8164-9001-400
1198
Control Unit
C7-623
SIMATIC C7-623
7
4
DOWN
SF
BAF
DC5V
FRCE
ALARMS
UP
RUN
STOP
8
D
5
2
9
E
DIR
DEL
INS
HARD
COPY
Program
Program
Sep.
FEED
L-Test
SLUDG
E
WMS
01
PARTIAL
SMS
36
SMS
96
SERIES
1
CHECK
6
3
ESC
ACK
SHIFT
HEATER
RELEASE
HELP
ENTER
III
Subject to modification!
8164-9001-400 / 1198
IV
Instruction manuals
Follow the instructions given in this manual and the separator manual.
Proper and safe operation is conditional on appropriate transport and
storage conditions, correct operation and assembly as well as careful
operation and maintenance.
Operate the separator only in accordance with agreed process and operating parameters.
Carry out safety checks on the separator as described in chapter Safety in the separator manual.
8164-9001-400 / 1198
8164-9001-400 / 1198
VI
Foreword
This instruction manual is primarily intended for persons assigned the task
of operating and maintaining the control unit. To assure safe operation it is
therefore imperative that the manual is indeed handed over to these persons.
In the event of any queries please state the model designation and the serial number (see nameplate inside the control unit).
When ordering spare parts, it aids the rapid and correct processing of your
order if you also state the circuit diagram number specified.
8164-9001-400 / 1198
VII
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.3
1.4
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
3
4
Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.3
2.4
2.4.1
2.4.2
2.4.3
2.5
2.5.1
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classification specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the control unit in the control cabinet . . . . . . . . . . . . . . . . .
Loosening the fixing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
10
10
10
11
11
12
15
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3.4.1
3.4.2
3.4.3
3.5
3.5.1
3.6
3.7
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting acquainted with the operating elements . . . . . . . . . . . . . . . .
Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . .
Exiting the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entering the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
20
22
23
25
26
26
27
28
29
29
30
31
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
4.1
4.2
4.3
4.4
4.5
4.6
4.6.1
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.16.1
4.16.2
8164-9001-400 / 1198
34
35
36
38
41
44
46
48
50
51
52
53
53
54
56
57
60
60
61
VIII
66
71
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2
5.2.1
5.2.2
5.3
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status and error indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator motor protection (input 0.1) . . . . . . . . . . . . . . . . . . . . . . . . .
PSL Clean oil discharge (input 0.2) . . . . . . . . . . . . . . . . . . . . . . . . . . .
PSH Clean oil discharge (input 0.3) (special design) . . . . . . . . . . . .
FSH water discharge (input 0.4) (special design) . . . . . . . . . . . . . . .
LSHH Sludge tank (input 0.7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault feed pump (input 1.1) (optional) . . . . . . . . . . . . . . . . . . . . . . . . .
Fault sludge pump (input 1.3) (optional) . . . . . . . . . . . . . . . . . . . . . . .
Vibration monitoring stage 1 (input 1.6) (additional equipment) . . .
Vibration monitoring stage 2 (input 1.7) (additional equipment) . . .
SMS System errors (input 0.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SMS Minimum separating time not exceeded (Input 0.6) . . . . . . .
HFO series operation: Selection errors . . . . . . . . . . . . . . . . . . . . . . . .
Ejection monitoring (analog output 0.0) . . . . . . . . . . . . . . . . . . . . . . . .
Temperature monitoring (analog output 0.2) . . . . . . . . . . . . . . . . . . .
Causes and action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator monitoring systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator optional auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control unit C7-623 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
72
72
73
74
76
79
82
85
89
89
89
90
91
92
92
93
93
95
97
99
100
102
103
105
107
109
111
113
115
119
124
124
126
128
129
131
131
131
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
8164-9001-400 / 1198
General description
1.1
1.2
1.3
1.4
8164-9001-400 / 1198
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
3
4
1.1 Application
The C7-623 control unit is used for the automatic ejection control and condition
monitoring of mineral oil separators of the series
OSA
OSB
OSC
With the electronic C7-623/A control unit total ejections of the centrifuge bowl, with
or without previous displacement of the product, are triggered at preset intervals.
The following ejection modes can be selected on the OSC separators:
partial ejections
total ejections
preselectable partial ejections followed by total ejection
With the time-dependent program cycle it is important in respect of high clarifying
efficiency and avoiding desludging losses that the separable solids content in the
product does not fluctuate widely.
The centrifuges with UNITROL system are provided with two basic monitoring systems:
Water content monitoring system - WMS
Sludge space monitoring system - SMS
Series operation is also available for two-stage HFO treatment.
Software assignment to the specific separator is carried out in the factory using a
password function.
Detailed information on the special functions is given in the respective chapters of
this manual.
The illuminated four-line LC display provides information about the operating and
malfunction condition of the separator and, depending on the programming, displays relevant process data.
1.2 Equipment
The control system comprises, in addition to the control cabinet, all complete line
fittings incorporating electrical components which are controlled or monitored by
the control unit.
These include:
the dirty oil connection,
the water connection,
the operating water connection,
additionally on UNITROL centrifuges:
- the circuit and water discharge valve
- the water sensor
- and/or the pressure switch for the bypass line in SMS function.
Optional extras:
multi-purpose thermometer PT 100 for minimum / maximum monitoring in the
dirty oil
level switch for monitoring the water discharge
process-dependent control of an external feed pump
level switch for monitoring the sludge tank
minimum and maximum level switch for controlling a sludge pump
klaxon for audible alarm
The standard C7-623 control unit is designed for single operation of purifiers or clarifiers.
If required, series operating mode can be pre-selected for two-stage HFO operation after entering a password. The MPI interfaces (Multi Point Interface) must be
cabled accordingly (cf. chapter 6.2.12 page 113 ff.).
8164-9001-400 / 1198
Fig. 2
The C7-623 control unit is built into the door of the control cabinet ready for connection.
An order-specific drawing is in the appendix to this manual.
8164-9001-400 / 1198
1
4
8
C
6
5
11
13
10
12
3
14
Fig. 3
A
B
C
D
Water
Compressed air
Dirty oil feed
Clean oil discharge
On
8164-9001-400 / 1198
Westfalia Separator AG
Control system
2.1
2.2
2.3
2.4
2.4.1
2.4.2
2.4.3
2.5
2.5.1
8164-9001-400 / 1198
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classification specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the control unit in the control cabinet . . . . . . . . . . . . . . . . .
Loosening the fixing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
10
10
10
11
11
12
15
Main switch
Lock
8164-9001-400 / 1198
8164-9001-400 / 1198
Main switch
Terminal strip
Circuit breaker
8164-9001-400 / 1198
2.1 Design
... The contrast is adjusted by pressing the shift key and the +/- key.
+/As the control units can be installed at various heights, it is advisable to adjust the
LC display for optimum readability during commissioning.
The main switch and the keyboard foil with the function keys and input/output definitions are mounted below the electronic unit.
Installed on the mounting plate inside the control unit, above terminal strip X1 for
connection of all external lines, are the following devices:
24 VDC power supply unit
Current measuring transducer for ejection monitoring and current indication
Two-pole safety cut-out for the connected nominal voltage
Measuring relay for water discharge in UNITROL operating mode
Temperature/measuring transducer for product monitoring
Cable entry is from below through cable glands.
The control unit is assembled ready for operation and is wired ready to hook up.
2.2 Classification specifications
The C7-623/A control unit complies with the VDE regulations (IEC) and has been
granted acceptance certificates by the following classification societies:
Germanischer Lloyd (certificate No. 10050-98HH)
Lloyds Register of Shipping (certificate No. 98/20058)
Det Norske Veritas (certificate No. ...)
American Bureau of Shipping (certificate No. 97-MU33558-X-A1)
Bureau Veritas (certificate No. ...)
8164-9001-400 / 1198
10
Special versions differing from the one described in this manual are available:
The electronic C7-623/A control unit can be integrated in a compact control cabinet with separator motor controls, oil and water heater controls, vibration monitoring system, pump controls etc. or in a central control room.
For centrifuges installed in explosion-hazarded areas, operation can be carried
out by means of an explosion-proof control panel mounted in the vicinity of the
centrifuge. The control unit is then installed in a room outside the danger area.
The supervisory equipment on the centrifuge such as pressure switch, flow detector and temperature switch is then connected to intrinsically safe EEx(i) circuits.
In accordance with US regulations, the C7-623/A control unit can be operated
according to FM in explosion-hazarded zones.
2.4 Assembly
1 Gasket 10.5x23x5
(Part-No. 0007-2278-750)
2 Threaded bolt M 8
(let into wall)
3 Washer
4 Rear panel of control unit
5 Washer
6 Wall
Fig.7
The control unit must be fitted either to a wall (pillar) or a frame in the vicinity of
the centrifuge.
In order to maintain a constant temperature inside the control unit, the main
switch should be left on when the centrifuge is at a standstill.
If the centrifuge is installed in an explosion-hazarded area, the control unit must
be located outside the hazardous area.
8164-9001-400 / 1198
11
2.4.2 Electrical connection The control unit is rated for a connection voltage of 220 VAC. It is also available for
a 110 VAC connection voltage. When a motor starter is integrated, the operating
connection voltage is stepped down correspondingly.
Before operating the control unit, check the rated or connected voltage indicated
on the red rating plate inside the cabinet.
Make sure that the solenoid valves for operating water and control air are rated for
24 VDC.
The electrical feed to the control unit must be protected by a 10 A slow-blow fuse
or the rated currents of the motor starters must be adjusted in accordance with the
data in the circuit diagram.
External voltages
The potential-free contacts of the output modules carry external voltage (even
when the main switch is off!). They can be identified by the orange coloured wiring.
They can be included in circuits with any voltage 250 VAC.
For the switching capacity of the contacts: see 3.1
A wire cross-section of 1.0 mm2, copper, is adequate for all cables. The arrangement of the terminals on terminal strip X1 is shown in the terminal diagram in the
appendix.
The screwed glands for the electrical cables should be properly tightened and
packed with sealing compound.
8164-9001-400 / 1198
Attention!
When the fuse monitoring responds, the function of the separator is limited (valve
does not work).
Eliminate the cause of trouble immediately!
Spare fuses 0.5 A - semi-time lag are supplied with the control cabinet.
12
240 mm x 168 mm
Mounting depth
69 mm
230.5 mm x 158.5 mm
69
240
168
230,5+0,5
1
158,5+0,5
Fig. 8
Proceed as follows:
Preferably use a Torx screwdriver, size T10.
Make a cutout in the control panel (1) (dimensions 230.5 x 158.5 mm).
8164-9001-400 / 1198
13
Fig. 9
Insert the enclosed sealing ring behind the front panel (2)(see fig. 9).
Insert the control unit into the cutout in the control panel.
Insert the four fixing brackets (3) (see fig. 10) into the guides provided.
Push the fixing brackets in until the spring engages.
8164-9001-400 / 1198
14
Screw the four fastening screws enclosed with the control unit into the four fixing
brackets enclosed (4) (see fig. 11).
Tighten the four screws with the Torx screwdriver (torque 0.6 Nm).
8164-9001-400 / 1198
15
Fig. 12
8164-9001-400 / 1198
16
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
17
Control unit
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3.4.1
3.4.2
3.4.3
3.5
3.5.1
3.6
3.7
8164-9001-400 / 1198
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting acquainted with the operating elements . . . . . . . . . . . . . . . .
Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . .
Exiting the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entering the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
20
22
23
25
26
26
27
28
29
29
30
31
18
Ordering number
C7-623/A
EWK: P4 623 A000 11 303
WS-MS-No.
0005-4050-300
Dimensions
240 x 168 x 69 mm (H x B x T)
Installation/cutout dimensions
230.5 x 158.5+0.5 mm
Weight
1 350 g
Display
LED background illumination
Keyboard
Inputs
Outputs
Serial interface
MPI interface
Buffer battery
Flash memory /
configuration memory
128 KB
RAM
128 KB
Configuration software
Step 7
B+B software
ProTool / ProTool-Lite
Power supply
yes
Current consumption
2.4 A max.
Safety standard
Enclosure
Electromagnetic compatibility
EN 50081-2 / EN 50082-2
Climatic conditions
O
eration:
Operation:
Storage:
Humidity:
Mechanical environmental
conditions
8164-9001-400 / 1198
19
SIMATIC C7-623
7
8
D
4
DOWN
ALARMS
UP
1
SF
BAF
DC5V
FRCE
RUN
STOP
Program
Program
Sep.
FEED
L-Test
SLUDGE
WMS
01
SMS
36
PARTIAL
SMS
96
SERIES
1
DIR
DEL
INS
CHECK
ESC
ACK
SHIFT
HEATER
RELEASE
Fig. 13
5 System keys
4 Function keys
HELP
8164-9001-400 / 1198
HARD
COPY
2
3
ENTER
20
Key
The function keys have a global function: The actions which can be triggered are
independent of the display. They each incorporate an LED which gives information
on the state of the respective function.
Key designation
Description
Program
Program
This key starts a function test of all key LEDs and any external pilot lamps.
The following LEDs are not tested:
SF
DC5V
RUN
BAF
FRCE
STOP.
WMS
01
Series operation
SERIES
When operating HFO separators in series, two control systems can be preselected within the MPI network for this
treatment mode.
The SERIES key on each control unit must be activated.
8164-9001-400 / 1198
Key
Key designation
Description
In separating mode repeated pressing of this key will initiate a check of the water discharge (WMS) or ejection by
means of SMS, depending on which of the functions has
been preselected.
Separator status
CHECK
Sep.
21
The LED in the key shows the actual status of the separator:
Permanent lighting: operation
Slow flashing: fault from motor protection
Rapid flashing: start-up phase
Status indication feed pump
FEED
SLUDGE
The LED in the key shows the actual status of the sludge
pump:
Permanent lighting: operation
Slow flashing: fault from motor protection
Rapid flashing: pump post-running
Preselection partial ejection
PARTIAL
To do this, preselect the number of partial ejections on counter Z1 to be triggered before the total ejection and then
press the key PARTIAL.
Process screen
This key calls up the process screen from any selected display page (display page 3/1) and shows the current separating data.
Heater release
HEATER
RELEASE
Attention:
Pay attention to minimum separating temperature!
Special function
Special function
8164-9001-400 / 1198
22
3.2.2 Softkeys
The softkeys have a local function: The actions which can be triggered are dependent on the screen currently displayed and are shown by an icon on the screen
above the key.
Example of triggering an action in the softkey menu:
MODE: STOP
MENU
DOWN
ALARMS
UP
Fig. 14
UP
Softkey DOWN
This key is normally used in the display to access the previous level.
Other functions are picture-dependent and are shown in the display.
ALARMS
Softkey ALARMS
Picture-dependent function key as per display.
On the process page (display page 3/1) you can use this key to call
up the alarm message buffer.
Picture-dependent function key as per display.
UP
Softkey UP
This key is normally used in the display to access the next level.
Other functions are picture-dependent and are shown in the display.
8164-9001-400 / 1198
23
Note:
Pressing several keys at the same
time may lead to incorrect entries.
8
D
4
1
9
E
5
A
6
B
DIR
DEL
INS
HARD
COPY
ESC
ACK
SHIFT
HELP
ENTER
Fig. 15
Note:
The cursor keys have a repeat function: When the key is depressed
the entry is repeated after a short delay until the key is released.
8164-9001-400 / 1198
24
Numeric ....
...
9
+/-
SHIFT
ESC
ENTER
ACK
INS
DEL
HELP
Shift key
This key is used to activate the alternate function of double-function
keys.
The LED goes on when the change-over function is activated.
Cancel key (Escape)
This key
cancels already started functions,
deletes already entered characters for a value input,
switches back to previous menu,
changes operating levels.
Confirm
This key
accepts and exits an entry,
switches from message level to picture level.
Acknowledgement key
Acknowledges the currently indicated alarm message or all messages of an acknowledgement group; this does not eliminate the
fault.
The LED remains on as long as at least one unacknowledged alarm
message is queued.
Insert / delete key
This key is used to enter a blank at the cursor position for alphanumeric entries. All following characters are shifted to the right by one
position.
When you simultaneously press the SHIFT key, you can delete the
character at the cursor position for alphanumeric entries. All following
characters are shifted to the left by one position.
Info key
Opens a help text for the selected object (e. g. message, input field).
The LED only goes on when a help text is available for the selected
object.
Displays contents
This key is used to call up the screen directory.
DIR
HARD
COPY
Print (hardcopy)
This key serves to output the content of the current display via a connected printer (optional).
8164-9001-400 / 1198
25
The control functions can be seen in the different display pages. Proceed as follows
to view the display pages:
Press the DIR key to get a display of all configured pages
DIR
or ...
Display
page
Main menu
Display
page
1/1
Start menu
1/2
Program version
2/1
Separator data
2/2
Pump status
3/1
3/2
4/1 4/5
5/1 5/19
Timer table
6/1 6/2
Counter table
7/1 7/8
Digital inputs
8/1 8/8
Digital outputs
9/1 9/4
Analog inputs
Submenu
Service information
8164-9001-400 / 1198
26
You can call up the system function menu from every operating level. The following
menus are available in the system function menu:
C7-CPU operating mode selection
- RUN-P
- RUN
- STOP
- MRES
DI/DO status indication
...
SHIFT
... Simultaneously press the shift key and the help key.
HELP
Note:
The LED in the shift key goes out again when you press the help key.
The display shows the system function menu:
SIMATIC C7
SYSTEM FUNCTIONS
KEY
DOWN
DI/DO
ALARMS
UP
Fig. 16
8164-9001-400 / 1198
27
DOWN
MODE: STOP
RUNP
DOWN
RUN
ALARMS
STOP
MRES
UP
Fig. 17
8164-9001-400 / 1198
Key
Operating
mode
Description
DOWN
RUNP
ALARMS
RUN
28
Key
Operating
mode
STOP
Description
The C7-CPU does not process a user program.
Programs can
be uploaded from the C7-CPU with the programming
device (C7 PG),
transferred to the C7-CPU (PG C7).
Note:
The operating mode STOP is valid only for the
C7-CP, not for the C7-OP. Further processing with the
C7-OP is possible.
UP
MRES
Memory reset:
Resetting the C7-CPU requires a special operating
sequence of the modes STOP and MRES. This
function requires specialist knowledge.
Press the ESC key to exit the system function menu or the menu
C7-CPU operating modes.
8164-9001-400 / 1198
29
PASSWORD ENTRY
...
0
9
After you have entered a valid password, you can use the password-protected function for two minutes. After this time your access right is cancelled and the password must be reentered if necessary.
This symbol is used in the manual to refer to the procedure described
above, that means:
Enter the password as described above.
Multiple password-protected entries during the 2 minute session do not require
you to enter the password again.
8164-9001-400 / 1198
30
1
2
22.10.98
16:30:11
OSC-15/50
Westfalia Separator
<<
LOGOUT LOGIN >>
3
8
4
DOWN
ALARMS
UP
Fig. 18
1 Current date
2 Preselected separator model
3 Company name
4 Exit password level (DOWN key)
5 Terminate password function (ALARMS key)
6 Call up password (key )
7 Call up password level (UP key)
8 Current time
8164-9001-400 / 1198
3.7 Interfaces
31
The plug and socket connectors (interfaces) required for connecting the various inputs and outputs of the C7 are provided.
Attention:
Use only approved shielded cables for wiring the analog inputs and outputs as well
as the IM, V.24 and MPI interfaces.
2
l
4
5
6
7
Fig. 19
1 IM port
2 Analog inputs
3 Analog outputs
4 AUX digital inputs
5 Serial interface V.24 (e. g. for printer)
6 Digital inputs (top)
7 Digital outputs (bottom)
8 DI/DO 24 VDC power supply
l left
o top
u bottom
r right
8164-9001-400 / 1198
32
Fig. 20
1 MPI interface
8164-9001-400 / 1198
33
Operation
4.1
4.2
4.3
4.4
4.5
4.6
4.6.1
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.16.1
4.16.2
4.16.3
4.16.4
8164-9001-400 / 1198
34
35
36
38
41
44
46
48
50
51
52
53
53
54
56
57
60
60
61
64
66
34
When you switch on the power supply the C7 control unit performs a self-test. When
the control unit has started correctly the following message is displayed:
SIMATIC C7-623 V1.20
4 x 20 Characters 5 mm
22.11.97
16:30:11
OSC-15/10
Westfalia Separator
<<
LOGOUT LOGIN >>
Contrast adjustment
SHIFT
+/SHIFT
...
... navigate to the desired display page using the cursor keys.
ENTER
8164-9001-400 / 1198
35
When the control unit has started correctly, you enter the start menu (display
page 1/1):
22.11.97
16:30:11
OSC-15/10
Westfalia Separator
<<
LOGOUT LOGIN >>
Always state the current program version when contacting Westfalia Separator for
support.
Press the Cursor up key to return to the start menu.
UP
8164-9001-400 / 1198
36
OSC 15/10
ready f. operation
OP data:
12A/4800 rpm
Starting time:
300 sec
Mode:
Single VARIZONE
Line
1
Description
Separator model
The separator model is entered at the factory.
The current status of the separator is displayed. Possible states are:
Off
Separator is not switched on.
Acceleration
The separator is in the start-up phase; process start is not possible.
Ready f. operation (ready for operation)
The separator has reached its rated speed; the separating process can
begin.
Separation
Separator is in separating mode; the product feed is open or the ejection
program is running.
PTC alarm
The motor protection has responded; power has been cut off to separator and the feed valve closed.
Operating data:
Current
The actual separator current is displayed. The current values are different in the start-up, ejection and operating cycles.
Bowl speed (optional)
If a proximity switch is retrofitted to the separator, the current bowl
speed is displayed.
8164-9001-400 / 1198
37
Line
4
Description
Preselected mode (separator operating function)
The separator operating mode is set at the factory. The following displays
are possible:
Single VARIZONE
The separator is run in single operation as VARIZONE (-02-).
WMS (Water Content Monitoring System)
The separator is run with activated water content monitoring system
(-01-).
(Further details are given in the separator manual.)
SMS-HFO (Sludge Monitoring System)
The separator is run with activated sludge space monitoring system
(-36-).
(Further details are given in the separator manual.)
SMS-LO (Sludge Monitoring System)
The separator is run with activated sludge space monitoring system
(-96-).
(Further details are given in the separator manual.)
WMS series
The separator is operated as the first stage in series operation with a
separator equipped with SMS. Signal exchange is via the MPI interface.
SMS series
The separator is run as the second stage in series operation with a separator equipped with WMS. Signal exchange is via the MPI interface.
Press the key Cursor down to access the submenu which displays
the current status of optional feed or sludge pumps.
Possible displays for feed pump and sludge pump (in line 2 and 4):
Off
Operation
Fault
Press the Cursor up key to return to display page 2/1.
UP
8164-9001-400 / 1198
Press the UP key to access display page 3/1 (process data total
ejection).
38
Program:
Ready f. operation
Step:
Circulation
Product temp.:
097 _C
Sep. time:
3600 s
Line
Description
The current status of the program cycle is displayed. Possible states are:
Off
Program cycle is not activated.
Acceleration
The program cycle is in the start-up phase; process start is not possible.
Ready f. operation (ready for operation)
Program cycle has reached operating speed; the separating process
can begin.
Separation
Separator is in process mode; the product feed is open or the ejection
program is running.
PTC alarm
The motor protection has responded; power has been cut off to separator and the feed valve closed.
8164-9001-400 / 1198
39
Line
Description
Product temperature
The current product feed temperature is displayed in degrees Celsius.
Separating time
The elapsing separating time is displayed here in seconds. When a 0
reading is displayed, an ejection cycle is triggered automatically.
In partial ejection mode press the Cursor down key to call up the
submenu:
Partial ejection:
4
Step:
Circulation
Product temp.:
097 _C
Sep. time:
3600 s
Line
Description
8164-9001-400 / 1198
Product temperature
The current product feed temperature is displayed in degrees Celsius.
40
Line
4
Description
Separating time
The elapsing separating time is displayed here in seconds. When a zero
reading is displayed, an ejection cycle is triggered automatically.
...
0
9
... On the counter display page you can use the numerical keys to preselect the number of partial ejections until a total ejection within the
setpoint range.
The counter registers each partial ejection and counts backwards until the value
zero is reached; the desired total ejection is then triggered.
The preselected setpoint is then automatically reset.
Press the Cursor up key to return to display page 3/1.
UP
8164-9001-400 / 1198
41
Line
Description
Operating hours
The number of separator operating hours is displayed here. This hour
count is the basis for the required service actions (see separator manual).
Number of ejections
The number of executed total ejections is shown in this line.
Number of starts
The number of properly completed starts is shown in this line.
WMS/per.:
WMS/tot.:
SMS/per.:
SMS/tot.:
Line
8164-9001-400 / 1198
11
123
0
4
Description
42
PTC
PAL
PAH
FSH
Line
alarms:
alarms:
alarms:
alarms:
3
5
2
5
Description
PTC alarms
This alarm is registered when the separator is shut down by the PTC
thermistors integrated in the windings of the separator motor.
PAL alarms
This alarm is registered when the separation process is stopped by the
minimum pressure switch installed in the clean oil discharge.
PAH alarms
This alarm is registered when the separation process is stopped by the
maximum pressure switch installed in the clean oil discharge.
(optional extra)
FSH alarms
This alarm is registered when the separation process is stopped by the
max. level switch installed in the water discharge.
(optional extra)
Line
33
11
9
22
Description
8164-9001-400 / 1198
43
Line
Description
Ejection monitoring
This alarm is registered when the ejection program is interrupted by response of the current monitoring device.
Vibration stage 1
Vibration stage 2
Line
0
0
Description
Vibration stage 1
This alarm is registered when the separation process is stopped by the
optionally installed vibration switch.
Vibration stage 2
This alarm is registered when the separator is shut down by the optionally
installed vibration switch.
Press the Cursor up key to scroll back to the previous display stage.
UP
8164-9001-400 / 1198
44
All times on display pages 5/1 to 5/19 are adjustable. These display pages are
password-protected (for password entry see page 29)
System times
T00: Partial ejection
P:
7200 s
A:
4444 s
P: Preset
A: Actual; run from the setpoint to 0
Enter the password (cf. page 29).
...
... Enter the desired setpoints behind the preset value P using the numeric keyboard.
Scroll through the timer table below by pressing the Cursor down
key.
Timer-No. Functions
T00
Partial ejection
T01
Displacement
Setpoints
Actual
values
0s
T01 (01)
0s
T01 (02)
Displacement - VARIZONE
0s
T01 (36)
0s
T01 (96)
0s
T02 (01)
0s
T02 (02)
Filling - VARIZONE
0s
T02 (36)
0s
T02 (96)
0s
T03
5s
T04
Total ejection
T05
T06
T07
Alarm delay
T08
0s
8164-9001-400 / 1198
45
Timer-No. Functions
T09
T10
Separator acceleration
T11
T12
T13
T14
T15
T16
T17
T18
T19
not assigned
T20
Separation
T21
T22
T23
T24
T25
not assigned
T26
not assigned
T27
T28
Ejection monitoring
T29
Forced ejection
T30
not assigned
T31
not assigned
T32
not assigned
Setpoints
Actual
values
The exact setpoints for the corresponding separator are given in the table on
page 48.
8164-9001-400 / 1198
Attention:
Only alter the timers in passive state.
In the active state the previously set time will first run down; the time change will
only become effective when next activated.
All preset times run down from the entered setpoint to zero and activate the programmed function.
46
Press the Cursor up key to scroll back to the previous display stage.
UP
4.6.1 Determining the sep- When using time-dependent automatic control programs, accurate setting of the
separation time (time between ejection cycles) is only possible if the throughput caarating time
pacity and solids loading in the feed remain constant. If this is not the case, it may
be necessary to correct the settings during operation.
The separating time depends on
the preselected operating mode (partial or total ejection mode),
the solids loading in the feed,
the consistency of the solids,
the effective sludge space volume in the bowl,
the separator throughput and
the desired bowl cleaning effect.
The recommended time settings for the different separator models and their special
functions are given in the table in chapter 4.7 on page 48.
Given constant conditions, the separating time can be determined by calculation
or with the aid of the diagram (see overleaf).
Example for calculating the separating time:
Given:
Wanted:
Solids loading
0.05%
1.5 l
1.13 l
Throughput capacity
Vo =
2 000 l/h
Separating time
? min
8164-9001-400 / 1198
47
Fig. 21
8164-9001-400 / 1198
48
4.7
Timer overview
Timer
Timer function
No.
No
0
Partial ejection
Displacement
Filling
OSC 4/5
OSC 15/10
OSC 30/25
OSC 50/40
OSA 7
OSA 20
OSB 35
Pass- 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96
word
DB 20
DB 21
DB 22
DB 23
DB 24
DB 25
DB 26
2
free
1.5 1 1.5 25
4 4 4 30
10 8 10 40
22 16 18 70
5 3 4 20
7 4 5 40
12 8 9 70
free
1 - - 0.3
3 - - 5
6 - - 15
16 - - 30
3 - - 5
4 - - 20
8 - - 30
10
10
10
10
10
10
10
Total ejection
2.5
3.5
3.5
10
10
10
25
25
25
25
25
25
25
0.08
0.18
0.18
0.18
0.18
0.18
0.18
Alarm delay
20
20
20
20
20
20
20
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
Separator start-up
free
240
240
480
600
360
480
600
11
free
30
30
30
30
30
30
30
12
10
10
10
10
13
10
10
10
10
14
600
600
600
600
600
600
600
15
60
60
60
60
60
60
60
16
15
15
15
15
15
15
15
17
Westfalia Separator AG
1.5
18
19
not assigned
20
Separation
21
22
not assigned
23
OSC 4/5
OSC 15/10
OSC 30/25
Pass- 02 01 36 96 02 01 36 96 02 01 36 96
word
DB 20
DB 21
DB 22
OSC 50/40
OSA 7
OSA 20
OSB 35
02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96
DB 23
DB 24
DB 25
DB 26
10
10
10
10
10
10
10
7200
7200
7200
7200
7200
7200
7200
600
600
600
600
600
600
600
900
900
900
900
900
900
900
24
10
10
10
10
10
10
25
Vibro 1
26
Vibro 2
27
10
10
10
10
10
10
10
28
Ejection monitoring
1.5
29
not assigned
30
not assigned
31
not assigned
free
Westfalia Separator AG
Timer
Timer function
No.
49
50
0
... Enter the desired setpoints behind the preset value P using the numeric keyboard.
Timer-No. Functions
Setpoints
Z1
Z2
Z3
vacant
Z4
vacant
Z5
vacant
Z6
vacant
Z7
vacant
Z8
vacant
Z9
vacant
Actual
values
Press the Cursor up key to scroll back to the previous display page.
UP
8164-9001-400 / 1198
51
Input-No.
Functions
Terminal
strip
Status
DI 0.0
Separator in operation
1X2. 01/02
DI 0.1
Separator malfunction
1X2. 03/04
DI 0.2
1X2. 05/06
DI 0.3
1X2. 07/08
DI 0.4
1X2. 09/10
DI 0.5
WMS - UNITROL
1X2. 11/12
DI 0.6
SMS - UNITROL
1X2. 13/14
DI 0.7
1X2. 15/16
DI 1.0
DI 1.1
DI 1.2
DI 1.3
DI 1.4
1X2. 27/28
DI 1.5
1X2. 29/30
DI 1.6
Vibration stage 1
1X2. 31/32
DI 1.7
Vibration stage 2
1X2. 33/34
Press the Cursor up key to scroll back to the previous display page.
UP
8164-9001-400 / 1198
52
Input-No.
Functions
Terminal
strip
Status
DO 0.0
Product valve
1X2. 39/40
DO 0.1
1X2. 41/42
DO 0.2
1X2. 43/44
DO 0.3
1X2. 45/46
DO 0.4
1X2. 47/48
DO 0.5
1X2. 49/50
DO 0.6
1X2. 51/52
DO 0.7
Collective alarm
1X2. 53/54
DO 1.0
Separator off
DO 1.1
DO 1.2
DO 1.3
vacant
DO 1.4
vacant
DO 1.5
vacant
DO 1.6
vacant
DO 1.7
vacant
Press the Cursor up key to scroll back to the previous display stage.
UP
8164-9001-400 / 1198
53
Input-No.
Functions
Terminal strip
AI 0.0
1U3 6 / 7
AI 0.1
AI 0.2
1X2. 63 / 24W11
AI 0.3
Vibration (optional)
1X2. 66 / 24W11
Press the Cursor up key to scroll back to the previous display page.
UP
Input-No.
Functions
AO 0.0
vacant
AO 0.1
vacant
AO 0.2
vacant
AO 0.3
vacant
Terminal strip
Press the Cursor up key to scroll back to the previous display page.
UP
8164-9001-400 / 1198
54
The operating hours of the separator are shown on display page 11/1; the service
addresses with phone and fax numbers are shown on display pages 11/2 to 11/8.
Further service information as well as spare parts orders are available in the Marine
After-Sales Service Center, Hamburg on:
Tel.: ++49 (0) 73 91 56
Fax: ++49 (0) - 73 80 585
Service
Separator operating hours
Total-h:
123
Interv.-h:
0
Line
Description
Marine After-Sales
Service Center
Hamburg:
++49 (0) 40 739156
Great Britain:
Tel: ++4401908-313366
Fax: ++4401908-221556
Netherlands:
Tel: ++31 485 395911
Fax: ++31 485 322211
8164-9001-400 / 1198
55
Norway:
Tel: ++47 22 183044
Fax: ++47 22 182323
Singapore:
Tel: ++65 4564805
Fax: ++65 64576
Japan:
Tel: ++81 5453 3761
Fax: ++81 5453 3767
USA:
Tel: ++01 201 7844 355
Fax:++01 201 7844 409
Press the Cursor up key to scroll back to the previous display stage.
UP
8164-9001-400 / 1198
56
All times on display pages 14/1 to 14/5 can be overwritten by the operator. No password is required.
Operator times
(without password)
T20: Separation
P: 7200 s
A: 4444 s
P: Preset
A: Actual
The operator times may have to be optimized to suit system or product requirements. The operator times are listed in the table below:
Timer-No. Functions
T20
Separation
T01 (01)
T01 (02)
Displacement - VARIZONE
T01 (36)
T01 (96)
T 02 (01)
T 02 (02)
Filling - VARIZONE
T 02 (36)
T 02 (96)
T10
Separator start-up
T11
Bridging alarm
Setpoints
Actual values
7 200 s
0s
0s
600 s
0s
min. 60 s
for 2-stage
operation
Attention:
Only alter the timers in passive state.
In the active state the previously set time will first run down; the time change will
only become effective when next activated.
All preset times run down from the entered setpoint to zero and activate the programmed function.
The operator times are part of the system times which are adjusted on the display
pages 5/1 to 5/19 (see chapter 4.6 on page 44).
8164-9001-400 / 1198
57
You can alter the system settings on display pages 15/1 to 15/5.
System settings
Language
Alarms
Transfer
Alarm message
buffer
|
Text
<|>
<|> Amount
DOWN
no function
ALARMS
UP
8164-9001-400 / 1198
58
Edit
|
<|>
Passwords
Logout
Login
|
Time
<|>
<|> Date
DOWN
ALARMS
UP
German
|
English
|
|
Spanish
<|>
<|>
<|> SELECT
DOWN
ALARMS
UP
8164-9001-400 / 1198
59
MPI transfer
|
Offline
|
|
Online
<|>
<|>
<|>
DOWN
ALARMS
Offline operation
Online operation
UP
8164-9001-400 / 1198
no function
60
You can use the auxiliary device UD 700 (WS part number: 0005-4040-190) without
programming device to load S7-user programs into the control unit. The UD 700
replaces the previous EPROMs. In addition, new programs can be loaded into an
existing UD 700 via modem connection and be displayed.
SIEMENS
UD 700
2
3
ESC
OK
Fig. 22
ESC
OK
confirms a setting,
starts the selected function,
selects the next lower menu level,
acknowledges error messages.
The symbol " at the left in a display line marks the selected function.
A power supply unit (220 mA) is required for operating the programming device.
Download from the programming device to the UD 700 is normally via a RS232
cable (C79451-A3437-B122).
Download from the UD 700 to the C7-CPU is normally via an MPI cable
(6ES7705-0AA00-7BA0).
8164-9001-400 / 1198
61
The UD 700 is connected to the control unit via the MPI port (1).
Attention:
The following steps may only be carried out when the separator is at standstill and with closed media feed.
DI/DA
Switch to the menu C7-CPU operating modes.
MODE: RUN
RUNP
RUN
STOP
MRES
PASSWORD-LEVEL: 9
...
ESC
MODE: RUN
RUNP
RUN
STOP
MRES
8164-9001-400 / 1198
62
Fig. 23
Use the cable provided to connect the UD 700 to the jack MPI (2) on the rear
panel of the control unit (in the cabinet door).
The UD 700 tests the function of RAM and EPROM. It then briefly displays the start
screen:
SIMATIC S7 UD700
V1.00
It then displays the selection menu:
" UD
--> S7/C7
S7/C7 --> UD
The transfer process UD --> S7/control unit (transfer from UD 700 to control unit)
is marked by ".
OK
" CPU
download
CPU download
YES
NO
8164-9001-400 / 1198
63
Preparing download
Attention:
Do not press any key on the UD 700 or on the control unit after you have
started the transfer. Otherwise the transfer will be faulty.
You can then no longer feed data to the control unit with the UD 700; you
must return the control unit to Westfalia Separator AG for reprogramming.
The following messages are displayed:
UD --> CPU
--------
FCB0019
The number is counted during the transfer, the bar --- indicates the loading progress.
After completion of data transfer the C7 control unit must be switched back to operating mode:
ALARMS
The control unit will start and signals proper functioning by means of the LED
RUN.
Switch back to the process screen.
8164-9001-400 / 1198
64
System setting
Language
Alarms
Transfer
MPI transfer
|
Offline
|
|
Online
<|>
<|>
<|>
DOWN
MPI transfer
Addr. 1
Attention:
In the case of configured series operation, you must take into account different MPI addresses (3 / 5 / 7).
8164-9001-400 / 1198
65
On the UD 700:
" CPU
download
CPU download
YES
NO
OK
" OP
download
OP download
YES
NO
OK
OPG0019
The number is counted during the transfer, the bar --- indicates the loading progress.
When this program has been transferred, the UD 700 beeps.
On the control unit:
The control system restarts.
ESC
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66
Attention:
Prior to the first transfer you must set the user parameters in the setup menu of the
SIMATIC Manager.
This procedure need not be repeated for subsequent transfers.
8164-9001-400 / 1198
67
8164-9001-400 / 1198
68
On the PG 740:
Switch on the PG 740.
Start MicrosoftR Windowst until the start screen with the program overview appears.
Start the SIMATIC Manager.
Open the desired file of configuration, e. g. SIMATIC 300-623_1.
In the menu bar select Extras PG/PC-Interface Selection.
Set the entry from MPI/ISA on Board to PC Adapter.
Define the COM port and transmission speed under Properties, e.g. COM 2,
38.400.
Confirm with the OK button.
You return to the main menu.
Go to CPU-Program.
Open the S7 program to be transferred, e. g. SIMATIC 300-623_1.
Open the configuration S7-Program (1).
Click on the display AP-off.
The S7 configuration is available for download.
Go to OP-Program.
Open the OP program by double-clicking op623_1.
Start the transfer mode via the menu File Transfer .
The configuration data are synchronised.
The Windows window Transfer MPI is opened.
Start data transfer with the OK button.
The transfer window is open and the data transfer shown as a block diagram.
Correct transmission is indicated with the message Transfer completed successfully.
On the UD 700:
Connect the power supply unit for 24-VDC power supply.
The display of the UD 700 lights up and the UD 700 tests the function of the RAM
and EPROM. It then briefly displays the start screen:
SIMATIC S7 UD700
V1.00
It then displays the selection menu:
" UD
--> S7/C7
S7/C7 --> UD
Connect the serial data transmission cable to the serial interface of the PG 740
and to the RS232 interface of the UD 700.
8164-9001-400 / 1198
69
Use the Cursor down key to select the transfer mode PG/PC <-->
UD on the UD 700.
OK
On the PG 740:
Click in the button bar on the Transfer button to start the download process at
the programming device.
The display of the UD 700 shows the following message:
Connected
8164-9001-400 / 1198
70
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
71
8164-9001-400 / 1198
72
72
73
74
76
79
82
85
89
89
89
90
72
5.1.1 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separawith VARIZONE sys- tor and adjust it if necessary. The time parameters are automatically set to suit the
tem
specific separator.
Program
Program steps
1
PI&D-No.
Waiting after program start
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X8 790 01
06
X9 790 01
14
X9 790 02
X9 790 01
X9 790 02
Notes:
Pressing the key Program 0 initiates a forced ejection to discharge the bowl contents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
8164-9001-400 / 1198
73
5.1.2 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separawith UNITROL systor and adjust it if necessary. The time parameters are automatically set to suit the
tem WMS function specific separator.
WMS
01
Function
7
PI&D-No.
Waiting after program start
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
X9 790 01
X0 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
Notes:
Pressing the key Program 0 initiates a forced ejection to discharge the bowl contents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
8164-9001-400 / 1198
74
5.1.3 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separator and adjust it if necessary. The time parameters are automatically set to suit the
with UNITROL sysspecific separator.
tem SMS function
for HFO
Select the SMS-HFO function (Sludge Monitoring System).
SMS
36
Enter the password (cf. page 29).
Function
7
PI&D-No.
Waiting after program start
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
X9 790 02
X9 790 01
X0 790 01
06
14
27
21
X9 790 01
X0 916 03
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75
Notes:
Pressing the key Program 0 initiates a forced ejection to discharge the bowl contents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
Explanation sludge space monitoring system SMS:
When the ejection program has elapsed the dirty oil feed valve is opened and the
SMS function activated. The SMS pressure switch monitors the pressure in the
system when the circulation valve is open. The SMS function is simultaneously
monitored via the timer 21 (minimum separating time 10 min).
When a pressure drop occurs due to solids or water concentrations after timer 21
has run down (minimum separating time 10 min), a solids or water-dependent
ejection is triggered after a delay time of 10 s (timer 27).
For control purposes, these ejections are displayed on page 4/1 periodically or in
total. After the ejection cycle the minimum separating time for monitoring the SMS
function is restarted.
If a pressure drop occurs due to solids or water concentrations before timer 21 has
run down (minimum separating time 10 min) a delay time of 10 s (timer 27) is followed by
interruption of the separation process,
triggering of a forced ejection,
corresponding alarm messages in the display,
activation of the external alarm system.
Response of the SMS within the minimum separating time is not normal. It can, for
example be caused by an inrush of water into the product feed.
Check the separator.
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76
Program
Function
8
10
PI&D-No.
Waiting after program start
03
Displacement
01
08
04
12
04
Speed recovery
05
Filling
02
09
Separation
20
X0 790 01
06
X9 790 01
14
X9 790 02
X9 790 01
10 790 01
X9 790 02
Notes:
In the case of the subsequent total ejection triggered via timer 20, program steps
5 and 6 are omitted; only a single ejection is carried out.
When the separation process is terminated by switching off the motor, a double
ejection is automatically activated.
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Program
Program steps
1
8164-9001-400 / 1198
10
PI&D-No.
Waiting after program start
03
Displacement
01
08
04
12
04
Speed recovery
05
Filling
02
09
Separation
20
X0 790 01
06
X9 790 01
14
X9 790 02
X9 790 01
X9 790 01
X9 790 02
78
Program
Program steps
1
PI&D-No.
Waiting after program start
03
Displacement
01
08
Partial ejection
00
13
Filling
02
09
Separation
20
X0 790 01
06
X9 790 01
14
X9 790 02
X9 790 01
X9 790 01
Notes:
When the separation process is terminated by switching off the motor, a double
ejection is automatically activated.
8164-9001-400 / 1198
79
Compare the separator model shown on display page 2/1 with the installed separator and adjust it if necessary. The time parameters are automatically set to suit the
specific separator.
The separating program runs like the comparable -02- design, i. e. a double ejection is activated when the separating program starts and stops; depending on the
setting, a partial or total ejection is triggered after timer 20 has elapsed.
WMS
01
Program
Function
7
PI&D-No.
Waiting after program start
03
Displacement
01
08
04
12
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
8164-9001-400 / 1198
X9 790 01
X9 790 01
X0 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
80
Program steps
1
PI&D-No.
Waiting after program start
03
Displacement
01
08
Partial ejection
00
Speed recovery
13
Separation
20
X8 790 01
16
X0 790 02
X9 790 02
X9 790 01
X0 790 01
06
14
Conductivity sensor
X9 790 01
X0 903 01
Program steps
1
PI&D-No.
Waiting after program start
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
X9 790 01
X0 790 01
06
14
Conductivity sensor
X9 790 02
X9 790 01
X0 903 01
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81
Notes:
Pressing the key Program 0 initiates a forced ejection to discharge the bowl contents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
Explanation water content monitoring system function WMS:
When the ejection program has elapsed the dirty oil feed valve is opened and the
WMS function activated. A conductivity sensor (CS) in the bypass line monitors the
liquid concentration and leads off registered water by opening the water discharge
valve.
To avoid emulsification, conductivity measurement is intermittent, i. e. in purifier operation the circulation valve is closed via timer 15 for 1 minute followed by opening
of the circulation valve for 15 s via timer 16. Only during this time can the conductivity meter register and discharge water until oil is detected again. Subsequently the
measuring cycle is restarted.
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82
Compare the separator model shown on display page 2/1 with the installed separator and adjust it if necessary. The time parameters are automatically set to suit the
specific separator.
SMS
36
Function
7
PI&D-No.
Waiting after program start
03
Displacement
01
08
04
12
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
X9 790 01
X9 790 01
X0 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
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83
Notes:
Pressing the key Program 0 initiates a forced ejection to discharge the bowl contents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
Explanation sludge space monitoring system SMS:
When the ejection program has elapsed the dirty oil feed valve is opened and the
SMS function activated. The SMS pressure switch monitors the pressure in the
system when the circulation valve is open. The SMS function is simultaneously
monitored via the timer 21 (minimum separating time 10 min).
When a pressure drop occurs due to solids or water concentrations after timer 21
has run down (minimum separating time 10 min), a solids or water-dependent
ejection is triggered after a delay time of 10 s (timer 27).
For control purposes, these ejections are displayed on page 4/1 periodically or in
total. After the ejection cycle the minimum separating time for monitoring the SMS
function is restarted.
If a pressure drop occurs due to solids or water concentrations before timer 21 has
run down (minimum separating time 10 min) a delay time of 10 s (timer 27) is followed by
interruption of the separation process,
triggering of a forced ejection,
corresponding alarm messages in the display,
activation of the external alarm system.
Response of the SMS within the minimum separating time is not normal. It can, for
example be caused by an inrush of water into the product feed.
Check the separator.
Separation total ejection after run-down of timer 20 or PSL-SMS
Program steps
1
Function
7
PI&D-No.
Waiting after program start
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X8 790 02
8164-9001-400 / 1198
X9 790 01
X9 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
84
Program steps
1
PI&D-No.
Waiting after program start
03
Displacement
01
08
Partial ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
X9 790 01
X0 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
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85
Compare the separator model shown on display page 2/1 with the installed separator and adjust it if necessary. The time parameters are automatically set to suit the
specific separator.
Start the SMS-LO function (Sludge Monitoring System).
SMS
96
Enter the password (cf. page 29).
Function
9
Timer
No.
10 11
PI&D-No.
Waiting after program start
03
Displacement
01
08
04
12
04
Speed recovery
05
Filling
02
09
Separation
20
X8 790 01
16
X0 790 02
8164-9001-400 / 1198
X9 790 02
X9 790 01
X9 790 01
X0 790 01
06
14
Valve actuation
X9 790 01
X0 903 01
Notes:
Pressing the key Program 0 initiates a forced ejection to discharge the bowl contents; program steps 1 to 4 are simultaneously activated.
86
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
Explanation sludge space monitoring function for lube oil treatment SMS:
Follow the instructions in the separator manual to fit an orifice plate in the water line
of the displacement and filling water line.
When the ejection program has elapsed the dirty oil feed valve is opened and the
SMS function activated. The SMS pressure switch monitors the pressure in the
system when the circulation valve is open. The SMS function is simultaneously
monitored via the timer 21 (minimum separating time 10 min).
When a pressure drop occurs due to solids or water concentrations after timer 21
has run down (minimum separating time 10 min), a solids or water-dependent
ejection is triggered after a delay time of 10 s (timer 27).
For control purposes, these ejections are displayed on page 4/1 periodically or in
total. After the ejection cycle the minimum separating time for monitoring the SMS
function is restarted.
If a pressure drop occurs due to solids or water concentrations before timer 21 has
run down (minimum separating time 10 min) a delay time of 10 s (timer 27) is followed by
interruption of the separation process,
triggering of a forced ejection,
corresponding alarm messages in the display,
activation of the external alarm system.
Response of the SMS within the minimum separating time is not normal. It can, for
example be caused by an inrush of water into the product feed.
Check the separator.
8164-9001-400 / 1198
87
Program steps
1
Timer
No.
PI&D-No.
Waiting after program start
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X8 790 01
16
X0 790 02
X9 790 02
X9 790 01
X9 790 02
X0 790 01
06
14
8164-9001-400 / 1198
Valve actuation
X9 790 01
X0 903 01
88
1
Program steps
1
Function
7
Timer
No.
Valve actuation
PI&D-No.
03
Displacement
01
08
Partial ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X8 790 01
16
X0 790 02
X9 790 01
X9 790 02
X0 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
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89
When the separator is to be run with flush ejection program, you have to adjust the
counter Z1 in the counter table (display page 6/1).
Z1: Flush ejection
P:
5
A:
2
...
... Use the numerical keys to enter in the setpoint indicator (P) the
number of total ejections which are to be carried out before an automatic flush ejection is to be triggered.
If no flush ejection is required, enter the value 0.
The actual value (A) decreases by one for every total ejection carried out. When
zero has been reached the desired flush ejection is carried out after the next total
ejection.
Notes:
The flush ejection counter only responds to total ejections; partial ejections are
not counted.
The ejection monitoring is disabled during during flush ejections.
OSC separators allow the execution of partial ejections if the appropriate operating
water system is fitted.
PARTIAL
...
0
9
... Use the numerical keys to enter on display page 6/2 in the setpoint
indicator the number of partial ejections which are to be performed
before a double total ejection.
If no partial ejection is required, enter the value 0 and ...
PARTIAL
The actual value (A) decreases by one for every total ejection carried out. When
zero has been reached, the desired double total ejection is executed after the next
partial ejection.
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90
5.3 Entering freely assign- On display pages 14/1 to 14/5 the operator can overwrite process-dependent times
able times
without the need to enter a password.
Attention:
Only alter the timers in passive state.
In the active state the previously set time will first run down; the time change will
only become effective when next activated.
All preset times run down from the entered setpoint to zero and activate the programmed function.
Operator times
(without password)...
T20: Separation
P: 7200 s
A: 4444 s
P: Preset
A: Actual
Proceed as follows:
or ...
...
0
Enter the desired time using the numerical keys.
9
Confirm the entry or
the entered time is accepted.
ENTER
8164-9001-400 / 1198
Westfalia Separator AG
91
8164-9001-400 / 1198
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status and error indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator motor protection (input 0.1) . . . . . . . . . . . . . . . . . . . . . . . . .
PSL Clean oil discharge (input 0.2) . . . . . . . . . . . . . . . . . . . . . . . . . . .
PSH Clean oil discharge (input 0.3) (special design) . . . . . . . . . . . .
FSH water discharge (input 0.4) (special design) . . . . . . . . . . . . . . .
LSHH Sludge tank (input 0.7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault feed pump (input 1.1) (optional) . . . . . . . . . . . . . . . . . . . . . . . . .
Fault sludge pump (input 1.3) (optional) . . . . . . . . . . . . . . . . . . . . . . .
Vibration monitoring stage 1 (input 1.6) (additional equipment) . . .
Vibration monitoring stage 2 (input 1.7) (additional equipment) . . .
SMS System errors (input 0.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SMS Minimum separating time not exceeded (Input 0.6) . . . . . . .
HFO series operation: Selection errors . . . . . . . . . . . . . . . . . . . . . . . .
Ejection monitoring (analog output 0.0) . . . . . . . . . . . . . . . . . . . . . . . .
Temperature monitoring (analog output 0.2) . . . . . . . . . . . . . . . . . . .
Causes and action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator monitoring systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator optional auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control unit C7-623 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
92
93
93
95
97
99
100
102
103
105
107
109
111
113
115
119
124
124
126
128
129
131
131
131
92
The control unit is equipped with the adjacent status and error indicators.
They are explained in the following
table (see also chapter 6.3 on
page 124).
SF
DC5V
RUN
BAF
FRCE
STOP
Fig. 24
Indication
Meaning
Explanations
SF (red)
BAF (red)
Battery error
DC5V
(green)
FRCE
(yellow)
Reserved
RUN
(green)
This LED lights up when the CPU is processing the user program.
This LED flashes (2 Hz) during the C7 start-up (the STOP LED then
also lights up; when the STOP LED goes out the outputs are released).
STOP
(yellow)
This LED lights up when the control unit is not processing the user
program.
This LED flashes at one second intervals when the CPU requests
memory reset.
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93
In the case of abnormal machine or process situations the following is initiated after
a preset delay time (timer 7)
the product feed valve switches to recirculation mode,
the collective alarm is activated,
the fault is indicated in the display.
S MOTOR TEMPERATURE:
Please check:
>Fuses
>Thermistor relay
Press the Cursor down key to call up the next display page.
>Clutch
>Correct number
Clutch shoes
>Brake
ESC
8164-9001-400 / 1198
Press the ESC key to return to the display page with the alarm
cause.
94
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
8164-9001-400 / 1198
95
>Coupling in case of
flanged pump
8164-9001-400 / 1198
96
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
The alarm is registered as a numerical value on display page 4/3 and stored in the
alarm message buffer together with date and time.
ALARMS
8164-9001-400 / 1198
97
>Backpressure setting
>Throughput capacity
>Setting
Product temperature
Press the Cursor down key to call up the next display page.
8164-9001-400 / 1198
98
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
8164-9001-400 / 1198
99
6.2.4 FSH water discharge In separating mode the separator can additionally be monitored for correct opera(input 0.4) (special
tion by means of a level switch in the water discharge.
design)
An increase in liquid at the water discharge after the delay time (timer 7) results in
interruption of the separating process and closing of the dirty oil feed valve. The
following message is flashed in the display:
FSH - water discharge
Overflow
Separation stop
Please press help key
The collective alarm of the control system is activated immediately.
>Bowl gaskets
>Float switch
>Bowl hydraulic system
ESC
Press the ESC key to return to the display page with the alarm
cause.
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
8164-9001-400 / 1198
100
In CentriPack units with integrated sludge tank a level switch LSHH is fitted as overflow protection.
When the liquid level is reached the separating program is interrupted and a bowl
ejection triggered after delay time T18. The following message is flashed in the display:
LSHH sludge tank
Level high
Separation stop
Please press help key
The collective alarm of the control system is activated immediately.
Attention:
The separating program cannot be restarted until the liquid level has dropped below
the LSHH l.
>Level switch
>Position hand valve
>Liquid losses
in system
ESC
Press the ESC key to return to the display page with the alarm
cause.
8164-9001-400 / 1198
101
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
8164-9001-400 / 1198
102
In the case of systems fitted with an external feed pump unit the separating program
is interrupted when the motor protection switch responds.
The following message is flashed in the display:
FEED PUMP FAULT
Separation stop
Please press help key
The collective alarm of the control system is activated immediately.
>Pump mechanics
>Motor function
>Operating current
>Motor temperature
ESC
Press the ESC key to return to the display page with the alarm
cause.
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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103
In the case of systems fitted with a sludge pump unit the separating program is interrupted when the motor protection switch responds.
The following message is flashed in the display:
SLUDGE PUMP FAULT
Separation stop
Please press help key
The collective alarm of the control system is activated immediately.
>Pump mechanics
>Motor function
>Operating current
>Motor temperature
Press the Cursor down key to call up the next display page.
>Soiling
ESC
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Press the ESC key to return to the display page with the alarm
cause.
104
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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105
In the case of installations with vibration monitoring systems the following message
is displayed when limit value stage 1 responds (set to approx. 4 mm/s):
VIBRATION STAGE 1:
Vibro > 4 mm/s
Please press help key
The collective alarm of the control system is activated immediately.
On standard installations the separating program is not interrupted. However, you
should manually initiate an ejection cycle.
In the case of special installations, the functions are described in the appendix of
the manual.
>Vibro unit
>Correct bowl
parts
ESC
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Press the ESC key to return to the display page with the alarm
cause.
106
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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107
In the case of installations with vibration monitoring systems the separator motor
is shut down and the following message is displayed when limit value stage 2 responds (set to approx. 7.5 mm/s):
VIBRATION STAGE 2:
Vibro > 7.5 mm/s
Please press help key
The collective alarm of the control system is activated immediately.
When special programs are used, the functions (e. g. safety water addition or pneumatic brake) are described in the appendix of the manual.
>Vibro unit
>Correct bowl
parts
ESC
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Press the ESC key to return to the display page with the alarm
cause.
108
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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109
>Electric
wiring
ESC
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Press the ESC key to return to the display page with the alarm
cause.
110
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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111
>Leakage of the
water valves
>HFO operation:
Screws in
Press the Cursor down key to call up the next display page.
Separating disk?
>LO operation:
Screws out of
separating disk?
ESC
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Press the ESC key to return to the display page with the alarm
cause.
112
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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113
6.2.12 HFO series operaIn the case of multi-stage fuel oil treatment systems series operation is possible
tion: Selection errors with a UNITROL separator in WMS design (01) in the first stage and a UNITROL
separator in SMS design (36). The separator assignment must be made on the respective C7 control units:
Press the SERIES key on the control units of both separators.
SERIES
The programs will run synchronously via the MPI ports given precise connectivity
and correct software addressing.
If the configuration is not correct, the following error message is displayed after
pressing the Program 1 key:
ERROR SERIES OPERATION
COMMUNICATION or
preselection not ok
Please press help key
Preselected?
>MPI communication
not plugged
>Both separators
Press the Cursor down key to call up the next display page.
ESC
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Press the ESC key to return to the display page with the alarm
cause.
114
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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115
To assure correct sludge discharge out of the separator and to check the bowl hydraulic system for correct function, the C7 control units are equipped with currentdependent ejection monitoring.
The ejection monitoring is not activated in case of:
manual program start
following preselected flush ejections
partial ejections
shut-down programs
The setpoint for the required ejection current is factory set on the analog input display (display page 9/1) as follows:
Setpoint ejection current = motor operating current x 1.6
The motor operating current is shown in the display when the feed is open.
Example:
Motor operating current = 20 A
Setpoint ejection current = 20 A x 1.6 = 32 A
During start-up you can make installation- or process-related adjustments.
Call up the directory.
DIR
or ...
...
ENTER
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... Use the numerical keys to enter the desired setpoint for the ejection monitoring.
116
Measuring principle
1
2
L1 L2 L3
Input
01 A
AI 1-M
Output
420 mA
M
3~
AI 1-I
+24 V DC
AI 1-U
0 V DC
Fig. 25
The ejection current (rated current x 1.6 ) is measured from the opening in the operating water valve and must reach the value preset in the display within the time T28
(approx. 3 s).
If this is confirmed by the corresponding increase in current, the ejection program
will run followed by activation of the separating process.
If the current increase falls below the setpoint
the ejection program is interrupted after the ejection,
the feed valve is switched to recirculation,
the collective alarm is activated
and the corresponding alarm message flashes in the display.
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117
S EJECTION MONITORING
Please check:
>Ejection current
>Setting
Press the Cursor down key to call up the next display page.
Ejection current
>Operating water capacity
( gauge in litres )
>Clutch shoes
Press the Cursor down key to call up the next display page.
Wear / number
>Function
Bowl hydraulic system
> Water pressure
Press the Cursor down key to call up the next display page.
>Soiling
Pre-strainer in
water system
ESC
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Press the ESC key to return to the display page with the alarm
cause.
118
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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119
6.2.14 Temperature monitor- To attain optimum separation efficiency the temperature of the dirty oil feed is moniing (analog outtored.
put 0.2)
The corresponding minimum and maximum values must be preselected on the
analog display (display page 9/3) depending on the feed product.
Example:
HFO separation with temperature setpoints of 85 C for min. and 110 C for max.:
Call up the directory.
DIR
or ...
...
ENTER
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... Use the numerical keys to enter the desired minimum and maximum values for the temperature monitoring.
120
Measuring principle
+24 V DC
0120 _
AI 3-I
AI 3-M
420 mA
0 V DC
AI 3-U
Fig.26
1 Universal thermometer
2 Analog input 0.2 of C7-623
3 Measuring transducer
4 Thermometer indicator
5 PT100
Minimum temperature
monitoring
If the minimum setpoint is not reached or exceeded, the temperature display on the
process page (display page 3/1) is highlighted with a flashing field. The separating
program cannot be started manually. When the minimum temperature is exceeded
the flashing temperature indicator goes out and the control system is ready for operation.
When the temperature falls below the minimum temperature during separation,
delay time T07 runs. The product feed valve is then switched to recirculation.
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121
>Thermometer in
product feed
>Pump
output
Press the Cursor down key to call up the next display page.
>Heating system
>Control on
electric heaters
>PT 100 feelers
ESC
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Press the ESC key to return to the display page with the alarm
cause.
122
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
Maximum temperature
monitoring
When the maximum temperature is exceeded during separation, delay time T07
runs which then switches the product feed valve to recirculation.
The potential-free heater interlocking is simultaneously activated which switches
off a steam main valve (optional) or disables the release for electric heaters.
External feed pumps must remain switched on to maintain system cooling through
product circulation.
The following message is flashed in the display:
S TSL PRODUCT FEED
Temp. > setpoint
Separation stop
Please press help key
The collective alarm of the control system is activated immediately.
>Pump
output
>Heating system
>Control on
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123
Press the Cursor down key to call up the next display page.
electric heaters
>PT 100 feelers
ESC
Press the ESC key to return to the display page with the alarm
cause.
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
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124
6.3
Message
Explanations
Causes, action
Motor operation
Check:
No program start possible with
Correct wiring between external motor status 0.
starter and control
Correct current indication in the display
Program action
Check:
Brake released
Bowl closed
Number of clutch shoes
Feed capacity
Check:
Backpressure setting
Feed pump output
Bowl hydraulic system
Coupling with flanged pump
Collective alarm
Fault indication
Separator is shut down.
Collective alarm
Fault indication
Check:
Separating process is stopped.
Backpressure setting
Collective alarm
Feed pump output
Valve positions in clean oil discharge sys- Fault indication
tem
Product temperature
Check:
Bowl gaskets
Bowl hydraulic system
(optional)
Westfalia Separator AG
Explanations
Causes, action
Check:
Number of water discharges are
Function of the water sensor in conjunc- registered per separating time
tion with the conductivity evaluating relay and as a total.
(LED lights when water is detected)
Status indication 0.5 on control unit
Function of circuit and water discharge
valve
WMS
Program action
Registering of SMS
Westfalia Separator AG
Message
Program stop
In case of PSL fault and separating time > minimum separating
time an ejection is triggered.
Collective alarm
Fault indication
125
126
Message
Explanations
Causes, action
Program action
Check:
Correct discharge pressure
Function of pump
Pump output
Check:
Rated current of pump
Throughput capacity
Product temperature
Wiring and electrical connections
Setpoint on motor protection switch
Check:
Function of pump
Pump output
Check:
Rated current of pump
Throughput capacity
Sludge temperature
Hand valves in discharge system
Wiring and electrical connections
Setpoint on motor protection switch
Short-circuit / overload
Fault indication
Collective alarm
Fault indication
Westfalia Separator AG
Collective alarm
Explanations
Causes, action
Program action
Level switch LSL sludge tank Switches off the sludge pump in automatic Check:
Collective alarm
mode or activates the post-running time
Function of level switch
Fault indication
on timer 24.
Setting of operating mode on Liquiphant
(level switch)
Status indication 1.5 on control unit
Separating program ok
Appropriate switching of the sludge pump
Vibration stage 1
Vibration stage 2
Check:
Bowl hydraulic system
AN ejection is triggred on onshore installa Operating water system
tions. If the alarm is not acknowledged
Ejection current
within a certain time, the separator is shut
Clutch shoes
down automatically.
Setpoint on vibration switch
Status indication 1.6 on control unit
Collective alarm
Collective alarm
Check:
Bowl hydraulic system
Operating water system
Ejection current
Clutch shoes
Setpoint on vibration switch
Status indication 1.7 on the control unit
Westfalia Separator AG
Message
Fault indication
possible ejection
Fault indication
Shut-down of separator motor
127
Message
Explanations
128
6.3.3 Separator
Causes, action
Program action
Optional retrofitting allows monitoring of the In the case of faults indication check:
bowl speed, e.g. minimum/maximum Sensor distance to perforated plate
speed.
Function of proximity switch
Function of measuring transducer pulse/
current
Wiring
Current input C7 control
Fault indication
Program stop
Collective alarm
Fault indication
Collective alarm
Shut-down (depending on program version)
Vibration monitoring
Westfalia Separator AG
(optional)
Vibration monitoring of the separator is nor- In the case of faults indication check:
The analog signal is not processed
mally via the digital inputs of limit value Analog output of the vibro unit (calibrate for switching purposes by the prostages 1 and 2.
if necessary)
gram and serves only for display.
Wiring
The analog output of the vibration C7 can
Current input C7 control
additionally be routed to the C7 to be able to
read off the vibration velocity in the display.
Message
Explanations
Causes
Action
Check whether:
Main switch in position ON.
Automatic circuit breakers are switched
on.
Green LED OK is on on the power supply unit.
Plug connector for power supply to the C7
unit is plugged in properly.
Press KEY.
Westfalia Separator AG
129
130
Message
Explanations
Causes
Battery error
Action
Diverse system alarms that are defined by System alarms that register abnormal
the manufacturer and registered in the
control functions.
diagnostic memory.
Code shown can be identified by means
of the manufacturer list.
Westfalia Separator AG
131
6.4 Maintenance
6.4.1 Storing batteries
6.4.2 Changing the battery In an inactivated state data loss in the internal user memory is prevented by a buffer
battery.
Change the battery at least once a
year.
SF
BAF
DC5V
FRCE
Program
Program
Sep.
FEED
RUN
STOP
L-Test
WMS
01
SLUDGE
PARTIAL
Part-No.: 0005-3399-020
1
Fig.27
When changing the battery do not switch off the power supply to the control
unit!
Replace the battery only when POWER ON.
Otherwise data in the user memory can be erased during the battery change.
Warning!
The use of batteries may result in injury and damage.
Wrongly handled batteries can explode or cause serious burns.
Do not
recharge
heat
burn
drill
crush
short-circuit
batteries
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Caution:
Do not touch any interior components with your hands or a metal object (e. g.
screwdriver).
Electrical components and printed circuit boards are accessible and can be damaged.
132
Proceed as follows:
Fig. 28
Fig. 29
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133
Attach the new battery (5) with the cable binders (6) to the cover.
Plug the connector (4) of the new battery (5) into the corresponding socket in the
battery compartment.
The notch on the connector (4) must point to the left.
Place the cover (2) with the springs to the left onto the control unit and screw the
cover (2) tight again.
Dispose of the battery according to the pertinent local regulations and guidelines.
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134
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
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135
Appendix
136
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
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137
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
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138
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
Westfalia Separator AG
Geschftsbereich
Mechanische Trenntechnik
WernerHabigStr.1
D59302 Oelde
Telefon +49(0)2522/770
Telefax: +49(0)2522/772488