Edition
Booklet
Technical English 2
Este proyecto naci a principios del ao 2008 con el afn de lograr que todo
estudiante egresado de la Facultad de Ingeniera tenga conocimiento de Ingls Tcnico
para poder aplicarlo tanto en sus estudios como en su desempeo profesional.
DECANO
This project started the first semester 2008 with the eagerness to obtain that all
withdrawn students of the Faculty of Engineering have knowledge of Technical
English, becoming it a necessity that the students apply this knowledge in their
studies as in their professional performance.
Demonstrating that today and always WE ARE LEADERS of engineering,
pioneers in the fulfilment of the necessities of formation of our professionals, we
present to all students who, by their competent application of engineering procedures
and their readiness to learn new techniques and to develop skills that constantly
expand the effectiveness and fields of application of engineering. The First Edition of
this booklet was created to carry out and to fill the requirements of the program which
objective is to contribute to the integral preparation of the students in order to fill the
profiles of nowadays professionals.
AWARENESS / ACKNOWLEDGMENT
Information contained in this work has been obtained by
gathering information from sources believed to be reliable. However,
neither the sites or the authors guarantees the accuracy or
completeness of any information published herein and neither the
Technical Language Area not its assistants shall be responsible for
any errors, omissions, or damages arising out of use of this
information. This work is gathered with the understanding that the
topics are supplying information but are not attempting to render
engineering or other professional services. If such services are
required, the assistance of an appropriate professional should be
sought.
PREFACE
THEMES
The themes were selected based in the analysis of the curriculum
of each career, and selecting the courses in common. The Booklet No. I
covers the basic sciences or the common area. The Booklets No. II and
III cover the courses of the mid term curriculum, it means the courses
of the fourth, fifth and sixth semester. The Booklet IV covers courses of
the professional areas specially the ones focused to the Administrative
Bachelor which is proposed to the different careers in the school.
GRAMMAR
Every theme is organized around grammatical topics. It is tried to
present grammar in context.
VOCABULARY
This section includes new technical words that the students have
to learn for each reading.
SPEAKING
It includes lectures, technical language from various contexts.
Listening strategies that include summarizing main ideas, making
inferences, give opinions.
LISTENING
The listening activities are selected according to the different
topics covered in this booklet.
READING
It emphasizes reading strategies such as skimming, scanning,
guessing meaning from context, understanding the structure and
organization of a text, increasing reading speed.
WRITING
It helps to use correct form and mechanics, use coherent
structure, edition, and revision to create a final draft.
TO THE TEACHERS
It is important for teachers to adapt the course materials to the
needs, interest, and learning styles of their students.
Assessment must be done through oral quizzes, written quizzes
and development of projects.
Contenido
ECOLOGY .......................................................................................................................................................... 1
MATERIALS SCIENCE................................................................................................................................. 13
THERMODYNAMICS ..................................................................................................................................... 20
MANUFACTURING ......................................................................................................................................... 29
METROLOGY................................................................................................................................................... 45
ELECTRICAL SCIENCE .............................................................................................................................. 50
CONTROL SYSTEMS .................................................................................................................................. 63
ARTIFICIAL INTELLIGENCE ........................................................................................................................ 63
REFERENCES ................................................................................................................................................. 77
ECOLOGY
SPEAKING
A.
What is Ecology?
READING
B.
Physiological ecology
both
The discipline that has as objective to follow the energy and material used throughout the
process of fabrication in order to improve the efficiency of manufacturing is
Manufacturing Ecology
Evolutionary ecology
both
The area of ecology that focuses on attempting to understand how natural selection develop
the structure and function of the organism and ecosystems is
Ecosystems ecology
Industrial Ecology
Processes
C.
Read and check your previous answers. How well did you do?
ECOLOGY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Ecology is usually considered from the perspective of the specific geographic environment
that is being studied at the moment: tropical rain forest,temperate grassland, arctic
tundra, benthicmarine, the entirebiosphere, and so on. The subject matter of ecology is the entire
natural world, including both the living and the non living parts.Biogeography focuses on the
observed distribution of plants and animals and the reasons behind it. More recently ecology has
included increasingly the human-dominated world of agriculture, grazing lands for domestic
animals, cities, and even industrial parks. Industrial ecology is a discipline that has recently been
developed, especially in Europe, where the objective is to follow the energy and material use
throughout the process of, e.g., making an automobile with the objective of attempting to improve
the material and energy efficiency of manufacturing. For any of these levels or approaches there are
some scientists that focus on theoretical ecology, which attempts to derive or apply theoretical or
sometimes mathematical reasons and generalities for what is observed in nature, and empirical
ecology, which is concerned principally with measurement. Applied ecology takes what is found
from one or both of these approaches and uses it to protect or manage nature in some way. Related
to this discipline is conservation biology. Plant ecology, animal ecology, andmicrobial ecology have
obvious foci.
33
34
35
36
37
38
39
Ecology should be more than just a set of ideas and principles that one might learn in a
classroom or book but rather more a way of looking at the world which emphasizes the assessment
and understanding of how the pieces fit together, how each influences and is influenced by the other
pieces and how the whole operates in ways not really predictable from them. When we are lucky we
are able to capture these relations in conceptual, mathematical or, increasingly, computer models that
allow us some sense of truly understanding the great complexity of nature, including as it is impacted
by human activity. This is the goal of most ecologists.
D.
From the previous text identify what the words italicized refer to.
E.
LINE
WORD
REFERS TO
LINE
WORD
it
21
it
its
27
which
such
29
which
their
30
these
10
their
30
it
11
It
31
this
13
it
36
them
13
these
38
it
REFERS TO
POLLUTION
There are 6 (six) types of pollution that are
going to be discussed in this site, namely air, water,
noise, land, radioactive, and thermal pollution.
AIR POLLUTION
Air pollution is
the introduction
of particles that
contaminates the
composition of
compounds in
the atmosphere,
this situation can
be created by:
Excess emission of gases/vapors into
atmosphere
Saturation
of
chemical
compounds/particulates
Rate of dissipation < (smaller than) rate of
absorption through various cycles (i.e.
Carbon and nitrogen cycle)
Emergence of new chemical reactions of
reactive
and
non-biodegradable
compounds.
WATER POLLUTION
Water pollution is contamination of water by
foreign matter that deteriorates the quality of the
water. Water pollution covers pollutions in liquid
forms like ocean pollution and river pollution. As
the term applies, liquid pollution occurs in the
oceans, lakes, streams, rivers, underground water
and bays, in short liquid-containing areas. It
involves the release of toxic substances, pathogenic
SOIL POLLUTION
What's the relation of water cycle and
pollution?
According to the water cycle, naturally, water
around us will be absorbed to the land (soil) and
rivers will stream from the upstream to the
downstream and released to the sea. In normal
situation organic pollutants are biodegraded by
microbes and converted to a form that brings
benefits to the aquatic life. And for the inorganic
pollutants, in the same situation, don't bring to
much hazards because they are widely dispersed
and have almost no effect to the environment
which they are released to.
Causes
The causes for such devastation are generally
due to 2 (two) forms of malpractices:
Unhealthy soil management methods;
NOISE POLLUTION
This particular pollution is ever increasing with
due to the rise in the utilization of heavy duty
machineries of industrial facilities and vehicles,
synonymous to the increase in the standard of
living in most countries. We make sounds
practically every seconds of our day, but to the
extend it has reached an unfavorable high intensity
which had cause many disturbances and irritation to
others emotionally that has adverse effects on our
daily activities.
Noise levels can be measured by decibel
method:
Decibel - one tenth of a bel where
one bel represents a difference in level between
two intensities I1, I0 where one is ten times greater
than the other.
Thus, the intensity level is the comparison of one
intensity to another and may be expressed:
0 dB
Rustling leaves
Quiet whisper (3 feet)
Quiet home
Quiet street
Normal conversation
Inside car
Loud singing (3 feet)
20 dB
30 dB
40 dB
50 dB
60 dB
70 dB
75 dB
80 dB
88 dB
90 dB
Subway (inside)
94 dB
100 dB
107 dB
115 dB
Chainsaw (3 feet)
117 dB
120 dB
130 dB
RADIOACTIVE POLLUTION
The 40's was the era where the first nuclear
bomb is being developed, and that's why it's called
the nuclear era. However, nuclear energy has
already researched back since 1900. Nuclear era
reached its greatest peak in the world war, by
showing its massive ability of destroying things.
Nuclear energy is a form of energy thats
released by the splitting of atoms. Since scientists
have found a way to make use of the energy, it has
also been used to generate electricity.Nuclear
energy has been recognized as a clean energy
because it doesnt release pollutants such as CO 2 to
the atmosphere after its reaction that could damage
our environment. It's also known that nuclear
energy has reduced the amount of greenhouse gas
emission, reducing emissions of CO2 for about 500
million metric tons of carbon.
THERMAL POLLUTION
This has become an increasing and the most
current pollution, owing to the increasing call of
globalization everywhere. Heat produced from
industries is a major contribution to the pollution,
much to the operation of the heavy industries
which produces high amount of heat energy.
Measurements of atmospheric temperature are
done by meteorological center of the weather
forecast annually, and the graph to detect the
temperature trend from a period of 10 years will be
compared with the previous batch of period. Thus
we may be able to know the rate of temperature
increase overall and make reference to the standard
level of heat that should be maintain in the
atmosphere to avoid large deviation of heat in the
system.
F.
Sources
a.
b.
c.
d.
e.
f.
g.
Methods
__________
__________
__________
__________
__________
__________
__________
__________
__________
G.
GLOBAL WARMING
There is little doubt that the planet is warming. Over the last century, the planets temperature has risen
by around 1 degree Fahrenheit (0.6 of a degree Celsius). The warmest since the mid 1800s was the 1990s. The
hottest years recorded were 1997, 1998, 2001, 2002, 2003. The United Nations panel on climate change
projects that the global temperatures will rise 3-10 degrees Fahrenheit by the centurys end, enough to have the
polar caps melted. If the ice caps melt, a vast majority of our countries borders will be under water. Monuments
and great buildings, as well as homes and lives will be under water, including New York City.
How can we do to help save the planet? The answer is simpler than you may think. You dont have to
go miles away from home to protest, or spend masses of money. If you try to follow the few simple steps that I
shall now give you, you will have started to help us all. Firstly, plant a tree; this could be easier than it sounds.
Trees, when fully grown, will help keep the planet cooler. Something as simple as walking instead of taking the
car will help reduce pollution. As well as stopping pollution, you are giving yourself exercise, something
important for our bodies. So the next time you get into your car, or your motorbike, think do I have to make
this journey by vehicle or can I walk?- When you are at home, and your getting a little cold, only put a jumper
on and do not adjust the heating. The extra heat produced by our homes also affects the planet. So try wearing
an extra layer in winter. If possible use solar energy, after all it is free; all you need to buy is the equipment. You
can get much of your hot water and heating from the sun and even generate electricity. Reduce, reuse and
recycle; only buy what you need; reuse whatever you can, like containers and paper, and recycle what you
cannot reuse. It really is as simple as that. Finally turning off unused sources of power such as televisions and
heaters will help the environment, as well as save you money. If everybody stuck to these rules, we would be
doing a great thing by protecting the earth. So please take into consideration what I have written and try to do
your part. After all, it will be our next generation that will feel the effects.
H.
VOCABULARY
I.
Abiotic
________________________________________________________________
Benthic
________________________________________________________________
________________________________________________________________
Ecosystem
________________________________________________________________
________________________________________________________________
Grazing lands
________________________________________________________________
________________________________________________________________
Microbe
________________________________________________________________
Pollution
________________________________________________________________
________________________________________________________________
Projects
________________________________________________________________
________________________________________________________________
Sewage
________________________________________________________________
________________________________________________________________
Temperate
________________________________________________________________
J.
Read the following sentences. Complete each sentence with one of the words in
the box.
biodiversity
sewage
pollutants
deforestation
contamination
reservoirs
morbidity
streams
habitat
species
Air Pollution
Ecotoxicology
tillage
sedimentation
temperature
The most common and widespread air _________________ include carbon monoxide, sulfur
dioxide, nitrogen oxides and particulate matter.
Indoor air pollution is a significant source of human death and diseasemortality and
_________________through indoor burning of wood and charcoal (especially in developing
countries), tobacco smoking, radon trapping and a host of chemical substances found in
paints, printing supplies and cleaning products.
Thermal pollution is the act of altering the _________________ of a natural water body, which
may be a river, lake or ocean environment.
The concept is most frequently discussed in the context of elevating natural water
temperature, but may also be caused by the release of cooler water from the base of
_________________ into warmer rivers.
Elevated river temperatures can also arise from _________________ or urbanization that can
reduce _________________.
10
Some water pollution may occur from natural causes such as _________________ from
severe rainfall events; however, natural causes, including volcanic eruptions and algae blooms
from natural causes constitute a minute amount of the instances of worldwide water
pollution.
The most problematic of water pollutants are microbes that induce disease, since their
sources may be construed as natural, but a preponderance of these instances result from
human intervention in the environment (such as discharge of raw _________________) or
human overpopulation phenomena.
One of the chief causes of water pollution is agricultural activity where _________________
practices, fertilizer, pesticide and herbicide use create massive amounts of sedimentation and
chemical discharge to natural waters.
EXTENDING SKILLS
K.
L.
Activity 1
Activity 1
WASTING WATER
Water is one of the earths most valuable resources, and conservation of water
is necessary. By saving water you can help protect wildlife that live in rivers and
wetlands as the more water that is used in our homes, the less there is available in
rivers, lakes and wetlands. For example, when water levels in rivers fall, food sources
for birds can be lost, and oxygen levels can fall dangerously low for fish. In 2005,
groundwater levels were lower than they have been for 20 years. The energy impact
with the use of water is also high as heating water accounts for a lot of the energy used
in homes, so the more water used, the more energy that is needed.
Saving water at home does not require any significant cost outlay; in fact you
save money when you and your family save water. For saving water inside the house
you can check your faucets, pipes and toilet for leaks; these leaks can waste about 20 gallons of water per day.
Take shorter showers and turn off the water when soaping and after that turn it back on to rinse. It is not
necessary to keep the water running while brushing your teeth, Just wet your brush and fill a glass for mouth
rinsing. Use your dishwasher and clothes washer for only full loads.Water conservation at home is one of the
11
easiest measures to put in place, and saving water should become part of everyday family practice. It comes
naturally when everyone in the family is aware of its importance, take the time to teach children these simple
water-saving methods around the home and you will make a big difference.
Highlight each verb in the paragraphs. How many modal verbs are there? ________________
GLOSSARY
Abiotic
Ecotoxicology
Pollution
Air pollution
Enviroment
Population ecology
Air Pollution
Evolutionary ecology
Projects
Alien species
Global Warming
Projects
Applied ecology
Grazing lands
Radioactive Pollution
Benthic
Industrial ecology
Sewage
Biogeography
Microbe
Soil Pollution
Community ecology
Morbidity
Temperate
Ecology
Noise Pollution
Thermal Pollution
Ecosystem ecology
Physiological ecology
Tillage
Ecosystems
Pollutants
Water pollution
12
MATERIALS SCIENCE
The properties of any material depend not only on what it's made of, but also how the
atoms and molecules within it are arranged .
SPEAKING
A.
What is an atom?
VOCABULARY
Match the following words with its definition.
1.
Atomic Structure
2. Molecule
3. Atom
4. Element
5. Matter
6. Forms of Matter
7. Compound Substance
13
READING
B.
AND
ENGINEERING?
Materials have been central to the growth, prosperity, security, and quality of life of humans since
the beginning of history. Only in the last 25 years, and especially in the last decade, has the intellectual
foundation of the field that we call materials science and engineering begun to take shape and to achieve
recognition. This has occurred just as the field itself is expanding greatly and contributing significantly to
society. Without new materials and their efficient production, our world of modern devices, machines,
computers, automobiles, aircraft, communication equipment, and structural products could not exist.
Materials scientists and engineers will continue to be at the forefront of these and other areas of science
and engineering in the service of society as they achieve new levels of understanding and control of the
basic building blocks of materials: atoms, molecules, crystals, and noncrystalline arrays.
14
Composites
Composites are combinations of materials, which can be as simple as concrete
reinforced with steel bars or as leading edge as an ultralight, carbon-fiber bicycle. The
places where different materials meet - the "interfaces" - often produce new
properties that are radically different, and better, than those in any single material.
Biomaterials
Every part of your body is a material! Bone, muscles, fingernails, hair, and
skin are all examples of different types of materials found in your body with
remarkable properties that help you survive - from keeping you upright,
and protecting you from heat or cold, to cutting and grinding your food.
Some scientists try to mimic nature's designs to create materials for other uses, such as using
the foam structure of bone as an inspiration for designing materials that are lightweight and
strong.
Exotic and Strange Materials
Materials scientists are discovering and creating entirely new types of materials - such
as buckyballs and nanotubes, which are very tiny spheres or cylinders made of
carbon atoms. Then there are aerogels, which are extremely lightweight porous
materials made almost entirely of air! Nanotechnology is taking materials science
into a new dimension, as scientists create new materials atom-by-atom and moleculeby-molecule - leading to properties and performance never before imagined.
C.
15
LISTENING
D.
1.
2.
3.
READING
E.
MATERIAL STRUCTURE
All matter is considered to be composed
of unit substances known as chemical elements.
These are the smallest units that are
distinguishable on the basis of their chemical
activity and physical properties. The elements are
composed of atoms which have distinct structure
characteristic of each element.An atom consists
of a minute positively charged nucleus
surrounded by a sufficient number of electrons
(negative charges) to keep the atom as a whole
neutral. The electron and proton have equal
butopposite electrical charge, so the neutral atom
16
ATOMIC BONDS
There are two types of bonds:
Primary Bonds:
Primary bonds are the strongest bonds which
hold atoms together. The three types of primary
bonds are:
PROPERTIES OF
MATERIALS
MECHANICAL PROPERTIES
Describe how the material supports applied
forces, including forces of tension, compression,
impact, cyclic fatigue, or forces at high
17
PHYSICAL PROPERTIES
Rely on the structure and material
processing. Describe features such as color,
electrical or thermal conductivity, magnetic and
optical behavior, usually not altered by force
acting on the material. They can be divided into
electrical,
magnetic
and
optical.Physical
properties of matter are categorized as either
Intensive or Extensive:
Color
Odor
Length
CHEMICAL PROPERTIES
These describe the substances and their
abiolity to change into a new substance with
different properties.
Flammability:
Ability to burn.
F.
G.
Toughness
__________________________________________________________
Flexibility:
__________________________________________________________
Hardness:
__________________________________________________________
Fragility:
__________________________________________________________
Plasticity:
__________________________________________________________
Ductility:
__________________________________________________________
Malleability:
__________________________________________________________
18
H.
Flammability:
__________________________________________________________
Material
__________________________________________________________
Color
__________________________________________________________
Odor
__________________________________________________________
Luster
__________________________________________________________
Malleability
__________________________________________________________
Ductility
__________________________________________________________
Conductivity
__________________________________________________________
Hardness
__________________________________________________________
Boiling Point
__________________________________________________________
Density
__________________________________________________________
GLOSSARY
Atom
Ductility
Melting Point
Atomic Bond
Element
Metallic Bond
Atomic Structure
Flammability
Metals
Biomaterial
Flexibility
Molecule
Boiling Point
Fragility
Plasticity
Bond
Hardness
Polymer
Ceramics
Hydrogen Bond
Reactivity
Composite
Ionic Bond
Semiconductor
Compound Substance
Length
Toughness
Conductivity
Malleability
Covalent Bond
Mass
Volume
Density
Matter
Weight
19
THERMODYNAMICS
SPEAKING
A.
What happen if I leave a bowl with water in the open air in a really sunny day?
READING / WRITING
B.
Thermodynamics is a physical science that studies the effects on material bodies, and on radiation
in regions of space, of transfer of heat and of work done on or by the bodies or radiation. It interrelates
macrosqcopic variables, such as temperature, volume and pressure, which describe physical properties of
material bodies and radiation, which in this science are called thermodynamic systems.
Historically, thermodynamics developed out of a desire to increase the efficiency of early steam
engines, particularly through the work of French physicist Nicolas Lonard Sadi Carnot (1824) who
believed that the efficiency of heat engines was the key that could help France win the Napoleonic Wars.
Scottish physicist Lord Kelvin was the first to formulate a concise definition of thermodynamics in 1854:
Thermo-dynamics is the subject of the relation of heat to
forces acting between contiguous parts of bodies, and the
relation of heat to electrical agency.
20
C.
Write one or two paragraphs that summarize the passage and the picture above.
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
D.
21
E.
F.
____________________________
2.
____________________________
3.
____________________________
4.
____________________________
5.
____________________________
6.
____________________________
7.
____________________________
8.
____________________________
9.
____________________________
10.
In a microwave.
____________________________
LAWS
OF THERMODYNAMICS
22
ZEROTH LAW
23
FIRST LAW
The first law of thermodynamics may be
expressed by several forms of the fundamental
thermodynamic relation:
A change in the internal
energy of a closed
thermodynamic system is
equal to the difference
between the heat supplied
to the system and the
amount of work done by
the system on its
surroundings
SECOND LAW
The second law of thermodynamics
asserts the existence of a quantity called the
entropy of a system and further states that.
When two isolated systems in separate
but nearby regions of space, each in
thermodynamic equilibrium in itself (but not
necessarily in equilibrium with each other at first)
are at some time allowed to interact, breaking the
isolation that separates the two systems, allowing
them to exchange matter or energy, they will
eventually reach a mutual thermodynamic
equilibrium. The sum of the entropies of the
initial, isolated systems is less than or equal to the
entropy of the final combination of exchanging
systems. In the process of reaching a new
24
25
a colder location to a
hotter location.
THIRD LAW
The third law of thermodynamics is
usually stated as follows:
The entropy of a perfect
crystal at absolute zero
is exactly equal to zero.
G.
26
VOCABULARY
H.
27
1.
Bsaoluet rzoe
The branch of physical science concerned with the interrelationship and interconversion of different forms of energy and
the behavior of macroscopic systems in terms of certain basic
quantities, such as pressure or temperature.
2.
Ryefilxevit
3.
Etnyrpo
4.
Tdherycmiosnaam
5.
Tyratvnsitii
6.
Itseolad symstse
7.
Ybnria rtienlao
8.
Meaytsiulriab
9.
Smyrmyet
10.
Tamhler Eiqruimliubm
11.
Nte htae
12.
Dcseol Semsty
13.
Cntnioveoc
14.
Rpssreue
15.
Rdaiatoin
GLOSSARY
Absolute Zero
Insulator
Thermodynamic Equilibrium
Closed System
Isolated System
Thermodynamic System
Conduction
Pressure
Thermodynamics
Conductor
Principle of Conservation of
Energy
Convection
Efficiency
Entropy
First Law of Thermodynamics
Heat Engines
Radiation
Residual Entropy
Second Law of Thermodynamics
Steam Engines
Thermal Equilibrium
28
Transfer of Heat
Work
Zeroth
Law
Thermodynamics
of
MANUFACTURING
A.
29
If you would have money for investing in a home-made product, which product would you
produce?
Which are the materials used for producing wooden tables and chairs?
WRITING
B.
1.
2.
According to the picture, which are the materials needed for manufacturing tires.
_____________________________________________________________________________
___________________________________________________________________________
3.
30
READING
C.
Read the following passage and make a sketch of self study applying a notetaking
system.
MANUFACTURING
Manufacturing is the use of machines, tools and labor to produce goods for use or sale. The term
may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to
industrial production, in which raw materials are transformed into finished goods on a large scale. Such
finished goods may be used for manufacturing other, more complex products, such as aircraft, household
appliances or automobiles, or sold to wholesalers, who in turn sell them to retailers, who then sell them to
end users the "consumers".
Modern manufacturing includes all intermediate processes required for the production and
integration of a product's components. Some industries, such as semiconductor and steel manufacturers
use the term fabrication instead.
MANUFACTURING SYSTEMS
Craft or Guild System
A guild is an association of craftsmen in a particular trade. The earliest types of guild were formed
as confraternities of workers. They were organized in a manner something between a trade union, a cartel,
and a secret society. A lasting legacy of traditional guilds is the guildhalls constructed and used as meeting
places.
Putting-out system
The putting-out system was a means of subcontracting work. It was also known as the workshop
system. In putting-out, work was contracted by a central agent to subcontractors who completed the work
in their own facilities, usually their own homes. The domestic system was a popular system of cloth
production in Europe.
Mass production
Mass production, flow production, repetitive flow production, series production, or serial
production, is the production of large amounts of standardized products, including and especially on
assembly lines. The concepts of mass production are applied to various kinds of products, from fluids and
particulates handled in bulk (such as food, fuel, chemicals, and mined minerals) to discrete solid parts (such
as fasteners) to assemblies of such parts (such as household appliances and automobiles).
Just In Time manufacturing
Just-in-Time (JIT) is a production strategy that strives to improve a business' return on investment
by reducing in-process inventory and associated carrying costs. This production method is also called the
Toyota Production System. To meet JIT objectives, the process relies on signals or Kanban (,
Kanban) between different points in the process, which tell production when to make the next part.
Kanban are usually 'tickets' but can be simple visual signals, such as the presence or absence of a part on a
shelf. Implemented correctly, JIT focuses on continuous improvement and can improve a manufacturing
31
organization's return on investment, quality, and efficiency. To achieve continuous improvement key areas
of focus could be flow, employee involvement and quality.
Quick notice that stock depletion requires personnel to order new stock is critical to the inventory
reduction at the center of JIT. This saves warehouse space and costs. However, the complete mechanism
for making this work is often misunderstood.
Lean manufacturing
Lean manufacturing, lean enterprise, or lean production, often simply, "Lean," is a production
practice that considers the expenditure of resources for any goal other than the creation of value for the
end customer to be wasteful, and thus a target for elimination. Working from the perspective of the
customer who consumes a product or service, "value" is defined as any action or process that a customer
would be willing to pay for.
Lean manufacturing is a variation on the theme of efficiency based on optimizing flow; it is a
present-day instance of the recurring theme in human history toward increasing efficiency, decreasing
waste, and using empirical methods to decide what matters, rather than uncritically accepting pre-existing
ideas.
Flexible manufacturing
A flexible manufacturing system (FMS) is a manufacturing system in which there is some amount
of flexibility that allows the system to react in the case of changes, whether predicted or unpredicted. This
flexibility is generally considered to fall into two categories, which both contain numerous subcategories.
The first category, machine flexibility, covers the system's ability to be changed to produce new product
types, and ability to change the order of operations executed on a part. The second category is called
routing flexibility, which consists of the ability to use multiple qmachines to perform the same operation
on a part, as well as the system's ability to absorb large-scale changes, such as in volume, capacity, or
capability.
The main advantages of an FMS are its high flexibility in managing manufacturing resources like
time and effort in order to manufacture a new product. The best application of an FMS is found in the
production of small sets of products like those from a mass production.
Mass customization
Mass customization, in marketing, manufacturing, call centers and management, is the use of
flexible computer-aided manufacturing systems to produce custom output. Those systems combine the low
unit costs of mass production processes with the flexibility of individual customization.
Agile manufacturing
Agile manufacturing is a term applied to an organization that has created the processes, tools, and
training to enable it to respond quickly to customer needs and market changes while still controlling costs
and quality.
Rapid manufacturing
Direct digital manufacturing, sometimes called additive, rapid, direct, instant, or on-demand
manufacturing, is a manufacturing process which creates physical parts directly from 3D CAD files or data
32
using computer-controlled additive and subtractive fabrication and machining techniques with minimal
human intervention. When a small, low-cost device is used, it is calleddesktop or personal manufacturing.
Prefabrication
Prefabrication is the practice of assembling components of a structure in a factory or other
manufacturing site, and transporting complete assemblies or sub-assemblies to the construction site where
the structure is to be located. The term is used to distinguish this process from the more conventional
construction practice of transporting the basic materials to the construction site where all assembly is
carried out.
Fabrication
This term refers to building metal structures by cutting, bending, and assembling. The cutting part
of fabrication is via sawing, shearing, or chiseling, torching with handheld torches (such as oxy-fuel torches
or plasma torches); and via CNC cutters (using a laser, torch, or water jet). The bending is via hammering
or via press brakes and similar tools. The assembling is via welding, binding with adhesives, riveting,
threaded fasteners, or even yet more bending in the form of a crimped seam. Structural steel and sheet
metal are the usual starting materials for fabrication, along with the welding wire, flux, and fasteners that
will join the cut pieces. As with other manufacturing processes, both human labor and automation are
commonly used. The product resulting from fabrication may be called a fabrication. Shops that specialize
in this type of metal work are called fab shops. The end products of other common types of metalworking,
such as machining, metal stamping, forging, and casting, may be similar in shape and function, but those
processes are not classified as fabrication.
Paragraph No. 1
Read the following passage and write the main idea of each paragraph.
Additionally write next to the picture the number of paragraph that correspond to
the each step of the process.
Paragraph No. 2
D.
33
Paragraph No. 3
Paragraph No. 4
Paragraph No. 7
Paragraph No. 6
Paragraph No. 5
34
Paragraph No. 8
Paragraph No. 9
Paragraph No. 10
Paragraph No. 11
Paragraph No. 12
35
The raw meal travels through a preheating tower and reaches approximately 900C before
it enters the kiln. Once the raw meal reaches the rotating kiln, it is heated further which
releases carbon dioxide from the limestone. As the heated raw meal proceeds further
down the kiln into the burning zone, temperatures reach in excess of 1400C causing
chemical reactions which convert the raw meal into hard nodules ranging in size from 535mm in diameter known as clinker.
Main Idea
The clinker is then cooled, with the heat recovered from this process being re-used in the
kiln to increase energy efficiency. After cooling, the clinker is transported from the storage
area, via belt conveyers, to the cement mill.
Main Idea
Just before entering the mill, other additives such as gypsum and limestone are added to
the clinker in very specific quantities. The mill is a large rotating ball mill which is filled to
a certain level with steel balls ranging in size from 17-90mm in diameter. The clinker and
additives are crushed and ground between the steel balls until the desired fineness is
attained.
Main Idea
The resultant cement powder then exits the mill and passes through a separator, which
extracts the coarse cement powder that has not been milled to the required fineness and
returns it back into the mill for further milling. The cement meal that passes through the
separator is stored in various silos, ranging in size from 500-30,000 tonnes, where it awaits
bagging or bulk transportation.
Main Idea
From the bulk silo, the cement is dispatched from our plants in various ways. The
majority of our cement is loaded into bulk pneumatic tankers via 24 hour automated
weighbridges, where the driver simply drives the vehicle onto the weighbridge, weighs his
empty truck, connects the loading chute to the tank and selects the appropriate product.
Once loading is finished, the vehicle is then weighed again to determine exactly how much
product was loaded, the driver departs and the weighbridge system automatically records
the transaction for processing.
Main Idea
Paragraph No. 13
E.
Some of the cement is transported from the bulk silo to the Despatch Silo where it is
packed into 20kg paper bags on the automated Rotopacker and then arranged onto pallets.
The cement is also available in 1 tonne bulk bags for manufacturing and construction
purposes and is often loaded into ships where it is transported via sea to various
destinations across Australia.
Main Idea
MANUFACTURING PROCESSES
Casting
Casting is a manufacturing process by
which a liquid material is usually poured into
a mold, which contains a hollow cavity of the
desired shape, and then allowed to solidify. The
solidified part is also known as a casting, which is
ejected or broken out of the mold to complete
the process. Casting materials are usually metals
or various cold setting materials that cure after
mixing two or more components together;
examples
are epoxy, concrete,plaster and clay.
Casting is most often used for making complex
shapes that would be otherwise difficult or
uneconomical to make by other methods.
36
Compressive forming
Compressive forming involves those processes
where the primary means of plastic deformation
is uni- or multiaxial compressive loading.
Forming
Forming,
or metal
forming,
is
the metalworking process of fashioning metal
parts and objects through mechanical
deformation; the workpiece is reshaped without
adding or removing material, and its mass
remains unchanged. Forming operates on
the materials
science principle
of plastic
deformation, where the physical shape of a
material is permanently deformed.
Tensile forming
Tensile forming involves those processes where
the primary means of plastic deformation is unior multiaxial tensile stress.
37
Bending
38
39
40
Joining
Welding
Welding is the fabrication or sculptural
process
that
joins
materials,
usually metals orthermoplastics,
by
causing coalescence. This is often done
by melting the workpieces and adding a filler
material to form a pool of molten material
(the weld pool) that cools to become a strong
joint,
with pressure sometimes
used
in
conjunction with heat, or by itself, to produce the
weld. This is in contrast with soldering and
brazing, which involve melting a lower-meltingpoint material between the workpieces to form a
bond between them, without melting the
workpieces.
Brazing
41
Brazing is
a metal-joining
process
whereby a filler metal is heated above melting
point and distributed between two or more closefitting parts by capillary action. The filler metal is
brought slightly above its melting (liquidus)
temperature while protected by a suitable
atmosphere, usually a flux. It then flows over the
base metal (known as wetting) and is then cooled
to join the workpieces together. It is similar
to soldering, except the temperatures used to
melt the filler metal are higher.
A variety of alloys are used as filler metals
for brazing depending on the intended use or
application method. In general, braze alloys are
Fastening
A fastener is
a hardware device
that
mechanically joins or affixes two or more objects
together.Fasteners can also be used to close a
container such as a bag, a box, or an envelope; or
they may involve keeping together the sides of an
opening of flexible material, attaching a lid to a
container, etc. There are also special-purpose
closing devices, e.g. a bread clip. Fasteners used
in these manners are often temporary, in that
they may be fastened and unfastened repeatedly.
Some types of woodworking joints make
use of separate internal reinforcements, such
as dowels or biscuits, which in a sense can be
considered fasteners within the scope of the joint
system, although on their own they are not
general purpose fasteners.
42
VOCABULARY
F.
Write the word that correspond to the definition. Use the words in the box.
Aircraft
Chisel
Guild
Household appliance
Coarse
Oxy-fuel torches
Serial production
Subcontractor
1.
Assembly line
Customer
Guildhall
Manufacturing
Production
Limestone
Shear
Weld
Casting
Forging
Handicraft
Kilns
weighbridge
Raw Material
Standardize
Machining
A large edge tool that cuts sheet metal by passing a blade through it.
__________________________
2.
3.
__________________________
4.
__________________________
5.
6.
7.
8.
9.
_______________________
10.
Association of artisans.
__________________________
11.
It consist in joining (metals) by applying heat, sometimes with pressure and sometimes with
an intermediate or filler metal having a high melting point. __________________________
12.
13.
One that assumes some of the obligations of the primary contractor. ___________________
14.
Process in which power-driven machine tools are used with a sharp cutting tool to
mechanically cut the material to achieve the desired geometry. ________________________
15.
Processes that use fuel gases and oxygen to weld and cut metals. ______________________
16.
43
__________________________
__________________________
17.
__________________________
18.
The manufacture of goods in large quantities, often using standardized designs and
assembly-line techniques.
__________________________
19.
The process of forming (metal, for example) by heating in a forge and beating or
hammering into shape.
__________________________
20.
__________________________
21.
__________________________
22.
Ovens for hardening, burning, or drying substances such as grain, meal, or clay, especially a
brick-lined oven used to bake or fire ceramics.
__________________________
23.
A machine for weighing vehiclesby means of a metal plate set into a road.
__________________________
24.
__________________________
LISTENING
G.
GLOSSARY
Assembling
Forming
Reclaimer
Brazing
Guild
Standardization
Bulk Product
JIT
Structural Steel
Casting
Machining
Torching
Clinker
Manufacturing
Welding
FMS
Mass Production
Forging
Raw Material
44
METROLOGY
SPEAKING
A.
VOCABULARY
B.
Coordinated / synchronized
Core / central
Defined / defining
Defined / is defined
Knowing / know
Measure / measurement
Measurers / Metrologists
Perfoms / performing
Practical / practiced
With / by
1.
2.
3.
4.
5.
6.
7.
8.
45
C.
9.
They also apply proven principles to ______________ situations and evaluate unexpected or
contradictory results.
10.
__________________ are people who perform metrology work at and above the technician
levels, generally without the benefit or acknowledgement of a college degree.
Criterion
Definition
Is the degree of exactness which the final product corresponds to the measurement
standard.
Refers to the ability of a measurement to be consistently reproduced.
Refers to the consistency of accurate results over consecutive measurements over
time.
Refers to the ongoing validations that the measurement of the final product conforms
to the original standard of measurement.
It is the process where metrology is applied to measurement equipment and
processes to ensure conformity with a known standard of measurement, usually
traceable to a national standards board.
D.
46
To
this
concerns
regulatory requirements
of measurements and
measuring instruments
for the protection of
health, public safety,
the
environment,
enabling
taxation,
protection
of
consumers and fair
trade.
E.
Definition
Arrange the equipment needed for calibration and verify that it works correctly.
Execute the calibration procedures and collect data.
Dismantle set-ups, check the components for damage and then put the
components into a stored state. This is the entry-level position for people who
didnt start in the equipment warehouse or transportation functions
READING
STANDARDS
AND
47
STANDARDIZATION
Standardization is the process of
establishing a technical standard, which could be
a standard specification, standard test method,
standard definition, standard procedure (or
practice), etc.
The existence of a published standard
does not necessarily imply that it is useful or
correct. Just because an item is stamped with a
standard number does not, by itself, indicate that
the item is fit for any particular use. The people
who use the item or service (engineers, trade
unions, etc.) or specify it (building codes,
government, industry, etc.) have the responsibility
to consider the available standards, specify the
correct one, enforce compliance, and use the item
correctly. Validation of suitability is necessary.
Standardization is implemented greatly
when companies release new products to market.
Compatibility is important for products to be
successful; many devices coming out have USB,
Ethernet, or other standard types of connection.
This allows consumers to use their new items
along with what they already own.
By using standardization, groups can
easily communicate through the set guidelines, in
order to maintain focus. The method is made to
facilitate processes and tasks; this is why it
interlocks with lean manufacturing.
ANSI
______________________________________________________________________
2.
ABNT ______________________________________________________________________
3.
AENOR______________________________________________________________________
4.
IRAM ______________________________________________________________________
5.
JISC
6.
KATS ______________________________________________________________________
7.
SABS ______________________________________________________________________
8.
SAC
48
______________________________________________________________________
______________________________________________________________________
G.
9.
SCC
______________________________________________________________________
10.
ISO
______________________________________________________________________
2.
3.
4.
Why was the meter definition changed (1/10 000 000 of the distance from Equator to the
pole)? _______________________________________________________________________
___________________________________________________________________________
5.
6.
7.
8.
9.
GLOSSARY
Accuracy
Metrologist
Standard
Calibration
Metrology
Standardization
Industrial Metrology
Precision
Traceability
ISO Norms
Reliability
Legal Metrology
Scientific Metrology
49
ELECTRICAL SCIENCE
SPEAKING
A.
VOCABULARY
B.
Electronics is the _______________ of science and technology that deals with electrical
circuits.
Type
2.
Make
made
Its
their
Use
Uses
50
Flows
7.
Systems
Until 1950 this field was called "radio technology" because _______________ principal
application was the design and theory of radio transmitters, receivers and vacuum tubes.
Your
6.
Mechanisms
5.
Apparatus
The nonlinear behavior of these components and their ability to control electron
_______________ makes amplification of weak signals possible and is usually applied to
information and signal processing.
Gadgets
4.
Subdivision
3.
Branch
Electronic Module
Electronic Part
8.
9.
10.
Invent
Multipart
Multifunction
12.
Create
11.
Unknown
Common
divide
separate
READING
C.
WHAT
IS ELECTRICITY?
51
Coulombs law
Charles-Augustin de Coulomb (17361806) was a great French physicist that developed
what is now called Coulombs Law which
states the formula to calculate the strength of the
attraction or repulsion forces within charges.
Coulombs Law states that the force between two
charged objects is directly proportional to the
product of their charges and inversely
proportional to the square of the distance
between them. It is important to note that such a
law is used at electrostatics.
Ohms law
Georg Simon Ohm (1789-1854) was a
German physicist and mathematician that
developed what is now called Ohms Law
which states relationship between voltage and
current is called resistance. In 1827, George
Simon Ohm defined this relationship with the
following formula:
V=I*R
In which:
- V = Voltage
- I = Current
- R = Resistance
Electric Circuits basics
Electric circuits are of great
importance to engineers, they are the essential
element of any electrical device. An electrical
circuit is made of various components, some of
which are described below:
Battery:
This is source of direct current which has
a fixed voltage. The symbol used to describe this
device can be seen below:
52
Resistor:
Capacitor:
Inductor:
This is basically a coil of wire, similarly to
the capacitor; this device can store a determined
quantity of energy, but in the form of a magnetic
field. This device can also be used as a power
supply, but it provides current rather than
voltage. The symbol used to describe this device
can be seen below:
Diode:
This is a device that allows current to flow only in
a single direction. Typically diodes are made of a
semiconductor material, specifically Silicon or
Germanium. A very common kind of diode is the
LED (Light Emitting Diode): This special type of
diode is capable of emitting light when current
flows in the correct direction.
ANALOGUE AND
DIGITAL SYSTEMS
ANALOGUE SYSTEMS
53
DIGITAL SYSTEMS
Digital systems process digital signals which can
take only a limited number of values (discrete
steps), usually just two values are used: the
positive supply voltage (+Vs) and zero volts (0V).
Logic States
D.
E.
54
Analog quantities
a.
Vary smoothly, and then change abruptly to new values.
b.
Consist of codes of high-level and low-level signals.
c.
Vary smoothly continuously.
d.
Have periods of high-level and low-level signals, then change to continuous signals.
2.
Digital signals
a.
Vary smoothly, then change abruptly to new values.
b.
Consist of codes of high-level and low-level signals.
c.
Vary smoothly continuously.
d.
Have periods of high-level and low-level signals, then change to continuous signals.
3.
4.
5.
6.
7.
Analog quantities
a.
Usually have slow response and less than high accuracy.
b.
Can be maintained at very high accuracy at very high computing speeds.
c.
Are impossible to compute.
d.
Either have slow response or very high accuracy.
8.
Digital quantities
a.
Usually have slow response and less than high accuracy.
b.
Can be maintained at very high accuracy at very high computing speeds.
c.
Are impossible to compute. Either have slow response or very high accuracy
55
F.
9.
10.
A digital-to-analog converter:
a.
Outputs a digital signal in serial form.
b.
Outputs an analog signal in stair-step form.
c.
Outputs a smooth and continuous analog signal.
d.
Outputs one digital code after another.
SERIES
AND
PARALLEL CIRCUITS
OHM'S LAW
To make a current flow through a resistance there must be a voltage across that resistance. Ohm's
Law shows the relationship between the voltage (V), current (I) and resistance (R). It can be written in
three ways:
Where
Example:
3 V is applied across a 6resistor, what is the current?
We have voltage (V) and resistance(R); we need to find the current (I).
Finding I
Exercises
A lamp connected to a 6 V battery passes a current of 60 mA, what is the lamp's resistance?
A 1.2 k resistor passes a current of 0.2 A, what is the voltage across it?
56
In this case, however, power (P) is exactly equal to current (I) multiplied by voltage (V), when using
this formula, the unit of measurement for power is the watt, abbreviated with the letter "W."
In an open circuit, where voltage is present between the terminals of the source and there is zero
current, there is zero power dissipated, no matter how great that voltage may be. Since P=IE and I=0 and
anything multiplied by zero is zero, the power dissipated in any open circuit must be zero. Likewise, if we
were to have a short circuit constructed of a loop of superconducting wire (absolutely zero resistance), we
could have a condition of current in the loop with zero voltage, and likewise no power would be dissipated.
Since P=IE and E=0 and anything multiplied by zero is zero, the power dissipated in a superconducting
loop must be zero.
This should make intuitive sense: the more resistors in series that the electrons must flow through,
the more difficult it will be for those electrons to flow. In the example problem, we had a 3 k, 10 k, and
5 k resistor in series, giving us a total resistance of 18 k:
57
In essence, we've calculated the equivalent resistance of R1, R2, and R3 combined. Knowing this,
we could re-draw the circuit with a single equivalent resistor representing the series combination of R1, R2,
and R3:
Now we have all the necessary information to calculate circuit current, because we have the voltage
between points 1 and 4 (9 volts) and the resistance between points 1 and 4 (18 k):
Knowing that current is equal through all components of a series circuit (and we just determined
the current through the battery), we can go back to our original circuit schematic and note the current
through each component:
The rule with such a table is to apply Ohm's Law only to the values within each vertical column.
For instance, find ER1 only with IR1 and R1 values; ER2 only with IR2 and R2; etc. You begin your analysis by
filling in those elements of the table that are given to you from the beginning:
The first principle to understand about parallel circuits is that the voltage is equal across all
components in the circuit. This is because there are only two sets of electrically common points in a
parallel circuit, and voltage measured between sets of common points must always be the same at any given
58
time. Therefore, in the above circuit, the voltage across R1 is equal to the voltage across R2 which is equal
to the voltage across R3 which is equal to the voltage across the battery.
This equality of voltages can be represented in another table for our starting values:
Just as in the case of series circuits, the same caveat for Ohm's Law applies: values for voltage,
current, and resistance must be in the same context in order for the calculations to work correctly.
However, in the above example circuit, we can immediately apply Ohm's Law to each resistor to find its
current because we know the voltage across each resistor (9 volts) and the resistance of each resistor:
Now, the way to find the equivalent resistance is applying the formula
(
59
This circuit is neither simple series nor simple parallel. Rather, it contains elements of both. The
current exits the bottom of the battery, splits up to travel through R 3 and R4, rejoins, then splits up again to
travel through R1 and R2, then rejoins again to return to the top of the battery. There exists more than one
path for current to travel (not series), yet there are more than two sets of electrically common points in the
circuit (not parallel).
Because the circuit is a combination of both series and parallel, we cannot apply the rules for
voltage, current, and resistance "across the table" to begin analysis like we could when the circuits were one
way or the other. For instance, if the above circuit were simple series, we could just add up R1 through R4
to arrive at a total resistance, solve for total current, and then solve for all voltage drops. Likewise, if the
above circuit were simple parallel, we could just solve for branch currents, add up branch currents to figure
the total current, and then calculate total resistance from total voltage and total current. However, this
circuit's solution will be more complex.
The table will still help us manage the different values for series-parallel combination circuits, but
we'll have to be careful how and where we apply the different rules for series and parallel. Ohm's Law, of
course, still works just the same for determining values within a vertical column in the table.
If we are able to identify which parts of the circuit are series and which parts are parallel, we can
analyze it in stages, approaching each part one at a time, using the appropriate rules to determine the
relationships of voltage, current, and resistance.
The goal of series-parallel resistor circuit analysis is to be able to determine all voltage drops,
currents, and power dissipations in a circuit. The general strategy to accomplish this goal is as follows:
Step 1: Assess which resistors in a circuit are connected together in simple series or simple parallel.
Step 2: Re-draw the circuit, replacing each of those series or parallel resistor combinations
identified in step 1 with a single, equivalent-value resistor. If using a table to manage variables,
make a new table column for each resistance equivalent.
Step 3: Repeat steps 1 and 2 until the entire circuit is reduced to one equivalent resistor.
Step 4: Calculate total current from total voltage and total resistance (I=E/R).
Step 5: Taking total voltage and total current values, go back to last step in the circuit reduction
process and insert those values where applicable.
Step 6: From known resistances and total voltage / total current values from step 5, use Ohm's
Law to calculate unknown values (voltage or current) (E=IR or I=E/R).
Step 7: Repeat steps 5 and 6 until all values for voltage and current are known in the original circuit
configuration. Essentially, you will proceed step-by-step from the simplified version of the circuit
back into its original, complex form, plugging in values of voltage and current where appropriate
until all values of voltage and current are known.
60
G.
Step 8: Calculate power dissipations from known voltage, current, and/or resistance values.
What is ?
Node
______________________________________________________________________
_____________________________________________________________________
Circuit
______________________________________________________________________
_____________________________________________________________________
Current
______________________________________________________________________
_____________________________________________________________________
Ampere
______________________________________________________________________
_____________________________________________________________________
Volt
______________________________________________________________________
_____________________________________________________________________
Ohm
______________________________________________________________________
_____________________________________________________________________
H.
I.
Identify which of these components are connected directly in series with each
other, and which are connected directly in parallel with each other
61
Figure 1
Figure 2
Figure 3
Series _____________________
Series _____________________
Series _____________________
Parallel _____________________
Parallel _____________________
Parallel _____________________
J.
K.
Solve for the unknown quantity (E, I, or R) given the other two, and express your
answer in both scientific and metric notations:
I = 20 mA,
R = 5 k;
E=
I = 150 A,
R = 47 k;
E=
E = 24 V,
R = 3.3 M;
I=
E = 7.2 kV,
R = 900 ;
I=
E = 1.02 mV,
I = 40 A;
R=
R2
R3
V
I
R
P
GLOSSARY
Ampere
Diode
PCB
Amplifier
Electronics
Power
Analog-to-Digital
Converter
Equivalent Resistance
Resistance
Inductor
Resistor
Integrated Circuits
Series Circuit
Ohms Law
Transistor
Ohms
Voltage
Open Circuit
Volts
Parallel Circuits
Watts
Analogue Systems
Capacitor
Current
Digital Systems
Digital-to-Analog
Converter
62
Total
CONTROL SYSTEMS
READING
A.
Example:
A water bath is to be maintained at a constant temperature. The water bath is heated by a helical pipe
through which steam flows. The flow rate of steam can be set by means of a control valve. Here the
control system consist of positioning of the control valve and the temperature of the water bath. This
result in a controlled system with the input variable temperature of water bath and the output variable
position of control valve
63
Example:
Volumetric flow is set by adjusting a control valve. At a constant applied pressure, the volumetnric flow is
directly influenced by the position of the control valve. This relationship between control valve setting and
volumetric flow can be determined either by means of physical equation or by experiment. This results in
the definition of a system consisting of the valve eith the output variable volumetric flow and the
input variable control valve setting.
A closed-loop control is a process where the controlled variable is continously monitored and
compared with the reference variable. Depending on the result of this comparison, the input variable for
the system is influenced to adjust the output variable to the desired walue despite any disturbing influences.
The feedback results ina a closed-loop action.
Example:
The volumentric flow (output variable) is to be mantained at the predetermined value of the reference
variable. First a measurement is made and this measuremtne is converted into an electrical signed. This
signal is passed to the controller and compared with the desired value. Comparison takes place by
substracting the measured value from the desired value. The result is the deviation.
WRITING
B.
Imagine that you are riding a bike, explained and create a block diagram of the
process as a controlled system. Is that a closed-loop or a open-loop?
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
64
Block Diagram
C.
The tank of the toilet is another controlled system; how does it work? Explained
and draw a block diagram.
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
_________________________________________________________________
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Block Diagram
D.
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VOCABULARY
E.
BASIC TERMINOLOGY
1.
c. Manipulated variable
d. Disturbance
2. The variable which can be canged to influence the controlled variable is:
a. Reference variable
c. Disturbance
b. Manipulated variable
d. Deviation
3. The influences that create the necessity of an closed-loop is:
a. Control response
c. Disturbance
b. Manipulated variable
d. Deviation
4. The set point or desired value of the controlled variable is:
a. Reference
b. Deviation
c. Manipulated variable
d. Control response
5. The result of a comparison of reference variable and the controlled variable is:
a. Feedback
c. Closed-loop
b. Control response
d. Deviation
6. This indicates how the controlled system reacts to cahnges to the input variables
a. Deviation
c. Control variable
b. Control responsed
d. Feedback
7. This hold the controlled variable as near as possible to the reference variable. This compares the
value of the controlled variable with the value of the reference variable.
a. Controlled variable
c. Deviation
b. Controller
d. Loop
8. A mechanism that contains all the necessary elements for automatic closed-loop control.
a. Closed-loop system
c. Motor
b. Open-loop system
d. Controller
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9. A closed-circuit feedback system used in the automatic control of machines, involving an errorsensor using a small amount of energy, an amplifier, and a servomotor dispensing large amounts of
power.
a. Controlled systems
c. Servomechanism
b. Logic systems
d. Motor control
10. Situation when output from an event or phenomenon will influence an occurrence or occurrences
of the same event of phenomenon .
a. System
c. Servomechanism
b. Deviation
d. Feedback
GLOSSARY
Actuator
Open-loop
Closed-loop
Reference
Controlled Variable
Servomechanism
Controller
Deviation
Feedback
Manipulated Variable
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ARTIFICIAL INTELLIGENCE
SPEAKING
A.
VOCABULARY
B.
Questions
1.
Answers
i.
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It is the science and engineering of making intelligent machines, especially intelligent
computer programs. It is related to the similar task of using computers to understand
human intelligence, but AI does not have to confine itself to methods that are
biologically observable.
ii.
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Intelligence is the computational part of the ability to achieve goals in the world.
Varying kinds and degrees of intelligence occur in people, many animals and some
machines.
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iii.
_________________________________________________________________________
Sometimes but not always or even usually. On the one hand, we can learn something
about how to make machines solve problems by observing other people or just by
observing our own methods. On the other hand, most work in AI involves studying the
problems the world presents to intelligence rather than studying people or animals. AI
researchers are free to use methods that are not observed in people or that involve
much more computing than people can do.
iv.
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After WWII, a number of people independently started to work on intelligent machines.
The English mathematician Alan Turing may have been the first. He gave a lecture on it
in 1947. He also may have been the first to decide that AI was best researched by
programming computers rather than by building machines. By the late 1950s, there
were many researchers on AI, and most of them were basing their work on
programming computers.
v.
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Yes. The ultimate effort is to make computer programs that can solve problems and
achieve goals in the world as well as humans. However, many people involved in
particular research areas are much less ambitious.
vi.
_________________________________________________________________________
A few people think that human-level intelligence can be achieved by writing large
numbers of programs of the kind people are now writing and assembling vast
knowledge bases of facts in the languages now used for expressing knowledge.
However, most AI researchers believe that new fundamental ideas are required, and
therefore it cannot be predicted when human-level intelligence will be achieved.
vii.
_________________________________________________________________________
The philosopher John Searle says that the idea of a non-biological machine being
intelligent is incoherent. He proposes the Chinese room argument wwwformal.stanford.edu/jmc/chinese.html The philosopher Hubert Dreyfus says that AI is
impossible. The computer scientist Joseph Weizenbaum says the idea is obscene, antihuman and immoral. Various people have said that since artificial intelligence hasn't
reached human level by now, it must be impossible. Still other people are disappointed
that companies they invested in went bankrupt.
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C.
ROBOTS
The word robot is usually used to
refer to a mechanical agent that performs
one or more tasks in which it mimics a
human or animal agent either through
programming or commands. Another word
used synonymously is automaton. Virtual
robots exist, but are most often called by
the abbreviated name bots.
The name robot comes from the Czech
word robota, which means drudgery or
servitude. It was coined by Karel Capek, a
Czech playwright, in his play R.U.R., which
stands for Rossums Universal Robots. It
was published in 1921, and entered English
in 1923. The field of study of robots is
referred to as robotics, and people who
specialize in robotics are called roboticists.
Robots can be classified in a
number of ways. Robot creators may use
the means of locomotion as their
categories, differentiating their creations by
whether they are static, on the one hand, or
whether they have treads, a propeller, fins,
legs, wheels, rotors, or other means of
propulsion, on the other hand.
The National Aeronautics and Space
Administration (NASA), however, classifies
robots in several different ways on their
Types of Robots web page. First, it
classifies them by whether they work on
Earth or in space. Second, it classifies them
by the industry they work in. And third, it
classifies them by the type of jobs they do.
Robots are employed in industries
such as manufacturing, medicine, the
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performing microsurgery
guidance of a physician.
under
the
THREE LAWS OF
ROBOTICS
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2.
3.
D.
Have you ever seen the movie I, Robot? What is the movie about? ____________
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Do you think that in the future we are going to coexist with robots as in the
movie I, robot? _____________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
Imagine that you buy a robot for helping your mother with the house chores
but she doesnt want it, how do you persuade her. Write a paragraph with your
persuasive arguments.
__________________________________________________________________
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__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
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__________________________________________________________________
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REFERENCES
Ecology
http://www.eoearth.org/article/Ecology
http://www.presentationmagazine.com/example-persuasive-speech-global-warming-6769.htm
http://abdn.ac.uk/environment/water/wasting.php
Materials science
http://www.nap.edu/openbook.php?record_id=758&page=19
http://www.strangematterexhibit.com/whatis.html
http://www.strangematterexhibit.com/popup.html?asset=whatis_panel&page=videospecial
http://www.strangematterexhibit.com/popup.html?asset=whatis_panel&page=videowhatis
http://www.strangematterexhibit.com/popup.html?asset=whatis_panel&page=videoeveryone
http://info.lu.farmingdale.edu/depts/met/met205/matstructure.html
Thermodynamics
http://en.wikipedia.org/wiki/Laws_of_thermodynamics
http://www.thefreedictionary.org
http://www.cstephenmurray.com/onlinequizes/physics/thermodynamics/thermodynamicsquiz.htm
Manufacture Process
http://en.wikipedia.org/wiki/Manufacturing
h
http://www.adelaidebrighton.com.au/ABCManufacturingProcess.html
http://en.wikipedia.org/wiki/Fastener
h s
http://technoman.hubpages.com/hub/Fusion-Welding
www.wbfasteners.com
Metrology
http://en.wikipedia.org/wiki/Metrology
Electronics
http://en.wikipedia.org/wiki/Electronics
http://www.kpsec.freeuk.com/analogue.htm
http://es.scribd.com/doc/51672333/7/Chapter-1-Quiz
http://www.kpsec.freeuk.com/ohmslaw.htm
http://www.allaboutcircuits.com
Control Systems
www.pacontrol.com/download/process-control-systems.pdf
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