247
223,5
POWER
82,25
SYSTEM
77,75
MODE
8,5
8,5
10
STATUS
9
10
164,5
10,3
AMP Stecker
AMP Connector
14
15
29
28
42
16
52,5
The Sauer-Danfoss New Forestry System combines the capabilities of modern digital
electronics with the worldwide proven Sauer-Danfoss hydrostatic components, to
enhance the machine performance and operation.
The microprocessor-based S5X provides the necessary performance for a flexible and
future oriented drive control concept.
With easy-to-change parameters (in software) it is possible to make an individual setup
for different machine types.
It is possible to select between several kinds of input like buttons or levers or to get
inputs via CAN on machines which sophisticated Man Machine Interfaces.
FEATURES
SYSTEM COMPONENTS
(512208)
(512209)
2001, Sauer-Danfoss
Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the
right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without
subsequent changes being necessary in specifications already agreed. All trademarks in this material are properties of the respective companies.
Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved.
7
6
223,5
5
POWER
4
82,25
SYSTEM
77,75
MODE
8,5
8,5
10
STATUS
9
10
164,5
10,3
14
15
28
29
16
52,5
42
S5X
Mounting slots
AMP connectors
Error check
(STATUS)
Software check
(MODE)
5VDC internal
(SYSTEM)
(POWER)
Reverse
Pump
valve
Motor
valve
Prop
Out
Timer
Prop
Out
Automotive
control
Timer
Prop
Out
Timer
Front pedal
Dig
Out
Dig
Out
Dig
Out
Brake valve
Dig
Out
Stabilizer valve
Rear pedal
RV
Inch
potentiometer
Prop
Out
D
RV
Forward
Neutral
Reverse
FNR-Switch
Gearbox
feedback
Toggle switch
Transport/work
Gear select
1st/2nd gear
DI
Stabilizer
active
DI
Work brake
active
DI
Chair
forward/reverse
DI
DI
1st gear
DI
2nd gear
Status (red)
DI
Mode (yellow)
Voltage regulator
F
V
A
+
Batt.
12/24V DC
CAN
CAN BUS
S01514a
5
4
3
M
Engine
2
1
Drive setpoint
Inch setpoint
FNR switch
Setpoint
generation
Ramps
Automotive
curves
Speed
limitation
Current
setpoints
Antistall
control
Work/transport switch
Engine
control
Prop
Out
Dig
Out
Dig
Out
Brake
control
Dig
Out
Brake valve
Stabilizer
control
Dig
Out
Stabilizer valve
Gear select
1st/2nd gear
Gear
control
Brake switch
Stabilizer switch
S01824a
General
The Sauer-Danfoss S5X Mobile Computer controls a hydraulic drive system with hydraulic
pump and motor. The system controls the combustion engine with an E-Gas actuator.
Adjustable Automotive Curves
There are adjustable automotive curves for the engine, the pump and the motor. For
different drive conditions there are adjustable acceleration and deceleration times. These
automotive curves can be different for the three drive modes (see below).
Inch Function
With the inch function, the automotive curves can be changed by the driver for the
whole speed range down to zero speed.
Antistall Controller
The full range antistall controller guarantees, that the drive system uses only the available
power of the engine.
Overspeed Protection
An overspeed protection for the combustion engine is always active.
Speed Limit Function
The vehicle speed can be limited by the speed limit function.
Drive Modes
The system has 3 different drive modes. There are 2 modes for transport (1st gear and
2nd gear). In the work mode, the system can drive with a constant engine RPM value. It
is possible to learn and store these RPM value in the computer, so that the system can
use this stored value later.
Digital Outputs
The system controls 2 digital outputs, to select the gear and outputs for the work brake
valve and the stabilizer valve.
Auto Vehicle Configuration
With the auto vehicle configuration, it is possible to select the vehicle type without any
tool. A lot of default parameter sets are available.
Setup
The pedals and the potentiometer do not need any setup. The setup for the pump
deadband and the E-Gas actuator can be done without any external tool.
Parameters
The default parameter sets are stored in separate files. The up- and download functions
for parameter files are implemented. It is also possible, to upload a parameter description
file with the actual parameters.
Error History
All errors occurred in the system will be stored in an error history and can uploaded later
for service and diagnostic.
CAN-Bus
Over the CAN-Bus, other systems have the possibility, to get information about the actual
status of the system. For example diesel speed, vehicle speed, distance meter, errors etc...
5
6
7
Ignition
switch
Sensor (+)
PPU Input 0
PPU Input 3
Digital Input 2
Digital Input 5
Digital Input 8
Analog Input 0
Analog Input 4
Terminals (+)
RV
Battery
12/24V DC
Inch potentiometer
Terminals (+)
RV
F
8A
Front pedal
Rear pedal
10
11
PWM Out 5
12
PWM Out 0
PWM Out 3
13
Chassis
15
14
PPU Input 1
Digital Input 0
17
Forward
18
Neutral
Digital Input 3
19
Digital Input 6
20
Digital Input 9
21
Analog Input 2
22
Analog Input 5
23
FNR-Switch
Reverse
24
Digital Out 3
25
Digital Out 1
PWM Out 1
26
Gearbox feedback
1st gear
2nd gear
Stabilizer active
Terminals (-)
27
28
Terminals (-)
Battery (-)
Sensor (-)
29
EDC Return
31
PPU Input 2
Digital Input 1
32
33
Digital Input 4
Digital Input 7
34
35
Chair forward/reverse
Analog Input 1
36
Analog Input 3
37
38
Digital Out 0
41
PWM Out 2
42
TxD
CAN GND
CAN High
6
7
Brake valve
EGAS
3
2
39
40
M
4
30
Digital Out 2
Stabilizer valve
1
2
3
4
5
6
7
8
9
5
6
9-pin
SUB-DSUB-DStecker,
connector
9-polig
(socket
(Buchse)
version)
fr
Service
for
service
und
and
Diagnose
diagnosis
7
CAN-Bus
8
9
Bootstrap loader low 10
11
CAN Low
12
RS232CAN GND
5V tool supply
13
Bootstrap
connector
14
15
512211a
BLN 96-9908-E Rev. D 10/2001
OUR PRODUCTS
Hydrostatic transmissions
Hydraulic power steering
Electric power steering
Closed and open circuit axial piston
pumps and motors
Gear pumps and motors
Bent axis motors
Radial piston motors
Orbital motors
Transit mixer drives
Planetary compact gears
Proportional valves
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