DOI 10.1617/s11527-013-0016-6
ORIGINAL ARTICLE
Received: 26 July 2012 / Accepted: 17 January 2013 / Published online: 21 February 2013
RILEM 2013
1 Introduction
Over the last decades service life design (SLD) has
become an important tool within civil engineering for
design of durable reinforced concrete structures. The
concept of SLD is used to assure that, within a given
time frame during which the structure is routinely
maintained, i.e. the service life, little or no repair is
required to maintain the purpose and integrity of the
structure. A typically used requirement for reinforced
concrete structures at risk of reinforcement corrosion,
is that no corrosion of embedded reinforcement takes
place within the service life of the structure [10, 11].
To fulfil such a requirement, existing guidelines for
SLD e.g. [10, 11] establish that the end of service life
has been reached when the passive layer of embedded
reinforcement has been broken down. In other words
de-passivation of the reinforcing steel is typically used
as a serviceability limit state. In e.g. [11] other limit
states associated with reinforcement corrosion are also
considered, however, associated models for analyses
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2 Model description
The numerical model for the simulation of damage and
cracking in concrete cover related to uniform corrosion
of reinforcement embedded in homogenous defectfree concrete is presented in the following. The model
simulates the expansion of corrosion products and the
associated damage and cracking in the concrete cover
for a semi-infinite concrete body assuming 2D plane
strain and discrete crack formation.
Cracking of concrete covers due to reinforcement
corrosion might be divided into two distinct phases,
viz. the damage phase and the cracking phase, as
illustrated in Figs. 2, 3, showing in Fig. 2 the
relationship between concrete surface crack width,
W, and the change in un-constrained rebar radius, DR,
(due to corrosion). In Fig. 3 the change in DR is
associated to different cracking configurations with
DRcrit,c denoting the radius change associated with the
transition from the damage state to the cracking state.
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Identification
Chemical composition
gvol [-]
glin [-]
Magnetite
1/3 Fe3O4
2.08
0.69
Hematite
1/2 Fe2O3
2.12
0.71
Goethite
a-FeOOH
2.91
0.97
Lepidocrocite
Fe2O3H2O
6.40
2.13
Step 0
Step 1
From [6]
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Step 2
DR glin X
where acor is the fictitious thermal expansion coefficient of the corrosion products.
The volume of the unconstrained corrosion products formed appears in Eq. (2):
Vcor 1 gvol VS
Fig. 5 Illustration of internal pressure due to the expansion of corrosion products. Inspired by Liu and Weyers [16]
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ZWcrit
rwdw
lch
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MFe icor Dt
qs n F
3 Parameter study
A parametric study is described in the following,
studying the influence of various factors, covering
geometrical as well as material aspects. Four key
parameters have been varied:
Reinforcement diameter.
Concrete cover thickness.
Tensile strength of concrete.
Fracture energy of concrete.
Parameter
Identification
Min.
value
Max.
value
Unit
Concrete cover
thickness
10
80
mm
Reinforcement
diameter
20
mm
Corrosion depth
2.5
50
lm
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Concrete properties
ft,C (MPa)
wcrit (mm)
PC1
PC2
PC3
Gf (J/m )
lch (mm)
0.2
200
0.2
400
0.2
FRC1
FRC2
FRC3
Gf (J/m2)
ft,D (MPa)
wcrit (mm)
1,500
0.2
0.2
20
15,000
780
0.4
0.2
40
7,800
600
520
0.6
0.2
60
5,200
7.5
7,500
58,000
0.2
7.5
750
58 9 104
7.5
15,000
29,000
0.4
7.5
1,500
29 9 104
7.5
22,500
19,000
0.6
7.5
2,250
19 9 104
lch (mm)
Constant
Identification
Value
Unit
Es
210
GPa
Ec
31
GPa
Ecor
2.1
GPa
cs
0.3
cc
0.2
ccor
0.2
glin
2.1
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Corrosion current
density (mA/m2)
Negligible
\0.2
Low
0.20.4
Moderate
0.40.9
Intermediate
0.94.3
High
4.38.5
Very high
[8.5
PC
FRC
C (mm)
D (mm)
Moderate
icor = 0.4
(mA/m2)
Intermediate
icor = 0.9
(mA/m2)
High
icor = 4.3
(mA/m2)
Very high
icor = 8.5
(mA/m2)
13
10
20
6.5
2.6
1.3
0.3
0.1
46
60
23
9.2
4.6
0.9
0.5
13
10
20
6.5
2.6
1.3
0.3
0.1
57
60
29
11
5.7
1.1
0.6
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PC
FRC
C (mm)
D (mm)
Moderate
icor = 0.4
(mA/m2)
Intermediate
icor = 0.9
(mA/m2)
High
icor = 4.3
(mA/m2)
Very high
icor = 8.5
(mA/m2)
0.4
38
60
20
19
7.6
3.8
0.8
74
30
37
15
7.4
1.5
0.7
42
60
20
21
8.4
4.2
0.8
0.4
105
60
53
21
11
2.1
1.1
5 Conclusions
Cracking of concrete cover due to uniform reinforcement corrosion has been investigated by the use of an
FE model based on the fictitious crack model.
Simulations have been carried out for various combinations of concrete cover thickness, reinforcement
diameter, and concrete material properties to identify
governing parameters for damage and subsequent
cracking of the concrete cover. Based on the investigation, it is concluded:
6 Future work
Based on the results, discussions and conclusions
presented it is suggested to couple the numerical
mechanical model with a model for the formation of
corrosion cells on embedded reinforcement as shown
by e.g. Michel et al. [19]. Establishing a link between
fracture mechanical models and electrochemical models would be the next step towards operational SLD
models including the propagation phase. However,
before the model could be used within such an SLD
framework it should be verified with more experimental data.
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