Terms and Definitions

Of
Steel Making &Rolling
Operation Management
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Iron Ore and Iron Making

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Iron Map By country

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Iron ores [1] are rocks and minerals from which metallic iron can be economically extracted. The
ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, deep purple, to
rusty red.
The iron itself is usually found in the form of magnetite (Fe3O4, 72.4% Fe), hematite (Fe2O3,
69.9% Fe), goethite (FeO(OH), 62.9% Fe), limonite (FeO(OH).n(H2O)) or siderite (FeCO3, 48.2% Fe).
Ores carrying very high quantities of hematite or magnetite (greater than ~60% iron) are known
as "natural ore" or "direct shipping ore", meaning they can be fed directly into iron-making blast
furnaces. Iron ore is the raw material used to make pig iron, which is one of the main raw
materials to make steel. 98% of the mined iron ore is used to make steel

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Coal Map

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Steel Making

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Steel Map By country

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Or coil

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Energy

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Developments

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Environment

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In the management literature 5 M's of rule called as;

1. Men
2. Machine
3. Material
4. Maintenance
5. Method
and nowadays Management is placed on the literature as the 6th M of
management.

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Overall Equipment Effectiveness

(OEE)
Can be expressed simply:
OEE = Yield x Throughput x Availability
The Maximun Theoretical

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Developments

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RPM Rule

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EAF slag

Re - Use

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Production Cost

Re - Duce

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1- Outsourcing

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B.E.P.

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(4 Rs ; Outsourcing)
----------------------------4 Ps 6 Ms

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1.

For all of our projects the running Process efficiency regularly evaluated.

2.

Our Products range regularly should be updated according to the marketing needs concerning the most
3 important properties chemical, physical, and mechanical specs

3.

The 5 M rule and its elements Man, Machine, Method, Material and Maintenance regular measurement
and improvement, using the KPI,s

4.

The 4R rule and its elements Reduce, Reuse, Recovery and Recycle should be one of our main applied
researches, in all of our production sectors.

5.

Improve the OEE , TEEP and OOE, factors for all of our production process.

6.

The 7S which concern the work place organization for efficiency and effectiveness

7.

a.

SORT

b.

SYSTEMATIZE

c.

SHINE

d.

STANDARDISE

e.

SELF DISCIPLINE

f.

SAFETY

g.

SAVE

RCA , root cause analysis and solving the production troubles

4-Wire Coil & Down Stream Projects :- Wire mesh

- Cut and Bend
- PC Strands
- Nail & Fasteners
- Cold Drawing
- Hot Rolling.
- ,..

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