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Designation: A 1007 02

Standard Specification for

Carbon Steel Wire for Wire Rope1


This standard is issued under the fixed designation A 1007; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

3. Terminology
3.1 Definitions:
3.1.1 actual diameterthe arithmetic mean of the minimum and maximum diameter measurements in one location on
the wire.
3.1.2 breaking force level (Levels 1,2,3,4 or 5)a wire
strength based on the minimum load carrying capability of a
designated wire.
3.1.3 drawn-galvanizeda zinc coating that is applied to
the wire prior to the final cold drawing operation by either an
electro-deposition or hot-galvanizing process.
3.1.4 drawn-Zn5 Al-MMa zinc-aluminum alloy (mischmetal) coating that is applied to the wire prior to the final cold
drawing operation by a molten coating process.
3.1.5 final-coated Zn5 Al-MMa zinc-aluminum alloy
(misch-metal) coating that is applied to the wire after the final
cold drawing operation by a molten coating process.
3.1.6 final-galvanizeda zinc coating that is applied to the
wire after the final cold drawing operation by either an
electro-deposition or hot-galvanizing process.
3.1.7 nominal diameterthe diameter of the wire expressed
in inches (millimetres) and specified by the user to designate
the wire size. It is the basis for the determination of the values
of all characteristics of the wire for acceptance purposes.
3.1.8 ovalitythe arithmetic difference between the maximum diameter and the minimum diameter in one location on
the wire; it shall not be greater than half the tolerance specified

2. Referenced Documents
2.1 This specification incorporates, by dated or undated
reference, provisions from other publications. These normative
references are cited at their appropriate place in the text and the
publications are listed. For dated references, subsequent
amendments to or revisions of any of these publications apply
to this specification only when incorporated in it by amendment or revision. For undated references, the latest edition of
the publication referred to would apply.
2.2 ASTM Standards:
A 90/A 90M Test Method for Weight (Mass) of Coating on
Iron or Steel Articles with Zinc or Zinc-Alloy Coatings2
A 510 Specification for General Requirements for Wire
Rods and Coarse Round Wire, Carbon Steel-Coated3
A 938 Test Method for Torsion Testing of Wire3
B 6 Specification for Zinc (Slab Zinc)4
B 750 Specification for Zinc-5 % Aluminum Mischmetal
Alloy (UNS Z38510) in Ingot Form for Hot-Dip Coatings4
E 8 Test Methods of Tension Testing of Metallic Materials5
IEEE/ASTM-SI-10 Standard for Use of the International
System of Units (SI): The Modern Metric System6
2.3 ISO/EN Standards:

1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.03 on Steel Rod and Wire.
Current edition approved March 10, 2002. Published March 2002 . Originally
published as A 1007 00. Last previous edition A 1007 00.
2
Annual Book of ASTM Standards, Vol 01.06.
3
Annual Book of ASTM Standards, Vol 01.03.
4
Annual Book of ASTM Standards, Vol 02.04.
5
Annual Book of ASTM Standards, Vol 03.01.
6
Available from ASTM International headquarters.

7
Available from American National Standards Institute, 11 W. 42nd St., 13th
Floor, New York, NY 10036.
8
Available from American Petroleum Institute, 1801 K Street, N.W., Washington, DC 20226.
9
Available from Automotive Industry Action Group (AIAG), 26200 Lahser
Road, Suite 200, Southfield, MI 480347100.

Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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EN 10264-1.2 Steel Wire and Wire ProductsSteel Wire


for Wire Rope7
2.4 Industry Standard:
API 9A Specification for Wire Rope8
2.5 Industry References:
AIME/ISS Carbon Steel, Wire and Rods9
AIAG 02.00 Primary Metals Identification Tag Application9
2.6 Non-Referenced Industry Applicable Standards:
ISO Std. 2232 Drawn Wire for General Purpose Non-Alloy
Steel Wire Ropes7

1. Scope
1.1 This specification covers uncoated and four classes of
round, metallic coated, cold-drawn, carbon steel wire for wire
rope in five strength levels. This specification specifies:
1.1.1 Dimensional tolerances,
1.1.2 Mechanical characteristics,
1.1.3 Chemical composition requirements,
1.1.4 Coating requirements (if applicable), and
1.1.5 Packaging requirements.
1.2 The values stated for metric equivalents are provided for
informational purposes only.

A 1007
5.7.1 The bath metal used in continuous hot-dip Zn-5
Al-MM alloy coating shall meet the chemical composition
limits specified in Specification B 750.

in the respective tables referred to in the following parts of this


specification.
3.1.9 uncoated wirethe surface of a wire furnished with a
residual lube film as a result of cold-drawing said wire.

6. Chemical Composition
6.1 Upon agreement with the purchaser, the wire manufacturer shall apply a steel of suitable chemical composition that
will satisfy the properties of the material ordered.
6.2 A quantitative analysis of each cast or heat shall be
made by the steel producer or his representative to determine
the percentage of the elements specified. The analysis shall be
made from a test sample preferably taken during the pouring of
the cast or heat. The chemical composition thus determined
shall be reported, if required, to the purchaser or his representative.
6.3 An analysis may be made by the purchaser from the
finished wire. The chemical composition thus determined as to
the elements required shall conform to the product analysis
requirements specified in Table 3 of Specification A 510 or as
agreed upon between the purchaser and the manufacturer.

4. Ordering Information
4.1 It is the responsibility of the purchaser to specify all
requirements that are necessary for material ordered under this
specification. Such requirements shall include, but are not
limited to the following:
4.1.1 Quantity (mass),
4.1.2 Name of material (drawn steel wire for wire rope),
4.1.3 Wire type (uncoated, drawn- or final-galvanized/Zn5
Al-mm coated),
4.1.4 Wire diameter,
4.1.5 Wire strength grade (Level 1 through 5),
4.1.6 Packaging (Section 15),
4.1.7 Cast or heat analysis; if requested,
4.1.8 Certification or test report; if requested, and
4.1.9 ASTM designation and date of issue.
5. Materials and Manufacture
5.1 The base metal rod used in the manufacture of rope wire
shall be rolled from good commercial quality steel. The steel
may be either ingot cast or strand cast.
5.2 A sufficient discard shall be made to ensure freedom
from detrimental piping and undue segregation.
5.3 The wire shall be cold-drawn to produce the desired
properties.
5.4 The wire shall be furnished in one of five types, as
specified:
5.4.1 Uncoated,
5.4.2 Drawn-galvanized,
5.4.3 Final-galvanized,
5.4.4 Drawn Zn5/Al-MM, and
5.4.5 Final coated Zn5/Al-MM.
5.5 Uncoated, drawn-galvanized and drawn-Zn5 Al-MM
wire can be furnished in Levels 1 through 5. Final-galvanized
and final-coated Zn5 Al-MM wire is usually furnished in
Levels 1 through 4.
5.6 The method utilized in the production of either drawnor final-galvanized wire types may be by an electro-deposition
or hot-dip galvanizing process at the option of the producer.
5.6.1 The slab zinc used in galvanized zinc coatings shall be
as specified in Specification B 6.
5.7 The method utilized in the production of Zn5 Al-MM
wire types may be either a continuous hot-dip alloy coating or
two step coating where the first coating is zinc followed by a
final bath having an aluminum content up to 7.2 % to prevent
depletion of the aluminum content of the bath.

7. Wire Diameter
7.1 The wire shall be measured using a micrometer with an
minimum accuracy of 0.0001 in. (0.002 mm) for all diameters.
7.2 All diameter values measured in one location along the
wire shall be within the tolerance limits given in Table 1 for
uncoated and drawn-galvanized or drawn-Zn5 Al-MM rope
wire or Table 2 for final-galvanized or final-coated Zn5 Al-MM
rope wire.
8. Tensile Properties
8.1 Tensile Test Procedure:
8.1.1 Standard Testing MethodThe tensile test shall be
carried out in accordance with Test Methods E 8. The distance
between the grips of the testing machine shall not be less than
8 in. (203 mm). The speed of the movable head of the testing
machine, under no load, shall not exceed 1 in./min (0.4 mm/s).
Any specimen breaking within 1 in. (25.4 mm) of the jaws may
be disregarded and a retest performed.
8.1.2 Alternate Testing MethodThe tensile test shall be
carried out in accordance with Test Methods E 8. The loading
rate may be greater than that specified, depending on the
number of tests to be carried out for the batch inspection.
However, it shall not exceed the rate corresponding to a 25 %
elongation between anchorages in 1 min. The minimum
distance between the clamping jaws of the test machine is 4 in.
(100 mm). In the event of a dispute, the tensile test shall be
carried out strictly in accordance with Test Methods E 8, in
particular with regard to the loading rate.
8.1.3 The minimum breaking forces are specified in Table 3

TABLE 1 Wire Diameter Tolerances Uncoated and Drawn-Galvanized or Zn5 Al-MM Rope Wire
Diameter Range, in.

0.010 to 0.025 incl.


Over 0.025 to 0.060 incl.
Over 0.060 to 0.093 incl.
Over 0.093 to 0.142 incl.
Over 0.142 to 0.200 incl.
Over 0.200 to .250 incl.

Diameter Range, mm

Tolerance, in.

0.25 to 0.64 incl.


Over 0.64 to 1.50 incl.
Over 1.50 to 2.36 incl.
Over 2.36 to 3.61 incl.
Over 3.61 to 5.08 incl.
Over 5.08 to 6.35 incl.

Tolerance, mm

Minus

Plus

Minus

Plus

0.0003
0.0005
0.001
0.001
0.0015
0.002

0.0007
0.001
0.001
0.0015
0.002
0.002

0.01
0.01
0.03
0.03
0.04
0.05

0.02
0.03
0.03
0.04
0.05
0.05

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A 1007
TABLE 2 Wire Diameter Tolerances Final-Galvanized or Final-Coated Zn5 Al-MM Rope Wire
Diameter Range, in.

Diameter Range, mm

0.025 to 0.061 incl.


Over 0.061 to 0.079 incl.
Over 0.079 to 0.092 incl.
Over 0.092 to 0.103 incl.
Over 0.103 to 0.119 incl.
Over 0.119 to 0.142 incl.
Over 0.142 to 0.187 incl.
Over 0.187

Tolerance, in.

0.64 to 1.55 incl.


Over 1.55 to 2.01 incl.
Over 2.01 to 2.34 incl.
Over 2.34 to 2.62 incl.
Over 2.62 to 3.02 incl.
Over 3.02 to 3.61 incl.
Over 3.61 to 4.75 incl.
Over 4.75

of this specification, for wire grade Levels 1 through 5. The


range in breaking force for a given grade level is based on the
calculated minimum tensile strength requirement (psi). While
no maximum values are shown for breaking force, rope wire is
generally produced to a tensile strength range of 30 000 psi.
The resultant minimum breaking force of either uncoated,
drawn-galvanized, and drawn-Zn5 Al-MM wires of various

Tolerance, mm

Minus

Plus

Minus

Plus

0.001
0.002
0.003
0.003
0.003
0.003
0.004
0.004

0.001
0.002
0.003
0.003
0.003
0.003
0.004
0.004

0.03
0.05
0.08
0.08
0.08
0.08
0.10
0.10

0.03
0.05
0.08
0.08
0.08
0.08
0.10
0.10

levels shall meet or exceed the values shown in Table 3. The


resultant minimum breaking force for final-galvanized or
final-coated Zn5 Al-MM wire is obtained by reducing the value
stated for its level in Table 3 for uncoated wire by 10 %.

TABLE 3 Minimum Breaking Forces


Wire Diameter
in.

mm

Level 1

0.010
0.011
0.012
0.013
0.014
0.015
0.016
0.017
0.018
0.019
0.020
0.021
0.022
0.023
0.024
0.025
0.026
0.027
0.028
0.029
0.030
0.031
0.032
0.033
0.034
0.035
0.036
0.037
0.038
0.039
0.040
0.041
0.042
0.043
0.044
0.045
0.046
0.047
0.048
0.049
0.050
0.051
0.052
0.053
0.054

0.254
0.279
0.305
0.330
0.356
0.381
0.408
0.432
0.467
0.483
0.508
0.533
0.559
0.584
0.610
0.635
0.680
0.686
0.711
0.737
0.782
0.787
0.813
0.836
0.864
0.869
0.914
0.940
0.966
0.991
1.02
1.04
1.07
1.09
1.12
1.14
1.17
1.19
1.22
1.24
1.27
1.30
1.32
1.35
1.37

274
249
228
211
196
182
171
161
152
144
136
130
124
118
113
109
105
101
97
94
90
86
85
82
80
77
75
73
71
69
67
66
64
63
61
60
58
57
56
55
54
53
52
51
50

Minimum Torsional Values


(Number of Twists in 8 in.)
Level 2
Level 3
Level 4
254
231
212
196
181
169
156
149
141
133
126
120
115
110
105
101
97
93
90
87
84
81
78
76
74
72
70
68
66
64
62
61
59
58
57
56
54
53
52
51
50
49
48
47
46

234
213
195
180
167
156
146
137
130
123
116
111
106
101
97
93
89
86
83
80
77
75
72
70
68
66
64
62
61
59
57
56
55
53
52
51
50
49
48
47
46
45
44
43
42

218
196
182
168
156
145
136
126
121
114
108
103
96
94
90
86
83
80
77
74
72
69
67
65
63
61
60
58
56
55
53
52
51
50
48
47
46
45
44
43
42
42
41
40
39

Minimum Breaking ForceA


Level 5
190
173
158
146
136
126
118
111
105
100
94
90
86
82
78
75
72
70
67
65
62
60
56
57
55
53
52
50
49
48
46
45
44
43
42
41
40
39
36
36
37
36
36
36
34

Level 1
lbf
N
16
18
22
26
31
36
40
48
50
56
60
68
75
80
85
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
270
280
300
310
320
340
350
370
380
400
410
430
440

Level 2
lbf
N

70
90
100
120
140
180
180
200
230
250
280
310
340
370
400
430
450
490
540
580
630
670
720
780
810
860
890
940
960
1030
1070
1160
1210
1250
1340
1360
1430
1530
1560
1560
1700
1760
1830
1920
1960

17
21
25
29
34
39
41
50
53
62
69
73
83
91
100
110
130
130
130
140
150
160
180
190
200
210
220
230
250
260
270
290
300
310
330
340
360
370
390
410
420
440
480
470
490

80
100
120
140
160
180
200
230
250
260
310
340
360
410
450
490
540
580
580
630
670
720
810
850
890
940
960
1030
1120
1160
1210
1290
1340
1380
1470
1520
1610
1650
1740
1830
1870
1960
2050
2100
2180

Level 3
lbf
N
20
24
29
34
39
45
51
57
64
72
79
87
96
100
110
120
130
140
150
170
180
190
200
210
230
240
250
270
280
300
310
330
340
360
380
390
410
430
450
470
490
500
520
540
580

90
110
130
150
180
200
230
260
290
320
360
390
430
450
490
540
560
630
670
760
810
850
890
940
1030
1070
1120
1210
1250
1340
1360
1470
1520
1610
1700
1740
1830
1920
2010
2100
2180
2230
2320
2410
2500

Level 4
lbf
N
22
27
32
37
43
49
56
63
71
79
87
100
110
120
130
140
150
160
170
180
190
210
220
240
250
260
280
300
310
330
340
360
380
400
420
430
450
470
490
510
530
560
580
600
620

100
120
150
170
200
220
250
290
320
360
390
450
490
540
580
630
670
720
760
810
850
940
980
1070
1120
1160
1250
1340
1360
1470
1520
1610
1700
1780
1870
1920
2010
2100
2180
2270
2380
2500
2580
2670
2780

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Level 5
lbf
N
24
29
31
41
45
53
80
63
73
85
94
100
110
120
130
150
160
170
180
200
210
220
240
250
270
280
300
320
330
350
370
390
410
430
450
470
490
510
540
550
570
610
620
640
660

110
130
160
180
210
240
270
310
340
380
420
450
490
540
580
670
720
730
810
890
940
960
1070
1130
1210
1250
1340
1430
1470
1560
1650
1740
1830
1920
2010
2100
2130
2270
2350
2450
2500
2670
2730
2850
2990

A 1007
TABLE 3 Continued

in.

mm

Level 1

0.055
0.056
0.057
0.058
0.059
0.060
0.061
0.062
0.063
0.064
0.065
0.066
0.067
0.068
0.069
0.070
0.071
0.072
0.073
0.074
0.075
0.076
0.077
0.078
0.079
0.080
0.081
0.082
0.083
0.084
0.085
0.086
0.087
0.088
0.089
0.090
0.091
0.092
0.093
0.094
0.095
0.096
0.097
0.098
0.099
0.100
0.101
0.102
0.103
0.104
0.105
0.106
0.107
0.108
0.109
0.110
0.111
0.112
0.113
0.114
0.115
0.116
0.117
0.118
0.119
0.120
0.121
0.122
0.123
0.124
0.125

1.40
1.42
1.45
1.47
1.50
1.52
1.56
1.57
1.60
1.63
1.65
1.68
1.70
1.73
1.75
1.78
1.80
1.83
1.85
1.86
1.91
1.93
1.96
1.98
2.01
2.03
2.03
2.03
2.11
2.13
2.16
2.18
2.21
2.24
2.26
2.29
2.31
2.34
2.36
2.39
2.41
2.44
2.46
2.49
2.51
2.54
2.57
2.59
2.62
2.64
2.67
2.69
2.72
2.74
2.77
2.79
2.82
2.84
2.87
2.90
2.92
2.95
2.97
3.00
3.02
3.05
3.07
3.10
3.12
3.15
3.18

49
48
47
46
45
44
44
43
42
42
41
40
40
39
38
38
37
37
36
36
35
35
34
34
33
33
33
32
32
31
31
31
30
30
30
29
29
28
28
28
28
27
27
27
26
26
26
26
25
25
25
25
24
24
24
24
23
23
23
23
22
22
22
22
22
21
21
21
21
21
21

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Minimum Torsional Values


(Number of Twists in 8 in.)
Level 2
Level 3
Level 4
45
44
43
43
42
41
40
40
39
38
38
37
37
36
36
35
35
34
34
33
33
32
32
31
31
30
30
30
29
29
29
28
28
28
27
27
27
26
26
26
25
25
25
25
24
24
24
24
23
23
23
23
22
22
22
22
22
21
21
21
21
21
20
20
20
20
20
19
19
19
19

41
41
40
39
36
38
37
37
36
36
35
34
34
33
33
32
32
31
31
30
30
30
29
29
28
28
28
27
27
27
26
26
26
25
25
25
24
24
24
24
23
23
23
23
22
22
22
22
21
21
21
21
21
20
20
20
20
20
19
19
19
19
19
18
18
18
18
18
18
18
17

38
36
37
36
36
35
35
34
33
33
32
32
31
31
30
30
29
29
29
28
28
27
27
27
26
26
26
25
25
25
24
24
24
23
23
23
23
22
22
22
22
21
21
21
21
20
20
20
20
20
19
19
19
19
19
18
18
18
18
18
18
17
17
17
17
17
17
17
16
16
16

Minimum Breaking ForceA


Level 5
33
33
32
32
31
30
30
29
29
28
28
28
27
27
26
26
26
25
25
24
24
24
23
23
23
22
22
22
22
21
21
21
21
20
20
20
20
19
19
19
19
18
18
18
18
18
18
17
17
17
17
17
16
16
16
16
16
16
15
15
15
15
15
15
15
14
14
14
14
14
14

Level 1
lbf
N
460
470
490
510
530
540
560
580
600
620
640
680
670
690
710
730
780
780
800
820
840
860
890
910
930
950
960
1000
1020
1050
1070
1100
1120
1150
1170
1200
1220
1250
1280
1300
1330
1360
1390
1410
1440
1470
1500
1530
1560
1580
1610
1640
1670
1700
1730
1770
1800
1830
1880
1890
1920
1960
1990
2020
2050
2090
2120
2150
2190
2220
2260

2050
2100
2180
2270
2360
2410
2500
2580
2670
2760
2850
2940
2990
3070
3160
3250
3390
3470
3580
3650
3740
3830
3960
4080
4140
4230
4260
4460
4500
4680
4760
4800
4990
5120
5210
5340
5430
5670
5700
5790
5920
6050
6190
6280
6410
6540
6580
6810
6940
7030
7170
7300
7430
7570
7700
7880
8010
8150
8280
8410
8550
8720
8860
8960
9120
9300
9440
9570
9750
9660
10 080

Level 2
lbf
N
510
530
550
570
580
600
620
640
660
690
710
730
750
770
790
820
840
880
590
910
930
960
960
1010
1030
1080
1090
1110
1140
1160
1190
1220
1250
1270
1300
1330
1360
1390
1420
1450
1480
1510
1540
1570
1600
1630
1680
1700
1730
1760
1790
1830
1860
1890
1930
1960
2000
2030
2070
2100
2140
2170
2210
2240
2290
2320
2360
2390
2430
2470
2510

2270
2360
2450
2540
2580
2670
2760
2850
2940
3070
3160
3250
3340
3430
3520
3650
3740
3830
3960
4050
4140
4280
4380
4500
4590
4720
4850
4610
5080
5160
5300
5430
5570
5650
5790
5920
6050
6190
6320
6450
6590
6720
6880
6990
7120
7260
7390
7570
7700
7830
7970
8150
8280
8410
8590
8720
8900
9030
9210
9350
9620
9660
9840
9970
10 150
10 320
10 500
10 640
10 610
10 990
11 170

Level 3
lbf
N
590
610
630
650
670
690
720
740
760
790
810
840
860
890
910
940
970
990
1020
1050
1070
1100
1130
1160
1190
1230
1250
1280
1310
1340
1370
1400
1430
1470
1500
1530
1560
1600
1630
1670
1700
1740
1770
1810
1840
1880
1910
1950
1990
2030
2080
2100
2140
2180
2220
2260
2300
2340
2380
2420
2480
2500
2540
2580
2620
2670
2710
2750
2800
2840
2880

2630
2720
2810
2900
2990
3070
3210
3300
3390
3520
3610
3740
3830
3960
4050
4190
4320
4410
4540
4680
4760
4900
5030
5160
5300
5430
5570
5700
5830
5970
6100
6230
6370
6540
6660
6610
6940
7120
7260
7430
7570
7740
7880
8060
8190
8370
8500
8680
8860
9030
9170
9350
9520
9700
9880
10 060
10 240
10 410
10 590
10 770
10 950
11 130
11 300
11 480
11 660
11 880
12 080
12 240
12 460
12 640
12 820

Level 4
lbf
N
640
670
690
720
740
760
790
810
840
870
890
920
950
980
1000
1030
1080
1090
1120
1150
1180
1210
1240
1280
1310
1340
1370
1410
1440
1470
1510
1540
1580
1610
1650
1680
1720
1760
1790
1830
1870
1910
1950
1990
2030
2070
2110
2150
2190
2230
2270
2310
2350
2400
2440
2480
2530
2570
2610
2660
2700
2750
2790
2840
2890
2930
2960
3030
3070
3120
3170

2850
2990
3070
3210
3300
3390
3520
3610
3740
3870
3980
4100
4230
4360
4450
4590
4720
4850
4990
5120
5250
5390
5520
5700
5830
5970
6100
6280
6410
6540
6720
6660
7030
7170
7340
7480
7660
7830
7970
8150
8320
8500
8680
8860
9030
9210
9390
9570
9750
9920
10 100
10 280
10 460
10 680
10 860
11 040
11 260
11 440
11 610
11 840
12 020
12 240
12 420
12 640
12 880
13 040
13 260
13 480
13 660
13 880
14 110

Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use


new u/2110503106, 10/29/2004 11:44:45 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.

Level 5
lbf
N
690
710
710
710
710
810
850
830
930
930
960
990
1000
1060
1160
1110
1140
1170
1210
1240
1270
1300
1340
1370
1410
1440
1480
1510
1550
1580
1620
1660
1700
1730
1770
1810
1850
1890
1930
1970
2010
2050
2090
2140
2180
2220
2260
2310
2360
2390
2440
2480
2530
2580
2620
2670
2710
2760
2810
2860
2910
2950
3000
3050
3100
3150
3200
3250
3310
3360
3410

3070
3200
3300
3430
3520
3550
3790
3923
4310
4140
4283
4410
4540
4630
4810
4940
5080
5200
5360
5600
5680
5790
5900
6100
6300
6400
6500
0000
0000
7030
7210
7390
7570
7700
7880
8080
8230
8410
8590
8770
8900
9130
9300
9529
9700
9880
10 000
10 210
10 410
10 610
10 810
11 010
11 280
11 430
11 630
11 830
12 050
12 230
12 500
12 730
12 950
13 130
13 350
13 670
13 790
14 030
14 210
14 160
14 730
14 950
15 170

--``,`,``,`,``,,,`,,````,`,,-`-`,,`,,`,`,,`---

Wire Diameter

A 1007
TABLE 3 Continued
Wire Diameter
in.

mm

Level 1

0.126
0.127
0.128
0.129
0.130
0.131
0.132
0.133
0.134
0.135
0.136
0.137
0.138
0.139
0.140
0.141
0.142
0.143
0.144
0.145
0.146
0.147
0.148
0.149
0.150
0.151
0.152
0.153
0.154
0.155
0.156
0.157
0.158
0.159
0.160
0.161
0.162
0.163
0.164
0.165
0.166
01.67
0.168
0.169
0.170
0.171
0.172
0.173
0.174
0.175
0.176
0.177
0.178
0.179
0.180
0.181
0.182
0.183
0.184
0.185
0.186
0.187
0.188
0.189
0.190
0.191
0.192
0.193
0.194
0.195
0.196

3.20
3.23
3.25
3.25
3.30
3.33
3.35
3.38
3.40
3.43
3.45
3.48
3.51
3.53
3.56
3.58
3.61
3.63
3.65
3.66
3.71
3.73
3.76
3.78
3.81
3.84
3.86
3.89
2.91
3.94
3.96
3.99
4.01
4.04
4.06
4.09
4.11
4.14
4.17
4.19
4.22
4.24
4.27
4.29
4.32
4.34
4.37
4.39
4.42
4.45
4.47
4.50
4.52
4.55
4.57
4.60
4.62
4.65
4.67
4.70
4.72
4.75
4.78
4.80
4.83
4.85
4.88
4.90
4.93
4.95
4.96

20
20
20
20
20
20
19
19
19
19
19
19
18
18
18
18
18
18
18
18
17
17
17
17
17
17
17
17
16
16
16
16
16
16
16
16
16
15
15
15
15
15
15
15
15
15
15
14
14
14
14
14
14
14
14
14
14
14
13
13
13
13
13
13
13
13
13
13
13
13
13

Minimum Torsional Values


(Number of Twists in 8 in.)
Level 2
Level 3
Level 4
19
19
18
18
18
18
18
18
18
17
17
17
17
17
17
17
17
16
16
16
16
16
16
16
16
15
15
15
15
15
15
15
15
15
14
14
14
14
14
14
14
14
14
14
14
13
13
13
13
13
13
13
13
13
13
13
13
12
12
12
12
12
12
12
12
12
12
12
12
12
12

17
17
17
17
17
17
16
16
16
16
16
16
16
15
15
15
15
15
15
15
15
15
14
14
14
14
14
14
14
14
14
14
13
13
13
13
13
13
13
13
13
13
13
12
12
12
12
12
12
12
12
12
12
12
12
12
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11

16
16
16
16
15
15
15
15
15
15
15
15
14
14
14
14
14
14
14
14
14
13
13
13
13
13
13
13
13
13
13
13
12
12
12
12
12
12
12
12
12
12
12
12
11
11
11
11
11
11
11
11
11
11
11
11
11
11
10
10
10
10
10
10
10
10
10
10
10
10
10

Minimum Breaking ForceA


Level 5
14
14
13
13
13
13
13
13
13
13
13
13
12
12
12
12
12
12
12
12
12
12
11
11
11
11
11
11
11
11
11
11
11
11
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
8
8
8
8
8

Level 1
lbf
N
2290
2330
2360
2400
2430
2470
2500
2540
2580
2610
2650
2690
2720
2760
2800
2840
2880
2910
2960
2990
3030
3070
3110
3150
3190
3230
3270
3310
3350
3400
3440
3480
3520
3560
3600
3650
3690
3730
3780
3820
3880
3910
3950
4000
4040
4080
4130
4170
4220
4270
4310
4360
4400
4450
4500
4540
4590
4640
4680
4730
4780
4830
4880
4920
4970
5030
5070
5120
5170
5220
5270

10 190
10 370
10 500
10 660
10 610
10 990
11 130
11 300
11 460
11 610
11 790
11 970
12 100
12 260
12 460
12 640
12 820
12 950
13 130
13 310
13 480
13 880
13 840
14 020
14 190
14 370
14 550
14 730
14 910
15 130
15 310
15 480
15 880
15 840
16 020
16 240
16 420
16 600
16 820
17 000
17 180
17 400
17 580
17 800
17 980
18 150
18 380
18 550
18 780
19 000
19 180
19 400
19 580
19 800
20 020
20 200
20 420
20 640
20 820
21 050
21 270
21 460
21 710
21 890
22 110
22 340
22 580
22 780
23 000
23 220
23 450

Level 2
lbf
N
2550
2580
2620
2680
2700
2740
2780
2820
2860
2900
2940
2990
3030
3070
3110
3150
3200
3240
3260
3330
3370
3410
3480
3500
3550
3590
3640
3680
3730
3770
3820
3880
3910
3980
4010
4050
4100
4150
4200
4240
4290
4340
4390
4440
4490
4540
4590
4640
4690
4740
4790
4840
4890
4940
5000
5050
5100
5150
5210
5260
5310
5360
5420
5470
5630
5580
5630
5690
5740
5800
5850

11 360
11 480
11 600
11 840
12 020
12 190
12 370
12 550
12 730
12 900
13 080
13 310
13 480
13 660
13 840
14 020
14 240
14 420
14 600
14 820
15 000
15 170
15 400
15 570
15 800
15 970
16 200
16 370
18 800
16 770
17 000
17 180
17 400
17 620
17 840
18 020
18 240
18 470
18 690
18 870
19 090
19 310
19 530
19 760
19 980
20 200
20 420
20 640
20 870
21 090
21 310
21 530
21 780
21 980
22 250
22 470
22 690
22 910
23 180
23 400
23 630
23 850
24 110
24 340
24 600
24 830
25 050
25 320
25 540
25 800
26 030

Level 3
lbf
N
2930
2970
3020
3080
3110
3150
3200
3250
3290
3340
3390
3430
3480
3530
3580
3630
3680
3720
3770
3820
3870
3920
3960
4030
4080
4130
4180
4230
4290
4340
4390
4440
4600
4550
4610
4660
4720
4770
4830
4880
4940
4990
5050
5110
5180
5220
5280
5330
5390
5450
5510
5570
5630
5690
5750
5810
5870
5930
5990
6050
6110
6170
6230
6290
6350
6420
6480
6540
6610
6670
6730

13 040
13 220
13 440
13 620
13 640
14 020
14 240
14 480
14 640
14 860
15 080
15 260
15 480
15 710
15 630
16 150
16 370
16 550
16 770
17 000
17 220
17 440
17 710
17 930
18 150
18 380
18 800
18 820
19 090
19 310
19 630
19 760
20 030
20 240
20 510
20 730
21 000
21 220
21 490
21 710
21 980
22 200
22 470
22 740
22 960
23 220
23 490
23 710
23 980
24 250
24 510
24 780
25 050
25 320
25 580
25 850
26 120
26 380
26 650
26 920
27 180
27 450
27 720
27 980
28 250
28 580
28 830
29 100
29 410
29 670
29 940

Level 4
lbf
N
3220
3270
3320
3370
3420
3470
3620
3670
3620
3670
3720
3780
3630
3880
3940
3990
4040
4100
4150
4210
4280
4320
4370
4430
4490
4540
4600
4660
4710
4770
48 30
4890
4950
5010
5070
5130
5190
5250
5310
5370
5430
5490
5560
5620
5660
5740
5800
5870
5930
6000
6060
6120
6190
6250
6320
6390
6450
6520
6580
6650
6720
6790
6850
6920
6990
7080
7130
7200
7270
7340
7410

14 330
14 550
14 770
15 000
15 220
15 440
15 660
15 890
16 110
16 330
16 550
16 820
17 040
17 260
17 530
17 750
17 980
18 240
18 470
18 730
18 950
19 220
19 440
19 710
19 980
20 200
30 470
20 730
20 980
21 220
21 490
21 750
22 020
22 290
22 560
22 820
23 090
23 360
23 630
23 890
24 160
24 430
24 690
25 000
25 270
25 540
25 800
26 120
26 380
26 690
26 960
27 230
27 540
27 810
28 120
28 430
28 700
29 010
29 270
29 590
29 900
30 210
30 480
30 790
31 100
31 410
31 720
32 030
32 340
32 650
32 970

--``,`,``,`,``,,,`,,````,`,,-`-`,,`,,`,`,,`---

Copyright ASTM International


Reproduced by IHS under license with ASTM

Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use


new u/2110503106, 10/29/2004 11:44:45 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.

Level 5
lbf
N
3460
3510
3570
3620
3670
3730
3780
3840
3890
3950
4000
4080
4120
4170
4230
4290
4350
4400
4460
4620
4680
4640
4700
4760
4820
4880
4940
5010
5070
5130
5190
5260
5320
5380
5450
5510
5580
5840
5710
5770
5840
5900
5970
6040
6100
6170
6240
6310
6380
6450
6510
6580
6650
6720
6790
6860
6940
7010
7060
7150
7220
7290
7370
7440
7510
7590
7660
7740
7810
7890
7960

15 200
15 320
15 390
16 110
16 330
16 800
16 830
17 090
17 310
17 580
17 800
18 060
18 330
18 560
18 820
19 090
19 360
19 680
19 840
20 110
20 380
20 640
20 910
21 180
21 450
21 710
21 980
22 290
22 580
22 830
23 090
23 400
23 670
23 940
24 250
24 510
24 830
25 090
25 400
25 870
25 680
26 250
26 560
26 870
27 140
27 450
27 760
28 070
28 380
28 700
28 960
29 270
29 590
29 900
30 210
30 620
30 880
31 190
31 500
31 810
32 120
32 430
32 790
33 100
33 410
33 770
34 080
34 430
34 750
35 100
35 410

A 1007
TABLE 3 Continued
Wire Diameter
mm

Level 1

0.197
0.198
0.199
0.200
0.201
0.202
0.203
0.204
0.205
0.206
0.207
0.208
0.209
0.210
0.211
0.212
0.213
0.214
0.215
0.216
0.217
0.218
0.219
0.220
0.221
0.222
0.223
0.224
0.225
0.226
0.227
0.228
0.229
0.230
0.231
0.232
0.233
0.234
0.235
0.236
0.237
0.238
0.239
0.240
0.241
0.242
0.243
0.244
0.245
0.246
0.247
0.248
0.249
0.250

5.00
5.03
5.05
5.06
5.11
5.13
5.16
5.18
5.21
5.23
5.26
5.28
5.31
5.33
5.36
5.38
5.41
5.44
5.46
5.49
5.51
5.54
5.56
5.59
5.61
5.64
5.65
5.89
5.72
5.74
5.77
5.79
5.82
5.84
5.97
5.50
5.92
5.94
5.97
5.99
6.02
6.05
6.07
6.10
6.12
6.15
6.17
6.20
6.22
6.25
6.27
6.30
6.32
6.36

13
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

--``,`,``,`,``,,,`,,````,`,,-`-`,,`,,`,`,,`---

in.

Minimum Torsional Values


(Number of Twists in 8 in.)
Level 2
Level 3
Level 4
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8

10
10
10
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
7
7
7
7
7
7

Minimum Breaking ForceA


Level 5
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
6
6
6
6
6
6
6
6
6
6
6

Level 1
lbf
N
5320
5370
5420
5470
5520
5570
5620
5670
5720
5780
5830
5880
5930
5990
6040
6090
6140
6200
6250
6300
6380
6410
6460
6520
6570
6630
6680
6740
6790
6850
6900
6960
7020
7070
7130
7180
7240
7300
7360
7410
7470
7530
7580
7640
7700
7780
7820
7870
7930
7990
8050
8110
8170
8230

23 670
23 890
24 110
24 340
24 580
24 780
25 000
25 230
25 460
25 720
25 940
26 180
26 380
26 650
26 870
27 090
27 320
27 580
27 810
28 030
28 300
28 520
28 740
29 010
29 230
29 500
29 720
29 990
30 210
30 480
30 700
30 980
31 230
31 450
31 720
31 940
32 210
32 480
32 700
32 970
33 230
33 500
33 720
33 990
34 260
34 620
34 790
35 010
35 280
35 550
35 810
38 080
36 350
36 610

Level 2
lbf
N
5910
5970
6020
6080
6130
6190
6250
6300
6360
6420
6480
6530
6590
6850
6710
6770
6830
6890
6940
7000
7080
7120
7180
7240
7300
7360
7430
7490
7550
7610
7670
7730
7790
7880
7930
7980
8040
8110
8170
8230
8300
8360
8430
8490
8550
8620
8680
8750
8610
8880
8940
9010
9080
9140

26 290
26 580
26 780
27 050
27 270
27 540
27 810
28 030
26 300
28 560
26 830
29 050
29 320
29 590
29 850
30 120
30 390
30 650
30 880
31 140
31 410
31 680
31 940
32 210
32 480
32 740
33 080
33 320
33 590
33 880
34 120
34 390
34 680
34 970
36 230
35 500
35 770
36 080
36 350
36 610
36 930
37 190
37 500
37 770
38 040
38 350
38 620
38 930
39 190
39 510
39 770
40 080
40 390
40 660

Level 3
lbf
N
6800
6880
6920
6990
7050
7120
7180
7250
7320
7380
7450
7510
7580
7650
7710
7780
7650
7920
7990
8050
8120
8190
8260
8330
8400
8470
8540
8610
8680
8750
8820
8890
8980
9040
9110
9180
9250
9320
9400
9470
9540
9620
9690
9760
9840
9910
9990
10 080
10 140
10 210
10 290
10 380
10 440
10 510

30 250
30 520
30 790
31 100
31 380
31 680
31 940
32 250
32 570
32 830
33 140
33 410
33 720
34 030
34 300
34 610
34 920
35 230
35 550
35 810
36 120
36 440
36 750
37 080
37 370
37 680
37 990
36 300
36 620
38 930
39 240
39 550
39 880
40 220
40 530
40 840
41 150
41 460
41 820
42 130
42 440
42 800
43 110
43 420
43 780
44 090
44 440
44 750
45 110
45 420
46 780
48 090
48 440
48 780

Level 4
lbf
N
7480
7550
7620
7690
7780
7830
7900
7970
8050
8120
8190
8270
8340
8410
8490
8560
8630
8710
8780
8880
8940
9010
9090
9160
9240
9320
9390
9470
9550
9630
9700
9780
9880
3940
10 030
10 100
10 180
10 260
10 340
10 420
10 500
10 580
10 680
10 740
10 820
10 900
10 980
11 070
11 150
11 230
11 310
11 400
11 480
11 580

33 280
33 590
33 900
34 210
34 520
34 630
35 150
35 480
35 810
36 120
36 440
36 790
37 100
37 410
37 770
38 080
38 390
38 750
39 080
39 420
39 770
40 080
40 440
40 750
41 110
41 460
41 770
42 130
42 490
42 840
43 150
43 510
43 860
44 230
44 580
44 930
46 290
45 640
48 000
46 360
46 710
47 070
47 420
47 780
48 130
48 490
48850
49 250
49 600
49 960
50 310
50 710
51 070
51 430

Level 5
lbf
N
8040
8110
8190
8260
8340
8420
8490
8570
8850
8730
8810
8890
8960
9040
9120
9200
9280
9360
9440
9520
9610
9690
9770
9850
9930
10 020
10 100
10 150
10 260
10 350
10 430
10 520
10 600
10 680
10 770
10 850
10 940
11 030
11 110
11 200
11 280
11 370
11 460
11 580
11 630
11 720
11 810
11 900
11 990
12 070
12 160
12 250
12 340
12 430

36 770
36 080
36 440
36 750
37 100
37 460
37 770
38 130
38 480
38 840
39 190
39 650
39 860
40 220
40 570
40 930
41 380
41 640
42 000
42 350
42 750
43 110
43 460
43 830
44 180
44 580
44 930
45 290
45 640
46 040
46 400
46 600
46 000
47 000
47 000
48 270
48 670
49 070
49 420
49 830
50 180
50 580
50 980
51 360
51 740
52 150
52 540
52 940
53 340
53 700
54 100
54 500
54 600
56 300

1 lbf = 4.448222 N.

counter to record the number of revolutions (twists) causing


breakage. One jaw shall be fixed axially and the other jaw
movable axially and arranged for applying tension weights to
wire under test. Tests in which breakage occurs within 18 in.
(3.18 mm) of the jaw may be disregarded.
9.2 Torsional Response ValuesThe minimum number of
twists for bright (uncoated) or drawn galvanized wire of the
grades and sizes listed in Table 3 shall be the number of 360
(6.28 rad) revolutions in an 8-in. (203 mm) length that the wire
must withstand before breakage occurs. When the distance
between the jaws of the testing machine is different than 8 in.

9. Torsional Properties
9.1 Torsion TestThe torsion test shall be conducted in
accordance with Test Method A 938 with the following modifications. The standard distance between the jaws of the testing
machine is 8 6 116 in. (203 6 1 mm). In order to save time
during tests, the distance between the jaws of the testing
machine may be shortened to as small as 100 wire diameters
(less than 8 in. (203 mm)). One end of the wire is to be rotated
with respect to the other end at a uniform speed, not to exceed
sixty 360 (6.28 rad) revolutions per minute, until breakage
occurs. The machine must be equipped with an automatic
Copyright ASTM International
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A 1007
coil the wire in a closed helix about a mandrel for six complete
turns without the coating of the wire flaking or cracking. The
mandrel diameter for drawn coatings (either galvanized or
mischmetal) is as listed in Table 5. The mandrel for finalgalvanized wire and final-coated ZN5/AL-MM is as listed in
Table 6.

(203-mm), as permitted by 9.1, the minimum number of twists


shall be adjusted in direct proportion to the change in jaw
spacing as determined by the following formula:
TA 5

~TL 3 LD!
LL

(1)

where:
TA = minimum number of twists for the adjusted spacing,
TL = minimum number of twists for 8 in. (203 mm) jaw
spacing for size and grade.
LD = distance between testing machine jaws for adjusted
spacing, inches (mm).
LL = 8 in. (203 mm).
Torsion testing of final-galvanized or final coated Zn5
Al-MM rope wire is not required but can be produced to the
torsional requirements of Table 3 for uncoated rope wire,
subject to the following reduced values.
Wire over 0.120 in.
Wire 0.0800.120 in.
Wire 0.0350.079 in.

11. Metallic Coatings for Rope Wire


11.1 Drawn-galvanized and drawn-Zn5 Al-MM rope wire
shall be made having a tightly adherent, uniform, and continuous coating. The minimum weight of zinc or zinc-alloy coating
tested in accordance with Specification A 90/A 90M shall be as
specified in Table 5. The mandrel diameter shall be as specified
in Table 5.
11.2 Final-galvanized and final-coated Zn5 Al-MM rope
wire shall be made having a tightly adherent, uniform and
continuous coating. The minimum weight of zinc or zinc-alloy
coating tested in accordance with Specification A 90/A 90M
shall be as specified in Table 6. The mandrel diameter shall be
as specified in Table 6.

30 % of Table 3 minimum
40 % of Table 3 minimum
50 % of Table 3 minimum

9.3 Torsion Test LoadingDuring the torsion test, a minimum pound force as shown in Table 4 shall be applied to the
wire being tested.

12. Workmanship, Finish and Appearance


12.1 The surface of the wire shall be free from rust and
excessive scale. The wire surface shall be smooth and free from
detrimental discontinuities such as seams, pits, and die marks.
12.2 Each coil or spool of wire shall be one continuous
length properly coiled and firmly tied.

10. Wrap Testing


10.1 All metallic coated wire produced to this specification
must meet a wrap test as a measure of steel ductility. The
wrapping may be done by any hand or power device that will
coil the wire in a closely wound helix about a mandrel equal to
twice the nominal diameter of the material being tested for six
complete turns without wire fracture.
10.2 All metallic coated wire produced to this specification
must meet a wrap test as a measure of coating adherence. The
wrapping may be done by any hand or power device that will

13. Sampling
13.1 Material testing shall be carried out by the supplier in
accordance with a method approved by the purchaser. The
number of test specimens taken from the end of a given
package vary with the quality control procedures and the
facilities of each manufacturer, but is generally not less than
10 % of the coils produced.
13.2 The purchaser may elect to have incoming acceptance
testing performed. To ensure representative sampling, the
samples shall be taken at random from the coil or spool ends.

TABLE 4 Applied Load (Pound Force) for Torsion Testing


Minimum Applied LoadA

Diameter of Wire
in.
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
A

0.010 to 0.016
0.016 to 0.020
0.020 to 0.030
0.030 to 0.040
0.040 to 0.050
0.050 to 0.060
0.060 to 0.070
0.070 to 0.080
0.080 to 0.090
0.090 to 0.100
0.100 to 0.110
0.110 to 0.120
0.120 to 0.130
0.130 to 0.140
0.140 to 0.150
0.150 to 0.160
0.160 to 0.170
0.170 to 0.180
0.180 to 0.190
0.190 to 0.200
0.200 to 0.210
0.210 to 0.220
0.220 to 0.230
0.230 to 0.240
0.240 to 0.250

mm
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over
Over

0.25
0.41
0.51
0.76
1.02
1.28
1.53
1.79
2.04
2.30
2.55
2.80
3.06
3.31
3.57
3.82
4.07
4.33
4.58
4.84
5.09
5.34
5.60
5.85
6.10

to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to

0.41
0.51
0.76
1.02
1.28
1.53
1.79
2.04
2.30
2.55
2.80
3.06
3.31
3.57
3.82
4.07
4.33
4.58
4.84
5.09
5.34
5.60
5.85
6.10
6.35

Pounds force
(lbf)

Newtons (N)

0.5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

4
5
9
14
18
20
25
29
36
43
47
51
56
58
62
67
71
76
80
85
89
94
98
103
107

14. Retesting
14.1 If non-complying results are obtained, the purchaser
may reject the entire lot, reclassify the material or perform
further testing to establish material acceptability. This additional testing shall be based solely on the non-complying
characteristic.
15. Package Marking
15.1 The coil or spool mass, dimensions, and protective
TABLE 5 Weight of Coating-Mandrel Diameter Drawn-Galvanized
or Drawn Zn5 Al-MM Rope Wire
Diameter of Wire

in.
0.010
0.018
0.029
0.061
0.091
A

Weights shall not exceed twice the minimums listed.

to
to
to
to
to

mm
0.015
0.028
0.060
0.090
0.140

0.25
0.46
0.74
1.55
2.31

to
to
to
to
to

0.38
0.71
1.52
2.29
3.56

Adherence
Test

Minimum Weight of
Coating

Mandrel
DiameterA

oz/ft2

kg/m2

1D
2D
3D
4D
5D

0.05
0.10
0.20
0.30
0.40

0.015
0.03
0.06
0.09
0.12

Where: D = nominal diameter of wire being tested.

--``,`,``,`,``,,,`,,````,`,,-`-`,,`,,`,`,,`---

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A 1007
TABLE 6 Weight of Coating-Mandrel Diameter Final-Galvanized
or Final Coated Zn5 Al-MM Rope Wire
Diameter of Wire

in.

mm

Adherence
Test

Minimum Weight of
Coating

Mandrel
DiameterA

oz/ft2

kg/m2

2D
2D
2D
2D
3D
3D
3D

0.20
0.40
0.50
0.60
0.70
0.80
0.90

0.06
0.12
0.15
0.18
0.21
0.24
0.27

0.025 to 0.047
0.64 to 1.19
0.048 to 0.054
1.22 to 1.37
0.055 to 0.063
1.40 to 1.60
0.064 to 0.079
1.63 to 2.01
0.080 to 0.092
2.03 to 2.34
0.093 to 0.192
2.36 to 4.88
0.193 and larger 4.90 and larger
A

fication number, heat number and manufacturer identification


shall be on a tag securely attached to each package.
15.3 Bar coding of each package is acceptable as a supplementary identification method on the wire identification tag. If
bar coding is used, the coding shall be consistent with the
AIAG Standard 02.00, Primary Metals Identification Tag
Application.
16. Keywords
16.1 metallic coated; rope; wire

Where: D = nominal diameter of wire being tested.

covering shall be agreed upon between the manufacturer and


purchaser.
15.2 The wire size, purchaser order number, ASTM speci-

APPENDIXES
(Nonmandatory Information)
X1. IMPERIAL (ENGLISH) WIRE MATERIALS (IN ACCORDANCE WITH CRITERIA SET FORTH IN EN 10264-1.2)

X1.1 Definitions of Terms Relating to Sampling and Acceptance:

N5

--``,`,``,`,``,,,`,,````,`,,-`-`,,`,,`,`,,`---

m
2.8 3 1022 3 m1

(X1.4)

X1.1.5 sample for testinga sufficient length of wire for


measurement of an individual characteristic.
X1.1.6 sampling lengtha sufficient length of wire to
produce the necessary samples for testing all characteristics.
X1.1.7 samplingtaking all necessary samples to supply
information on the batch.
X1.1.8 sample size, nnumber of samples for tests.
X1.1.9 non-conformanceresult of a test not complying
with the requirements for a characteristic.
X1.2 Definitions of Terms Relating to Sampling and Acceptance:
X1.2.1 batcha defined quantity of wire of the same
diameter, the same grade, and the same finish presented for
inspection and manufactured in conditions assumed to be
identical and uniform.
X1.2.2 unit (wire package)a variable or fixed quantity
supplied in a:
X1.2.2.1 coil of a single length or mass of wire, or
X1.2.2.2 bobbin (reel)A single length or mass of wire
wound on a reel, spool or bobbin, or
X1.2.2.3 flat coil (spooless core)A single length or mass
of wire wound on a cardboard center drum, or
X1.2.2.4 other wire packaging as agreed between supplier
and purchaser.
X1.2.3 base unit for sampling (m1)a mass expressed in
(kilograms) conventionally with a value equal to 100d, where
d is the diameter of the wire expressed in (millimetres).

(X1.1)

(X1.2)

where:
d = nominal wire diameter, in.,
it follows that:
Copyright ASTM International
Reproduced by IHS under license with ASTM

0.357 m
d

N5

where:
m = batch mass, tons, and
m1 = base unit mass, lb.
Knowing that conventionally:
m1 5 100 d

(X1.3)

or:

X1.1.1 batcha defined quantity of wire of the same


diameter, the same grade, and the same finish presented for
inspection and manufactured in conditions assumed to be
identical and uniform.
X1.1.2 unit (wire package)A variable or fixed quantity
supplied in a:
X1.1.2.1 coil of a single length or mass of wire, or
X1.1.2.2 bobbin (reel)A single length or mass of wire
wound on a reel, spool or bobbin, or
X1.1.2.3 flat coil (spooless core)A single length or mass
of wire wound on a cardboard center drum, or
X1.1.2.4 other wire packaging as agreed between supplier
and purchaser.
X1.1.3 base unit for sampling (m1)a mass expressed in
pounds (lb) conventionally with a value equal to 100d, where
d is the diameter of the wire expressed in inches.
X1.1.4 size of batch (N): number given by the following
formula:
N5

m
2.8 3 1022 3 100d

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A 1007
X1.2.4 size of batch (N)number given by the formula:
N5

m
103 3 m1

or:

(X1.5)

10 m
N5 d

(X1.6)

X1.2.5 sample for testinga sufficient length of wire for


measurement of an individual characteristic.
X1.2.6 sampling lengtha sufficient length of wire to
produce the necessary samples for testing all characteristics.
X1.2.7 samplingtaking all necessary samples to supply
information on the batch.
X1.2.8 sample size, nnumber of samples for tests.
X1.2.9 non-conformanceresult of a test not complying
with the requirements for a characteristic.

where:
m = batch mass, tonnes, and
m1 = base unit mass, kg.
Knowing that conventionally:
m1 5 100 d

where:
d = nominal wire diameter (mm),
it follows that:
N5

m
1023 3 100d

(X1.8)

(X1.7)

X2. METRIC WIRE MATERIALS (IN ACCORDANCE WITH CRITERIA SET FORTH IN eN 10264-1.2)

X2.1 Definition of Terms Relating to Sampling and Acceptance:


X2.1.1 batcha defined quantity of wire of the same
diameter, the same grade, and the same finish presented for
inspection and manufactured in conditions assumed to be
identical and uniform.
X2.1.2 unit (wire package)a variable or fixed quanity
supplied in a:
X2.1.2.1 coil of a single length or mass of wire, or
X2.1.2.2 bobbin (reel)a single length or mass of wire
wound on a reel, spool or bobbin, or
X2.1.2.3 flat coil (spooless core)a single length or mass
of wire wound on a cardboard center drum, or
X2.1.2.4 other wire packaging as agreed between supplier
and purchaser.
X2.1.3 base unit for sampling (m1)a mass expressed in
(kilograms) conventionally with a value equal to 100 d, where
d is the diameter of the wire expressed in (millimetres).
X2.1.4 size of batch (N): number given by the formula:
--``,`,``,`,``,,,`,,````,`,,-`-`,,`,,`,`,,`---

m = batch mass, tonnes, and


m1 = base unit mass, kg.
Knowing that conventionally:

N5

m
10 3 m1
23

m1 5 100 d

where:
d = nominal wire diameter, mm,
it follows that:
N5

m
1023 3 100d

(X2.3)

10m
N5 d

(X2.4)

or:

X2.1.5 sample for testinga sufficient length of wire for


measurement of an individual characteristic.
X2.1.6 sampling lengtha sufficient length of wire to
produce the necessary samples for testing all characteristics.
X2.1.7 samplingtaking all necessary samples to supply
information on the batch.
X2.1.8 sample size, n,number of samples for tests.
X2.1.9 non-conformanceresult of a test not complying
with the requirements for a characteristic.

(X2.1)

where:

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(X2.2)

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