TECHNOLOGY GUIDE
ULTRASONICS BY PEPPERL+FUCHS
TECHNOLOGY GUIDE
ULTRASONICS
Content
1. Principles
1.1. Function
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2. Applications
2.1. Level Measurement
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Ultrasound for
Superior Performance
Ultrasonic sensors precisel\ detect oEMects made from Yarious materials
regardless of their shape, color, or surface contour. The\ operate using
high-freTuenc\ sound waYes that are inaudiEle to the human ear.
1.1.1. Physical Principles
Sound waYes with a freTuenc\ aEoYe appro[imatel\
6 kH] are referred to as ultrasonic. These sound
waYes can traYel through a wide Yariet\ of media
and effectiYel\ detect or monitor oEMects with a
relatiYel\ high densit\. Common ultrasonic targets
include solids, liTuids, and granular materials.
Sound waYes cannot traYel in a Yacuum.
Because the transmission properties and speed
of sound change in different media, sensors must
Ee adapted specificall\ to each medium.
Pepperl+Fuchs ultrasonic sensors are optimi]ed
for the propagation of sound waYes in the air. The
ultrasonic transducer operates freel\ in the air and
cannot Ee used underwater.
Blind ]one
OEMect
Sensing range
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Teach-In
Potentiometer
L
L
LE' \ellow
L2
LE' \ellow
T
T2
Potentiometer 2
'eYice connector
LE'
\ellow
LE' 2
\ellowgreen
L2
LE' greenred
Potentiometer
Temperature proEe
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H\steresis
Temperature offset
Output mode
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1,000
2,000
1,000
2,000
0
1,000 2,000
6,000
7,000 8,000
Distance in mm
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Ultrasonic sensors with adMustaEle sound Eeams
allow the sensing threshold to Ee customi]ed. The
sensing range can Ee adMusted to suit the oEMect
Eeing detected Yia programming software or a
Teach-In function.
Pepperl+Fuchs ultrasonic sensors are programmed
using the ULTRA3000, SONPRO*, PACTware
IO-Link, or ULTRA-PRO*-IR software.
The\ enaEle precise control of the oYerall acoustic
Eeam width. This means that the Eeam can Ee
reduced in Eoth length a[ial sound Eeam and
width lateral sound Eeam.
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For ultrasonic sensors with switching outputs, the
output state changes when an oEMect is detected
within the set switching range. A distinction is also
made Eetween NO and NC functions, depending
on the response to the oEMect.
For sensors with switching outputs, different
operating modes can Ee set using appropriate
assemEl\ and configuration.
Properties
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In retroreflectiYe mode, the ultrasonic transducer
is also used as an emitter and receiYer.
Unlike diffuse mode sensors, the ultrasonic signal
is constantl\ reflected E\ a permanentl\ installed
reflector.
An aligned metal or plastic panel can Ee used as
a reflector. An e[isting Eackground such as a wall,
conYe\or Eelt, or the floor can also Ee used.
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Properties
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ReliaEle detection of a slanted oEMect on a conYe\or Eelt E\ using the retroreflectiYe mode.
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Properties
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Background
suppressed
Switching point
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Foreground
suppressed
Background
suppressed
Switching
Switching
point
point
1.4.1. Variants
Switching Behavior (Output Function)
Output Activity
PNP
The output stage contains a PNP transistor that
switches the load to the positiYe suppl\ Yoltage
L+. The load is connected Eetween the output
and the negatiYe suppl\ Yoltage L.
L+
Push-Pull
The output stage contains a PNP and an NPN
transistor. The load is connected Eetween the
output and the negatiYe suppl\ Yoltage L or
the positiYe suppl\ Yoltage L+.
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L
UB
NPN
The output stage contains an NPN transistor that
switches the load to the negatiYe suppl\ Yoltage
L. The load is connected Eetween the output
and the positiYe suppl\ Yoltage L+.
L+
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Switching Frequency
Repeatability (Reproducibility)
H\steresis
'efined
switching point
Illustration of an ultrasonic sensors switching h\steresis.
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Analog Output
Function and Variants
An ultrasonic sensor does not merel\ detect the presence of an oEMect it also
measures the distance to an oEMect. This is calculated from the interYal
Eetween the transmission of the ultrasonic signal and the arriYal of the echo.
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1.5.1. Variants
Current Output 020 mA
Frequency Output in Hz
1.5.3. Resolution
The analog limits Eeginning and end can
Ee changed using the Teach-In function or
programming software.
3,00 mm 00 mm
,06 increments 0.66 mm
level
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1. Principles | ,QXHQFLQJ)DFWRUV
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Air Temperature
Humidity
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Air Pressure
The speed of sound decreases E\ less than
Eetween sea level and 3,000 m altitude.
Atmospheric fluctuations at a specific location
are negligiEle and the effects on the speed of
sound are scarcel\ measuraEle.
Air Currents
Paint Mist
Types of Gas
External Noise
E[ternal noise is distinguished from the desired
target echoes and generall\ does not cause
malfunctions. If the source of disturEance has the
same freTuenc\ as the ultrasonic sensor, the level
of the e[ternal noise must not e[ceed the level
of the target echoes. This can occur, for e[ample,
when filling a silo with stone.
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1. Grundlagen | (LQXVVJUHQ
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1. Principles | ,QXHQFLQJ)DFWRUV
1.6.3. Accuracy
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Beam Deflection
The Eeam can Ee deflected using smooth, flat
reflectors. It is important to ensure that the signal
is not diverted more than twice. Each deviation
causes signal attenuation, which reduces the
detection range.
NOTE The reflector surfaces must Ee aligned at
e[actl\ r. Pepperl+Fuchs provides read\-made
r deflectors for some t\pes of sensors that can
Ee used to deflect the sound Eeam E\ 0r.
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Clearance
Round Ear, 2 mm
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X (m)
Up to 500
Up to 2,000
Up to 4,000
Up to 6,000
> 0.3
> 1.0
> 2.0
> 2.5
Range (mm)
X (m)
Up to 500
Up to 2,000
Up to 4,000
Up to 6,000
> 2.0
> 8.0
> 16.0
> 25.0
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Application
Pros
Cons
Range (mm)
X (m)
Range (mm)
X (m)
Up to 500
Up to 2,000
> 1.0
> 4.0
Up to 4,000
Up to 6,000
> 8.0
> 12.0
Cons
Pros
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Ultrasonic Sensors
in Various Applications
Ultrasonic sensors are an impressive group of sensors. The\ are functionall\ roEust, availaEle in a variet\ of designs,
and open up a wide range of uses, from factor\ automation to moEile eTuipment, with some of the toughest and most
e[treme applications on the market.
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Level Measurement
Mobile Equipment
Material Handling
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For setup and configuration, the program interface 3R;000-PF including
SONPRO* software for :indows is availaEle for all variants of the F6 Series.
To start, the sensor should Ee mounted in the center of the container so that
the sound Eeam of the ultrasonic sensor does not reach the sides of the container and inadvertentl\ detect the containers own deposits or welds.
The Elind ]one Eetween the sensor head white and measuring range must
Ee taken into account. Incorrect measurements can occur if the fill level is
within the Elind ]one.
Ultrasonic technolog\ impresses not onl\ with its eas\ handling, Eut also
with its precision and reliaEilit\. Benefit from our know-how and control \our
fill level with Pepperl+Fuchs.
F6 Series ultrasonic sensors are ideal for level measurement in closed containers.
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Application
:ith analog output for continuous fill level control and additional
switching output for overfill safet\ or
Overfill safet\
:ith two switching outputs for minimum and ma[imum fill level
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The Elind ]one Eetween the sensor head white and the start of the
measuring range 0 cm must also Ee taken into account. If the fill level
is located in this area, measurement errors ma\ result. If two proEes are
installed, multiple[ operation must Ee set using SONPRO* and the sensors
connected via the ;I s\nchroni]ation connector.
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Overfill protection
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Crop spra\ers appl\ liTuid fertili]ers and pesticides over farmland during the
growing period. Controlling the spra\er height is critical to this process. If the
spra\er height is too high, the dispensed product ma\ simpl\ Elow awa\
in the wind. If too low, spra\ will not evenl\ distriEute or worse \et, a low
spra\er mechanism can collide with the crops or ground.
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To ensure consistent, optimum spra\ coverage over uneven terrain and var\ing
crop height, and to prevent the Eoom from impacting crops or soil, its height
must Ee continuousl\ monitored and adMusted.
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As the machiner\ traverses the field, 30*0 Series ultrasonic sensors
continuousl\ monitor the distance to the crop canop\ and transfer this
reading as an analog value to the vehicle controller.
The spra\ height is correspondingl\ raised or lowered to follow the contour,
ensuring the fertili]er and pesticide distriEution remains consistent. :ith
automated Eoom-height control, drivers can concentrate full\ on navigating
their machiner\, finishing their MoE with optimum efficienc\ and speed.
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Anti-Collision 'etection
on Aerial :ork Platforms
Indispensable on Construction Sites
'rivaEle aerial work platforms are increasingl\ common on man\ construction
sites. These platforms facilitate working in high locations and increase
productivit\. However, since severe accidents involving aerial work platforms
occur almost dail\ due to collisions, the safet\ aspect should not Ee ignored.
Ultrasonic sensors eectivel\ safeguard the operation of this eTuipment.
For the installation of ultrasonic sensors on the aerial work platforms, we
recommend ver\ at housing designs like Vari.ont L2. Using these devices,
\ou can monitor the area Eelow the work platform, underneath the arms, and
around the vehicle.
Collisions Eetween the machine and oEstacles such as trees, Euildings, or
people can therefore Ee prevented. If the ultrasonic sensors detect an oEMect
in close pro[imit\, the machine switches to slow speed. In the case of acute
danger of collision, machine movement stops completel\.
Ultrasonic sensors of the Vari.ont L2 Series are ideal for
installation on work platforms due to their compact design.
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0onitoring the area Eelow and around the machine ensures that collisions
with other machines, Euildings, or oEMects do not occur. 'amage is prevented
and machine availaEilit\ is increased.
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Increase in productivit\
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Ultrasonic Sensors
on Spra\ No]]les
Taking Care of Orchards with Ultrasonic Sensors
Taking care of orchards reTuires careful attention. For good harvests, it is
necessar\ to protect the trees from pests. Since diseases as well as pests attack
trees, it is even more important to ensure their survival and fertilit\. To help
keep the trees alive, chemical products to protect trees are applied E\ a special
spra\ing process.
These products, however, generate high costs for farmers. In order to sell the
harvest for a reasonaEle price, the spra\ing operation must Ee carried out as
ecientl\ as possiEle.
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Simple Commissioning
The ultrasonic sensor 30*070 Series is well suited for this application. 'ue
to their high IP protection class, \ou can use the sensors under all weather
conditions without losing performance. The roEustness of these sensors
makes them resistant to chemicals contained in pesticides.
0ount the ultrasonic sensors on the side of the holding tank. Choose a sensor
with an adeTuate range and signal strength, Eecause tree trunks are not ideal
reflectors for ultrasonic sensors. The UC6000-30*070-2E2R2-V, with
a sensing range of 3 to 600 cm and two switching outputs is ideal for this
application.
The teach adapter UC-30*0-IR and the program ULTRA-PRO*-IR make
installation and parameteri]ation even easier. :ith these tools, \ou can
visuali]e the oEMect distance and the echo signal strength.
On the mounting location, the limits of the sound Eeam must Ee considered
and reduced E\ 20 to avoid the influence of rain or fog at close range.
Ultrasonic sensors detect individual trees and the spra\ing process temporaril\
stops in the gaps Eetween the trees. You can therefore achieve Eoth cost and
time savings Eecause the holding tank does not need to Ee refilled as often.
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Safeguarding the lifting and set-down area for the refuse container
Efficient and fault-free empt\ing seTuence without the need for manual intervention
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Ultrasonic sensors of the L2 Series are ideal for installation on the forklift due to their
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compact design.
Controlling the travel speed reduces the risk of accidents, and increases
Eoth the safet\ and effectiveness of the machine. Ultrasonic technolog\ can
reliaEl\ detect pallets that are empt\, Eroken, coated, wrapped with
transparent foil, or made of metal. Thus materials can safel\ Ee carried to
their destination.
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Transporting Printed
Circuit Boards PCBs
PCB Detection Using Ultrasonic Sensors
From modern smartphones and household appliances to the cars we drive,
electronics and therefore PCBs are an indispensaEle feature of almost
ever\ machine availaEle toda\. These PCBs are the Eeating heart of an\ device
and must Ee handled with the utmost care.
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The PCBs should enter the sound Eeam of the ultrasonic sensor at an angle
as close to perpendicular as possiEle to ensure reliaEle reflection of the
sound waves.
A suitaEle distance Eetween the PCB and the sensor must Ee calculated
to eliminate the risk of raised components on the PCB falling in the sensor
Elind ]one. Sound Eeam spread must Ee accounted for if the measuring
distance is enlarged.
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Ver\ small design with tin\ Elind ]one for cramped mounting conditions
The F77 reliaEl\ detects PCBs with recesses and reflective surfaces.
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Because the ultrasonic sensors from Pepperl+Fuchs recogni]e even the most
difficult materials, transparent glass or plastic Eottles are reliaEl\ detected.
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'etecting and counting the Eottles at several points in the machine ensures
the continuous monitoring of material flow. The entr\ and e[it of Eottles in the
filling s\stem is optimi]ed, and missing Eottles in the chain are reliaEl\
detected.
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Vehicle 'etection
in Barrier S\stems
Ultrasonic Sensors Control the Lowering of Barriers
In car parking lots and in parking garages, entr\ is controlled using Earrier
s\stems. The Earrier must not Ee lowered when there is a vehicle underneath.
Ultrasonic sensors are particularl\ suitaEle for controlling this procedure. The\
detect oEMects regardless of vehicle t\pe or color and monitor the entire area
Eelow the Earrier.
Ultrasonic sensors are Tuick and eas\ to install in the Earrier s\stem housing.
If several Earriers are installed close together, the ultrasonic sensors must Ee
s\nchroni]ed with one another to prevent mutual interference.
:hen mounting and aligning the sensors, ensure that the devices are installed
at a sucient distance from the ground if necessar\, angled slightl\ upwards
and that the sound Eeam does not make contact with the ground. Proper
installation height is especiall\ important when temperatures uctuate from
summer to winter, since the sound Eeam si]e increases at low temperatures.
If necessar\, reduce the sound Eeam si]e via the parameteri]ation software.
If the Earrier s\stem is located outdoors, the ultrasonic sensors must Ee
suitaEle for such an environment.
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'amage prevention
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Global Reach
Sta\ing in Touch.
The :orld Over.
*ood customer relationships need care and attention. The\ are an
indication of genuine interest, trust, and a cooperative spirit
the foundation of Pepperl+Fuchs strengths. No matter where
\ou might Ee, we are alwa\s nearE\.
And we speak \our language
in more than 0 countries the world over.
Twinsburg
At Home on All Continents
Our customers are at the center of all our activities. Our worldwide network
ensures that we provide them with the Eest possiEle service and support.
Our world headTuarters in 0annheim services Europe through a network of
more than 0 aliates. Asia is handled E\ our oce in Singapore, with more
than ,000 emplo\ees in manufacturing, service, and sales. And our North
American headTuarters in TwinsEurg, Ohio, is responsiEle for a comprehensive
network of oces and sales partners in the USA, Canada, and 0e[ico.
No matter where in the world \ou ma\ Ee, Pepperl+Fuchs is right nearE\ and
alwa\s there for \ou.
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Mannheim
Singapur
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SuEMect to modifications Cop\right Pepperl+Fuchs Printed in *erman\ Part. no. 2620 02 00
www.pepperl-fuchs.com