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Screw Compressors for Air

Oil Free & Oil Injected

Screw compressors offered by RJ Engineering Systems are individually designed to


fulfill a wide variety of operating requirements. The range of screw compressors available use a series of standard compressor blocks with specified auxiliary systems and
accessories integrated to form a well engineered unit to suit each application.
Specifications, standards, metallurgy and technical requirements laid down by
industry associations, major end users, engineering consulting companies and
inspection authorities are incorporated according to customer demands.
RJ Engineering Systems offers one of the largest range of air compressors in both oil
free screw type and oil injected screw type constructions. In addition to the standard
configurations listed, compressors using diesel engines and turbines as drivers are
available in a wide range of capacities to meet project requirements.

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

Oil Free Screw Compressors:


In Oil Free Screw compressors, the rotors run without contact with each other, with the
help of timing gear wheels in the gear box driving the stages. There is no metallic contact to the casing as well. The process conveying chambers remain oil free with the
help of combination labyrinth seals on the oil side and floating ring seals and barrier
rings on the conveying chamber
side. Positive isolation between the
two seals provided by atmospheric
vent ports ensures oil free service.
The first stage rotors and inside of
the housing are coated with nonabrasive high temperature proprietary coating (UltraCoatTM) for corrosion prevention and increased efficiency. Second stage rotors are
stainless steel, to eliminate corrosion possibilities
during shutdown and standby operation.
Oil free screws are typically two stage units, to meet the utility and instrument air
pressure requirements in the industry. Single stage units are offered as process air
compressors. Single stage booster compressors used for pressure boosting of
compressed air or nitrogen are available from the same base compressor blocks.
The special design of the compressor blocks with option of larger profile clearances
with low pressure drop vent porting and oil cooled jackets afford the compressors with
high pressure ratios and high ambient temperature capabilities. Most of the two stage
units can provide up to 11.5 barg/181 psig
at the discharge flange, as shown in the listing. The units are rated for an ambient temperature range of -20C/-4F to 50C/122
F, without any deterioration in performance
values. Higher ambient temperature designs
are also available utilizing larger profiles and
custom gears. Single stage units can provide
up to 3.5 barg/50 psig at the discharge
flange. Booster compressors use inlet pressure of 4 barg/58 psig or below and offer
performances similar to the two stage units.

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

Oil Injected Screw Compressors:


The Oil Injected Screw Compressors have the rotors contact each other at the lobe
surface through an oil film. Oil is supplied to the bearings, seal and the conveying
chamber to act as a
lubricant,
coolant
and sealant.
The
male rotor is driven
directly or through an
integral gear box.
Some of the frames
can be belt driven,
for very compact installations. The triple
lip oil seal at the
drive shaft end seals
off the conveying
chamber. Special return paths to the suction side ensures leak free service. There
is a provision for seal leakage monitoring, in high pressure models.
Oil injected units can deliver very high compression ratios, which are limited only by
efficiencies. The range offered includes single stage and two stage units, with interstage cooling in two stage units achieved through an oil curtain between the rotor
assemblies. The oil injection is final pressure dependent and typically does not employ a pump; some of the high capacity and two stage units employ shaft driven lube
oil pumps, to effectively ensure cooling while running unloaded.
With recommended oils, discharge temperatures up to 110C/230F are possible,
which allows operation in
elevated ambient temperature
and high humidity conditions.
Single stage units can deliver
up to 16.9 barg/245 psig, and
two stage units up to 34.4
barg/499 psig at the discharge
flange as shown in the listing.
The units are rated for ambient
temperature range of
-20C/-4F to 60C/140F.

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

Design & Construction:


Proven air ends:

More than 50 years of service behind the majority of both oil


free and oil injected air ends involved in the models offered.

The rotor profiles have been engineered and perfected over the
years to provide maximum performance - efficiency combination.

Heat cured UltraCoatTM on rotors and housings of oil free air


ends, for years of trouble free performance. Second stage rotors
are stainless steel for long term corrosion protection.

Precision gearing as per AGMA Q13/DIN Class 5.

Non contact SS Floating seals and barrier seals opposite time


proven labyrinth seals for oil free air ends for clean and impurity
free service.

Triple lip seals and special return paths for oil injected air ends
for years of leak free service.

Low bull gear speeds and generously sized bearings for high
capacity compressors for increased life.

Complete Units:

Single or Two stage compressors with driver, suction filter, inter


cooler, after cooler, condensate separators, oil separators, pulsation dampers and lube oil system completely piped and wired with
controls.

Design and construction as per ISO 10440-2 for oil free compressors. API 619/ISO 10440-1 compliance and construction as options, for both oil free and oil injected compressor units. API 614
lube oil systems with duplex pumps, filters and coolers and API
671 couplings are also available.

Air cooled or water cooled inter cooler, after cooler and oil cooler,
as per customer requirements.

Design and construction of moisture separators, oil separators and


coolers available in ASME Sec VIII Div 1, API 660/TEMA and API
661 as options.

Piping design to ASME B31.3 or customer specifications, as


options.

Diesel engines and Steam turbines as driver options for the complete range, in addition to the IEC and NEMA frame motors.

Hazardous location design and construction for motors, engines,


turbines, instruments, control panels and electrical enclosures
available: NFPA 70 /NEC/IEC/ATEX Directive 94/9/EC.

Sound attenuating and protective enclosures for all units noise


levels less than 80 dba.

Outdoor and extreme weather protection enclosures, with low ambient temperature protection, as options.

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

Materials & Certification:


Air ends:

Gray Cast Iron Casings with Forged steel first stage rotors and
Stainless steel second stage rotors, as standard for oil free compressors. Casing and steel rotors coated for efficiency and corrosion protection.

Gray Cast Iron Casings with Forged steel rotors, as standard for
oil injected compressors.

API 619 compliant oil free air ends available, with mandated
testing and inspection.

Ductile Iron casings available as an option for oil free


compressors.

Radiography, Magnetic Particle Inspection, Ultrasonic Inspection


& Dye Penetrant Inspection available for casings and rotors.

Spectrographic analysis, tensile, bending, hardness and notch


impact strength testing of material as options.

Full traceability and Certification to EN 10204 2.2, 3.1 & 3.2 for
the materials as options.

Rotor Balancing certificate, Leak test certificate and Performance test of air ends, with customer/Third party witness as
options.

Ancillaries:

Standard air cooler bundles in aluminum with Heresite coating


for offshore/coastal service. Stainless Steel and Duplex/Super
Duplex Stainless Steel air cooler bundles, with ASME Code
stamps as options.

Stainless steel shell and tube coolers for water cooled units.
TEMA B,.C & R designs and ASME Code stamps as options.

Standard Chromated and powder coated aluminum condensate


separators. Stainless Steel or epoxy coated Carbon Steel condensate separators with ASME Code stamps as options.

Standard Zinc coated pipes and flanges with Stainless Steel


braided flexible hoses for interconnecting piping in oil free compressors. Stainless Steel as standard for oil injected compressors, to prevent oil contamination. Stainless Steel piping as
option in oil free compressors.

Radiography, Ultrasonic & Dye Penetrant Inspection available


for coolers, condensate separators and piping.

Stainless Steel Lube oil piping as standard.


Duplex Oil filters, Duplex Oil Pumps & Oil Coolers as options.
Full traceability and Certification to EN 10204 2.2, 3.1 or 3.2 as
required.

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

Special Features:
Intelligent and Flexible Control Systems

Microprocessor based programmable control systems


accessed through Graphic interfaces with flexibility to allow
user programming and full remote connectivity.

Programmable Logic Controllers with real time maintenance


indicators and automatic lube oil /coolant temperature control under changing ambient conditions, with NEMA 4X/IP 66
protection.

Capacity control using Speed Control

All the oil free and oil injected air ends are adaptable for capacity control by means of variable speed, in addition to suction valve throttling and blow down.

Variable Frequency Drives for Electric Motors, Electronic or


Hydraulic governors for Diesel engines and Turbines are integrated with the controls, for seamless operation.

Adjustable droop controls for load sharing.


Liquid cooled jackets for oil free air ends designed to ensure high
polytropic efficiencies

High pressure oil free air ends are jacket cooled by lube oil
primary circuit. This allows inlet temperatures as high as 70
C/158F for the second stage/booster compressors, considering air cooled intercoolers in high ambient temperature
conditions. Oil cooling eliminates possibility of aqueous
corrosion.

Enclosure ventilation allowing operating under high temperature


conditions

Dedicated fans provide forced cooling to the compressor


enclosure for engine and turbine driven units and in units
with water cooled inter and after coolers.

Motor driven units have high capacity induced draft fans for
cooler bundles and enclosure ventilation.

Lowest approach temperatures in the industry.


Premium Two stage air ends for high efficiency oil injected compressors

Unique two stage design in medium to high capacity and high


pressure oil injected air ends offers energy savings of up to
15%.

Inter stage cooling by means of coolant oil curtain eliminates


separate intercoolers and piping and contributes to compact
units and packages.

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

Customization options:
Hazardous area classification

Units are configured to meet hazardous area classification


requirements to comply with project specifications. Electric
motors, Heaters, Instruments, Cables, Glands & Panels are
selected to meet requirements of NEC, NFPA 70/IEC 60079/
ATEX Directive 94/9/EC explosion proof and intrinsically
safe classes, zones, categories, gas groups and temperature
classes.

Customized Engines and Fans

Diesel engines are customized and certified for hazardous


area operation by modification to include inlet flame arrestor,
water cooled turbocharger, exhaust flexible & manifold,
exhaust flame arrestor and spark arrestor and coupled with
explosion proof starters, alternator, battery pack and shutdown system.

Cooler Fans and rub rings are made of spark free materials
with coatings.
Special metallurgy for components

Custom materials and grades are available on all


components for harsh operating environments like offshore,
coastal, humid and dusty locations.

Stainless steel coolers, moisture separators, piping,


instrument housings, panels, filter housings, fan casings and
enclosures are available as optional alternatives to standard
construction.

Weather protection

Compressor enclosures can be modified for outdoor locations with rain/sleet/snow protection. Winterization options
include basic Frost protection (-10C/14F),Extreme low
ambient temperature protection (-32C/-25F) with flanged
oil heaters, heat traced condensate, impulse & oil lines and
space heaters.

Custom intake and enclosure filters are used for dusty


ronments.

envi-

API 619, API 614 & API 671 compliance

Air ends can be ordered with API 619 Appendix F materials


and certification. Custom lube oil systems for oil free air
compressors can have working and standby lube oil pumps,
duplex filters and duplex lube oil coolers as per API 614
chapters 1 & 2. Shaft ends and couplings according to API
671 is offered in oil free screw compressors as an option.

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

TECHNICAL SPECIFICATIONSOIL FREE SCREW COMPRESSOR MODELS


SCDA#-30-640 Compressors50 hz: Fixed Speed & Variable Speed Drive

No. of
speed
sets

Model Number

Max. Discharge
Pressure

Capacity (FAD*) @ Max. Discharge


Pressure & Max. speed
M3/hr

Barg

Compressor Shaft Power @ Max.


Discharge Pressure & Max. speed

CFM

kW

hp

Psig
Min

Max

Min

Max

Min

Max

Min

Max

50 HZ-Two Stage
SCDO2-34GR-M50

10.5

153

195

115

34

45

SCDO2-50-105GR-M50

18

11.5

167

295

748

176

440

51

102

68

136

SCDA2-105-230GR-M50

14

11.5

167

761

1661

448

978

109

229

146

307

SCDA2-195-410GR-M50

12

11.5

167

1379

2983

812

1756

197

409

264

548

SCDA2-360-640GR-M50

11.5

167

2609

4898

1536

2883

362

636

485

853

SCDA1-55-95GR-M50

3.5

50

614

1078

362

635

56

92

75

123

SCDA1-70-125GR-M50

10

3.5

50

764

1502

450

884

69

122

92

164

SCDA1-110-215GR-M50

14

3.5

50

1272

2682

748

1578

113

215

152

258

SCDA1-200-360GR-M50

14

3.5

50

2463

4547

1150

2676

201

356

270

477

SCDA1-310-570GR-M50

11

3.5

50

3792

7480

2232

4402

312

569

419

763

50 HZ-Single Stage

*FAD (Free Air Delivery) measured according to ISO 1217 4th edion, Annexure C, at 0oC , 0% RH at a sucon pressure of 1 atm

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

TECHNICAL SPECIFICATIONSOIL FREE SCREW COMPRESSOR MODELS


SCDA#-40-565 Compressors60 hz: Fixed Speed & Variable Speed Drive

No. of
speed
sets

Model Number

Max. Discharge
Pressure

Capacity (FAD*) @ Max. Discharge


Pressure & Max. speed
M3/hr

Barg

Compressor Shaft Power @ Max. Discharge Pressure & Max. speed

CFM

kW

hp

Psig
Min

Max

Min

Max

Min

Max

Min

Max

60 HZ-Two Stage
SCDO2-46GR-M60

10.5

153

260

153

42

46

SCDO2-50-125GR-M60

14

11.5

167

299

887

176

522

50

122

68

165

SCDA2-110-245GR-M60

13

11.5

167

752

1769

443

1041

109

244

146

327

SCDA2-225-400GR-M60

13

11.5

167

1611

2965

948

1745

224

400

300

536

SCDA2-355-520GR-M60

11.5

167

2570

3988

1513

2347

355

518

476

695

SCDA1-50-95GR-M60

3.5

50

506

1096

298

645

48

94

64

126

SCDA1-60-145GR-M60

11

3.5

50

660

1714

389

1009

61

141

81

189

SCDA1-115-230GR-M60

13

3.5

50

1343

2838

790

1670

117

228

157

306

SCDA1-180-370GR-M60

13

3.5

50

2123

4698

1250

2765

179

369

240

495

SCDA1-300-565GR-M60

3.5

50

3564

7425

2097

4370

298

565

400

758

60 HZ-Single Stage

*FAD (Free Air Delivery) measured according to ISO 1217 4th edion, Annexure C, at 0oC , 0% RH at a sucon pressure of 1 atm

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

TECHNICAL SPECIFICATIONSOIL INJECTED SCREW COMPRESSOR MODELS


SCLA#-6-555 Compressors50 hz: Fixed Speed & Variable Speed Drive
Gear/
Speed
types

Model Number

Max. Discharge
Pressure
Barg

Psig

Capacity (FAD*) @ Max. Discharge


Pressure & Max. speed
M3/hr
Min

Compressor Shaft Power @ Max.


Discharge Pressure & Max. speed

CFM

Max

kW

Min

Max

Min

hp
Max

Min

Max

50 HZ-Single Stage
SCLA1-6GR-M50

10.4

150

40

24

5.8

7.7

SCLA1-8-16GR-M50

10.4

150

59

124

35

73

15.6

10.8

20.9

SCLA1-20-100GR-M50

15

10.4

150

165

695

97

409

20.6

97

27.7

130

SCLA1-45-210GR-M50

24

10.4

150

359

1602

211

943

44

207

59

278

SCLA1-20-30IR-M50

10.5

153

129

197

76

116

17.8

26.6

23.8

35.6

SCLA1-370-540IR-M50

10.5

153

3013

4432

1773

2609

370

538

496

721

SCLA1-90-110IR-M50

12.0

174

685

818

403

481

91

110

122

148

SCLA1-225-360IR-M50

12.3

178

1638

2612

964

1537

226

356

303

477

SCLA1-4-10GR-M50

12.9

187

20

55

12

32

3.5

8.5

4.6

11.5

SCLA1-105GR-M50

12.9

187

723

425

101.6

136

SCLA1-100-115GR-M50

12.9

187

718

795

423

468

101

112

135

150

SCLA1-120-180GR-M50

12.9

187

812

1283

478

755

115

177

154

237

SCLA1-235-345GR-M50

12.9

187

1615

2414

950

1421

233

342

312

458

SCLA1-4-20GR-M50

13.4

194

24

97

14

57

15.5

5.4

20.8

SCLA1-250-555GR-M50

13.4

194

1910

3818

1125

2248

249

552

334

739

SCLA1-130-205IR-M50

12

14.0

203

922

1409

543

830

132

201

177

270

SCLA1-15-45GR-M50

14.9

216

95

268

56

158

15

45

21

60

SCLA1-10-60GR-M50

14.9

216

61

358

36

210

10

60

13

83

SCLA1-15-75GR-M50

12

14.9

216

105

403

62

237

16

72.7

21.5

97.5

SCLA1-20-95GR-M50

15

14.9

216

129

550

76

324

20

93

26.8

124

SCLA1-25-110GR-M50

14

14.9

216

155

700

91

412

24.4

109

32.7

145

SCLA1-40-185GR-M50

20

14.9

216

254

1158

150

682

39

184

52.4

247

SCLA1-60-265GR-M50

14.9

216

391

1282

230

754

58

184

77.5

246

SCLA1-290GR-M50

14.9

216

1940

1142

287

287

385

385

SCLA1-95-385GR-M50

13

14.9

216

647

2406

381

1416

95

383

128

513

SCLA1-45-200GR-M50
50 HZ-Two Stage
SCLA2-95-210IR-M50

24

16.9

245

250

1155

148

680

43

200

57

269

20

14.3

208

647

1497

381

881

95

208

128

278

SCLA2-175-405IR-M50

30

14.3

208

1285

3108

756

1829

174

404

233

542

SCLA2-160-250GR-M50

24.0

348

897

1460

528

860

159

248

213

333

SCLA2-185-280GR-M50

24.0

348

1070

1714

631

1009

183

278

245

372

SCLA2-90-290GR-M50

12

34.4

499

432

1457

254

858

92

288

124

387

SCLA2-410IR-M50

34.4

499

2010

1183

407

545

*FAD (Free Air Delivery) measured according to ISO 1217 4th edion, Annexure C, at 0oC , 0% RH at a sucon pressure of 1 atm

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

TECHNICAL SPECIFICATIONSOIL INJECTED SCREW COMPRESSOR MODELS


SCLA#-6-635 Compressors60 hz: Fixed Speed & Variable Speed Drive
Gear/
Speed
types

Model Number

Max. Discharge
Pressure
Barg

Psig

Capacity (FAD*) @ Max. Discharge


Pressure & Max. speed
M3/hr
CFM
Min

Max

Min

Max

Compressor Shaft Power @ Max. Discharge Pressure & Max. speed


kW
hp
Min

Max

Min

Max

60 HZ-Single Stage
SCLA1-7GR-M60

10.4

150

50

29

6.8

9.1

SCLA1-10-20GR-M60

10.4

150

72

150

42

88

9.58

18.8

12.8

25.1

SCLA1-25-105GR-M60

15

10.4

150

201

726

118

428

24.5

103

33

138

SCLA1-55-220GR-M60

28

10.4

150

438

1658

258

976

52.5

218

71

292

SCLA1-15-35IR-M60

10.5

153

123

244

72

143

17

34.1

22.8

45.8

SCLA1-360-635IR-M60

10.5

153

2917

5182

1717

3050

359

632

481

848

SCLA1-70-120IR-M60

12.0

174

538

863

317

508

71.3

117

95.6

157

SCLA1-235-355IR-M60

10

12.3

178

1690

2590

995

1525

233

353

312

473

SCLA1-5-10GR-M60

12.9

187

25

55

15

32

4.2

8.5

5.6

11.5

SCLA1-100GR-M60

12.9

187

707

416

100

133

SCLA1-125-190GR-M60

12.9

187

877

1348

516

793

124

186

167

249

SCLA1-215-330GR-M60

12.9

187

1497

2320

881

1366

217

329

291

440

SCLA1-5-15GR-M60

13.4

194

29

78

17

46

4.8

12.3

6.5

16.4

SCLA1-225-495GR-M60

13.4

194

1704

3523

1003

2074

223

494

299

662

SCLA1-17IR-M60

14.0

203

87

51

16.4

21.9

SCLA1-125-190IR-M60

12

14.0

203

866

1330

510

783

125

189

167

254

SCLA1-20-45GR-M60

14.9

216

116

268

68

158

18

45

24

60

SCLA1-10-60GR-M60

14.9

216

76

358

45

210

12

60

16

83

SCLA1-20-75GR-M60

12

14.9

216

129

398

76

234

19.5

71.2

21.5

95.4

SCLA1-20/105GR-M60

16

14.9

216

135

581

80

342

21

101

28

135

SCLA1-35-120GR-M60

18

14.9

216

221

757

130

446

34

120

45

161

SCLA1-40-200GR-M60

14.9

216

253

1212

149

713

39

197

52

154

SCLA1-70-230GR-M60

14.9

216

480

1546

293

910

70

228

93

306

SCLA1-115-325GR-M60

12

14.9

216

790

2130

465

1254

115

323

154

433

SCLA1-370GR-M60

14.9

216

2320

1365

1365

363

363

486

SCLA1-50-215GR-M60
60 HZ-Two Stage
SCLA2-100-2054IR-M60

22

16.9

245

308

1196

181

704

51

211

83

283

20

14.3

208

694

1468

409

864

100

204

135

273

SCLA2-210-415IR-M60

30

14.3

208

1577

3160

928

1860

208

412

278

552

SCLA2-155-265GR-M60

24.0

348

897

1533

528

902

159

263

213

352

SCLA2-190-340GR-M60

24.0

348

2048

1714

646

1206

186

338

249

454

SCLA2-110-330GR-M60

10

34.4

499

528

1620

311

954

110

330

147

443

*FAD (Free Air Delivery) measured according to ISO 1217 4th edion, Annexure C, at 0oC , 0% RH at a sucon pressure of 1 atm

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons

Distributed by:

RJ Engineering Systems, Inc


13805, West Road
Suite 350
Houston, TX-77041
USA
Tel: +1-281-897-0350
Fax: +1-281-897-0355
E-mail: sales@rjesusa.com
www.rjesusa.com

RJ ENGINEERING SYSTEMS, INC


Custom Engineered Soluons