Renewable Energy
journal homepage: www.elsevier.com/locate/renene
Key Laboratory of Advanced Manufacture Technology for Automobile Parts, Ministry of Education, Chongqing University of Technology,
400054 Chongqing, China
Research Center for Advanced Powertrain Technology, Hunan University, 410082 Changsha, China
c
Department of Industrial Technology, California State University, Fresno, CA 93740, USA
b
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 28 October 2014
Accepted 10 March 2015
Available online 28 March 2015
In this paper, experimental studies were conducted on a single cylinder high speed spark ignition (SI)
motorcycle engine under both full load and partial load at 6500 and 8500 rpm with pure gasoline, 30%
and 35% volume butanol-gasoline blends. This study is trying to find out the inuence on combustion
heat release of high speed SI engine by variables including ignition timing, butanol blend ratio and
engine load. The results show that butanol-gasoline blend provides higher knocking resistance by
allowing advance ignition timing in SI engines, which leads to more efficient combustion. With butanol
blend ratio increases, more complete combustion process will achieve with the optimum operating
parameters. With engine load increases, the rates of heat release become faster and ascend in peak value
for both pure gasoline and butanol-gasoline blends. Furthermore, engine performance parameters such
as power, fuel economy and emissions have been compared and analyzed. The results also show that
engine power, torque, brake specic energy consumption, HC, CO and O2 emissions are better than those
of pure gasoline at full load with 35% volume butanol addition, combined with ignition timing optimization. But NOx and CO2 emissions are higher than those of the original level of pure gasoline.
2015 Published by Elsevier Ltd.
Keywords:
Butanol-gasoline blend
Combustion
Emissions
Ignition timing
Blend ratio
Engine load
1. Introduction
In the 21st century, energy crisis and environmental protection
are two of the biggest challenges [1,2]. Due to the shortage of oil
resources and the increasing oil price, it is very important to seek
alternative fuels for internal combustion engine [3]. Biofuels can be
made from agricultural products [4]. Biofuels have been considered
as the alternative fuels in some ways [5]. At present, common
biofuels include methanol, ethanol, butanol, biodiesel, biogas and
biohydrogen [6]. Butanol has been suggested as a future fuel biocomponent [7]. Compared with conventional fuels, butanol has
more excellent fuel properties and environment performance, such
as wildly production sources, more oxygen content and higher heat
of evaporation [8]. As automotive fuel, butanol has more advantages compared to methanol and ethanol, including lower volatility, higher heating value, higher viscosity, less corrosive and
114
Table 1
Typical properties of gasoline, methanol, ethanol and n-butanol.
Property
Gasoline
Methanol
Ethanol
n-Butanol
Chemical formula
Molecular weight (g/mol)
Composition (C, H, O) (mass%)
Lower heating value (MJ/kg)
Density (kg/m3 at 20 C)
Octane number (R M)/2
Boiling temperature ( C)
Latent heat of vaporization (25 kJ/kg)
Auto-ignition temperature ( C)
Stoichiometric air/fuel ratio
Laminar ame speed (cm/s)a,b
Adiabatic ame temperature (K)
C4eC12
100e105
86, 14, 0
42.9
720e760
86e94
25e275
380e500
257
14.7
51
2370
CH3OH
32
37.5, 12.5, 50
20.1
792
98.6
64.5
1178
465
6.4
68
1890
C2H5OH
46
52, 13, 35
26.8
790
99.1
78.3
904
422
9.0
63
2310
C4H9OH
74
65, 13.5, 21.5
33.1
810
89
118
716
343
11.2
58.5
2340
a
b
allowed the greatest volume of crude derived gasoline displacement at xed fuel oxygen content. Gu et al. [28] measured the
speeds of laminar ame of tert-butanol-air premixed mixtures and
got the results that laminar burning velocity of tert-butanol-air
mixtures increase with the increase of initial temperature and
decrease with the increase of initial pressure. Gu et al. [22] also
conducted an experiment on a port-fuel injection SI engine fueled
with blends of gasoline and n-butanol at different spark timings
and exhaust gas recycling (EGR) rates. It was found that advancing
spark timing increases engine specific HC and NOx emissions and
particle number concentration while it decreases engine specific
CO emissions. EGR can reduce engine specific NOx emissions and
particle number concentration simultaneously on SI engine fueled
with gasoline and n-butanol blends. These tendencies were similar
to Ref. [29]. Venugopal and Ramesh [30] studied the effect of injection timing on a SI engine using dual injection of n-butanol and
gasoline at the intake port. The results showed that with dual injection, n-butanol has to be used at higher throttle positions for
good performance and low emissions. Injection timing mainly inuences HC emission, and injection phasing has a small inuence
on emissions. Mittal et al. [31] studied two different fuel blends
containing 10% and 15% of butanol in Gasoline by volume, which
are tested on an engine dynamometer using the uncoated and
ceramic coated engines. The results strongly indicated that combination of ceramic coated engine and butanol gasoline blended
fuel has potential to improve engine performance. Besides the
regulated emissions, Broustail et al. [32] studied the non-regulated
pollutants (methane, acetylene, ethylene, benzene, acetaldehyde
and formaldehyde) on a single-cylinder port-fuel injection SI engine, and comparisons have been made between iso-octane
butanol blends and iso-octane ethanol blends. The results
showed that ethanol has a superior emission performance relative
to butanol and they are both better than iso-octane.
As the very important research factor and direction, the studies
about engine combustion heat release of butanol-gasoline blend
also have been carried out. Dagaut and Togbe [33] examined
theoretical and experimental analyses of combustion mechanism of
n-butanol-gasoline mixtures and studied oxidation mechanism
using a jet stirred reactor. They reported good agreement between
experimental results and the computations of detailed chemical
kinetic scheme for n-butanol-gasoline blend. Furthermore, combustion processes of SI engine fueled with butanol-gasoline blend
or neat butanol were investigated. Yang et al. [34] and Deng et al.
[35] achieved the combustion efficiency increasing by adjusting
ignition timing on a SI engine fueled with butanol-gasoline blend.
Serras-Pereira et al. [36] studied combustion processes of SI engine
115
Table 2
Engine specications.
Items
Content
Engine type
Cooling model
Bore
Stroke
Compression ratio
Displacement
Connecting rod
Max power
Max torque
Min BSEC
35% volume butanol addition. Secondly, ignition timing was optimized to produce the maximum brake torque (MBT) [43]. All the
operation points' conditions are shown in Table 3. For butanolgasoline blend fuels, all cases were tested twice. The first one was
performed without modifying anything of the engine, and the
second test was performed under the ignition timing optimization,
denoted as OIT. Engine operating parameters such as intake,
exhaust and inecylinder pressure, temperature, as well as engine
performance parameters such as torque, brake specific energy
consumption (BSEC) and exhaust emissions (HC, CO, CO2 and NOx),
including O2 in exhaust were measured for each tested case. The
picture and schematic diagram of experimental setup are shown in
Fig. 1.
Inecylinder pressure was measured by a pressure sensor (AVL
Z121) which was fitted together with spark plug with a precision of
0.001 bar. Heat release rate of fuel chemical energy was obtained
from AVL combustion analyzer. Engine emissions were also
measured by HORIBA MEXA-7100D analyzer. Engine AFR was
measured by analyzing the exhaust gas contents with a precision of
0.1%. Due to lack of AFR control for the existing fuel system, fuel
mass ow per cycle was kept at constant for all fuels in a given
condition. The stoichiometric AFR of gasoline is 14.7, 30% volume
butanol-gasoline blend is 13.64, and 13.47 for 35% volume butanolgasoline blend, so the blend fuels always run at leaner fuel air
mixtures relative to pure gasoline, as shown in Fig. 2. That means
the engine was tested in the mode of equivalent absolute fuel air
mixtures.
Table 3
All the operation points' conditions.
Speed (rpm)
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
Engine load
Full
Full
3Nm
5Nm
7Nm
Full
Full
3Nm
5Nm
7Nm
PGS
Bu30 OIT
Bu35 OIT
PGS
Bu30
Bu35
20.5
20.5
20.5
21
21.5
22
22.5
23.5
21
22.5
23
25.5
29
30.5
31.5
28.5
30
31
25
26
27
26
28
29
28
28
25.5
27
27.5
27
30
32
35.5
30.5
32
33.5
24.5
26
27.5
30
31
30
31.5
29.5
26
27.5
29
31
30
32
34
31
32.5
33.5
0.79
0.77
0.81
0.84
0.84
0.86
0.87
0.86
0.92
0.89
0.87
0.85
0.85
0.81
0.77
0.85
0.83
0.80
0.85
0.84
0.87
0.89
0.9
0.91
0.92
0.92
0.98
0.96
0.94
0.9
0.89
0.86
0.82
0.89
0.87
0.84
0.91
0.88
0.92
0.95
0.96
0.96
0.99
0.97
1.08
1.05
1.01
0.94
0.93
0.9
0.85
0.92
0.90
0.87
116
Fig. 1. The picture (left) and schematic diagram (right) of experimental setup.
1.0
(-)
0.9
PGS
Bu30
Bu35
0.8
0.7
0.6
2500 3500 4500 5500 6500 7500 8500
Speed (r/min)
PGS
Bu30+OIT
Bu35+OIT
40
35
30
25
20
15
2500 3500 4500 5500 6500 7500 8500
Speed (r/min)
Fig. 3. The ignition timing for PGS, Bu30 OIT and Bu35 OIT.
As mentioned above, only 30% and 35% butanol blend ratios are
considered due to the indistinguishable inuence on engine performance below butanol blend ratio of 25%. Figs. 7 and 8 give the
combustion events at different speeds under full load operation. As
shown in Fig. 7, the 10e90% combustion durations of Bu35 is larger
than that of Bu30 when operated without OIT, but shorter than that
of Bu30 with OIT operations. From Fig. 8, the location of 50% MFB of
0.06
(a)
(b)
0.05
0.04
0.03
0.02
0.01
0.00
-30 -15 0 15 30 45 60 -30 -15 0 15 30 45
PGS
Bu30
Bu30+OIT
Bu35
Bu35+OIT
(c)
(d)
Fig. 4. The rate of heat release for PGS, Bu30 and Bu35 of (a): 3000 rpm, (b): 5000 rpm, (c): 7000 rpm, (d): 8500 rpm.
Pressure (bar)
55
PGS
Bu30
Bu30+OIT
Bu35
Bu35+OIT
(b)
(a)
45
35
25
117
(c)
(d)
15
5
0.06
0.05
0.04
0.03
2500 3500 4500 5500 6500 7500 8500
Speed (r/min)
20
(c)
15
10
5
0
2500 3500 4500 5500 6500 7500 8500
Speed (r/min)
22
0-10% MFB (CA)
PGS
Bu30
Bu30+OIT
Bu35
Bu35+OIT
(a)
0.07
Fig. 5. The inecylinder pressure for PGS, Bu30 and Bu35 of (a): 3000 rpm, (b): 5000 rpm, (c): 7000 rpm, (d): 8500 rpm.
(b)
20
18
16
14
2500 3500 4500 5500 6500 7500 8500
Speed (r/min)
35
(d)
30
25
20
15
2500 3500 4500 5500 6500 7500 8500
Speed (r/min)
40
35
30
25
20
15
(a)
3000 rpm
4000 rpm
5000 rpm
6000 rpm
(b)
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Butanol blend ratio (%)
Butanol blend ratio (%)
Fig. 7. The duration of 10e90% MFB at different speeds under full load operation of (a):
without OIT, (b): with OIT. The 0% butanol blend ratio means the pure gasoline.
20
15
10
5
0
(a)
(b)
3000 rpm+OIT
4000 rpm+OIT
5000 rpm+OIT
6000 rpm+OIT
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Butanol blend ratio (%)
Butanol blend ratio (%)
Fig. 8. The location of 50% MFB (reference to TDC, positive value means after TDC) at
different speeds with full load operation of (a): without OIT, (b): with OIT. The 0%
butanol blend ratio means the pure gasoline.
Bu35 is more advanced than that of Bu30 without OIT, but almost
the same at the OIT operation. That is because butanol produces
more complete combustion due to the more oxygen content and
leaner fuel air mixture (see Fig. 2), leading to more energy input
from fuel chemical reactions. Fig. 9 shows cylinder head temperature in different operations. It can be seen that cylinder head
temperature of Bu35 is higher than that of Bu30 when operated at
original ignition timing, but opposite results were obtained with
OIT operations. This is because there is more heat transfer to
chamber wall from burned fuels with the combustion duration
increase. Thus, combustion conditions can be reected by heat
transfer between cylinder fuels and solid components in some
ways. From Fig. 9, as engine speed increases, cylinder head temperature will increase and the relative heat transfer loss (percentage of total energy) will decrease [49]. It can also be seen that the
differences of cylinder head surface temperature of Bu35 and Bu30
at OIT operation are more close to each other than those at original
220
Temperature ( C)
Fig. 6. The combustion events at different speeds under full load: (a) peak rate of MFB, (b) duration of 0e10% MFB, (c) duration of 10e90% MFB, (d) locations of 50% MFB.
200
180
160
140
PGS
Bu30
Bu30+OIT
Bu35
Bu35+OIT
120
2500 3500 4500 5500 6500 7500 8500
Speed (r/min)
0.04
(a)
3 N.m
5 N.m
7 N.m
0.03
0.02
(b)
0.01
0.00
-30 -15 0 15 30 45 60
Crank angle ( CA)
-30 -15 0 15 30 45 60
Crank angle ( CA)
Fig. 11. The rates of heat release at different loads of 6500 rpm: (a) PGS, (b) Bu35 OIT.
0.04
118
0.03
(a)
3 N.m
5 N.m
7 N.m
(b)
0.02
0.01
0.00
-30 -15 0 15 30 45 60 75
Crank angle (CA)
-30 -15 0 15 30 45 60 75
Crank angle (CA)
60
50
40
30
20
10
0
(a)
PGS
Bu35
Bu35+OIT
2 3 4 5 6 7 8
Engine torque (N.m)
(b)
2 3 4 5 6 7 8
Engine torque (N.m)
Fig. 10. The combustion events versus engine torque in different status of (a):
6500 rpm, (b): 8500 rpm. The top three lines are duration of 10e90% MFB and the
bottom ones are location of 50% MFB (reference to TDC, positive value means after
TDC).
Fig. 12. The rates of heat release at different loads of 8500 rpm: (a) PGS, (b)
Bu35 OIT.
4
3
CO (ppm)
HC (ppm)
7.5
4x10
Speed (r/min)
(g)
O2(ppm)
2500
9000
1500
500
7000
Speed (r/min)
1.3x10
(f)
1.2x10
1.1x10
1.0x10
9.0x10
2500350045005500650075008500
Speed (r/min)
(h)
PGS
Bu30
Bu30+OIT
Bu35
Bu35+OIT
5000
3000
2500350045005500650075008500
Speed (r/min)
2500350045005500650075008500
Speed (r/min)
11
2500 3500 4500 5500 6500 7500 8500
2x10
3500
13
(e)
6x10
(c)
15
1.4x10
1500
2500350045005500650075008500
NOx (ppm)
Speed (r/min)
8x10
(d)
2500
8.0
2500350045005500650075008500
Speed (r/min)
3500
8.5
7.0
2
2500350045005500650075008500
4500
BSEC (MJ/kW.h)
9.0
17
(b)
CO2(ppm)
9.5
(a)
Torque (ppm)
Power (kW)
119
2500350045005500650075008500
Speed (r/min)
Fig. 13. Engine performance, fuel economy and emissions comparisons among pure gasoline, Bu30 and Bu35 (a): Power, (b): Torque, (c): BSEC, (d): HC (e): CO, (f): CO2, (g): NOx, (h):
O2.
emission indicates that fuel and air is well mixed and that there is
sufcient oxygen to combust all fuels [53]. The amount of unburned
hydrocarbon depends on engine operating conditions and fuel
properties to some extent [31]. Fig. 13d shows the comparisons of
HC emissions for pure gasoline and butanol-gasoline blend fuel in
different operations and status at full load. HC emitted by 30% and
35% butanol-gasoline blend are much lower than that of pure
gasoline at all speeds. HC emission decreased with the increasing of
butanol percentage. As shown in Fig. 13d, the higher butanol blend
ratio, the lower HC emission. HC emission decreasing can be
explained by butanol-gasoline blend fuel properties and combustion process. As mentioned above, 30% and 35% butanol-gasoline
blend fuel burns more thoroughly than pure gasoline due to its
higher relative AFR and lower carbon content. The higher combustion efciency of 30% and 35% butanol-gasoline blend causes
the reduction of HC emission. In Fig. 13d, it can also be found that
with ignition timing optimization, HC emission of Bu30 OIT is
almost same with that of Bu30. Obviously, HC emissions of
Bu35 OIT and Bu35 have the same trend. So we can draw conclusions that HC emission is not sensitive to ignition timing but
greatly affected by properties of fuel to some extent.
Carbon monoxide (CO) is a toxic gas and must be controlled. It is
an intermediate product formed during combustion of hydrocarbon fuels. Some reasons for the formation of CO include incomplete
combustion and poor air fuel management [53,54]. And the presence of oxygen plays a major role in CO emissions in SI engine [31].
Fig. 13e shows CO emissions of pure gasoline and butanol-gasoline
blend under different status and operations at full load. It can be
seen that CO emissions of 30% and 35% butanol-gasoline blend are
much lower than that of pure gasoline at all engine speeds. CO
emission decreased with the increasing of butanol percentage. This
120
air/fuel ratio
brake specic fuel consumption
break specic energy consumption
crankshaft angle
coefficient of variance
carbon monoxide
carbon dioxide
distillers dry grains and solubles
exhaust gas recycling
hydrocarbon
indicated mean effective pressure
lower heat value
maximum brake torque
mass fraction burned
NO
NOx
OIT
O2
PGS
ROHR
SI
TDC
nitric oxide
nitrogen oxides
optimize ignition timing
oxygen
pure gasoline
rate of heat release
spark ignition
top dead center
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