900 Series
Split Case Fire Pump Systems
FM
Approved
UL
Listed
Built Per
N.F.P.A. 20
Pentair Water
page 4
OPTIONAL
Ductile iron casings (available in selected 481
& 485 sizes)
Right or left hand rotation
Impeller wearing rings
Double row ball bearings on inboard side
External by-pass line from casing to stuffing
boxes
Formed steel drip-lip base (horizontal electric
driven units only)
15 Suction lift test to verify performance at
150% of rated flow
N.P.S.H. test
page 5
NOTE: Aurora Pump reserves the right to make revisions to its products and their specifications, and to this bulletin and related information without notice.
STERED QUAL
EGI
SYSTEM
ITY
ISO 9001 R
Pentair Water
AP-900/Rev. E 6.98
125
100
444A704
160
190A008 UPPER
190A007 LOWER
140
70%
74%
76%
130 PSI
78%
79%
78%
75
76%
100
74%
P.S.I.
(METERS of H 2O)
R. P. M. : 2100
180
120
60
to
130
IMPELLER : Enclosed
MODEL: 491
SIZE : 4-491-14C
80
50
60
60 PSI
P.S.I.
750
40
25
1125
20
BHP
BHP FOR 130 PSI CURVE
150
100
50
400
200
U.S. GPM
L/S
M 3/HR
800
600
100
200
1600
2000
1800
120
100
80
60
40
20
1400
1200
1000
300
400
PC-168513
IMPELLER : Enclosed
MODEL: 491
SIZE : 4-491-14C
180
125
70%
160
100
75%
77%
78%
160 PSI
140
79%
R. P. M. : 2300
IMP. PATT. NO.
444A704
190A008 UPPER
190A007 LOWER
78%
77%
75%
70%
75
100
P.S.I.
75
to
160
(METERS of H 2O)
120
80
50
75 PSI
60
P.S.I.
750
1125
25
40
BHP FOR 160 PSI CURVE
20
BHP
160
120
80
40
U.S. GPM
L/S
M 3/HR
400
200
600
800
1000
60
40
20
100
200
1400
1200
80
300
1600
2000
1800
120
100
400
PC-168514
67.6
1717.4
C - ENGINE CRANK
VERTICAL CL
- CLOCKWISE WHEN VIEWED
FROM FRONT OF ENGINE
40.0
1015
HOUSING FACE
38.3
973.5
FLYWHEEL
MOUNTING
FACE
15.4
391.7
63.3
1608.6
RAW WATER
OUTLET 1" FNPT
36.0
915.4
EXHAUST
OPTION
B - FOUNDATION
12.1
308.2
0
0
COOLANT FILL
50.5
1281.6
29.0
736.6
FUEL PUMP CL
@ VERTICAL
24.1
611
ENGINE CL
23.8
604.6
PUMP CL
24.1
611
0
0
0
0
32.0
812.8
86.0
2183.1
84.5
2145
82.0
2081.5
65.6 0.3
1666.5 6.4
0
0
54.6
1387.7
17.0
431.8
FRONT VIEW
27.3
693.8
0.6
16.3
8 PL
16.9 0.3
430 6.4
1.0
25.4
7.5
190.5
12.0
304.8
11.3
287
RAW WATER
INLET
DATUMS
DESCRIPTION
4x491x14C_322
4x491x14C
DFP4-2012-CX
9990999
SF 37/41
9990890
0305429
0303095
0302696
GENERAL TOLERANCES:
0.X
+/-0.2 MM
+/-0.1 IN
0.XX
+/-0.06 MM
+/-0.01 IN
0.XXX
+/-0.013 MM
+/-0.003 IN
DR BY:
DATE
CK BY:
DATE
DESCRIPTION
DIMENSIONS IN [ ] ARE MM
A
REV.
Initial Check In
DESCRIPTION
8/30/2011
DATE
EJM
APPROVED
DEUTZ CORPORATION
NORCROSS, GA USA
MATERIAL:
EJM
SEE BOM
PROJECT
8/30/2011 ECN ORIGIN:
PENDING DFP 4 2012 C
PAS
DRAWING NUMBER
8/30/2011
DS0053
PROJECTION:
SCALE:
1:15
COPYING OF THIS DOCUMENT, AND GIVING IT TO OTHERS AND THE USE OR COMMUNICATION OF THE CONTENTS THEREOF, ARE FORBIDDEN WITHOUT THE EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
SHEET
of
30
62.8
1595.6
16.9 BC
428.6
15
23.0
584.7
BATTERY #2
CONN. POSITIVE
M10 STUD
56.6
1438.4
CONTROLLER WIRE
CONNECTOR
67.6
1717.4
SAE 3 HOUSING
25.0
633.8
BATTERY #1
CONN. POSITIVE
M 10 STUD
0
0
EXHAUST OPTION:
4" - 150# ANSI
DRILLED FLANGE
0
0
45
11.6 BC
295.3
MINIMUM HARDWARE - CLASS 10.9
FOR ALL FLYWHEEL CONNECTIONS
9.7
245.5
EXHAUST
OPTION
SAE 8 / 10
LIFTING BRACKET
REAR
FOR ENGINE ONLY
LIFTING BRACKET
FRONT
FOR ENGINE ONLY
23.8
604.6
PUMP CL
B
15.4 0.3
391.8 6.4
12.4
314.4
0
0
4x
0.4[9.9] THRU ALL
7/16-20 UNF THRU ALL
80 -100 ON 3.75BC
4x
0.5[11.5] THRU ALL
1/2-20 UNF THRU ALL
80 -100 ON 4.75BC
0
0
23.3
592
OIL DRAIN
38.3
973.5
FUEL SUPPLY
1/2" FNPT
65.6 0.3
1666.5 6.4
32.0
813.4
FUEL RETURN
3/8" FNPT
0
0
8x
0.4
11.1
0.5
12.7
2.8
69.9
13.0
330.2
0
0
0.3
8
12.4
314.3
9.1
229.9
15.3
387.4
15.7
399
29.0
735.6
FUEL PUMP CL
@ VERTICAL
24.1
612.1
ENGINE CL
A
16.1
409.6
DETAIL DATUM A
HOUSING / FLYWHEEL
0
0
MOUNTING
FACE
2.1
54.2
HOUSING
FACE
FUEL PRE-FILTER
WATER DRAIN
DIMENSIONS IN [ ] ARE MM
GENERAL TOLERANCES:
0.X
+/-0.2 MM
+/-0.1 IN
0.XX
+/-0.06 MM
+/-0.01 IN
0.XXX
+/-0.013 MM
+/-0.003 IN
3.8
95.3
DR BY:
DATE
CK BY:
DATE
DESCRIPTION
REV.
DESCRIPTION
DATE
DEUTZ CORPORATION
NORCROSS, GA USA
MATERIAL:
EJM
SEE BOM
PROJECT
8/30/2011 ECN ORIGIN:
PENDING DFP 4 2012 C
PAS
DRAWING NUMBER
8/30/2011
DS0053
PROJECTION:
SCALE:
1:15
APPROVED
COPYING OF THIS DOCUMENT, AND GIVING IT TO OTHERS AND THE USE OR COMMUNICATION OF THE CONTENTS THEREOF, ARE FORBIDDEN WITHOUT THE EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
SHEET
of
General
Cylinders
Cylinder arrangement
Inline
50 mbar | 20 in H2O
65 mbar | 26 in H2O
Bore
101 mm | 4.0 in
Stroke
126 mm | 5.0 in
Cylinder displacement
Total displacement
Compression ratio
18.4:1
Combustion system
Aspiration
Direct Injection
Turbocharged & Charge-Air cooled
Exhaust System
Exhaust gas flow @ max rating
540C | 1004F
75 mbar | 30 in H2O
Fuel System
Lift pump suction head, max
1.5 m | 59.1 in
Lubrication System
Lubrication type
Replaceable Cartridge
Filter volume
6 bar | 87 psi
130C | 266F
1.5 liter | 1.6 qt
Cooling System
Starter Motor
Type
Coolant flow rate @ max rpm
Heat Exchanger
180.0 l/min | 47.6 GPM
50%
110C | 230F
1.0 V
1470
1800
2100
2350
2650
2800
kW
70.9
87.3
100.7
108.2
109.7
109.0
Hp
95
117
135
145
147
146
g/kW-hr
207.0
230.0
100.7
108.2
109.7
109.0
lb/hp-hr
0.341
0.379
0.391
0.388
0.406
0.432
Liters/hr
19
26
31
33
35
37
Gal/hr
5.0
6.9
8.2
8.7
9.2
9.8
m/h
825
1395
1537
1664
1724
1772
CFM
486
821
905
979
1015
1043
60F
20
20
20
20
20
20
90F
22
22
22
22
22
22
Exhaust Gas
GPM
Dimensions
A
58.6 in
37.4 in
15.0 in
29.8 in
26.5 in
24.0 in
A
Model Designation
10 = Certification
sequence number
T = Turbocharged
C = Charge-air-cooling
Engine family designation
Number of cylinders
Apr 2008
All photographs and graphics are typical and may not represent actual product supplied
FUEL SPILL
FUEL TANK RUPTURE
LOW PUMP ROOM TEMP
RESERVOIR LOW
RESERVOIR EMPTY
RESERVOIR HIGH
FLOW METER ON
RELIEF VALVE OPEN
LOW SUCTION PRESSURE
Data logging:
Pressure Log: The Pressure log provides a continuous pressure
recording for one month of data. Each time the pressure log
records a pressure it includes the time and date of the reading and
is stored on the SD memory card.
The data recorded in the pressure log can be searched by each
sample, by minute, or by hour allowing for easy access to specific
data.
Event Log: The event log is also stored on the SD memory card. It
will hold a maximum of 3000 events. These events include any of
the following events/alarms:
BATTERY 1 FAULT
BATTERY 2 FAULT
BATTERY 1 LOW VOLTAGE
BATTERY 2 LOW VOLTAGE
CHARGER 1 FAULT
CHARGER 2 FAULT
AC POWER FAIL
ENGINE OVERSPEED
ENGINE FAILED TO START
ENGINE QUIT
ENGINE LOW OIL PRESSURE
ENGINE HIGH WATER TEMP
PRESSURE DROP
STOP PUSHBUTTON
PRESSED
SPEED SWITCH FAILURE
Controller Operation
Automatic Mode:
Starting conditions such as pressure drop, and deluge valve start,
will cause the user adjustable sequential start delay timer to begin
operation. After start delay is completed the engine will start and
the operation will be recorded in the event log. In addition to the
sequential start timer the Automatic Weekly Test Start, AC Power
Fail Start are programmable by the user through the OlD. All
system statistics are continuously monitored and changes are
logged into the internal logs. System statistics include, but are not
limited to, battery charger volts/amps, battery voltage, and system
pressure are continuously monitored and changes are logged.
Stopping conditions: Auto engine stop delay, engine lockout, low
suction shutdown, automatic stop during automatic weekly test for
low oil pressure and high water temperature are all OlD user
programmable features.
Manual Mode:
If a control logic failure occurs, two crank pushbuttons are provided
that will bypass all internal logic and allow manual operation of the
engine.
Options
Option H: Space Heater
If the ambient atmosphere is especially damp or humid, a space
heater rated at 100 watts may be supplied to reduce moisture in the
cabinet. A thermostat is supplied as standard with this option. A
humidistat may be substituted at no additional charge.
Option N: Step-down Transformer
When AC voltage exceeds 240 VAC single phase, an integral
transformer may be provided for operation from 380 to 600 VAC
50/60 Hz input. Exact voltage and frequency must be specified
when ordering.
Option W: 24 Inch (609.6 mm) Legs
Provided for free standing installations when wall mounting is not
practical. If specified, lifting eyes may also be supplied.
Enclosure
The following NEMA type enclosures are also available: 3R, 4, 4X
(Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and
12.
Specifications
General Controller Description
The Fire Pump Controller shall be factory
assembled, wired and tested as a unit and shall
conform to all requirements of the latest edition of
NFPA 20, NFPA 70 and be Third Party Listed by
Underwriters Laboratories (UL) and Approved by
Factory Mutual (FM). The controller shall be
available for either 12VDC or 24VDC systems.
Controller Equipment Features
The controller shall include the following standard
features:
NEMA Type 2 drip proof metal wall mount
enclosure
Dual Battery chargers, 10 amp microprocessor
temperature compensated with integral
volt/amp digital display and integral LEDs for
indication of AC Power On and Battery Power
On
Two outer door mounted crank pushbuttons
and two inner panel mounted battery on/off
switches
Outer door mounted key operated AUTO, OFF,
MANUAL, mode selector switch
Operator Interface Device (OID) with 4 lines by
20 character display with large character
backlit LCD capable of being read in both
direct sunlight or dark lighting conditions
12 pushbuttons for easy screen navigation,
alarm reset, and horn silencing
Multicolored LEDs for alarm and mode
annunciation
LEDs shall be labeled with removable labels to
allow for easy field modification if additional
alarms and/or language changes
All controller settings shall be programmable
through the OlD and shall be protected by two
password levels
All features shall be enabled or disabled
through the OlD, no jumpers or external wires
shall be needed or allowed to activate or deactivate a feature
The system status data shall be displayed on
the OlD. The displayed items shall include:
Speed Switch Failure, Contactor Coil Failure,
System pressure, Battery 1 Voltage, Battery 2
Voltage, Battery 1 Charger Amps, Battery 2
Charger Amps, Current time and date, Number
of starts, Total engine run hours, Displayed
countdown timers for:
Sequential engine start and engine stop, and
Time until AC Power fail start, Status of
Automatic Stop Setting. LED indication of Loss
of DC Power.
Audible horn with horn silence feature for
silenceable alarms
Lamp test feature
English or Spanish languages selectable
through the OlD
Microprocessor based logic with real time/date
Auxiliary alarms:
As standard the controller shall include 6 discrete
auxiliary inputs, 8 form C auxiliary relay outputs.
These auxiliary inputs and outputs are in addition
to those mandated by NFPA 20. All auxiliary
inputs, outputs, and OlD LEDs shall be field
programmable through the OlD. This permits a
multitude of customizable controller configurations
to meet each installations unique needs without
adding cost to the controller. The use of jumpers,
soldering, or other external components is not
allowed.
The user can select any 8 of the following
auxiliary alarms that can be programmed and
recorded in the event/alarm logs and annunciated
with an LED and output relay contact:
ENGINE QUIT FAULT
PRESSURE
TRANSDUCER
FAULT
PUMP ON DEMAND
LOW DISCHARGE
PRESSURE
HIGH DISCHARGE
PRESSURE
REMOTE START
SIGNAL
DELUGE VALVE START
HIGH FUEL LEVEL
FUEL SPILL
FUEL TANK RUPTURE
LOW PUMP ROOM
TEMPERATURE
RESERVOIR LOW
RESERVOIR EMPTY
RESERVOIR HIGH
FLOW METER ON
RELIEF VALVE OPEN
LOW SUCTION
PRESSURE
Data logging:
The controller shall have separate data logs for
storing system event and pressure data that is
readable through the OlD or printable on the
internal printer. The data logs shall be stored on
a removable SD memory card. The file format
shall be standard ASCII text. These logs shall be
as follows:
Pressure Log: The controller shall have a
Pressure log with continuous pressure recording
one month of data. Each days data shall be in a
separate file. The pressure log samples shall be
time and date stamped and stored in permanent
non-volatile flash memory. The pressure log shall
be searchable by each sample, by minute, or by
hour.
Event Log: The event log shall be capable of
storing no less than 3000 events. These events
shall include any of the following events/alarms:
BATTERY 1 FAULT
BATTERY 2 FAULT
BATTERY 1 LOW
VOLTAGE
BATTERY 2 LOW
VOLTAGE
CHARGER 1 FAULT
CHARGER 2 FAULT
AC POWER FAIL
ENGINE OVERSPEED
SYSTEM MANUAL
MODE
SYSTEM OFF MODE
SYSTEM TEST RUN
ALARM RESET
LOW PRESSURE
CONDITION
LOW PRESSURE
START
DELUGE START
ENGINE FAILED TO
START
ENGINE QUIT
ENGINE LOW OIL
REMOTE START
PRESSURE
ENGINE HIGH WATER
AC POWER FAIL
TEMP
START
PRESSURE
TRANSDUCER
HORN SILENCED
FAULT
STOP PUSHBUTTON
PRESSURE DROP
PRESSED
SPEED SWITCH
CONTACTOR COIL
FAILURE
FAILURE
(PLUS ANY OF THE 8 PROGRAMMABLE
AUXILIARY ALARMS LISTED ABOVE)
_____________________________________________________________________________________________________________
Metron, Inc. 1505 West 3rd Ave., Denver, Colorado 80223 (303) 592-1903 EMAIL: sales@metroninc.com FAX (303) 534-1947
Vertical
Multi-stage
Pumps - 60 Hz.
PVM - Cast Iron
PVMI - 304 Stainless Steel
PVMX - 316 Stainless Steel
Models
Flow
Series
HP Range
PVM/PVMI/PVMX
PVM/PVMI/PVMX
PVM/PVMI/PVMX
PVM/PVMI/PVMX
PVM
2
4
8
16
32
1/2 5
1/2 7.5
3/4 15
5 25
3 40
PVM(I/X)4 Series
9-15
16
PVM(I/X)8 Series
17-23
PVM(I/X)16 Series
24-28
PVM(I/X)8/PVM(I/X)16
Construction Materials
PVM32 Series
PSI
2-8
HEAD FEET
Page
PVM(I/X)2 Series
PVM(I/X)2 /PVM(I/X)4
Construction Materials
1 20
3 40
5 65
8 115
15 215
TABLE OF CONTENTS
Description
GPM
29
30-33
34
35
Warranty
36
10/1/06
800
350
16 Stage, 7 1/2 HP
720
15 Stage 7 1/2 HP
300
200
14 Stage, 5 HP
640
13 Stage, 5 HP
250
12 Stage 5 HP
560
11 Stage, 5 HP
150
480
10 Stage, 5 HP
200
9 Stage, 5 HP
PSI
400
150
100
320
240
100
50
160
50
80
0
0
10
15
20
25
10
30
35
40
45
10
50
11
PVM4 SERIES
Cast Iron Construction
Allow Space
to Remove
Motor
Technical Information
THREADED
FLANGED
3/4" NPT
Vent Plug
1/4" NPT
Gauge Tap
E
ANSI 250 lb
1-1/4" Flange
1-1/4"
NPT
1/4" NPT
Gauge Tap
3"
9-7/8"
10"
3-15/16"
3-15/16"
7-1/16"
8-1/4"
8-1/4"
3-1/16"
3-7/8"
5-1/2"
HP
3
3
3
3
3
3
5
5
5
5
5
5
5
5
5
5
5
5
7.5
7.5
7.5
7.5
Motor
S.F.
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
Ph
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
Volts
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
208-230
208-230/460
Frame
Size
182TC
182TC
182TC
182TC
182TC
182TC
213TCZ
184TC
213TCZ
184TC
213TCZ
184TC
213TCZ
184TC
213TCZ
184TC
213TCZ
184TC
213TCZ
213TCZ
213TCZ
213TCZ
Disc.
Size
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
Suc.
Size
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
A
16
16
18-1/8
18-1/8
18-1/8
18-1/8
19-1/8
19-1/8
20-1/4
20-1/4
21-1/4
21-1/4
22-3/8
22-3/8
23-3/8
23-3/8
24-1/2
24-1/2
25-1/2
25-1/2
26-5/8
26-5/8
Dimension
B
C
13-5/8
6-7/8
12-1/4
6-7/8
13-5/8
6-7/8
12-1/4
6-7/8
13-5/8
6-7/8
12-1/4
6-7/8
15-1/4
8
13-5/8
6-7/8
15-1/4
8
13-5/8
6-7/8
15-1/4
8
13-5/8
6-7/8
15-1/4
8
13-5/8
6-7/8
15-1/4
8
13-5/8
6-7/8
15-1/4
8
13-5/8
6-7/8
15-1/4
8
12
7-7/8
15-1/4
8
15-1/4
7-7/8
in Inches*
D
E
2-3/4
32-3/8
2-7/8
31-1/8
2-3/4
34-1/2
2-7/8
33-2/8
2-3/4
34-1/2
2-7/8
33-1/4
3-3/8
37-3/4
2-7/8
35-3/4
3-3/8
38-7/8
2-7/8
36-3/4
3-3/8
39-7/8
2-7/8
37-7/8
3-3/8
41
2-7/8
38-7/8
3-3/8
42
2-7/8
40
3-3/8
43-1/8
2-7/8
41
3-3/8
44-1/8
3-3/8
41
3-3/8
45-1/4
3-3/8
45-1/4
* Measurements represent the largest number possible for each model using standard efficiency motors.
13
F
8-1/2
8-1/2
8-1/2
8-1/2
8-1/2
8-1/2
10-5/8
10-5/8
10-5/8
8-1/2
10-5/8
10-5/8
10-5/8
8-1/2
10-5/8
10-5/8
10-5/8
8-1/2
10-5/8
10-5/8
10-5/8
10-3/8
TEFC ODP
Wt.
Wt.
141
132
122
122
143
134
124
124
146
137
127
127
181
155
154
151
183
157
156
153
184
158
157
154
186
160
159
156
187
161
160
157
189
163
162
159
171
198
189
178
172
199
190
179
205
WASTE CONE
WASTE CONE
PUMP
RATING
G.P.M.
250
500
750
1000
1250
1500
2000
2500
3000
3500
4000
4500
5000
INLET
FLANGE
RATING
125#
250#
125#
250#
125#
250#
SPRING-OPERATED
MAIN RELIEF VALVE
B
C
D
5-7/8
(149)
21-1/4
(540)
6-1/8
(155)
6-7/16
(163)
22-5/8
(575)
6-5/8
(168)
8-1/2
(216)
36
(914)
9-3/8
(238)
125#
Not Available
250#
125#
Not Available
250#
NOTES:
1. All dimensions are in inches (mm) and may vary 1/4
(6).
2. Valves are available with inlet flange ratings of 125# or
250#. All waste cones have 125# flange ratings.
3. Dimensions for conventional relief valves are not affected
by flange rating.
Pentair Water
PILOT OPERATED
MAIN RELIEF VALVE
E
F
G
6
(152)
6
(152)
14-7/8
(378)
15-1/4
(387)
7-5/8 16-15/16
(194)
(430)
7-15/16 17-1/4
(202)
(438)
4
(102)
4-3/8
(111)
5-1/16
(129)
5-3/8
(137)
10
(254)
10
(254)
19-7/8
(505)
20-3/8
(518)
6
(152)
6-1/2
(195)
12-3/4
(324)
12-3/4
(324)
12-3/4
(324)
12-3/4
(324)
22-7/8
(581)
22-7/8
(581)
22-7/8
(581)
22-7/8
(581)
8
(203)
8-1/2
(216)
8
(203)
8-1/2
(216)
WASTE CONE
X
11
(279)
11-1/2
(292)
10
11-1/2
(292)
12
12
(305)
14
22.5
(565)
208
450
500
625
900
1200
1300
750
1400
375
1500
USGPM
6"-1250
FM
APPROVED
S/N: 0000
HIGH PRESSURE
FM
APPROVED
GROOVED
NOMINAL
OPTION
FLOW RATE
PIPE SIZE NUMBER "A" DIM.
G.P.M.
150
3
91AGJ
4.000
200
3
91AGK
4.000
250
4
91AGM
5.375
300
4
91AGP
5.375
400
4
91AGR
5.375
4
91AGT
5.375
450
5
91AGW
6.000
5
91AHB
6.000
500
6
91AHC
7.000
5
91AHD
6.000
750
6
91AHE
7.000
6
91AHF
7.000
1000
8
91AHG
7.250
6
91AHH
7.000
1250
8
91AHJ
7.250
8
91AHK
7.250
1500
10
91AHL
8.000
8
91AHM
7.250
2000
10
91AHN
8.000
8
91AHP
7.250
10
91AHR
8.000
2500
12
91AHT
12.000
8
91AHW
7.250
10
91AJA
8.000
3000
12
91AJB
12.000
10
91AJC
8.000
3500
12
91AJD
12.000
10
91AJE
8.000
4000
12
91AJF
12.000
10
91AJG
8.000
4500
12
91AJH
12.000
5000
12
91AJK
12.000
Pentair Water
LOW PRESSURE
5"-789
5-2
PIPE DIA
AURORA PUMP
PART
NUMBER
366 0842 649
366 0843 649
366 0845 649
366 0847 649
366 0848 649
366 0849 649
366 0850 649
366 0852 649
366 0853 649
366 0854 649
366 0855 649
366 0856 649
366 0857 649
366 0858 649
366 0859 649
366 0860 649
366 0861 649
366 0862 649
366 0863 649
366 0864 649
366 0865 649
366 0866 649
366 0867 649
366 0868 649
366 0869 649
366 0870 649
366 0871 649
366 0872 649
366 0873 649
366 0874 649
366 0875 649
366 0877 649
'A'
NOTES:
1. ACCURACY IS APPROXIMATELY 2%.
2. FLOWMETER IS GLOBAL VISION
INCORPORATED VENTURI TYPE RATED
FOR 500 PSI WITH BUTT-WELD,
GROVVED, OR CLASS 300 FLANGED
CONNECTIONS AND FOR 275 PSI WITH
CLASS 150 FLANGED CONNECTIONS.
3. PROPER OPERATION REQUIRES THAT
MINIMUM DISTANCES OF STRAIGHT PIPE
RUNS BE MAINTAINED BOTH UPSTREAM
AND DOWNSTREAM FROM FLOWMETER.
REFER TO MANUFACTURER'S
INSTRUCTIONS BEFORE ATTEMPTING
INSTALLATION.
4. METER RANGE IN 50% TO 200% OF NOMINAL
FLOW. DIAL IS DIRECT READING IN G.P.M.
AND L.P.M. FOR THE SPECIFIED RANGE.
5. PART NUMBER INCLUDES COMPLETE
ASSEMBLY OF VENTURI, 4" DIAMETER
DIAL AND INTERCONNECTING HOSES.
6. EACH ASSEMBLY TO BE INDIVIDUALLY
BOXED, WITH THE AURORA PART NO.
CLEARLY MARKED ON THE OUTSIDE OF
THE BOX.
256
11
17
16
15
10
18
21
20
21
5
6"
"A" DIA.
12
22
14
L
13
4
B
FUEL SUPPLY
14
FUEL RETURN
NOMINAL
USABLE
TANK SIZE
VOLUME
IN GALLONS IN GALLONS
119
105
24 (609)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
14 (355)
3 (76)
187
165
30 (761)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
16 (406)
3 (76)
300
270
38 (964)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
23 (584)
3-3/4 (95)
359
320
36 (914)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 44 (1117)
23 (584)
3-3/4 (95)
572
515
48 (1218)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 44 (1117)
30 (761)
4-3/4 (121)
849
766
64 (1626)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482) 44 (1117)
30 (761)
4-3/4 (121)
1100
993
64 (1626)
79 (2007)
6 (152)
6 (152)
6 (152)
37 (940) 44 (1117)
30 (761)
4-3/4 (121)
ITEM NO.
20
21
22
NOTES
1. All dimensions are in inches and may vary 1/4".
2. Components shown are shipped loose for field assembly.
3. Illustration is for component identification only. Actual installation must meet
local codes and all applicable standards.
4. Item 10 may consist of a combination of fittings.
5. Refer to Section 916 page 259 for details of Aurora-furnished components.
6. Items 11 & 17 not required for 515 gallon tanks.
15
16
17
18
19
1
1
1
1
1
2 Street Elbow
Z x Z x 2 Tee
Z Close Nipple
Z x 6 Nipple
Z Emergency Vent
262
ENGINE MODEL
CATERPILLAR
3406C
3412C, 18
CLARKE FIRE PROTECTION
JU4H-UF10, -UF12, -UF14, -UF20, -UF22, -UF24,
-UFAB26, -UFAEA0, -UFAEE8, -UFAEF2
JU4H-UF30, -UF32, -UF34, -UF40, -UF50, -UF52,
-UF54, -UFH0, -UFH2, -UFH8, -UFADJG, -UFADJ2,
-UFADJ8, -UFADP0, -UFADR0, -UFADW8, -UFADY8,
-UFAD4G, -UFAD5G
JU4R-UF09, -UF11, -UF13, -UF19, -UF21, -UF23,
-UFAEA9, -UFAEE7, -UFAEF1
JU4R-UF40, -UF49, -UF51, -UF53
MUFFLER
CONNECTION
SIZE
FLEX
CONNECTOR
STYLE
6" FLANGED
8" FLANGED
B
B
3" NPT
4" FLANGED
3" NPT
4" FLANGED
5" FLANGED
5" FLANGED
6" FLANGED
5" FLANGED
6" FLANGED
8" FLANGED
6" FLANGED
6" FLANGED
6" FLANGED
B
B
B
B
3" NPT
4" FLANGED
5" FLANGED
6" FLANGED
A
B
B
B
3" NPT
4" FLANGED
6" FLANGED
A
B
B
ANSI FLANGE
BY AURORA
FLEX CONNECTOR
BY DIESEL ENGINE
MANUFACTURER
STYLE A
FLANGE TO FIT
DIESEL ENGINE
EXHAUST OUTLET
STYLE B*
261
A DIA.
ENGINE MODEL
CATERPILLAR
3406C
3412C, 18
CLARKE FIRE PROTECTION
JU4H-UF10, -UF12, -UF14, -UF20, -UF22, -UF24,
-UFAB26, -UFAEA0, -UFAEE8, -UFAEF2
JU4H-UF30, -UF32, -UF34, -UF40, -UF50, -UF52,
-UF54, -UFH0, -UFH2, -UFH8, -UFADJG, -UFADJ2,
-UFADJ8, -UFADP0, -UFADR0, -UFADW8, -UFADY8,
-UFAD4G, -UFAD5G
JU4R-UF09, -UF11, -UF13, -UF19, -UF21, -UF23,
-UFAEA9, -UFAEE7, -UFAEF1
JU4R-UF40, -UF49, -UF51, -UF53
JU6H-UF30, -UF32, -UF34, -UF50, -UF52,
-UF54, -UF58, -UF60, -UF62, -UF68, -UF84,
-UFAAPG, -UFAAQ8, -UFAARG, -UFAAS0, -UFAB76,
-UFABL0, -UFABL8, -UFD0, -UFD2, -UFG8, -UFM0,
-UFM2, -UFM8
JU6H-UFAD58, -UFAD88, -UFADM0, -UFADM8,
-UFADN0, -UFADNG, -UFADP8
JU6H-UFAD98, -UFADP0, -UFADQ0, -UFADR0,
-UFADR8, -UFADS0, -UFADS8, -UFADT0, -UFADW8,
-UFADX8
JW6H-UF30, -UF40, -UF48
JW6H-UF50, -UF58, -UF60, -UFAAM8, -UFAA80,
-UFADD0, -UFADF0, -UFADJ0, -UFAD70, -UFAD80,
-UFH8
JX6H SERIES
DP6H SERIES
DQ6H SERIES
DT2H SERIES
CUMMINS
CFP 33, 7E
CFP 83, 5E, 59, 9E
CFP 11E
CFP 15E, 23E, 30E
DEUTZ
DFP4 2011
DFP4 2012
DFP6 SERIES
MUFFLER
INLET &
OUTLET
COMMERCIAL GRADE
A
B
WGT
RESIDENTIAL GRADE
A
B
WGT
6" FLANGED
8" FLANGED
12
18
42
49
35
110
12
18
54
61
43
124
16
20
73
75
131
220
3" NPT
36
19
42
21
10
42
42
4" FLANGED
10
36
24
10
46
29
12
55
68
3" NPT
36
19
42
21
10
42
42
4" FLANGED
10
36
24
10
46
29
12
55
68
5" FLANGED
10
42
27
10
54
34
14
61
92
5" FLANGED
10
42
27
10
54
34
14
61
92
6" FLANGED
12
42
35
12
54
43
16
73
131
5" FLANGED
10
42
27
10
54
34
14
61
92
6" FLANGED
12
42
35
12
54
43
16
73
131
8" FLANGED
6" FLANGED
6" FLANGED
6" FLANGED
18
12
12
12
49
42
42
42
110
35
35
35
18
12
12
12
61
54
54
54
124
43
43
43
20
16
16
16
75
73
73
73
220
131
131
131
3" NPT
4" FLANGED
5" FLANGED
6" FLANGED
8
10
10
12
36
36
42
42
19
24
27
35
8
10
10
12
42
46
54
54
21
29
34
43
10
12
14
16
42
55
61
73
42
68
92
131
3" NPT
4" FLANGED
6" FLANGED
8
10
12
36
36
42
19
24
35
8
10
12
42
46
54
21
29
43
10
12
16
42
55
73
42
68
131
CRITICAL GRADE
B
WGT
206
4-3/4 (121)
5-1/4
(133)
HYDR8AC
(VAL-MATIC VM15A)
OR APPROVED EQUAL USED
WITH HORIZONTAL FIRE PUMPS
WORKING PRESSURE UP TO 300 PSI
(FM APPROVED)
1/2" NPT INLET
9-1/2 (241)
2" NPT OUTLET
12
(305)
HYDR8AD
(VAL-MATIC #102)
USED WITH VERTICAL TURBINE FIRE PUMPS
WORKING PRESSURE UP TO 300 PSI
NOTES:
1. All dimensions are in inches (mm) and may vary 1/4 (6).
Pentair Water
GAUGE
TO
ENGINE
REGULATOR VALVES
STRAINERS
SOLENOID
VALVE
FROM
PUMP
VALVE "A"
This instructional data explains the installation and
operation of the cooling system for UL listed, FM
approved Fire Pump engines equipped with heat
exchangers.
VALVE "B"
down to prevent the waste of cooling water. (One red
wire must be connected to terminal #1 of the engine junction box, the other red wire to terminal #11 of the engine
junction box, and the green wire grounded to the engine
block. Refer to applicable wiring diagrams.)
4. The valves in the BYPASS Iine of the loop are normally CLOSED. They should ONLY be opened to provide cooling water to the engine if the regulator valve
or solenoid valve require repair.
REQUIREMENTS
Model 481 & 485 pumps are shipped from the plant
with the loop piped between the pump and engine. The
pipe and loop sizes are determined by the engine
model.
COMPONENTS
1. A flushing type strainer is used to protect the regulator valve, solenoid valve and the tubes of the heat
exchanger from foreign material.
MAINTENANCE
OPERATION