P S Anand Rao
Executive Director, ASRTU, New Delhi
E Mail id: anara239@gmail.com
Executive Summary
India imports nearly 70% of its annual crude petroleum requirement, which is around 110
million tons. The price ranges from US$ 50-70 per barrel, and the expenditure on crude
purchase is in the range of Rs.1600 billion per year. The impact on the country's foreign
exchange reserves is in a big way.
The petroleum industry now looks very committed to the use of ethanol as fuel, as it is
expected to benefit sugarcane farmers as well as the oil industry in the long run. Ethanol
(FUEL ETHANOL) can also be produced from wheat, corn, beet, sweet sorghum etc.
The best tool to fight vehicular pollution is ethanol as it contains 35% oxygen that helps
complete combustion of fuel and thus reduces harmful tailpipe emissions. It also reduces
particulate emissions that pose a health hazard severely affecting children and the aged. It
also reduces Co2 emissions; the highest contributor to global warming.
The use of E-diesel is a relatively new concept in the Indian transport sector. The fuel
under the brand name EnerdieselTM has been tried, tested and put to use by one of the
premier state transport undertaking; Karnataka State Road Transport Corporation
with technical know how from Energenics Pte Ltd, Singapore; a supplier of
alternative energy solutions and technologies.
A comprehensive evaluation of the use of EnerdieselTM on the bus fleet of KSRTC was
conducted. The preliminary approach was aimed at estimating the contribution of air
pollution emissions reduction and its impact on the air quality of the environment. The
economic benefits of EnerdieselTM use were also evaluated. The focus was mainly on the
reduction of PM; a major health hazard to the humans especially the children and aged
and Co 2 emissions; the highest contributor to global warming.
The fourth part states the conclusions and also the future scope of E-diesel use in India
and also the impending benefits associated with its use.
ii
TABLE OF CONTENT
Executive Summary
Table of Content
List of Figures
List of Table
Page
ii
iii
iv
iv
1
1.
INTRODUCTION
2.
ETHANOL PRODUCTION
2.1
2.2
2.3
3.
KSRTC EXPERIENCE
3.1
3.2
3.3
3.3.1
3.4
Project Description
Fuel blending
Trial result
Fuel economy
Clean Development Mechanism (CDM)
4.
4.1
Future scope
4.2
Conclusion
5.
REFERENCES
LIST OF FIGURES
Figure 2.1
Ethanol Demand
2
3
3
5
5
5
5
6
Page
2
LIST OF TABLE
Table 2.1
Reduction of Pollutants
13
iii
1.
Introduction
The burgeoning populace of humans has led to the ever increasing demand of use of
automobiles in the present era. The projected petroleum conservation in India for 200607 is estimated at 175MMT. 1
number of diesel vehicles plying on our roads has increased exponentially. For example,
the overall fleet strength of the Government undertaken buses in our country is
approximately 1, 00,000 and growing day by day. This excludes the 77% share of private
operated buses and the innumerable number of other diesel vehicles used to transport
commodities.
With dwindling natural oil resources and the ever increasing threat of global warming
looming large, there is an immediate need for the use of a clean burning and a renewable
alternative fuel.
In rapidly developing nations like India, urban air pollution is chiefly and increasingly a
direct consequence of combustion of diesel for transport. Some research interest has been
shown in yet another renewable liquid energy source, Ethanol, and its potential role in
displacing increasing amounts of petroleum diesel, although its current use is confined
primarily as an additive to Petrol.
Ethanol is a renewable fuel produced from biomass materials such as sugar cane and
other high starch containing crops. Laboratory tests and in-the-field demonstrations have
indicated that ethanol-diesel blends offer measurable improvements in environmental
quality through reduced exhaust emissions. These ethanol-diesel blends are called EDiesel or sometimes Oxydiesel. One of the major impediment being addressed is that
ethanol does not readily combine with diesel fuel. Recent advances have produced a
flash-mixing blending agent that augment the assimilation of ethanol with diesel fuel.
2.
Ethanol Production
2.1
There is an increased demand for ethanol on a global scale because of various direct and
indirect benefits. The Worlds appetite for oil is increasing in enormous proportions.
1
Colin Campbell, one of the worlds leading oil geologists states that, for every new
barrel of oil we find, we are consuming four already-discovered barrels. 2 The arithmetic
is definitely not on our side, and promises to get worse. Oil consumption is expected to
increase by at least two percent a year over the next few decades. A Pentagon paper on
abrupt climate change points out that global demand for oil will grow by 66 percent in the
next 30 years. But its unclear where the supply will come from.
There is an evident need for alternate fuels which can offset the dependence on the
renewable fossil fuels. Ethanol stands out as one of the best alternative since it is not only
cheaper than the fossil fuels but also they are renewable and upon combustion emits less
noxious gases into the atmosphere. Ethanol is widely acclaimed as a cleaner burning
environmentally friendly fuel. The increased demand for ethanol in the global markets
are pictorially shown in Fig 3.1
Reduces fossil
fuel
dependence
and import bill
Cheaper,
renewable
environmentally
cleaner fuel
Increased
Demand for
Ethanol
Sugarcane:
Cheapest
source of
manufacturing
Direct correlation
with oil prices
Fig
2
3
2.1
Ethanol
demand 3
Linda Mc Quaig, Its the crude, dude- Greed, Gas, War and the American way
http://www.pratappur.com accessed 6th February 2007
EnerDieselTM use in Karnataka State Road Transport Corporation Fleet
2.2
India is the second largest producer of sugar cane in the world with a production level of
about 280 Million tonnes per annum. India stands fourth in the world in Ethanol
production with a production about 1.3 Billion liters per annum. The installed capacity in
India is about 2.7 Billion liters per annum in 278 distilleries; thus we utilize only 50% of
our capacity in ethanol production. The Ethanol production in India is mainly from
Molasses; the by product from sugar mills. On a world wide basis out of the total annual
production of 33.3 Billion liters of Ethanol, 68% is used as an automotive fuel, 21% is
utilized for industrial purposes and the remaining 11% is used for beverages. The entire
ethanol production was used for potable and industrial use in India until 2002 when the
Government of India came with a proposal that 5% of ethanol be doped with petrol.
Despite the mandatory blending of ethanol with petrol, the program is yet to take off full
steam due to anomaly in supplies and price of ethanol.
2.2 Ethanol diesel: Indian scenario
Ethanol diesel was introduced in India under the brand name EnerDieselTM by
Energenics Pte Ltd, Singapore. This started as a trial basis on the bus fleet of Karnataka
State Road Transport Corporation, Bangalore, India.
EnerDieselTM comprises of 7.7% Ethanol, 91.8% Diesel and 0.5% of the company's
patented additive to provide a technical and commercially viable clear homogenous
and stable fuel that can be utilized in unmodified engines and existing fuel delivery
infrastructure.
The first bus to run on EnerDieselTM was flagged off on June 5th 2006, to mark the
occasion of World Environment Day amidst great aplomb. Benefits of EnerDieselTM
start from the first fill-up. The reduction of various polluting parameters is tabulated
below:
Parameter
PM
NOX
CO
SMOKE
% Reduction
Min
Max
20
46
1.8
8.5
12
23
50
70
Enhanced lubricity
Added Cetane
Improved corrosion resistance
Outstanding static properties
Excellent response and power
Maintains clean distribution system
Maintains fuel economy
No engine modifications required
Increased life of engine and other components
Increased life of engine oil
KSRTC Experience
3.1
Project Description
After the successful demonstration of EnerdieselTM on its trial bus, KSRTC approved the
conversion of one of its entire depot with a fleet strength of 126 buses to EnerdieselTM.
Depot-3 of Bangalore Central division, Bangalore was selected for the large scale
implementation. The requisite licenses to procure, store and use ethanol were obtained
from the Government of Karnataka. The conversion of buses in a phased manner started
in the month of September, 2006. By December, 2006, all the 126 buses were converted
into EnerdieselTM without any problems.
3.2
Fuel blending
The blending of ethanol and diesel is done onsite with computerized state of art dosing
equipment. The dosing units are microprocessor controlled and it delivers ethanol and
the additive at precise quantities into the existing fuel line. This will ensure hassle free
and highly accurate blending operations.
3.3
Trial results
As of January 31st 2007, the buses have clocked more than 3.2 Million Kilometers using
around 6, 33,947 liters of EnerdieselTM. Smoke emission checks were performed on all
EnerDieselTM use in Karnataka State Road Transport Corporation Fleet
4
buses prior to their conversion. The average values of smoke measured was around
40HSU.
reduction of around 30% and after 4 weeks the smoke levels have reduced to a
significant 60% decrease. The smoke emissions are in the range of 15-20 HSU after
continuous use of EnerdieselTM .
3.3.1
Fuel economy
Fuel economy is a major parameter to be considered in any alternate fuel trials. Ethanol
blends of 10% or 15% have shown some percentage decrease in the Kilometers per
litre(Kmpl). But EnerdieselTM s proprietary additive and the optimal percentage of
ethanol (7.7%) in the blend has resulted in an increase of Kmpl by 1.75%. This can be
corroborated by statistical analysis shown in Appendix-1
3.4
KSRTC is in the process of expansion of its fleet to EnerdieselTM. It has obtained the
necessary approvals from the Government of Karnataka to convert 20 of its depots into
EnerdieselTM. This is approximately 2500 buses which is nearly half the total fleet
strength of KSRTC.
The highlight is that this project has been approved by the World Bank for purchase of
carbon credits under the Clean Development Mechanism. The proposed agreement
between KSRTC and World Bank will bring in a significant sum to KSRTC by the sale
of its carbon credits in terms of CO 2 reduction achieved by the use of EnerdieselTM in its
4000 buses.
The economic benefits is shown in detail in Appendix-2
fuel. Regulatory standards for diesel engines are getting tougher and will push the EDiesel market as one of the primary drivers. A cost-effective way to achieve these new
standards is by using cleaner fuels. EnerdieselTM is an attractive option to fleet operators
because it offers an economical solution to bring fleet emissions within mandated levels
without expensive hardware retrofits, major modifications to refueling or fuel storage
infrastructures or substantial retraining of maintenance staffs.
Future growth is not limited to centrally refueled fleets and can be expanded into
commercial retail distribution and other diesel non-road markets such as, rail, marine,
Stationary power generation, mining and agriculture.
4.2
Conclusion
EnerdieselTM fuel blend has shown significant improvements over previous attempts by
other entities in Europe, US and Brazil. EnerdieselTM is a crystal clear, stable fuel that can
easily substitute No. 2 diesel on a one-to-one basis without any penalty in fuel economy.
The emissions profile for both particulate matter and NOx emissions promises to
significantly improve air quality and meet the regulatory requirements for fleets operating
on both new and older diesel engines in small-duty, medium-duty, and high-duty
configurations.
In full commercial use, EnerdieselTM promises to bridge the gap between the air quality
emission standards and engine technology. EnerdieselTM will help expand ethanol
markets and in turn it will act as a huge beneficiary to the Agricultural sector.
EnerdieselTM is a commercially viable alternative to regular diesel and it is currently
available for commercial use.
5 References
1.
http://petroleum.nic.in/conscen.htm
2.
Linda Mc Quaig, Its the crude, dude- Greed, Gas, War and the American
Way
3.
http://www.pratappur.com
4.
www.o2diesel.com
5.
www.ethanolindia.net
EnerDieselTM use in Karnataka State Road Transport Corporation Fleet
Appendix-A
Statistical Analysis report of Kmpl data of Depot-3, KSRTC
Objective of the study: To compare the mileage of two set of the buses( one set running
on ordinary diesel and other set running on ethanol) during the period from Sep, 06 to
Dec, 06.
Approach: Two samples, each of 50 buses were taken from both the sets of buses (the
buses which were running on ordinary diesel and the buses which were running on
ethanol) during the period from Sep, 06 to Dec., 06 and data were collected. For both the
sets of buses, monthly mileage was calculated and then average mileage for the period
from Sep, 06 to Dec, 06 was calculated for both the sets. Finally the mean mileage for
both sets of sample buses was calculated. Then the T- test was applied for the difference
in population means. The steps for the tests are given below.
Null Hypothesis: Ho: Mean mileage of buses with ordinary diesel ( 1 ) = Mean mileage
of buses with ethanol ( 2 )
Alternative Hypothesis: H 1 : Mean mileage of buses with ordinary diesel ( 1 ) < Mean
Mileage of buses with ethanol ( 2 )
Test Statistic:
t = X/ n 1 - Y/ n 2 s1/n 1 -1/n 2 where X and Y are average monthly mileage of buses
on ordinary diesel and on ethanol respectively and n 1 & n 2 are number of buses in both the
situations.
Sample size for both categories= 50
Level of significance: = 0.05
Degree of freedom= 98
Calculation of Average Mileage before and after the use of ethanol:
Bus
No
243
244
6957
7019
7050
7119
7147
7169
4.77
4.62
5.10
5.27
4.92
5.23
4.82
4.92
4.97
5.29
4.96
4.92
4.99
5.37
4.86
5.04
4.78
4.70
5.18
5.29
4.92
5.19
4.84
5.02
5.94
4.62
4.94
5.27
4.90
5.01
4.71
5.03
4.76
4.74
4.92
5.32
4.82
5.24
4.70
5.11
5.16
4.67
5.01
5.29
4.89
5.17
4.77
5.02
2816
7113
7148
7195
7223
7229
7342
7354
4.72
5.19
4.98
4.87
5.01
5.30
4.86
4.87
4.56
5.13
4.94
4.91
4.76
5.24
4.76
4.92
4.82
5.29
4.84
4.73
4.88
5.34
5.02
4.32
4.77
5.23
4.93
4.86
4.91
5.31
4.88
4.79
7194
7222
7223
7394
7397
7423
7232
7444
7447
7455
7458
7511
7521
7537
7629
7636
7637
7663
7669
7723
7767
7900
7983
8079
8080
8081
8110
8137
8138
8139
8140
8141
8220
8221
8236
8238
8239
8247
8266
8273
8291
8303
4.75
5.00
4.99
5.27
4.90
5.37
4.86
5.19
5.14
5.26
5.16
5.30
5.11
5.03
5.14
5.23
5.44
5.24
4.93
5.03
5.03
5.03
4.69
5.06
4.47
4.47
5.05
4.80
4.82
5.03
5.02
5.02
5.19
5.02
5.46
4.91
5.19
4.81
4.92
4.70
5.28
4.55
5.02
5.05
4.57
5.29
4.95
3.49
4.59
5.08
5.05
5.29
5.19
5.13
5.05
5.03
4.91
4.98
5.25
5.09
5.12
5.11
5.22
4.94
4.86
4.73
4.91
4.82
4.92
4.77
4.82
4.62
4.97
4.97
5.04
5.11
5.27
5.00
5.35
4.89
5.09
4.98
5.04
4.53
4.65
4.87
5.22
5.13
4.87
5.24
5.12
5.23
4.99
5.16
5.16
5.12
4.90
5.10
5.01
4.92
5.26
4.87
5.17
5.05
5.04
4.64
4.35
4.84
4.97
4.85
5.00
4.68
4.61
4.91
5.03
5.03
5.14
5.11
5.27
4.78
5.21
4.88
4.82
4.73
5.07
4.46
4.72
4.59
4.98
5.23
5.05
5.14
4.98
5.04
4.94
5.42
5.28
5.19
4.93
5.48
4.94
4.92
5.17
4.57
5.11
4.82
5.33
4.62
5.31
4.65
5.19
4.93
4.79
4.66
4.68
4.71
4.90
5.06
5.11
5.06
5.40
5.01
5.20
5.22
4.81
4.69
4.93
4.51
4.79
4.78
4.92
5.22
4.96
4.62
4.88
5.12
4.99
5.29
5.21
5.18
4.99
5.16
5.00
5.01
5.28
4.94
5.28
5.00
5.15
4.81
4.80
4.82
4.88
4.77
4.94
4.73
4.73
4.82
4.98
5.02
5.12
5.07
5.35
4.93
5.24
4.95
4.91
4.78
5.08
4.51
7387
7388
7391
7408
7413
7416
7417
7418
7419
7420
7421
7426
7442
7443
7448
7454
7456
7457
7536
7605
7609
7623
7630
7631
7634
7635
7638
7660
7700
7705
7755
7761
7763
7836
8241
8246
8264
8272
8274
8290
8292
8293
5.36
5.27
5.22
5.41
5.39
5.16
5.11
5.13
5.36
5.79
5.08
5.33
4.93
5.29
4.62
5.39
5.04
5.13
5.10
5.20
5.27
5.53
5.38
5.46
5.22
5.29
5.13
5.14
5.32
5.52
5.14
5.39
5.42
5.19
5.22
4.93
5.08
4.68
5.06
5.15
4.86
4.86
5.17
5.14
5.11
5.24
5.16
5.18
4.68
5.04
5.21
5.33
5.10
4.99
4.38
4.87
4.72
5.14
5.07
4.74
4.94
5.05
5.13
5.36
4.98
5.01
5.11
5.27
5.07
5.18
5.31
5.24
5.03
5.25
5.25
5.12
5.06
4.87
4.85
4.59
4.87
5.15
4.68
4.68
4.92
4.88
4.97
5.20
4.63
5.14
4.76
4.97
5.35
5.07
5.05
4.98
4.08
4.65
4.72
5.13
4.92
4.76
4.66
4.87
4.98
5.37
5.07
5.04
5.11
5.11
5.10
5.43
5.10
5.35
5.03
5.05
5.04
5.02
5.15
5.01
5.13
4.80
4.83
5.12
4.78
4.52
4.90
4.99
4.95
5.38
5.15
5.38
4.76
4.64
6.33
5.46
5.21
5.16
4.99
4.95
4.60
5.26
5.11
4.87
4.83
5.19
5.23
5.51
4.99
5.20
5.07
5.38
5.18
5.44
5.31
5.26
5.56
5.05
4.95
5.18
5.25
5.19
5.30
4.89
5.08
5.17
4.87
4.76
5.09
5.07
5.06
5.31
5.08
5.22
4.88
4.95
5.56
5.41
5.11
5.12
4.59
4.94
4.67
5.23
5.04
4.88
4.88
5.08
5.15
5.44
5.11
5.18
5.10
5.26
5.12
5.29
5.26
5.34
5.19
5.19
5.17
5.13
5.17
5.00
5.09
4.74
4.96
5.15
4.79
4.71
Bus No
diesel
( in Km/ Litre)
243
244
6957
7019
7050
7119
7147
7169
7194
7222
7223
7394
7397
7423
7232
7444
7447
7455
7458
7511
7521
7537
7629
7636
7637
7663
7669
7723
7767
7900
7983
8079
8080
8081
8110
8137
8138
8139
8140
8141
8220
8221
8236
8238
5.16
4.67
5.01
5.29
4.89
5.17
4.77
5.02
4.79
4.78
4.92
5.22
4.96
4.62
4.88
5.12
4.99
5.29
5.21
5.18
4.99
5.16
5.00
5.01
5.28
4.94
5.28
5.00
5.15
4.81
4.80
4.82
4.88
4.77
4.94
4.73
4.73
4.82
4.98
5.02
5.12
5.07
5.35
4.93
Litre)
2816
7113
7148
7195
7223
7229
7342
7354
7387
7388
7391
7408
7413
7416
7417
7418
7419
7420
7421
7426
7442
7443
7448
7454
7456
7457
7536
7605
7609
7623
7630
7631
7634
7635
7638
7660
7700
7705
7755
7761
7763
7836
8241
8246
4.77
5.23
4.93
4.86
4.91
5.31
4.88
4.79
5.09
5.07
5.06
5.31
5.08
5.22
4.88
4.95
5.56
5.41
5.11
5.12
4.59
4.94
4.67
5.23
5.04
4.88
4.88
5.08
5.15
5.44
5.11
5.18
5.10
5.26
5.12
5.29
5.26
5.34
5.19
5.19
5.17
5.13
5.17
5.00
8239
8247
8266
8273
8291
8303
5.24
4.95
4.91
4.78
5.08
4.51
Mean
Standard
Deviation
X/ n 1 = 4.979
S 1 = 0.1944
8264
8272
8274
8290
8292
8293
5.09
4.74
4.96
5.15
4.79
4.71
Y/ n 2 = 5.0678
S 2 = 0.2080
It is evident from the table that Mean mileage of the sample buses running on ethanol
increased.
Test for population mean:
Test statistic t = X/ n 1 - Y/ n 2 s1/n 1 +1/n 2
Pooled standard deviation s = (n 1 -1) S 1 2 + (n 2 -1) S 2 2 n 1 + n 2 -2 where n 1 and n 2 are
number of buses on ordinary diesel and number of buses on ethanol.
S 1 = 0. 1944, S 2 = 0.2080, n1= 50, n 2 = 50
s = 0.2013
Test statistic t 0 = - 2.205
From the t distribution table, t. 05 , 98 = 1.980 which means that calculated t 0 falls in the
critical region, and so we reject null Hypothesis, that means there is a significant
improvement in the mean mileage of the buses running on ethanol.
Conclusion: It can be concluded statistically at significance level () 0.05 that the
mean mileage of the buses running on ethanol increased significantly.
Appendix-B
Cost Benefit Analysis of Using Ethanol Blended Diesel (EnerdieselTM) by KSRTC
Composition of Ethanol- diesel blend:
Sl.No
1
2
3
Ingredient
Regular HSD
Ethanol
Solubilizer
Composition ( % )
91.8
7.7
0.5
10
91.8% of Rs.45.40
= `: 41.67
Cost of Ethanol
7.7% of Rs.33.37
Cost of Solubilizer
= `: 1.00
= `: 45.24
= `: 0.16
= `: 28.83 crores
= 44000 tons
= 44000 X $12/ton
= `: 2.64 crores
= `: 31.47 crores
11