Reviso 1
Emisso inicial
RE
DESCRIO
10.8.08
JFreitas
1.07.08
JFreitas
DATA
EXEC.
CONF
APROV.
DATA
10.8.08
CONF.
DATA
APROV.
DATA
N. 1.2.060-PG-005-RL-2011
KKS
GUIDELINE
FOR
POWER PLANT EQUIPMENT
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INDEX
MAIN GOAL
REFERENCE DOCUMENTATION
CLASSIFICATION
3.1
2
2
2
3
Structure
3.1.1 Process identification
3.1.2 Point of installation identification
3.1.3 Location identification
PROCESS IDENTIFICATION
17
5.1
18
5.2
19
5.3
Connection Identification
5.3.1 Connection to components
5.3.2 Connection to Junction Boxes and penetrations:
5.3.3 Connection to installation spaces
5.3.4 Connection to installation units
22
22
22
22
24
5.4
Cable Identification
25
5.5
27
LOCATION IDENTIFICATION
30
37
45
49
10
APPENDIXES
51
10.1
52
52
66
68
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Main Goal
This document was made to clarify the application of KKS to equipments for Itaqui and Pecem Projects
according to the classification of the international KKS system up-to-date applied to power plants.
Reference Documentation
We will go use the following VGB KKS documents1:
Guidelines KKS- Identification System for Power Stations, ref VGB-B 105E, 6th edition 08/2007
KKS-Application
KKS-Application
Especificao Tcnica Geral relativa referenciao dos caminhos de cabos, EDP, ref
305.ES.000802Z.D
MABE documents:
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CLASSIFICATION
3.1 Structure
The KKS have three types of code that use the same identification scheme, which is subdivided into
four breakdown levels. The title of the breakdown levels of the three types of code will be as follows:
3.1.1
Process identification
This identification cover the systems and items of equipment according to their functions in
mechanical, civil, electrical, control and instrumentation engineering.
Plant Unit
System Code
Equipment Code
Component Code
(0)
(1)
(2)
(3)
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6 E1 E2 E3 E4 E5
Examples:
Engineering:
(0)
(1)
(2)
(3)
Mechanical
Unit
System
Pump unit
Pump
Civil
Unit
Structure, floor
Rolling door
Motor
Unit
System Structure,
Measuring circuit,
Transducer,
floor
Measuring circuit
Temp sensor
System,
Controller,
Switchgear,
Switchgear assembly,
Fuse,
Electronic cabinet
Measuring circuit
Smoke detector
Unit
Process identification
3.1.2
(0)
(1)
(2)
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6
Examples:
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3.1.3
Engineering:
(0)
(1)
(2)
Unit
Switchgear,
Tier/space,
Electronic cabinet,
Tier/space,
Control console
Coordinate
Location identification
Identification of locations in structures, on floors, in the rooms and also of fire areas and
topographical stipulations (surface area grid)
Plant Unit
StructureCode
Room Code
(0)
(1)
(2)
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6
Examples:
Engineering:
(0)
(1)
(2)
Civil
Unit
Structure, floor
Room/Coordinates
Outdoor area
Coordinates
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PROCESS IDENTIFICATION
The structure of the code is :
Plant Unit
System Code
Equipment Code
Component Code
(0)
(1)
(2)
(3)
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6 E1 E2 E3 E4 E5
C0
Level 0 (Special number to identify System code with the same function reserved field
assume the value 0)
Examples:
10
= unit 1 plant
A0
90
=common equipment to the plant (for examples, effluent treatment plant, coal
transportation)
C1 C2 C3 Level 1 (System Code) - See the Level 1 KKS codes (Attached 1).
Examples:
MAA = HP Turbine module
HAC = Economizer system
PAD = Recirculating cooling system, outfall cooling system
MKA = Generator, incl. stator, rotor and all integral cooling equipment
C4 C5
Level 1 (Sub-system).
Examples:
LAB10 = Feedwater piping system nr. 1
LAC10 = Feedwater pumping system nr. 1
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Level 2 (Equipment unit code) See the Level 2 KKS codes (Attached 1).
Example:
LAC10AP = Feedwater pump of system nr. 1
10LAC20AP = unit 1 feedwater pump of system nr 2
Additional code for subdivision of Level 2. This code is used for discriminate multiple power
supplies on the same cabinets, multiple drives, pilot valves of main valves and measuring circuits
which share one sensor.
Example 1- Multiple power supplies on the same cabinets
Example 2- Multiple drives (equipment unit with 2 drives and with 2 power supplies):
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Example 4- measuring circuits which share one sensor (example Double thermometer):
E1E2
--
Mechanical equipment
KP
-M
Pumps
Mechanical equipment
MG
Gearboxes
MK
Couplings
Motors
Signal origin
Signal application
Gated signal
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Example 5 C&I with Mechanical Feedwater System Process with measuring circuits
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Two types of code are necessary for identification of electrical and C&I and functions, as follows:
Connection Code
When the KKS rules be inadequate it can be used the DIN 40719 Part 2 for connections to identification
of installation units, installation spaces and components. The DIN mask is as follow:
Installation Unit Code
Cable Code
For the identification of cables and wires.
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System Code
Equipment Code
Component Code
(0)
(1)
(2)
(3)
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6 E1 E2 E3 E4 E5
B C0 C1 C2 C3 - according to 3.1.1
C4 C5
This is a numeric code number that is agree during the project. The principles are the
following:
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Plant Unit
(0)
(1)
(2)
C0 C1 C2 C3 C4 C5
D1 D2 D3 D4 D5 D6
C0
Level 0 (Special number to identify System code with the same function reserved field take
the value 0)
Examples:
10
= unit 1 equipment
A0
90
transport)
C1 C2 C3 Level 1 (Installation unit Code)
Example LV switchgear
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C4 C5
D1D2
No subdivision into installation spaces, e.g. 10 kV cubicles. In this case dont use the Level
2.
Subdivision into installation spaces. This correspond to the layout that it was assumed. In
this case, D1D2 gives the vertical subdivision (rows) and D3D4 D5 gives the horizontal
subdivision (columns).
Direction and sequence of numbered The left to the right and the Top to the bottom.
Additional data may be necessary and in this case we can use coordinate grids to provide
unique identification.
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D3D4 D5 Installation space code (Horizontal subdivision-columns of installation spaces in installation units)
D6
In C&I, the rules for identifying cabinets are the same as switchboards. For control stations and
control room desks we can use the following procedure:
Create a horizontal and vertical grid starting at AA000 (left hand corner).
The area cover different orientations, e.g. from vertical to angled as with the transition from
vertical panel to inclined board.
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Connection to components
The KKS format is according to DIN 40719 Part 2 and is as follows:
Plant
Unit
Plant
System Code
(1)
(2)
(0)
A1
A2
A3
C0
C1
C2
C3
C4
C5
D1
D2
D3
Component
Connection
Code
(3)
D4
D5
D6
E1
E2
EN
FN
5.3.2
System Code
(0)
(1)
(2)
C0
C1
C2
C3
C4
C5
D1
D2
D3
D4
D5
Connection
D6
FN
5.3.3
(0)
(1)
(2)
C0
C1
C2
C3
C4
C5
D1
D2
D3
D4
D5
D6
Connection
:
FN
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5.3.4
(0)
(1)
C0
C1
C2
C3
C4
C5
Connection
:
FN
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Numbering Element
Number
Plant Unit
System Code
(0)
(1)
(2)
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6 N N N
A/N
Or
Point of installation Code
Number
Plant Unit
(0)
(1)
(2)
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6 N N N
A/N
In general the cables are identified with the code of the cable destination which is first in
alphabetic order. The numbering element of the cable no comprises four numeric data characters
or three numeric and one alfa data character. The numeric data characters may be used four
grouping within the cable no; when it is necessary
Application area
0---
1---
Power cables 1 kV
C&I cables 60 V
Examples cable no
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Cable
Start
End
+BBA02
+BBT01GT002
+BBA08
+LAC10AP001
(6 kV switchgear)
(feedwater pump)
+BFT01GT002
+BCD03.A01
(LV switchgear)
+BFE00.G01
+HFC01AP002
(LV switchgear)
(Mill no 1)
+CHA12.BA112
(Generator
protection
cabinet)
+BBA03CE002
(Generator loads)
+CDA14.AA096
+BBA06.B02
(LV switchgear)
+COA14.AA096
+CWA12.CA016
+UMA07GB0C1
+CDA14.HA130
(Junction box)
+LAC01AA024
+UMA07GB002
(feedwater valve)
(junction box)
+DAC07.CB112
+CWC04.AE020
+XJA20AA005
+UBN01GE006
(junction box)
Application area
Cable no
+BBA0027
+BBA0050
Voltage 1kV
+BCD1034
Voltage 1kV
+BFE1096
+BBA2121
Voltage 60V
+BBA4120
Voltage 60V
+COA4099
Voltage 60V
+CDA5260
Voltage 60V
+LAC4026
Voltage 60V
+CWC7001
Voltage 60V
+UBN9009
If for example, the above examples are applied to Unit 1 of power plant then we must include on
the beginning the text 10 to the Cable no.
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(0)
(1)
(2)
B
B
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6
C0
Level 0
= unit 1 equipment
C4 C5
Level 1 subdivision
Example:
UMA01 = zone 1 of turbine housing
D1 D2
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D3 - define the level/position of the shelf and increase from top to bottom (0
till 9);
A = 1,3,5,7 and 9
B = 2, 4, 6 and 8
When the equipment is not dual, for example, diesel engine, we will go use
for the cable the conduit that have less cables.
The number remains unchanged when there is path changing except when
occurs changing on the dimension, cross road or mounting type.
Example:
If the conduit UBA01EH110/B changes to vertical position the reference changes to
UBA01EV110/B. The reference gives the exactly path that conduit do.
There will be different numbers according to the voltage levels, e.g. power
cables for medium and low voltage, cables for C&I and other cables
(telephone lines, intercom, etc).
Example:
UBZ02TC006 = tunnel no 2, section C, shelf no 6
D6
This character is to identify the conduit design voltage level. It takes the following letters:
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When one conduit serves more then one voltage levels it must indicate all levels.
Examples:
UMA01EH110/B
UMA01EH210/B/E
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LOCATION IDENTIFICATION
See DIN 40719 Part 2 for all detailed description
Description of the levels:
C0
Level 0 (Special number to identify System code with the same function reserved field- now
take 0)
C1 C2 C3
Level 1 (Structure code) - See the Level 1 KKS codes (Attached I).
Examples:
UBA = Electrical Building
UBB = Building for general electrical services
UHA = Boiler House
UMA = Steam turbine building
URA = Cooling tower
UST = workshop building
UZT = Outside area
UYE = Gate house
C4 C5
Level 1 (Sub-system).
Examples:
Variant 1 : each structure is considered individually. This means that the numbers dont
correspond to the same level in all structures.
UHA07 = Boiler house level 7 (+17.60 m in the example)
UMA03 = Steam turbine level 3 (+3.00 m in the example)
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Variant 2 : each structure is considered global and there is the floor numbering. The lower level
can start with the number 02 to introduce after during the planning the 01 for pump pits. The
floors, platforms receive even numbers and the intermediate floors and platforms receive the odd
numbers.
UHA14 = Boiler house level 14 (+17.60 m in the example)
UMA06 = Steam turbine level 6 (+3.00 m in the example)
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Variant 3 : each structure is considered global and the objective is identifying floors at
comparable elevations with the same floors numbers. The numbering start with 02 for the
lowermost floor of the power station. Further the floors number are determined by the ground
floors at station grade level, the control room, burner levels, etc. The structure having the
smallest spacing between levels governs the sequence of numbering.
UHA24 = Boiler house level 24 (+17.60 m in the example)
UMA12 = Steam turbine level 6 (+3.00 m in the example)
Variant 4 : each structure is considered global and the correlation between floor numbers and
ranges of elevations are agree before start the identification.
UHA27 = Boiler house level 27 (+17.60 m in the example)
UMA13 = Steam turbine level 13 (+3.00 m in the example)
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D1D2
D2 = is not used in numbered room codes but we can use to number the outside areas. In this
case it take the letters A, B, .
Example : UZT 00 RA 615 = Outside area UZT nr 00, nr A, abscissa 6 and ordinate 15.
D3D4 D5 Sequential number of 000 up to 999 or 100s or 10s grouping. The numbering can be governed
by:
o
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Polar coordinates (clockwise in a building). Starting a) at ground level to the left of the
main entrance b) on the other floors to the left of the main stairway.
Exemplo:
UYP00RF161 = Room nr 161 with 1 of abscissa and 61of ordinate of the Fire Fighting
System on floor zero
In case of Outdoor area (code UZT) we can use this kind of reference and we can use :
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D6
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Cooling for transformers under group B, water cooling under P, Fire fighting under S,
stationary fire protection under SG.
The windings of transformers are identified in the equipment unit code with GT for
transformer equipment and numbered in D3D4D5 starting from high voltage side.
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Example 2 Identification of generator leads with generator breaker, auxiliary equipment for earthing
and ventilation of generator leads.
Example 3 Equipment units of generator transformer BAT10 are classified with pertinent coding
letters.
Pump units
BAT10AP.
Fan units
BAT10AN.
BAT10CT.
BAT10GA..
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The batteries for equal voltage levels and for the same tasks may be numbered in
C1C2C3 of Point of installation Identification. The method of numbering must be agree
during the project (C4C5).
Example 6 Emergency generating sets (Diesel)
This is classified under BRV group. Because this group is limited we must use the X
group that gives more definition.
The Cubicle 4 = XKA01GS001+BDC04
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Example 7 Incoming Feeders and Tie Feeders for auxiliary power supply
The classification is based on the destination principle, i.e. outgoing, incoming and tie
feeders receive the process related code of the recipient.
Cubicle 3 of unit1 plant:
Process related code = 10BHT30GT001
Point of installation <> +BBC03
Cubicle 2 of unit 1 plant:
Process related code = 10BHT30GT002
Point of installation <> +BHC02
Note:
Transformer code:
High Voltage = GT001
Low Voltage = GT002
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This example demonstrates the problem of process related codes. The BBA switchboard
supplies BBE and BCA. Both receive BBA code. Two variants are possible:
Variant 1 Use the C4C5 to discriminate (00 till 99) and GS for switchgear equipment
Cubicle 2 of BBE = BBA00GS001+BBE02
Cubicle 1 of BCA = BBA00GS002+BCA01
Disadvantage : Destination not immediately apparent (cubicle not indicated)
Variant 2 Addition of actual cubicle no of destination in C1C2C3.
Cubicle 2 of BBE = BBA04+BBE02
Cubicle 1 of BCA = BBA07+BCA01
Disadvantage : Dependence in planning on destination and therefore susceptible to
change.
Example 11 Outgoing feeders for loads (one Supply)
The feeders receive the KKS process code of the load.
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Plant
System
System Code
Equipment Code
Component Code
(1)
(2)
(3)
Unit (0)
C0 C1 C2 C3 C4 C5 D1 D2 D3 D4 D5 D6 E1 E2 E3 E4 E5
Ash conveyor
Motor 1
Coupling 1
Eldro clutch
Eldro clutch
Gearbox 1
Motor 2
Coupling 2
Eldro clutch
-M
M K
-Y
M B
-Y
M G
-M
M K
-Y
M B
Eldro clutch
-Y
M G
Shoe brake 1
Shoe brake 2
Gearbox 2
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Transformer
+BPA01
Reactor 1
+BPA02
Reactor 2
+BPA03
+BPA1
+BPA2
+BPA3
+BPA4
Converter sets
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According to subordinate control and instrumentation task, e.g. instrumentation, open loop control,
closed loop control in separate cabinets.
o
The majority of C2 coding letters of the main group C is allocated in accordance with
this principle.
Cabinets containing a variety of equipment (hardwired instrumentation, open loop control, closed
loop control together with the power unit in one cabinet).
o
Structure according to overall C&I task for the process, e.g. functional complexes, unit coordination
level, process computer systems, reactor protection, programmable hardware systems.
o
Certain groups within the main groups such as CJ for unit coordination level, CK for
process computer systems, CL for reactor protection have been specified for this
purpose; groups CM-CT are freely available for system combination (e.g.
programmable hardware systems) and also main group D if groups CM-CT are
insufficient.
The data character C3 is unreserved for almost the entire group C for C&I equipment. Subdivision is
possible as required within the terms of stated definition.
Example 1 Available for subdivision
Local control station are assigned to CX. We can discriminate the Coal Power Plant
control stations as follow:
Coal supply system
CXA
CXB
CXC
Diesel system
CXD
GW
CT
Cabinet fan
AN
Heat exchanger
AC
CE
Position measurement
CG
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The Level 3 is used for lamps, pushbuttons, limit switches, etc according appendix 1.
Note 1) Multiple incoming feeders are numbered according 3.2 - example 12, e.g.
GW001A and GW001B. For this example we used the CCA03 cabinet.
Example 3 Peripheral equipment for information display and process control
Here is included information display and manual control equipment such as video display
units, multipoint selection switches, multiple recorders and release pushbuttons which
cannot be positively assigned to an equipment unit or a system. We use Level 2 to
identify these equipments and the following codes:
Multiple recorders, multipoint
selection
switches
(for
physically
CU
dissimilar variables)
Release pushbuttons
QS
GK
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Level 1:
Level 2:
Level 3:
Level 1:
Level 2:
Level 3:
Level 1:
Level 2:
Level 3:
Level 1:
Level 2:
Level 3:
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Level 1:
Level 3:
Level 1:
Level 2:
Level 3:
Level 1:
Level 3:
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APPENDIXES
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10.1.1
This level 1 have 3 identification letters that are defined on the KKS code.
Examples:
A = Grid and distribution systems
AD = > 220 (245) kV systems
ADA = Voltage transformers
ACB = line traps
ACC = Coupling capacitors
ACE = Disconnectors
ACF = Circuit breakers
ACG = Current Transformers
ACH = Lightning arresters
AF = 60 kV switchgear
AR = Equipment for protection
ARA = Line protection cubicles
ARA01=Disturbance recorder
ARA02=Main line protection cubicle
ARA03=Reserve line protection cubicle
AS = Decentralized panels and cabinets
ASJ = Automated controls, closed loop control
ASM= Measuring equipment
ASP = Recording
ASQ = Metering
ASR = Protection
ASS = Synchronization
AST = Transformation
ASV = Group, intermediate and general terminal blocks
ASW = Indication, manual operation, monitoring
ASX = Alarm annunciation
B = Power transmission and auxiliary power supply
BA = Power transmission
BAA = Isolated phase bus ducts
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10.1.2
Mechanical equipment
AA = Valves, dampers, etc., incl. Actuators, also manual
AC = Heat exchangers
AN = Compressor, fan units
AP = Pump units
AU = Braking, gearbox, coupling equipment, non-electrical converters
AS = Adjusting and tensioning equipment for non-electrical variables
AT = Cleaning, drying, filtering, separation equipment
Mechanical equipment
BB = Vessels
BF = Foundations
BR = Piping
BN = Jet pumps, injectors
BQ = Supports
Closed loop control circuits (following DIN 19227 part 1, 1973 edition)
DD = Density
DF = Flow, rate
DP = Pressure
N. 1.2.060-PG-005-RL-2010
REV.: 1
FL.: 66 / 74
Subassemblies of main and heavy machinery (used in conjunction *M* = main machine and *X* =
heavy machinery)
HA = Machine stationary assembly
HB = Machine rotating assembly
HD = Bearing assembly
N. 1.2.060-PG-005-RL-2010
REV.: 1
FL.: 67 / 74
10.1.3
E1 E2:
__
-A
-B
-C
Capacitors
-D
-E
Special components
-F
Protective devices
-G
-H
Signalling devices
-K
Relays, Contactors
-L
Inductors
-M
Motors
-N
Amplifiers, controllers
-O
-P
LCR
-P01<>-P41
N. 1.2.060-PG-005-RL-2010
REV.: 1
FL.: 68 / 74
-Q
-P02<>-P42
Single indicator
Digital indicator
Syncronoscop
Multipoints recorder
Totalizers
Power switchgear
QB01
Flow gauge
QB02
Flow element
QP01
Pressure gauge
QP02
QT01
Temperature gauge
QT02
Thermowell
-R
Resistors
-S
Switches, selectors
CCR
LCR
N. 1.2.060-PG-005-RL-2010
-S34 <>
-S36 <>
-S51 <>
-S61 <>
-S82 <>
Selector switch
-S90 <>
key switch
<> -S70
<> -S71
REV.: 1
FL.: 69 / 74
-T
Transformers
-U
-V
Tubes, semiconductors
-W
-X
-Y
-Z
N. 1.2.060-PG-005-RL-2010
Mechanical equipment
KA
KB
KC
KD
KE
KF
KJ
KK
KM
Mixers, agitators
KN
KP
Pumps
KT
KV
burners, grates
KW
Mechanical equipment
MB
Brakes
MF
Foundations
MG
Gearboxes
MK
Clutches, couplings
MM
MP
Piping supports
MR
REV.: 1
FL.: 70 / 74
MS
MT
Turbines
MU
QB
QH
Signalling devices
QN
QP
QR
Instrument piping
QS
QT
Signal origin
XA
XB
Control interface
XC
Hardwired control
XD
open
XE
open
XF
open
XG
XH
XI
open
XJ
XK
XL
N. 1.2.060-PG-005-RL-2010
XM
XN
XO
open
XP
XQ
Analog signals
XR
XS
XT
XU
REV.: 1
FL.: 71 / 74
XV
XX
open
XZ
open
XW
Signal application
YA
YB
Control interface
YC
YD
open
YE
open
YF
Priority control
YG
open
YH
open
YI
open
YJ
YK
open
YL
N. 1.2.060-PG-005-RL-2010
YM
open
YN
YO
open
YP
YQ
Analog signals
YR
YS
open
YT
YU
open
YV
YX
open
YW
Gated signal
REV.: 1
FL.: 72 / 74