Anda di halaman 1dari 57

Pumps

Photo

Type

Series

Description

Main Specifications

Piston
Pumps

PVS

Variable Volume Piston


0.49 - 2.76in3/rev, 3000psi
Pump

Piston
Pumps

PZS

Variable Volume Piston 4.27 - 6.10in3/rev, 4085psi


Pump
7.93 - 13.42in3/rev, 3642psi

Vane
Pumps

VDR

Variable Volume Vane


Pump

7.9gpm, 2000psi
10.5gpm, 1000psi

Vane
Pumps

VDC

High-Pressure Type
Variable Volume Vane
Pump

7.9 - 31.7gpm, 2000psi

Vane
Pumps

VDS

Small Variable Volume


Vane Pump

0.5in3/rev, 4.0gpm, 1000psi

Uni-Pumps

UVN

Variable Volume Vane


Pump

7.6gpm, 1160psi

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 1

PVS SERIES
VARIABLE VOLUME PISTON PUMP

PVS Series Variable


Volume Piston Pumps

0.49 to 2.76in3/rev
3000psi

Discharge
port

Suction Drain
port
port

Design No. 30 is applied on PVS-0B to make the pump more compact and lighter, and reduce noise.
Production of PVS-3B has been discontinued. Use PZS-3B.
Pressure adjustment 3 type has been added to PVS-1B-22 and PVS-2B-45. (Design No. 20 is applied only on
PVS-2B-45*3.)

Sharp cut-off characteristics


obtained with simple adjusting
mechanism

Reliable fast response


mechanism
Pressure rate control response is fast.
The construction is simple, which
improves reliability and eliminates
problems.

The NACHI flow adjusting mechanism,


operating with the action of the
semi-cylindrical swash plate, allows
very sharp cut-off characteristics.
Adjusting operation is easily made
with a spanner tool.

Special shaped fluid flow


port reduces noise
The special shaped fluid flow port and
minute grooves have been developed
to reduce noise and thus makes the
operating sound negligible.

Pressure balanced shoe in the


lateral direction optimally
utilizes the discharged fluid
Pressure balance of the shoe and
the swash plate in the lateral
direction is accomplished by
discharged fluid directed to the
cavity of the shoe
--- For a completely hydraulically
balanced
assembly. The smooth operation
achieved contributes to the
features of high efficiency, low
noise and extended life.

The stable swash plate


enhances various operational
properties
The swash plate a semi-cylindrical
design concept is an advancement to
the conventional type. In addition to
the innovative form, the swash plate
adopts special bearings to control
sideway motion. Consequently, power
is received directly regardless of
changes in the load. Stable operations
can be achieved.

Features
Energy-saving Type with
Drastically Reduced Loss
A NACHI-proprietary semi-circular barrel swash plate that receives pressure
on its surface ensures a stable discharge volume at all times. This eliminates excess discharge volume, and
enables the effective use of power corresponding to the load cycle.

This "energy-saving type" conserves


energy, reduces power loss, and helps
to reduce hydraulic costs.

ensure silent operation. In particular, a


semi-circular barrel swash plate stabilizes operation characteristics to ensure
silent operation.

Silent Type That Demonstrates


Its Power Quietly
Proprietary low-noise mechanisms are
incorporated on the shoe, swash plate,
valve plate, and other locations to

P-1

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 2

Specifications
Volume
cm3/rev
(in3/rev)

Model No.

1000min-1

1200min-1

1500min-1

PVS-0B-8*0-E30
1
2
3

8.0
(0.49)

8.0
(2.1)

9.6
(2.5)

12.0
(3.2)

PVS-1B-16*0-(*)-E13
1
2
3

16.5
(1.01)

16.5
(4.4)

19.8
(5.2)

PVS-1B-22*0--(*)-E13
1
2
3

22.0
(1.34)

22.0
(5.8)

PVS-2B-35*0--(*)-E13
1
2
3

35.0
(2.14)

35.0
(9.2)

PVS-2B-45*0--(*)-E13
1
2
3--(*)-E20

45.0
(2.76)

45.0
(11.9)

Allowable
peak
pressure
MPa
(PSI)

Pressure
adjustment range
MPa
(PSI)

Discharge volume at no-load r/min (gpm)


1800min-1
14.4
(3.8)

2 ~ 13.5
2 ~ 17.5
3 ~ 14.
3 ~ 21.

(286 ~ 1000)
(429 ~ 2000)
(429 ~ 3000)

24.7
(6.5)

29.7
(7.8)

2
2
3
3

13.5
17.5
14.
21.

(286 ~ 500)
(286 ~ 1000)
(429 ~ 2000)
(429 ~ 3000)

26.4
(7.0)

33.0
(8.7)

39.6
(10.5)

2 ~ 13.5
2 ~ 17.5
3 ~ 14.
3 ~ 21.

(286 ~ 1000)
(429 ~ 2000)
(429 ~ 3000)

42.0
(11.1)

52.5
(13.9)

63.0
(16.6)

2
2
3
3

81.0
(21.5)

2 ~ 13.5
2 ~ 17.5
3 ~ 14.
3 ~ 21.

54.0
(14.3)

67.5
(17.9)

~
~
~
~

Revolution
speed min-1

Weight
Lb

Min.

Max.

25
(3643)

500

2000

17.0

25
(3643)

500

2000

23.0

25
(3643)

500

2000

23.0

25
(3643)

500

2000

51.0

25
(3643)

500

2000

51.0

(286 ~ 500)

(286 ~ 500)

~ 13.5 (286 ~ 500)


~ 17.5 (286 ~ 1000)
~ 14. (429 ~ 2000)
~ 21. (429 ~ 3000)
(286 ~ 500)
(286 ~ 1000)
(429 ~ 2000)
(429 ~ 3000)

Note) 1. The standard direction of rotation is clockwise when viewed from the shaft end. Consult your agent separately for a counterclockwise direction of rotation.
2. A keyed straight shaft is standard. For details on spline shafts, consult your agent separately.

Item

Model
No.

Pipe joint size

Pipe I.D
Pipe length

zBefore you start pump operation, fill the


pump body with clean hydraulic operating
fluid via the lubrication port.
Model No.

[Discharge volume
adjustment]
Turning the flow
rate adjusting screw
CW decreases the
discharge volume.

Discharge
volume

[Pressure adjustment]
Turning the pressure adjusting
screw CW increases the pressure.

CW
CCW
Pressure
Pressure
adjustment range

CW
CCW

Pressure

PVS-0B-8

220

PVS-2B

PVS-1B-16, 22

300

3/8"
or more

1/2"
or more

PVS-2B-35, 45

650

7.6 mm dia or
more

12 mm
dia or more

1m or less

1m or less

zUse good-quality hydraulic operating


fluid, and use within a kinematic viscosity range of 20 to 200 mm 2/sec during
operation. Use an R&O type and wearresistant type of IS-OGV32 to 68 or
equivalent.
The optimum kinematic viscosity during
operation is 20 to 50 mm2/sec.
xThe operating temperature range is 5 to
60C. When the oil temperature at start-

The default pump discharge volume is


set to "maximum" and default discharge
pressure is set to "minimum". Change
the discharge volume and discharge
pressure settings according to your particular operating conditions.

Injection amount cm3

PVS-0B
PVS-1B

Management of Hydraulic Operating


Fluid

P-2

Cautions at Startup

How to Set Pressure and Discharge


Volume

Discharge
volume

zUse flexible couplings for connecting the


pump shaft to the drive shaft, and prevent a radial or thrust load from being
applied on the pump shaft.
xFor centering of the pump shaft, limit the
eccentricity between the drive shaft and
hydraulic pump shaft to 0.05 mm, and
keep the angle error within 1.
cSet the clamping length of couplings and
hy-draulic pump shafts so that it is within
at least 2/3 or more of the coupling width.
vUse a sufficiently rigid pump mounting
base.
bSet the pressure on the pump suction
side to -0.03 MPa or more (suction port
flow velocity within 2 m/sec).
nRaise part of the drain piping to above
the topmost part of the pump body, and
insert the return section of the drain piping into the hydraulic operating fluid.
Also, observe the values in the following
table to limit the drain back pressure to
0.1 MPa.

up is 5C or less, warm up the hydraulic


pump by low-pressure, low-operation
speed operation until the oil temperature
reaches 5C.
cProvide a suction strainer with a filtering
grade of about 100m (150 mesh). Be
sure to provide a return line filter of
grade 20m or less on the return line to
the tank. (When the hydraulic pump is
used at a high pressure of 14 MPa or
more, we recommend providing a filter
of 10m or less.
vManage the hydraulic operating fluid so
that contamination is maintained at class
NAS10 or lower.
bUse hydraulic operating fluid within an
operating ambient temperature of 0 to
60C.

Discharge volume
adjustment range

Handling
Cautions during Pump Installation
and Piping

xAn unload is required when the motor is


started under condition -. Consult your
agent regarding the circuit.
cMake sure that the pump operates in the
direction of rotation the same as that indicated by the arrow on the pump body.
vAir entering the pump or pipes may
cause noise or vibration. At startup, set
the pump discharge side to a noload
state, and operate the pump in the inching mode to release any air in the pump
or pipes.
bProvide an air bleed valve in circuits
where it is difficult to release air at startup.

Note)
For details regarding the relationship between
flow rate adjustment length rand pump capacity
q, see the tables provided in the installation
dimension drawings for each of the pumps.
Firmly tighten the lock nuts after you have finished adjustments.

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 3

Explanation of model No
PVS 1 B 16 N 2 ( )

13
Design code 30: PVS-0B
12: PVS-1B, PVS-2B (Rc piping)
13: PVS-1B, PVS-2B (SAE piping)
20: PVS-2B-45N3
No code: Rc for piping and metric for others
E: SAE for piping and metric for others
Aux. symbol No code: Side port type
Z: Axial port type

Pressure compensating range [See Note]


Control Type [See Note]
Max. volume cc/rev 8, 16, 22, 35, 45
(in3/rev 0.5, 1.0, 1.3, 2.1, 2.8)
Mounting B: flang mounting
A: Foot mounting
Pump size: 0, 1, 2
PVS series variable volume piston pump

* : Pressure adjustment range

[Note]
Variable control mechanism

0 : 2 ~ 3.5MPa {286 ~ 500psi}


1 : 2 ~ 7MPa {286 ~ 1000psi}
2 : 3 ~ 14MPa {429 ~ 2000psi}
3 : 3 ~ 21MPa {429 ~ 3000psi}
&
* : Applicable to solenoid specifications A, S
A&
* : SA-G01
S&
* : SS-G01
1 : 100V 50/60Hz
2 : 200V 50/60Hz
3 : DC12V
4 : DC24V
5 : AC115V 60Hz
6 : AC230V 60Hz

Standard type
N*
: Pressure compensation type (manual
mode)
Option type
P*

: Pressure compensation type (remote

N*Q*

: 2-pressure, 2-flow rate control

R*A&
S*

: Solenoid cutoff control

W*A&
S*

: 2-pressure control

control mode)

: 2-pressure, 2-flow rate


RQ*A&
S*
control w/ solenoid cutoff

P2:3-14MPa

P2:3-14MPa

sol"ON"

[Example 5]
W*S*: 2-pressure control
PVS-1B-16W2S1
Solenoid specifications
100V 50/60Hz
SS-G01

W2:3-14MPa

sol"ON"
sol"OFF"

sol"OFF"

[Example 7]
C*S*: 2-cutoff control
PVS-1B-16C2S2
Solenoid specifications
200V 50/60Hz
SS-G01

Discharge volume

Discharge pressure

Q1:2-7MPa

N2:3-14MPa

Discharge pressure

Discharge pressure

Discharge volume

[Example 4]
R*S*: Solenoid
cutoff control
PVS-1B-16R2S2
Solenoid specifications
200V 50/60Hz
SS-G01

Discharge volume

Discharge pressure

[Example 3]
N*Q*: 2-pressure,
2-flow rate control
PVS-1B-16N2Q1

Discharge volume

N2:3-14MPa

[Example 2]
P*: Pressure
compensation type
(remote control mode)
PVS-1B-16P2

[Example 6]
RQ*S*: 2-pressure,
2-flow rate control w/
solenoid cutoff
PVS-1B-16RQ2S1
Solenoid specifications
100V 50/60Hz
SS-G01

Discharge volume

[Example 1]
N*: Pressure
compensation type
(manual mode)
PVS-1B-16N2

Discharge volume

: 2-cutoff control

Discharge volume

C*A&
S*

R2:3-14MPa
sol"ON"

sol"OFF"
Discharge pressure

Discharge pressure

C2:3-14MPa

sol"ON"

sol"OFF"
Discharge pressure

NQ, RS, WS, RQS and CS types are not available for the PVS-0B-8, and the NQ, RQS and CS types are not available
35
for the PVS-1B-16
22-Z and PVS-2B-45-Z.

P-3

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 4

Variable Control Mechanisms


Standard type
External View

Characteristics
Pressure
adjusting screw

Drain port

Flow rate
adjusting screw

Hydraulic Circuit

Explanation

Discharge
port

NACHI

Discharge volume

Symbol

Pressure compensation type


(manual system)
When the discharge pressure
reaches the preset volume
set by the pressure compensator, the discharge volume is
automatically reduced to hold
the pressure at the set pressure.

Suction Drain
port
port

Discharge pressure

Option type
adjusting screw
(adjustment forbidden)

Flow rate
adjusting screw
P

Discharge
Pilotport port

NACHI

Discharge volume

Drain port Differential pressure

Pilot port

Suction Drain
port
port

P2 pressure
adjusting screw

NQ
NACHI

Discharge volume

Discharge pressure
q1 flow rate adjusting screw
q2 flow rate
Drain port
adjusting screw

Discharge port

q1
P1
q2

*
Suction Drain
port
port

Drain port

Flow rate
adjusting screw

SOL SOL
"OFF" "ON"

NACHI

Suction Drain
port
port

WS
(WA)

SOL

Pressure
adjusting screw
(at solenoid ON)
Drain port

Flow rate
adjusting screw

Discharge volume

Discharge pressure

Pressure
adjusting screw
(at solenoid OFF)

SOL
"OFF"

SOL
"ON"

M
0

q2 flow rate
adjusting screw

Drain port

q1

Discharge port

P1 SOL ON

q2

*
M
*
N
0 Suction Drain

NACHI

q1 flow rate
adjusting screw

SOL OFF

P2
Discharge pressure

q1 flow rate adjusting screw


q2 flow rate
Drain port
adjusting screw

Differential pressure
adjusting screw
(adjustment forbidden)

CS
(CA)
NACHI

P2 pressure adjusting screw

Discharge volume

P1 pressure adjusting screw

port

q1

q2

*
Suction Drain
port
port

P1
P2
Discharge pressure
Discharge volume

RQS
(RQA)

SOL

Solenoid cutoff control type


A solenoid valve for unload is
integrated into the pressure
compensation type to minimize energy loss when pump
output is not required. Only a
slight amount of heat is generated.

Discharge port

NACHI

P2 pressure
adjusting screw
(at solenoid ON)

2-pressure, 2-flow rate control


type
The discharge volume
changes in two stages by the
pump's built-in sequence
valve. This allows conventional high/ low pressure control
to be performed on a single
pump unit, and save energy in
the hydraulic circuit.

Discharge port

Discharge volume

RS
(RA)

SOL

M
N
0

P2
Discharge pressure

P1 pressure adjusting screw

Pressure
adjusting screw
(at solenoid ON)

Pressure compensation type


(remote control mode)
This mode demonstrates the
same characteristics as the
manual mode.
The discharge pressure can be
adjusted by external pilot pressure. The discharge volume can
be adjusted manually. Note 2)

port

2-pressure control type


Two pressure compensation
types can be obtained by switching the solenoid valve ON/OFF.
Two types of output control are
possible with the actuator set to
a constant speed.

2-pressure, 2-flow rate control


type w/ solenoid cutoff
The discharge volume can be
changed in two stages by the
sequencer valve and solenoid
valve for unload mounted on
the pump, and unloading is
possible when pressure oil is
not required.

Discharge port

SOL ON

*
P1 SOL OFF P2
Discharge pressure

M
N
0

*
Suction Drain
port
port

2-cutoff control type


Two types of pressure - flow
rate characteristics can be
obtained by the solenoid
valve and cylinder mounted
on the pump.

Note 1) Many other variable control mechanism are also available in addition to those in the above table. Please consulat your agent for details.
Note 2) We recommend ZR-T02-*-5895* as the remote control valve. For details, consult your agent. Prevent the pipe volume up to the remote control valve from falling
below 150cm3.

P-4

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 5

Pressure Compensation Type

Manual mode: standard type

PVS-0B-8N*-E30

Installation Dimension Drawing

Relationship between flow rateadjustme


length ( ) and pump capacity (q)

cm3/rev

Pump capacity q cm3/rev

10

-30

S-

PV

8N
B-

4
3
2

Flow rate adjustment range


5

10

15

Flow rate adjustment length mm


Set a flow rate adjustment length within
the above range. Oil will leak if the pump
is operated below the adjustment range
lower limit.

Cross-sectional Drawing
33

34

27

17

22

25

16

20

10

38

35

28

15

12

11

24

Part No.
26

21

40

18

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Body
Case
Shaft
Cylinder barrel
Valve plate
Piston
Shoe
Shoe holder
Barrel holder
Swash plate
Thrust bush
Spring holder
Gasket
Spring C

Part No.

Part Name

15
16
17
18
19
20
21
22
23
24
25
26
27
28

Part No.

Spring S
Control piston
Guide pin
Parallel key
Retainer
Needle
Ball bearing
Needle bearing
Oil seal
Snap ring
Snap ring
Snap ring
O-ring
O-ring

29
30
31
32

Part Name
Parallel pin
Spring pin
Hexagon socket head bolt
Cross-recessed countersunk head screw
Hexagon socket
set screw
Hexagon nut
Hexagon plug
Metal plug
Nameplate
Lubrication port plate
CAUTION plate
Rivet

33
34
35
36
37
38
39
40

List of Sealing Parts

39
37
36

Part Name

29

30

19

14

13

Performance Curves

31

32

23

Part
No.

Part Name

Q'ty

13
23

Packing
Oil seal

1
1

27

O-ring

28

O-ring

PVS-0B-8
Size
PS46-100000
TCV-254511

Remarks
3 Bond
N.O.K

1B-P9

JIS B 2401

1B-P11

JIS B 2401

Parts marked by an asterisk "*" are not available on the market.


Consult your agent.

Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

Efficiency Curves

Pressure-Flow Curves

Input Power at Deadhead

Noise Level

Input Power Curves

P-5

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 6

Installation Dimension Drawing


PVS-1B-16 N*-E13 (Side Port Type)
22

Pump Displacement

The relation between flow adjusting


length (r) and pump displacement
(q)

PVS-1B-16 N*-Z13 (Axial Port Type)


22

Cross-sectional Drawing
Part No.
31

41

16

17

35

38

15

21

39

30

22

12

28

25

19

24

34

29

18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

23
27

40
36

26

14

20

13

10

11

33

32

37

Part Name

Part No.

Body
Case
Shaft
Cylinder barrel
Valve plate
Piston
Shoe
Shoe holder
Barrel holder
Swash plate
Thrust bush
Seal holder
Gasket
Spring C
Spring S
Control piston
Needle
Key
Nut
Retainer
Plug

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Part Name
Ball bearing
Needle bearing
Oil seal
Snap ring
Snap ring
Snap ring
O-ring
O-ring
O-ring
Pin
Hexagon socket head bolt
Cross-recessed countersunk head screw
Hexagon socket set screw
Metal plug
Nameplate
CAUTION plate
Spring holder
Lubrication port plate
Rivet
Guide pin

List of Sealing Parts


Part No.

Name

Q'ty

Size

13
24

Gasket
Oil seal

1
1

PS46-101000
TCN-254511

Remarks

28
29

O-ring
O-ring

1
1

1B-G55
1B-P9

JIS B 2401
JIS B 2401

30

O-ring

1B-P14

JIS B 2401

Nihon Gasket
N.O.K

Parts marked by an asterisk "*" are not available on the market.


Consult your agent.

P-6

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 7

Performance Curves
PVS-1B-16 N*-(Z)-E13

Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

Oil ISO VG 32 Oil temp. 50C (122F)

Efficiency Curves

Pressure-Flow Curves

Input Power Curves

Input Power at Deadhead

Noise Level

Oil Temperature Rise Curves

Performance Curves
PVS-1B-22N*-(Z)-E13

Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

Oil ISO VG 32 Oil temp. 50C (122F)

Efficiency Curves

Pressure-Flow Curves

Input Power Curves

Input Power at Deadhead

Noise Level

P-7

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 8

Installation Dimension Drawing

mm (inch)

PVS-2B- 35 N*- E13 (Side Port Type)


45
E20

Shaft
dimension
0

24.9 _ 0.5

PVS-2B- 35 N*-Z- E13 (Axial Port Type)


45
E20

Part
No.

Cross-sectional Drawing
PVS-2B- 35 N*-(Z)- E13
45
E20
35

19

31

30

32

42

16

36

17

39

15

21

41

29

22

12

28

25

18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Part Name
Body
Case
Shaft
Cylinder barrel
Valve plate
Piston
Shoe
Shoe holder
Barrel holder
Swash plate
Thrust bush
Seal holder
Gasket
Spring C
Spring S

Part
No.

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

31
32
33

Control piston
Needle
Key
Nut
Retainer
Plug
Ball bearing
Needle bearing
Oil seal
Snap ring
Snap ring
Snap ring
O-ring
O-ring
O-ring

40

List of Sealing Parts

23

Part No.

Part Name

Part
No.

Part Name

Q'ty

34
35
36
37
38
39
40
41
42
43

Part Name
Backup ring
Pin
Hexagon socket
head bolt
Cross-recessed countersunk head screw
Flow rate adjusting screw
Metal plug
Nameplate
CAUTION plate
Spring holder
Guide
Lubrication port
Orifice
Rivet

PVS-2B-35/45
Size

Remarks

Nihon Gasket

13

Gasket

24

Oil seal

TCN-305011Z

N.O.K

28

O-ring

1B-G70

JIS B 2401

29

O-ring

1B-P14

JIS B 2401

30

O-ring

1B-P11

JIS B 2401

31

Backup ring

T2-P11

JIS B 2407

Parts marked by an asterisk "*" are not available on the market. Consult your agent.

43
37

27

14

20

13

10

11

34

26

24

33

Part
No.

38

PVS-2B-45N3-(Z)-20
35

19

31

30

32

42

16

36

17

39

15

21

41

29

22

12

28

25

18
40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Part Name
Body
Case
Shaft
Cylinder barrel
Valve plate
Piston
Shoe
Shoe holder
Barrel holder
Swash plate
Thrust bush
Seal holder
Gasket
Spring C
Spring S
Control piston

Part
No.

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Part
No.

Part Name
Needle
Key
Nut
Retainer
Plug
Roller bearing
Needle bearing
Oil seal
Snap ring
Snap ring
Snap ring
O-ring
O-ring
O-ring
Backup ring
Pin

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Part Name
Hexagon socket head bolt
Cross-recessed countersunk head screw
Flow rate adjusting screw
Metal plug
Nameplate
CAUTION plate
Spring holder
Guide
Lubrication port plate
Orifice
Rivet
Orifice
Pin
O-ring
Plug

23

List of Sealing Parts


Part No.

47
46
45
43
37

27

14

20

13

10

11

34

44

26

24

33

38

Part Name

Q'ty

PVS-2B-45N3
Size

Remarks

Nihon Gasket

13

Gasket

24

Oil seal

TCN-305011Z

N.O.K

28

O-ring

1B-G70

JIS B 2401

29

O-ring

1B-P14

JIS B 2401

30

O-ring

1B-P11

JIS B 2401

46

O-ring

1B-P5

JIS B 2401

31

Backup ring

T2-P11

JIS B 2407

Parts marked by an asterisk "*" are not available on the market. Consult your agent.

P-8

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 9

Performance Curves
PVS-2B-35N*-(Z)-E13
Efficiency Curves

Input Power at Deadhead

Performance Curves
PVS-2B-45N*-(Z)-E13, E20
Efficiency Curves

Input Power at Deadhead

Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

Oil ISO VG 32 Oil temp. 50C (122F)


Pressure-Flow Curves

Input Power Curves

Noise Level

Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

Oil ISO VG 32 Oil temp. 50C (122F)


Pressure-Flow Curves

Input Power Curves

Noise Level

P-9

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 10

Response Performance
Test Circuit
Piping volume 400

Pressure MPa

cm3

t1
t2

Q
Legend

Ps
FC
(Q=0)

MPa

1MPa

M
0

14MPa
1MPa

(Q=MAX)
SOL ON

SOL OFF

SOL OFF
Time s

Response Time (s)

Surge Pressure MPa{kgf/cm2}

Model No.
t1

t2

PVS-0B-8

0.03 ~ 0.04

0.04 ~ 0.06

12 ~ 4{20.4 ~ 40.8}

PS

PVS-1B-16

0.05 ~ 0.06

0.07 ~ 0.08

14 ~ 7{40.8 ~ 71.4}

PVS-1B-22

0.05 ~ 0.06

0.07 ~ 0.08

15 ~ 8{51 ~ 81.6}

PVS-2B-35

0.05 ~ 0.06

0.05 ~ 0.07

16 ~ 9{61.2 ~ 91.8}

PVS-2B-45

0.05 ~ 0.06

0.05 ~ 0.07

16 ~ 9{61.2 ~ 91.8}

Response performance changes according to pipe volume and size.


Use an anti-surging valve to prevent surge voltage.

Pressure Compensator
12

11

10

14

13

Part No.
1
2
3
4
5
6
7

Part Name

Part No.

Body
Spool
Holder
Plunger
Spring
Retainer
Pressure adjusting bolt

Part Name

8
9
10
11
12
13
14

Nut
O-ring
O-ring
O-ring
Plug
Plug
Mounting bolt

List of Sealing Parts


Part
No.

Name

Q'ty

Size
For 0B, 1B, 2B
1A-P14

O-ring

10

O-ring

1B-P6

11

O-ring

1B-P10

Note) O-ring 1A/B-** refers to JIS B2401-1A/B.

P-10

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 11

Pressure Compensation Type


Explanation of model No.: PVS 0 B 8 P

remote control mode


P-Q Characteristics

E30

Max. pump capacity q


cm3/rev

Design No.
E30: PVS-0*
E13: PVS-1*, PVS-2*
E20: PVS-2*-45P3 only
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}

Set by remote
control V

Discharge pressure P MPa

P: Pressure compensation type (remote control mode)


Max. pump capacity (cm3/rev)
Nominal 8, 16, 22, 35, 45 (in3/rev 0.5, 1.0, 1.3, 2.1, 2.8)
Pump size 0, 1, 2

Installation Dimension Drawing


PVS-0B-8P*-E30

11(0.43)
127.5(5.01)
149.5(5.88)

0.834
21.2 0.03
0.25 ( 0.824)

0.750
19.05 0.036
0.021(0.749)

1)

Discharge port
1/2"SAE

0.187
012 0.186

R46(1.8

3.250
82.6 0.036
0.071 (3.249 )

42.5(1.69)
25.4 5(0.19)
(1.00)

width

3.250
82.6 0.036
0.071 (3.249 )

Key width
0
4.76 0.012
(0.187
0.186)

6(0.23)

Lock nut
Flow rate
adjusting screw

47(1.85)
29(1.14) 3(0.11)
Lubrication port

11(0.43)
77(3.03)
132(5.19)

Pilot port
1/4"SAE

49.5(1.94)
6(0.23)
Drain port
3/8"SAE

49(1.92)

18
(0.70)

142(5.59)
78(3.07)

214(8.42)(MAX)
164.5(6.74)(MAX)
93.5(3.68)

(flow rate adjustr ment length)


5(0.19)
10(0.39)

Discharg
1/2"SAE

Discharge port
1/2"SAE

53.2(2.09)
106.4(4.18)
110(4.33)
130(5.11)

Suction port
3/4"SAE

PVS-1B- 16P*-E13
22
236(9.29)(MAX)
77(3.03)
49.5(1.94)
Drain port
3/8"SAE
Differential pressure adjusting screw
(adjustment forbidden)
6(0.23)

Pilot port
1/4"SAE

22 0.2 (0.874
0.858)
158(6.22)
181(7.12)

12.5(0.49)

3
(0.11)
82(3.22)
137(5.39)

88(3.46)
73(2.87)

55(2.16)

Lubrication port

Discharge port
SAEJ518b-3/4

52(2.04)

(0

0.750
19.05 0.036
0.021(0.749)

2 4)
.9

4M10x16

3.250
82.6 0.036
0.071 (3.249 )

5(0.19)

NACHI

47.5
22 0.2 (1.877
1.862)

25.4
(1.00)

60(2.36)
42(1.65)

11
(0.43)

Key width
0
4.76 0.012
(0.187
0.186)

43(1.69)

0.834
21.2 0.03
0.25 ( 0.824)

Flow rate adjustr


ment length
Flow rate adjusting screw

106.4(4.18)
124(4.88)
130(5.11)

Suction port
SAEJ518b-1

Flow rate
adjustment
length

317(12.48)(MAX)
Differential pressure
Drain port
adjusting screw
1/2"SAE
(adjustment forbidden)
Pilot
port pp
Flow rate
1/4"SAE
60(2.36)
88(3.46)
adjusting screw
Lock nut
6(0.23)

45(1.77)

Lubrication port

3(0.11)

PVS-2B- 35P*-E13, E20


45

Key width
13(0.51)
104(4.09)
172(6.77)

A
B

65(2.55)

3
(0.10)

0
101.6
82.6 0.051
(4.000
3.997 )

8
2 0)
(1.1

NACHI

( )

53(2.08)
38(1.49)

52.4
22 0.2 2.070
2.055

69.5(2.73)

0.248
4.76
6.3+0.015
0.010 (0.247 )

4M10x16

26.2
22 0.2 (1.039
1.023)
192(7.55)
222(8.74)

15(0.69)

Discharge port
SAEJ518b-1

144(5.66)
146(5.74)
172(6.77)

Suction port
SAEJ518b-11/4

Design
in3/rev Pressure
A
B
Range
No.
0 3
2.1
00 0.980
00
13D 22.2322 0.021
22 0.5
(0.960)
(0.875
0.843) 24.9
0 2
2.8
00
00
20D 25.385
3
22 0.025
(0.999
22 0.25
(1.096
0.998) 27.85
1.086)

P-11

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 12

2-pressure, 2-flow Rate Control Type


Explanation of model No.: PVS 1 B 16 N 3 Q 1 E13
Design No. E13: PVS-1*, PVS-2*
E20: PVS-2*-45N3Q*
Pressure adjustment range N*: High-pressure adjustment range, P2
Q*: Low-pressure adjustment range, P1
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
NQ: 2-pressure, 2-flow rate control
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16N*Q*-E13
22

P-Q Characteristics

296(11.65)(MAX)

12.5(0.49)

158(6.22)
181(7.12)

Discharge port
SAEJ518b-3/4

Pump capacity q
cm3/rev (Note 2)

82(3.22)

88(3.46)

73(2.87)

52(2.04)

11(0.43)

0.834
21.2 0.03
0.25 ( 0.824)

22 0.2 (0.874
0.858)

4M10x16

0.750
19.05 0.036
0.021(0.749)

47.5
22 0.2 (1.877
1.862)

q2 flow rate
adjusting screw

5
(0.19)

25.4
(1.00)
4
2 4)
(0.9

NACHI

q1 flow rate
adjusting screw

q1

P1 pressure
adjusting screw

Key width
0
4.76 0.012
(0.187
0.186)

43(1.69)

Lubrication port

42(1.65)

3
(0.11)

Pressure compensator

3.250
82.6 0.036
0.071 (3.249 )

3/8"SAE

137(5.39)

49.5(1.94)
77(3.03)
P2 pressure
23(0.90) 6(0.23)
adjusting screw (MIN)

Drain port

107.5(4.23)(MAX)
106.4(4.18)
124(4.88)
130(5.11)

q2

Suction port
SAEJ518b-1

P1
P2
Discharge pressure P MPa

P-Q Characteristics

PVS-2B- 35N*Q*-E13, E20


45

q1
60(2.36)
Pressure compensator

Lubrication port

45(1.77)

6(0.23)

P1 pressure
adjusting screw

Key width

(1

P1
P2
Discharge pressure P MPa

A
B

4M10x16

q2

65(2.55)

3
(0.11)

NACHI

28 )
.10

0
101.6
82.6 0.051
(4.000
3.997 )

53(2.08)
38(1.49)

52.4
22 0.2 (2.070
2.055)

q2 flow rate
adjusting screw

13(0.51)
104(4.09)
172(6.77)

0.248
4.76
6.3+0.015
0.010 (0.247 )

q1 flow rate
adjusting screw

3
(0.11)

88(3.46)
P2 pressure
adjusting screw
60(2.36)(Min)

Drain port
1/2"SAE

Pump capacity q
cm3/rev (Note 2)

352(13.85)(MAX)

26.2
22 0.2 (1.039
1.023)

Discharge port
SAEJ518b-1

15(0.69)

192(7.55)
222(8.74)

107.5(4.23)(MAX)
144(5.66)
146(5.74)
172(6.77)

Suction port
SAEJ518b-11/4

Design
in3/rev Pressure
A
B
Range
No.
0 3
2.1
00 0.980
00
13D 22.2322 0.021
22 0.5
(0.960)
(0.875
0.843) 24.9
0 2
2.8
00
00
20D 25.385
3
22 0.025
(0.999
22 0.25
(1.096
0.998) 27.85
1.086)

Pump Model No.

q2 Adjustment Range (in3/rev)

Default q2 (Setting in3/rev)

PVS-1B-16

0 ~ 0.6

0.20

PVS-1B-22

0 ~ 0.8

0.26

PVS-2B-35

0 ~ 1.1

0.42

PVS-2B-45

0 ~ 1.4

0.54

Note 1) The setting range of maximum pump capacity q1 varies according to the setting of q2.
Note 2) Overall efficiency at a low flow rate is worse than at the maximum flow rate. Pay
attention to this when selecting the motor capacity for the drive.

P-12

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 13

Solenoid Cutoff Control Type


Explanation of model No.: PVS 1 B 16 R 2 S 1 E13
Solenoid power supply 1: AC110-115V
2: AC220-230V
3: DC12V
4: DC24V

Pump capacity q
cm3/rev

P-Q Characteristics

Solenoid specifications A: SA-G01


S: SS-G01

SOL
"OFF"

SOL
"ON"

Discharge pressure P MPa

Pressure adjustment range


0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
RA
S : Solenoid cutoff control
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16R*A*-E13
22 S
199.8(7.86)

42(1.65)

SOL b

Differential pressure
adjusting screw
(adjustment forbidden)

Drain port
3/8"SAE

Lubrication
port

52(2.04)

0.834
21.2 0.03
0.25 ( 0.824)

0.750
19.05 0.036
0.021(0.749)

22 0.2 (0.874
12.5(0.49)
0.854)
158(6.22)
181(7.12)

55(2.16)

4M10x16

5(0.19)

NACHI

47.5
22 0.2 (1.877
1.862)

25.4
(1.00)

3.250
82.6 0.036
0.071 (3.249 )

Key width
0
4.76 0.012
(0.187
0.186)

43(1.69)

24 4)
(0.9

108(4.25)
11(0.43)

77(3.03) 49.5(1.94)
47.4(1.86) 6(0.23)

Flow rate adjusting


screw

3(0.11)
82(3.22)
137(5.39)
177(6.93)(SA-G01)
213(8.38)(SS-G01)

Pressure adjusting
screw
(at solenoid ON)

Discharge port
SAEJ518b-3/4

106.4(4.18)
124(4.88)
130(5.11)

Suction port
SAEJ518b-1

PVS-2B- 35R*A*-E13, E20


45 S
45(1.77)

317(12.48)(MAX)

Pressure adjusting
screw
(at solenoid ON)

Pilot port
1/4"SAE
Drain port
1/2"SAE

SOL b

88(3.46)

60(2.36)
6(0.23)

13(0.51)
104(4.09)
3(0.11)
172(6.77)
194.5(7.65)(SA-G01)
230.5(9.07)(SS-G01)

Lock nut
Flow rate adjusting screw

Lubrication port

(1.1

A
B

4M10x16

65(2.55)

( )

3
(0.11)

NACHI

28 0)

0
101.6
82.6 0.051
(4.000
3.997 )

0.248
4.76
6.3+0.015
0.010 (0.247 )

53(2.08)
38(1.49)

90.5(3.56)

Key width

52.4
22 0.2 2.070
2.055

69.5(2.73)

Differential pressure
adjusting screw
(adjustment forbidden)

Differential pressure
adjusting screw
(adjustment forbidden)

26.2
22 0.2 (1.039
1.023)
192(7.55)
222(8.74)

15(0.69)

Discharge port
SAEJ518b-1

144(5.66)
146(5.74)
172(6.77)

Suction port
SAEJ518b-11/4

Design
in3/rev Pressure
A
B
Range
No.
0 3
2.1
00 0.980
00
13D 22.2322 0.021
22 0.5
(0.960)
(0.875
0.843) 24.9
0 2
2.8
00
00
20D 25.585
3
22 0.025
(0.999
22 0.25
(1.096
0.998) 27.85
1.086)

The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.

P-13

01P_Piston(P01-14)_E.q

07.6.7 4:16 PM

Page 14

2-pressure Control Type


P-Q Characteristics
Pump capacity q
cm3/rev

Explanation of model No.: PVS 1 B 16 W 2 S 1 E13


Solenoid power supply 1: AC110-115V
2: AC220-230V
3: DC12V
4: DC24V

SOL
"OFF"

P2
P1
Discharge pressure P MPa

Solenoid specifications A: SA-G01


S: SS-G01
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
WA
S : 2-pressure control
Max. pump capacity (cm3/rev)
Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16 W*A*-E13
22 S
42(1.65)

Pressure adjusting
screw
(at solenoid OFF)

Drain port
3/8"SAE

SOL b

Differential pressure
adjusting screw
(adjustment forbidden)
3
82(3.22)
(0.11)
137(5.39)
195(7.69)(SA-G01)
231(9.09)(SS-G01)

Pressure adjusting screw


(at solenoid ON)

Lubrication port

(0

22 0.2 (0.874
12.5(0.49)
0.854)
158(6.22)
181(7.12)

4M10x16

52(2.04)

25.4 5(0.19)
(1.00)
24 )
.94

0.750
19.05 0.036
0.021(0.749)
0.834
21.2 0.03
0.25 ( 0.824)

55(2.16)

Key width
0
4.76 0.012
(0.187
0.186)

NACHI

47.5
22 0.2 (1.877
1.862)

43(1.69)

127(5.00)
11(0.11)

49.5(1.94)
6(0.23)

3.250
82.6 0.036
0.071 (3.249 )

77(3.03)

Flow rate
adjusting screw

106.4(4.18)
124(4.88)
130(5.11)

Discharge port
SAEJ518b-3/4

Suction port
SAEJ518b-1

PVS-2B- 35 W*A*-E13, E20


45 S

SOL b

Pressure adjusting
screw
(at solenoid OFF)

45(1.77)

317(12.48)(MAX)
Pilot port pp
1/2"SAE
Drain port
1/2"SAE
Pressure adjusting
screw (at solenoid ON)

Differential pressure
adjusting screw
(adjustment forbidden)

Lock nut

88(3.46)
Flow rate adjusting
screw

Lubrication port

60(2.36)
6(0.23)
Key width

(1.1

90.5(3.56)

A
B

4M10x16

65(2.55)

28 0)

0
101.6
82.6 0.051
(4.000
3.997 )

53(2.08)
38(1.49) 3(0.11)
NACHI

52.4
22 0.2 (2.070
2.055)

0.248
4.76
6.3+0.015
0.010 (0.247 )

69.5(2.73)

13(0.51)
3(0.11)
104(4.09)
172(6.77)
212.5(8.36)(SA-G01)
248.5(9.78)(SS-G01)

Differential pressure
adjusting screw
(adjustment forbidden)

26.2
22 0.2 (1.039
1.023)
192(7.55)
222(8.74)

15(0.59)

Discharge port
SAEJ518b-1

144(5.66)
146(5.74)
172(6.77)

Design
in3/rev Pressure
A
B
Range
No.
0 3
2.1
00 0.980
00
13D 22.2322 0.021
22 0.5
(0.960)
(0.875
0.843) 24.9
0 2
2.8
00
00
20D 25.585
3
22 0.025
(0.999
22 0.25
(1.096
0.998) 27.85
1.086)

The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.

P-14

SOL
"ON"

Suction port

SAEJ518b-11/4

01P_Piston(P15-20)_E.q

07.6.7 4:14 PM

Page 15

2-pressure, 2-flow rate Control Type w/ Solenoid Cutoff

Solenoid power supply 1: AC110-115V


2: AC220-230V
3: DC12V
4: DC24V

Pump capacity q
cm3/rev

P-Q Characteristics

Explanation of model No.: PVS 1 B 16 RQ 2 S 1 E13

SOL "ON"

SOL "OFF"

Solenoid specifications A: SA-G01


S: SS-G01
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
RQ A
:
S 2-pressure, 2-flow rate control w/
solenoid cutoff

Discharge pressure P MPa

Max. pump capacity (cm3/rev)


Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16RQ*A*-E13
22
S
296(11.65)(MAX)

42(1.65)

SOL b

Drain port
3/8"SAE
49.5(1.94)
6(0.23)

25.4
(1.00)
24 )
.94

5(0.19)

0.750
19.05 0.036
0.021(0.749)

(0

22 0.2 (0.874
12.5(0.49)
0.854)
158(6.22)
181(7.12)
221(8.70)

4M10x16

P1 pressure
adjusting screw

Key width
0
4.76 0.012
(0.187
0.186)

NACHI

47.5
22 0.2 (1.877
1.862)

43(1.69)

Lubrication port

Discharge port
SAEJ518b-3/4

52(2.04)

23
(0.90)

11(0.43)

77(3.03)

Differential pressure
adjusting screw
(adjustment forbidden)

3.250
82.6 0.036
0.071 (3.249 )

q2 flow rate
adjusting screw

0.834
21.2 0.03
0.25 ( 0.824)

q1 flow rate
adjusting screw

82(3.22)
3
(0.11)
137(5.39)
177(6.96)(SA-G01)
213(8.38)(SS-G01)

P2 pressure adjusting
screw
(at solenoid ON)

107.5(4.23)(MAX)
106.4(4.18)
124(4.88)
130(5.11)

Suction port
SAEJ518b-1

PVS-2B- 35RQ*A*-E13(E20)
45
S
352(13.89)(MAX)

45(1.77)

Pressure adjusting
screw (at solenoid ON)

Differential pressure
adjusting screw
(adjustment forbidden)

SOL b

q1 flow rate
adjusting screw

88(3.46)

q2 flow rate
adjusting screw

Lubrication port

60(2.36)
6(0.23)
Key width

65(2.55)

A
B

(1

P1 pressure
adjusting screw
90.5(3.56)
13(0.51)

28 )
.10

0
101.6
82.6 0.051
(4.000
3.997 )

53(2.08)
38(1.49) 3(0.10)
NACHI

52.4
22 0.2 (2.070
2.055)

0.248
4.76
6.3+0.015
0.010 (0.247 )

3(0.11)
104(4.09)
172(6.77)
194.5(7.65)(SA-G01)
230.5()9.07(SS-G01)

Drain port
1/2"SAE

4M10x16

26.2
22 0.2 (1.039
1.029)
192(7.55)
222(8.74)

15(0.59)
Discharge port
SAEJ518b-1

107.5(4.23)(MAX)
144(5.66)
146(5.74)
172(6.77)

Suction port
SAEJ518b-11/4

Design
in3/rev Pressure
A
B
Range
No.
0 3
2.1
00 0.980
00
12D 22.2322 0.021
22 0.5
(0.960)
(0.875
0.843) 24.9
0 2
2.8
00
00
20D 25.585
3
22 0.025
(0.999
22 0.25
(1.096
0.998) 27.85
1.086)

The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.

P-15

01P_Piston(P15-20)_E.q

07.6.7 4:14 PM

Page 16

2-cutoff Control Type

Solenoid power supply 1: AC110-115V


2: AC220-230V
3: DC12V
4: DC24V

Pump capacity q
cm3/rev

P-Q Characteristics

Explanation of model No.: PVS 1 B 16 RQ 2 S 1 E13

Solenoid specifications A: SA-G01


S: SS-G01
Pressure adjustment range
0: 2- 3.5MPa {286-500psi}
1: 2- 7MPa {286-1000psi}
2: 3-14MPa {429-2000psi}
3: 3-21MPa {429-3000psi}
RQ A
:
S 2-pressure, 2-flow rate control w/
solenoid cutoff

SOL "ON"
SOL
"OFF"
Discharge pressure P MPa

Max. pump capacity (cm3/rev)


Nominal 16, 22, 35, 45 (in3/rev 1.0, 1.3, 2.1, 2.8)
Pump size 1, 2

Installation Dimension Drawing


PVS-1B- 16 C*A*-E13
22 S
49.5(1.94)
6(0.23)

Differential pressure
adjusting screw
(adjustment forbidden)

47.5
22 0.2 (1.877
1.862)

22 0.2 (0.874
0.854)

0.750
19.05 0.036
0.021(0.749)
0.834
21.2 0.03
0.25 ( 0.824)

12.5(0.49)

25
158(6.22)
(0.98)
181(7.12)
295(11.61)(SA-G01)
331(13.03)(SS-G01)

82(3.22)
137(5.39)

NACHI

(0.94

4M10x16

5(0.19)

P1 pressure
adjusting screw

88(3.46)

25.4
(1.00)
24

Key width
0
4.76 0.012
(0.187
0.186)

Lubrication port

11(0.43)

43(1.69)

80(3.14)
42(1.65)

3.250
82.6 0.036
0.071 (3.249 )

Drain port
q2 flow rate adjusting screw 3/8"SAE

3(0.11)

77(3.03)

Discharge port
SAEJ518b-3/4

52(2.04)

296(11.65)(MAX)
q1 flow rate adjusting screw

102(4.05)
106.4(4.18)
124(4.88)
130(5.11)

Suction port

SAEJ518b-11/4

PVS-2B- 35C*A*-E13(E20)
45 S
P2 pressure
adjusting screw

q2 flow rate adjusting screw

NACHI

28 )
.10

90.5(3.56)

A
B

(1

13(0.51)

52.4
22 0.2 (2.070
2.055)

53(2.08)
38(1.49) 3(0.10)

0
101.6
82.6 0.051
(4.000
3.997 )

Lubrication port

P1 pressure adjusting
screw

Key width
0.248
4.76
6.3+0.015
0.010 0.247

Differential pressure adjusting screw


(adjustment forbidden)
45(1.77)

4M10x16

26.2
22 0.2 (0.874
0.854)

15(0.59)

Discharge port
SAEJ518b-1

192(7.55)
222(8.74)

351(13.81)(SA-G01)
387(15.23)(SS-G01)

102(4.01)
144(5.66)
146(5.74)
172(6.77)

Design
in3/rev Pressure
A
B
Range
No.
0 3
2.1
00 0.980
00
12D 22.2322 0.021
22 0.5
(0.960)
(0.875
0.843) 24.9
0 2
2.8
00
00
20D 25.385
3
22 0.025
(0.999
22 0.25
(1.096
0.998) 27.85
1.086)

The coil surface temperature increases if this pump is kept continuously energized.
Do not touch the surface of the coil directly with your hands.

P-16

3
(0.11)

60(2.36)
6(0.23)

104(4.09)
172(6.77)

88(3.46)

Drain port
1/2"SAE

65(2.55)

352(13.85)(MAX)
q1 flow rate adjusting screw

Suction port
SAEJ518b-11/4

01P_Piston(P15-20)_E.q

07.6.7 4:14 PM

Page 17

Foot Mounting Kit


SAE 2 BOLT MOUNTING

Flange kit
For PVS-1B, 2B

P-17

01P_Piston(P15-20)_E.q

07.6.7 4:14 PM

Page 18

To improve reliability, design Nos. 17 and 31 were adopted due to remodeling of the grease injection system
connecting section.

Uni-pump Specifications
Explanation of model No.

UPV 1 A 16 N 1 1.5

17(31)
Design No. 17: PVS-1B 0.75-5.5kW
PVS-2B 3.7 -7.5kW
31: PVS-0B 0.75-3.7kW
Auxiliary symbol None: Side port type
Z: Axial port type (PVS-1B, 2B)
M: 230VAC
C: 230/460VAC
Number of motor poles 4: 4 poles

Motor terminal None: Right side viewed from shaft end


A: Left side viewed from shaft end
Motor output 0.7: 0.75kW 3.7: 3.7kW
1.5: 1.5 kW 5.5: 5.5kW
2.2: 2.2 kW 7.5: 7.5kW

0A
Note) UPV- 1A is 0.75-5.5kW
UPV-2A is 3.7-7.5kW

Pressure adjustment range


0: 2- 3.5MPa {20.4- 35.7kgf/cm2}
1: 2- 7MPa {20.4- 71.4kgf/cm2}
2: 3-14MPa {30.6-143kgf/cm2}
3: 3-21MPa {30.6-214kgf/cm2}
(Note) Not available at 45 cm3/rev
Variable control mechanism
N: pressure compensation type
Max. pump capacity (cm3/rev)
Nominal 8, 16, 22, 35, 45
Motor mounting method
Mounting foot type
Pump size 0: PVS-0B, 1: PVS-1B, 2: PVS-2B
PVS series uni-pump

Motor selection curves

UPV-1A

12
10

2.2kW

8
6
4

1.5kW

Discharge volume Q

Discharge volume Q

3.7kW

14

( /min)
40

30
2.2kW
1.5kW
20

10

80

7.5kW
5.5kW

60

3.7kW

40

20
0.75kW

2 4 6 8 10 12 14 16 18 20 21
{20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214}
Discharge pressure P MPa

5.5kW
3.7kW

0.75kW
0

UPV-2A
( /min)

Discharge volume Q

UPV-0A
( /min)
16

{kgf/cm2}

2 4 6 8 10 12 14 16 18 20 21
{20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214}
Discharge pressure P MPa {kgf/cm2}

2 4 6 8 10 12 14 16 18 20 21
{20.4}{40.8}{61.2}{81.6} {102} {122} {143} {163} {184} {204} {214}
Discharge pressure P MPa {kgf/cm2}

How to select the motor


The lower side of the output curves for each of the motors shown above indicates the operating range under rated output
for that motor.

P-18

01P_Piston(P15-20)_E.q

07.6.7 4:14 PM

Page 19

Installation Dimension Drawings


UPV-0A-8**-**-4-31
(side port type)
Drain port
Rc 3/8
Lubrication port
A terminal
KL

B terminal

KL

164.5(6.48)(MAX)
18(0.71)

Flow rate
adjusting screw

A terminal

B terminal
L

IL

Fan cover

50(1.97)

77(3.03)

Pressure adjusting screw

KD

(Round drain hole)


11(0.43)

(suction port, discharge


127.5(5.02) port position)

Discharge port
G1/2

149.5(5.89)

O
F

O
F

T
S

Suction port
G3/4

110(4.33)

View R (4 locations)

UPV-1A- 16 **-**-4-17
22
(side port type)
187(7.36)(MAX)
77(3.03)

D
KL

52.40.2(2.07
2.05 )

Pressure adjusting screw

B terminal

A terminal

55(2.17)
47.50.2(1.88
1.86 )

I
H
124(4.88)
E
E
M

4-M10X16(0.63)
24(Dia 0.95)

KD

Suction port
SA E J518b- 1

Flow rate
adjusting screw

Drain port
Rc 3/8

L
IL

Discharge port
SAE518b-3/4

4-M10X16(0.63)
24(Dia 0.95)

Pump model
No. nameplate

220.2 (0.87
0.86 )
(suction port, discharge
158(6.22) port position)

181(7.13)

O O
F
F
N

B terminal

82(3.23)

A terminal

KL
Lubrication
port

26.20.2(1.04
1.02 )

Suction port shape

View R (4 locations)

UPV-2A- 35**-**-4-17
45
(side port type)
257(10.12)(MAX)
77(3.03)
Flow rate

adjusting screw

A terminal

B terminal

26.20.2(1.04
1.02 )

Discharge port
SAEJ518b-1

4-M10X16(0.63)
28(Dia 1.10)
30.20.2(1.20
1.18 )

(suction port, discharge


192(7.56) port position)

222(8.75)

O O
F
N

T
S

144(5.67)
E
M

Pressure adjusting screw

4-M10X16(0.63)
28(Dia 1.10)
58.70.2(2.32
2.30 )

L
IL

69.5(2.74)
52.40.2(2.07
2.05 )

I
H
C
G

KD

(Round drain hol)

Suction port
SAEJ518b-1 1/4

Drain port
Rc 1/2

B terminal

104(4.09)

A terminal

KL

KL
Lubrication
port

View R (4 locations)

Suction port shape

Note: A terminal measurements are in parentheses ( ).

1. A class E totally enclosed fan-cooled type is used as the reference motor.


2. 200 V/220 V, 60 Hz and 200 V, 50 Hz are used as the reference motor voltages.
3. Viewed from the pump side, the suction port on the left side and the discharge port on the right side are used as the
reference port locations.
4. Broken lines indicate instances for the A terminal. Broken lines pass through to the other side of the pump along its
center.

P-19

01P_Piston(P15-20)_E.q

07.6.7 4:14 PM

Page 20

Motor Specifications
Output
kW
(HP)

*Unit = inch
Motor Dimensions
KD

Frame Weight
No.
kg

IL

KL

0.75
(1.0)
1.5
(2.0)
2.2
(3.0)
3.7
(5.0)
5.5
(7.5)

4.88

4.23

80 ( 3.15
3.13 )

6.30

2.46

1.97

0.39

6.30

1.34

9.11

6.10

5.31 0.390.98 0.87

4.96

0.83

5.61

4.67

90 ( 3.54
3.52 )

7.01

2.76

2.46

0.39

7.05

1.38

10.28

6.69

6.10

0.390.63 0.87

5.35

5.35

90L

16

6.32

5.35 100 ( 3.94


3.92 ) 7.68

3.14

2.76

0.51

7.78

1.77

11.67

7.68

6.89 0.470.98 0.87

5.91

1.79

100L

20

6.73

5.65 112 ( 4.41


4.89 ) 8.62

3.74

2.76

0.55

8.72

1.77

12.38

8.82

6.89 0.470.98 0.87

6.34

2.09

112M

29

8.54

6.44 132 ( 5.20


5.18 ) 10.87

4.25

2.76

0.63

10.63 12.26

1.97

14.98

9.84

6.89 0.470.98 1.34

8.54

1.32

132S

48

7.5
(10.2)

8.54

6.44 132 ( 5.20


5.18 ) 10.87

4.25

2.76

0.63

10.63 12.26

1.97

14.98

9.84

6.89 0.470.98 1.34

8.54

1.32

132S

54

P-20

ST

80M

12

01P_Piston(P21-33)_E.q

07.6.7 4:15 PM

Page 21

PZS SERIES
VARIABLE VOLUME PISTON PUMP

Discharge
* port
*

4.27 to 13.47in3/rev
4.27 to 6.10in3/rev 4085psi
7.93 to 13.42in3/rev 3642psi

PZS Series
Variable Volume Piston Pump

M
0

*
Suction Drain
port
port

Features
qHigh pressure and high efficiency.

tons (from 9 to 11 units).

These pumps are available in high


pressure ranges (up to 28 MPa) with
a high operational efficiency.

eHigh reliability and long service life.

wLow noise and low pulsation.


These pumps have been developed
for low noise and low pulsation operation using the semi-cylindrical swash
plate and an increased number of pis-

Optimum pressure balance provided


by the spherical valve plate and the
use of copper alloy bushings on the
piston sliding surface of the cylinder
barrel ensure stable operation for a
wider operational range.

rApplicable for multiple-pump


layout.
In addition to a single pump layout,
PZS Series pumps are applicable for
double-pump layout for combination
with an IP pomp (constant discharge
pump) for wider range of applications.
Additionally, an adapter kit is available to make a double pump with
other pumps (ex. PVS-1B, VDC-1B).

Specifications
Pump
Capacity

Rated
Pressure
MPa
{psi}

Maximum
Working
Pressure MPa
{psi}

PZS-3B-*- 70* 1-E4481A


4.27
3-E4481A
(2.74 to 4.27)
4-E10

21
{3000}

28
{4085}

PZS-4B-*-100* 1-E4481A
6.10
3-E4481A
(2.44 to 6.10)
4-E10

21
{3000}

PZS-5B-*-130* 1-E10
3
4

7.93
(3.11 to 7.93)

PZS-6B-*-180* 1-E10
3
4

Model No.

PZS-6B-*-220* 1-E10
3
4
Note

Revolution Speed min 1


Pressure Adjustment
Range MPa
{psi}

Fixed Discharge Pump (Note 1)

Min.

Max.

Weight
kg

2 to 27 {291 to 1000}
2 to 21 {291 to 3000}
2 to 28 {291 to 4085}

500

1800

28
{4085}

2 to 27 {291 to 1000}
2 to 21 {291 to 3000}
2 to 28 {291 to 4085}

500

21
{3000}

25
{3642}

2 to 27 {291 to 1000}
2 to 21 {291 to 3000}
2 to 25 {291 to 3642}

10.98
(6.16 to 10.98)

21
{3000}

25
{3642}

13.42

21

25

(7.56 to 13.42)

{3000}

{3642}

in3/rev
(Adjustment
Range)

Capacity
in3/rev

Pressure
MPa
{psi}

37

0.22 to 0.50

21
{3000}

1800

58

0.22 to 0.96

21
{3000}

500

1800

86

0.22 to 1.97

21
{3000}

2 to 27 {291 to 1000}
2 to 21 {291 to 3000}
2 to 25 {291 to 3642}

500

1800

123

0.22 to 3.90

21
{3000}

2 to 27 {291 to 1000}
2 to 21 {291 to 3000}
2 to 25 {291 to 3642}

500

1500

126

0.22 to 3.90

21
{3000}

1. Fixed discharge pump can be configured by combining with an IP pump.


2. Pump capacity adjustment ranges are for control codes N, RS, and WS. For information about control code NQ, see page P-26.
3. The standard direction of rotation is clockwise when viewed from the shaft end. Contact your agent for information about counterclockwise rotation.
4. A keyed straight shaft is standard. Contact your agent for information about spline shafts.

Handling
Pump Installation and Piping
Precautions
zUse flexible couplings for connecting the pump shaft to the drive
shaft, and prevent radial or thrust
load from being applied to the
pump shaft.
xEccentricity between the drive shaft
and pump shaft should be no greater
than 0.05mm, with an eccentric angle
error of 1 or less.
cKeep the clamping length of couplings and pump shafts at least 2/3
the length of the coupling width.
vUse a sufficiently rigid pump mounting base.
bSet pump suction side pressure to
-0.03 MPa or more (suction port
flow velocity less than 2 m/sec).

nRaise part of the drain piping so it is


above the topmost part of the pump
body, and insert the return section of
the drain piping into the hydraulic
operating fluid. Also, observe the
values in the following table in order
to limit the drain back pressure to
0.1 MPa.
Model No.
Item

3B, 4B, 5B

6B

Pipe joint
size

At least 3/4"

At least 1"

Pipe I.D.

At least 17

At least 22

Pipe length

1 m or less

1 m or less

mMount the pump so the pump shaft


is oriented horizontally.
,Use of rubber hose is recommended in order to minimize noise and
vibration.

Management of Hydraulic Operating


Fluid
zUse only good-quality hydraulic
operating fluid with a kinematic viscosity during operation within the
range of 20 to 200 mm 2 /sec.
Normally, you should use an R&O
type and wear-resistant type of ISOGV32 to 68 or equivalent. The
optimum kinematic viscosity during
operation is 20 to 50 mm2/sec.
xThe operating temperature range is
5 to 60C. When the oil temperature at startup is 5C or less, run
the pump at low pressure and low
speed until the oil temperature
reaches 5C.
cProvide a suction strainer with a filtering grade of about 100 (150
mesh).
(Continued on following page)

P-21

Page 22

Startup Precautions
zBefore starting up the pump, fill the
pump body with clean hydraulic
operating fluid through the lubrication port.
Model No.

Oil Amount cm3

PZS-3B

1000

PZS-4B

1800

PZS-5B

2200

PZS-6B

3000

xAn unload circuit is required when


the motor is started under

condition O3. Contact your agent


about the unload circuit.
cCheck to make sure that the rotation
direction of the pump is the same as
the rotation direction indicated by the
arrow on the pump body.
vAir entering the pump or pipes can
cause noise or vibration. At startup,
set the pump discharge side to a
no-load state, and operate the
pump in the inching mode to
remove any air that might be in the
pump or pipes.
bEquip an air bleed valve in circuits
where it is difficult to release air
before startup.
Configuring Pressure and Discharge
Rate Settings
The factory default pump discharge
rate setting is the setting's maximum value, while the default dis-

charge pressure is the settings minimum value. Change the discharge


rate and discharge pressure settings in accordance with your particular operating conditions.
[Pressure Adjustment]
Rotating the pressure adjusting
screw clockwise
increases pressure.
[Discharge Volume
Adjustment]
Rotating the flow
rate adjusting
screw clockwise
decreases the discharge rate.

Discharge
rate

vManage hydraulic operating fluid so


contamination is maintained at
class NAS10 or lower.
bUse hydraulic operating fluid when
the operating ambient temperature is
in the range of 0 to 60C.

Rotate left
Rotate
right
Pressure
Pressure adjustment range

Discharge rate

07.6.7 4:15 PM

Discharge rate adjustment range

01P_Piston(P21-33)_E.q

Rotate left
Rotate right

Pressure

Note: Securely tighten the lock nut after making


adjustments.

Understanding Model Numbers


Standard type
Pressure compensation(N)

P-Q characteristics

E10

Pump capacity
cm3 / rev

PZS 4 B 100 N

Design number
E4481A for N1 or N3 PZS 3/4B
E10 for others
Pressure adjustment range
1: 2 to 7MPa
{291 to 1000psi}
3: 2 to 21MPa
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi}
Note: PZS-5B/6B maximum operating pressure: 25MPa (3642psi)

Discharge pressure MPa

Discharge
* port
*

Variable Control Mechanisms


N: Pressure compensation control
Pump capacity (in3/rev)
4.27, 6.10, 7.93, 10.98, 13.42

M
0

Mounting method B: Flange type mounting A: Foot type mounting


Pump size 3, 4, 5, 6

Option type
2-Pressure, 2-Flow Rate Control Type (NQ)

P-Q characteristics
Pump capacity
cm3 / rev

PZS 4 B 100 N

*
Suction Drain
port
port

qH

E10
Design number
Pressure adjustment range
1: 2 to 7MPa
{291 to 1000psi}
3: 2 to 21MPa
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi}
Note: PZS-5B maximum operating pressure: 25MPa (3642psi)
Variable Control Mechanisms
NQ: 2-pressure, 2-flow rate control

qL

PL

PH

Discharge pressure MPa

Discharge
port

Pump capacity (in3/rev)


4.27, 6.10, 7.93
M

Mounting method B: Flange type mounting A: Foot type mounting


Pump size 3, 4, 5

P-22

Suction port Drain port

01P_Piston(P21-33)_E.q

07.6.7 4:15 PM

Page 23

Solenoid Cutoff Control Type (RS)

P-Q characteristics

E10
Design number
Solenoid power supply
1: AC100V
Pressure adjustment range
2: AC200V
1: 2 to 7MPa
3: DC12V
{291 to 1000psi}
4: DC24V
3: 2 to 21MPa
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi}
Note: PZS-5B/6B maximum operating pressure: 25MPa (3642psi)

Pump capacity
cm3 / rev

PZS 4 B 100 R

SOL"OFF"
SOL"ON"

Discharge pressure MPa

Discharge

Variable Control Mechanisms


RS: Solenoid cutoff control

* port
*

Pump capacity (in3/rev)


4.27, 6.10, 7.93, 10.98, 13.42
Mounting method B: Flange type mounting A: Foot type mounting

Pump size 3, 4, 5, 6

Suction port Drain port


2-Pressure Control System (WS)

PZS 4 B 100 W

E10

P-Q characteristics

Solenoid power supply


1: AC100V
Pressure adjustment range
2: AC200V
1: 2 to 7MPa
3: DC12V
{291 to 1000psi}
4: DC24V
3: 2 to 21MPa
{291 to 3000psi}
4: 2 to 28MPa
{291 to 4085psi}
Note: PZS-5B/6B maximum operating pressure: 25MPa (3642psi)

Pump capacity
cm3 / rev

Design number

SOL"OFF" SOL"ON"
PL

Variable Control Mechanisms


WS: 2-pressure control type

Discharge
* port

Pump capacity (in /rev)


4.27, 6.10, 7.93, 10.98, 13.42

PH

Discharge pressure MPa

Mounting method B: Flange type mounting A: Foot type mounting


Pump size 3, 4, 5, 6

M
0

Installation Dimension Drawings

Suction port Drain port

Pressure Compensation Type


Installing a remote control relieve valve to the
pilot port provides remote control of pressure
compensation.
PZS-3B-70N*-E10, E4481A

P-23

01P_Piston(P21-33)_E.q

07.6.7 4:15 PM

Page 24

PZS-4B-100N*-E10, E4481A

PZS-5B-130N*-E10

PZS-6B-180N*-E10
PZS-6B-220N*-E10

Flow Adjustment Rotation Angle (r) and Pump Capacity (q)


225
220

140

Flow rate adjustment


length: R

4B

70

70

B-

60

3
S-

Flow rate
adjusting screw

PZ

51
45
42
40

Lock nut
20

10

15

20

25

Flow rate adjustment length mm

Use a flow adjustment length that is within the range noted in the above
chart. Using a length that is outside the lower limit adjustment range can
lead to oil leaks.

P-24

180
175

6B

Pump capacity q
cm3/rev

-1
3
5B
S-

80

0
10

ZS

PZ

Pump capacity q
cm3/rev

100

-2
20

200

120

PZ
S-

130

18

B-

150

6
S-

PZ

125
124
101
100

End plug
75

10

15

20

25

Flow rate adjustment length mm

Use a flow adjustment length that is within the range noted in the above
chart. Using a length that is outside the lower limit adjustment range can
lead to oil leaks.

01P_Piston(P21-33)_E.q

07.6.7 4:15 PM

Page 25

2-Pressure, 2-Flow Rate Control Type


PZS-3B-70N*Q*-10
PL pressure
PH pressure
adjusting screw adjusting screw

qH flow rate
adjusting screw

127.5(5.02)

Key width
0
7.94 0.05
(0.31
0.31)

18

(0.

5.00
127 0.036
0.051(4.99 )

58.7(2.31)

48(1.89) 5(0.20)

30.2
(1.19)

71

PC
D1
8
Suction 1(7.1
3)
port
SAEJ518b-11/2

128(5.04)
164(6.46)
172(6.77)

Discharge
port
SAEJ518b-11/4

8(0.31)
85(3.35)

1.25
31.75 0.036
0.051(1.24 )
1.39
35.33 0.03
0.25 (1.38 )

30
(1.18)

M10x16 17(0.67)
223(8.78)
279(10.98)
411(16.18)(MAX)

Lubrication port

Drain port (3/4SAE)


136(5.35)
177(6.97)

34
(1.34)

128(5.04)
85(3.35)

qL flow rate
adjusting screw

PZS-4B-100N*Q*-10
PH pressure adjusting screw
PL pressure adjusting screw

129(5.08)
Lubrication port

Drain port (3/4SAE)

qH flow rate
adjusting screw

M12x20
257(10.12)
320(12.60)
452(17.80)(MAX)

8(0.04)
90(3.54)

(0.

83

22

42.9
(1.69)

1.50
38.1 0.036
0.030 (1.49 )
1.66
42.20.03
0.15 (1.65 )

81(3.19)

21

100(3.95)

3
3
(1.30)

6.00
152.4 0.036
0.051(5.99 )

77.8(3.06)

55(2.17) 10(0.39)

197(7.76)

Key width
0
9.53 0.015
(0.38
0.37)

153(6.02)

91(3.58)

161.6(6.36)

qL flow rate
adjusting screw

Discharge port
SAEJ518b-2

8.5

(9.

161.6(6.36)
200(7.87)

00
)
Suction port
SAEJ518b-2

PZS-5B-130N*Q*-10

141(5.55)

10(0.39)
100(3.93)

1.75
44.45 0.0
0.05 (1.75 )
1.95
49.4280.03
(
0.25 1.94 )

88.9(3.50)

M12x20
25(0.98)
268(10.55)
466(18.35)(MAX)

Discharge port
SAEJ518b-21/2

2
2 .87)
(0

67(2.64) 6(0.24)
3
8
(1.50)

50.8
(2.00)

215(8.46)

Key width
0
11.113 0.015
(0.44
0.44)

224.6(8.84)
265(10.43)
155(6.10)

Lubrication port

6.50
165.1 0.036
0.040(6.50 )

qH flow rate
adjusting screw

PH pressure adjusting screw


PL pressure adjusting screw
35(1.38)
Drain port (3/4SAE)

qL flow rate
adjusting screw

110(4.33) 110(4.33)
224.6(8.84)
265(10.43)

Suction port
SAEJ518b-21/2

Pump Volume Adjustable Range


Volume Adjustment Range cm /rev
3

qH Note 1

qL Note 2

Factory Default
qL Setting (cm3/rev)

5 to 70

5 to 40

14

PZS-4B-100N*Q*-10

16 to 100

7 to 60

20

PZS-5B-130N*Q*-10

17 to 130

8 to 70

26

Pump Model No.


PZS-3B-70N*Q*-10

Note1:
Note2:

Pump capacity q

P-Q characteristics
qH

qL

cm3/rev
PH
PL
Discharge pressure MPa

The setting range for pump maximum capacity qH depends on the qL setting.
Overall efficiency at a low flow rate is worse than at the maximum flow rate. Keep this in
mind when deciding on the drive motor capacity.

P-25

01P_Piston(P21-33)_E.q

07.6.7 4:15 PM

Page 26

PZS Pump 2-Pressure 2-Flow Rate Control Flow Rate Adjustment Graph
Be sure to adjust the low flow rate first, and then adjust the maximum flow rate.
Remember that the maximum flow rate adjustment range (lower limit) changes in accordance with the low flow rate
adjustment. The maximum flow rate adjustment lower limit is equivalent to the low flow rate adjustment length (L1) plus
11mm.
Pump efficiency at a low flow rate is worse than at the maximum flow rate. Keep this in mind when deciding on the drive
motor capacity.
qH (maximum capacity)
adjusting screw
qL (small capacity)
adjusting screw

140

90

130

80

120

70
60
50
40
30

5B

S-

-4B

S
PZ
3B
ZS

PZ

20

-5

S
PZ

100
90

4B

S-

PZ

80

L1
B
S-3

70

PZ

60
50

40

Adjustment length: L1 mm(inch)

Pump maximum capacity


adjustment length

110

10
14 16 18 20 22 24 26 28 30 32 34
(0.55) (0.73) (0.87) (1.02) (1.18) (1.34)

P-26

Pump capacity qL (cm3/rev)

Pump capacity qL (cm3/rev)

100

Pump small capacity


adjustment length

32
(1.26)

36
(1.42)

40
(1.57)

44
(1.73)

48
(1.89)

52
(2.05)

Adjustment length: L2 mm(inch)

L2

07.6.7 4:15 PM

Page 27

2-Pressure Control Type


PZS-3B-70W*S
Lubrication
port
Drain port (3/4SAE)

M10x16 17(0.67)
223(8.78)
261(10.28)
296(11.65)(MAX)
306(12.05)(MAX)

30.2(1.19)

8(0.32)
85(3.35)

PCD 181(7.13)
18

(0.

71

128(5.04)
85(3.35)

1.25
31.75 0.036
0.051(1.25 )
1.39
35.33 0.03
0.25 (1.38 )

30(1.18)

58.7(2.31)

48(1.89) 5(0.20)

5.00
127 0.036
0.051(5.00 )

Key width
0
7.94 0.05
(0.31
0.31)

PH pressure
adjusting screw

242(9.53)
102.5(4.04)

34
(1.34)

Flow rate
adjusting screw

128(5.04)
57(2.24)

PL pressure
adjusting screw

136(5.35)
145(5.71)

01P_Piston(P21-33)_E.q

Discharge port
SAEJ518b-11/4

Suction port
SAEJ518b-11/2

128(5.04)
164(6.46)
172(6.77)

PZS-4B-100W*S*-10
129(5.08)
Lubrication
port

PL pressure adjusting screw


PH pressure adjusting screw

Drain port (3/4SAE)


91(3.58)

M12x20
25(0.98)
257(10.12)
347(13.66)(MAX)

1.50
38.1 0.036
0.030 (1.50 )
1.66
42.20.03
0.15 (1.66 )

42.9
(1.69)

8(0.31)
90(3.54)

153(6.02)

83

161.6(6.36)

77.8(3.06)

81(3.19)

33(1.30)

(0.

6.00
152.4 0.06
0.05 ( 6.00 )

10(0.39)

21

Discharge port
SAEJ518b-2

161.6(6.36)
200(7.87)

100(3.94)

Key width
0
9.53 0.015
(0.38
0.37)
55(2.17)

228.5(9.00)

262(10.31)

Flow rate
adjusting screw

Suction port
SAEJ518b-2

PZS-5B-130W*S*-10
Lubrication
port
Flow rate
adjusting screw

PL pressure
adjusting screw
Drain port (3/4SAE)

141(5.55)
70(2.76)

PH pressure
adjusting screw

35(1.38)

10(0.39)
100(3.94)

155(6.10)
224.6(8.84)
265(10.43)

1.95
49.4280.03
0.25 (1.94 )

M12x20
50.8(2.00)
25(0.98)
268(10.55)
32.5
(1.28)
316(12.44)
362(14.25)(MAX)

1.75
44.45 0.036
0.051(1.75 )

88.9(3.50)

67(2.64) 6(0.24)

22(0.87)

272(10.71)
133(5.24)

6.50
165.1 0.06
0.040 (6.50 )

Key width
0
11.113 0.051
(0.44
0.44)

Discharge port
SAEJ518b-21/2

110(4.33) 110(4.33)
224.6(8.84)
265(10.43)

Suction port
SAEJ518b-21/2

PZS-6B-180W*S*-10
PZS-6B-220W*S*-10
Drain port (3/4SAE)
Lubrication
port

147(5.79)
76(2.99) PH pressure
adjusting screw

PL pressure
adjusting screw

50.8(2.00)

M12x20 25(0.98)
333(13.11)
410.5(16.16)

12(0.47)
88(3.46)

1.97
50 +0.021
+0.008(1.97 )
53.5(2.11)

74(2.91)

52(2.05)

194(7.64)
245(9.65)

22(0.87)

224.6(8.84)
265(10.43)

88.9(3.50)

60(2.36) 5(0.20)

6.50
165.1 0.06
0.040 (6.50 )

Key width
0
14 0.018
(0.55
0.55)

296(11.65)
156.5(6.16)

99(3.90)

Flow rate
adjusting screw

Discharge port
SAEJ518b-21/2

224.6(8.84)
131(5.16)
131(5.16)
265(10.43)

Suction port
SAEJ518b-3

Using the installed solenoid valve so it is continuously conducting current can cause the coil surface to become hot.
Do not touch the surface of the coil directly with your hands.

P-27

Page 28

Solenoid Cutoff Control Type


PZS-3B-70R*S*-10

Pressure adjusting
128(5.04)
57(2.24) screw
(7.1
PC
D
181

Key width
0
7.94 0.05
(0.31
0.31)

5.00
127 0.06
0.051 (5.00 )

58.7(2.31)

48(1.89) 5(0.20)

M10x16 17(0.67)
223(8.78)
261(10.28)
296(11.65)(MAX)
306(12.05)(MAX)

30.2(1.19)

PZS-4B-100R*S*-10

1.25
31.75 0.036
0.051(1.25 )
1.39
35.33 0.03
0.25 (1.38 )

3
0
(1.18)

8(0.32)
85(3.35)

18

(0.

71

128(5.04)
85(3.35)

34
(1.34)

Flow rate
adjusting screw

3)

Lubrication
port
Drain port (3/4SAE)

136(5.35)
145(5.71)

07.6.7 4:15 PM

202(7.95)
102.5(4.04)
Discharge port
SAEJ518b-11/4

Lubrication
port Drain port (3/4SAE)

Suction port
SAEJ518b-11/2

128(5.04)
164(6.46)
172(6.77)

129(5.08)

Pressure adjusting screw

228.5(9.00)

M12x20 25(0.98)
257(10.12)
347(13.66)(MAX)

PZS-5B-130R*S*-10

8(0.31)
90(3.54)

Discharge port
SAEJ518b-2

195(7.68)

22(0.87)

224.6(8.84)
265(10.43)

1.95
49.4280.03
0.25 (1.94 )

1.75
44.45 0.036
0.051(1.75 )

38(1.50)

10(0.39)
100(3.94)

232(9.13)
133(5.24)

88.9(3.50)

6.50
165.1 0.06
0.040 (6.50 )

67(2.64) 6(0.24)

M12x20
50.8(2.00)
25(0.98)
268(10.55)
32.5
(1.28)
316(12.44)
362(14.25)(MAX)

Suction port
SAEJ518b-2

Pressure adjusting screw

35(1.38)
Key width
0
11.113 0.051
(0.44
0.44)

PZS-6B-180R*S*-10
PZS-6B-220R*S*-10

161.6(6.36)
200(7.87)

141(5.55)
70(2.76)

Drain port (3/4SAE)


Lubrication
port

Flow rate
adjusting screw

1.50
38.1 0.036
0.030 (1.50 )
1.66
42.20.03
0.15 (1.66 )

42.9
(1.69)

155(6.10)

77.8(3.06)

81(3.19)

161.6(6.36)

6.00
152.4 0.06
0.05 ( 6.00 )

55(2.17) 10(0.39)
3
3
(1.30)

153(6.02)

Key width
0
9.53 0.015
(0.38
0.37)

)
83
(0.
21

222(8.74)

91(3.58)

Flow rate
adjusting screw

100(3.94)

01P_Piston(P21-33)_E.q

Discharge port
SAEJ518b-21/2

Pressure adjusting screw


Lubrication Drain port (1"SAE)
port
99(3.90)

110(4.33) 110(4.33)
224.6(8.84)
265(10.43)

Suction port
SAEJ518b-21/2

147(5.79)
76(2.99)

50.8(2.00)

25(0.98)

12(0.47)
88(3.46)

53.5(2.11)

M12x20
333(13.11)
410.5(16.16)

1.97
50 +0.021
+0.008(1.97 )

74(2.91)
52(2.05)

Discharge port
SAEJ518b-21/2

224.6(8.84)
265(10.43)

88.9(3.50)

6.50
165.1 0.06
0.040 (6.50 )

60(2.36) 5(0.20)

22(0.87)

256(10.08)
156.5(6.16)

Key width
0
14 0.018
(0.55
0.55)

224.6(8.84)
131(5.16)
131(5.16)
265(10.43)

Using the installed solenoid valve so it is continuously conducting current can cause the coil surface to become hot.
Do not touch the surface of the coil directly with your hands.

P-28

194(7.64)
245(9.65)

Flow rate
adjusting screw

Suction port
SAEJ518b-3

01P_Piston(P21-33)_E.q

07.6.7 4:15 PM

Page 29

Performance Curves

Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s

PZS-3B-70N*-10

1500min1

100
v

Overall efficiency

80
70

1500min1

100

60

60
50
40

50
1

in
00m

in

30
20

0m

18

Lin

150

10
0

7
{70.4}

14
{143}

21
{214}

28
{286}

Q=100
r/min

Q=80

40

r/min

Q=60

30

r/min

20

Drain rate
DR r/min

60

r/min

50

10

in
0m
150
DR

Lin

40

in

m
800

7
{70.4}

14
{143}

20

21
{214}

28
{286}

Discharge pressure P MPa{kgf/cm }

Discharge pressure P MPa{kgf/cm }

Axial Input at Full Cutoff

Noise Characteristics

Input Lin kW

90

1800min1

120

Input Lin kW

Efficiency
,v%

100

Q=126

60

140

Axial input kW

120
110

Discharge rate
Q r/min
Discharge rate
Q r/min

130

1800min1

Volume efficiency

Axial input

Pressure - Flow Rate


Characteristics

General Performance

10

7
{70.4}

14
{143}

21
{214}

28
{286}

Discharge pressure P MPa{kgf/cm2}

Noise Level dB(A)

6
4

min

0
180

min

0
150

80

1800min1

70

1500min1
60

0
7
{70.4}

14
{143}

21
{214}

28
{286}

Discharge pressure P MPa{kgf/cm2}

PZS-4B-100N*-10

140

1500min1

Overall efficiency

0
50

40

Lin

20

7
{70.4}

14
{143}

21
{214}

1500min1

100
Q=180

80

mi

00

100

60
n
mi

Axial input

140

28
{286}

80
1

mi

0
80

60

in

m
00

15

10

Drain rate
DR r/min

28
{286}

1800min1

180

Input Lin kW

Efficiency
,v%

Volume efficiency

Discharge rate
Q r/min
Discharge rate
Q r/min

180
160

18

21
{214}

Pressure - Flow Rate


Characteristics

1800min1

50

14
{143}

Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s

General Performance

100
90
80
70
60

7
{70.4}

Discharge pressure P MPa{kgf/cm2}

40

Lin
5
0

20

DR
0

Discharge pressure P MPa{kgf/cm }

7
{70.4}

14
{143}

21
{214}

28
{286}

Discharge pressure P MPa{kgf/cm }

Axial input at full cutoff

Axial input kW

Input Lin kW

Axial input at full cutoff


kW

r/min

80

Q=140
r/min

60

Q=100
r/min

40

Q=60
r/min

20

7
{70.4}

14
{143}

21
{214}

28
{286}

Discharge pressure P MPa{kgf/cm2}

Noise Characteristics
Noise Level dB(A)

Axial input at full cutoff


kW

8
6
1

in
00m

18

min

00

15

80

1800min1
70

1500min1
60

0
0

7
{70.4}

14
{143}

21
{214}

28
{286}

Discharge pressure P MPa{kgf/cm2}

7
{70.4}

14
{143}

21
{214}

28
{286}

Discharge pressure P MPa{kgf/cm2 }

P-29

07.6.7 4:15 PM

Page 30

PZS-5B-130N*-10

Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s


Pressure Flow Rate
Characteristics

1500min

180

Volume efficiency

100

Axial input
120

240

Q=234

1800min1

Overall efficiency

1500min

Q=200

160

120

50

100
80

min

180

Lin

60
40

in

0m

150

120

20
0

7
{70.4}

14
{143}

21 25
{214} {255}

80

10
1

in

150

0m

180

7
{71}

14
{143}

0m

in

21
{214}

40

Input Lin kW

60

Drain rate
DR r/min

80
70

25
{255}

r/min

80

Q=150
r/min

60

Q=100
r/min

40

20

Discharge pressure P MPa{kgf/cm2}

Discharge pressure P MPa{kgf/cm2}

r/min

100

200

90

Input Lin kW

Efficiency
,v%

220
200

Discharge rate
Q r/min

240
1800min1

Discharge rate
Q r/min

General Performance

Axial input kW

01P_Piston(P21-33)_E.q

7
{70.4}

14
{143}

21
{214}

25
{255}

Discharge pressure P MPa{kgf/cm2}

Axial input at full cutoff


14

Noise Characteristics
Noise Level dB(A)

10
8
1

00

18

in

0m

0
15

2
0

7
{71}

14
{143}

min

1800

80
70

min

1500

60

21
25
{214} {255}

Discharge pressure P MPa{kgf/cm2}

PZS-6B-180N*-10

240

50

n
mi

60
40

0
15

Lin

20
7
{70.4}

14
{143}

21 25
{214} {255}

270

120

r/min

210

120

18
Lin

5
0

7
{71}

mi

00

10

n
mi
00
15

80

DR

40

14
{143}

21
25
{214} {255}

Discharge pressure P MPa{kgf/cm }

Discharge pressure P MPa{kgf/cm }

Axial input at full cutoff


16

Axial input at full cutoff


kW

14

Noise Characteristics

mi

00

18

Noise Level dB(A)

12

min

0
150

4
2
0

7
{70.4}

14
{143}

21
25
{214} {255}

Discharge pressure P MPa{kgf/cm2}

P-30

Q=250

1500min1

10

r/min

1800min1

160
140
120
100
80

mi

00

18

Q=324
140

Axial input

330

Drain rate
DR r/min

Overall efficiency

Input Lin kW

Efficiency
,v%

Discharge rate
Q r/min

300
270

Discharge rate
Q r/min

1800min
1500min1

Volume efficiency

21 25
{214} {255}

Pressure Flow Rate


Characteristics
330

100
90
80
70
60

14
{143}

Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s

General Performance
Q

7
{70.4}

Discharge pressure P MPa{kgf/cm2}

80

in1

1800m

in1

1500m

70

60
0

7
{70.4}

14
{143}

21 25
{214}{255}

Discharge pressure P MPa{kgf/cm2}

Axial input kW

n
mi

Input Lin kW

Axial input at full cutoff


kW

12

100

Q=200
r/min

80

Q=150
r/min

60
40
20

7
{70.4}

14
{143}

21
25
{214} {255}

Discharge pressure P MPa{kgf/cm2}

07.6.7 4:15 PM

Page 31

PZS-6B-220N*-10

Typical Characteristics at a Hydraulic Operating Fluid Kinematic Viscosity of 46 mm2/s


Pressure Flow Rate
Characteristics

1500min
Discharge rate Q

270
240

Volume efficiency

100
90

Overall efficiency

80

330
270

70

120

50

100

in

m
00

80

n
15
mi
00
12

Input Lin

60
40

7
{70.4}

14
{143}

21
{214}

25
{255}

mi

20

00

15

120
1

in

0m

0
12

10

80

Input Lin

7
{71.4}

40

DR

Drain rate
0

Q=250
r/min

160

Input Lin kW

r/min

210

140
120

60

Q=330

140

Discharge rate Q
1200min1

Drain rate
DR r/min

Efficiency
,v%

1200min1

Axial input
160

1500min1

14
{143}

21
{214}

25
{255}

Axial input kW

330
300

Discharge rate
Q r/min
Discharge rate
Q r/min

General Performance

Input Lin kW

01P_Piston(P21-33)_E.q

100
Q=200
Q=150
r/min

60
40
20
10

Discharge pressure P MPa{kgf/cm2}

Discharge pressure P MPa{kgf/cm2}

r/min

80

7
{70.4}

14
{143}

21
{214}

25
{255}

Discharge pressure P MPa{kgf/cm2}

16

Noise Characteristics

14
12
10
8

mi

00

15

Noise Level dB(A)

Axial input at Deadhead kW

Axial Input at Deadhead

in

m
00

12

6
4
2
0

7
{70.4}

14
{143}

80

70

60

21
25
{214} {255}

Discharge pressure P MPa{kgf/cm2}

in
0m
150
1
m
0 in
120

7
{70.4}

14
{143}

21
25
{214} {255}

Discharge pressure P MPa{kgf/cm2}

Cross-sectional Drawing

Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PZS-3B-70N*-E4481, E10
PZS-4B-100N*-E4481, E10
PZS-6B-**N*-E10

List of Sealing Parts


Part
No.

Name

Part Name

Part No.

Body
Case
Shaft
Cylinder barrel
Valve plate
Piston
Shoe
Shoe holder
Barrel holder
Swash plate
Thrust bush
Seal holder
Thrust plate
Spring C
Spring S
Control piston
End plug
Guide screw
Spring holder
Retainer
Needle
Key
Plug
Pin
Orifice
Nut
Ball bearing

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

Product Number
PZS-3B

Q'ty

PZS-4B

Q'ty

PZS-6B

Q'ty

Part Name
Needle bearing
Oil seal
Snap ring
Snap ring
Snap ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Backup ring
Orifice
Flat philips head screw
Plug
Pin
Bolt
Plug
O-ring
Plate
Washer
Bolt
Eye bolt

Remarks

29

Oil seal

TCN-456812

TCN-507212

TCN-659013

NOK

33

O-ring

1B-G95

1B-G105

1B-G135

JIS B 2401

34

O-ring

1B-G130

1B-G155

1B-G200

35

O-ring

1B-G50

1B-G50

1B-G65

36

O-ring

1B-P34

1B-P36

1B-P41

37

O-ring

1B-P12

1B-P16

1B-P16

38

O-ring

1B-P21

1B-P21

1B-P21

39

O-ring

Note 1

1B-P9

1B-P10

40

O-ring

1B-P8

1B-P8

1B-P8

41

Backup ring

T2-P12

T2-P16

T2-P16

JIS B 2407

48

O-ring

Note 1

1B-G85

1B-G85

JIS B 2401

Note 1: Contact your agent about this type of O-ring.

P-31

01P_Piston(P21-33)_E.q

07.6.7 4:15 PM

Page 32

PZS-5B-130N*-E10
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Part Name
Body
Case
Shaft
Cylinder barrel
Valve plate
Piston
Shoe
Shoe holder
Barrel holder
Swash plate
Thrust plate
Seal holder
Gasket
Spring C
Spring S
Control piston
End plug
Guide screw
Thrust bush
Spring holder
Retainer
Needle
Key
Plug
Pin
Connector
Nut

Part No.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

Part Name
Ball bearing
Needle bearing
Oil seal
Snap ring
Snap ring
Snap ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Backup ring
Bolt
Flat philips head screw
Plug
Plug
Plug
Orifice
O-ring
Plate
Washer
Bolt
Plug
Eye bolt

PZS-5B
Part No.

Name

Q'ty

Remarks

Size

13

Gasket

3 Bond

30

Oil seal

TCN-608212

N. O. K

34

O-ring

1B-G125

JIS B 2401

35

O-ring

1B-P21

JIS B 2401

36

O-ring

1B-P16

JIS B 2401

37

O-ring

1B-P42

JIS B 2401

38

O-ring

1B-P14

JIS B 2401

39

O-ring

1B-P8

JIS B 2401

40

O-ring

1B-P7

JIS B 2401

41

Backup ring

T2-P16

JIS B 2407

48

O-ring

1B-G85

JIS B 2401

Parts marked by an asterisk "*" are not available on the market. Consult your agent.

Pressure Compensator

P-32

Part No.

Part Name

1
2
3
4
5
6
7
8
9
10
10-1
10-2
10-3
10-4
10-5
11

Valve body
Spool
Spring guide
Sprint bearing
Spring
Retainer
Needle valve
Valve seat
Spring
Adjustment screw kit
Adjustment screw
Nut
O-ring
Nut
Spring pin
Retainer

Part No.
12
13
14
15
16
17
18
19
20
21
22

Part Name
Collar
Plug
Plug
Nut
Socket head screw
O-ring
O-ring
O-ring
O-ring
O-ring
Plug

01P_Piston(P21-33)_E.q

07.6.7 4:15 PM

Page 33

List of Sealing Parts


Part
No.

Name

10-3
17

Part Number

Remarks

PZS-3B, 4B

Q'ty

PZS-5B, 6B

Q'ty

O-ring

1B-P10A

1B-P10A

JIS B 2401

O-ring

1B-P8

1B-P11

18

O-ring

1B-P9

1B-P9

19

O-ring

1B-P5

1B-P14

20

O-ring

1B-P12

1B-P22

21

O-ring

1B-P14

1B-P14

Foot Mounting Kit

Foot Mounting Installation Measurement Chart


IHM-55-10

PZM-*-10
R
L

G
H

N
E

Bolt

Q'ty

TH-1640

(I)
S

T
A
B

G
H

Accessories

Applicable Pump
Model No.

(J)

d1
d2

A
B

Foot Mounting
Kit Model No.

4-P

D
d4

d1
d2

Note

R
L

I
4 to P

Measurements (inch)

Washer

Q'ty

(I)

WP-16

11.63

13.15

6.00

0.04

5.50

7.99

4.11

PZM-3-10

PZS-3B

PZM-4-10

PZS-4B

TB-2045

WP-20

11.42

13.15

6.30

0.04

5.31

7.79

3.74

IHM-55-10

PZS-5B, 6B

TH-2050

WS-B-20

13.00

14.57

7.87

0.04

4.92

4.92

11.81

1.57

Measurements (mm)

Foot Mounting
Kit Model No.

(J)

(S)

d1

d2

d4

Weight
kg

PZM-3-10

2.36

0.98

5.04

5.04

0.98

M16

PZM-4-10

2.44

1.10

6.36

6.36

0.98

M20

10.20

1.75

2.40

5.00

1.38

0.71

3.39

13.5

10.63

8.66

1.30

2.44

6.00

1.34

0.71

6.00

IHM-55-10

2.76(Note)

1.18

8.84

8.84

1.18

M20

18.0

13.39

10.83

0.79

3.54

6.50

1.34

0.71

5.51

32.0

The IHM-55-10 (J) dimension (2.76) is the value for the PZS-5B. This dimension becomes 2.28 in the case of the PZS-6B.
The IHM-55-10 (I) dimension (1.57) is the value for the PZS-5B. This dimension becomes 1.10 in the case of the PZS-6B.

Piping Flange Kit


Screw In Type
IN Flange

Screw In Type
Flange Kit model No.

Applicable Pump
Model No.

PJF-10300T

PZS-3B

IH03J-100120

TH-1255

WS-B-12

1B-G50

PJF-10400T

PZS-4B

IH03J-100160

TH-1260

WS-B-12

1B-G60

PJF-10500T

PZS-5B

IH03J-100200

TH-1265

WS-B-12

1B-G75

PJF-10600T

PZS-6B

IH03J-100240

TH-1675

WS-B-16

1B-G85

Bolt

Flange Part No.

Washer

O-ring

OUT Flange
Bolt

Flange Part No.

Washer

Plug

O-ring

IH03J-100100

TH-1055

WS-B-10

1B-G40

TPHA-1/4

IH03J-100160

TH-1260

WS-B-12

1B-G60

IH03J-100200

TH-1265

WS-B-12

1B-G75

IH03J-100200

TH-1265

WS-B-12

1B-G75

Welded Type
IN Flange

Welded Type
Flange Kit model No.

Applicable Pump
Model No.

PJF-10300E

PZS-3B

IH03J-200120

TH-1255

WS-B-12

1B-G50

PJF-10400E

PZS-4B

IH03J-200160

TH-1260

WS-B-12

1B-G60

PJF-10500E

PZS-5B

IH03J-200200

TH-1275

WS-B-12

1B-G75

PJF-10600E

PZS-6B

IH03J-200240

TH-1675

WS-B-16

1B-G85

Bolt

Flange Part No.

Washer

O-ring

OUT Flange
Bolt

Flange Part No.

Washer

Plug

O-ring

IH03J-200100

TH-1055

WS-B-10

1B-G40

TPHA-1/4

IH03J-200160

TH-1260

WS-B-12

1B-G60

IH03J-200200

TH-1265

WS-B-12

1B-G75

IH03J-200200

TH-1265

WS-B-12

1B-G75

O-ring 1B-** refers to JIS B2401-1B-**.

P-33

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 1

VDS SERIES SMALL VARIABLE


VOLUME VANE PUMP

VDS Series
Small Variable Volume Vane Pump

0.5in3/rev
4.0gpm
1000psi

Features
qHigh efficiency operation
with minimal power loss

deliver quiet operation with minimal vibration, even in the highpressure range.

All the performance of the original


new VDR series mechanisms
combines with precision machining for a pump that minimizes
power loss, especially at full cutoff.

eCompact and simple


design, easy operation
Compact and quiet, VDS Series
variable vane pumps are economical and easy to handle. A simple
design allows use in a wide range
of hydraulic systems.

wQuiet operation
Journal bearings with a proven
record on IP pumps plus new suction and discharge port configurations reduce operating noise and

rPrecise characteristics,
prompt response

Prompt response at both ON-OFF


a n d O F F - O N e n s u r e s i n s t a n t aneous, stable, high-precision operation.

tSolidly built for high efficiency and long life


VDS Series pumps are built to
last, with a design that incorporates years of NACHI experience
and know-how. Specially selected
m a t e r i a l s a n d s k i l l e d w o r k m a nship provide outstanding durability
along with stable, high-efficiency
operation.

Specifications
Model
Foot Mounting
VDS-OA-1A1-E11

Flange Mounting

Delivery
(r/min (gpm) at No-Load)
1800rpm

1500rpm

VDS-OB-1A1-E11

VDS-OA-1A2-E11

VDS-OB-1A2-E11

VDS-OA-1A3-E11

VDS-OB-1A3-E11

15
(4.0)

Factory Default
Pressure Settings
MPa{psi}

1 : 2.0 {286}
2 : 3.5 {500}
3 : 7.0 {1000}

Drive Speed (rpm)


Minimum

20
(286)

15 ~ 35
(214 ~ 500)

35
(500)

800

However:Q=q n 10 3
Q : No-load Discharge Rate (r/min)
q : Capacity (cm3/rev)
N : Revolution Speed min 1
0.61

0.48

Pump capacity q in3 /rev

Maximum

Max. Setting
Pressure
kgf/cm2 (psi)

10 ~ 20
(143 ~ 286)

30 ~ 70
(429 ~ 1000)

Handling
zT h e d i r e c t i o n o f r o t a t i o n f o r t h i s
pump is clockwise (rightward) when
viewed from the shaft side.
xDrain piping must be direct piping up
to a point that is below the tank fluid
level, and back pressure due to pipe
resistance should not exceed
0.03MPa.
cWhen adjusting pressure, pressure
i s i n c r e a s e d b y c l o c k w i s e ( r i g h tward) rotation of the adjusting screw
and decreased by counterclockwise
(leftward) rotation.
vWhen adjusting the flow rate, the
flow rate is decreased by clockwise
(rightward) rotation of the adjusting
s c r e w a n d i n c r e a s e d b y c o u n t e rclockwise (leftward) rotation. The
graph on the right provides general
guidelines for the relationship
between the rotation angle of the
flow rate adjusting screw and the noload discharge rate.
bF a c t o r y D e f a u l t P - Q S e t t i n g s
(Standard Model)
Flow Rate Setting = Maximum flow
rate for model as indicated in the
catalog
Pressure Setting = Pressure shown
in table below

12.5
(3.3)

Pressure
Adjust Range
kgf/cm2 (psi)

0.36

0.24
0.18
0.12

The values indicated above are at


maximum pump discharge volume
with the flow volume adjusting screw
at the 0 position.
The broken line shows the flow volume
adjustment range lower limit value.

1800

70
(1000)

Weight
kgf (rbs)

A-type 6.5
(14.3)
B-type 4.5
(9.9)

nThrust Screw
The thrust screw is precision adjusted at the factory during assembly.
Never touch the thrust screw.
See callout 9 in the cross-section
diagram on page V-4.
mInitial Operation
Before operating the pump for the
first time, put the pump discharge
side into the no-load state and then
repeatedly start and stop the motor
to bleed all air from inside the pump
and the suction piping. After confirming that the pump is discharging oil,
continue the no-load operation for at
least 10 minutes to discharge all the
air from the circuit.
,For the hydraulic operating fluid, use
an R&O type and wear-resistant type
of ISO VG32 to 68 or equivalent (viscosity index of at least 90). Use
hydraulic operating fluid that provides kinematic viscosity during
operation in the range of 20 to
150mm2/s.
.The operating temperature range is
15 to 60C. When the oil temperature
at startup is 15C or less, perform a
warm-up operation at low pressure
until the oil temperature reaches
15C. Use the pump in an area where
the temperature is within the range
of 0 to 60C.
(Continued on following page)

V-1

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

0S u c t i o n p r e s s u r e i s - 0 . 0 3 t o
+0.03MPa (-4.3 to +4.3psi), and
the suction port flow rate should
to be no greater than 2m/sec.
1A v o i d p u l l e y , g e a r , a n d o t h e r
drive systems that impart a radial or thrust load on the end of
the pump shaft.
Mount the pump so its pump
shaft is oriented horizontally.
2P rovide a suction strainer with a
filtering grade of about 100 m
(150 mesh). For the return line to
the tank, use a 25 m line filter.
3M a n a g e h y d r a u l i c o p e r a t i n g

Page 2

fluid so contamination is maintained at class NAS10 or lower.


Take care to avoid contamination with water or other foreign
m a t t e r , a n d w a t c h f o r d i s c o loration. Whitish fluid indicates
that air has contaminated the
f l u i d , a n d b r o w n i s h f l u i d i n d icates the fluid is dirty.
4C ontact your agent about using
waterand
glycol-based
hydraulic operating fluids.
5A t startup, repeat the inching
operation (start-stop) to bleed air
from the pump and pipes.

6E quip an air bleed valve in circuits where it is difficult to bleed


air before startup.
7T o ensure proper lubrication of
the pump's rubbing surfaces,
supply oil to the interior of the
pump before starting operation.
8W hen centering the pump shaft,
eccentricity with the motor shaft
should be no greater than
0.05mm.
The angle error should be no
greater than 1.

Understanding Model Numbers


VDS O

1 A

E11
Design number
Pressure adjustment range
1: 1 to 2MPa {146 to 292psi} 2: 1.5 to 3.5MPa {218 to 500psi}
3: 3 to 7MPa {437 to 1000psi}

Ring size 1: 4.0gpm (1800 min no load)


Mounting method
A: Foot type mounting B: Flange type mounting
Pump size: 0
Pump Type: VDS Series Compact Variable Vane Pump

Installation Dimension Drawings


VDS-0A-1A-*-E11
Foot Mounting Type

mm (inch)
61(2.40)

Pressure adjusting screw

99.5(3.92)
59.5(2.34)

100(3.94)
26
(1.02)

Flow rate adjusting screw

50.8(2.00) 47(1.85)
96(3.78)
118.5(4.67)

14.5
(0.57)

3/8" SAE OUT


3.97 +0.03
0

2-36.5
(1.44)

Note) Foot Mounting Kit: IHM-2-10

V-2

1/2" SAE IN

0
17.73 0.25

25(0.98)

MAX 199.8(7.87)

OUT

1/4" SAE DR

17.5
(0.69)

135(5.31)

25
(0.98)

0
15.8750.025
(0.625
0.624)
(2.752)
0.1
69.8 (2.744) 33(1.30)

13(0.51)

84(3.31)
65(2.56)

DR

127(5.00)
152.5(6.00)

PCD 106.4
(4.17)

4 to 11
(0.43)

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 3

VDS-0B-1A-*-E11
Flange Mounting
61
Pressure adjusting screw

100
(IN-OUT port dimension)

26
1/4" SAE
DR

25

3.97 +0.03
0

10

5.5

42

4
82
32
118.5
Flow rate adjusting screw

Width
across flats

1/2" SAE
IN
2- 11

OUT

3/8" SAE
OUT

17.730.25

DR

0
15.875 0.025
33
0
82.55 0.05
65
MAX 130
MAX 58

20

106
125

Typical characteristics at hydraulic operating fluid kinematic


viscosity of 32 mm2/ s

Performance Curves

1800m

15

in 1

1500m

1A3
10
1A1

1A2

1.5

min

00

18

Input Lin (kW)

Discharge rate Q

/min

in 1

in

1.0

0m

150

0.5

1
2
3
4
5
6
7
{10.2} {20.4} {30.6} {40.8} {51.0} {61.2} {71.4}

Discharge pressure P MPa{kgf/cm2}

Noise level dB(A)

0.8

Power loss kW

Measurement Position: 1 meter behind pump

80

1.0

0.6

0.4

min

1800

70

1800min

60

in

1500m

0.2

1500min
50
0

0
0

1
{10.2}

2
{20.4}

3
{30.6}

4
{40.8}

5
{51.0}

6
{61.2}

7
{71.4}

1
{10.2}

2
{20.4}

3
{30.6}

4
{40.8}

5
{51.0}

6
{61.2}

7
{71.4}

Discharge pressure P MPa{kgf/cm }

Discharge pressure P MPa{kgf/cm }

V-3

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 4

Cross-sectional Drawing
VDS-0B-1A*-E11

Part No.

List of Sealing Parts


Seal Kit: VBAS-200B00
Applicable Pump Model: VDS-0A/B-1A*-E11
Part No.

Part Name

18

O-ring

AS568-032

Part Number

19

O-ring

AS568-023

20

O-ring

S71 (NOK)

21

O-ring

1A-P20

22

O-ring

1A-P10

27

Oil seal

TCN-17358

Q'ty

Note)
1.Oil seals are manufactured by Nippon Oil Seal
Industry Co. Ltd. (NOK).
2.O-ring 1A/B-** refers to JIS B2401-1A.

V-4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Part Name
Body
Cover (A)
Cover (B)
Shaft
Cam ring
Vane
Plate (S)
Plate (H)
Thrust screw
Screw
Piston
Holder
Spring
Nut
Cap

Part No.

Part Name

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Key
Nut
O-ring
O-ring
O-ring
O-ring
O-ring
Screw
Bearing
Screw
Screw
Oil seal
Snap ring
Pin
Nameplate

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 5

VDR 22 DESIGN SERIES VARIABLE


VOLUME VANE PUMP

VDR22 Design Series


Variable Volume Vane Pump

7.9gpm at 2000psi
10.5gpm at 1000psi

Features
qStable, highly efficient
operation up to 14MPa

OFF-ON ensures instantaneous, stable, high-precision operation.

A biased piston that minimizes ring


vibration and leak-free pressure balance construction enables highly efficient high-pressure operation, and
very stable performance up to 14MPa.

eSilent operation, even in


the high pressure range

wHigh-precision instantaneous response


Response has been improved by a
special bias piston mechanism.
Prompt response at both ON-OFF and

Quiet journal bearings, a bias piston


that allows a 3-point support system,
and new suction and discharge port
shapes all contribute to minimize
operation noise. Silent, vibration-free
operation is ensured, even in the high
pressure range.

rReduced power loss

A combination of NACHI-original
mechanical innovations and precision
machining create a pump that minimizes power loss, especially at full
cutoff.

tSolid construction stands up to


harsh operating conditions
The tough and rugged construction of
this pump is made possible by a long
history of quality pump designs. This,
in combination with specially selected
materials and skilled workmanship,
provides outstanding durability.

Specifications
Single Pump
Delivery at no load
r/min (gpm)

Model type
Foot Mounting

Flange Mounting

VDR-1A-1A2-*22

VDR-1B-1A2-*22

VDR-1A-1A3-*22

VDR-1B-1A3-*22

1800 r.p.m. 1500 r.p.m. 1200 r.p.m.

Pressure
adjusting
range
kgf/cm2 (psi)

Drive speed
rpm
Max.

Min.

Max. setting
pressure
kgf/cm2 (psi)

15 ~ 35
(214 ~ 500)

30
(7.9)

25
(6.6)

20
(5.3)

35
(500)

30 ~ 70
(429 ~ 1000)

70
(1000)
1800

VDR-1A-1A4-*22

VDR-1B-1A4-*22

VDR-1A-1A5-*22

VDR-1B-1A5-*22

90 ~ 140
(1286 ~ 2000)

140
(2000)

VDR-1A-2A2-*22

VDR-1B-2A2-*22

15 ~ 35
(214 ~ 500)

35
(500)

VDR-1B-2A3-*22

Handling
zRotation Direction
The direction of rotation is always is
clockwise (rightward) when viewed
from the shaft side.
xDrain
Drain piping must be direct piping up to
a point that is below the tank fluid level,
and back pressure due to pipe resistance should not exceed 0.03MPa.
When using a pump that has drain ports
at two locations, use the drain port that
is higher after the pump is installed.

27
(7.1)

1800

cDischarge Volume Adjustment


The discharge flow rate is decreased
by clockwise (rightward) rotation of
the discharge rate adjusting screw,
and increased by counterclockwise
(leftward) rotation. Loosen the lock nut
before making adjustments. After
adjustment is complete, re-tighten the
lock nut. The graph on the right provides general guidelines for the relationship between the rotation angle of
the flow rate adjusting screw and the
no-load discharge rate.

105
(1500)

9
(19.9)

800

30 ~ 70
(429 ~ 1000)

70
(1000)

1.52

1.20

Pump capacity in3/rev

VDR-1A-2A3-*22

33
(8.7)

9
(19.9)

800

65 ~ 105
(929 ~ 1500)

40
(10.6)

Weight
kg (lbs)

0.91

0.60
0.42
0.30

90

180

270

360

450

(Continued on following page)

V-5

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

However: Q=q n 10 3
Q :No-load Discharge Rate Q r/min
q :Volume cm3/rev
N :Revolution Speed min 1
The broken line shows the flow
volume adjustment range lower
limit value.
Note)
The values indicated above are at maximum discharge volume with the flow
volume adjusting screw at the 0 position.
vPressure Adjustment
Pressure is decreased by clockwise (rightward) rotation of the

Page 6

discharge rate adjusting screw,


and increased by counterclockwise (leftward) rotation.
bF a c t o r y D e f a u l t P - Q S e t t i n g s
(Standard Model)
Flow Rate Setting = Maximum
flow rate for model as indicated
in the catalog
Pressure Setting = Pressure
shown in table to the right
nThrust Screw
The thrust screw is precision
adjusted at the factory during
assembly. Never touch the
thrust screw. See callout @1 i n

Understanding Model Numbers


Single pump

VDR 1 A 1 A 5

22
Design code
No Code: PT for piping and metric for others
E: NPT for piping and metric for others
Pressure adjusting range
2: 15 ~ 35kgf/cm2 (214 ~ 500psi)
3: 30 ~ 70kgf/cm2 (429 ~ 1000psi)
4: 65 ~ 105kgf/cm2 (929 ~ 1500psi)
5: 90 ~ 140kgf/cm2 (1286 ~ 2000psi)
Pressure volume characteristics
A: Constant volume type
Ring size
1: 30R/min (7.9gpm) at 1800rpm
2: 40R/min (10.6gpm) at 1800rpm
Mounting
A: Subplate mounting
B: Flange mounting

Pump size-1
VDR series Nachi variable volume vane pump

V-6

Factory Default
Pressure Settings
MPa{kgf/cm2}
2
3
4
5

:
:
:
:

3.5
3
6.5
9

{35.7}
{30.6}
{66.3}
{91.8}

the cross-section diagram on


page V-9.
mInitial Operation
Before operating the pump for
the first time, put the pump discharge side into the no-load
state and then repeatedly start
and stop the motor to bleed all
air from inside the pump and the
suction piping. After confirming
that the pump is discharging oil,
continue the no-load operation
for at least 10 minutes to discharge all the air from the circuit.
Provide an air bleed valve in circuits where it is difficult to bleed
air before startup.
,Sub Plate
Use the following table for specification when a sub plate is
required.
Pump Model No.

Sub Plate Number

Motor(kW)

MVD-1-115-10

0.75 to 1.5

MVD-1-135-10

2.2 to 3.7

MVD-1-115Y-10

0.75 to 1.5

MVD-1-135Y-10

2.2 to 3.7

VDR-1A-1A*-22

VDR-1A-2A*-22

For detailed dimensions, see


pages.
.For the hydraulic operating fluid,
use type ISO VG32 or equivalent (viscosity index of at least
90) for pressures of 7MPa or
lower, and type ISO VG68 or
equivalent (viscosity index of at
least 90) for pressures greater
than 7MP.
0T h e o p e r a t i n g t e m p e r a t u r e
range is 15 to 60C. When the
oil temperature at startup is
15C or less, perform a warm-up
operation at low pressure until
the oil temperature reaches
15C. Use the pump in an area
where the temperature is within
the range of 0 to 60C.
1S u c t i o n p r e s s u r e i s - 0 . 0 3 t o
+0.03MPa (-0.3 to +0.3kgf/cm 2),
and the suction port flow rate
should be to greater than 2m/sec.
2A v o i d p u l l e y , g e a r , a n d o t h e r
drive systems that impart a radial or thrust load on the end of
the pump shaft. Mount the pump
so its pump shaft is oriented
horizontally.
(Continued on following page)

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 7

3P rovide a suction strainer with a filtering grade of about 100 m (150


mesh). For the return line to the
tank, use a 25m line filter.
4M anage hydraulic operating fluid so
contamination is maintained at
class NAS10 or lower. Take care to
avoid contamination with water or
other foreign matter, and watch out
for discoloration. Whitish fluid indicates that air has contaminated the

fluid, and brownish fluid indicates


the fluid is dirty.
5C o n t a c t y o u r a g e n t a b o u t u s i n g
water- and glycol-based hydraulic
operating fluids.
6A t startup, repeat the inching operation (start-stop) to bleed air from the
pump and pipes.
7E quip an air bleed valve in circuits
where it is difficult to bleed air
before startup.

8T o ensure proper lubrication of the


pump's rubbing surfaces, supply oil
to the interior of the pump before
starting operation.
9W hen centering the pump shaft,
eccentricity with the motor shaft
should be no greater than 0.05mm.
Use a pump mounting base of sufficient rigidity. The angle error
should be no greater than 1.

Installation Dimension Drawings


VDR-1A-*A*-22

VDR-1B-*A*-22

V-7

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Performance Curves

Page 8

Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

VDR-1*-1A2-22

VDR-1*-1A3-22

VDR-1*-1A4-22

VDR-1*-1A5-22

VDR-1*-2A2-22

VDR-1*-2A3-22

Power Loss Curves at


Full-cut off

V-8

Noise Level
measured at 1m behind pump

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 9

Cross-sectional Drawing
VDR-1A-*A*-22
4 18

25 12

11

34

21 22 15 16 33 32 17 24 38

14

41
30

40
31 29 10

47

39
1

19 27 28 23

36

37

35

20

13

46
26

42 43 42

Part No.

List of Sealing Parts


Single Pump
Part
No.

Applicable Pump Model No.


Seal Kit Number

VDR-1A-*-22
VDBS-101A00

Part Name

Part Number

Q'ty

18

Packing

VDB32-101000

27

Oil seal

ISRD-224211

29

Backup ring

VDB34-101000

30

Backup ring

VDB34-201000

31

O-ring

S85(NOK)

32

O-ring

1A-P22

33

O-ring

1A-P5

34

O-ring

1A-P14

35

O-ring

1A-P12

40

O-ring

AS568-036

41

O-ring

AS568-029

42

O-ring

1A-P22

43

O-ring

1A-P10A

Note)
1. Oil seals are manufactured by Nippon Oil Seal Industry Co. Ltd. (NOK).
2. O-ring 1A-** refers to JIS B2401-1A-**.
3. F o r V D R - 1 B - * - 2 2 , t h e s e a l k i t n u m b e r b e c o m e s V D B S - 1 0 1 B 0 0 ,
without the 42 and 43 O-rings.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Part Name
Body (A)
Body (B)
Cover
Cover
Shaft
Rotor
Ring
Vane
Plate (S)
Plate (H)
Piston
Spring
Screw
Nut
Piston
Holder
Adapter
Packing
Bearing (S)
Bearing (H)
Thrust screw
Nut
Key
Screw

Part No.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Part Name
Pin
Spring pin
Oil seal
Snap ring
Backup ring
Backup ring
O-ring
O-ring
O-ring
O-ring
O-ring
Screw
Screw
Nut
Plug
O-ring
O-ring
O-ring
O-ring
Screw
Key
Nameplate
Cap
Pin

VDR-1A
VDC-1A

V-9

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 10

VDC SERIES HIGH PRESSURE TYPE


VARIABLE VOLUME VANE PUMP

VDC Series
High-Pressure Type Variable Volume Vane Pump

7.9 to 31.7gpm
2000psi

Overview
The VDC series high pressure variable volume vane pumps are a new
series of pumps. In addition to Nachi's
three exclusive mechanisms (pressure control; pressure balance; ring

stopper mechanism), a unique and


exclusive three-point ring support system which makes maximum utilization
of high pressure oil has been adopted
to provide stable high pressure and

quiet operation.
The new series of hydraulic pumps
are ideal for applications, such as:
machine tools, industrial machinery
and vehicles.

together with improvements to the


shape of the inlet and outlet ports and
high performance journal bearings,
has reduced the noise level during
operation.

and constant volume through our


the pressure ranges.

Features
qHigh efficiency, high pressure operation
The unique pressure regulator and
pressure balance mechanism, plus the
exclusive three-point ring support system has improved performance during
high pressure operation. The pump
operates with high efficiency and stable performance up to a maximum of
140kgf/cm2 (2000 psi).

wLow vibration and noise


levels
The new mechanisms reduces vibration and noise levels. Of particular
note is the unique and exclusive threepoint support system which uses, a
regulating piston and a bias piston to
eliminate vibration. The mechanism,

V-10

eFast response
The ring stopper mechanism serves to
allow swift response whether in starting, stopping, or with load fluctuations,
for high precision operation.

rStable discharge with sharp


cut-off characteristics
A revolutionary pressure compensator type pressure regulation
mechanism provides, stable sharp
cut-off characteristics. The compensator serves to provide stable

tHigh efficiency operation


with reduced power loss
Efficiency has been improved with
the new mechanisms and Nachi's
high precision machining technology. Power loss has been reduced,
expecially during dead-heading.

yEasy adjusting in maintenance and handling


Maintenance is easier due to the
positioning of the pressure adjusting mechanism and the volume
adjusting mechanism on the same
side of the pump.

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 11

Specifications
Single Pump

Double Pump

V-11

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Handling
zT h e r o t a t i o n i s c l o c k w i s e a s
viewed from the shaft side.
xDrain Drain piping must be direct
piping up to a point that is below
the tank fluid level, and piping
should comply with the conditions
shown in the table below to
ensure that back pressure due to
pipe resistance does not exceed
0.1MPa. When using a pump that
has drain ports at two locations,
use the drain port that is higher
after the pump is installed.
In the case of a double pump,
run separate pipes from both
the shaft side and the head side
drains directly connect to the
tank, so the drain pipe is below
the surface of the oil.
Model No.

VDC-1

VDC-2

VDC-3

Pipe Joint
Size

At least
1/4"

At least
1/4"

At least
3/8"

Pipe I.D.

At least
7.6

At least
7.6

At least
9.6

Pipe
Length

1m or
less

1m or
less

1m or less

Item

cDischarge Volume Adjustment


The discharge flow rate is
decreased by clockwise (rightward) rotation of the discharge
rate adjusting screw, and
increased by counterclockwise
(leftward) rotation.
Loosen the lock nut before making
adjustments. After adjustment is
complete, re-tighten the lock nut.
The graph below provides general
guidelines for the relationship
between the rotation angle of the
flow rate adjusting screw and the
no-load discharge rate.
However: Q=q N 10 3
Q : No-load Discharge RateQr/min
q : Volume c m3/rev
N : Revolution Speed min 1
4.2

Pump capacity q in3 /rev

3.6
3.0

VD

C-

2.4
1.8
1.2
0.7
0.6
0.5
0.4
0

90

180

270

360

450

Note)
The values indicated above are at
maximum pump discharge volume
with the flow volume adjusting screw
at the 0position.
The broken line shows the flow volume
adjustment range lower limit value.

V-12

Page 12

CW: Pressure increases


CCW: Pressure decreases

CCW: Flow increases


CW: Flow decreases

vPressure Adjustment Pressure is


increased by clockwise (rightward) rotation of the discharge
rate adjusting screw, and
decreased by counterclockwise
(leftward) rotation.
Loosen the lock nut before making
adjustments. After adjustment is
complete, re-tighten the lock nut.
bP-Q adjustment at time of shipment from plant
Flow adjustment: Has already
been adjusted to maximum
flow indicated for the model
type in the catalog.
Pressure adjustment: Has
already been adjusted to preset pressures given in Table
below:
Pump pressure
adjusting range
2: 15~35 kgf/cm2
(214~500 psi)
3: 20~70 kgf/cm2
(286~1000 psi)
4: 50~105 kgf/cm2
(714~1500 psi)
5: 70~140 kgf/cm2
(1000~2000 psi)

Preset pressure
when shipped
from plant
35 kgf/cm2
(500 psi)
35 kgf/cm2
(500 psi)
50 kgf/cm2
(714 psi)
70 kgf/cm2
(1000 psi)

nThrust Screw and Stopper


The thrust screw and stopper
are precision adjusted at the
factory during assembly. Never
touch them.
See callouts 15/43 and 15/38 in
the VDC-1A and 2A/3A crosssection diagrams on pages V-19
and V-20.
mA n u n l o a d c i r c u i t i s r e q u i r e d
when the motor is started under
c o n d i t i o n . Contact your
agent about the unload circuit.
,Initial Operation Before operating
the pump for the first time, put
the pump discharge side into the

no-load state and then repeatedly


start and stop the motor to bleed
all air from inside the pump and
the suction piping. After confirming that the pump is discharging
oil, continue the no-load operation for at least 10 minutes to discharge all the air from the circuit.
Provide an air bleed valve in circuits where it is difficult to bleed
air before startup.
.Sub Plate
Use the table below for to specify a sub plate type when one is
required.
(Continued on following page)

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 13

Sub Plate Number


Pump Model No.

Sub Plate Number


MVD-1-115-10

Motor (kW)
0.75 to 1.5

VDC-1A-1A*-20
MVD-1-135-10

2.2 to 3.7

MVD-1-115Y-10

0.75 to 1.5

MVD-1-135Y-10

2.2 to 3.7

MVD-2-135-10

2.2 to 3.7

MVD-2-160-10

5.5

MVD-2-160Z-10

5.5

VDC-1A-2A*-20

VDC-2A-*A*-20
VDC-2A-2A*-20

0F oot Mounting
For a double pump with VDC-3 foot
mounting, the foot mounting kit
and pump are sold as a set. When
only the mounting feet are
required, pump mounting bolts,
washers and other parts are sold
together as the Foot Mounting Kit.
1H ydraulic oil: When the pump is
to be used at pressures of less
than 70kgf/cm 2 (1000 psi), use
good quality petroleum base
hydraulic oil with a rating of
30~50cSt (141~232 SUS) (equivalent to ISO VG32) at 40C
(104F). Operation at pressure
exceeding 70kgf/cm2 (1000 psi),
use oil with a rating of 50~70cSt
(232 ~ 324 SUS) (equivalent to
ISO VG68) at 40C (104F).

2The operating temperature range


is 15 to 60C. When the oil temperature at startup is 15C or less,
perform a warm-up operation at
low pressure until the oil temperature reaches 15C. Use the pump
in an area where the temperature
is within the range of 0 to 60C.
3S u c t i o n p r e s s u r e i s - 0 . 0 3 t o
+0.03MPa (-4.3 to +4.3psi), and the
suction port flow rate should be no
greater than 2m/sec.
4A v o i d p u l l e y , g e a r , a n d o t h e r
drive systems that impart a radial or thrust load on the end of
the pump shaft.
Mount the pump so its pump
shaft is oriented horizontally.
5P rovide a suction strainer with a

filtering grade of about 100 m


(150 mesh). For the return line to
the tank, use a 25m line filter.
6M anage hydraulic operating fluid
so contamination is maintained at
class NAS10 or lower. Take care
to avoid contamination with water
and other foreign matter, and
watch out for discoloration.
Whitish fluid indicates that air has
contaminated the fluid, and brownish fluid indicates the fluid is dirty.
7C ontact your agent about using
water- and glycol-based hydraulic
operating fluids.
8A t startup, repeat the inching
operation (start-stop) to bleed air
from the pump and pipes.
9E quip an air bleed valve in circuits where it is difficult to bleed
air before startup.
0To ensure proper lubrication of the
pump's rubbing surfaces, supply
oil to the interior of the pump
before starting operation.
1A lignment: Alignment between
the pump shaft and the motor
shaft should be parallel within
0.05mm (0.002 inch), and within
1 for the angle between the two
s h a f t s. Use a pump mounting
base of sufficient rigidity.

Understanding Model Numbers


Single Pump

VDC 2 A 1 A 4

20/35
Design code
E20 = VDC-1A, VDC-2A, VDC-3A/B
E35 = VDC-1B, VDC-2B
20 = All metric version
Pressure adjusting range
2: 15 ~ 35 kgf/cm2 214 ~ 500 psi
3: 20 ~ 70 kgf/cm2 286 ~ 1000 psi
4: 50 ~ 105 kgf/cm2 714 ~ 1500 psi
5: 70 ~ 140 kgf/cm2 1000 ~ 2000 psi
Pressure volume characteristics
A: Constant volume type

Ring size: 1, 2
Mounting
A: Foot mounting
B: Flange mounting
Pump size: 1, 2, 3
VDC series variable volume vane pump

Note: Remote control pressure compensating type is available. Please check with factory.

V-13

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 14

Double Pump

VDC 1 2 B 1 A 5 2 A 3

20
Design code
E35 = VDC-11B, VDC-12B
E20 = VDC-13B
20 = All metric version
Pressure adjusting range of shaft end pump
3: 20 ~ 70 kgf/cm2 286 ~ 1000 psi
5: 70 ~ 140 kgf/cm2 1000 ~ 2000 psi
Pressure volume characteristics of shaft end pump
A: Constant volume type
Ring size of shaft end pump: 1, 2

Pressure adjusting range of head end pump


Pressure volume characteristics of head end pump
Ring size of head end pimp
Mounting B: Flange mounting
Pump size of shaft end pump: 1, 2, 3
Pump size of head end pump: 1, 2
VDC series double variable volume vane pump

Installation Dimension Drawings


VDC-1A-*A*-*20 mm(inch)

V-14

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:02 PM

Page 15

VDC-2A-*A*-*20 mm(inch)

VDC-3A-1A*-*20 mm(inch)

VDC-1B-*A*-E35
(SAE-A MOUNT)

V-15

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:03 PM

VDC-2B-*A*-E35
(SAE-B MOUNT)

VDC-3B-A*-20 mm(inch)
(SAE-C MOUNT)

VDC-11B-*A*-*A*-E35 mm(inch)

V-16

Page 16

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:03 PM

Page 17

VDC-12B-*A*-*A*-E35 mm(inch)

VDC-22B-*A*-*A*-E35 mm(inch)

VDC-13B-*A*-*A*-*20 mm(inch)

V-17

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:03 PM

Performance Curves

Page 18

Typical characteristics at hydraulic operating fluid kinematic viscosity of 32 mm2/s

VDC-1A(B)-1A3-20/35

VDC-2A(B)-1A3-20/35

VDC-3A(B)-1A3-20

VDC-1A(B)-1A5-20/35

VDC-2A(B)-1A5-20/35

VDC-3A(B)-1A5-20

Power loss
VDC-1

VDC-2

1.5
1

1.0

min

00

18

in
0m

15

0.5
0
0

3.5
500

7.0
1000

10.5
1500

pressure

14.0 (mpa)
2000 (psi)

VDC-2

VDC-3

Power loss at full cutoff kW

Power loss at full cutoff kW

Power loss at full cutoff kW

VDC-1
2.0

3
1

min

00

18

in
0m

15

3.5
500

7.0
1000

10.5
1500

Pressure

14.0 (mpa)
2000 (psi)

VDC-3

5
4
1

mi

0
80

min

0
50

1
1
0

3.5
500

7.0
1000

10.5
1500

Pressure

Noise Characteristics
VDC-1*-1A*-20/35

V-18

VDC-2*-1A*-20/35

VDC-3*-1A*-20/35

14.0 (mpa)
2000 (psi)

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:03 PM

Page 19

Cross-sectional Drawing
VDC-1A-*A*-E20/35
VDC-2A-*A*-E20/35

Seal Component Table (VDC-1*, VDC-2*)


Part
No.

Applicable Pump Model No.

VDC-1A-*-20

VDC-2A-*-20

Seal Kit Number

VCBS-101A00

VCBS-102A00

Part No.

Part Name

Part Number

Q'ty

Part Number

Q'ty

24

Oil seal

TCV-224211

TCN-325211

25

O-ring

S85(NOK)

1A-G115

26

O-ring

AS568-034

AS568-150

27

O-ring

AS568-026

AS568-134

Part No.

28

O-ring

1A-P14

1A-P18

29

O-ring

1A-P22

1A-G35

30

O-ring

1A-P20

1A-G35

31

O-ring

1A-P5

1A-P9

32

O-ring

1A-P6

1A-P7

33

O-ring

1A-P25

1A-G35

34

O-ring

1A-P22

1A-G35

35

O-ring

1A-P10A

1A-P15

36

Backup ring

VCB34-101000

VCB34-102000

37

Backup ring

VCB34-201000

VCB34-202000

57

O-ring

1A-P14

1A-P14

58

O-ring

1B-P6(Hs90)

1B-P6(Hs90)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Note) Seal kit = VCBS-101A00


Seal kit = VCBS-101B00
Seal kit = VCBS-102A00
Seal kit = VCBS-102B00

(VDC-1A)
(VDC-1B)
(VDC-2A)
(VDC-2B)

Part Name
Body (1)
Body (2)
Cover (1)
Cover (2)
Shaft
Ring
Vane
Plate (S)
Plate (H)
Piston (1)
Piston (2)
Bearing
Bearing
Spring
Thrust screw
Screw
Nut
Nut

Part No.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Part Name
Key
Pin
Holder
Holder
Orifice
Oil seal
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Backup ring

37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

Part Name
Backup ring
Cap
Snap ring
Screw
Screw
Screw
Screw (stopper)
Screw
Plug
Plug
Pole
Nameplate
Valve body
Spool
Holder
Plunger
Spring
Retainer
Screw
Nut
O-ring
O-ring
Plug
Plug
Screw

V-19

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:03 PM

Page 20

VDC-3A-1A*-E20

39 38 29 21 5 27 14 12 8 28 17 32 7 11 22 27 21 29 16 18

40
30
2 13 42 24 25 10

41
35
34
15 1 9 13 23 33 3 19 6

37
36
26
4 3143
20

54 53 45 46

56
44 48 52 47 49 51 50
Part No.

Seal Component Table (VDC-3*)


Applicable Pump Model No.

Part
No.

Seal Kit Number


Part Name

23

Oil seal

24
25

VDC-3A(B)-*-20
VCBS-103B00
Part Number

Q'ty

TCN-385811

O-ring

1A-G130

O-ring

AS568-154(Hs90)

26

O-ring

AS568-151(Hs90)

27

O-ring

1A-G40

28

O-ring

1A-P22

29

O-ring

1A-P9

30

O-ring

1A-P7

31

O-ring

1A-P7

52

O-ring

1A-P14

53

O-ring

1B-P6(Hs90)

Note) Seal kit = VCBS-103B00

V-20

Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Part Name
Body (1)
Body (2)
Mounting
Cover (1)
Cover (2)
Shaft
Ring
Vane
Plate (S)
Plate (H)
Piston (1)
Piston (2)
Bearing
Spring
Thrust screw
Screw

Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Part Name
Nut
Nut
Key
Pin
Holder
Orifice
Oil seal
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Cap

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

Part Name
Snap ring
Screw
Screw
Screw
Screw
Screw (stopper)
Screw
Plug
Washer
Nameplate
Pole
Valve body
Spool
Holder
Plunger
Spring
Retainer
Screw
Nut
O-ring
O-ring
Plug
Plug
Screw

02V_Vane Pumps(P01-24)_E.q

07.6.7 4:03 PM

Page 21

VDC Series
Double Pump

10
9
4

8
5

Part No.

Part Name

1
2
3
4
5
6
7
8
9
10

Body (2)
Body (3)
Shaft (S)
Shaft (H)
Joint
O-ring
O-ring
Screw
Screw
Screw

Note: Other parts are same as single pump.

List of Sealing Parts


VDC-11A-*-*-20

Part
No.

Part Name

O-ring

O-ring

1A-G85

Part Number

Q'ty

VDC-12A-*-*-20

VDC-22A-*-*-20

VDC-13A-*-*-20

Part Number

Q'ty

Part Number

Q'ty

Part Number

1A-G60

1A-G60

1A-G45

1A-G60

1A-G85

Q'ty

Note)
See the description of the single pump for seal parts that are not included in the list.

V-21

UVN Series
Variable Volume Vane Uni-Pump

The New Uni-Pump All-in-One Pump and Motor


Get all of the power and almost none of the noise with our new
Uni-Pump integrated variable vane pump and motor. Featuring our
original pump and electromotor shaft connection, the Uni-Pump
produces limited noise.
This compact, all-in-one type even consumes 40% less energy than
standard models. Pump capacities up to 7.6gpm with 1160psi. Low
heat generation results in a longer operation life.

Specifications
Vane pump side
Model

Delivery gpm
at no load

UVN-1A-0A2-0.7E-4M-11

219~562

UVN-1A-0A2-1.5E-4M-11
UVN-1A-0A3-0.7E-4M-11
UVN-1A-0A3-1.5E-4M-11

3.8

UVN-1A-0A4-0.7E-4M-11
UVN-1A-1A2-1.5E-4M-11

219~582

UVN-1A-1A2-2.2E-4M-11
UVN-1A-1A3-2.2E-4M-11
UVN-1A-1A4-1.5E-4M-11
UVN-1A-1A4-2.2E-4M-11

Model Code

Motor Selection Method


The available range in the the rated output of each motor is
shown below the output curve of each motor in the graph.
(Example)
Find the motor to be used at a pressure of 3.5MPa (507psi)
discharge rate of 3.2gpm and frequency of 60Hz.
(Solution)
As illustrated by the broken line in the graph, you are looking for
the motor located above the crossing port between the pressure
of 3.5MPa (507psi) and discharge rate of 3.2gpm.

510~872
802~1165

UVN-1A-0A4-1.5E-4M-11

UVN-1A-1A3-1.5E-4M-11

Pressure
Adjustment
Range psi

7.6

510~872
802~1165

Motor
side
AC230V

Weight
lbs.

1HPX4p

41.9

2HPX4p

48.5

1HPX4p

41.9

2HPX4p

48.5

1HPX4p

41.9

2HPX4p

48.5

2HPX4p

48.5

3HPX4p

58.4

2HPX4p

48.5

3HPX4p

68.4

2HPX4p

48.5

3HPX4p

68.4

Dimensional Drawings

Model

Dimensions (Inch)
A

IL

KD

TXS

R*

KB

UVN-1A-*A*-0.7E-4M-11 0.79 3.54 3.15 6.18 2.46 1.97 0.09 4.72 2.80 9.06 6.10 4.72 0.59X0.39 0.20 4.33 2.56 5.12 3.62
UVN-1A-*A*-1.5E-4M-11 0.79 3.94 3.54 6.89 2.76 2.46 0.13 5.04 3.07 10.04 6.69 5.91 0.59X0.39 0.20 4.72 2.56 5.12 3.94
UVN-1A-*A*-2.2E-4M-11 0.79 4.33 3.94 7.68 3.15 2.76 0.13 5.43 3.46 11.22 7.87 6.50 0.67X0.47 0.24 5.28 2.56 5.31 4.33

Performance Characteristics Power Consumption

When being used as NSP power unit with radiator

Noise Characteristics
Conditions
The value in the left-hand drawing represents typical
characteristics under the following conditions:
Oil used: ISO VG32 or its equivalent
Oil temperature: 104 +/- 41F
Measuring distance: 3.3 feet around the unit
Note:
The noise characteristics depend on the
installation floor base conditions and the
presence of the surrounding substance reflecting the
sound, and so may be different from the above
description in some cases.

Oil Temperature Characteristics


Conditions
The value on the left-hand drawing represents typical
characteristics under the following conditions:
Oil used: ISO VG32 or its equivalent
Speed: 1800 min-1
Room temperature: 84F
Motor: 0.75~2.2kW
Notes:
1. For 5.0MPa (724psi) of a 2.6 gallon tank. It should
be noted that there is a big rise in oil temperature
under continuous operation. In this case, we
recommend use of a 5.3 gallon tank.
2. Rise of oil temperature depends on the conditions
of using an actual machine, and so may be
different from the above description in some cases.

NACHI AMERICA INC.


17500 23 Mile Road, Macomb, MI 48044
Tel. (800)622-4410 Fax. (586)226-5289